Liquids to Value
Decanter UCD 205
Technical Data | Equipped with standard gear drive or 2-gear drive
Frame, hood and drive
Lowest power consumption
of < 1 kW/m3
The decanter UCD 205 from GEA Westfalia
Highest g-force for higher solids
Separator is a continuously operating horizontal solid wall centrifuge for dewatering
Automatic adjustment of differential
design with gravity discharge of the clari-
speed via VFD
Features
Control unit for automatic operation
Bearing temperature monitoring
Vibration control
(option)
fied phase.
(at extra cost)
Tools
output
Adjustable bowl speed via VFD
requirements of industrial and municipal
waste water sludge. The frame is of open
Auxiliary equipment
Automatic grease lubrication
Set of spare parts
In-line secondary motor
Liquid and solids chutes
Belts for main drive motor only
Solids gate valve
All parts coming into contact with
the product are made of CrNiMo
Advantages
Easy installation
Easy operation and maintenance
Low space requirement (easy
stainless steel
3-phase AC motor for controlled
torque starting in star-delta circuit
or via frequency converter
retrofitting)
GEA Mechanical Equipment / GEAWestfalia Separator
Technical Data UCD 205
Operating principles and constructional features
2 3
5 6
9 10
11
12
A Drying zone
B Clarifying zone
11
1 Secondary motor
2 Clutch
3 Secondary gear
4 Bowl bearings
5 Primary gear
6 Scroll bearings
20
1918
17
16
15 14
7 Bowl
13
8 Distributor
Technical data
9 Scroll bearings
Bowl
10 Regulating ring
Diameter
200 mm
11 Bowl bearings
L/D ratio
4.0
12 Feed
Speed
max. 5500 rpm
13 Gravity discharge of the
g-force, (z)
max. 3400 g
Comparative capacity
5000 l/h
clarified liquid
14 Separation chamber
Bowl drive
15 Scroll
Rating
7.5 kW
16 Housing
Speed at 50 Hz
3000 rpm
17 Solids discharge
Speed at 60 Hz
3600 rpm
18 Bowl drive
Scroll drive
19 Scroll drive
Rating at 50 Hz
0.75 kW
20 Primary motor
Decanter weight
700 kg
Application
Case dimensions
2750x850x1600 mm
Dewatering of municipal and
Shipping weight
gross 910 kg
industrial waste water sludge
Shipping data
Components
Standard
Option
Bowl and scroll
Stainless steel CrNiMo
Super duplex steel
Liquid outlet
Free
Centripetal pump
Flight hard-facing
Tungsten carbide
Sintered tungsten carbide tiles
Solids outlet ports
Exchangeable
Seals, inner bearings
NBR (Perbunan)
P.T.F.E./Viton
Drive
2-gear drive
Fixed differential speed
Solids discharge
Slide valve
Solids chute
Upon request
Liquid chute
Upon request
The comparative capacity refers to various decanters from GEA Westfalia Separator and is below the max. throughput
capacity. The effective capacity depends on the extent to which the inflowing mixture can be clarified, the level of solids
contained in the feed, the dry matter content required in the discharged solids and the level of solids permissible in the
clarified liquid. In general, the machine can be adjusted to take account of the above requirements.
890
1.650
1.850
350
Dimensions in mm
00
50
0
5
00
.00
.40
Min. lifting capacity of trolley hoist for service
and maintenance: 500 kg.
