Cara Servis Manual RX10KY1 Si - 05c
Cara Servis Manual RX10KY1 Si - 05c
Cara Servis Manual RX10KY1 Si - 05c
Service
Manual
System
Inverter K Series
Series
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1. Introduction ............................................................................................ ix
1.1 Safety Cautions ....................................................................................... ix
1.2 PREFACE ............................................................................................. xiii
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1. Series Introduction ..................................................................................2
1.1 NOMENCLATURE ...................................................................................2
1.2 Indoor/Outdoor Unit Combinations...........................................................4
2. Outline of System....................................................................................5
2.1 Easily Recognizable Features of the K Series.......................................5
2.2 Changes in K Series Functions / Parts.....................................................6
2.3 Compatibility of Old and New VRV System Inverter ................................9
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1. Functions...............................................................................................12
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
Table of Contents
Si-05C
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1. Test Operation ......................................................................................54
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
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1. Operation Flowcharts ..........................................................................119
1.1 Indoor Unit Operation Flowchart ..........................................................119
1.2 Outdoor Unit Operation Flowchart........................................................124
3. Troubleshooting ..................................................................................130
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
ii
Si-05C
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
3.33
3.34
3.35
3.36
5. Troubleshooting (Inverter)...................................................................168
5.1 Outdoor Unit: Malfunction of
Inverter Radiating Fin Temperature Rise .............................................168
5.2 Outdoor Unit: Inverter Instantaneous Over-Current .............................169
5.3 Outdoor Unit: Inverter Thermostat Sensor, Compressor Overload ......170
5.4 Outdoor Unit: Inverter Stall Prevention, Compressor Lock ..................171
5.5 Outdor Unit: Malfunction of Transmission between Inverter and
Control PC Board .................................................................................172
5.6 Power Supply Insufficient or Instantaneous Failure .............................173
5.7 Outdoor Unit: Malfunction of Inverter Radiating Fin Temperature
Rise Sensor..........................................................................................174
5.8 Outdoor Unit: Inverter Over-Ripple Protection .....................................175
Table of Contents
iii
Si-05C
9. Appendix .............................................................................................190
9.1 Precaution ............................................................................................190
9.2 Typical Wiring Mistakes........................................................................191
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1. Features of the VRV PLUS Series ......................................................198
1.1 Improved Piping System ......................................................................198
1.2 Improved Piping System .....................................................................201
1.3 Dramatic Reduction of Wiring Saves Time and Labor
When Installing.....................................................................................202
2. System Outline....................................................................................203
2.1 Heat Pump and Cooling Only System..................................................203
2.2 Heat Recovery System.........................................................................204
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1. Outdoor Unit Refrigerant System Diagrams........................................208
1.1 Function Unit ........................................................................................208
1.2 Outdoor Unit .........................................................................................216
Table of Contents
Si-05C
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
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1. Test Operation ....................................................................................282
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
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1. Troubleshooting for VRV PLUS Series ...............................................309
1.1 Troubleshooting for VRV PLUS Series ................................................309
3. Troubleshooting ..................................................................................311
3.1
3.2
3.3
3.4
3.5
Table of Contents
Si-05C
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1. Backup and Emergency Operation .....................................................346
1.1 Backup and Emergency Operation ......................................................346
vi
Table of Contents
Si-05C
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1. Wiring Diagrams (Outdoor Unit)..........................................................355
1.1
1.2
1.3
1.4
5. Characteristics ....................................................................................408
5.1 Thermistor Resistance / Temperature Characteristics .........................408
5.2 Pressure Sensor Voltage Output /
Detected Pressure Characteristics.......................................................410
Table of Contents
vii
Si-05C
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viii
Table of Contents
Si-05C
Introduction
1. Introduction
1.1
Safety Cautions
Cautions and
Warnings
1.1.1
Be sure to read the following safety cautions before conducting repair work.
Warning and
Caution. The
Warning items are
The caution items are classified into
especially important since they can lead to death or serious injury if they are not followed closely. The
Caution items can also lead to serious accidents under some conditions if they are not followed.
Therefore, be sure to observe all the safety caution items described below.
About the pictograms
This symbol indicates an item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates a prohibited action.
The prohibited item or action is shown inside or near the symbol.
This symbol indicates an action that must be taken, or an instruction.
The instruction is shown inside or near the symbol.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment
operates normally, and explain the cautions for operating the product to the customer
Caution in Repair.
Warning
Be sure to disconnect the power cable plug from the plug socket before disassembling
the equipment for a repair.
Working on the equipment that is connected to a power supply can cause an electrical
shook.
If it is necessary to supply power to the equipment to conduct the repair or inspecting the
circuits, do not touch any electrically charged sections of the equipment.
If the refrigerant gas discharges during the repair work, do not touch the discharging
refrigerant gas.
The refrigerant gas can cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at the welded
section, release the refrigerant gas completely at a well-ventilated place first.
If there is a gas remaining inside the compressor, the refrigerant gas or refrigerating
machine oil discharges when the pipe is disconnected, and it can cause injury.
If the refrigerant gas leaks during the repair work, ventilate the area. The refrigerant gas
can generate toxic gases when it contacts flames.
The step-up capacitor supplies high-voltage electricity to the electrical components of the
outdoor unit.
Be sure to discharge the capacitor completely before conducting repair work.
A charged capacitor can cause an electrical shock.
Do not start or stop the air conditioner operation by plugging or unplugging the power
cable plug.
Plugging or unplugging the power cable plug to operate the equipment can cause an
electrical shock or fire.
ix
Introduction
Si-05C
Caution
Do not repair the electrical components with wet hands.
Working on the equipment with wet hands can cause an electrical shock.
Be sure to provide the grounding when repairing the equipment in a humid or wet place,
to avoid electrical shocks.
Be sure to turn off the power switch and unplug the power cable when cleaning the
equipment.
The internal fan rotates at a high speed, and cause injury.
Be sure to check that the refrigerating cycle section has cooled down sufficiently before
conducting repair work.
Working on the unit when the refrigerating cycle section is hot can cause burns.
Use the welder in a well-ventilated place.
Using the welder in an enclosed room can cause oxygen deficiency.
1.1.2
Warning
Be sure to use parts listed in the service parts list of the applicable model and appropriate
tools to conduct repair work. Never attempt to modify the equipment.
The use of inappropriate parts or tools can cause an electrical shock, excessive heat
generation or fire.
When relocating the equipment, make sure that the new installation site has sufficient
strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength and if the installation work is not
conducted securely, the equipment can fall and cause injury.
Be sure to install the product correctly be using the provided standard installation frame. For integral units only
Incorrect use of the installation frame and improper installation can cause the equipment
to fall, resulting in injury.
Be sure to install the product securely in the installation frame mounted on a window
frame.
If the unit is not securely mounted, it can fall and cause injury.
Be sure to use an exclusive power circuit for the equipment, and follow the technical
standards related to the electrical equipment, the internal wiring regulations and the
instruction manual for installation when conducting electrical work.
Insufficient power circuit capacity and improper electrical work can cause an electrical
shock on fire.
Be sure to use the specified cable to connect between the indoor and outdoor units.
Make the connections securely and route the cable properly so that there is no force
pulling the cable at the connection terminals.
Improper connections can cause excessive heat generation or fire.
Si-05C
Introduction
Warning
When connecting the cable between the indoor and outdoor units, make sure that the
terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section can cause an
electrical shock, excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cable can cause an electrical shock or fire.
Placing heavy items on the power cable, and heating or pulling the power cable can
damage the cable.
Do not mix air or gas other than the specified refrigerant (R22) in the refrigerant system.
If air enters the refrigerating system, an excessively high pressure results, causing
equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leak and repair it before charging the
refrigerant. After charging refrigerant, make sure that there is no refrigerant leak.
If the leak cannot be located and the repair work must be stopped, be sure to perform
pump-down and close the service valve, to prevent the refrigerant gas from leaking into
the room. The refrigerant gas itself is harmless, but it can generate toxic gases when it
contacts flames, such as fan and other heaters, stoves and ranges.
When replacing the coin battery in the remote controller, be sure to disposed of the old
battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending on the conditions
of the installation site, to prevent electrical shocks.
Do not install the equipment in a place where there is a possibility of combustible gas
leaks.
If a combustible gas leaks and remains around the unit, it can cause a fire.
Be sure to install the packing and seal on the installation frame properly.
If the packing and seal are not installed properly, water can enter the room and wet the
furniture and floor.
1.1.3
Warning
Check to make sure that the power cable plug is not dirty or loose, then insert the plug
into a power outlet all the way.
If the plug has dust or loose connection, it can cause an electrical shock or fire.
If the power cable and lead wires have scratches or deteriorated, be sure to replace
them.
Damaged cable and wires can cause an electrical shock, excessive heat generation or
fire.
Do not use a joined power cable or extension cable, or share the same power outlet with
other electrical appliances, since it can cause an electrical shock, excessive heat
generation or fire.
Caution
Check to see if the parts and wires are mounted and connected properly, and if the
connections at the soldered or crimped terminals are secure.
Improper installation and connections can cause excessive heat generation, fire or an
electrical shock.
xi
Introduction
Si-05C
Caution
If the installation platform or frame has corroded, replace it.
Corroded installation platform or frame can cause the unit to fall, resulting in injury.
Check the grounding, and repair it if the equipment is not properly grounded.
Improper grounding can cause an electrical shock.
Be sure to measure the unsulation resistance after the repair, and make sure that the
resistance is 1 Mohm or higher.
Faulty insulation can cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage can cause the water to enter the room and wet the furniture and floor.
1.1.4
Using Icons
Icons are used to attract the attention of the reader to specific information. The meaning of each icon is
described in the table below:
1.1.5
Type of
Information
Description
Note
Caution
Warning
Reference
Note:
Caution
Warning
xii
Si-05C
1.2
Introduction
PREFACE
The VRV System Inverter K Series is designed for easy installation and maintenance. Although it has all
the features of the previous VRV System Inverter Series, the method of displaying the model name has
been changed in order to conform to revision in Japanese Industrial Standards, the method of transmission
between outdoor and indoor units has been changed, the equipment has been modified so the same wiring
is used for transmission between indoor/outdoor units and centralized control, and can now be connected
with a central remote controller.
This maintenance manual was published in order to help you get a solid understanding of these functions,
and so you can provide fast and reliable after sales service. Although the contents of the manual may be
insufficient in some areas, we hope that you will use it to the best of your ability.
The service manual for the VRV PLUS Series (cool/heat selection system) explains the new methods
(super piping and super wiring) featured by the system in four sections: Outline, Functions, Test Operation
and Troubleshooting.
Compared with previous VRV Inverter System equipment,the VRV PLUS series is designed to facilitate
construction and save space, and is equipped with a unique service mode. The manual is intended for use
when troubleshooting or executing test operation.
If you find the manual to be insufficient in any of its explanations, please let us know so we can improve on
later editions.
Oct. 1999
After Sales Service Division
xiii
Introduction
xiv
Si-05C
Si-05C
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1. Series Introduction ..................................................................................2
1.1 NOMENCLATURE ...................................................................................2
1.2 Indoor/Outdoor Unit Combinations...........................................................4
2. Outline of System....................................................................................5
2.1 Easily Recognizable Features of the K Series.......................................5
2.2 Changes in K Series Functions / Parts.....................................................6
2.3 Compatibility of Old and New VRV System Inverter ................................9
Series Introduction
Si-05C
1. Series Introduction
1.1
NOMENCLATURE
1.1.1
Indoor Unit
Si-05C
1.1.2
Series Introduction
Outdoor Unit
RS
10
Y1
E
VRV System Inverter Series outdoor unit
RS : VRV System Inverter Series
Series classifications
X : Inverter
Capacity Indication
5 : 5 HP
8 : 8 HP
10 : 10 HP
Model change symbol
Series Introduction
1.2
Si-05C
VRV System
Inverter K Series
VRV System Inverter K Series outdoor unit model
Total connectable indoor units
RSXY5K
RSXY8K
RSXY10K
Max. 8 units
Max. 13
Max. 16
RSX5K
RSX8K
RSX10K
Max. 8 units
Max. 13
Max. 16
Straight Cooling
VRV System
Inverter
RV System Inverter EXC Series outdoor unit model
Total connectable indoor units
Si-05C
Outline of System
2. Outline of System
2.1
2.1.1
Outline of System
Si-05C
2.2
2.2.1
Up to now, separate wiring was required for centralized control and for transmission between indoor/
outdoor units when installing optional controllers for centralized control, but now the same wiring can be
used for both. This facilitates indoor/outdoor transmission wiring construction work as follows.
H Series
Separate input and output terminals.
Has polarity.
Only serial wiring can be used.
Wiring can be up to 1,000 meters long.
K Series
Same terminals used for input and output.
No polarity.
3 wiring methods can be used (serial, bus and star wiring).
Up to 16 branches can be used. (Cannot be branched again once branched.)
System wiring can be up to a total of 2,000 meters.
(Max. wiring length up to 1,000 meters).
Indoor unit terminal block
H
Series
Input
1
Output
2
Remote controller
2
P1
Centralized
P2
F1
Forced off
F2
T1
T2
K
Series
Remote controller
N
Transmission
wiring
F1
External
F2
T1
T2
C / H selector
A
Output
C
Out / D unit
output
3
Sequential start
KRP 80 - 51
5
K
Series
2 central remote
controller can be
connected in a
transmission
system.
C / H selector
A
To In / D unit
C
F1
F2
To Out / D unit
F1
F2
VRV System Inverter K Series equipment can be connected with two central remote controllers, and can
individual control 128 unit (64 units T 2) on a single transmission line.
Si-05C
Change in Mode of
Transmission
Between Outdoor
Units
Outline of System
Wiring for transmission between outdoor units is necessary for selecting cool or heat mode for several units
at once. This transmission has been changed as follows.
H Series
Separate input and output terminals.
Sequential start requires adaptor PC board.
Simultaneous cool/heat selection and low noise operation require only wiring between outdoor units
and setting.
K Series
Same terminals used for input and output.
Sequential start requires only wiring between outdoor units and setting.
Simultaneous cool/heat selection and low noise operation require a separate adaptor for outside control
of outdoor units.
Transmission can be conducted between a maximum of 10 units.
Optional controllers for centralized control can be connected to a transmission line between outdoor
units.
VRV System
Inverter K Series
Outdoor unit
Indoor
Outdoor
-outdoor -outdoor
Indoor
Outdoor
-outdoor -outdoor
Indoor
Outdoor
-outdoor -outdoor
F1
F1
F1
F2 F1
F2
F2 F1
F2
F2 F1
F2
F1
F2
F1
F1
F2
F2
F1
F1
F2
F2
F1
F2
F1
F2
(VL002)
Outline of System
2.2.2
Si-05C
Drain Pump
When the TEST OPERATION button has been pushed in order to facilitate checking drainage when
installing, the drain pump is force-operated regardless of the temperature control mode. If a humidifier is to
be included in the setup, you must set to gusing humidifierh with the remote controller. (With the factory
settings, the drain pump is not operated during heating.)
Swing Louver
The wall mounted type is equipped with a swing louver . The ceiling mounted cassette type can be set to
prevent the ceiling from being soiled.
Able to Use
Wireless Remote
Controllers
The multi flow, double flow, ceiling suspended and wall mounted types can be fitted with a wireless remote
controller kit.
(Other types can use a separate wireless remote controller.)
2.2.3
Oil temperature detection has been incorporated into control in order to prevent wet operation and improve
dilution of oil.
Si-05C
Outline of System
2.3
2.3.1
Connectable
Combinations
Outdoor unit
RSXY
VRV System Inverter K Series
RSX
Notes
2.3.2
Can be connected
Cannot be connected
The new K Series indoor unit can be connected as an extension to an existing outdoor unit
using an optional accessory Mix Matching Adaptor K Indoor Unit
Connectable
Combinations
Note 2
DTA106A61
Double flow, built-in, wall mounted, concealed
floor standing type
DTA106A62
Multi flow, ceiling suspended
Notes
Outline of System
10
Si-05C
Si-05C
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1. Functions...............................................................................................12
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
11
Functions
Si-05C
1. Functions
1.1
RSX5K Series ( Products produced before July 99 and included RSX5KY1C model produced before Dec. 99)
Note:
12
Si-05C
Functions
A. Compressor M1C
Scroll compressor that operates on 30~116Hz by inverter drive enables 13-step capacity control.
Capacity control is carried out for individual and linear control of indoor units.
B. Oil separator
The oil separator is a device that collects the oil discharged from the compressor.
The collected oil is constantly recycled to the compressor via capillary tube.
C. Solenoid valve (hot gas bypass) Y2S
Valve is opened by low pressure safety control when low pressure drops.
Balances high/low pressure when off in order to reduce load when the compressor starts.
D. Outdoor unit electronic expansion valve Y1E
Expansion valve is kept open.
E. Solenoid valve (injection) Y3S
Controls injection in order to prevent overheating.
F. Heat exchange pipe
Subcools so that refrigerant drift doesnt occur between indoor units when flash gas is produced in the
liquid pipe.
G. Pressure sensor (high pressure, red) SENPH
Semiconductor pressure sensor carries out heat exchange control during low outdoor cooling operation by
sensing discharge pressure.
H. Pressure sensor (low pressure, blue) SENPL
Semiconductor pressure sensor for sensing the operating status of the indoor by refrigerant pressure which
senses suction pressure.
13
Functions
Si-05C
Note:
14
Si-05C
Functions
A. Compressor M1C
Scroll compressor that operates on 30~116Hz by inverter drive enables 13-step capacity control.
Capacity control is carried out for individual and linear control of indoor units.
B. Oil separator
The oil separator is a device that collects the oil discharged from the compressor.
The collected oil is constantly recycled to the compressor via capillary tube.
C. Solenoid valve (hot gas bypass) Y2S
Valve is opened by low pressure safety control when low pressure drops.
Balances high/low pressure when off in order to reduce load when the compressor starts.
D. Outdoor unit electronic expansion valve Y1E
Expansion valve when heating. Senses compressor suction pipe and low pressure equivalent saturated
temperature, and carries out superheat degree control.
E. Solenoid valve (injection) Y3S
Controls injection in order to prevent overheating.
F. Heat exchange pipe
Subcools so that refrigerant drift doesnt occur between indoor units when flash gas is produced in the
liquid pipe.
G. Pressure sensor (high pressure, red) SENPH
Semiconductor pressure sensor for sensing the operating status of the indoor by refrigerant pressure which
senses discharge pressure.
H. Pressure sensor (low pressure, blue) SENPL
Semiconductor pressure sensor for sensing the operating status of the indoor by refrigerant pressure which
senses suction pressure.
15
Functions
Si-05C
RSX5K Series ( Products produced after August 99) ( RSX5KY1C model produced after Jan. 2000)
SENPH
SENPL
DU229-622A
16
Si-05C
Functions
A. Compressor M1C
Scroll compressor that operates on 30~116Hz by inverter drive enables 13-step capacity control.
Capacity control is carried out for individual and linear control of indoor units.
B. Oil separator
The oil separator is a device that collects the oil discharged from the compressor.
The collected oil is constantly recycled to the compressor via capillary tube.
C. Solenoid valve (hot gas bypass) Y2S
Valve is opened by low pressure safety control when low pressure drops.
Balances high/low pressure when off in order to reduce load when the compressor starts.
E. Solenoid valve (injection) Y3S
Controls injection in order to prevent overheating.
F. Heat exchange pipe
Subcools so that refrigerant drift doesnt occur between indoor units when flash gas is produced in the
liquid pipe.
G. Pressure sensor (high pressure, red) SENPH
Semiconductor pressure sensor carries out heat exchange control during low outdoor cooling operation by
sensing discharge pressure.
H. Pressure sensor (low pressure, blue) SENPL
Semiconductor pressure sensor for sensing the operating status of the indoor by refrigerant pressure which
senses suction pressure.
17
Functions
Si-05C
RSX8K10K Series
( Products produced before July 99 and Included RSX8K, 10KY1C models produced before Dec. 99)
Note:
18
1. These check valves are not fitted for RSX8K, 10KY1C models.
Si-05C
Functions
19
Functions
Si-05C
Note:
20
1. These check valves are not fitted for RSXY8K, 10KY1C models.
Si-05C
Functions
21
Functions
Si-05C
RSX8, 10K Series ( Products produced after August 99) ( RSX8K, 10KY1C models produced after Jan. 2000)
SENPH
STD
SENPL
INV
DU232-607A
22
Si-05C
Functions
23
Functions
Si-05C
RSXY8K, 10K Series ( Products produced after August 99) ( RSXY8K, 10KY1C models produced after Jan. 2000)
SENPH
STD
SENPL
INV
4D014597
24
Si-05C
Functions
25
Functions
1.2
1.2.1
Outdoor Unit
Si-05C
RSXY8, 10K
26
Si-05C
Functions
1.3
1.3.1
Outdoor Unit
RSXY5~10K
Item
Symbol
Name
Type
RSX(Y)5K
Compressor
Inverter
side Model
Output
Y1
INV
JT100BAVYE
3.5 kW
STD
YAL
INV
INV
3.5 kW
JT100BAVTYE
JT100BATYE
2.2 kW
JT160BATYE
3.75kW
3.5 kW
JT100BAVTYE
3.5 kW
JT100BATYH
2.2 kW
JT160BATYH
3.75kW
JT100BAV
3.5 kW
JT100BAVT
3.5 kW
JT100BAVT
3.5 kW
JT100BAT
2.2 kW
JT160BAT
3.75kW
J1HC/
J2HC
33W
F2C
Over-current
relay
33W+33W
Y1
HOE-20F-TRA1
10A
HOE-20F-TRA1
13A
YAL
HOE-20F-TRA1
10A
HOE-20F-TRA1
13A
TAL
HOE-20-TRA1
15A
HOE-26-TRA1
24A
Q1M
Q2M
Fan motor
190W
140W+230W
Safety thermostat
Open 135C 5C
S1P
20SP-688-6
OFF: 27.5+0~-1.0kg/cm
ON: 20.0+1.0~-1.0kg/cm
S1HP
S2HP
FPG-3D 70~75C
R1T
R2T
Thermistor
(for heat exchange)
3.5~360K
R3T
Thermistor
(for discharge pipe)
3.5~400K
R3-1T
3.5~400K
R3-2T
3.5~400K
R4T
Thermistor
(for suction pipe)
R5T
Thermistor
for inverter oil temperature)
3.5~400K ( 3.5~360K)
Other
Y1E
functions Note 1
/parts
Electronic
expansion valve
3.5 kW
JT100BAVTYE
Compressor safety
thermostat
Fusible plug
Sensor
JT100BAVTYE
3.5 kW
STD
Safety
device
RSX(Y)10K
JT100BAVYE
STD
TAL
RSX(Y)8K
3.5~360K
When
cooling
When
ON: PI control; OFF: 0 pulses (completely closed)
heating
Y2S
Solenoid valve
(for hot gas bypass)
NEV603
Y3S
Solenoid valve
(for inverter injection)
NEV202 ( ST10D)
Y4S
Solenoid valve
(for standard injection)
NEV202 ( ST10D)
Y1S
Note 1
Solenoid valve
(pressure equalizing)
NEV202 ( ST10D)
Note
27
Functions
Si-05C
1.4
1.4.1
Thermostat
Thermostat ON
Thermostat
OFF
Thermostat ON
Thermostat ON
Thermostat OFF
ON
ON
ON
OFF
Compressor
OFF
5 minutes
ON
ON
OFF
Pressure equalizing
solenoid valve
1 minute
(Soft start)
Linear control
Indoor unit
electronic expansion
valve (when heating)
ON
OFF
1000 pulses
Fully closed
0 pulses
OFF
OFF
1 minute 1 minute
(Pressure (Soft start)
equalizing)
Linear control
1000 pulses
240 pulses
10 minutes
(15 minutes for
8.10 HP heating only)
Linear control
Fully closed
0 pulses
5 minutes
(VL005)
(10 minutes
for 8 and 10 HP)
If 10 minutes or more has elapsed since the compressor was turned off (15 minutes for 8 and 10HP heating
only) , turn the solenoid valve for equalizing pressure on for about 1 minute and equalize the pressure.
When heating, to prevent noise produced by the passing of indoor units refrigerant to equalize pressure
after the compressor stops, fully close the indoor units electronic expansion valve for 5 minutes (10
minutes for 8 and 10HP).
1.4.2
Soft Start
The following control is carried out to protect the compressor and inverter.
1. Operates at low frequency (fixed) for 1 minute after compressor starts. (Prevents liquid refrigerant
backflow)
2. Pressure equalizing and hot gas bypass solenoid valves open and start low load.
Compressor frequency
Soft Start of
Compressor
Time
(VG001)
28
5K
42Hz
8,10K
42Hz+OFF
Si-05C
1.4.3
Functions
Operation During
Pump Down Start
11 min. 30 sec.
1 min.
5 min.
