NL Section 4
NL Section 4
NL Section 4
Blink Code Chart (Most common codes - for more info see Meritor Wabco TP-0173 chart)
Blink Code
4
Problem Area
Sensor YE1 (curbside sensor)
Action
Check sensor installation. Perform necessary repairs.
ECU/single
modulator valve assembly
14
Power Supply
15
ECU Failure
16
17
18
25
ABS
Qty
1
1
2
1
1
Part No.
S4005001010
S4493260300
S4497130180
-----
Description
ECU
10' Power cable
6' Sensor Ext cable
Installation Guide
End of Line Test
Enhanced Easy-Stop
Qty
1
1
1
2
Part No.
S4005001010
PEC4-48
S4493260050
S4497130180
---
1
1
-----
Description
ECU
48' Power Ext cable
1.6' Power Cable
6' Sensor
Ext.cable
ABS Label For
Lamp
Installation Guide
End of Line Test
Qty
1
1
2
1
1
Part No.
S4005001010
S4493260300
S4497130300
-----
Description
ECU
10' Power cable
10' Sensor Ext cable
Installation Guide
End of Line Test
Enhanced Easy-Stop
1010447
A/C
1010447
6003
3/8"
Delivery
110500
3/8"
Delivery
/8"
Supply
3
N9508-AA
/2"
Reservoir
S4005001010
(See page 28)
1010447
6006
N9508-AA
1010447
1011451
A/C = Anti-Compounding
Service Brake
Spring Brake
110500 - Spring Brake control valve, R955322 - Wabco ECU valve, 6003 - 3/4" to 1/2" pipe nipple,
6006 - 3/4" pipe nipple, N9508-AA air tank, 1010447 - spring brake chamber,
1011451 - red emergency gladhand, 1011452 blue service gladhand.
26
ABS - 2S/1M COMPONENT PARTS - SPRING BRAKE PRIORITY
A/C = Anti-Compounding
Service Brake
Spring Brake
COMPONENTS LISTING:
No. 1 = 110500 - Spring Brake control valve,
No. 2 =S4005001010 - Wabco ECU valve,
No. 4 = 6003 - 3/4" to 1/2" pipe nipple,
No. 5 = 6006 - 3/4" pipe nipple,
No. 6 = N9508-AA air tank,
No. 7 = 1010447 - spring brake chamber,
No. 8 = 1011451 - red emergency gladhand,
No. 8 = 1011452 blue service gladhand.
27
ABS - 4S/2M MERITOR/WABCO COMPONENT KITS
4 Sensor/2 Modulator Valve
(4S/2M) Configuration Shown
Suggested Electrical Diagram
Tandem Suspension,
Four Wheels Sensed
Part No.
S4005001030
S4493260300
S4497130300
-------
Description
ECU
Power Cable 10 ft
10' Sensor Ext Cable
ABS Label For Lamp
Installation Guide
End of Line Test
Qty
1
1
2
2
1
1
1
Part No.
S4005001030
S4493260300
S4497130300
S4497130180
-------
Description
ECU
10' Power Cable
10' Sensor Ext cable
6' Sensor Ext cable
ABS Label For Lamp
Installation Guide
End of Line Test
Qty
1
1
4
1
1
1
Enhanced Easy-Stop
Enhanced Easy-Stop
Part No.
S4005001030
PEC448
S4497130300
-------
Description
ECU
49' Power Ext Cable
10' Sensor Ext Cable
ABS Label For Lamp
Installation Guide
End of Line Test
Enhanced Easy-Stop
Part No.