GEA Mechanical Equipment
GEA Westfalia Separator
Werner-Habig-Strae 1 59302 Oelde (Germany)
Phone +49 2522 77-0 Fax +49 2522 77-2950
[email protected] www.westfalia-separator.com
The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
inquiries. Westfalia and Westfalia Separator are registered trademarks of GEA Westfalia Separator GmbH. Printed on chlorine-free bleached paper Printed in Germany Subject to modification www.kabutz.de
9997-1161-020/1208 EN
Decanter UCD 205 Skid Unit
Technical Data
Mobile dewatering station
Mechanical Separation / GEA Westfalia Separator
Technical Data
Decanter Type UCD 205 Skid Unit
Technical Data
Bowl
Diameter
200 mm
L/D ratio
4.0
Speed
max. 5500 rpm
g-force
max. 3400 rpm
Bowl motor
Rating
7.5 kW
Speed at 50 Hz
3000 rpm
Speed at 60 Hz
3600 rpm
Type
IM B8
Enclosure
IP 55
Secondary motor
Rating at 50 Hz
0.75 kW
Type
IM B3
Enclosure
IP 55
Dimensions and weights
Length
2120 mm
Width
1100 mm
Height
1670 mm
Weight, complete
1050 kg
4 m scroll
230 kg
Electronics
Electrical connection
A trolley hoist with a minimum lifting capacity of 500 kg is
required for maintenance work on the decanter.
Field of application
Dewatering municipal and industrial sludges as a
32 A
mobile skid
Capacity
Throughput capacity
0 4 m3/h
The information contained in this brochure merely
serves as a non-binding description of our products
and is without guarantee.
Binding information, in particular relating to capacity
data and suitability for specific applications, can only be
provided within the framework of concrete inquiries.
Printed on chlorine-free bleached paper
www.papp.cc
9997-1270-010/1208 EN
Printed in Germany
Subject to modification
Mechanical Separation
GEA Westfalia Separator
Werner-Habig-Strae 1 59302 Oelde (Germany)
Phone +49 2522 77-0 Fax +49 2522 77-2950
[email protected] www.westfalia-separator.com
Operating Principles and Constructional
Features
Decanter type UCD 205 with gravity discharge of the clarified liquid and 2-gear drive
Flocculent
concentrate
16 mm
Water 1
Product feed DN 65
1670
2120
Centrate discharge
DN 100
1100
2
GEA Westfalia Separator
The decanter UCD 205 skid unit is a
Decanter UCD 205
Flocculent station
mobile station for dewatering municipal
The decanter is a continuously operating
The flocculent treatment station is
and industrial waste water sludges.
solid-wall scroll centrifuge. The clarified
designed for liquid concentrate. The sta-
liquid discharges under gravity into a
tion is equipped with a dilution water
The plug and play design means that the
catcher and flows off without pressure.
facility and a flowmeter.
unit can be connected fast on-site and it
The decanter bowl is driven by a low-noise
is already equipped with all required com-
three-phase AC motor; power transmis-
Water
ponents at the factory:
sion is via V-belts. A bowl speed adjust-
The skid unit is equipped with a central
ment facility can be optionally selected.
water supply system with pressure reduc-
Decanter UCD 205
Flocculent station
With the 2-gear drive, the differential
solenoid valve. A water connection with
Control cabinet
Feed pump
speed is regulated solids-dependently to
hose for cleaning is likewise installed.
ensure constant dewatering in the event of
Solids conveyance facility
Water supply including
changing feed concentrations and product
Solids conveyance
fluctuations.
To transport the discharged solids, the skid
All parts of the decanter that come in con-
alternatively 3 or 4 m long. The screw
er for flush water that is controlled by a
flushing device
unit is equipped with a screw conveyer,
The components are installed on a stain-
tact with the product are made of stain-
conveyor features a residual water out-
less steel skid so that the unit can be easily
less CrNiMo steel. The gaskets are made
let/flush connection and can be disman-
transported from site to site. Operation is
of NBR (Perbunan).
tled for transporting the mobile station.
fully automatic continuous supervision
by operating personnel is not necessary.
Feed
On account of its versatility, the skid unit
The product is fed to the machine via an
can be used for a broad spectrum of sludge
adjustable eccentric screw pump. Volume
types. The maximum throughput capacity
measurement is by means of a magnetic
is around 4 m per hour.
inductive flowmeter for the sludge feed. A
sampling facility is installed.