42Hz
(42Hz+OFF)
42Hz
(42Hz+OFF)
42Hz
(42Hz+OFF) Note 1
30~106 Hz+OFF
PI control Note 2
Outdoor unit EV
0 pulses
0 pulses
0 pulses
SH control (Initial
opening 150 pulses)
H tap (H+ON)
H tap (H+ON)
Compressor
Note
H tap (H+ON)
H tap (H+ON)
Y2S
ON
ON
Y3S, Y4S
ON
30 sec.
ON
30 sec.
OFF
4 min. 30 sec.
ON/OFF
(LP protection control)
ON/OFF
ON/OFF
ON/OFF
(Td protection control) (Td protection control) (Td protection control)
1.4.4
Operation During
Heating Lay-Up
Start
Make the compressors upper limit frequency 60Hz (60Hz+OFF) for 10 minutes 20 seconds after the
compressor starts.
If the low pressure becomes < 1.5kg/cm (0.147MPa) within 10 minutes after starting, Y2S is actuated
and outdoor unit EV becomes 0 pulses. 10 minutes after start, the unit starts up as described below.
(8,10 Hp)
4 min. 30 sec.
Compressor
Outdoor unit EV
H tap (H+ON)
Y2S
Y3S
29
Functions
1.5
Si-05C
Standard compressor
106Hz
OFF
If oil pressure equalization is not achieved during 5 minutes by stopping or step down control, oil pressure
equalization is carried out when the compressor starts running.
With an inverter compressor operation, however, if the standard compressor remains off for 10 minutes,
the cumulative running time of the standard compressor is reset.
30
Si-05C
1.6
Functions
1.6.1
Cool
Heat
5K(5HP)
106Hz
96Hz
8K(8HP)
106Hz+ON
86Hz+ON
10K(10HP)
106Hz+ON
86Hz+ON
When heating, frequency is lower than that given in the table for the first 30 seconds and 30 seconds
after completion.
Frequency may drop according to the various types of step-down control. If so, the next oil return must
be carried out 4 hours later.
1.6.2
1.6.3
When cooling
When heating
1.6.4
Y2S
Y3S, Y4S
Fan
ON
ON
H(H+ON)
OFF
ON
L(H+OFF)
OFF
ON
OFF
1. If the compressor frequency continues at 68Hz (38Hz+ON for 8, 10HP) or more for more than eight
minutes with defrosting while the oil return timer is counting, the timer is reset and counts again for eight
hours.
2. If on standby (forced thermostat OFF) or the compressor stops due to malfunction during oil return
operation, the next time the compressor starts, oil return operation is again carried out for four minutes
after completion of soft start.
3. Oil return operation is not carried out for 28 minutes after defrost is completed.
31
Functions
1.7
Si-05C
Defrost
Function
Defrost operation is carried out if the relation of the outdoor units coil temperature (Tcoil) and outdoor
temperature (Tair) satisfies the conditions given below for 5 minutes continuously.
Tcoil C Tair-
Tcoil
Tair
The values of () according to defrost temperature changeover switch are given in the table below.
Switch position
LED (23 24 25 26)
L
(O OO {)
M
(O O { O)
H
(O { O O)
(deg)
12
10
12.5C
06.Tair U
20 minutes
5 minutes
Defrost start
20 minutes
Complete
5 minutes
10 minutes
Defrost start
Complete
(VG002)
32
Si-05C
Functions
1.8
1.8.1
For RSXY 8, 10 K
If refrigerant is remaining in the accumulator when the compressor starts, liquid refrigerant is sucked into
the compressor, diluting the refrigerant machine oil and reducing the lubricating performance. To prevent
this, the pump-down operation discharges refrigerant from the low pressure side when the unit is not in
operation.
Residual operation may be carried out for 10 minutes under the following conditions when heating.
1. When outdoor temperature (R1T) is -5C and inverter discharge pipe temperature (R3-1T) < 95C,
and a OFF by thermostat command is received with the compressors continuous operation time being
10 minutes or less, residual operation is carried out for a maximum of 10 minutes.
< For products produced in and after August 1999 >
Discharge pipe thermistor (R3-1T) on inverter side: 95C or lower
Outside air temperature thermistor (R1T) < 0C
&
OR
When compressor continuous operating time is less than 10 minutes and thermostat is OFF, or
when stop command is received from remote controller
Within 20 minutes after defrost or oil return operation
T0 (oil temperature) Te+10
Max. 10 min.
ON
Thermostat
OFF
Compressor and
outdoor unit fan
ON
OFF
Residual operation for 10 min.
(VL006)
2. When the thermostat is ON during residual operation, residual operation is not carried out if the total of
1+2+3 is 10 minutes or more.
Max. 10 min.
Max. 10 min.
ON
Thermostat
OFF
Residual
2 operation
ON
Compressor and
outdoor unit fan
OFF
Residual operation not carried out
if 1 + 2 + 3 is 10 minutes or more.
Thermostat
ON
(VL007)
3. When outdoor temperature (R1T) < -5C and a stop command is received from the thermostat sensor,
etc., residual operation is carried out for 10 minutes without fail. (Operation may however stop for
discharge pipe or high/low pressure safety. )
33
Functions
Si-05C
Outdoor Unit
Function
Outdoor air (R1T)
Compressor
INV
Notes
34
STD
Electronic
expansion valve
Pressure equalizing
solenoid valve
Time
86Hz
OFF
0~300 pulses
ON or OFF
10 min.
76Hz
OFF
0~300 pulses
ON or OFF
10 min.
R1T 0C
60Hz
OFF
0~300 pulses
ON or OFF
10 min.
Compressor upper limit is 116Hz+OFF for 10 minutes of next start after entering residual operation.
( Except for products produced after Aug. 99.)
During defrost or oil return, residual operation is not carried out even if a stop command comes.
Forced thermostat OFF occurs if defrost or oil return signal comes during residual operation.
Si-05C
1.9
Functions
Step Down / Safety Control Standby (Forced Thermostat OFF) Stop Due
to Malfunction
Hp24.0kg/cm
(2.352MPa)
8, 10HP(5HP)
76Hz+OFF(48Hz)
Hp>25.0kg/cm
(2.450MPa)
(Heating)
Forced OFF
by thermostat
Hp21.0kg/cm
(2.058MPa)
Hp>27.5kg/cm
(2.695MPa)
E3 stop due
to malfunction
(VF001)
30Hz+OFF(30Hz)
DSH>15C
&
Lp<1.2kg/cm
(0.118MPa)
Injection valve ON
Lp<1.0kg/cm
(0.098MPa)
Hot gas bypass
valve ON
(Heating)
R5TTe+10C
&
Lp<1.7kg/cm
(0.167MPa)
Lp<0.8kg/cm
(0.078MPa)
54 Hz + OFF (54Hz)
as lower limit
Lp0.5kg/cm
(0.049MPa)
Lp<0.3kg/cm
(0.029MPa)
Forced OFF
by thermostat
Up to 2 times
in 30 minutes
Lp<0kg/cm
(0MPa)
E4 stop due
to malfunction
116Hz+OFF(76Hz)
or
60Hz+ON(76Hz)
(VF002)
Td135C
FREQUENCY
1~3 STEP DOWN
Td135C
Forced thermostat OFF
Up to 2 times
in 100 minutes
Td135C
F3 stop due
to malfunction
(VF003)
Injection valve ON
( )
Td130C
Td>135C
Forced thermostat OFF
Up to 2 times
in 100 minutes
Td135C
F3 stop due
to malfunction
(VF005)
35
Functions
Si-05C
27.5 / 15.0
INV27.5A(TAL)
15.0A(Y1, YAL)
Forced OFF by thermostat
UP to 4 times in 60 minutes
L8 stop due
to malfunction
(VF004)
Discharge Super
Heating (DSH)
Control
Control According
to Outdoor
Temperature
If the outdoor temperature exceeds 27C when heating, forced thermostat OFF is carried out in order to
prevent a safety device from being tripped or a sensor malfunction.
36
Si-05C
1.10
Functions
RSXY5K
Operating status
Fan
Frequency (Hz)
Normal operation
Fully open
Step 1
Fully open
76
Step 2
Fully open
OFF
48
Operating status
Fan
Frequency (Hz)
Normal operation
Fully open
RSXY8,10K
M1F M2F
NOTE:
ON
8K
10K
Step 1-1
Fully open
ON
96
116
Step 1-2
Fully open
OFF
86
106
Step 1-3
Fully open
OFF
76
96
Step 2
Fully open
OFF OFF
60
76
Step No. changes according to high pressure, low pressure and frequency.
(Step No. increases with reduction of high and low pressure.)
Conditions satisfied
EV = 2000 pulses
(completely open)
or
High pressure < 14 kg/cm
(1.372 MPa)
or
Low outdoor air cooling IN
conditions (Step 2)
EV = 2000 pulses
(completely open)
or
High pressure > 14 kg/cm
(1.372 MPa)
Step 1-1
carried out 30
continuous
seconds
carried out 30
continuous
seconds
Step 1-2
carried out 30
continuous
seconds
Step 1-3
carried out 30
continuous
seconds
(VF006)
37
Functions
Si-05C
Normal operation
Condition satisfied
Compressor off
or
Other than cooling (includes oil return)
or
High pressure > 15.8 kg/cm
(1.548 MPa)
or
Outdoor air temperature > 25C
or
Radiator fin temperature > 80C
Conditions satisfied
Step 2
(VF007-1)
Normal operation
Condition satisfied
Compressor off
or
Other than cooling (includes oil return)
or
High pressure > 15.8 kg/cm
(1.548 MPa)
or
Radiator fin temperature > 80C
Conditions satisfied
Step 2
(VF007-2)
38
Si-05C
1.11
Functions
step 1
step 2
compressor
5K
8K
(5HP)
(8HP)
L tap
(10HP)
H tap+OFF
L tap
60Hz
10K
L tap+OFF
86Hz+OFF
96Hz+OFF
39
Functions
1.12
Si-05C
Demand Control
When you like to save the power consumption, there are three modes of demand operation which controls
forced capacity save for outdoor units via contact input (demand input) from outside in order to control
demand.
Demand 1: Holds electric power consumption down to approx. 70%
Demand 2: Holds electric power consumption down to approx. 40%
Demand 3: Forced thermostat OFF
An optional external control adaptor of outdoor units is required for demand control. For method of
connection, see demand operation in the test operation section.
Control is carried out by limiting the upper limit for frequency of demand 1 and demand 2 as given in the
table below.
5HP
8HP
10HP
Demand 1
68Hz
48Hz+ON
60Hz+ON
Demand 2
34Hz
60Hz+OFF
76Hz+OFF
Demand 3
8HP
10HP
Demand 1
60Hz
48Hz+ON
60Hz+ON
Demand 2
34Hz
60Hz+OFF
76Hz+OFF
Demand 3
40
Si-05C
1.13
Functions
RSXY5K
Pressure is sampled every 20 seconds by pressure sensor, and the inverter compressor is controlled in 13
stages by microcomputer.
Frequency range: 34 - 116 Hz (13 stages) and common for 50/60Hz area.
Frequency
30Hz
34Hz
38Hz
42Hz
48Hz
54Hz
60Hz
68Hz
76Hz
86Hz
96Hz
106Hz
116Hz
Min. output
Max. output
(VE004)
RSXY8, 10K
Min. output
38Hz+ON
48Hz+ON
60Hz+ON
76Hz+ON
86Hz+ON
96Hz+ON
106Hz+ON
116Hz+ON
Max. output
(VE005)
41
Functions
Si-05C
Min. output
38Hz+ON
48Hz+ON
60Hz+ON
76Hz+ON
86Hz+ON
96Hz+ON
106Hz+ON
116Hz+ON
Max. output
(VE006)
42
Si-05C
1.14
Functions
Te / Tc Setting
You can alter the value of targets Te (evaporating pressure equivalent temperature) and Tc (condensing
pressure equivalent temperature) with setting mode 2. PI control is used to control compressor capacity so
that Te when cooling and Tc when heating are constant.
Te setting
Set temperature
High
8.5 C
Standard
5.5 C
Low
2.5 C
Target Te changes according to compressor operating frequency, length of piping and indoor load. The
range is -10C target Te 5.5C. (Piping length is determined automatically during oil return
operation.)
Tc setting
Set temperature
High
49 C
Standard
46 C
Low
43 C
Target Tc becomes 3C higher when indoor load is large. Target Tc is controlled in accordance with the
following conditions:
Outdoor temp. > 10C target Tc 46C
Outdoor temp. 10C target Tc 49C
Target Tc
= 43C when high pressure > 17 kg/cm (1.67 MPa) and low pressure < 1.8 kg/cm (0.176 MPa).
43
Functions
1.15
Si-05C
When cooling
While compressor is running
and
Low pressure < 1.0 kg/cm
Compressor off
or
Low pressure Lp 1.0 kg/cm
(VF008)
When heating
While compressor is running
and
4-way valve ON (heating cycle)
and
Evaporator outlet superheat
temperature > 20C difference
and
Outdoor unit electronic expansion
valve = 2000 pulses (completely open)
Compressor off
or
4-way valve OFF (cooling cycle / defrost)
or
Evaporator outlet superheat
temperature 20C difference
or
Outdoor unit electronic expansion
valve < 2000 pulses (Fully open)
(VF009)
44
Si-05C
1.16
Functions
1.16.1 When the Float Switch is Tripped While the Cooling Thermostat is ON:
1. The objective of residual operation is to completely drain any moisture adhering to the fin of the indoor
unit heat exchanger when the thermostat goes off during cooling operation.
2. One cycle consists of 5 minutes of operation, 5 seconds stop, and another 5 minutes of operation.
1.16.2 When the Float Switch is Tripped During Cooling OFF by Thermostat:
45
Functions
Si-05C
During heating operation, if the float switch is not reset even after the 5 minutes operation, 5 seconds stop,
5 minutes operation cycle ends, operation continues until the switch is reset.
1.16.4 When the Float Switch is Tripped and AF is Displayed on the Remote Controller:
Note:
46
If the float switch is tripped five times in succession, a drain malfunction is determined to have occurred.
AF is then displayed as operation continues.
Si-05C
1.17
Functions
R5T Te+10C
SH=10C
SH=5C
(VF010)
R5T Te+10C
INV 86Hz+STD ON
INV 116Hz+STD ON
(VF011)
R5T Te+10C
R5T Te+10C
INV 86Hz+STD ON
INV 116Hz+STD ON
(VF083)
R5T Te+10C
Ta < -12C
116Hz+ON
106Hz+OFF
Ta > -10C
R5T > Te+10C
47
Functions
1.18
Si-05C
Existing position
P0
P1
P2
P3
P4
P0
P0
P1
P0
P1
P3
P4
P4
P4'
P1
P0
P'
P2
P0'
P1'
P2'
P2
Draft
prevention
position
Standard Setting
position
P4
P3'
P3
P4
P0''
P1''
P2''
P4'' P3''
Prohibited
P0'
P1'
P2'
P3'
P4'
Prohibited
48
P0''
P1''
P2''
P3''
P4''
(VL012)
Si-05C
1.19
Functions
Cooling
If there is a significant difference in the preset temperature and the suction temperature, fine adjustment
control is carried out using a body thermostat sensor, or using the sensor in the remote controller near the
position of the user when the suction temperature is near the preset temperature.
49
Functions
Heating
Si-05C
When heating, the hot air rises to the top of the room, resulting in the temperature being lower near the
floor where the occupants are. When controlling by body thermostat sensor only, the unit may therefore be
turned off by the thermostat before the lower part of the room reaches the preset temperature. The
temperature can be controlled so the lower part of the room where the occupants are doesnt become cold
by widening the range in which thermostat sensor in remote controller can be used so that suction
temperature is higher than the preset temperature.
50
Si-05C
1.20
Functions
Freeze Prevention
Freeze Prevention
by Off Cycle
(Indoor Unit)
When the temperature detected by liquid pipe temperature thermistor (R2T) of the indoor unit heat
exchanger drops too low, the unit enters freeze prevention operation in accordance with the following
conditions, and is also set in accordance with the conditions given below.
Conditions for starting freeze prevention: Temperature is -1C or less for total of 40 min., or temperature is
-5C or less for total of 10 min.
Conditions for stopping freeze prevention: Temperature is +7C or more for 10 min. continuously
Ex: Case where temperature is -5C or less for total of 10 min.
51
Functions
52
Si-05C
Si-05C
3DUW6
7HVW#2SHUDWLRQ
,QYHUWHU#.#6HULHV
1. Test Operation ......................................................................................54
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
1.21
1.22
53
Test Operation
Si-05C
1. Test Operation
1.1
1.1.1
1.1.2
1.1.3
54
Si-05C
1.2
Test Operation
RSXY8K
10K
55
Test Operation
Si-05C
LED display
: On
: Flicker
: Off
Setting mode 1
(H1P off)
Push 1 time.
Push and hold for 5 sec.
Monitor mode
(H1P flickers)
Setting mode 2
(H1P on)
Push 1 time.
Push 1 time.
(VF014)
Jumper pin
M n n
D
S BLUE
56
X26A
(VL015)
Si-05C
1.3
Test Operation
Setting Modes
The three setting modes are as follows:
Setting mode 1 ..... Mode for selecting cool/heat setting method, and whether or not to use low noise
operation and sequential start.
(H1P off)
Setting mode 2 ..... Mode for changing operating status and setting addresses; used primarily for
service.
(H1P on)
Monitor mode ..... Mode for checking setting made in the setting modes, number of connected units,
etc.
(H1P flickers)
Mode Changing
Procedure
The flow of the setting modes is as follows. (See the following pages for details.)
Setting mode 1
(Initial setting)
Push
the SET
button.
Monitor mode
Contents display
Push
the RETURN
button.
Push
the MODE
button.
Setting mode 2
Cool/heat selection
Set
Push
the RETURN
button.
Low noise operation
selection
Set
Push
the RETURN
button.
Sequential start
selection
Set
Push
the RETURN
button.
Push
the MODE
button.
(VF015)
Set
You can make your selections with the SET button.
If you become unsure of how to proceed, push the MODE button and return to setting mode 1.
You dont have to perform power supply reset after changing settings in setting mode 1 (including [SS1]
cool/heat selection switch on the outdoor unit PC board) and setting mode 2.
57
Test Operation
1.3.1
Si-05C
Setting Mode 1
MODE
H1P
TEST
H2P
H4P
H5P
H6P
(Factory set)
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
You can change the cool/heat selection permission, low noise and
sequential start settings by pushing the SET switch.
H7P
To skip settings you don't want to change, push the RETURN switch
and go to the next setting.
SET
Change cool/heat
selection to MASTER.
SET
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
SET
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
SET
MODE
TEST
H1P
H2P
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
RETURN
SET
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
SET
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
RETURN
SET
MODE
TEST
H1P
H2P
Setting complete
H3P
H4P
H5P
H6P
H7P
SET
MODE
TEST
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
MODE
MODE
Monitor mode
Setting mode 2
NOTE:
MODE
RETURN
58
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
(VF016)
Si-05C
1.3.2
Test Operation
Setting Mode 2
To enter setting mode 2 from setting mode 1 (normal), you must push and hold the MODE button (BS1) for
5 seconds. (Setting mode 2 cannot be entered while still making settings in setting mode 1.)
Setting procedure
Note:
1.
2.
3.
4.
5.
Push the SET button and match with the setting item (LED display). (All 10 settings)
Push the RETURN button (BS3) and the present settings flicker (LED display).
Push the SET button (BS2) and match with each setting (LED flicker display).
Push the RETURN button (BS3) and enter the settings.
Push the RETURN button (BS3) and return to the initial status.
If you become unsure of how to proceed, push the MODE button (BS1) and return to setting mode 1.
The initial status of setting mode 2 is the status of setting item No. 1 in mode 2.
Setting items
1 EMG
Description
Emergency
1 operation when
malfunction
occurs
2 Cool/heat
group
address
Address for
cool/heat group
operation
LED display
LED display
Emergency operation
(Runs only by standard compressor)
Normal operation
Address
Binary number
(6 digits)
0
1
2
~
Setting item
31
3 Low noise /
demand
address
Address
Binary number
(6 digits)
4 Forced fan
switch
Fan of stopped
indoor unit turns
5 Indoor unit
forced
operation
Allows operation
of indoor unit
from outdoor unit
6 Frequency
fix
Fixes the
frequency of the
inverter
compressor
Frequency fix
Normal operation
0
1
2
31
5HP68Hz
8.10HP86Hz+ON
7 Te setting
Low pressure
setting for
cooling
8 Tc setting
High pressure
setting for
heating
9 Defrost
setting
Temperature
setting for
defrost
Quick defrost
Normal (factory set)
Slow defrost
10 Not used
Airnet address
Address
Binary number
(6 digits)
High
Normal (factory set)
Low
0
1
2
63
(VF084)
Note:
59
Test Operation
Si-05C
No Setting item
1 EMG
Description
Emergency
1 operation when
malfunction
occurs
LED display
H1P H2P H3P H4P H5P H6P H7P
LED display
H1P H2P H3P H4P H5P H6P H7P
LED display
H1P H2P H3P H4P H5P H6P H7P
Emergency operation
Normal operation
S
Address
Binary number
(6 digits)
S
S
S
Address for
cool/heat group
operation
2 Cool/heat
group
address
31
S
Address
Binary number
(6 digits)
S
S
S
R
~
31
S
4 Forced fan
switch
Push 3 times
Fan of stopped
indoor unit turns
5 Indoor unit
forced
operation
Allows operation
of indoor unit
from outdoor unit
6 Frequency
fix
Fixes the
frequency of the
inverter
compressor
5HP68Hz
8.10HP
86Hz+ON
S
Frequency fix
S
Normal operation
S
7 Te setting
Low pressure
setting for cooling
Tc setting
Low
S
8
High
High pressure
setting for
heating
S
9 Defrost
setting
Temperature
setting for defrost
Quick defrost
S
Slow defrost
S
10 Not used
Push 3 times
Airnet address
Address
Binary number
(6 digits)
63
Push 8 times
RETURN BUTTON
SET BUTTON
60
Si-05C
1.3.3
Test Operation
Monitor Mode
MODE
TEST
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
To enter the monitor mode, push the MODE button when in setting mode 1.
H1P
H2P
H3P
H4P
H5P
H6P
H7P
MODE
No 0
RETURN
High
Normal (factory set)
Low
High
Normal (factory set)
Low
SET
Defrost
(temperature setting for defrost)
EMG
(emergency operation when
malfunction occurs)
SET
No 1
RETURN
Quick defrost
Normal (factory set)
Slow defrost
ON
OF
Push the SET button and match with the LEDs No. 1 - 15, push the RETURN button,
and enter the data for each setting.
* Data such as addresses and number of units is expressed as binary numbers; the two
ways of expressing are as follows:
The No. 1 cool/heat group address is expressed as a
binary number consisting of the lower 6 digits. (0 - 63)
SET
16
(1 to 15 times)
32
4
8
RETURN
2
No 16
No12
64
16
128 32
4
No13
1
2
See the following page for a list of the data for No. 1 - 16.
(VF018)
After making sure the data is correct, push the RETURN button and return to No. 0, or push the MODE
button and return to setting mode 1.
61
Test Operation
Si-05C
62
Mode No.
LED
Data
Display
method
No 1
{OOOOO{
No 2
{OOOO{O
0 ~ 31
Lower 6 digits
0 ~ 31
No 3
{OOOO{ {
Not used
Lower 6 digits
0 ~ 63
Lower 6 digits
0 ~ 63 units
Lower 6 digits
No 4
{OOO{OO
Not used
No 5
{OOO{O{
No 6
{OOO{ {O
0 ~ 63 units
Lower 6 digits
No 7
{OOO{ { {
0 ~ 63 units
Lower 6 digits
No 8
{OO{OOO
0 ~ 63 units
Lower 6 digits
No 9
{OO{OO{
Number of BS units
0 ~ 128 units
No 10
{OO{O{O
Number of BS units
0 ~ 128 units
No 11
{OO{O{ {
0 ~ 63 units
Lower 6 digits
No 12
{OO{ {OO
0 ~ 128 units
No 13
{OO{ {O{
0 ~ 128 units
No 14
{OO{ { {O
Not used
No 15
{OO{ { { {
Not used
No 16
{O{OOOO
Not used
Si-05C
1.4
Test Operation
Sequential Start
Separates the start timing for standard compressors by three seconds each in order to prevent over-current
when several compressors are to be started simultaneously.
Sequential start is possible for up to three units wired as a group to a single power supply. You should
however connect an outdoor unit of small capacity as the third unit in the sequence.
Method of
Sequential Start
63
Test Operation
1.5
Si-05C
Purpose /
Application
External control adaptor for outdoor unit is required in order for the VRV System Inverter K Series to carry
out the types of control given below.
1. Group switching of cool/heat mode for more than one outdoor unit system. The adaptor is required for
cool/heat selection by indoor unit remote controller, by cool/heat selector, or by cool/heat central remote
controller.
2. Low noise control
3. Demand control
Installation
Position
The adaptor can be installed inside any indoor unit or BS unit connected to a D III-NET.