S4005001020
PEC448
S4493260050
S4497130300
-------
Description
ECU
49' Power Ext Cable
1.6' Power Cable
10' Sensor Ext Cable
1010447
6006
616
/8"
Supply
1010447
1010329
Installation Guide
End of Line Test
1011452
6003
6002
A/C
110500
3/8"
Delivery
S4005001030
(see pg 28)
1011451
1010447
1010447
1
/2"
Reservoir
A/C = Anti-Compounding
Service Brake
Spring Brake
110500 - Spring Brake control valve, R955322 - Wabco ECU valve, 6003 - 3/4" x1/2"hex nipple
6002- 1/2"x 1/2" hex nipple, 6006 - 3/4" pipe nipple, 616 - 1/2"-3/4" nipple 1010329 air tank,
1010447 - spring brake chamber, 1011451 - red emer. gladhand, 1011452 blue svc. gladhand.
28
MERITOR WABCO ABS ENHANCED EASYSTOP CONVERSION KITS
Meritor WABCO has created a series of retrofit kits to replace the previous Easy-Stop platform, to
the current production Enhanced Easy-Stop platform.
Easy Stop was installed on production built trailers between March 1997 and February 2001.
Enhanced Easy-Stop incorporated current technology to address regulatory PLC requirements and
has been installed from March 2001 to present.
To determine the proper kit , find the existing Easy-Stop ECU/Valve part number
that needs to be replaced.
Then determine if you will pull the diagnostics from the tractor (power adapter equipped kits)
or from the trailer (power adapter with diagnostic adapter equipped kits).
Converting Meritor WABCO Easy Stop to Enhanced Easy-Stop Trailer ABS ECU/VALVE
Easy Stop
ECU/Valve#
472 500 021 0
472 500 011 0
472 500 012 0*
472 500 013 0
Description
2S/1M for Trailers
2S/1M for Dollies
2S/1M, 2S/2M, 4S/2M
4S/3M
If a 472 500 012 0 ECU/Valve was used in an Easy Stop 2S/1M application, order a
R955344 or R955345 kit. Kits contain an Enhanced Easy-Stop ECU/Valve and either a
power cable adapter or power/diagnostic cable adapter.
Part No. R955344
(from the tractor)
For Trailer Applications Only
(NO Dolly) 2S/1M
Replaces Meritor
Part Number 4725000210
w/S8946073120 cable
w/S8946073130 cable
w/S8946073120 cable
w/S8946073130 cable
w/S8946073120 cable
w/S8946073130 cable
29
MERITOR WABCO ENHANCED EASYSTOP COMPONENTS
Part No. S4005001010
ECU Valve Assembly
2S/1M Basic for trailer
(after the 3/1/01 date)
Easy Stop
Power Cables
Part No. S8946049440
Power cable, 4 conductor, 3', std connector
Part No. S8946049450
Power cable, 4 conductor, 13', std connector
Part No. S8946060380
Power cable, 4 conductor, 14', std connector
Part No. S8946060500
Power cable, 4 conductor, 20', std connector
30
2S / 1M AIR KIT BILL OF MATERIALS
We have put together a "typical" 2S/1M air kit for the ABS system,
to help complete the installation process.
Part No. 2S/1M-AIR-KIT
Bill of Materials:
1010329 Air Tank, 12" diameter, 29.5" c-c
1011451 Emergency gladhand
1011452 Service gladhand
110500
Spring brake control valve
11300
Frame coupling
1542014 ABS system (see page 25)
16636
Air hose assembly
16648
Air hose assembly
Using this kit as a basis/guide to work from, we can design the kit that you need.
31
MISCELLANEOUS MERITOR WABCO ABS COMPONENTS
Sensor Placement
When more than one wheel is
controlled by a single valve, sensors
should be mounted at the axle
which tends to lock first. For spring
suspensions this is usually the
forward axle. For air suspensions
this is usually the rear most axle.
1810000
1810002
1810003
1810001
1810003
Sensor Holder
Part No. S2255U1113
(welded to axle spindle)
POWER CABLES
Part No.
Description ( EZ STOP)
S8946049440 ABS Power Cable, 3 feet, with industry standard plug.
S8946049450 ABS Power Cable, 13 feet, with industry standard plug.
S8946060380 ABS Power Cable, 14 feet, with industry standard plug.
S8946060500 ABS Power Cable, 20 feet, with industry standard plug.