3
GEA Westfalia Separator
UCD 305
Technical Data
Equipped with standard gear drive
or 2-gear drive
All Advantages at a Glance
Frame, hood and drive
Lowest power consumption
of < 1 kW/m3
The decanter UCD 305 from GEA Westfalia
(at extra cost)
Highest g-force for higher solids
Separator is a continuously operating horizontal solid wall centrifuge for dewatering
Automatic adjustment of differential
design with gravity discharge of the clari-
Automatic grease lubrication
Set of spare parts
speed via VFD
Features
Bearing temperature monitoring
Vibration control
(option)
fied phase.
Control unit for automatic operation
Tools
output
Adjustable bowl speed via VFD
requirements of industrial and municipal
waste water sludge. The frame is of open
Auxiliary equipment
In-line secondary motor
Liquid and solids chutes
Belts for main drive motor only
Solids gate valve
All parts coming into contact with
the product are made of CrNiMo
Advantages
Easy installation
Easy operation and maintenance
Low space requirement (easy
stainless steel
3-phase AC motor for controlled
torque starting in star-delta circuit
or via frequency converter
retrofitting)
Mechanical Separation / GEA Westfalia Separator
Technical Data UCD 305
Operating principles and constructional features
2
34 5
10
1 Secondary drive motor
2 Clutch
3 Scroll drive
11
4 Bowl drive
5 Bowl bearing
6 Bowl
7 Scroll
8 Housing
19
18
17
16
9 Separation chamber
15 14 13 12
10 Regulating ring
11 Feed
Technical data
12 Feed tube
Bowl
13 Bowl bearing
Diameter
300 mm
14 Gravity discharge of the
L/D ratio
4.0
clarified liquid phase
Speed
max. 4500 rpm
15 Scroll bearing
g-force, (z)
max. 3400 g
16 Distributor
Comparative capacity
20,000 l/h
17 Solids discharge
Bowl drive
18 Primary gear
Rating
15 kW
Speed at 50 Hz
3000 rpm
Speed at 60 Hz
3600 rpm
19 Primary drive motor
Application
Scroll drive
Rating at 50 Hz
2.2 kW
Dewatering of municipal and
Shipping data
industrial waste water sludge
Decanter weight
max. 1800 kg
Case dimensions
2800x1000x1500 mm
Shipping weight
gross 2300 kg
Dimensions in mm
Components
Standard
Option
Bowl and scroll
Stainless steel CrNiMo
Liquid outlet
Free
Centripetal pump
Flight hard-facing
Tungsten carbide
Sintered tungsten carbide tiles
Solids outlet ports
Exchangeable
Seals, inner bearings
NBR (Perbunan)
P.T.F.E./Viton
Drive
2-gear drive
Fixed differential speed
Solids discharge
Slide valve
Solids chute
Upon request
Liquid chute
Upon request
Min. lifting capacity of trolley hoist for service
and maintenance: 500 kg.
Mechanical Separation
GEA Westfalia Separator
Werner-Habig-Strae 1 59302 Oelde (Germany)
Phone +49 2522 77-0 Fax +49 2522 77-2950
[email protected] www.westfalia-separator.com
The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
inquiries. Printed on chlorine-free bleached paper Printed in Germany Subject to modification www.papp.cc
9997-0908-030/1208 EN
Decanter UCD 345
Technical Data
Equipped with standard gear drive or 2-gear drive
All Advantages at a Glance
Frame, hood and drive
Lowest power consumption
of < 1 kW/m3
The decanter UCD 345 from GEA Westfalia
Automatic grease lubrication
Set of spare parts
speed via VFD
Features
Bearing temperature monitoring
Vibration control
(option)
Automatic adjustment of differential
design with gravity discharge of the clarified phase.
