3-1 DMM1 (Nov 2009 Regular)
3-1 DMM1 (Nov 2009 Regular)
3-1 DMM1 (Nov 2009 Regular)
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III B.Tech I Semester Regular Examinations, November 2009
DESIGN OF MACHINE MEMBERS-I
(Mechanical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
7. Design a rigid flange coupling to transmit a torque of 250N-m between two axial
shafts. The shaft is made of alloy steel, flanges out of cast iron and bolts out of
steel. Four bolts are used to couple the flanges. The shafts are keyed to the flange
hub. The permissible stresses are given below:
Shear stress on the shaft=100MPa
Bearing or crushing stress on shaft=250MPa
Bearing stress on keys=250MPa
Shear stress on keys=100MPa
Shearing stress on cast iron=200MPa
Shear stress on bolts=100MPa
After designing the various elements, make a neat sketch of the assembly indicating
the important dimensions. The stresses developed in the various Members may be
checked if thumb rules are used for fixing the dimensions. [16]
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Code No: V3113/R07 Set No. 2
III B.Tech I Semester Regular Examinations, November 2009
DESIGN OF MACHINE MEMBERS-I
(Mechanical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
Figure 3
4. Determine the size of the bolts and the thickness of the arm for the bracket as
shown in the figure 4, if it carries a load of 40 KN at an anlge of 60 0 to the vertical.
The material of the bracket and the bolt is same for which the safe stresses can be
assumed as 70,50 and 105 MPa in tension, shear and compression respectively. [16]
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Code No: V3113/R07 Set No. 2
Figure 4
5. (a) Design a rectangular sunk key for a shaft of 50mm diameter, transmitting
1200N-m torque. The shear and crushing stresses in the key are limited to 45
and 70MPa respectively.
(b) Make a neat sketch showing two views of a cotter joint and write equations
showing the strength of the joint for the most probable methods of failure.
[8+8]
6. (a) A solid shaft and a hollow shaft are to be equal in torsional strength. The
hollow shaft is to be 10% larger in diameter than the solid shaft. Assuming
that the material of both the shafts to be the same, find the ratio of the weight
of the solid shaft to that of the hollow shaft.
(b) A shaft is supported on two bearings 750mm apart and transmits 15kW at
560 r.p.m. A spur pinion of 150mm diameter is located at 125 mm to the right
of the left bearing and delivers power horizontally to the right. A spur gear of
500mm diameter is located at 150mm to the left of the right bearing and re-
ceives power from below. Determine the shaft diameter, assuming permissible
shear stress for the shaft material as 45MPa. [6+10]
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Code No: V3113/R07 Set No. 3
III B.Tech I Semester Regular Examinations, November 2009
DESIGN OF MACHINE MEMBERS-I
(Mechanical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
3. Design a longitudinal joint for a 1.25m diameter steam boiler to carry a steam
pressure of 2.5 N/mm2 . The ultimate strength of the boiler plate may be assumed
as 420 MPa, crushing strength as 650 MPa and shear strength as 300 Mpa. Take
the joint efficiency as 80%. Sketch the joint with all the dimensions. Adopt the
suitable factor of safty. [16]
4. Determine the size of the bolts and the thickness of the arm for the bracket as
shown in the figure 4, if it carries a load of 40 KN at an anlge of 60 0 to the vertical.
The material of the bracket and the bolt is same for which the safe stresses can be
assumed as 70,50 and 105 MPa in tension, shear and compression respectively. [16]
Figure 4
5. (a) How is the slipping of the cotter avoided? Explain by two methods.
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Code No: V3113/R07 Set No. 3
(b) Design a knuckle joint to transmit 120 kN, with permissible stresses in tension;
shear and compression are 75 Mpa; 60 Mpa and 150 Mpa respectively. [4+12]
7. Design a bushed-pin type flexible coupling for connecting a motor shaft to a pump
shaft, with the following service conditions:
Power to be transmitted=40kW
Speed of the motor shaft=1000rpm
Diameter of motor and pump shafts=45mm
Bearing pressure on the rubber bush=0.7N/mm 2
Allowable stress in the pins=60MPa. [16]
8. A diesel engine weighs 800kN and is mounted on 16 springs in order to protect the
building from vibrations. The section of the spring wire is rectangular with side
ratio1.8. One spring has four effective coils and the spring index is 6.
Determine:
(a) Section of the spring so that long side is parallel to the axis of the spring
(b) Deflection under load when engine is stationary
(c) Maximum coil diameter
(d) Shear stress induced if shorter side is parallel to the spring axis. Permissible
shear stress in spring wire material is 300N/mm 2 and modulus of rigidity is
0.8×105 N/mm2 . [16]
?????
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Code No: V3113/R07 Set No. 4
III B.Tech I Semester Regular Examinations, November 2009
DESIGN OF MACHINE MEMBERS-I
(Mechanical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
2. (a) Write Soderberg’s equation and state its application to different type of load-
ings.
(b) Determine the diameter of a circular rod made of ductile material with a
fatigue strength. σe =265Mpa and a tensile yield strength of 350 Mpa. The
member is subjected to a varying axial load from Wmin =-300 kN to Wmax =700
kN and has a stress concentration factor=1.8. Use factor of safty as 2.0. [6+10]
3. Design a longitudinal joint for a 1.25m diameter steam boiler to carry a steam
pressure of 2.5 N/mm2 . The ultimate strength of the boiler plate may be assumed
as 420 MPa, crushing strength as 650 MPa and shear strength as 300 Mpa. Take
the joint efficiency as 80%. Sketch the joint with all the dimensions. Adopt the
suitable factor of safty. [16]
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Code No: V3113/R07 Set No. 4
7. Design and draw protective type of cast iron flange coupling for a steel shaft trans-
mitting 15kW at 200rpm, and having an allowable shear stresses of 40MPa. The
working stress in the bolts should not exceed 30MPa. Assume that the same ma-
terial is used for shaft and key and that the crushing stress is twice the value of its
shear stress. The maximum torque is 25% greater than the full load torque. The
shear stress for cast iron is 14MPa. [16]
(a) Determine the maximum stress in each set of leaves for an initial condition of
no stress in the leaves.
(b) Draw to half or quarter full size the elevation and plan of the spring
(c) Determine the maximum stress if the initial stress is provided to cause equal
stresses when loaded.
(d) Determine the deflection in parts (a)and (b) respectively. [16]
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