Normal: Flicker
Malfunction: On or off
Function switch
[SS1]
(Factory set: BOTH)
Sets whether the address setting switch will set cool/heat address, demand / low noise address, or both.
Connects control input from remote source (host computer monitor panel, demand controller, timer,
etc.).
Connects power supply connector for adaptor for outside control of outdoor units of indoor unit or BS
unit, etc.
Left
(BOTH)
LED display
: On
: Flicker
: Off
Middle
(C / H)
Left
(Not connected)
Right
(DELOW NOISE) (VL018)
Right
(Connected) (VL019)
Upper 2 bits
(ON)
(1)
Lower 3 bits
(OFF)
(0) (VL020)
64
Si-05C
Test Operation
System Examples
Switch Settings on
the Adaptor PCB
SS1
BOTH C / H
DE
BOTH C / H
OR
DE
FUNCTION
FUNCTION
BOTH
C/H
(VL021)
SS2
CENTRAL
C/H
SELECTOR
OFF
OFF
ON
(VL022)
DS1 / DS2
DS2
DS1
Address "0"
(VL023)
65
Test Operation
Si-05C
66
Si-05C
1.6
Test Operation
1.6.1
Setting of Cool / Heat by Individual Outdoor Unit System by Indoor Unit Remote Controller
Doesnt matter whether or not there is outdoor - outdoor unit wiring.
Set SS1 of the outdoor unit PCB to IN / D UNIT (factory set).
In setting mode 1, set cool/heat selection to IND (factory set).
67
Test Operation
1.6.2
Si-05C
68
Si-05C
1.6.3
Test Operation
Setting of Cool / Heat by Outdoor Unit System Group in Accordance with Group Master
Outdoor Unit by Indoor Unit Remote Controller
Install the External control adaptor for outdoor unit on either the outdoor - outdoor, indoor - outdoor, or
indoor - indoor transmission line.
Set SS1 of the outdoor unit PCB to IN / D UNIT (factory set).
In setting mode 1, set the outdoor unit you want to give cool/heat selection permission to as the group
master, and set the other outdoor units as group slave units.
Set SS1 of the External control adaptor for outdoor unit to BOTH (factory set) or C / H. Set SS2 to
OFF (factory set).
1.6.4
Setting of Cool / Heat by Outdoor Unit System Group in Accordance with Group Master
Outdoor Unit by Cool/Heat Selector
In addition to 1.6.3, change the following:
Install a cool / heat selector to the group master outdoor unit.
Set SS1 of the group master outdoor units PCB to OUT / D UNIT.
69
Test Operation
Supplement
DS2DS1
Adaptor
PCB
No. 0
DS2DS1
Adapter
PCB
No. 2
Si-05C
Outdoor unit
group master
No. 0
Outdoor unit
group slave
No. 0
Outdoor unit
group master
No. 2
Outdoor unit
group slave
No. 2
llllll
Outdoor unit
group slave
No. 0
lllll
Outdoor unit
group slave
No. 2
DS2DS1
Adaptor
PCB
No. 1
DS2DS1
Adapter
PCB
No. 3
Outdoor unit
group master
No. 1
Outdoor unit
group master
No. 3
lllll
Outdoor unit
group slave
No. 1
llll
Outdoor unit
group slave
No. 3
(VL028)
70
Si-05C
Setting Methed
Test Operation
1.6.3 and 1.6.4 address setting method (combine lower 5 digits as binary number)
71
Test Operation
1.7
Si-05C
llllll
F1 / F2
F1 / F2
F1 / F2
(F1 / F2)
External control
adaptor for
outdoor unit
DS2DS1
Demand address
lllll
F1 / F2
F1 / F2
F1 / F2
F1 / F2
F1 / F2
F1 / F2
(F1 / F2)
External control
adaptor for
outdoor unit
DS2DS1
No. 0
Demand address
lllll
F1 / F2
(F1 / F2)
External control
adaptor for
outdoor unit
DS2DS1
No. 1
No. 2
(VL030)
72
Si-05C
Test Operation
Wiring Method
Wire to the control box for the indoor unit or BS unit. (Note: Differs according to the type of outside control
adaptor.)
Demand / Low
Noise Input
Short circuit between Demand 1 and C: Holds demand down to approx. 70%
Short circuit between Demand 2 and C: Holds demand down to approx. 40%
Short circuit between Demand 3 and C: Forced OFF by thermostat
L.N.O (jumper): Carries out low noise operation.
Input Signal
Input current by constant contact a is about 10 mA per contact. Use a micro-current contact for the relay
contact.
Exterior wiring specifications for demand and low noise operation
Recommended wiring:Sheathed vinyl cord or cable
Wiring length: 150 m
Keep away from power line in order to prevent malfunction.
73
Test Operation
1.8
Si-05C
Operation Method
NOTE:
74
1. In the monitor mode, check the number of connected indoor units. (See monitor mode.)
2. Push and hold the WIRING CHECK button (BS4) for 5 seconds to perform wiring check operation.
While running, TEST (H2P) lights and goes off when finished.
If TEST (H2P) flickers (wiring check operation failure), push and hold the RESET button (BS5) for 5
seconds, and then repeat the procedure from the beginning.
3. About 1 minute after you finish running the system, once again check the number of connected indoor
units in the monitor mode and make sure the number agrees with the first time you checked. If not, it
indicates that there is a wiring mistake. Fix the wiring of the indoor unit whose remote controller displays
UF when its ON/OFF switch is turned ON.
Si-05C
1.9
Test Operation
Terminal for remote controller wiring, indoor - outdoor unit transmission wiring (central wiring), and wiring
for outside input
Remote controller
Transmission wiring
F1
F2
Outside input
T1
T2
Connector for inserting the capacity setting adaptor for when replacing with auxiliary PC board. The
adaptor is required for all models.
Fan phase control for FXYF, FXYH and FXYA only.
75
Test Operation
1.10
Si-05C
Appearance /
Functions
76
Si-05C
Remote Control
Example
Test Operation
Applicable types
BRCIA61
Ceiling mounted cassette (multi flow, double flow, corner), ceiling suspended, wall mounted
BRCIA62
77
Test Operation
Si-05C
13
14
15
17
19
20
22
Display ventilation/cleaning
12
After cleaning the filter, push to cancel the air filter cleaning time.
ON/OFF button
One push starts the system, and a second push stops the system
again.
18
Note:
78
Works only for remote controller set to have cool/heat selection permission.
Si-05C
Test Operation
FXYC-K
Wireless remote
controller
FXYK-K
FXYF-K
FXYS-K
FXYH-K
FXYA-K
FXYL-K
FXYLM-K
FXYM-K
H/P
BRC7A62
BRC7A61W
BRC4A62
BRC7A63W
BRC7A64W
BRC4A62
BRC4A62
C/O
BRC7A67
BRC7A66W
BRC4A64
BRC7A68W
BRC7A69W
BRC4A64
BRC4A64
Display of transmission
10
After cleaning the filter, push to cancel the air filter cleaning time.
11
12
13
14
16
17
ON/OFF button
One push starts the system, and a second push stops the system
again.
19
Transmitter
Note:
Works only for indoor unit set to have cool/heat selection permission.
79
Test Operation
Si-05C
Example of System
Using Wireless
Remote Controller
For control by two remote controllers, be sure to designate the indoor unit remote controller as the master.
The only combination that cant be used is two wireless remote controllers. Transmission wiring between
the separately installed receiver unit unit and indoor unit can be up to 200 meters long.
Comparison of
Functions of Wired
and Wireless
Remote Controllers
Operation lamp
ON/OFF
Display ventilation/cleaning
Ventilation/cleaning displayed by
receiver unit LED.
Equipped
Not equipped
Ventilation mode
Equipped
Not equipped
Function /display
All operation buttons (preset temperature, fan speed, timer, inspection / test operation, cool/heat
selection permission and group No. setting for centralized control) function in the same manner.
80
Si-05C
1.11
Test Operation
Double Remote
Controllers
Lets you control a single indoor unit using two remote controllers in different locations.
System which is convenient for cases where for instance you may want to control an indoor unit in the
reception room from your office, or when you may want to have fine control of a far away indoor unit at
your fingertips. (Applies to other indoor unit types as well.)
NOTE:
The remote controller contains a thermostat sensor. If the master and slave remote controllers are located
in different rooms, set field setting to Not used by the master remote controller. (No need field setting to
Not used for the slave remote controller)
Operation control for indoor units is last command priority.
Remove the remote controllers front panels and set the MASTER/SLAVE switch on the remote
controllers built-in PC board to MASTER for the master remote controller and SLAVE for the slave
remote controller. Field setting can be made only for the master remote controller.
Group Control
Up to 16 indoor units are sinaltaneously controlled as a group with single remote controller.
System which is convenient for cases where for instance you may want to simultaneously control
several indoor units with the same settings, such as on a huge single floor.
NOTE:
81
Test Operation
Remote Control
Si-05C
Forced OFF or ON/OFF control of indoor units can be input from outside.
Enables indoor units to be turned on and off by a building control or key control system.
1. Wiring method and specifications
Remote control is carried out by connecting input from outside to pins T1 and T2 on the terminal block (for
remote controller and transmission wiring)
Wiring specifications
Wiring thickness
0.75~1.25mm
Wiring length
MAX 100m
Forced OFF
ON/OFF control
On by input A OFF ON
2. Operation contents
Input A of forced stop and stop operation operates as described in the table on the right.
3.
82
Si-05C
1.12
Test Operation
83
Test Operation
Si-05C
NOTES:
1. Settings are made simultaneously for the entire group, however, if you select the mode No. inside
parentheses, you can also set by each individual unit. Setting changes however cannot be checked
except in the individual mode for those in parentheses.
2. The mode numbers inside parentheses cannot be used by wireless remote controllers, so they cannot
be set individually. Setting changes also cannot be checked.
3. Mode numbers 17 (27) and 19 (29) are HRV functions that can be set from a VRV system remote
controller.
4. The second code No. is factory set to 01. The field set air flow direction position and thermostat sensor
in remote controller is however set to 02, and ventilation fan speed is set to 05.
5. Do not make settings other than those described above. Nothing is displayed for functions the indoor
unit is not equipped with.
6. 88 may be displayed to indicate the remote controller is resetting when returning to the normal mode.
Mode
No.
Note 2
First
Code
No.
10(20)
12(22)
13(23)
15(25)
Setting Contents
Super
long life
filter
Light
02
Approx.
10,000
hrs.
03
04
Soot filter
Heavy
Approx.
5,000
hrs.
Long life
filter
Approx.
2,500
hrs.
Approx.
1,250
hrs.
Standard
filter
Approx.
200 hrs.
Approx.
100 hrs.
Use
No use
Display
No display
Forced OFF
1C
01:0
Not equipped
Equipped
F (4 directions)
T (3 directions)
W (2 directions)
Equipped
Not equipped
Equipped
Not equipped
Draft prevention
Standard
Ceiling Soiling
prevention
Standard
Optional
accessory 1
Optional accessory
2
LL
Operation output
Malfunction output
ON/OFF control
External protection
device
0.5C
03:2
4:03
05:4
6:05
7:06
08:7
Not equipped
Equipped
Not equipped
Equipped
Time addition
Input
Not equipped
Equipped
Not equipped
Equipped
84
Si-05C
1.13
Test Operation
Even if not using a remote controller, connect the remote controller when setting the group No., set the
group No. for centralized control, and disconnect after making the setting.
Set the group No. after turning on the power supply for the central remote controller, unified ON/OFF
controller, and indoor unit.
85
Test Operation
Si-05C
Group No. setting by wireless remote controller for centralized control
1. When in the normal mode, push
button for 4 seconds or more, and operation then enters the
field set mode.
2. Set mode No. 00 with
button.
3. Set the group No. for each group with
button (advance/backward).
4. Enter the selected group numbers by pushing
button.
5. Push
button and return to the normal mode.
If you have to set the address for each unit for calculating cost, etc., set the mode No. to 30.
86
Si-05C
1.14
Test Operation
By Indoor Unit
Remote Controller
Operation mode (Fan, Dry, Cool, Heat) can be freely selected by indoor unit remote controller for the VRV
K series outdoor units, however, as shown in the example below, the remote controller of one of the indoor
units connected to 1 outdoor unit must be set as the master remote controller for Fan, Dry, Cool, Heat.
(Operation mode can be switched by only the remote controller set as the master remote controller.)
VRV K series
Setting Method
Preparations
When turning the power supply on for the first time, the display of <CHANGEOVER UNDER CONTROL>
lights when the power supply is turned on.
When you want to set:
1
Set the outdoor units cool/heat selector (Filed setting mode1) to inside.
Push the <OPERATION MODE SELECTOR> of the remote controller you want to set as the master
remote controller. This completes the setting.
The remote controller is now set as the master remote controller and the display of <CHANGEOVER
UNDER CONTROL> goes off.
<CHANGEOVER UNDER CONTROL> is displayed on the other remote controllers.
Push the <OPERATION MODE SELECTOR> of the master remote controller (remote controller not
displaying <CHANGEOVER UNDER CONTROL>) the amount of times required to select the desired
operation mode.
Each push switches the display from FAN to DRY, COOL, and HEAT. The operation mode changes
automatically for all remote controllers that are not set as a master remote controller.
87
Test Operation
Operation Contents
and Function
Si-05C
1.
2.
to FAN,
88
(VL049)
Si-05C
1.15
Test Operation
Operation lamp
Inspection display
Unit No.
Malfunction code
Blinking
Blinking
Blinking
A0
Malfunction contents
Blinking
Blinking
Blinking
A1
On
Off
Blinking
A1
Blinking
Blinking
Blinking
A3
Blinking
Blinking
Blinking
A6
On
Off
Blinking
A7
Blinking
Blinking
Blinking
A9
On
Off
Blinking
AF
Blinking
Blinking
Blinking
AH
Blinking
Blinking
Blinking
AJ
Blinking
Blinking
Blinking
C4
Blinking
Blinking
Blinking
C5
Blinking
Blinking
Blinking
C9
On
On
On
CJ
Blinking
Blinking
Blinking
E0
Blinking
Blinking
Blinking
E1
On
Off
Blinking
E1
Blinking
Blinking
Blinking
E3
Blinking
Blinking
Blinking
E4
Blinking
Blinking
Blinking
E9
Blinking
Blinking
Blinking
F3
On
Off
Blinking
H3
Blinking
Blinking
Blinking
H4
Blinking
Blinking
Blinking
H9
On
Off
Blinking
H9
Blinking
Blinking
Blinking
J1
Blinking
Blinking
Blinking
J3
On
Off
Blinking
J3
Blinking
Blinking
Blinking
J5
89
Test Operation
Si-05C
Operation lamp
Inspection display
Unit No.
Malfunction code
Blinking
Blinking
Blinking
J6
Malfunction contents
On
Off
Blinking
J6
Blinking
Blinking
Blinking
JA
Blinking
Blinking
Blinking
JC
On
Off
Blinking
JH
Blinking
Blinking
Blinking
L0
Blinking
Blinking
Blinking
L4
Blinking
Blinking
Blinking
L5
Blinking
Blinking
Blinking
L6
Blinking
Blinking
Blinking
L8
Blinking
Blinking
Blinking
L9
Blinking
Blinking
Blinking
LA
Blinking
Blinking
Blinking
LC
Blinking
Off
Blinking
PO
Blinking
Blinking
Blinking
P1
Blinking
Blinking
Blinking
P4
On
Off
Blinking
U0
Blinking
Blinking
Blinking
U1
Blinking
Blinking
Blinking
U2
Blinking
Blinking
Blinking
U4
Blinking
Blinking
Blinking
U5
Off
On
Off
U5
Blinking
Blinking
Blinking
U7
On
Off
Blinking
U7
Blinking
Blinking
Off
U8
Blinking
Blinking
Blinking
U9
Blinking
Blinking
Blinking
UA
On
On
On
UC
Blinking
Blinking
Blinking
UE
Blinking
Blinking
Blinking
UF
Blinking
Blinking
Blinking
UH
Failure of system
The system operates for malfunction codes indicated in black squares, however, be sure to check and repair.
90
Si-05C
Test Operation
Failure Diagnosis
by Wireless Remote
Controller
The indoor unit display section or the separately installed receiver units operation lamp blinks for stop due
to malfunction. You can diagnose the problem as described on the following page using the malfunction
code located by the method described below.
1. Push the
button;
is displayed and 0 blinks.
2. Push the time mode
button and locate the number of the unit which is stopped due
to malfunction. A beep is then emitted to indicate signal reception.
No. of times signal reception beep is emitted
3 times
1 time
Continuous beep
No malfunction
3. Push the operation mode selector button, and the upper digit of the malfunction code blinks.
4. Push the time mode
button until signal reception beeps twice, and then locate the
upper code.
5. Push the operation mode selector button, and the lower digit of the malfunction code blinks.
6. Push the time mode
button until signal reception beeps continuously, and then
locate the lower code.
Continuous signal reception beep indicates that the malfunction code has been ascertained.
Note:
91
Test Operation
1.16
Si-05C
Inspection/test
operation
0
Unit
L0
Malfunction code
Inspection
Inspection mode
Inspection/test
operation
Display
Example model
FXYC28K
028
FXYF80K
080
System classification
VRV system
VRV system
VRV system
Display
071
FC2
Indoor unit model code display
AA1
Outdoor unit model code display
Inspection/test
operation
Model
Type
Display
A
Wall mounted
FXYA
Double flow
FXYC
Corner
FXYK
Multi flow
FXYF
Ceiling suspended
FXYH
Built-in
FXYS
Floor standing
FXYL
FXYM
Inspection/test
operation
Type
AA1
Model
RSXY
(VF019)
92
Si-05C
1.17
Test Operation
Service Mode
Operation Method
button.
93
Test Operation
Mode No
73
Si-05C
Function
Unit 1
Malfunction code
2-U4
40
Malfunction code
Hysteresis No: 1 - 9
1: Latest
(VE007)
74
button.
Address data
4: Indoor unit address
5: Outdoor unit address
6: BS unit address
7: Zone control address
8: Cool/heat group address
9: Demand / low noise address
Sensor type
1 1
41
27
Temperature C
Address display
Unit No.
Address type
1 8
41
Address
(VE008)
76
Forced fan ON
Unit 1
43
(VE009)
77
Individual setting
Set the fan speed and air flow direction by each unit
Select the unit No. with the time mode
button.
Set the fan speed with the
button
Set the air flow direction with the
button.
Unit 1
Code
1 3
Fan speed 1: Low
3: High
44
(VE010)
78
1
Code
0 2
45
79
7:
94
Si-05C
1.18
Test Operation
Unified
ON/OFF
controller
Schedule
timer
Common
Model No.
DCS302A51
DCS302B61
Up to 2
Model No.
DCS301A51
DCS301B61
Up to 4
Up to 8
Model No.
DST301A51
DST301B61
Group start
Sequential start
Appearance
(Outside dimensions and operation
functions are the same.)
Appearance
(Outside dimensions and operation
functions are the same.)
Appearance
(Outside dimensions and operation
functions are the same.)
The control range setting (connector or switch) inside the controller is altered to increase the number of
units that can be connected within one control wiring system.
95
Test Operation
Si-05C
96
Si-05C
Test Operation
97
Test Operation
1.19
Si-05C
You can connect with up to 64 groups of indoor units (128 units) and monitor or perform operations
such as turning on/off individually or simultaneously, setting temperature, etc., by the zone.
Designed to save labor of operation, and is able to execute zone control for up to 64 zones.
Malfunction contents are given in code, so maintenance or inspection can be carried out quickly.
Lets you connect 1 schedule timer and 4 unified ON/OFF controllers per central remote controller, and
enables you to freely expand the central control system in accordance with scale and use.
Wiring can be extended up to 1 km. Besides crossover wiring, bus or star type can also be used.
Can be used in combination with other D-BACS equipment and allows input from outside of forced OFF,
etc.
Enables individual on/off and monitoring of total heat exchanger units (HRV) (model B Series and
multifunction type).
(This optional accessory cannot be used in combination with optional accessory wiring adaptor KRP4A51,
52 or KRP2A61, 62for electrical appendices.)
98
Si-05C
A Group of Indoor
Units
Test Operation
Zone Control by
Central Remote
Controller
By setting once, everything in the zone becomes set to the same setting. The number of zones that can be
set by the central remote controller is MINI~MAX 64 zones. (The number of groups in 1 zone is MINI~MAX
64 groups.) The manner of linking zones can be set as desired with the central remote controller.
99
Test Operation
Si-05C
(All items in the display are lit for the purpose of explanation, contrary to when actually operating.)
Display monitor
Lights for display monitor.
Display of zoning
Light for zone set mode.
Display of zone/group
Status display indicates whether operation is by zone or group.
Display (inspection/test)
100
Si-05C
Test Operation
Control Section
Selector button
Advance/backward button
ON/OFF button
14 Timer No.button
Defines zone.
Wiring specifications
Power supply wiring
2 mm
Transmission wiring for control 0.75 ~ 1.25 mm sheathed vinyl cord or cable (double core); max. extension
1000 m (total wiring length 2000 m)
Power supply switch
10A
101
Test Operation
Control Wiring
Connection
Example
Si-05C
Notes
102
Si-05C
Wiring to Indoor
Units
Test Operation
The terminals (F1, F2) of the control terminal block of the central remote controller and the terminals (F1,
F2) of indoor units for which a group No. has been set are wired as shown in the figure below. (There is no
polarity, so it doesnt matter if F1 and F2 are wired inversely.)
103
Test Operation
How to Select
Operation Mode
Example
ON by remote
controller
(Unified ON by
central remote
controller)
Rejection
Si-05C
Whether operation by remote controller will be possible or not for turning on/off, controlling temperature or
setting operation mode is selected and decided by the operation mode given on the right edge of the table
below.
OFF by remote
controller
(Unified OFF by
central remote
controller)
OFF by
remote
controller
Rejection
Rejection
Control mode
Temperature
control by
remote controller
Operation mode
setting by
remote controller
Acceptance
Acceptance
Temperature
control
Operation
mode
setting
Rejection
(Example)
Rejection
Acceptance
Rejection
10
Acceptance
Acceptance
Rejection
11
Acceptance
Rejection
12
Acceptance
Acceptance
Rejection
13
Rejection
Timer operation
possible by remote
controller
Acceptance
Acceptance
(During timer at ON position
only)
Acceptance
(During timer at ON position
only)
Acceptance 1(Example)
(Example)
Rejection
Acceptance
Individual
Control
mode
OFF
Acceptance
(Example)
Centralized
(VL069)
ON/OFF control
impossible by
remote controller
Control
mode is "1."
Acceptance
Rejection
14
Acceptance
Rejection
15
Rejection
Acceptance
Rejection
16
Acceptance
Acceptance
Rejection
17
Rejection
Acceptance
Acceptance
Rejection
18
Acceptance
Rejection
19
Do not select timer operation possible by remote controller if not using a remote controller. Operation by
timer is impossible in this case.
104
Si-05C
1.20
Test Operation
Lets you turn up to 16 groups of indoor units (128 units) on/off simultaneously or individually, and lets
you check the operation/malfunction display all at once at a glance.
By combining with a central remote controller or schedule timer, you can build a system that matches
scale and use .
Features compact size casing with thickness of only 16 mm. (Uses JIS recessed box for 2)
Wiring can be extended up to 1 km. For the wiring method, bus type and star type wiring crossover
wiring can be used as well as crossover wiring.
Can be used in combination with other D-BACS equipment.
(This optional accessory cannot be used in combination with optional accessory wiring adaptor for
electrical appendices.)
105
Test Operation
A Group of Indoor
Units
NOTE:
Si-05C
If not using remote controllers, use in combination with central remote controller.
2. 1 indoor unit controlled by either 1 or 2 remote controllers
Wiring specifications
Connection
Example of Wiring
for Transmission
106
2 mm
0.75 ~ 1.25 mm sheathed vinyl cord or cable (double core); max. extension
1000 m (total wiring length 2000 m)
10A
(1)series wiring, (2)bus type wiring and (3)star type wiring are the same as with a central remote
controller.
Si-05C
Test Operation
Terminals F1 and F2 of the unified ON/OFF controllers terminal block for control and terminals F1 and F2
of the indoor unit with set group No. are wired as shown in the figure below. (There is no polarity, so it
doesnt matter if F1 and F2 are inverted.)
NOTE:
If using an instantaneous contactor, use one that handles conducting time of 200 msec or more.
2: Power supply for schedule timer (D1, D2)
Wire only if 1, 2 and 3 are used.
107
Test Operation
1.21
Si-05C
System
Configuration
If using the schedule timer individually, you dont have to set the group No. setting for centralized control for
group unified control.
108
Si-05C
Wiring for
Transmission
Test Operation
For the schedule timers power supply, connect the schedule timers connectors (D1/D2) and the
connector on the indoor units PC board (CN18) with the attached cable and crimp style terminals.
2. If using in combination with other optional controllers for centralized control:
Wiring for transmission: 0.75~1.25 mm sheathed vinyl cord or cable (double core)....Max. extension
1000 m (Total wiring length 2000 m)
<Connection example of wiring for transmission>
(1)series wiring, (2) bus type wiring and (3) star type wiring are the same as with a central remote
controller.