Control unit for automatic operation
Tools
output
Adjustable bowl speed via VFD
requirements of industrial and municipal
waste water sludge. The frame is of open
(at extra cost)
Highest g-force for higher solids
Separator is a continuously operating horizontal solid wall centrifuge for dewatering
Auxiliary equipment
In-line secondary motor
Liquid and solids chutes
Belts for main drive motor only
Solids gate valve
All parts coming into contact with
the product are made of CrNiMo
Advantages
Easy installation
Easy operation and maintenance
Low space requirement (easy
stainless steel
3-phase AC motor for controlled
torque starting in star-delta circuit
or via frequency converter
retrofitting)
Mechanical Separation / GEA Westfalia Separator
Technical Data UCD 345
Operating principles and constructional features
2
34 5
10
11
1 Secondary drive motor
2 Clutch
3 Scroll drive
4 Bowl drive
5 Bowl bearings
6 Bowl
7 Scroll
8 Housing
9 Separation chamber
20
19
18
17
16
15 14 13 12
10 Regulating ring
11 Feed
Technical data
12 Feed tube
Bowl
13 Bowl bearings
Diameter
340 mm
L/D ratio
4.0
Speed
max. 4500 rpm
15 Scroll bearings
g-force, (z)
max. 3850 g
16 Distributor
Comparative capacity
26,000 l/h
17 Solids discharge
14 Gravity discharge of the
clarified liquid
Bowl drive
18 Primary gear
Rating
18,5 kW
19 Secondary gear
Speed at 50 Hz
3000 rpm
20 Primary drive motor
Speed at 60 Hz
3600 rpm
Application
Scroll drive
Rating at 50 Hz
2,2 kW
Dewatering of municipal and
Shipping data
industrial waste water sludge
Decanter weight
1875 kg
Case dimensions
3100x850x1550 mm
Shipping weight
gross 2150 kg
Dimensions in mm
Components
Standard
Option
Bowl and scroll
Stainless steel CrNiMo
Liquid outlet
Free
Centripetal pump
Flight hard-facing
Tungsten carbide
Sintered tungsten carbide tiles
Solids outlet ports
Exchangeable
Seals, inner bearings
NBR (Perbunan)
P.T.F.E./Viton
Drive
2-gear drive
Fixed differential speed
Solids discharge
Slide valve
Solids chute
Upon request
Liquid chute
Upon request
1000
1470
2 830
1.5
0
1.4
0
60
50
0
50
0
The comparative capacity refers to various decanters from GEA Westfalia Separator and is below the max. throughput capacity. The
effective capacity depends on the extent to which the inflowing mixture can be clarified, the level of solids contained in the feed, the
dry matter content required in the discharged solids and the level of solids permissible in the clarified liquid. In general, the machine
can be adjusted to take account of the above requirements.
Min. lifting capacity of trolley hoist for service
and maintenance: 500 kg.
Mechanical Separation
GEA Westfalia Separator
Werner-Habig-Strae 1 59302 Oelde (Germany)
Phone +49 2522 77-0 Fax +49 2522 77-2950
[email protected] www.westfalia-separator.com
The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
inquiries. Printed on chlorine-free bleached paper Printed in Germany Subject to modification www.papp.cc
9997-1163-010/1208 EN
Decanter UCF 466
The new class of efficiency
Technical Data
All Advantages at a Glance
Frame, hood and drive
Highest g-force for min 2% DS
The decanter UCF 466 from Westfalia
higher solids output compared
Separator is a continuously operating hori-
to conventional decanters
Auxiliary equipment
(at extra cost)
Control unit for automatic operation
zontal solid wall centrifuge for dewatering
Adjustable bowl speed via VFD
Tools
requirements of industrial and municipal
Automatic adjustment of differential
Bearing temperature monitoring
speed via VFD
wastewater sludge. The frame is of open
Vibration control
design with gravity discharge of the clari-
In line secondary motor
Automatic grease lubrication
fied phase.