32
ABS ELECTRIC CONFIGURATION - 2S/1M - HALDEX PLC - FULL FUNCTION
Kit Part No. AQ961404
PARTS LIST Consisting of:
Qty
Part No.
Description
1
AL919310
ECU
1
AL430624
Full Function ABS
Valve
2
AL919804
7.5' Sensor Cable Ext
1
AL919901
12' Power Cord Ext
1 box
Tie Down Clips
ECU
Part No. AL919310
FF ABS Valve
Part No.AL430624
Power Cord
Part No. AL918602
33
ABS PLC SELECT UPGRADE KIT - 2S / 1M
ECU Valve
PLC Select
Part No.
AL919323
ECU
Part No. AL919311
FF ABS Valve
Part No.AL430624
Modulator Valve
Part No. AL364040
AL919311
AL430624
2
2
1
1
1
1 box
AL919802
AL919804
AL919901
AL364040
AL40906
-
ECU
Full Function ABS
Valve
4.5' Sensor Cable Ext.
7.5' Sensor Cable Ext.
12' Power Cord Ext.
Modulator Valve
Loom Assembly
Tie Down Clips
34
HALDEX ABS COMPONENTS
ABS Power Cable
With integral spring brake control. ECU end includes industry
Pre-installed reservoir nipple with standard 5-pin female
swivel and locknut feature.
connector.
Comes standard with filters in
7-way end is stripped wires.
both the control and supply ports. For production Mar. '01-present.
Part No.
Description
Part No.
Length
AL430611
4 port, 1/2" nipple,
AL918603 38 feet
12 volt, 3/8" ports.
ABS lamp lead is 25 feet.
Number of Ports: 2
Mounting Port Size: 1/2 inch
Delivery Port Size: 3/8 inch
Mount: Reservoir
Application: 24mm 12 volt Solenoid.
Number of Ports: 6
Mounting Port Size: 1/2 inch
Delivery Port Size: 3/8 inch
Mount: Reservoir
Application: 24mm
12 volt Solenoid
Electronic Control Unit (ECU)
FFABS Valve
Part No.
Description
AL430614
located on top.
Post mandate ECUs
include bail latch.
35
BENDIX ABS COMPONENTS
Bendix TABS-6 (Standard)
Trailer Antilock Braking System
Few connections, small and light, fast
and reliable, for all applications.
Part No.801855
Bendix EC-30
Electronic Controller -ECU
Part No. 801236
6S/4M -sensors and modulators.
Traction control.
EC-16 and EC-17 service replacement.
Bendix MC-30 trailer ABS module
Part No.800737
Tank mounting. Default config is 4S/2M side,
will auto configure to 2S/2M axle, 2S/1M.
LED Diagnostic
Display
ABS Modulator
Connector(MOD1)
Delivery Ports
3/8" NPT (4)
Description
RDU - Remote Diagnostic Unit
RDU adapter - 6 pin to 9 pin adapter cable
RDU adapter - 9 pin to 9 pin adapter cable
RDU plus 6 pin to 9 pin adapter cable
RDU plus 9 pin to 9 pin adapter cable
TRDU - Trailer Remote Diagnostic Unit
TRDU adapter - 7 pin connector for TRDU
801869
Tractor
RDU
802162
Trailer
TRDU
801872
RDU
Adaptor
802165
TRDU
Adaptor
30-Pin
Connector
802229
TRDU
Adaptor
Supply Port
1/2" NPT
Control Port
1/2" NPT
Delivery
(port 2)
801666
Supply
(port 1)
Exhaust
(port 3)
WS-24 Wheel Speed Sensors
Part No. Description
801546 90, 60", w/Deutsch connector.
801552 Straight, 75" w/DT04 connector.
801534 Clamping Sleeve
The WS-24 is compatible
with all previous Bendix sensors
if used with this clamping sleeve.
Power Cord
MC-30 cable assembly
Part No. 801697
Supply
(port 1)