109
Test Operation
Si-05C
All items in the display are lit for the purpose of explanation, contrary to when actually operating
Display of holiday.
Displays day designated as a holiday inside a circle. The system
is not programmed to turn on for days designated as a holiday.
110
Si-05C
Test Operation
Control Section
Hour/minute button
Push to adjust the present time or programmed time.
Sets holiday.
4
Timer ON button
111
Test Operation
1.22
Si-05C
Unified ON/OFF controllers are connected in accordance with the number of indoor units. A single line
network can contain up to 16 groups of four units each.
Central remote controller plus unified ON/OFF controller
Combines the functionality of a central remote controller with the operability of a unified ON/OFF controller.
Enables central control of up to 64 groups of indoor units.
Schedule timer plus central remote controller
Allows you to set up to eight weekly schedules for turning units ON/OFF twice each day. Enables
scheduled operation of up to 64 groups of indoor units individually or by zone.
Schedule timer plus unified ON/OFF controller
Allows you to set the time for turning units ON/OFF twice each day.
Enables unified scheduled operation of up to 64 groups of indoor units.
112
Si-05C
Test Operation
Schedule timer
DST301A51
2~4
2~4
2~4
2~4
Schedule timer
DST301B61
2~8
2~8
2~8
2~8
113
Test Operation
Si-05C
114
Si-05C
Test Operation
Initial Settings of
Optional
Controllers for
Centralized Control
115
Test Operation
116
Si-05C
Si-05C
3DUW#7
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,QYHUWHU#.#6HULHV
1. Operation Flowcharts ..........................................................................119
1.1 Indoor Unit Operation Flowchart ..........................................................119
1.2 Outdoor Unit Operation Flowchart........................................................124
3. Troubleshooting ..................................................................................130
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
Si-05C
5. Troubleshooting (Inverter)...................................................................168
5.1 Outdoor Unit: Malfunction of
Inverter Radiating Fin Temperature Rise .............................................168
5.2 Outdoor Unit: Inverter Instantaneous Over-Current .............................169
5.3 Outdoor Unit: Inverter Thermostat Sensor, Compressor Overload ......170
5.4 Outdoor Unit: Inverter Stall Prevention, Compressor Lock ..................171
5.5 Outdor Unit: Malfunction of Transmission between Inverter and
Control PC Board .................................................................................172
5.6 Power Supply Insufficient or Instantaneous Failure .............................173
5.7 Outdoor Unit: Malfunction of Inverter Radiating Fin Temperature
Rise Sensor..........................................................................................174
5.8 Outdoor Unit: Inverter Over-Ripple Protection .....................................175
9. Appendix .............................................................................................190
9.1 Precaution ............................................................................................190
9.2 Typical Wiring Mistakes........................................................................191
118
Si-05C
Operation Flowcharts
1. Operation Flowcharts
1.1
Start
Power on
Operation ON/OFF?
OFF
Operation display lamp: OFF
ON
Action of safety device?
NO
Is operation display
lamp blinking?
NO
Operation display lamp: ON
Air flow rate setting display: ON
Air flow direction setting display:
ON
Temperature setting display: ON
Fan
(Ventilation)
Temperature
contorl
Fan MF :OFF
Electronic expansion valve
Y1E Closed
Louver M1S :OFF
Cooling or heating?
Heating
Cooling operation
Heating operation
Fan operation
(Option)
Optional auxiliary electric
heater (52H): OFF
3 Drain-up kit (M1P): OFF
A
(VF021)
1 In the event of a malfunction, the malfunction code is displayed in the remote controllers malfunction
code display.
2 When the auxiliary electric heater is on, the fan stops after one minute residual operation.
3 When the drain-up kit is ON, it stops after five minutes residual operation.
119
Operation Flowcharts
Si-05C
Cooling operation
NO
Swing flap?
Moisture prevention
condions?
YES
NO
YES
ON
OFF
Program dry display: Cancelled
Normal operation
YES
YES
(Option)
Drain-up kit Y1E : ON
OFF
(Option)
Drain-up kit M1P : OFF after 5
minutes residual operation
NO
Frost
prevention operation
in progress?
NO
Yes
Thermostat status?
(Option)
6
(VF022)
4 If the evaporator inlet temperature is -5C or lower for a total of 10 minutes, or is -1C or lower for a
total of 40 minutes, frost prevention operation is initiated. Normal operation resumes when the
temperature is +7C or higher for 10 consecutive minutes.
5 Thermostat status
6 The drain-up kit is standard equipment for models FXYC - H, FXYF, FXYK and FXYS.
Preset temperature
120
Si-05C
Operation Flowcharts
OFF
Thermostat status?
ON
Electronic expansion valve
closed
Fan MF : operation: L
Y1E
(Option)
Electronic expansion valve Y1E
degree of super heat control
(VF023)
9
Fan in operation
Opetion
Drain-up kit (M1P): OFF
Auxiliary electric heater (52H): OFF
Humidifier (Hu): OFF
Electric dust collector: ON
No
Swing flap?
10
YES
Swing flap
11
Fan MF: Operating at set air flow
rate
Y1E
(VF024)
Fan operation
When fan operation has been selected using the remote controller, operation is turned OFF by
thermostat when temperature control operation has been selected.
121
Operation Flowcharts
Si-05C
Heating operation
NO
Swing flap?
12
12
YES
Swing flap
YES
Defrost operation
in progress?
NO
13
YES
NO
Defrost/Hot start display: ON
YES
Option
Auxiliary electric heater
(52H): OFF
Humidifier (Hu): OFF
Option
Auxiliary electric heater
(52H): OFF
Humidifier (Hu): ON
Option
Auxiliary electric heater
(52H): ON
Humidifier (Hu): ON
15
Thermostat status?
Option
Auxiliary electric heater
(52H): OFF
Humidifier (Hu): OFF
Yes
NO
Fan M1F : LL operation
Electronic expansion
valve Y1E
capacity contorol
Fan M1F : L
operation
Electronic expansion
valve Y1E :open
(VF025)
122
Si-05C
Operation Flowcharts
14. Thermostat status
123
Operation Flowcharts
1.2
Si-05C
Power on
Fan
Fan or temperature control?
Temperature
control
Restart
prevention in progress
(5 minutes) ?
YES
NO
Has indoor
NO
unit thermostat on
operation signal been output
to more than
1 unit?
YES
16
Actuation
of safety device?
YES
NO
Is
outdoor unit malfunction
display lamp on?
NO
Cooling
Cooling or heating?
Cooling operation
YES
Heating
Heating operation
B
(VF026)
16 If the outdoor unit malfunction display lamp is on then this either indicates that the outdoor unit
operation has been terminated abnormally or warns that there is refrigerant shortage or else that
there is a piping or wiring fault (operations will continue). (Refer to Indoor Unit Control 1)
17 Keep on operations for 15 minutes after the inverter compressor has stopped.
Note: The crank case heaters
are on when the magnetic relays of their respective
CH
compressors are off.
124
Si-05C
Operation Flowcharts
Cooling operation
18
Start control in progress?
YES
NO
YES
Oil equalization in progress?
NO
19
Compressor
protection operation
in progress?
YES
NO
22
Low temperature
protection operation in
progress?
YES
NO
Inverter compressor magnetic
K1M
contactor
Inverter output frequency
INV
Standard compressor
K2M
magnetic contactor
Y1E
Electronic expansion
valve
Solenoid valve (hot gas)
ON
30~116 Hz by PI
control 20
ON/OFF by PI
control
OFF
ON/OFF by
saturation
temperature
corresponding to
suction pressure
42 Hz
ON
OFF
OFF
ON
ON
OFF
H
ON
H
ON
22
38 Hz
Open
OFF
Y2S
Solenoid valve (injection) Y3S
Y4S
21
Y1R
4-way valve
M1F
Fan
M2F
Fan
30~116 Hz by PI and
protective control
ON/OFF by PI and
protective control
30~116 Hz
(VF027)
125
Operation Flowcharts
Si-05C
Heating operation
18
YES
Start control in progress?
NO
YES
Defrosting
operation in progress?
NO
23
Oil equalization in progress?
YES
NO
Compressor
protection operation
in progress?
YES
NO
Inverter compressor magnetic
contactor
K1M
Inverter output frequency
INV
Standard compressor
magnetic contactor
K2M
Electronic expansion valve Y1E
Solenoid valve (hot gas)
ON
30~116 Hz by PI
control 24
ON/OFF by PI
control
OFF
Y2S
Solenoid valve (injection) Y3S
Y4S
21
4-way valve
Y1R
Fan
M1F
Fan
M2F
30~116 Hz by PI and
protective control
ON/OFF by PI and
protective control
Flow rate control
ON/OFF by saturation
temperature
corresponding to
suction pressure
38 Hz
86 Hz
ON
42 Hz
ON
OFF
Open
OFF
ON
OFF
OFF
OFF
ON
H
ON
(VF028)
18 Start control
60 second start control in order to prevent liquid back to the compressor.
19 Compressor protection
1. Protection control is triggered when the cooling load is large and the saturation temperature
corresponding to suction pressure is high.
2. Protection control is triggered when secondary inverter current exceeds set current.
3. Protection control is triggered by discharge temperature.
4. Protection control is triggered when saturation temperature corresponding to suction pressure is
low.
126
Si-05C
Operation Flowcharts
20 PI control
Controls ON/OFF of the standard compressor and inverter output frequency so that suction
pressure is the optimal value.
21 Discharge temperature protection
3. Protection control is triggered when the heating load is small and the saturation temperature
corresponding to suction pressure is high.
4. Protection control is triggered when saturation temperature corresponding to suction pressure is low.
24 PI control
Controls ON/OFF of the standard compressor and inverter output frequency so that discharge pressure is
the optimal value.
127
Si-05C
128
Malfunction contents
Fan operation
Page
A0
130
A1
131
{
A3
A6
132
A7
134
A9
135
133
AF
136
AJ
137
C4
138
C5
139
C9
140
CJ
E0
142
E1
143
E3
E4
145
E9
146
141
144
F3
147
H9
148
J3
149
J5
150
J6
151
JA
152
JC
153
JH
154
U0
155
U1
156
U2
173
U4
157
U5
158
U7
159
U8
160
U9
161
UA
162
UC
163
UF
164
UH
165
Si-05C
2.2
Failure Diagnosis
2.2.1
2.2.2
Fan operation
Page
L4
Malfunction contents
168
L5
169
L8
170
L9
171
LC
172
P1
174
P4
175
Malfunction contents
Page
UE
176
181
M1
PC board defect
177
182
M8
178
183
MA
179
184
MC
180
185
186
187
189
129
Troubleshooting
Si-05C
3. Troubleshooting
3.1
Remote Controller
Display
Supposed Causes
$3
Actuation of external protection device
Improper field set
Defect of indoor unit PC board
Troubleshooting
External
protection device is
connected to terminals T1 and
T2 of the indoor unit
terminal block.
YES
NO
ON/OFF
input from
outside (mode No. 12,
first code No. 1) has been
set to external protection
device input (second
code No. 03)
by remote
controller.
NO
YES
130
Si-05C
3.2
Troubleshooting
Remote Controller
Display
$4
Supposed Causes
Troubleshooting
131
Troubleshooting
3.3
Si-05C
Remote Controller
Display
Supposed Causes
$6
Troubleshooting
The float
switch is connected to
X18A of the indoor unit
PC board.
YES
The float
switch contact is
forming a short circuit
(continuity check with
X18A disconnected)
NO
YES
NO
YES
The drain
pump is connected to
X25A or terminals X8S
and X9S of the indoor
unit PC board.
Becomes
normal when X18A of
the indoor unit PC board
is short circuited
NO
Connect either a short circuit
connector or float switch and turn on
again.
NO
Defect of indoor unit PC board
YES
NO
Water builds up
in the drain pan.
A short
circuit connector is
connected to X18A.
NO
Connect the drain pump and turn on
again.
YES
The drain
pump works when
the power supply is reset
for the indoor unit.
YES
Check the drain piping for clogging or
upward slope, etc.
NO
The voltage
of terminals Y1 and Y2 or
X25A is 220~240 V (within 5
minutes of resetting
the power supply).
YES
NO
Replace indoor unit PC board.
132
Si-05C
3.4
Troubleshooting
Remote Controller
Display
Supposed Causes
$9
Fan motor lock
Disconnected or faulty wiring between fan motor and PC board
Troubleshooting
Is the
wiring from the fan
motor securely connected to
X4A and X5A on the indoor
unit PC board?
NO
YES
Wiring
between the indoor
unit PC board and
fan motor is
disconnected.
YES
NO
Does the fan motor run?
NO
NO
133
Troubleshooting
3.5
Si-05C
Remote Controller
Display
Supposed Causes
$:
Troubleshooting
Indoor unit
is a model equipped with
a swing flap function
NO
YES
The swing
motor works when
the power supply is turned off
and then back on.
YES
The connector
is connected to X9A of
the indoor unit PC
board.
NO
YES
NO
NO
YES
After
turning
the swing-flap
ON and then
stopping with the
remote controller, the
voltage of X6A of the indoor
unit PC board is 220 ~ 240 VAC
(60 Hz) / 220 VAC (50 Hz)
when turnedon again
(within 30 seconds
of turning on
again).
The connecting
cable is short-circuited
or disconnected.
YES
NO
NO
YES
The connecting cable
has no continuity.
YES
NO
When
the air flow
direction flap's cam
NO
mechanism is disconnected from
the swing motor, operation
is normal when turned
on again.
YES
134
Si-05C
3.6
Troubleshooting
Remote Controller
Display
Supposed Causes
$<
Malfunction of moving part of electronic expansion valve
Defect of indoor unit PC board
Defect of connecting cable
Troubleshooting
The electronic
expansion valve is connected
to X7A of the indoor unit
PC board.
NO
YES
Normal
when coil check (1) of
the moving part of the electronic
expansion valve
is checked.
NO
YES
The connecting
cable is short-circuited or
disconnected.
YES
NO
1: Coil check method for the moving part of the electronic expansion valve
(Normal)
Pin No.
1. White
2. Yellow
3. Orange
4. Blue
5. Red
1. White
2. Yellow
3. Orange
4. Blue
5. Red
6. Brown
{
Approx. 300
{
Approx. 150
{
Approx. 300
{
Approx. 150
{
Approx. 150
{
Approx. 150
6. Brown
{: Continuity
: No continuity
135
Troubleshooting
3.7
Si-05C
Remote Controller
Display
Supposed Causes
$)
Humidifier unit (optional accessory) leaking
Defect of drain pipe (upward slope, etc.)
Defect of indoor unit PC board
Troubleshooting
Field drain
piping has a defect such as
upward sloping.
YES
NO
A humidifier
unit (optional accessory) is
installed on the indoor
unit.
NO
YES
136
Si-05C
3.8
Troubleshooting
Remote controller
display
Supposed Causes
Troubleshooting
The indoor
unit PC board was replaced
with a replacement
PC board.
NO
Replace the indoor unit PC board.
YES
The indoor
unit is a model that
requires installation of a
capacity setting adaptor when
replacing the PC
board.
YES
NO
137
Troubleshooting
3.9
Si-05C
Remote Controller
Display
Supposed Causes
&7
Defect of thermistor (R2T) for liquid pipe
Defect of indoor unit PC board
Troubleshooting
Connector
is connected to X12A
of the indoor unit
PC board.
NO
YES
Resistance
is normal when
measured after
disconnecting the thermistor
(R2T) from the indoor
unit PC board
(3.5k~
360k)
YES
NO
138
Si-05C
3.10
Troubleshooting
Remote Controller
Display
Supposed Causes
&8
Defect of indoor unit thermistor (R3T) for gas pipe
Defect of indoor unit PC board
Troubleshooting
Connector
is connected to X11A of
the indoor unit PC board.
NO
YES
Resistance
is normal when
measured after disconnecting
the thermistor (R3T) from
the indoor unit PC board.
(0.6k~360k)
YES
NO
(VF037)
139
Troubleshooting
3.11
Si-05C
Remote Controller
Display
Supposed Causes
&<
Defect of indoor unit thermistor (R1T) for air inlet
Defect of indoor unit PC board
Troubleshooting
Connector
is connected to X13A of
the indoor unit PC
board.
NO
YES
Resistance
is normal when
measured after
disconnecting the thermistor
(R1T) from the indoor unit
PC board. (7.2k~
112k)
YES
NO
(VF038)
140
Si-05C
3.12
Troubleshooting
Remote Controller
Display
Supposed Causes
Troubleshooting
The remote
controller thermistor
or remote controller PC
board is defective.
141
Troubleshooting
3.13
Si-05C
Remote Controller
Display
Supposed Causes
(3
Actuation of outdoor unit safety device
Defect of outdoor unit PC board
Instantaneous power failure
Troubleshooting
Connector
or terminal is
connected to X8A - X9A of
the outdoor unit PC board
(A1P) and
X1S - X2S.
NO
YES
Contacts
F2C (X1S - X2S) are open.
YES
NO
Contact
Q1M (X8A) or Q2M (X9A)
is open.
YES
NO
Operation
is normal when turned on
again by remote
controller.
YES
NO
142
Si-05C
3.14
Troubleshooting
Remote Controller
Display
(4
Supposed Causes
Troubleshooting
143
Troubleshooting
3.15
Si-05C
Remote Controller
Display
Supposed Causes
(6
Actuation of outdoor unit high pressure switch
Defect of outdoor unit PC board (A1P)
Instantaneous power failure
Troubleshooting
Contact
S1HP (X10A) or S2HP
(X11A) is open.
YES
NO
Operation
is normal when turned on
again by remote
controller.
YES
NO
144
Si-05C
3.16
Troubleshooting
Remote Controller
Display
Supposed Causes
(7
Abnormal drop of low pressure (0 kg/cm [0 MPa])
Defect of low pressure sensor
Defect of outdoor unit PC board
Troubleshooting
Low pressure
at stop due to malfunction is
0.0 kg / cm2.
YES
NO
Measure
the voltage (VL)
of X21A pin No. (2) - (3)
of outdoor PC board (A1P). 1
Is the relationship
between low voltage
and VL
normal?
NO
YES
145
Troubleshooting
3.17
Si-05C
Remote Controller
Display
Supposed Causes
(<
Defect of moving part of electronic expansion valve
Defect of outdoor unit PC board (A1P)
Defect of connecting cable
Troubleshooting
Electronic
expansion valve is
connected to X12A of outdoor
unit PC board
(A1P).
NO
YES
Normal
when coil check (1)
of the moving part of the
electronic expansion
valve is checked.
NO
YES
The connecting cable
is short-circuited or
disconnected.
YES
NO
1 Coil check method for the moving part of the electronic expansion valve
Disconnect the electronic expansion valve from the PC board and check the continuity between the
connector pins.
(Normal)
Pin No.
1. White
1. White
2. Yellow
3. Orange
4. Blue
5. Red
2. Yellow
3. Orange
4. Blue
5. Red
6. Brown
6. Brown
146
Si-05C
3.18
Troubleshooting
Remote Controller
Display
Supposed Causes
)6
Troubleshooting
Discharge pipe
temperature is 135C
or higher.
YES
NO
8, 10K:
Is there a wrong
connection of the
discharge pipe thermistor?
R3-1T (inverter side)
X17A
R3-2T (standard
side) X18A
YES
NO
8, 10K:
Is there a wrong
connection of the injection
solenoid valves Y3S and
Y4S?
YES
Connect correctly and turn on again.
NO
Out of gas, compression defect, etc.
Defect of the refrigerant system
Are
the characteristics
of the discharge pipe
thermistor normal?
5K: R3T
8, 10K: R3-1T, R3-2T
(For the characteristics
table, refer
to P293.)
YES
NO
147
Troubleshooting
3.19
Si-05C
Remote Controller
Display
Supposed Causes
+<
Defect of thermistor (R1T) for outdoor unit outdoor air intake
Defect of outdoor unit PC board (A1P)
Troubleshooting
Connector is
connected to X20A of outdoor
PC board (A1P).
NO
YES
Resistance
is normal when
measured after
disconnecting the thermistor
(R1T) from the outdoor
unit PC board.
(3.5k~
360k)
NO
YES
The alarm indicator is displayed when the fan is being used also.
148
Si-05C
3.20
Troubleshooting
Remote Controller
Display
Supposed Causes
-6
Defect of thermistor (R3T, R3-1T, R3-2T) for outdoor unit discharge pipe
Defect of outdoor unit PC board (A1P)
Troubleshooting
Connector
is connected to X17A (18)
of outdoor unit PC board
(A1P).
NO
YES
Resistance
is normal when
measured after
disconnecting the thermistor
(R3T, R3-1T, R3-2T) from
the indoor unit PC board.
(3.5k~
400k)
NO
YES
The alarm indicator is displayed when the fan is being used also.
149
Troubleshooting
3.21
Si-05C
Remote Controller
Display
Supposed Causes
-8
Defect of thermistor (R4T) for outdoor unit suction pipe
Defect of outdoor unit PC board (A1P)
Troubleshooting
Connector
is connected to X16A of
outdoor unit PC board
(A1P).
NO
YES
Resistance
is normal when
measured after
disconnecting the thermistor
(R4T) from the indoor unit PC
board. (3.5k ~
360k)
NO
YES
(VF047)
The alarm indicator is displayed when the fan is being used also.
150
Si-05C
3.22
Troubleshooting
Remote Controller
Display
Supposed Causes
-9
Defect of thermistor (R2T) for outdoor unit coil
Defect of outdoor unit PC board (A1P)
Troubleshooting
Connector
is connected to X19A of
outdoor unit PC board
(A1P).
NO
YES
Resistance
is normal when
measured after
disconnecting the thermistor
(R2T) from the indoor unit
PC board. (3.5k~
360k)
NO
YES
The alarm indicator is displayed when the fan is being used also.
151
Troubleshooting
3.23
Si-05C
Remote Controller
Display
Supposed Causes
-$
Defect of high pressure sensor system
Connection of low pressure sensor with wrong connection.
Defect of outdoor unit PC board.
Troubleshooting
The high
pressure sensor is
connected to X22A (red) of
outdoor unit PC
board (A1P).
NO
YES
The
relationship
between the 1
VH and high pressure
is normal (see 2) when
voltage is measured between
X22A pins (1) and (3) of
outdoor unit PC
board (A1P)
(see 1).
NO
YES
152
Si-05C
3.24
Troubleshooting
Remote Controller
Display
Supposed Causes
-&
Defect of low pressure sensor system
Connection of high pressure sensor with wrong connection.
Defect of outdoor unit PC board.
Troubleshooting
The low
pressure sensor is
connected to X21A (blue)
of outdoor unit PC
board (A1P).
NO
YES
The
relationship
between the 1
VH and low pressure is
normal (see 2) when voltage
is measured between X21A pins
(2) and (3) of outdoor unit
PC board (A1P)
(see 1).
NO
YES
Replace outdoor unit PC board A1P.
153
Troubleshooting
3.25
Si-05C
Remote Controller
Display
Supposed Causes
-+
Defect of oil temperature thermistor (R5T)
Defect of outdoor unit PC board (A1P)
Troubleshooting
The outdoor
unit type is 8 K or 10K.
NO
YES
Is the connector
is connected to X15A of
the outdoor PC board
(A1P)?
NO
YES
Resistance
is normal when
measured with thermistor
(R5T) disconnected from the
outdoor unit PC board.
(0.6 k~360 k)
YES
NO
154
Si-05C
3.26
Troubleshooting
Remote Controller
Display
Supposed Causes
83
Out of gas or refrigerant system clogging (incorrect piping)
Defect of pressure sensor
Defect of outdoor unit PC board
Troubleshooting
Cooling
YES
NO
Low pressure
is 1.0 kg/cm (0.098 MPa) or
less.
YES
NO
The voltage
of X21A pins (2)
and (3) on both sides of
outdoor unit PC board (A1P) is YES
0.8 VDC or less.
(Pressure sensor
output
voltage)
NO
The suction
pipe temperature minus
coil temperature is 20 C
or higher.
YES
NO
Resistance
is normal when
measured with the suction
pipe thermistor (R4T) and
coil thermistor (R2T)
disconnected
from the outdoor
unit PC
board.
YES
NO
155
Troubleshooting
3.27
Si-05C
Remote Controller
Display
Supposed Causes
84
Power supply negative phase
Power supply open phase
Defect of outdoor PC board A1P
Troubleshooting
There
is an open phase at
the power supply terminal
section (TeS1) of
the outdoor unit.
YES
NO
Operation
is normal if one place
of power supply line phase is
replaced.
NO
YES
Negative phase
Disposal of the problem is completed
by phase replacement.
Replace outdoor unit PC board A1P.
(VF053)
156
Si-05C
3.28
Troubleshooting
Remote Controller
Display
Supposed Causes
87
Indoor to outdoor,outdoor to outdoor crossover wiring disconnection, short circuit or wrong check
Outdoor unit power supply is OFF
System address doesnt match
Defect of indoor unit PC board
Defect of outdoor unit PC board
Troubleshooting
Has
the indoor or
outdoor unit PC
board been replaced,
or has the indoor - outdoor or
outdoor - outdoor unit
transmission wiring
been modified?