Belts for main drive motor only
Set of spare parts
Lightweight version
Liquid and solids chutes
Features
All parts coming into contact with
Solids gate valve
Advantages
Easy installation
Easy operation and maintenance
Low space requirement (easy
the product are made of CrNiMo
stainless steel
Standard motor
Lowest power consumption
retrofitting)
of < 0.9 kW/m3
Mechanical Separation Division / Westfalia Separator
Technical Data UCF 466
1 Secondary motor
2 Main motor
3 Scroll drive
4 Bowl drive
5 Bowl bearing
6 Bowl
7 Scroll
8 Separation chamber
9 Feed
10 Main bearing
13
12
11 10
11 Free discharge of the
clarified liquid
12 Free solids discharge
13 Gear
Technical Data
Measurements (lengthxwidthxheight) 3670 x 1000 x 1445 mm
Function
Total weight 300 kg
Sludge dewatering
Maximum bowl speed/operating bowl speed 3850 rpm/3500 rpm
Length/diameter ratio 4
Application
Maximum g-force 3811 g
Municipal and industrial
wastewater
Component
Standard
Option
Bowl and scroll
Stainless steel CrNiMo
Liquid outlet
Open, by gravity
Flight hard-facing
Tungsten carbide
Solids outlet ports
Exchangeable on site
Seals, inner bearings
NBR (Perbunan)
P.T.F.E./Viton
Back drive
2-gear drive 11kW motor
Main drive
45 kW
37 kW with frequency inverter
Technical specifications are subject to change without notice.
Dimensions in mm
Mechanical Separation Division
Westfalia Separator Umwelttechnik GmbH
Werner-Habig-Strae 1 59302 Oelde (Germany)
Phone +49 2522 77-0 Fax +49 2522 77-2950
[email protected] www.westfalia-separator.com
The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
inquiries. Printed on chlorine-free bleached paper www.papp.cc Printed in Germany Subject to modification
9997-1367-000/0408 EN
Operating principles and constructional features
Decanter GEA Westfalia Separator ecoforce waterMaster CF 3000
Technical Data | Dewatering and thickening of industrial and municipal
sewage sludges
The decanter waterMaster CF 3000 from
Minimal power consumption
Automatic adjustment of the
GEA Westfalia Separator Group is a con-
(e.g. 0.7 kWh/m at 20 m /h)
differential speed due to the
tinuously operating centrifuge with hori-
Highest g-force for maximum
frequency-controlled variable
zontal solid-wall bowl developed specifi-
dewatering
cally for the requirements of dewatering
Innovative adjustable scroll drive
The scroll can be operated also with
and thickening industrial and municipal
with the following features:
stationary bowl
speed motor
sewage sludges. The frame is of open
GEA Westfalia Separator summation-
design with gravity discharge of the
drive with intelligent kinematics for
flocculation and low wear
clarified phase.
high differential speeds and torques
Maximum dewatering due to the
Gentle feed geometry for optimum
High efficiency of the drive since
deep pond design and highest g-force
the variable speed motor feeds in
Low space requirement
All product-contacting parts are
energy and does not brake
Good accessibility to all components
made of stainless CrNiMo steel
Very sensitive regulation of the
Easy to operate and maintain
Deep pond design: ratio solids
torque, even with fluctuating feed
discharge to bowl inner diameter
conditions
Features
DFa/DTr = 0.47
engineering for a better world
GEA Mechanical Equipment
1 Product feed
5 Separation chamber
2 Distributor
6 Solids discharge
3 Bowl
7 Discharge of the
4 Scroll
clarified liquid phase
Bowl
Dimensions in mm (inch)
g-volume *
up to 401 m
L/D ratio
4.0
Speed
5050 min-1
g-force, (z)
4846
11 to 22 kW (with FC)
Speed at 50 Hz
3000 min-1
Speed at 60 Hz
3600 min-1
Secondary motor
Rating
Rating
Main drive motor
15 kW (at 50 Hz)
11 kW (VFD operation)
Weights
Decanter without motor
and accessories
net approx. 1455 kg (3208 lb)
Main drive motor
approx. 110 170 kg (243 375 lb)
Secondary motor
approx. 125 165 kg (276 364 lb)
3300 (130)
870 (34)
1500 (59)
>1600 (>63)
>500 (>20)
>1000 (> 39)
>700 (>28)
*depending on bowl version
Standard scope of delivery
Options
3-phase AC motor
Oil plus air lubrication for bowl bearing
Feed flow control
Automatic grease lubrication
Process control (PLC)
Additional process equipment like tanks, valves,
Motor control (MCC)
pumps and control instruments
GEA Westfalia Separator wewatch condition
monitoring for pro-active maintenance
GEA Mechanical Equipment
GEA Westfalia Separator Group GmbH
Werner-Habig-Strae 1, 59302 Oelde, Germany
Phone: +49 2522 77-0, Fax: +49 2522 77-2950
www.gea.com
The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
inquiries. Printed on chlorine-free bleached paper Printed in Germany Subject to modification Westfalia, Westfalia Separator and wewatch are registered trademarks of GEA Mechanical Equipment GmbH.
