3.5 Bladder Accumulators Type ASA
3.5 Bladder Accumulators Type ASA
3.5 Bladder Accumulators Type ASA
3.5
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BODY MATERIAL:
- carbon steel shell (SA 372 grade E class 70)
painted with rust inhibitor RAL 8012
- nickel coating 25 - 40
- internal and external coating with RILSAN th. 0.6 mm
VALVES MATERIAL:
- phosphated or galvanized carbon steel in compliance
with Directive 2002/95/EC (RoHS) to resist to corrosion
- stainless steel AISI 316L
- nickel coating 25-40
BLADDER MATERIAL:
- P = Nitrile rubber (NBR)
- F = Low temp. nitrile rubber
- H = Nitrile for hydrocarbons
- K = Hydrogenated nitrile (HNBR)
- B = Butyl (IIR)
- E = Ethylene-propylene (EPDM)
- N = Chloroprene (Neoprene)
- Y = Epichlorohydrin (ECO)
- V = Fluorocarbon (FPM)
See Table 3.5c and/or Chapter 1.5
3.5a
3.5b
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
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3.5.5 ACCESSORIES
3.5.4 DESCRIPTION
ASA Bladder-type accumulators consist of a seamless cylindrical pressure vessel made of high-tensile steel.
The accumulator is subdivided into a gas and fluid side by an elastic
bladder mounted in the interior of the vessel.
The bladder is charged with nitrogen to the specified gas charge pressure
P0 by means of gas valve.
When the fluid is pressed into the accumulator, the gas in the bladder is
compressed and hence the pressure increased. The gas volume reduces
and on the fluid side, the fluid can flow into the accumulator. As soon as
the pressure on the fluid side falls below the gas pressure, the accumulator is emptied.
Oil valve is provided in the oil port of the bladder-type accumulator and
closes when the pressure on the gas side is higher than the one on the
fluid side. This prevents draining of the bladder into the oil channel and
thus the bladder from being destroyed.
When the minimum operating pressure is reached, a small oil volume is
to be maintained between the bladder and the fluid volume (approx. 10%
of the nominal capacity of the hydraulic accumulator), in order that the
bladder does not hit the valve during every expansion process.
Gas valve consists of external caps, sealing cap, filling valve, gas valve
body and rubber coated washer. These parts can be replaced separately.
The nameplate shows the technical data and features of the hydraulic
accumulator.
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
E 01-12
When selecting the accumulator variant, pay attention to the following non-binding notes with regard to hydraulic fluid, bladder material and the permissive temperature range. (see Section 1.5)
Code
letter
Polymer
ISO
Temperature
range (C)
NBR
NBR
-40 +70
NBR
-10 +90
Regular and premium grade slightly aromatic gasoline (and all the liquids for standard nitrile).
Hydrogenated nitrile
HNBR
-30 +130
Butyl
IIR
-30 +100
Ethylene-Propylene
EPDM
-30 +100
Chloroprene (Neoprene)
CR
-30 +100
Epichloridrin
ECO
-30 +110
Fluorocarbon
FPM
-10 +150
-20 +80
Aliphatic hydrocarbons (propane, butane, gasoline, oils, mineral greases, diesel fuel, fuel oil, kerosene), mineral greases and oils, HFA HFB - HFC fluids, many dilute acids, alkalis, saline solutions, water,
water glycol.
Mineral oils of paraffin, silicone oils and greases, water and aqueous
solutions, refrigerants (ammonia, carbon dioxide, Freon), naphthenic
mineral oils, low molecular aliphatic hydrocarbons (propane, butane,
fuel), brake fluids based on glycol, better resistance to ozone, weathering and aging compared to NBR rubber.
Mineral oils and greases, aliphatic hydrocarbons (propane, butane and
gasoline), silicone oils and greases, water at room temperature, resistance to ozone, aging and weathering.
Mineral oils and greases, non-flammable fluids of HFD group, silicone oils
and greases, animal and vegetable oils and greases, aliphatic hydrocarbons (gasoline, butane, propane, natural gas), aromatics hydrocarbons
(benzene, toluene), chlorinated hydrocarbons (Tetrachloroethylene, carbon tetrachloride), fuel (regular, super and containing methanol), excellent
resistance to ozone, weathering and aging.