YES
NO
All
indoor unit
remote controllers of the same
refrigerant system
display "U4."
NO
Is indoor
- outdoor and outdoor outdoor unit transmission
wiring normal?
YES
NO
YES
Outdoor unit PC
board microcomputer monitor
(HAP) blinks.
NO
YES
The voltage
between terminals R
and S of the outdoor unit PC
board is 220~240 V
(60Hz) or 220 V
(50 Hz).
NO
Supply 220~240 V.
YES
The fuse on
the outdoor unit's PC board
is burnt.
NO
YES
The secondary
voltage of the transformer is
about 30 V.
YES
Operation
ready lamp (H2P) is
blinking.
NO
NO
YES
Wait to lamp goes off.
Is
indoor - outdoor and
outdoor - outdoor unit
transmission wiring
normal?
YES
NO
157
Troubleshooting
3.29
Si-05C
Remote Controller
Display
Supposed Causes
88
Troubleshooting
Using
2-remote controllers
control.
YES
NO
All indoor
PC board microcomputer
monitors blink.
NO
NO
YES
Multi-core
cable is used for the indoor
unit remote controller
transmission
wiring.
NO
SS1
YES
of both remote controllers is set
to "MASTER."
Operation
returns to normal when the
power is turned off
momentarily.
YES
YES
NO
158
Si-05C
3.30
Troubleshooting
Remote Controller
Display
Supposed Causes
8:
Improper connection of transmission wiring between outdoor unit and outdoor unit outside control
adaptor
Improper cool/heat selection
Improper cool/heat unified address (outdoor unit, external control adaptor for outdoor unit)
Defect of outdoor unit PC board (A1P)
Defect of outdoor unit outside control adaptor
Troubleshooting
C/H SELECT is set to "IND".
YES
NO
Cool / heat selection is unified.
Is the indoor
/ outdoor unit transmission
wiring normal?
NO
YES
NO
YES
C/H SELECT
is set to "MASTER."
YES
NO
C/H SELECT
is set to "SLAVE."
NO
YES
Check
and see if the following items
are normal.
NO
NO
YES
Replace the outdoor unit PC
board (A1P).
(VF056)
159
Troubleshooting
3.31
Si-05C
Remote Controller
Display
Supposed Causes
8;
Malfunction of transmission between main and sub remote controller
Connection between sub remote controllers
Defect of remote controller PC board
Troubleshooting
Using 2-remote controllers
control.
NO
YES
160
NO
YES
YES
SS1
of both remote controllers is set
to "SUB."
SS1
of remote controller PC boards
is set to "MAIN."
NO
Si-05C
3.32
Troubleshooting
Remote Controller
Display
Supposed Causes
8<
Troubleshooting
"U9"
has been displayed for 2
minutes or more.
YES
NO
Turn on all indoor units.
NO
The "A1"
display blinks on
the remote controllers of other
units within the same
refrigerant
system.
YES
NO
The "A9"
display blinks on
the remote controllers of other
units within the same
refrigerant
system.
YES
NO
The "U4"
display blinks on
the remote controllers of other
units within the same
refrigerant
system.
NO
YES
161
Troubleshooting
3.33
Si-05C
Remote Controller
Display
Supposed Causes
8$
Excess of connected indoor units
Defect of outdoor unit PC board (A1P)
Troubleshooting
The total
of indoor units
displaying "UA" and indoor
units connected to the same
refrigerant system is
24 units or
less.
NO
YES
Push and hold the RESET
button on the outdoor unit PC
board for 5 seconds.
NO
Normal
Replace outdoor unit PC board (A1P).
(VF059)
The number of indoor units that can be connected to a single outdoor unit system depends on the type of
outdoor unit.
RSXY 5K : Max. 8 units
RSXY 8K : Max. 13 units
RSXY10K : Max. 16 units
162
Si-05C
3.34
Troubleshooting
Remote Controller
Display
Supposed Causes
8&
Address duplication of central remote controller
Defect of indoor unit PC board
Troubleshooting
Optional
controllers for
centralized control are
connected to the
indoor unit.
YES
NO
Replace indoor unit PC board.
(VF060)
163
Troubleshooting
3.35
Si-05C
Remote Controller
Display
Supposed Causes
8)
Improper connection of transmission wiring between outdoor unit and outdoor unit outside control
adaptor
Failure to execute wiring check operation
Defect of indoor unit PC board
Troubleshooting
Wiring
check operation
carried out?
NO
YES
Is indoor - outdoor
and outdoor - outdoor unit
transmission wiring
normal?
YES
Is indoor
-outdoor and outdoor-outdoor
unit transmission
wiring normal?
YES
NO
NO
Wiring check may not be successful if carried out after the outdoor unit has been off for more than 12
hours, or if it is not carried out after running all connected indoor units in the fan mode for at least an hour.
164
Si-05C
3.36
Troubleshooting
Remote Controller
Display
Supposed Causes
8+
Improper connection of transmission wiring between outdoor unit and outdoor unit outside control
adaptor
Defect of indoor unit PC board
Defect of outdoor unit PC board (A1P)
Troubleshooting
Is electricity
being introduce for
the first time after installation
or after an indoor or outdoor
unit PC board has
been replaced?
YES
NO
Is
indoor - outdoor and
outdoor - outdoor unit
transmission wiring
normal?
NO
Normal
YES
NO
YES
After fixing incorrect wiring,
push and hold the RESET
button on the outdoor unit PC
board for 5 seconds Replace
whichever is defective.
Does
a malfunction
occur even after 12
minutes elapses from the time
when electricity is introduced
to indoor and outdoor
units?
NO
Normal
YES
Does
a "UH" malfunction occur for
all indoor units in
the system?
YES
NO
(VF062)
165
Si-05C
Points of Diagnosis
The main causes for each malfunction code are given in the table below. (For details refer to the next page
and those following.)
: Failure is probable
{ : Failure is possible
: Failure is improbable
: Failure is impossible
Location of failure
Malfunction
code
Inverter
PC board
power unit
Other
Compressor
Refrigerant
system
Outdoor
unit PC
board
Other
Field
cause
Point of diagnosis
L4
Radiator fin
temperature
rise
L5
Instantaneous
over-current
Inspect the
compressor.
L8
Electronic
thermostat
Inspection the
compressor and
refrigerant system.
L9
Stall
prevention
Inspection the
compressor and
refrigerant system.
LC
Malfunction of
transmission
between
inverter PC
board and
outdoor unit
PC board
U2
P1
P4
166
Contents of
malfunction
Abnormal
current/
voltage
Over-ripple
protection
Defect of
radiator fin
temperature
sensor
Inspect the
connection between
the inverter PC
board and outdoor
unit PC board.
Next, inspect the
inverter PC board.
Open phase
Current/voltage
imbalance
Defect of main
circuit wiring
Si-05C
4.2
: Blink
: On
: Off
Malfunction contents
Retry times
Normal
Malfunction of fin thermistor
Sensor malfunction
Insufficient voltage
Instantaneous over-current
Electronic thermistor
Stall prevention
Malfunction of microcomputer
Unlimited
167
Troubleshooting (Inverter)
Si-05C
5. Troubleshooting (Inverter)
5.1
Remote Controller
Display
Supposed Causes
/7
Actuation of fin thermal (Actuates at min. 90C and resets at max. 80C)
Defect of inverter PC board
Defect of fin thermistor
Troubleshooting
Temperature
of the radiator fin rises.
Actuates at min. 90 C
Resets at max.
80 C
NO
Characteristic
check of the radiator fin
thermistor (Refer to thermistor
characteristics
table.)
YES
Abnormal
Normal
Is reset possible?
NO
YES
Reset and operate.
(VF063)
168
Si-05C
5.2
Troubleshooting (Inverter)
Remote Controller
Display
/8
Supposed Causes
Troubleshooting
Compressor inspection
The compressor's
coil is disconnected or the
insulation is
defective.
YES
NO
Disconnect
the the connection between
the compressor
and inverter.
Inverter
output voltage
check
Inverter output voltage
is not balanced.
(Normal if within 5 V [TAL],
8 V [Y1, YAL])
(Note) Must be
measured when
frequency
is stable.
YES
NO
After turning
on again, "L5" blinks again.
Compressor inspection
Inspect according to the diagnosis
procedure for odd noises, vibration and
operating status of the compressor.
(VF064)
169
Troubleshooting (Inverter)
5.3
Si-05C
Remote Controller
Display
/;
Supposed Causes
Compressor overload
Compressor coil disconnected
Defect of inverter unit
Troubleshooting
The secondary
current of the inverter is
higher than 27.5A (TAL) or
15 A (Y1, YAL)
for each phase.
YES
Compressor overload
Inspection of the compressor and
refrigerant system is required.
NO
Compressor inspection
The compressor's coil is
disconnected.
YES
NO
Disconnect
the the connection between
the compressor
and inverter.
Inverter
output voltage
check
Inverter output voltage
is not balanced.
(Normal if within 5 V [TAL], 8 V
[Y1, YAL])
(Note) Must be
measured when
frequency
is stable.
NO
YES
After turning on again,
"L8" blinks again.
Compressor inspection
Inspect according to the diagnosis
procedure for odd noises, vibration and
operating status of the compressor.
(VF065)
170
Si-05C
5.4
Troubleshooting (Inverter)
Remote Controller
Display
Supposed Causes
/<
Defect of compressor
Pressure differential start
Defect of inverter unit
Troubleshooting
The difference
between high and low
pressure when starting is 2
kg / cm2 = (0.196
MPa).
YES
NO
Disconnect
the the connection between
the compressor
and inverter.
Inverter
output voltage
check
Inverter output
voltage is not balanced.
NO
(Normal if within 5 V [TAL], 8 V
[Y1, YAL])
(Note) Must be
measured when
frequency
is stable.
After turning
on again, "L9" blinks
again.
YES
Compressor inspection
Inspect according to the diagnosis
procedure for odd noises, vibration and
operating status of the compressor.
(VF066)
171
Troubleshooting (Inverter)
5.5
Si-05C
Remote Controller
Display
Supposed Causes
/&
Malfunction of connection between the inverter unit and outdoor unit PC board
Defect of outdoor unit PC board (transmission section)
Defect of inverter unit
Defect of noise filter (NF1)
Troubleshooting
Are X3A
on the outdoor unit PC
board and X3A on the inverter
unit connected
securely.
NO
YES
The
transmission
wiring between the
outdoor unit PC board and
inverter unit is
disconnected.
YES
NO
The
microcomputer
monitor (green) on
the inverter unit
is blinking.
YES
NO
The voltage
between red and
white of CN on the inverter
unit is 220 ~ 240 V (50Hz),
220 V (60Hz).
YES
NO
Replace the inverter unit.
Check
the noise filter (NF1)
for disconnection, and check
the power supply wiring
or the inverter unit.
(VF067)
172
Si-05C
5.6
Troubleshooting (Inverter)
Remote Controller
Display
Supposed Causes
85
Troubleshooting
Turn on again.
NO
YES
Replace K1M.
NO
Does
the voltage
between terminals P
and N gradually rise to 339
VDC (Y1, YAL) or 311 V
(TAL) after turning
on?
YES
NO
"U2" blinks again.
Is 220 ~ 240 V at
the connector of X1A.
NO
YES
Monitor field power supply.
NO
Check
the transmission
wiring between the outdoor
unit PC board and
inverter unit.
Replace the inverter unit.
(VF068)
173
Troubleshooting (Inverter)
5.7
Si-05C
Remote Controller
Display
Supposed Causes
34
Open phase
Voltage imbalance between phases
Defect of main circuit capacitor
Defect of inverter unit
Defect of K1M
Improper main circuit wiring
Troubleshooting
Imbalance
in supplied voltage is
in excess of 10 V (TAL) or
20 V (Y1,
YAL).
YES
Open phase?
NO
NO
Is
the voltage
imbalance applied to the
inverter in excess of 10 V
(TAL) or 20 V
(Y1, YAL)?
Open phase
Normalize field cause.
Fix power supply voltage
imbalance.
Part or wiring defect
After turning the power supply
OFF, check and repair the main
circuit wiring or parts.
(1) Loose or disconnected wiring
between power supply and
inverter
(2) KIM contact disposition, fusion
or contact is poor.
(3) Loose or disconnected noise
filter
YES
YES
Contact QC div.
Be sure to send a product report of the imbalance.
(VF069)
174
Si-05C
5.8
Troubleshooting (Inverter)
Remote Controller
Display
Supposed Causes
37
Defect of radiator fin temperature sensor
Defect of inverter unit
Troubleshooting
Turn on
again after letting 30
minutes or more pass after
occurrence of
malfunction.
175
Si-05C
Remote Controller
Display
Supposed Causes
8(
Malfunction of transmission between optional controllers for centralized control and indoor unit
Connector for setting master controller is disconnected.
Failure of PC board for central remote controller
Defect of indoor unit PC board
Troubleshooting
Has
an indoor unit once
connected been remove
or its address
changed?
NO
Is
the power supply
turned on for indoor units
displaying
malfunction?
YES
NO
YES
Is
transmission wiring
disconnected or
wired incorrectly?
NO
YES
Is
transmission with
all indoor units
malfunctioning?
NO
YES
YES
Is
the transmission
wiring with the master
controller disconnected
or wired
incorrectly?
Is the group
No. of malfunctioning indoor
units set?
NO
NO
YES
Is
the master controller's
connector for setting master
controller
disconnected?
YES
NO
176
Si-05C
6.2
PC Board Defect
Remote Controller
Display
04
Supposed Causes
Troubleshooting
177
6.3
Si-05C
Remote Controller
Display
Supposed Causes
0;
Malfunction of transmission between optional controllers for centralized control
Defect of PC board of optional controllers for centralized control
Troubleshooting
Has a once
connected optional
controller for centralized control
been disconnected or its
address
changed?
YES
NO
Is
the power supply
turned on for all optional
controllers for
centralized control?
NO
YES
Is
the reset switch
of all optional controllers
for centralized control set to
''normal?''
NO
YES
Is
transmission wiring
disconnected or wired
incorrectly?
YES
NO
178
Si-05C
6.4
Remote Controller
Display
Supposed Causes
0$
Improper combination of optional controllers for centralized control
More than one master controller is connected
Defect of PC board of optional controller for centralized control
Troubleshooting
Is
the wiring adaptor for
electrical appendices
connected?
YES
NO
Is a schedule timer
connected?
YES
YES
NO
NO
Is a parallel interface
connected?
YES
NO
Is
the schedule timer's
YES
individual/combined connector
connected?
NO
Are
there two
or more optional
controllers for centralized
control connected with the
connector for setting
master
control?
YES
NO
Reset the power supply for all
optional controllers for centralized
control simultaneously.
If the malfunction is still not cleared:
(VF073)
179
6.5
Si-05C
Remote Controller
Display
Supposed Causes
0&
Address duplication of central remote controller
Troubleshooting
Are
two or more central
remote controllers
connected?
NO
YES
180
Si-05C
Remote Controller
Display
Supposed Causes
8(
Troubleshooting
Has
an indoor unit
once connected been remove
or its address
changed?
YES
NO
Is
the power supply
turned on for indoor units
displaying
malfunction?
NO
YES
Is
transmission wiring
disconnected or wired
incorrectly?
NO
YES
Is
transmission with all
indoor units
malfunctioning?
NO
YES
YES
Is
the transmission
wiring with the master
controller disconnected or
wired incorrectly?
Is the group
No. of malfunctioning indoor
units set?
YES
NO
NO
Is
the master controller's
connector for setting master
controller
disconnected?
YES
NO
181
7.2
PC Board Defect
Remote Controller
Display
04
Supposed Causes
Troubleshooting
182
Si-05C
Si-05C
7.3
Remote Controller
Display
Supposed Causes
0;
Malfunction of transmission between optional controllers for centralized control
Defect of PC board of optional controllers for centralized control
Troubleshooting
Has a
once connected
optional controller for
centralized control been
disconnected or
its address
changed?
YES
NO
Is
the power supply
turned on for all optional
controllers for centralized
control?
NO
YES
Is
the reset switch
of all optional controllers for
centralized control
set to "normal?"
NO
YES
Is
transmission wiring
disconnected or wired
incorrectly?
YES
NO
183
7.4
Si-05C
Remote Controller
Display
Supposed Causes
0$
Improper combination of optional controllers for centralized control
More than one master controller is connected.
Defect of PC board of optional controller for centralized control
Troubleshooting
Is the schedule
timer's individual/combined
connector connected?
YES
NO
Is the wiring
adaptor for electrical
appendices connected?
YES
NO
YES
NO
Is a parallel interface
connected?
YES
NO
Are
there two or
more optional controllers
for centralized control connected
with the connector for
setting master
control?
YES
NO
Reset the power supply for all
optional controllers for
centralized control
simultaneously.
(VF077)
184
Si-05C
7.5
Remote Controller
Display
Supposed Causes
0&
Address duplication of optional controller for centralized control
Troubleshooting
Are two or more
schedule timers
connected?
YES
NO
Reset the power supply for the
schedule timer.
(VF078)
185
Si-05C
Remote Controller
Display
Suppposed Causes
Troubleshooting
Is a malfunction
code displayed on the remote
controller?
YES
NO
Has a once
connected indoor unit been
removed or its address
changed?
YES
NO
Is
the power supply for
the indoor unit displaying a
malfunction
turned on?
NO
Is
transmission wiring
disconnected or wired
incorrectly?
YES
NO
YES
Is transmission
with all indoor units
malfunctioning?
NO
NO
YES
YES
Is
the transmission
wiring with the master
controller disconnected or
wired incorrectly?
Is the group
No. of malfunctioning indoor
units set?
YES
Is the master
controller's connector for
setting master controller
disconnected.
NO
YES
Replace the central PC board.
(VF079)
186
Si-05C
8.2
Remote Controller
Display
Supposed Causes
Troubleshooting
Has a once
connected optional
controller for centralized control
been disconnected or its
address changed?
YES
NO
Is
the power supply
turned on for all optional
controllers for centralized
control?
NO
YES
Is
the reset switch
of all optional controllers for
centralized control set to
"normal."?
NO
YES
Is
transmission wiring
disconnected or wired
incorrectly?
NO
YES
Is
a central remote
controller or schedule timer
connected?
YES
NO
Are
two or more unified
ON / OFF controllers
connected?
NO
YES
NO
YES
Is
the setting of the
unified ON / OFF controller's
switch for setting each
address
duplicated?
NO
YES
2A
(VF080)
187
Si-05C
2A
Is
the wiring adaptor for
electrical appendices
connected?
YES
NO
Is a schedule timer
connected?
YES
NO
YES
NO
Is a parallel interface
connected?
YES
NO
Is the schedule
timer's individual/combined
connector connected?
YES
NO
Are
there two or
more optional
controllers for centralized
control connected with the
connector for setting
master control?
YES
NO
Reset the power supply for all
optional controllers for
centralized control
simultaneously.
If the malfunction is still not cleared:
(VF081)
188
Si-05C
8.3
Remote Controller
Display
Supposed Causes
Central control address (group No.) is not set for indoor unit.
Improper address setting
Improper wiring of transmission wiring
Troubleshooting
Is the central
control address (group No.) set
for the indoor unit?
NO
YES
Is the switch
for setting each address set
correctly?
YES
Is
the transmission
wiring disconnected or wired
incorrectly?
NO
NO
YES
Replace the PC board of the unified
ON/OFF controller.
(VF082)
189
Appendix
Si-05C
9. Appendix
9.1
Precaution
9.1.1
9.1.2
190
Si-05C
9.2
Appendix
Other
Indoor unit 1 Normal
Indoor unit 2 U4 malfunction or no malfunction display
191
Appendix
Si-05C
UF malfunction
Other
Indoor unit 1
Indoor unit 2
192
Si-05C
Appendix
U4 malfunction
193
Appendix
Si-05C
Extended Indoor
Unit
194
Si-05C
Appendix
Other
Indoor unit 1 Normal
Indoor unit 2 U4 malfunction
Indoor unit 3 Normal
Indoor unit 4 Normal
195
Appendix
Si-05C
UH malfunction
Indoor unit 1
Indoor unit 2
Indoor unit 3
UH malfunction
Indoor unit 4
196
Si-05C
3DUW#8
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1. Features of the VRV PLUS Series ......................................................198
1.1 Improved Piping System ......................................................................198
1.2 Improved Piping System .....................................................................201
1.3 Dramatic Reduction of Wiring Saves Time and Labor
When Installing.....................................................................................202
2. System Outline....................................................................................203
2.1 Heat Pump and Cooling Only System..................................................203
2.2 Heat Recovery System.........................................................................204
197
Si-05C
198
Si-05C
Product Features
199
Si-05C
Combination of outdoor and function units enables selection that matches required capacity.
Single piping system reduces time and labor required for connection check.
200
Si-05C
1.2
Sales Points
201
1.3
Si-05C
1.3.1
202
Less Wiring
Si-05C
System Outline
2. System Outline
2.1
RX(Y)-K
Heat pump
L unit
BL-K
RXY-K
RNY-K
Cooling only
C unit
BC-K
RX-K
RN-K
Connectable Indoor
Unit Capacity
20type
Indoor Unit
Connection
Capacity
No. of Connectable
Indoor Units
203
System Outline
2.2
Si-05C
REY-K
R unit
BR-K
RXY-K
RNY-K
Connectable Indoor
Unit Capacity
20type
Indoor Unit
Connection
Capacity
No. of Connectable
Indoor Units
204
Si-05C
3.1.1
Function unit
Combination
Inverter
Constant speed
RXY 8 K
RNY 8 K
RXY10K
RNY 8 K
RXY20K
RXY10K
RNY10K
RXY24K
RXY 8 K
RNY 8 K 2
RXY26K
RXY10K
RNY 8 K 2
RXY10K
RNY 8 K 1
RNY10K 1
RXY10K
RNY10K 2
RXY16K
RXY18K
BL 2 K
BL 3 K
RXY28K
RXY30K
20
30
3.1.2
Function unit
Combination
Inverter
Constant speed
RX 8 K
RN 8 K
RX10K
RN 8 K
RX20K
RX10K
RN10K
RX24K
RX 8 K
RN 8 K 2
RX26K
RX10K
RN 8 K 2
RX10K
RN 8 K 1
RN10K 1
RX10K
RN10K 2
RX16K
RX18K
BC 2 K
BC 3 K
RX28K
RX30K
20
30
3.1.3
Function unit
Combination
Inverter
Constant speed
RXY 8 K
RNY 8 K
RXY10K
RNY 8 K
REY20K
RXY10K
RNY10K
REY24K
RXY 8 K
RNY 8 K 2
REY26K
RXY10K
RNY 8 K 2
RXY10K
RNY 8 K 1
RNY10K 1
RXY10K
RNY10K 2
REY16K
REY18K
REY28K
BR 2 K
BR 3 K
REY30K
20
30
205
206
Si-05C
Si-05C
3DUW#9
)XQFWLRQV
3/86#6HULHV
1. Outdoor Unit Refrigerant System Diagrams........................................208
1.1 Function Unit ........................................................................................208
1.2 Outdoor Unit .........................................................................................216
207
Si-05C
Function Unit
BL2K
208
Si-05C
209
Si-05C
BL3K
210
Si-05C
211
Si-05C
BC2K
212
Si-05C
A. Solenoid valve (for shutting system 2 equalized pressure gas pipe) Y3S
2-way solenoid valve for shutting the equalized pressure gas pipe of the second system when system 2
outdoor units are stopped during cooling.
(Features)
External pressure equalizing (maintains pressure difference outside the valve in order to drive the valve) 2way solenoid valve that opens when energized and closes when not receiving power. Construction is
similar to 4-way valve, and similarly does not operate unless there is differential pressure (3.5 kg/cm).
B. Solenoid valve (for system 1 devices) Y5S
Solenoid valve primarily for supplying system 2 and 3 outdoor units with excess oil from system 1 outdoor
units during cooling oil equalizing operation. (Pressure equalized pipes are closed at this time.)
C. Solenoid valve (for system 2 bypass) Y6S
Solenoid valve primarily for supplying system 1 outdoor units with excess oil from system 2 outdoor units
during cooling oil equalizing operation. (Pressure equalized pipes are closed at this time.)
213
Si-05C
BC3K
214
Si-05C
A. Solenoid valve (for shutting system 2 equalized pressure gas pipe) Y3S
2-way solenoid valve for shutting the equalized pressure gas pipe of the second system when system 2
outdoor units are stopped during coolling.
(Features)
External pressure equalizing (maintains pressure difference outside the valve in order to drive the valve) 2way solenoid valve that opens when energized and closes when not receiving power. Construction is
similar to 4-way valve, and similarly does not operate unless there is differential pressure (3.5 kg/cm).
B. Solenoid valve (for shutting system 3 equalized pressure gas pipe) Y4S
2-way solenoid valve for shutting the equalized pressure gas pipe of the third system when system 3
outdoor units are stopped during cooling. The valve itself is the same as solenoid valve C.