TD_ET-13-01-0021 EN
Technical Data waterMaster CF 3000
Operating principles and constructional features
Decanter GEA Westfalia Separator ecoforce waterMaster CF 4000
Technical Data | Dewatering and thickening of industrial and municipal
sewage sludges
The decanter waterMaster CF 4000 from
Minimal power consumption
Automatic adjustment of the
GEA Westfalia Separator Group is a con-
(e.g. 0.7 kWh/m at 30 m /h)
differential speed due to the
tinuously operating centrifuge with hori-
Highest g-force for maximum
frequency-controlled variable
zontal solid-wall bowl developed specifi-
dewatering
cally for the requirements of dewatering
Innovative adjustable scroll drive
The scroll can be operated also with
and thickening industrial and municipal
with the following features:
stationary bowl
speed motor
sewage sludges. The frame is of open
GEA Westfalia Separator summation-
design with gravity discharge of the
drive with intelligent kinematics for
flocculation and low wear
clarified phase.
high differential speeds and torques
Maximum dewatering due to the
Gentle feed geometry for optimum
High efficiency of the drive since
deep pond design and highest g-force
the variable speed motor feeds in
Low space requirement
All product-contacting parts are
energy and does not brake
Good accessibility to all components
made of stainless CrNiMo steel
Very sensitive regulation of the
Easy to operate and maintain
Deep pond design: ratio solids
torque, even with fluctuating feed
discharge to bowl inner diameter
conditions
Features
DFa/DTr = 0.46
engineering for a better world
GEA Mechanical Equipment
1 Product feed
5 Separation chamber
2 Distributor
6 Solids discharge
3 Bowl
7 Discharge of the
4 Scroll
clarified liquid phase
Bowl
Dimensions in mm (inch)
g-volume*
up to 560 m
L/D ratio
4.0
Speed
4300 min-1
g-force, (z)
4100
Main drive motor
22 to 45 kW (with FC)
Speed at 50 Hz
3000 min-1
Speed at 60 Hz
3600 min-1
Secondary motor
Rating at 50 Hz
Rating
15 kW (with FC)
Weights
Decanter without motor
and accessories
net approx. 2000 kg (4409 lb)
Main drive motor
approx. 190 490 kg (419 1080 lb)
Secondary motor
approx. 70 200 kg (154 441 lb)
3550 (140)
1000 (39)
1500 (59)
>2000 (>79)
>500 (>20)
>1000 (> 39)
>700 (>28)
*depending on bowl version
Standard scope of delivery
Options
3-phase AC motor
GEA Westfalia Separator energyjets
Feed flow control
Oil plus air lubrication for bowl bearing
Process control (PLC)
Automatic grease lubrication
Motor control (MCC)
Additional process equipment like tanks, valves,
pumps and control instruments
GEA Westfalia Separator wewatch condition
monitoring for pro-active maintenance
GEA Mechanical Equipment
GEA Westfalia Separator Group GmbH
Werner-Habig-Strae 1, 59302 Oelde, Germany
Phone: +49 2522 77-0, Fax: +49 2522 77-2950
www.gea.com
The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete
inquiries. Printed on chlorine-free bleached paper Printed in Germany Subject to modification Westfalia, Westfalia Separator and wewatch are registered trademarks of GEA Mechanical Equipment GmbH.
TD_ET-13-02-0010 EN
Technical Data waterMaster CF 4000
Operating principles and constructional features
