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    3-30v 3A Power Supply Circuit Manual

    Uploaded by

    Ravindra Parab
    power supply

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    3-30v 3A Power Supply Circuit Manual

    Uploaded by

    Ravindra Parab
    375 views12 pages
    power supply

    Original Title

    3-30v 3A Power Supply Circuit Manual - Www.circuitdiagram.net (1)

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    power supply

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    375 views12 pages

    3-30v 3A Power Supply Circuit Manual

    Uploaded by

    Ravindra Parab
    power supply

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 12

    Total solder points: 57

    Difficulty level: beginner 1

    advanced

    3 TO 30VDC / 3A POWER SUPPLY

    K7203
    ased
    ur kits, b V.
    o
    ll
    a
    r
    fo
    0
    r supply
    a ge of 3
    A powe bilised DC volt
    on a sta

    ILLUSTRATED ASSEMBLY MANUAL

    H7203IP-1

    Features
    This kit is meant as an auxiliary or as a permanent power supply for all common Velleman kits based on a
    stabilized DC voltage between 3 and 30V provided that the consumption does not exceed 3A.
    Of course this power supply unit can be used for other purposes, as long as the maximum specifications are
    taken into account.

    Technical data :
    Short circuit protected
    Overload protected
    Heatsink included
    Output voltage: adjustable 3 to 30V stabilized.
    Output current: max. 3A
    Output ripple voltage: 0.5mV.
    Input: 9 to 30V transformer, depending on the desired output
    Dimensions (LxWxH): 130x91x50mm
    Transformer not included

    Assembly hints
    1. Assembly (Skipping this can lead to troubles ! )
    Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
    1.1 Make sure you have the right tools:

    A good quality soldering iron (25-40W) with a small tip.

    Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called thinning and will
    protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

    Thin raisin-core solder. Do not use any flux or grease.

    A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they
    cannot fly towards the eyes.

    Needle nose pliers, for bending leads, or to hold components in place.

    Small blade and Phillips screwdrivers. A basic range is fine.

    0.0
    00

    For some projects, a basic multi-meter is required, or might be handy


    1.2 Assembly Hints :

    Make sure the skill level matches your experience, to avoid disappointments.
    Follow the instructions carefully. Read and understand the entire step before you perform each operation.
    Perform the assembly in the correct order as stated in this manual
    Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
    Values on the circuit diagram are subject to changes.
    Values in this assembly guide are correct*
    Use the check-boxes to mark your progress.
    Please read the included information on safety and customer service

    * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as NOTE on a separate leaflet.

    Assembly hints
    1.3 Soldering Hints :
    1- Mount the component against the PCB surface and carefully solder the leads

    2- Make sure the solder joints are cone-shaped and shiny

    3- Trim excess leads as close as possible to the solder joint

    AXIAL COMPONENTS ARE TAPED IN THE CORRECT


    MOUNTING SEQUENCE !

    REMOVE THEM FROM THE TAPE ONE AT A TIME !

    You will find the colour code for the resistances and the LEDs in the HALG
    (general manual) and on our website: http://www.velleman.be/common/service.aspx
    4

    Construction

    1. Resistors

    3. Capacitors.

    6. 5W resistor.

    R...

    R6 : 0.18E

    C...

    R1 : 8K2 (8 - 2 - 2 - B)
    R2 (Uout = output voltage)
    Uout 3...8V : 5K6 (5 - 6 - 2 - B)
    Uout 8...30V : 2K2 (2 - 2 - 2 - B)
    R3 : 680 (6 - 8 - 1 - B)
    R4 : 1K (1 - 0 - 2 - B)
    R5 : 82K (8 - 2 - 3 - B)

    2. IC sockets, Watch the


    position of the notch !

    C1 : 470pF (471)
    C2 : 100nF (104)
    C3 : 100nF (104)

    2mm

    7. Screw connectors

    4. Resistor trimmer
    RV1

    RV1 : 10K

    5. Diodes. Watch the polarity!


    D1 : 6A2 or 6A6
    D2 : 6A2 or 6A6
    D3 : 6A2 or
    6A6

    IC1 : 14P

    R...

    D4 : 6A2 or 6A6
    D5 : 6A2 or 6A6
    D6 : 6A2 or 6A6

    CATHODE

    D.