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
Tel.: +39 02 25459028 Fax: +39 02 25 25459773 E-mail: [email protected] Internet: www.epeitaliana.it
3.5c
3.5
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ASA
15
4000
7-8
P5
V4
10
11
12
Series
16
15
=
=
=
=
=
=
1/4
1
2.5
5
10
15
Bladder material
=
=
=
=
=
=
=
=
=
P
F
H
K
B
E
N
Y
V
Body material
Carbon steel
Nickel coated carbon steel 25
Nickel coated carbon steel 40
Stainless steel
Rilsan coating
=
=
=
=
=
C
N
M
X
V
7-8
Dimension of the
connection fluid or 7+8 table
See the table on front page
13
14
15
R250
16
435
14
13
12
11
10
Standard
= 0
Only cap in stainless steel
= 1
Brass nameplate
= 2
Other numbers/variants to be requested EPE
Carbon steel
Nickel coated carbon steel 25
Nickel coated carbon steel 40
Stainless steel
=
=
=
=
C
N
M
X
Standard
= 0
Adapter in stainless steel (R)
= 1
Button and spring in stainless steel = 2
Other numbers/variants to be requested EPE
Carbon steel
Nickel coated carbon steel 25
Nickel coated carbon steel 40
Stainless steel
=
=
=
=
C
N
M
X
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
Other variants
15
=
=
=
=
=
=
=
=
=
=
A
M
P
S
L
H
B
B
Q
R
E 01-12
Rxxx
Gxxx
EG2
EG2X
EMxxx
ELMxxx
Fx
Wxxx
Zxxx
K1
K7
= 0
SAE
Metric
= S*
= M*
*Variant in table 8
= G*
= P*
= N*
1/8
1/4
3/8
1/2
=
=
=
=
1
2
3
4
Dimension
3/4
1
1
1
=
=
=
=
5
6
7
8
3.5
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3.5.9 DIMENSIONS
3.5da
3.5db
* The maximum differential pressure is the maximum allowable difference between the maximum pressure and the minimum working pressure (P2-P1) to have an infinite life cycle of the
accumulator (greater than 2,000,000 cycles).
** Flow rate measured using mineral oil with viscosity of 36 cSt at 50C and P = 5 bar
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
E 01-12
3.5dc
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
E 01-12
3.5de
3.5df
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
E 01-12
Fig. I
Fig. II
3.5ea
3.5eb
3.5ec
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
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3.5fa
3.5fb
3.5.9.5 ADAPTERS
Fig. I
3.5fc
Fig. II
3.5fd
10
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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3.5
E 01-12
3.5ga
3.5gb
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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11
3.5
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Delivery condition
Bladder accumulators type ASA are delivered pre-charged with nitrogen
at a pressure of 435 PSI or at value of pressure required at time of order.
The pre-charge value is still on the nameplate of the accumulator.
Depending on the size and quantity ordered, the diaphragm accumulators are shipped in boxes or in cartons or on pallets, or wooden boxes
on request. Unless otherwise required, certificates and documentation
are provided together with the accumulators.
Handling
The original packaging is suitable for handling and general storage.
Where necessary, you should use suitable lifting equipment to support
the weight of the accumulators.
Protect from impact, however, the packaging and handle it with care.
Storage
During storage in the warehouse, leave the product in its original packaging, keeping it away from heat sources and naked flames. The storage
temperature should be between +10 and +40C.
In addition to six months of storage, the precharge pressure must be to
two bar and make sure that inside there is lubrication fluid compatible
with bladder polymer.
After six years of storage, it is essential to proceed with the replacement
of all elastomeric parts before the commissioning.
This device provides user and equipment protection against possible damage caused by pressure surges, and also makes the maintenance of
the accumulator easier, so facilitating the interception and the discharge.
Provide for a clearance of 200 mm above the gas pre-charge valve to
allow access to and control of the pre-charge equipment (see Chap.11.1).