C. Solenoid valve (for system 1 bypass) Y5S
Solenoid valve primarily for supplying system 2 and 3 outdoor units with excess oil from system 1 outdoor
units during cooling oil equalizing operation. (Pressure equalized pipes are closed at this time.)
D. Solenoid valve (for system 2 bypass) Y6S
Solenoid valve primarily for supplying system 1 outdoor units with excess oil from system 2 outdoor units
during cooling oil equalizing operation.
E. Solenoid valve (for system 3 bypass) Y7S
Solenoid valve primarily for supplying system 1 outdoor units with excess oil from system 3 outdoor units
during cooling oil equalizing operation.
215
1.2
Si-05C
Outdoor Unit
216
Si-05C
A. Compressor
A combination of scroll compressor enabling operation at 30 - 106 Hz by inverter and constant speed type
compressor for carrying out on/off control realizes capacity control in 19 steps, and carries out capacity
control for individual and linear control of indoor units. Compressors are equipped with an oil discharge
function for draining excess oil from the high pressure side.
B. Check valve
Prevents refrigerant from collecting in the constant speed type when operating the inverter type units only.
C. Check valve
Installed so that the inverter types oil discharge function functions properly.
D. Oil separator
Device which collected oil discharged from the compressor and returns it to the compressor via capillary
tubes. Also functions as reservoir for holding excess oil.
E. Solenoid valve (for low pressure protection) Y1S
Provides hot gas bypass to prevent low pressure from dropping radically for excessive defrost of load
reduction when the compressor starts.
F. Solenoid valve (for pressure equalization) Y4S
Balances high and low pressure when stopped.
G. Solenoid valve (for liquid injection) Y2S,Y3S
Controls liquid injection to prevent overheating.
H. Solenoid valve (for oil discharge control) Y5S
Discharges excess oil to other outdoor units during oil equalization operation.
I. Outdoor unit electronic expansion valve Y1E
Expansion valve for heating. Senses low pressure and temperature of outdoor unit heat exchanger outlets
and carries out overheating control.
J. High pressure sensor SENPH
Semiconductor pressure sensor for detecting outdoor unit high pressure.
K. Low pressure sensor SENPL
Semiconductor pressure sensor for detecting outdoor unit low pressure.
L. High pressure switches S1HP, S2HP
Switches trip when discharge pressure exceeds 27.50.5K, thus stopping operation.
217
Si-05C
218
Si-05C
A. Compressor
Controls capacity of 0 - 45 - 100% by combination of constant speed type compressors 1 and 2.
Compressor is equipped with an oil discharge function for draining excess oil from the high pressure side.
B. Check valve
Prevents refrigerant from collecting in the constant speed type compressor 2 when operating constant
speed type compressor 1 only.
C. Check valve
Installed so that constant speed type compressor 1 s oil discharge function functions properly.
D. Oil separator
Device which collected oil discharged from the compressor and returns it to the compressor via capillary
tubes. Also functions as reservoir for holding excess oil.
E. Solenoid valve (for low pressure protection) Y1S
Provides hot gas bypass to prevent low pressure from dropping radically for excessive defrost of load
reduction when the compressor starts.
F. Solenoid valve (for pressure equalization) Y4S
Balances high and low pressure when stopped.
G. Solenoid valve (for liquid injection) Y2S,Y3S
Controls liquid injection to prevent overheating.
H. Solenoid valve (for oil discharge control) Y5S
Discharges excess oil to other outdoor units during oil equalization operation.
I. Outdoor unit electronic expansion valve Y1E
Expansion valve for heating. Senses low pressure and temperature of outdoor unit heat exchanger outlets
and carries out overheating control.
J. High pressure switches S1HP, S2HP
Switches trip when preset pressure exceeds 27.50.5K, thus stopping operation.
K. High pressure switch S3HP
Switch trips when operation pressure exceeds 24.0K and switch on at 17.0K, thus control high pressure.
L. Low pressure switch S1PL
Switches trip when the suction pressure is lower than 00.3K.
219
Si-05C
220
Si-05C
A. Compressor
A combination of scroll compressor enabling operation at 30 - 106 Hz by inverter and constant speed type
compressor for carrying out on/off control realizes capacity control in 19 steps, and carries out capacity
control for individual and linear control of indoor units. Compressors are equipped with an oil discharge
function for draining excess oil from the high pressure side.
B. Check valve
Prevents refrigerant from collecting in the constant speed type when operating the inverter type units only.
C. Check valve
Installed so that the inverter type s oil discharge function functions properly.
D. Oil separator
Device which collected oil discharged from the compressor and returns it to the compressor via capillary
tubes. Also functions as reservoir for holding excess oil.
E. Solenoid valve (for pressure equalization) Y4S
Balances high and low pressure when stopped.
F. Solenoid valve (for liquid injection) Y2S,Y3S
Controls liquid injection to prevent overheating.
G. Solenoid valve (for oil discharge control) Y5S
Discharges excess oil to other outdoor units during oil equalization operation.
H. High pressure sensor SENPH
Semiconductor pressure sensor for detecting outdoor unit high pressure.
I. Low pressure sensor SENPL
Semiconductor pressure sensor for detecting outdoor unit low pressure.
J. High pressure switches S1HP, S2HP
Switches trip when discharge pressure exceeds 27.50.5K, thus stopping operation.
221
Si-05C
222
Si-05C
A. Compressor
Controls capacity of 0 - 45 - 100% by combination of constant speed type compressors 1 and 2.
Compressor is equipped with an oil discharge function for draining excess oil from the high pressure side.
B. Check valve
Prevents refrigerant from collecting in the constant speed type compressor 2 when operating constant
speed type compressor 1 only.
C. Check valve
Installed so that constant speed type compressor 1 s oil discharge function functions properly.
D. Oil separator
Device which collected oil discharged from the compressor and returns it to the compressor via capillary
tubes. Also functions as reservoir for holding excess oil.
E. Solenoid valve (for pressure equalization) Y4S
Balances high and low pressure when stopped.
F. Solenoid valve (for liquid injection) Y2S,Y3S
Controls liquid injection to prevent overheating.
G. Solenoid valve (for oil discharge control) Y5S
Discharges excess oil to other outdoor units during oil equalization operation.
H. High pressure switches S1HP, S2HP
Switches trip when preset pressure exceeds 27.50.5K, thus stopping operation.
I. High pressure switch S3HP
Switch trips when operation pressure exceeds 24.0K and switch on at 17.0K, thus control high pressure.
J. Low pressure switch S1PL
Switches trip when the suction pressure is lower than 00.3K.
223
Si-05C
RX(Y)8K / RX(Y)10K
224
Si-05C
Notes:
225
Si-05C
RN(Y)8K / RN(Y)10K
Notes:
226
Si-05C
Outdoor Unit
Item
Compressor
Symbol
M1C
M2C
RNY
M1C
M2C
Safety
device
Name
Inverter
Standard
Inverter
Constant speed
RX(Y) 8 K
RX(Y)10K
RN(Y) 8 K
RN(Y)10K
Y1
(kW)
JT100BDVTYE
3.5
JT100BDVTYE
3.5
YAL
(kW)
JT100BDVTYE
3.5
JT100BDVTYE
3.5
Y1
(kW)
JT100BDTYE
2.2
JT160BDTYE
3.75
JT125BDTYE
JT160BDTYE
2.5+3.75
JT160BDTYE
JT200BDTYE
3.75+4.0
YAL
(kW)
JT100BDTYH
2.2
JT160BDTYH
3.75
JT125BDTYH
JT160BDTYH
2.5+3.75
JT160BDTYHJ
T200BDTYH
3.75+4.0
J1HC/
J2HC
Crank case
heater
33W + 33W
R3-1T
R3-2T
Compressor
safety
thermostat
F2C
Over-current
relay
Q1M
Q2M
Fan motor
140W + 230W
Thermal
protector
Q 1 M : OFF 120C
Q 2 M : OFF 135C
S 1 PH
S 2 PH
High pressure
switch
20PS688
S 1 PL
Low pressure
switch
HOE-20FTRA1
10A
HOE-20FTRA1
13A
HOE-26FTRA113A
13A
HOE-26FTRA113A
18A
OFF : 27.5kg/cm
ON : 20.0kg/cm
LCB-LA32
OFF : 0kg/cm
ON : 0.6kg/cm
227
3.2
Function Unit
Item
Safty device
228
Si-05C
Symbol
Name
Fusible plug
BL 2 K
BC 2 K
BL 3 K
BC 3 K
BR2K
BR3K
FPG - 3 D 70 ~ 75 C
Si-05C
Outline of Control
4. Outline of Control
4.1
Starting Control
4.1.1
Soft Start
Starts inverter type by low operation frequency in order to prevent refrigerant pump down when the
compressor starts for both cooling and heating.
Frequency at start
42Hz + OFF
ON
Liquid injection
ON
ON
Frequency at start
42Hz + OFF
Liquid injection
ON
ON
229
Outline of Control
4.1.2
Si-05C
1 minute elapses
Soft start
3 minutes elapse
or
Low pressure < 1k
Liquid discharged
from
accumulators of
all outdoor units
Liquid discharged
from
accumulators of
all outdoor units
Normal control
3
(VF101)
Compressor
INV
outdoor
unit
STD
outdoor
unit 1
48+OFF
ON+OFF
Outdoor fan
3 (Initial settings)
STD
outdoor
unit 2
INV
outdoor
unit
STD
outdoor
unit 1
STD
outdoor
unit 2
INV
outdoor
unit
ON+OFF
48+OFF
ON+OFF
ON+OFF
48+OFF
STD
outdoor
unit 1
STD
outdoor
unit 2
OFF
OFF
H+ON
Outdoor EEV
2000PLS
2000PLS
2000PLS
2000PLS
2000PLS
2000PLS
2000PLS
0PLS
0PLS
ON
ON
ON
ON
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
No1
Td safety
control
Td safety
control
Td safety
control
Td safety
control
Td safety
control
Td safety
control
Td safety
control
OFF
OFF
No2
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Oil contral
solenoid valve
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Injection
Outdoor unit and function unit operation during cooling accumulation start
1
INV
outdoor
unit
Compressor
48 + OFF
STD
outdoor
unit 1
ON + OFF ON + OFF
Outdoor fan
Hot gas bypass
for equalizing
pressure
Injection
230
2
STD
outdoor
unit 2
INV
outdoor
unit
48 + OFF
STD
outdoor
unit 1
3 (Initial settings)
STD
outdoor
unit 2
ON + OFF ON + OFF
INV
outdoor
unit
48 + OFF
STD
outdoor
unit 1
STD
outdoor
unit 2
OFF
OFF
H ## ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
No.1
Td safety
control
Td safety
control
Td safety
control
Td safety
control
Td safety
control
Td safety
control
Td safety
control
OFF
OFF
No.2
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Oil contral
solenoid valve
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Function units
solenoid valve
Y5-ON
Y6-ON
Y7-ON
Y5-ON
Y6-OFF
Y7-OFF
Y5-ON
Y6-OFF
Y7-OFF
Si-05C
4.1.3
Outline of Control
2 minutes elapse
5 minutes elapse
Soft start
1 minute elapses
or
1 minute elapses
or
Low pressure < 1k
High pressure
differential of INV
outdoor unit reduced
Liquid discharged
from accumulators of
all INV outdoor unit
Compressor frequency limit
EEV of all outdoor units closed
Hot gas bypass On with LP < 0.5k
Normal control
Initial aperture of EEV = 150 PLS
Compressor P1 control
EEV = 0 PLS
30 Hz + OFF maintained
Hot gas bypass OFF
after 30 sec.
(k:kg/cm2)
Low pressure
Compressor frequency
change during control
Min. 1.2 k
continues
for 30 sec.
0.9k
9 6 Hz
8 6 Hz
0.8k
Min. 1.1 k
continues
for 30 sec.
0.7k
7 6 Hz
6 0 Hz
Min. 1.0 k
continues
for 30 sec.
4.1.4
(VF104)
or
15 minutes elapse
High pressure > 16k
Min. 5 min. discharge
Superheating temp.> 30C or
1 minute elapses
Liquid
discharged from
accumulators of
INV outdoor unit
Soft start
(k:kg/cm2)
10 minutes elapse
Liquid
discharged from
heat exchanger
and low pressure
section of STD
outdoor unit 1
5 minutes elapses
INV compressor frequency limit
INV compressor frequency limit
EEV for all outdoor units = 0 PLS
Start of INV outdoor unit EEV
Hot gas bypass ON for all outdoor units superheating aperture control
Fan H + ON for inverter compressor
STD outdoor unit 1 EEV = 2000 PLS
Hot gas bypass ON for all outdoor units
STD outdoor unit 1 fan H + ON
Liquid discharged
from accumulator
of STD outdoor
unit 1
or
High pressure > 16k
3 minutes elapses
or
High pressure > 16k
Low pressure
line of STD
outdoor unit 2 is
opened.
Normal control
Start from 38 Hz + OFF
(VF105)
231
Outline of Control
4.1.5
Si-05C
Inverter comp. discharge temp. > outdoor temp. + 10C (Outdoor temp. 0C)
Inverter type comp. discharge temp. > 10C (Outdoor tem. 0C)
(k:kg/cm2)
1 minute elapses
or
4 minutes elapses
or
High pressure > 16k
Liquid
discharged from
INV outdoor unit
INV compressor frequency limit
INV outdoor unit EEV = 0 PLS
STD outdoor unit 1 & 2 EEV = 2000 PLS
Hot gas bypass ON for all outdoor units
Soft start
30 seconds elapses
High pressure > 16k
Starting
preparation for
STD outdoor unit
INV compressor frequency limit
INV outdoor unit EEV = 0 PLS
STD outdoor unit 1 EEV = 0 PLS
Hot gas bypass ON for all outdoor units
STD outdoor
unit 1 starts
or
20 seconds elapses
High pressure > 17k
Starting preparation
for STD outdoor unit
or
or
10 seconds elapses
High pressure >17k
or
30 seconds elapses
High pressure > 17k
10 seconds elapses.
High pressure > 17k
Discharge superheating temp.
of INV outdoor unit > 20C
for 3 min.
232
(VF106)
Si-05C
4.2
Outline of Control
Required time
1 minute
2 minutes. However, requires 3 minutes if Tc-Te > T
when 1 minute elapses.
Control contents
When cooling
Required time
1 minute
233
Outline of Control
4.3
Si-05C
4.3.1
Operating contents
Step 1: Collected oil is recovered.
INV outdoor unit
When cooling
Compressor
(106Hz + ON)
(ON + ON)
(ON + ON)
EEV
2000pls
2000pls
H + ON
H + ON
H + ON
Condenser
Condenser
Condenser
2000pls
OFF
ON + OFF
ON + OFF
Hot gas
ON + OFF
OFF
(60Hz + ON)
EEV
Outdoor unit fan
Outdoor unit heat exchanger
(ON + OFF)
(ON + OFF)
SH control
H + ON
Condenser
H + ON
H + ON
Condenser
Condenser
3 minutes elapses
or suction
pressure < 1.0
Quit
ON
ON + OFF
ON + OFF
Hot gas
ON + OFF
ON at Lp < 1.0 k
When heating
Step 1: 4-way valve switched (30 sec. after start)
Preparation
for oil return
1 minute
elapses
(ON + OFF)
(ON + OFF)
EEV
2000pls
2000pls
H + ON
H + ON
H + ON
Condenser
Condenser
(38Hz + ON)
Condenser
2000pls
ON
ON + OFF
ON + OFF
Hot gas
ON + OFF
ON
30 seconds elapse
(106Hz + ON)
(ON + ON)
(ON + ON)
EEV
2000pls
2000pls
H + ON
H + ON
H + ON
Condenser
Condenser
Condenser
2000pls
ON
ON + OFF
ON + OFF
Hot gas
ON + OFF
OFF
(60Hz + OFF)
EEV
Outdoor unit fan
Outdoor unit heat exchanger
Hot gas
234
(ON + OFF)
(ON + OFF )
SH control
H + ON
Evaporator
H + ON
H + ON
Evaporator
Evaporator
3 minutes
elapses or
HP > 21k
Quit
OFF
ON + OFF
ON + OFF
ON at Lp < 2.5 k
ON + OFF
(VF107)
Si-05C
Outline of Control
Operating contents
Step 1: Collected oil is recovered.
INV outdoor unit
When cooling
Compressor
Outdoor unit fan
Outdoor unit heat exchanger
(106Hz + ON)
H + ON
Condenser
(ON + ON)
(ON + ON)
H + ON
H + ON
Condenser
Condenser
OFF
ON + OFF
ON + OFF
ON + OFF
(60Hz + ON)
H + ON
Condenser
(ON + OFF)
(ON + OFF)
H + ON
H + ON
Condenser
Condenser
3 minutes elapses
or suction
pressure < 1.0
Quit
ON
ON + OFF
Y5-ON at Lp < 1.0
ON + OFF
ON + OFF
235
Outline of Control
4.4
Si-05C
4.4.1
Liquid pipe thermal detection temperature < 12.5C for 5 minutes for all units
High pressure < 19.9k (Tc = 52.4C)
Operation
contents
1 minute
elapses
Preparation
for defrost
Upper limit frequency
limited to 38 Hz + ON
(38Hz + ON)
EEV
Outdoor unit fan
(ON + OFF)
2000pls
2000pls
OFF
OFF
Condenser
2000pls
OFF
Condenser
(ON + OFF)
Condenser
Injection
ON + OFF
ON + OFF
Hot gas
ON + OFF
ON
Outdoor unit suction pipe temp.
Te + 10 at when either 6 min. or 4 min. elapses.
(106Hz + OFF)
EEV
Outdoor unit fan
Outdoor unit heat exchanger
(ON + ON)
2000pls
2000pls
OFF
OFF
Condenser
Condenser
ON + ON
ON + ON
(ON + ON)
2000pls
OFF
Condenser
ON
Hot gas
ON + ON
ON
(60Hz + OFF)
(ON + ON)
EEV
Outdoor unit heat exchanger
H + ON
H + ON
Evaporator
Evaporator
H + ON
Evaporator
(ON + ON)
SH control
Injection
OFF
ON + OFF
ON + OFF
ON + OFF
ON at Lp < 2.5 k
3 minutes elapses or HP > 21k
Returns to normal operation
236
(VF109)
Si-05C
4.5
Outline of Control
4.5.1
When Cooling
<Heat Pump
System>
Oil is moved between inverter outdoor unit and standard outdoor unit 1 units by operating then
simultaneously.
When all three systems are operating, however, oil equalization is not executed because oil separation is
not carried out.
Operation conditions
2-system operation
At least 20 minutes has elapsed since completing start processing, and at least 20 minutes has
elapsed since oil return.
&
&
OR
&
At least A Time has elapsed by total operating time of standard outdoor unit 1 since completion of previous
oil equalization operation.
(k:kg/cm)
Compressor
INV
outdoor unit
STD
outdoor unit 1
STD
outdoor unit 2
P1 control
ON + OFF
OFF
Solenoid valve
Outdoor unit fan Outdoor unit EEV for oil discharge Hot gas bypass Discharge temp.
of any unit > 125C
Low pressure
or low pressure < 1.5k
H + ON
2000PLS
ON
protection control
Low pressure
H + ON
2000PLS
ON
protection control
H + ON
0 PLS
OFF
ON
Stop
5 minutes elapse
Quit
Oil return
operation
Return to
normal control
(VF110)
A Time
16Hp
18Hp
20Hp
24Hp
26Hp
28Hp
30Hp
Cooling
2 hours
2 hours
2 hours
2 hours
2 hours
2 hours
2 hours
Heating
3 hours
3 hours
2 hours
3 hours
3 hours
3 hours
2 hours
237
Outline of Control
Si-05C
Oil is moved between inverter outdoor unit and standard outdoor unit 1 units by operating then
simultaneously.
When all three systems are operating, however, oil equalization is not executed because oil separation is
not carried out.
Operation conditions
2-system operation
At least 20 minutes has elapsed since completing start processing, and at least 20 minutes has
elapsed since oil return.
&
&
OR
&
At least A Time has elapsed by total operating time of standard outdoor unit 1 since completion of previous
oil equalization operation.
(k:kg/cm)
Compressor
INV
outdoor unit
STD
outdoor unit 1
STD
outdoor unit 2
P1 control
ON + OFF
OFF
OFF
Y7-ON
Stop
5 minutes elapse
Quit
Oil return
operation
Return to
normal control
(VF111)
A Time
Cooling
238
16Hp
18Hp
20Hp
24Hp
26Hp
28Hp
30Hp
2 hours
2 hours
2 hours
2 hours
2 hours
2 hours
2 hours
Si-05C
4.5.2
Outline of Control
When Heating
Oil level between both units is equalized in 2 steps: oil transfer from INV outdoor unit to STD outdoor unit 1,
and STD outdoor unit 1 to INV outdoor unit.
When all three systems are operating, however, oil equalization is not executed because oil separation is
not carried out.
Operation conditions
2-system operation
At least 20 minutes has elapsed since completing start processing, and at least 20 minutes has elapsed
since oil return.
At least 28 minutes has elapsed since defrost completion.
At least 10 continuous minutes has elapsed since the INV outdoor unit started.
&
OR
OR
&
At least A Time has elapsed by total operating time of STD outdoor unit since completion of previous
oil equalization operation.
The standard type 1 compressor has start/stopped and defrost has been executed B Times since
completion of previous oil equalization operation.
(k:kg/cm)
38 + OFF
H + ON
1000PLS
ON + OFF
H + ON
0 PLS
OFF
H + ON
0 PLS
Solenoid valve
for oil discharge Hot gas bypass
Low pressure
ON
protection control
Low pressure
OFF
protection control
5 minutes elapse
OFF
Tc > 55C
ON
Stop
Step 1 complete
Oil return
operation
Return to
normal control
(VF112)
239
Outline of Control
Si-05C
Operation conditions
Completion of Step 1
2-system operation
At least 10 continuous minutes has elapsed since the STD outdoor unit 1
compressor started.
&
OR
&
Step 1 complete
Step 2 : Oil collected in STD outdoor unit 1 is returned to INV outdoor unit.
Solenoid valve
Compressor Outdoor unit fan Outdoor unit EEV for oil discharge Hot gas bypass
INV
Low pressure
54 + OFF
H + ON
0 PLS
OFF
outdoor unit
protection control
Low pressure
STD
H + ON
1000PLS
ON
protection control
outdoor unit 1 ON + OFF
STD
OFF
H + ON
0 PLS
OFF
ON
outdoor unit 2
Tc > 55C
Stop
5 minutes elapse
Step 2 complete
Oil return
operation
Return to
normal control
(VF113)
B Time
16Hp
Heating
240
18Hp
20Hp
24Hp
26Hp
28Hp
30Hp
5 times
Si-05C
4.6
Outline of Control
4.6.1
Any one
of these
(1~4)
Operation contents
Outdoor temp.
L unit function
Compressor
EEV
EEV
86Hz + OFF
76Hz + OFF
60Hz + OFF
ON
300 PLS
Outdoor unit EEV are either 300m PLS or fully closed due to low pressure.