    J1 : 2 x 2p

    8. Electrolytic Capacitor.
    Watch the polarity !
    C4 : 100F
    C5 : 10.000F

    C...

    Construction

    9. Power transistor

    10. IC. Watch the position of


    the notch!
    M3 NUT
    LOCK WASHER

    T1 : MJ3001 or 2N6284G
    Apply some thermo-conducting
    pasta to the bottom side of the
    transistor and mount it on the
    PCB simultaneously with the
    cooling profile following the
    instructions in the figure 1.0.

    TRANSISTOR
    IC1 : UA723D

    HEATSINK

    PCB

    Fig 1.0

    M3 BOLT

    Assembly into a housing

    11. Assembly into a housing


    Depending on the transformer used, one may chose one of two housings with the following reference nr. for
    ordering: L750 or L760.
    If the circuit is to be integrated into another housing, it must be provided with ventilation holes (one may
    make these holes oneself), necessary for the release of the heat developed.
    If a metal housing is used, it must be earthed for security purposes.
    Make sure the cooling body does not touch the housing. This might cause a short circuit.
    When mounting a toroidal transformer, it must be seen to that the fixation bolt does not touch the cover. This
    might cause the burning of the transformer

    Connection

    12. Connection
    Depending on the output voltage needed, one should chose the right transformer for connection to the circuit
    according to the table in the parts list. If one choses too high an input voltage, it may well be so that the
    power transistor is overheated.
    The secondary winding of the transformer is connected to the AC points. It may be that the transformer has
    two secondary windings which should be connected either in parallel or in series. The colour code can be
    found on the packaging.
    For safety reasons, the primary winding of the transformer is connected to the mains voltage via a mains
    switch and a fuse. The rating of the fuse can be selected from the table in the parts list.
    Connect a voltage meter to the points GND and +OUT and adjust RV1 until the desired output voltage
    is reached.
    Connect the circuit to be supplied by the present unit between the points GND and +OUT. Watch the
    polarity!

    Connection

    TRANSFORMER

    MAINS

    AC

    AC
    GND

    LOAD
    -

    Desired
    regulated
    output voltage
    3...5V

    R2

    5...8V

    5K6

    8...13V

    2K2

    13...15V

    2K2

    15...18V

    2K2

    +OUT

    K7203

    Desired transformer

    Desired fuse
    230VAC

    Desired fuse
    110VAC

    309

    160mA Slow

    315mA Slow

    12V / 50VA - 5012

    250mA Slow

    500mA Slow

    15V / 50VA - 5015

    250mA Slow

    500mA Slow

    18V / 80VA - 8018

    400mA Slow

    800mA Slow

    22V / 80VA - 80220

    400mA Slow

    800mA Slow

    ordercode
    only @230VAC

    5K6

    9V / 30VA -

    18...22V

    2K2

    24V / 80VA - 8024

    400mA Slow

    800mA Slow

    22...30V

    2K2

    30V /120VA - 12030

    800mA Slow

    1.5A

    Slow
    9

    PCB

    13. PCB layout.

    10

    Diagram

    14. Diagram
    AC
    6A6

    D1

    6A6

    D3

    INPUT
    D2
    6A6

    C5

    C2

    6A6 10000u

    100n

    D4

    V+
    12

    AC

    NC
    NC
    NC
    NC

    1
    8
    9
    14

    VC
    R5
    82K
    11
    OUT
    10
    CL
    2

    REF

    RV1
    10K

    NON INV

    680

    D5

    R6

    0.18/5W

    CS
    R1

    723

    INV
    C1
    470p

    13
    R3

    T1

    6A6

    R4
    1K

    IC1
    VOLTAGE ADJUST

    MJ3001

    8K2

    C3

    C4

    D6

    100n

    100u

    6A6

    OUTPUT
    GND

    R2
    2K2

    COMP

    7
    V11

    VELLEMAN Components NV
    Legen Heirweg 33
    9890 Gavere
    Belgium Europe
    www.velleman.be
    www.velleman-kit.com

    Modifications and typographical errors reserved


    Velleman Components nv.
    H7203IP - 2010 - ED1 (Rev.1)

    5 410329 289744

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