This document provides an inspection and test plan for structural works. It outlines inspection activities at various stages including material inspection, in-process fabrication inspection, final assembly inspection, erection, grouting, and GI sheeting. Frequent inspections include dimensional checks, welding checks, surface finish checks, and compliance with drawings, specifications and standards. Inspection authority and responsibility is shared between Larsen & Toubro and their client, Indian Oil Corporation Limited. Records will be maintained of inspection results.
This document provides an inspection and test plan for structural works. It outlines inspection activities at various stages including material inspection, in-process fabrication inspection, final assembly inspection, erection, grouting, and GI sheeting. Frequent inspections include dimensional checks, welding checks, surface finish checks, and compliance with drawings, specifications and standards. Inspection authority and responsibility is shared between Larsen & Toubro and their client, Indian Oil Corporation Limited. Records will be maintained of inspection results.
This document provides an inspection and test plan for structural works. It outlines inspection activities at various stages including material inspection, in-process fabrication inspection, final assembly inspection, erection, grouting, and GI sheeting. Frequent inspections include dimensional checks, welding checks, surface finish checks, and compliance with drawings, specifications and standards. Inspection authority and responsibility is shared between Larsen & Toubro and their client, Indian Oil Corporation Limited. Records will be maintained of inspection results.
This document provides an inspection and test plan for structural works. It outlines inspection activities at various stages including material inspection, in-process fabrication inspection, final assembly inspection, erection, grouting, and GI sheeting. Frequent inspections include dimensional checks, welding checks, surface finish checks, and compliance with drawings, specifications and standards. Inspection authority and responsibility is shared between Larsen & Toubro and their client, Indian Oil Corporation Limited. Records will be maintained of inspection results.
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LARSEN & TOUBRO LIMITED
CLIENT : IOCL
ECC DIVISION ECCD
DOC No. : LTCD/ITP/STR
Approved By :
Rev : 0 DATE :
Dept : QA / QC
PAGE :
1 OF 4
10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS
Sr. No.
ACTIVITY
NATURE OF CHECK/INSPECTION
Method of Check
Freequency Reference of Check Procedure / Document
Format for Record
Inspection Authority L&T-ECCD CLIENT
REMARKS
1 Material Inspection Rolled section and plates f a. Mechanical framing columns, beams, bracing, members, stiffeners etc. b. Chemical c. Dimensional & external defects d. Raw material identification and correlation of TC's
Review MTC Heat No./ Batch No.
Each Lot
IS 2062
-doMeasurement & Visual Visual & Review
-do100%
-doDrgs, BOQ & P.O
requirements -do-
100%
Steel for gratings, cheque a. Mechanical
Review MTC plate, hand rail etc. b.Dimensional & external defects Measurement steel Plates & visual c) UT test for lamination check - As a Inspection
Each Lot 100%
Welding Electrodes
Each lot
Make, identification & certification m
Fasteners -Mild steel & Higa. Mechanical
strength friction grip bolts/ Foundation Bolts b. Chemical c. Dimensional & external defects
PAINTS
LEGEND :
Make, identification & certification mark
MTC : MATERIAL TEST CERTIFICATE
LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD
Visual
Random
IS 2062 or equivalent LTCD/QAQC/STR/02
Drgs, BOM & P.O requirements IS 3644
Review of Manu. Each manu.
Certificates and heat batch -doMeasurement & Visual
-do100%
Visual
Each lot
LTCD/QAQC/STR/02
CP
RP
CP CP
RP RP
CP
RP
CP CP
RP RP
IS 815,816 ASME SEC -II part-C
Register
CP
RP
IS 3757 IS 6623 IS 1367 -doDrgs, BOM & P.O requirements
LTCD/QAQC/STR/02
CP
RP
CP CP
RP RP
Client spec. / Mfg.
literture / IS codes or equivalent IS - 2074
LTCD/QAQC/STR/02
CP
RP
MIR : MATERIAL INSPECTION REPORT
CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT
HP : HOLD POINT
( Mtc Should have
MR No. & Receipt Date Stamp.
Register to Contain Receipt & Issue Information
LARSEN & TOUBRO LIMITED
CLIENT : IOCL
ECC DIVISION ECCD
DOC No. : LTCD/ITP/STR
Approved By :
Rev : 0 DATE :
Dept : QA / QC
PAGE :
2 OF 4
10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS
Sr. No.
NATURE OF CHECK/INSPECTION
ACTIVITY
Method of Check
Freequency Reference of Check Procedure / Document
Format for Record
Inspection Authority L&T-ECCD CLIENT
2 In Process Inspection 2.1 Welding qualification test 2.1.1 WPS/PQR 2.1.2 WELDER Qualification test 2.2 Structural fabrication 2.2.1 Fitup 2.2.2 Edge Preparation
2.3 Welded Joints
Structural
Testing
-do-
Measurement & Visual Measurement & Visual
100% 100%
LTCD/QAQC/WPS IS 7307,ASME IX / LTCD/QAQC/PQR Equivalent IS 817 / IS 7370 LTCD/QAQC/STR/WEL/01
Visual like reinforcements to flange / web of rolled Sections , End plates, 'base plates,Splices & Gusset plates, etc.
100%
-do-
1 test per 50 T
ASME Sec.V / Tech spec.
LTCD/QAQC/STR/05 LTCD/QAQC/STR/06
CP
WP
As Per Tech. Spec.
As Per Tech. Spec. IS - 2074
LTCD/QAQC/STR/08
CP
RP
Visual &DFT
100%
LTCD/QAQC/STR/08
Visual
Random
Mfg.recomm/ IS 5 IS 1477
Testing
2.5.1 Cleaning with wire Brushes & sand p Surface Finish
2.5.2 Surface Coating
2.5.3 Application LEGEND :
100%
2.3.1 Butt welds to major
Visual structural components like beams,columns bracings, base plates etc.
2.4 NDT on completed weld joiSurface & Internal Weld defects
a) UT test - As applicable b. DPT - as applicable 2.5 Painting
Doc. Review
MTC : MATERIAL TEST CERTIFICATE
LTR :LAB TEST REPORT SIR : MATERIAL INSPECTION RECORD
MIR : MATERIAL INSPECTION REPORT
LTCD/QAQC/STR/08 CP : CHECK POINT WP :WITNESS POINT RP : REVIEW POINT
CP
RP CP
RP
HP : HOLD POINT
REMARKS
LARSEN & TOUBRO LIMITED
CLIENT : IOCL
ECC DIVISION ECCD
DOC No. : LTCD/ITP/STR
Approved By :
Rev : 0 DATE :
Dept : QA / QC
PAGE :
3 OF 4
10.02 INSPECTION & TEST PLAN - STRUCTURAL WORKS
Sr. No.
ACTIVITY
3 Final Inspection Assembly
NATURE OF CHECK/INSPECTION
Dimensions,match marking, Painting & Completeness
4 Erection Check foundation for prop Visual & Alignment location & orientation as per level / elevation. Check Foundation Bolts/ Size/Location/Alignment