Completion conditions (k:kg/cm)
1. Low pressure less than 0.7k after 30 sec. subsequent to start of residual operation
Any one
of these
(1~5)
2. Hp > 22k
3. INV compressor oil temp. > 110C
4. Retry, malfunction
5. 10 minutes have elapsed since start of residual operation
241
Outline of Control
4.7
Si-05C
242
Cancel conditions
Contents
INV outdoor
unit
No more than 30 min. after start or Time given on left has been
no more than 20 min. since
exceeded or INV compressor
completion of defrost or oil return & temp. > -10C
INV compressor temp. < -15C
Limited to either:
106+OFF
(106+OFF) + (ON+OFF)
(106+OFF) + (ON+OFF) +
(ON+OFF)
STD outdoor
unit 1
No more than 30 min. after start or Time given on left has been
no more than 20 min. since
exceeded or No.1 compressor
completion of defrost or oil return & temp. > -10C
No.1 compressor temp. < -15C
Limited to either:
(106+ON) + (ON+OFF)
(106+ON) + (ON+OFF) +
(ON+OFF)
STD outdoor
unit 2
No more than 30 min. after start or Time given on left has been
Limited to
no more than 20 min. since
exceeded or No.1 compressor (106+ON) + (ON+ON) +
completion of defrost or oil return& temp. > -10C
(ON+OFF)
No.1 compressor temp. < -15C
Si-05C
4.8
Outline of Control
Lp < 1.0
30Hz + OFF
Hot gas ON
3 times within
30 min
Up to 2 times within
30 min
Lp < 0.0
Lp < 0.0
Stop due to E4
malfunction
Forced OFF by
thermostat
Cancel
conditions
Lp 0.9
Cancel
conditions
Lp > 0.8
Lp < 0.2
Injection ON
Cancel
conditions
Pe > 1.5
Cancel
conditions
Pe > 1.8
OR
DSH < 10
Lp < 0.3
No more than 3
min. following
completion of oil
return / defrost
LP < 2.5
Compressor upper
All hot gas bypass
limit frequency
in same system ON
limited
Cancel
conditions
Lp > 0.8
Cancel
conditions
Oil return /
defrost
complete
When heating
Lp < 0.5
Lp < 0.8
Compressor frequency
1 step down
All hot gas bypass in
same system ON
However
BL2K
BL3K
Cancel
conditions
3 min. elapse
following
completion of
oil return /
defrost
Cancel
conditions
Lp >1.1
Cancel conditions
LP > 2.5k, or LP > 1.2k and all
oil temp. in same system > Te +
10C, and step down canceled
LP > 3k and hot gas OFF
(VF114)
Up to 2 times within
30 min
LPS operating
LPS operating
Stop due to E4
malfunction
Forced OFF by
thermostat
Cancel conditions
Operation OFF
(VF115)
243
Outline of Control
Si-05C
Up to 2 times within
30 min
Lp < 0.0
Lp < 0.0
Stop due to E4
malfunction
Forced OFF by
thermostat
Cancel
conditions
Lp 0.9
Cancel
conditions
Lp > 0.8
Lp < 0.2
Lp < 0.3
Compressor upper
All hot gas bypass
limit frequency
in same system ON
limited
Cancel
conditions
Lp > 0.8
Cancel
conditions
Oil return /
defrost
complete
BC2K
BC3K
Lp < 1.2
DSH > 15
Injection ON
Cancel
conditions
Pe > 1.8
OR
DSH < 10
No more than 3
min. following
completion of oil
return / defrost
LP < 2.5
Function unit's
solenoid valve
Y5, Y6, Y7 are
ON
Cancel
conditions
3 min. elapse
following
completion of
oil return /
defrost
(VF116)
Up to 2 times within
30 min
LPS operating
LPS operating
Stop due to E4
malfunction
Forced OFF by
thermostat
Cancel conditions
Operation OFF
(VF117)
244
Si-05C
4.9
Outline of Control
When cooling
During oil return only
Hp 24.7
Hp 24.2
Compressor frequency
limited 1
Cancel
conditions
Restart standby
When heating
step1
Compressor capacity
before limit
INV only running
(30Hz+OFF)+(ON+OFF)
(38Hz+OFF)+(ON+OFF)
+(ON+OFF)
Cancel
conditions
Gas purge
stopped
at Hp < 21.0
HP 21
AND outdoor
temp. < 15 C
Cancel
conditions
Raised 1 step
at a time
at Hp 23
Cancel
conditions
Limit cancel
at Hp 23
Hp > 25.0
Forced OFF by
thermosta
Hp > 24.0
Compressor: 30 Hz + OFF
(STD outdoor unit OFF)
Fan: L + OFF
Outdoor unit
EEV: Initial value = 0 PLS
Indoor unit EEV: 2000 PLS
(All including units not running)
step2
Hp > 18.0
INV
outdoor unit
STD
outdoor unit 1
STD
outdoor unit 2
BL3K
BL2K
OFF
OFF
L + OFF
L + OFF
L + OFF
Cancel
conditions
Hp < 14
step3
Hp < 16.8 for
30 continuous
seconds
Compressor: 30 Hz + OFF
(STD outdoor units OFF)
Fan: H + ON
Outdoor unit EEV: Target
superheating temp. = 10 C
Indoor unit EEV: 2000 PLS
(Thermostat ON units only)
Cancel conditions
Hp < 16.5 for
30 continuous seconds
(VF118)
245
Outline of Control
4.10
Si-05C
When Cooling/Heating
Discharge temp.
thermostat 135C
Stop due to
F3 malfunction
Frequency reduction
(every 3 minutes)
Cancel conditions
Restart standby
Cancel conditions
Td 95C
Cancel conditions
Tdi or Tds < 115C
Injection ON
Cancel conditions
No.1 compressor discharge
superheat temp. < 15C
or
2 minutes elapse after compressor
start
2 minutes following
oil return and defrost
completion
Injection ON
Cancel conditions
2 minutes elapse
When cooling
When heating
Injection ON
Injection ON
(VF119)
246
Si-05C
4.11
Outline of Control
LP > 6.6k
Normal cooling
LP > 7k
or
3 minutes elapse following
STEP 1 with LP > 6.6k
STEP 1
LP > 7k
or
3 minutes elapse following
STEP 1 with LP > 6.6k
STEP 2
LP > 7k
or
3 minutes elapse following
STEP 1 with LP > 6.6k
STEP 3
(k:kg/cm2)
STEP 4
247
Outline of Control
4.12
Si-05C
Control contents
27A or more
detected
Capacity lowered one step from compressor capacity at this point is used as upper limit.
After that, one step is advanced every three minutes if current doesnt exceed the setting
value.
OUT conditions
248
IN conditions
Control contents
Capacity lowered one step from compressor capacity at this point is used as upper limit.
After that, one step is advanced every three minutes if current doesnt exceed 87C.
Si-05C
4.13
Outline of Control
249
Outline of Control
4.14
Si-05C
(kg/cm2)
Normal operation mode
HP < 12.0 k
for 3 minutes continuously
8 Hp
10 Hp
L + ON
HP < 12.0 k
for 3 minutes continuously
8 Hp
10 Hp
H + OFF
HP < 12.0 k
for 3 minutes continuously
8 Hp
10 Hp
L + OFF
1. HP < 10.0 k
&
(5 HP)
8 Hp
10 Hp
8 Hp
10 Hp
OFF + OFF
HP > 20.0 k
L + OFF
Step 4-2
Inverter fin temp. below 60C
250
(VF121)
Si-05C
4.15
Outline of Control
(k:kg/cm)
Conditions
Outdoor Fan
H + OFF
L + ON
96Hz + OFF
ON + OFF
Upper Limit of
Compressor
Frequency in
Demand Control
(k:kg/cm)
3 outdoor units
2 outdoor units
RX(Y) 24 ~ 30K
REY 24 ~ 30K
(24 ~ 30Hp)
RX(Y) 16 ~ 20K
REY 16 ~ 20K
(16 ~ 20Hp)
Demand input 1
Demand input 2
Demand input 3
Capacity saving
Not run
251
Outline of Control
4.16
Si-05C
30Hz + OFF
OFF + OFF
34Hz + OFF
38Hz + OFF
42Hz + OFF
48Hz + OFF
54Hz + OFF
60Hz + OFF
68Hz + OFF
76Hz + OFF
96Hz + OFF
106Hz + OFF
38Hz + ON
48Hz + ON
60Hz + ON
76Hz + ON
86Hz + ON
96Hz + ON
106Hz + ON
38Hz + ON
ON + OFF
48Hz + ON
60Hz + ON
76Hz + ON
86Hz + ON
96Hz + ON
106Hz + ON
38Hz + ON
ON + ON
60Hz + ON
96Hz + ON
106Hz + ON
42Hz + ON
252
Si-05C
4.16.2
Outline of Control
RX(Y)24K /
RX(Y)26K /
RX(Y)28K /
RX(Y)30K
30Hz + OFF
OFF + OFF
OFF + OFF
34Hz + OFF
38Hz + OFF
42Hz + OFF
48Hz + OFF
54Hz + OFF
60Hz + OFF
68Hz + OFF
76Hz + OFF
86Hz + OFF
96Hz + OFF
106Hz + OFF
38Hz + ON
48Hz + ON
60Hz + ON
76Hz + ON
86Hz + ON
96Hz + ON
106Hz + ON
38Hz + ON
ON + OFF
48Hz + ON
60Hz + ON
76Hz + ON
86Hz + ON
96Hz + ON
106Hz + ON
38Hz + ON
ON + OFF
ON + OFF
ON + ON
ON + OFF
ON + ON
ON + ON
60Hz + ON
96Hz + ON
106Hz + ON
38Hz + ON
60Hz + ON
96Hz + ON
106Hz + ON
38Hz + ON
60Hz + ON
96Hz + ON
106Hz + ON
Note:
Combinations other than those given above are possible according to operating status.
(60Hz + OFF) + (ON + OFF) + (ON + OFF)
253
Outline of Control
4.17
Si-05C
Backup Operation
If a STD outdoor unit is faulty, if you restart with the remote controller after it stops due to malfunction, the
system starts operating again without the faulty STD outdoor unit.
Backup operation can be used up to a total of 3 hours of indoor unit operation. When 3 hours elapses, if the
malfunction continues, the unit stops again due to malfunction. If it returns to normal, it can continue to
operate as is.
(Control flow of backup operation)
Malfunction occurs
Restart malfunction
3 hours elapse
< Malfunction detection >
No malfunction
After the system stops due to malfunction to let you know the system is faulty, backup operation is started
by remote controller.
Three hours after starting backup operation for the reason given above, malfunction detection is once
again carried out, and the system stops due to malfunction if a malfunction still exists.
(All indoor units in the system stop.)
Operation of faulty STD outdoor unit
Faulty STD
outdoor unit
Compressor
OFF
H + ON
0 PLS
ON
Compressor
OFF
H + ON
ON
254
Si-05C
4.18
Outline of Control
Emergency Operation
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
0 PLS
ON
ON + OFF
H + ON
2000 PLS
OFF
ON + OFF
H + ON
2000 PLS
OFF
5 minutes elapse
Liquid pipe temp.
of STD outdoor unit 2 < 58C
Step 2
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
0 PLS
ON
ON + ON
H + ON
2000 PLS
OFF
ON + ON
H + ON
2000 PLS
OFF
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
3 minutes elapse
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
0 PLS
ON
ON + OFF
H + ON
2000 PLS
OFF
ON + OFF
H + ON
2000 PLS
OFF
Quit
(VF123)
255
Outline of Control
Si-05C
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Outdoor
unit fan
0 Hz + OFF
H + ON
Y5-ON
ON + OFF
H + ON
Y6-OFF
ON + OFF
H + ON
Y7-OFF
5 minutes elapse
Liquid pipe temp.
of STD outdoor unit 2 below 58C
Step 2
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Outdoor
unit fan
0 Hz + OFF
H + ON
Y5-ON
ON + ON
H + ON
Y6-OFF
ON + ON
H + ON
Y7-OFF
Compressors operate total of 70 min.
following previous oil return.
Oil return
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
3 minutes elapse
Outdoor
unit fan
0 Hz + OFF
H + ON
Y5-ON
ON + OFF
H + ON
Y6-OFF
ON + OFF
H + ON
Y7-OFF
Quit
(VF124)
256
Si-05C
Outline of Control
When Heating
When Heating
Aperture of solenoid valves is fixed
for indoor units in this mode.
Step 1
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Compressor
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
0 PLS
ON
ON + OFF
H + ON
SH control
OFF
ON + OFF
H + ON
SH control
OFF
5 minutes elapse
Step 2
Outdoor
unit fan
Outdoor
unit EEV
INV outdoor
unit
STD outdoor
unit 1
0 Hz + OFF
H + ON
0 PLS
ON
ON + ON
H + ON
SH control
OFF
STD outdoor
unit 2
ON + ON
H + ON
SH control
OFF
Defrost
Oil return
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
0 PLS
OFF
ON + OFF
H + ON
2000 PLS
ON
ON + OFF
H + ON
2000 PLS
ON
30 seconds elapse
step 2
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Compressor
Outdoor
unit fan
Outdoor
unit EEV
Injection
0 Hz + OFF
H + ON
0 PLS
OFF
OFF
ON + ON
H + ON
2000 PLS
ON
ON
ON + ON
H + ON
2000 PLS
ON
ON
Quit
(VF125)
257
Outline of Control
Si-05C
Compressor
OFF
H + ON
0 PLS
ON
Compressor
OFF
H + ON
ON
258
Si-05C
4.19
Outline of Control
Pump Down
Operation of INV
Outdoor Unit
First fully close the liquid side and pressure equalizing side stop valves of the INV outdoor unit. The
execute low pressure control by setting indoor unit fan to L or off in accordance with the outdoor
temperature and No. 2 system outdoor unit suction pipe temperature.
Step 1
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Step 2
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Pump Down
Operation of STD
Outdoor Unit
Compressor
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
500 PLS
ON
ON + OFF
H + ON
2000 PLS
OFF
ON + OFF
H + ON
2000 PLS
OFF
Outdoor
unit fan
Outdoor
unit EEV
0 Hz + OFF
H + ON
500 PLS
ON
ON + ON
H + ON
2000 PLS
OFF
ON + ON
H + ON
2000 PLS
OFF
(VF126)
First fully close the liquid side and pressure equalizing side stop valves of the STD outdoor unit to be
pumped down. The indoor unit fan is fixed at L tap.
To pump down refrigerant of STD outdoor unit 1
Normal cooling operation is executed by INV outdoor unit and STD outdoor unit 2 only.
Indoor units execute
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Compressor
Outdoor
unit fan
Outdoor
unit EEV
P I control
H + ON
2000 PLS
Low pressure
protection control
OFF
H + ON
500 PLS
ON
2000 PLS
Low pressure
protection control
P I control
H + ON
(VF170)
259
Outline of Control
Si-05C
Pump Down
Operation of INV
Outdoor Unit
First fully close the liquid side and pressure equalizing side stop valves of the INV outdoor unit. The
execute low pressure control by setting indoor unit fan to L or off in accordance with the outdoor
temperature and No. 2 system outdoor unit suction pipe temperature.
Step 1
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Step 2
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Pump Down
Operation of STD
Outdoor Unit
Compressor
Outdoor
unit fan
0 Hz + OFF
H + ON
Y5-ON
ON + OFF
H + ON
Y6-OFF
ON + OFF
H + ON
Y7-OFF
Outdoor
unit fan
0 Hz + OFF
H + ON
Y5-ON
ON + ON
H + ON
Y6-OFF
ON + ON
H + ON
Y7-OFF
(VF127)
First fully close the liquid side and pressure equalizing side stop valves of the STD outdoor unit to be
pumped down. The indoor unit fan is fixed at L tap.
To pump down refrigerant of STD outdoor unit 1
Normal cooling operation is executed by INV outdoor unit and STD outdoor unit 2 only.
Indoor units execute
INV outdoor
unit
STD outdoor
unit 1
STD outdoor
unit 2
Compressor
Outdoor
unit fan
P I control
H + ON
Low pressure
protection control
OFF
H + ON
Y6-ON
H + ON
Low pressure
protection control
P I control
(VF171)
260
Si-05C
line.
1. Normal cooling
2. Normal heating
3. Oil return (cooling)
4. Oil return (heating)
5. Defrost
6. Oil equalizing operation (cooling)
7. Oil equalizing operation (heating step 1)
8. Oil equalizing operation (heating step 2)
9. Heating pump down residual operation
10. Refrigerant pump down operation
11. Emergency Operation for Inverter Failure (cooling)
12. Emergency Operation for Inverter Failure (heating)
261
5.1.1
Si-05C
Normal Cooling
Function unit
BL3K
(VE012)
262
Si-05C
5.1.2
Normal Heating
Function unit
BL3K
(VE013)
263
5.1.3
Si-05C
(VE014)
264
Si-05C
5.1.4
(VE015)
265
5.1.5
Si-05C
Defrost
Function unit
BL3K
(VE016)
266
Si-05C
5.1.6
(VE017)
267
5.1.7
Si-05C
(VE018)
268
Si-05C
5.1.8
(VE019)
269
5.1.9
Si-05C
(VE020)
270
Si-05C
5.1.10 Refrigerant Pump Down Operation (When Constant Speed Outdoor Unit has a Malfunction)
Function unit
BL3K
(VE021)
271
Si-05C
(VE022)
272
Si-05C
(VE023)
273
5.2
274
Si-05C
line.
Normal cooling
Oil return (cooling)
Oil equalizing operation (cooling)
Refrigerant pump down operation
Emergency Operation for Inverter Failure (cooling)
Si-05C
5.2.1
Normal Cooling
Function unit
BC3K
(VE024)
275
5.2.2
Si-05C
(VE025)
276
Si-05C
5.2.3
(VE026)
277
5.2.4
Si-05C
(VE027)
278
Si-05C
5.2.5
(VE028)
279
280
Si-05C
Si-05C
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1. Test Operation ....................................................................................282
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
281
Test Operation
Si-05C
1. Test Operation
1.1
1.1.1
1.1.2
282
Si-05C
1.1.3
Test Operation
Check Operation.
Normal operation
Make sure cold air (or warm air) is coming from the
indoor unit.
Run the indoor units one at a time, and make sure
that the corresponding outdoor units also run.
(VF130)
283
Test Operation
Si-05C
1.2
1.2.1
1.2.2
1.2.3
When an Outdoor Unit, Indoor Unit or BS Unit Has Been Added, or Indoor Unit PC Board Has
Been Changed
Be sure to push and hold the wiring change button for 5 seconds or longer. If not, the addition cannot be
recognized. In this case, the unit cannot be run for up to 12 minutes to automatically set the address
(indoor-outdoor address, etc.).
Function unit ... Test lamp (H2P) goes off
Outdoor unit ... Warning lamp (HWL) lights
Indoor unit ... If ON button is pushed during operation described above, the ##UH## or ##U4##
malfunction indicator blinks. (Returns to normal when automatic setting is complete.)
Note:
284
Si-05C
1.3
Test Operation
285
Test Operation
Si-05C
Transmission terminal
Indoor unit, Cool/Heat selector
Outdoor - Outdoor
Note: The R unit is not
provided with the cool/heat
select remote control
terminals.
Transmission terminal
Function unit - Each outdoor
unit Series connection
Outdoor unit No. setting (SS2) Presettable for constant-speed outdoor unit only 2: Second unit, 3: Third
unit
Note: This setting is not
available on the inverter type
LED
2 3
Outdoor
unit No.
SS2
(VL115)
286
2 3
Outdoor
unit
connections
SS3
(VL117)
Si-05C
1.4
Test Operation
1.4.1
1.4.2
There is no switch for setting the number of outdoor units (SS3) for BL2K and BR2K.
NOTE:
1.
2.
287
Test Operation
1.5
Si-05C
Setting Modes
There are the following three setting modes.
Setting mode 1 (H1P off)
Used to select the cool/heat setting, low-noise run and sequential start.
Setting mode 2 (H1P on)
Used to modify the running status and to program addresses, etc. Usually used in servicing the system.
Monitor mode (H1P flashing)
Used to check the programs made in the setting modes, the number of units being connected, and other
entries.
C / H select
IND
L.N.
SEQ.
H1P H2P
H3P
H4P
MODE
SET
BS1
BS2
H5P
H6P
H7P
C/H
SELECT
SS1
BS4
BS5
Mode Change
Using the MODE button, the modes can be changed as follows.
Press the MODE
button once.
Monitor mode
MODE
(Normal)
Setting mode 1
MODE
Flashing
H1P
Off
H1P
MODE
On
H1P
(VL121)
288
Si-05C
Test Operation
Press the
SET button.
3 Monitor mode
Select check items with
the operation button.
1 Setting mode 1
(initial status)
Set
Press the
RETURN button.
Contents displayed
Press the
RETURN button.
Press the
RETURN button.
Set
Press the
RETURN button.
Select sequential start
with the operation button.
Set
Set
Press the
RETURN button.
2 Setting mode 2
Select items with the
operation button.
Set
Press the
RETURN button.
Select setting items
with the operation button.
Set
Press the
RETURN button.
Contents displayed
Press the
RETURN button.
Press the
MODE button.
(VF131)
Note:
289
Test Operation
1.5.1
Si-05C
Setting Mode 1
MODE
H1P
TEST
H2P
H4P
H5P
H6P
(Factory set)
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
You can change the cool/heat selection permission, low noise and
sequential start settings by pushing the SET switch.
H7P
To skip settings you don't want to change, push the RETURN switch
and go to the next setting.
SET
Change cool/heat
selection to MASTER.
SET
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
SET
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
SET
MODE
TEST
H1P
H2P
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
RETURN
SET
MODE
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
SET
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
RETURN
SET
MODE
TEST
H1P
H2P
Setting complete
H3P
H4P
H5P
H6P
H7P
SET
MODE
TEST
TEST
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
H1P
H2P
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
H3P
H4P
H5P
H6P
H7P
MODE
MODE
Monitor mode
Setting mode 2
Note:
MODE
RETURN
290
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
(VF133)
External control adaptor for outdoor unit is required if cool/heat selection set to MASTER or SLAVE, or if
low noise operation is set to ON.
Si-05C
1.5.2
Test Operation
Setting Mode 2
To switch from setting mode 1 (normal) to setting mode 2, you must push and hold the next page button
(BS1) for 5 seconds. (You cannot enter setting mode 2 while setting mode 1 is set.)
Setting Procedure
Note:
1. Push the SET button and match with the setting item (LED display). (All 10 settings)
2. Push the RETURN button (BS3) and the present settings flicker (LED display).
3. Push the SET button (BS2) and match with each setting (LED flicker display).
5. Push the RETURN button (BS3) and return to the initial status.
1. If you become unsure of how to proceed, push the MODE button (BS1) and return to setting mode 1.
2. The initial status of setting mode 2 is the status of setting item No. 1 in mode 2.
291
Test Operation
Si-05C
Setting Items
Setting item
Description
LED display
H1P H2P H3P H4P H5P H6P H7P
LED display
H1P H2P H3P H4P H5P H6P H7P
EMG
(Emergency
operation 1)
Cool/heat
Address for
unified address cool/heat
unified
operation
Address
Binary number
(5 digits)
Low noise /
demand
address
Address for
low noise /
demand
operation.
Address
Binary number
(5 digits)
Forced fan
switch
Indoor unit
forced
operation
Frequency fix
Allows operation of
indoor unit from
outdoor unit.
Emergency
operation when
inverter type
outdoor unit
malfunctions.
Emergency operation
(Operates by constant speed outdoor unit
only.)
Normal operation
0
1
2
~
31
0
1
2
~
31
Fixes compressor
frequency.
INV : (60Hz+OFF)
STD1: (ON+OFF)
STD2: (ON+OFF)
Frequency fix
Normal operation
TE setting
Low pressure
setting for
cooling.
8 TC setting
High pressure
setting for
Note 1 heating
9 Defrost setting Temperature
setting for
Note 1 defrost.
10 Air NET
Address for
address
Air NET
High
Normal (factory set)
Low
Quick defrost
Normal (factory set)
Slow defrost
Address
0
Binary number
1
(6 digits)
2
~
63
11 Pump down
operation 1
Pump down
operation of
INV outdoor
unit.
12 Pump down
operation 2
Pump down
operation of STD
1 outdoor unit.
13 Pump down
operation 3
Pump down
operation of STD
2 outdoor unit.
14 Forced backup
operation
(Emergency
operation 2)
Executes
emergency
operation when
constant speed
outdoor unit is
faulty.
Normal operation
Note:
292
TC setting and Defrost setting are not applicable to cooling only system.
Si-05C
Test Operation
No Setting item
Description
1 EMG
(Emergency
operation 1)
Emergency operation
when Inverter type
outdoor unit malfunctions.
2 Cool/heat
unified
address
LED display
H1P H2P H3P H4P H5P H6P H7P
LED display
H1P H2P H3P H4P H5P H6P H7P
LED display
H1P H2P H3P H4P H5P H6P H7P
Emergency operation
R
Normal operation
Address
Binary number
(6 digits)
31
S
3 Low noise /
demand
address
Address
Binary number
(6 digits)
31
S
4 Forced fan
switch
Normal operation
S
Push 3 times
Allows operation of
indoor unit from
outdoor unit
5 Indoor unit
forced
operation
Normal operation
7 TE setting
Frequency fix
R
Normal operation
TC setting
High pressure setting
Note 1 for heating
S
Push 3 times
9 Defrost
setting
High
Low
Temperature setting
for defrost
6 Frequency fix
Quick defrost
S
Note 1
Slow defrost
S
10 Air Net
address
Address for
Air Net
Address
Binary number
(6 digits)
63
S
11 Pump down
operation 1
12 Pump down
operation 2
Pump down
operation
13 Pump down
operation 3
14 Forced back
up operation
(Emergency
operation 2)
Executes emergency
operation when
constant speed
outdoor unit is faulty.
Normal operation
S
S
Normal operation
S
R
S
RETURN BUTTON
SET BUTTON
(VF134)
293
Test Operation
1.5.3
Si-05C
Monitor Mode
MODE
TEST
C/H SELECT
SEQ.
L.N.O.P.
START
IND MASTER SLAVE
To enter the monitor mode, push the MODE button when in setting mode 1.
H1P
H2P
H3P
H4P
H5P
H6P
H7P
MODE
No 0
RETURN
High
Normal (factory set)
Low
High
Normal (factory set)
Low
SET
Defrost
(temperature setting for defrost)
EMG
(emergency operation when
malfunction occurs)
SET
No 1
RETURN
Quick defrost
Normal (factory set)
Slow defrost
ON
OF
Push the SET button and match with the LEDs No. 1 - 15, push the RETURN button,
and enter the data for each setting.