The accumulators type ASA may be installed in any position from horizontal to vertical (preferably with the pre-charge valve at the top), and
the nameplate must be visible. Proceed to the assembly so that no abnormal force affects the pipes connected directly or indirectly to the accumulator, so we recommend the use of supporting components and
also fastening (please see Chapter 7) to avoid the transmission of vibrations. If there are not used safety EPE blocks, make sure that the accumulator is connected to the hydraulic circuit by suitable connection
devices. Make sure the fluid is compatible with the elastomer of the bladder. Check that the max. allowed accumulator pressure is equal to or
greater than that of the hydraulic circuit and that the temperature during
operation is maintained within the range expected.
Make sure the fluid does not contain contaminants and/or abrasive.
Pre-charge of nitrogen
Normally, the bladder accumulators are delivered pre-charged with pressurized gas. The pre-charge of gas can be controlled and / or adjusted
before or after installation of the accumulator in the hydraulic circuit.
For the pre-charge, use only industrial dry nitrogen with a purity of min.
99%. It is important to use the nitrogen from a cylinder equipped with a
pressure reducing valve (see Chap.11.3).
Use the EPE pre-charge and charging set type PC to check the charging
pressure Calculated Against the pressure, and adjust if necessary. If the
pre-charge pressure is lower than required, connect the inflation tube on
one side and the other of the equipment.
Connect it to the cylinder of nitrogen or to the pressure reducer. Slowly
enter the nitrogen in the accumulator until reaching a pressure slightly
higher than that set (+ 10 15%).
Close the cylinder and remove the connecting pipe from the equipment;
wait until the gas temperature has stabilized (2 hours) and calibrate the
pressure, discharging the excess gas.
Make sure that the gas valve is not subject to losses and, if necessary,
use soap and water.
Tighten the protective caps manually.
Installation
Before installation, you must perform a visual check to verify that the accumulator has not suffered any damage during shipping / handling.
Verify that the requested type matches with what stamped on the nameplate. We recommend using the accumulator with a suitable security
valve (see Chapter 8) or a security lock-off BS type (see Chapter 9).
Maintenance
- Periodically check the pre-charge pressure of the gas: after the commissioning, check after 2-3 weeks of operation and if there were no
leaks, repeat the operation after 3 months; if the pressure at the same
temperature was stable, repeat the test at annual intervals.
For heavy-duty applications, check the pre-charge every 6 months.
- Periodically (annually) carry out a visual inspection of the accumulator
in order to detect any early signs of deterioration such as corrosion,
deformation, etc.
- Comply with the requirements of the regulations concerning the verification of the functionality of the equipment according to the country
of installation of the accumulator.
12
Hydraulic pressurization
- Check that the pre-charge pressure is adequate for the application
- Ensure that the hydraulic pressure never exceeds the max. (PS) allowed and shown on the accumulator shell.
To avoid this risk, use a safety item (see Chap. 9).
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
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- If you have not already carried out, unscrew the cap nut first and then
the valve cap of the gas valve.
- Allow gas escapes from the bladder with the help of the check valve
until a pressure of 0 is displayed. Check if the bladder is now de-pressurizing an open valve.
- Remove gas valve, fastening the nut on the gas valve and remove the
nameplate
- Unscrew the vent screw
- Remove the retaining ring; take it out, by carefully pushing the ring together.
- Remove the oil valve from the container
Tightening torques in Nm
1/4 gallon
2.515 gallons
5 +1
30 +10
200 +50
450 +50
100 +20
150 +30
Valve insert V4
0.3 +0.2
0.3 +0.2
Filling valve V - VX - V2
30 +5
30 +5
3.5gd
3.5
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EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
Tel.: +39 02 25459028 Fax: +39 02 25 25459773 E-mail: [email protected] Internet: www.epeitaliana.it
13
3.5
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The pull rod screwed to the gas valve of the bladder for easy assembly
into shell during reassembly. Pull rod is complete with fitting for EPE gas
valve and 3 extension segments to accommodate all size of accumulators.
Code for complete kit: B2505-Vg8
Dimension
The core tool is used to remove and reinstall the valve core type V4.
Code B2508
Dimension
3.5ad
3.5ab
Reproduction is forbidden.
In the spirit of continuous improvement, our products may be changed.
14
EPE ITALIANA s.r.l. - Viale Spagna,112 20093 Cologno Monzese (Mi) Italy
Tel.: +39 02 25459028 Fax: +39 02 25 25459773 E-mail: [email protected] Internet: www.epeitaliana.it