* Data such as addresses and number of units is expressed as binary numbers; the two
ways of expressing are as follows:
The No. 1 cool/heat group address is expressed as a
binary number consisting of the lower 6 digits. (0 - 63)
SET
16
(1 to 15 times)
32
4
8
RETURN
2
No 16
No12
64
16
128 32
4
No13
1
2
See the following page for a list of the data for No. 1 - 16.
(VF135)
After making sure the data is correct, push the RETURN button and return to No. 0, or push the
MODE button and return to setting mode 1.
294
Si-05C
Test Operation
LED
Data
Display
method
No 1
{OOOOO{
No 2
{OOOO{ O
0 ~ 31
Lower 6 digits
0 ~ 31
No 3
{ OOOO{ {
Not used
Lower 6 digits
0 ~ 63
Lower 6 digits
0 ~ 63 units
Lower 6 digits
No 4
{OOO{OO
Not used
No 5
{OOO {O{
No 6
{OOO { {O
0 ~ 63 units
Lower 6 digits
No 7
{OOO{ { {
0 ~ 63 units
Lower 6 digits
No 8
{OO {OOO
0 ~ 63 units
Lower 6 digits
No 9
{OO{OO{
Number of BS units
0 ~ 128 units
No 10
{OO{O{O
Number of BS units
0 ~ 128 units
No 11
{OO{O{ {
0 ~ 63 units
Lower 6 digits
No 12
{OO{ {OO
0 ~ 128 units
No 13
{OO { {O{
0 ~ 128 units
No 14
{OO{ { {O
Not used
No 15
{OO{ { { {
Not used
No 16
{O{OOOO
Not used
295
Test Operation
1.6
Si-05C
Sequential Start
Separates path timing of commercial power supply compressors by 3 seconds each in order to prevent
overcurrent when more than 1 compressor are to be started at the same time.
Improved wiring system enables sequential start of up to 5 function units and 10 outdoor units.
If you want to carry out sequential start, connect outdoor unit - outdoor unit transmission wiring as shown
below.
The function unit PC board (EC) is factory set to sequential start.
296
Si-05C
1.7
Test Operation
Objective/Use
By adding an adaptor for outside control of outdoor units to BS units or indoor units connected in a DIIINET, you can simultaneously select cool/heat mode for several outdoor units in the system, and it enables
demand control and low noise control.
Note:
1.7.1
(1) Cool/Heat Mode Unified Selection (For Detailed Example of Wiring, See The Page
Describing Cool/Heat Mode Control.)
System Outline
297
Test Operation
Settings of
Switches on The
PC Board Adaptor
Si-05C
l SS1
l SS2
l DS12
C/H
BOTH C / H
DE
OFF
OFF
ON
Note:
1.7.2
Set the SS1 cool/heat selector switch on the function unit to outdoor. You must also set cool/heat selector
master or slave by pushbutton switch.
<System General>
298
When each system is set to the same address, the same demand control operation is conducted.
Si-05C
Test Operation
[Common]
Be sure to make the address No. of the PC board adaptor described above match the address No. of
function unit or outdoor unit (BS unit if using heat recovery type).
(For detailed settings, see the installation manual.)
299
Test Operation
1.8
Si-05C
1.8.1
Set Cool/Heat Separately for Each Outdoor System by Indoor Unit Remote Controller.
It doesnt matter whether or not there is outdoor - outdoor unit wiring.
Set function unit PC board SS1 to indoor (factory set).
Set cool/heat switching to individual for setting mode 1 (factory set).
300
Si-05C
1.8.2
Test Operation
301
Test Operation
1.8.3
Si-05C
Setting of Cool/Heat by Outdoor Unit System Group in Accordance with Group Master
Outdoor Unit by Indoor Unit Remote Controller
Install the External control adaptor for outdoor unit on either the outdoor - outdoor, indoor - outdoor, or
indoor - indoor transmission line.
Set SS1 of the outdoor unit PCB to IN / D UNIT (factory set).
In setting mode 1, set the outdoor unit you want to give cool/heat selection permission to as the group
master, and set the other outdoor units as group slave units.
302
Si-05C
1.8.4
Test Operation
Setting of Cool/Heat by Outdoor Unit System Group in Accordance with Group Master
Outdoor Unit by COOL/HEAT Selector Remote Controller
Install the External control adaptor for outdoor unit on either the outdoor - outdoor, indoor - outdoor, or
indoor - indoor transmission line.
Set SS1 of the outdoor unit PCB to OUT/DOOR UNIT (factory set).
In setting mode 1, set the outdoor unit you want to give cool/heat selection permission to as the group
master, and set the other outdoor units as group slave units.
303
Test Operation
1.9
Si-05C
Instructions for
Demand Control
Operation
304
Si-05C
1.10
Test Operation
Demand Control
By connecting the external contact input to the demand input of the outdoor unit external control adaptor
(option), the compressor operating conditions can be controlled for reduced power consumption.
Demand 1 Approximately 70% level
Demand 2 Approximately 40% level
Demand 3 Forced thermostat OFF
Instructions for
Demand Control
Operation
Demand Control
System Example
305
Test Operation
1.11
Si-05C
Operation Method
Note:
306
1. In the monitor mode, check the number of connected indoor units. (See monitor mode.)
2. Push and hold the WIRING CHECK button (BS4) for 5 seconds to perform wiring check operation.
While running, TEST (H2P) lights and goes off when finished.
If TEST (H2P) flickers (wiring check operation failure), push and hold the RESET button (BS5) for 5
seconds, and then repeat the procedure from the beginning.
3. About 1 minute after you finish running the system, once again check the number of connected indoor
units in the monitor mode and make sure the number agrees with the first time you checked. If not, it
indicates that there is a wiring mistake. Fix the wiring of the indoor unit whose remote controller displays
UF when its ON/OFF switch is turned ON.
Si-05C
3DUW#;
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1. Troubleshooting for VRV PLUS Series ...............................................309
1.1 Troubleshooting for VRV PLUS Series ................................................309
3. Troubleshooting ..................................................................................311
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
3.21
3.22
3.23
3.24
307
Si-05C
308
Si-05C
309
Si-05C
310
Malfunction Contents
Fan Operation
Page
E0
311, 312
E1
313
E3
314
E4
315
E9
316
F3
317
H3
318
H4
319
H9
320
J3
321
J5
322
J6
323
J7
324
JA
325
JC
326
JH
327
U0
328
U1
329
U4
330
U7
331
UA
332
333
UF
UH
334
L4
337
L5
338
L8
Compressor Overload
339
L9
Defect of Compressor
340
LC
341
U2
342
P1
Open Phase
343
P4
344
Si-05C
Troubleshooting
3. Troubleshooting
3.1
Remote Controller
Display
(3
Applicable Models
Supposed Causes
Tripped outdoor unit safety device (INV outdoor unit / constant speed outdoor unit)
Faulty outdoor unit PC board (INV outdoor unit / constant speed outdoor unit)
Instantaneous power failure
Troubleshooting
Connectors
or terminals are
connected to X8A - X11A and
X1S - X2S of the outdoor
unit PC board
(A1P).
NO
YES
The F2C (X1S - X2S)
contact is open.
YES
NO
The Q1M
(X8A) or Q2M (X9A)
contact is open.
YES
NO
Operates
normally when operated by
remote controller.
YES
NO
1: Magnetic switch OC
Faulty compressor
Power supply voltage malfunction
Faulty magnetic switch
Other
2: Tripped fan motor safety thermostat
Faulty fan motor
Faulty condenser
Other
311
Troubleshooting
3.2
Si-05C
Remote Controller
Display
(3
Applicable Models
Supposed Causes
Tripped outdoor unit safety device (INV outdoor unit / constant speed outdoor unit)
Faulty outdoor unit PC board (INV outdoor unit / constant speed outdoor unit)
Instantaneous power failure
Troubleshooting
Connectors
or terminals are
connected to X8A - X11A and
X1S - X4S of the outdoor
unit PC board
(A1P).
NO
YES
The F1C (X1S - X2S)
contact is open.
YES
NO
The F2C (X3S-X4S)
contact is open.
YES
NO
The Q1M (X8A) or
Q2M (X9A) contact
is open.
YES
NO
Operates normally
when operated by remote
controller.
YES
NO
1: Magnetic switch OC
Faulty compressor
Power supply voltage malfunction
Faulty magnetic switch
Other
2: Tripped fan motor safety thermostat
Faulty fan motor
Faulty condenser
Other
312
Si-05C
3.3
Troubleshooting
Remote Controller
Display
(4
Supposed Causes
Faulty outdoor unit PC board (FUNCTION UNIT, INVERTER OUTDOOR UNIT, CONSTANT SPEED
OUTDOOR UNIT)
Trobleshooting
A.Change the outdoor unit PC board of the inverter type or constant speed type outdoor unit for which the
HWL is lit.
B.If the HWL for the inverter type or constant speed type outdoor unit is not lit, change the function units
PC board. (The function unit is not equipped with a HWL.)
313
Troubleshooting
3.4
Si-05C
Remote Controller
Display
Supposed Causes
(6
Actuation of outdoor unit high pressure switch
Defect of outdoor unit PC board
Instantaneous power failure
Trobleshooting
The S1HP (X10A)
or S2HP (X11A) contact
is open.
NO
YES
Operates
normally when operated by
remote controller.
YES
NO
314
Si-05C
3.5
Troubleshooting
Remote Controller
Display
Supposed Causes
(7
Abnormal drop of low pressure (0 kg/cm [0 MPa])
Defect of low pressure sensor
Defect of outdoor unit PC board
Trobleshooting
Low
pressure at stop due
to malfunction is
0.0 kg / cm
NO
Measure
the voltage (VL)
of X21A pin No. (2) - (3)
of outdoor PC board (A1P). 1
Is the relationship between
low voltage and VL
normal? 2
YES
YES
NO
Replace outdoor unit PC
board INV outdoor unit: A1P
Constant speed outdoor unit:
EC
(VF139)
315
Troubleshooting
3.6
Si-05C
Remote Controller
Display
(<
Supposed Causes
Trobleshooting
Troubleshooting the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Electronic
expansion valve is
connected to X12A of outdoor
unit PC board
(A1P).
YES
Normal
when coil check
(1) of the moving part of
the electronic expansion
valve is checked.
NO
NO
YES
The
connecting cable
is short-circuited or
disconnected.
YES
NO
1 Coil check method for the moving part of the electronic expansion valve Disconnect the electronic
expansion valve from the PC board and check the continuity between the connector pins.
(Normal)
Pin No.
1White
1 White
2 Yellow
3 Orange
4 Blue
5 Red
2Yellow
3Orange
4Blue
5Red
6Brown
6 Brown
: Continuity Approx. 300
{: Continuity Approx. 150
: No continuity
316
Si-05C
3.7
Troubleshooting
Remote Controller
Display
)6
Supposed Causes
Trobleshooting
Troubleshooting the outdoor unit for which HWL is lit in accordance with the following flow chart.
Discharge
pipe temperature is 135C
or higher.
YES
8, 10K:
Is there a wrong connection of the
discharge pipe thermistor?
INV outdoor unit
R3-1T (inverter side) X17A
R3-2T (standard side) X18A
Constant speed outdoor unit
R3-1T (standard 1 side) X17A
R3-2T (standard 2 side) X18A
NO
NO
8, 10K:
Is there a wrong
connection of the injection
solenoid valves Y2S
and Y3S?
NO
Are the
characteristics of the
discharge pipe thermistor
normal? (3.5k~
400k)
YES
NO
YES
YES
Connect correctly and turn on again.
317
Troubleshooting
3.8
Si-05C
Remote Controller
Display
Supposed Causes
+6
Defect of pressure swich for high pressure control
Defect of outdoor unit PC board
Disconnected or faulty wiring connector
Trobleshooting
Is connector
connected to X26A of the
outdoor unit PC
board?
YES
Stop
running of
S3HP (X26A) contact
is open. (Disconnect the
connecter and check
the continuity)
NO
NO
YES
318
Si-05C
3.9
Troubleshooting
Remote Controller
Display
Supposed Causes
+7
Defect of pressure swich for low pressure control
Defect of outdoor unit PC board
Disconnected or faulty wiring connector
Trobleshooting
Is connector
connected to X23A of the
outdoor unit PC
board?
YES
Stop
running of
S1LP (X23A) contact is
open. (Disconnect the
connecter and check
the continuity)
NO
NO
YES
319
Troubleshooting
3.10
Si-05C
Remote Controller
Display
+<
Supposed Causes
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Connector
is connected to X20A of
outdoor PC board.
NO
YES
Resistance
is normal when
measured after disconnecting
the thermistor (R1T) from the
outdoor unit PC board.
(3.5k~
360k)
YES
NO
The alarm indicator is displayed when the fan is being used also.
320
Si-05C
3.11
Troubleshooting
Remote Controller
Display
-6
Supposed Causes
Defect of thermistor (R3T, R3-1T, R3-2T) for outdoor unit discharge pipe
Defect of outdoor unit PC board
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Connector is
connected to X17A (18) of
outdoor unit PC
board.
YES
Resistance
is normal
when measured after
disconnecting the thermistor
(R3T, R3-1T, R3-2T) from
the indoor unit PC
board. (3.5k~
400k)
NO
NO
YES
Replace outdoor unit PC
board.
INV outdoor unit : A1P
Constant speed outdoor unit :
A1P
(VF145)
The alarm indicator is displayed when the fan is being used also.
321
Troubleshooting
3.12
Si-05C
Remote Controller
Display
-8
Supposed Causes
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Connector
is connected to X16A of
outdoor unit PC
board .
YES
Resistance
is normal when
measured after disconnecting
the thermistor (R4T) from the
indoor unit PC board.
(3.5k~
360k)
YES
NO
NO
The alarm indicator is displayed when the fan is being used also.
322
Si-05C
3.13
Troubleshooting
Remote Controller
Display
-9
Supposed Causes
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Connector
s connected to X19A of
outdoor unit PC
board.
YES
Resistance
is normal when
measured after disconnecting
the thermistor (R2T) from the
indoor unit PC board.
(3.5k~
360k)
YES
NO
NO
The alarm indicator is displayed when the fan is being used also.
323
Troubleshooting
3.14
Si-05C
Remote Controller
Display
-:
Supposed Causes
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Connector
s connected to X13A of
outdoor unit PC
board.
YES
Resistance
is normal when
measured after disconnecting
the thermistor (R6T) from the
indoor unit PC board.
(3.5k~
360k)
YES
NO
NO
The alarm indicator is displayed when the fan is being used also.
324
Si-05C
3.15
Troubleshooting
Remote Controller
Display
Supposed Causes
-$
Defect of high pressure sensor system
Connection of low pressure sensor with wrong connection.
Defect of outdoor unit PC board.
Troubleshooting
The
high pressure
sensors connected to X22A
(red) of outdoor unit
PC board.
NO
YES
The
relationship
between the 1
VH and high pressure
is normal (see 2) when
voltage is measured between
X22A pins (1) and (3) of
outdoor unit PC
board (A1P)
(see 1).
YES
NO
Replace the high pressure
sensor.
(VF149)
325
Troubleshooting
3.16
Si-05C
Remote Controller
Display
Supposed Causes
-&
Defect of low pressure sensor system
Connection of high pressure sensor with wrong connection.
Defect of outdoor unit PC board.
Troubleshooting
The low
pressure sensor is
connected to X21A (blue) of
outdoor unit PC board
(A1P).
NO
YES
The
relationship
between the 1
VH and low pressure is
normal (see 2) when voltage
is measured between X21A pins
(2) and (3) of outdoor unit
PC board (A1P)
(see 1).
YES
NO
Replace the low pressure
sensor.
(VF150)
326
Si-05C
3.17
Troubleshooting
Remote Controller
Display
-+
Supposed Causes
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Is theconnector
is connected to X15A of the
outdoor PC board ?
NO
YES
Resistance
is normal when
measured with thermistor
(R5T) disconnected from the
outdoor unit PC board.
(3.5k~360k)
YES
NO
327
Troubleshooting
3.18
Si-05C
Remote Controller
Display
83
Supposed Causes
Troubleshooting
Troubleshoot the outdoor unit for which the HWL is lit in accordance with the following flow chart.
Cooling
YES
Low pressure is
1.0 kg/cm (0.098 MPa)
or less.
NO
YES
NO
The
voltage of
X21A pins (2) and
(3) on both sides of outdoor
unit PC board (A1P)
is 0.8 VDC
or less.
NO
The suction
pipe temperature minus
coil temperature is 20C
or higher.
YES
YES
NO
Resistance
is normal when
measured with the suction
pipe thermistor (R4T) and coil
thermistor (R2T) disconnected
from the outdoor unit
PC board.
YES
NO
328
Si-05C
3.19
Troubleshooting
Remote Controller
Display
Supposed Causes
84
Power supply negative phase
Power supply open phase
Defect of outdoor PC board A1P
Troubleshooting
There
is an open phase
at the power supply terminal
section (TeS1) of the
outdoor unit.
YES
NO
Operation
is normal if one place
of power supply line phase
is replaced.
NO
YES
Negative phase
Disposal of the problem is
completed by phase
replacement.
Replace outdoor unit PC
board A1P.
(VF153)
329
Troubleshooting
3.20
Si-05C
Remote Controller
Display
Supposed Causes
87
Short circuited indoor or outdoor unit transmission wiring (F1, F2) or wiring mistake
Function unit power supply OFF
Incorrect system address
Faulty function unit PC board
Faulty indoor unit PC board
Trobleshooting
Was
he indoor unit
PC board or function
unit PC board unit changed,
or outdoor - outdoor unit
transmission unit
wiring modified?
YES
NO
All indoor
remote controllers of
same refrigerant system are
displaying "U4."
NO
Is
indoor-outdoor
and outdoor-outdoor unit
transmission wiring
normal?
YES
NO
YES
The
microcomputer
normal monitor (HAP) on
the function unit PC
board is
linking.
YES
The standby lamp (H2P)
is blinking.
NO
NO
Supply 220 V.
YES
NO
YES
The function
unit PC Board's fuse
is burnt.
YES
Fuse replacement
NO
Voltage on the
transformer secondary side
is approx. 22 V.
Is
indoor-outdoor and
outdoor-outdoor unit
transmission wiring
normal?
YES
There is
220 V between the LN
terminals of the function
unit PC board.
YES
NO
NO
Transformer replacement
Function unit PC board replacement
Fix transmission wiring.
330
Si-05C
3.21
Troubleshooting
Remote Controller
Display
Supposed Causes
8:
Incorrect outdoor unit No. setting for constant speed type outdoor unit
Incorrect outdoor - outdoor unit transmission wiring connection (Q1Q2)
Incorrect function unit - outdoor unit external control adaptor transmission wiring connection
Incorrect C/H setting
Incorrect C/H unified address setting (function unit, outdoor unit external control adaptor)
Faulty function unit PC board
Faulty outdoor unit external control adaptor
Trobleshooting
Is the
constant speed
type outdoor unit outdoor
unit No. setting switch
(SS2) set correctly?
NO
YES
Is outdoor-outdoor
unit transmission wiring
normal?
NO
YES
C/H setting is set to "IND"
YES
NO
C/H is to be switched all
together.
Is indoor-outdoor unit
transmission wiring
normal?
NO
YES
NO
YES
C/H setting is set to
"MASTER"
YES
NO
C/H setting is set to
"SLAVE"
YES
NO
NO
331
Troubleshooting
3.22
Si-05C
Remote Controller
Display
Supposed Causes
8$
The number of connectable indoor units has been exceeded.
Function unit PC board
Troubleshooting
The
total
number of
indoor units connected
to the refrigerant system for
which "UA" is displayed
does not exceed
30 units.
NO
YES
Push and hold the wiring change
button for 5 seconds on the
function unit PC board.
NO
Normal
YES
Function unit PC board
replacement
(VF156)
The number of indoor units that can be connected to outdoor unit 1 system differs according to outdoor
unit model.
RXY16K, RXY18K, RXY20K: Max. 20 units
RXY24K, 26K, 28K, 30K: 30 units
Refer to Indoor / Outdoor Unit Combinations on P205
332
Si-05C
3.23
Troubleshooting
Remote Controller
Display
Supposed Causes
8)
Improper connection of transmission wiring between indoor unit and outdoor unit, or outdoor and
outdoor unit
Failure to execute wiring check operation
Defect of indoor unit PC board
Troubleshooting
Wiring check operation
carried out?
NO
Is indoor-outdoor
and outdoor-outdoor unit
transmission wiring
normal?
YES
YES
NO
Is indoor-outdoor
and outdoor-outdoor unit
transmission wiring
normal?
YES
NO
Wiring check may not be successful if carried out after the outdoor unit has been off for more than 12
hours, or if it is not carried out after running all connected indoor units in the fan mode for at least an hour.
333
Troubleshooting
3.24
Si-05C
Remote Controller
Display
Supposed Causes
8+
Improper connection of transmission wiring between indoor unit and outdoor unit, or outdoor and
outdoor unit
Defect of indoor unit PC board
Defect of function unit PC board
Troubleshooting
Is
electricity
being introduce for
the first time after installation
or after an indoor or outdoor
unit PC board has
been replaced?
YES
NO
YES
After fixing incorrect wiring, push
and hold the RESET button on the
outdoor unit PC board for 5
seconds.
NO
Normal
YES
NO
Is indoor-outdoor and
outdoor-outdoor unit
transmission wiring
normal?
Does
a malfunction
occur even after 12
minutes elapses from the time
when electricity is introduced
to indoor and outdoor
units?
NO
Normal
YES
Does a
"UH" malfunction occur
for all indoor units in
the system?
YES
NO
334
Si-05C
Points of Diagnosis
The main causes for each malfunction code are given in the table below. (For details refer to the next page
and those following.
: Failure is probable
{ : Failure is possible
: Failure is improbable
: Failure is impossible
Malfunction Contents of
Code
Malfunction
Location of Failure
Inverter
PC
Board
Power
Unit
Compressor
Refrigerant
System
Other
Point of Diagnosis
Outdoor
Unit PC
Board
Other
Field
Cause
L4
Radiator fin
temperature
rise
L5
Instantaneous
over-current
Inspect the
compressor.
L8
Electronic
thermostat
Inspection the
compressor and
refrigerant system.
L9
Stall
prevention
Inspection the
compressor and
refrigerant system.
LC
Malfunction of
transmission
between
inverter PC
board and
outdoor unit
PC board
Inspect the
connection between
the inverter PC
board and outdoor
unit PC board.
Next, inspect the
inverter PC board.
U2
Abnormal
current/
voltage
P1
Over-ripple
protection
Open phase
Current/voltage
imbalance
Defect of main
circuit wiring"
P4
Defect of
radiator fin
temperature
sensor
335
Si-05C
: Blink
: On
: Off
336
Malfunction Contents
Retry Times
Normal
Malfunction of fin thermistor
Sensor malfunction
Insufficient voltage
Instantaneous over-current
Electronic thermistor
Stall prevention
Malfunction of microcomputer
Unlimited
Si-05C
5.2
Remote Controller
Display
Supposed Causes
/7
Actuation of fin thermal (Actuates at min. 90C and resets at max. 80C)
Defect of inverter PC board
Defect of fin thermistor
Troubleshooting
Temperature
of the radiator fin rises.
Actuates at min. 90C
Resets at max. 80C
YES
NO
Characteristic
check of the radiator fin
thermistor (Refer to thermistor
characteristics
table.)
Abnormal
Normal
Is reset possible?
NO
YES
Reset and operate.
(VF159)
337
5.3
Si-05C
Remote Controller
Display
Supposed Causes
/8
Defect of compressor coil (disconnected, defective insulation)
Compressor start-up malfunction (mechanical lock)
Defect of inverter unit
Troubleshooting
The compressor's
coil is disconnected or the
insulation is defective.
YES
Replace the compressor.
NO
Disconnect the
the connection between
the compressor and
inverter.
Inverter
output voltage
check Inverter output
voltage is not balanced.
YES
(Normal if within 8 V [Y1, YAL])
(Note) Must be measured
when frequency is
stable.
NO
After turning on again,
"L5" blinks again.
Compressor inspection
Inspect according to the
diagnosis procedure for odd
noises, vibration and
operating status of the
compressor.
(VF160)
When you measure output voltage of an inverter, the reading is higher than the actual voltage.
338
Si-05C
5.4
Compressor Overload
Remote Controller
Display
/;
Supposed Causes
Compressor overload
Compressor coil disconnected
Defect of inverter unit
Troubleshooting
The
secondary
current of the inverter
is higher than 27.5A (TAL)
or 15 A (Y1, YAL)
for each phase.
YES
Compressor overload
Inspection of the compressor
and refrigerant system is
required.
NO
Disconnect
the the connection between
he compressor and
inverter.
NO
YES
Compressor
inspection The compressor's
coil is disconnected.
Inverter
output voltage
check Inverter output
voltage is not balanced.
NO
(Normal if within 8 V [Y1, YAL])
(Note) Must be measured
when frequency is
stable.
YES
Compressor inspection
Inspect according to the
diagnosis procedure for odd
noises, vibration and
operating status of the
compressor.
(VF161)
339
5.5
Si-05C
Defect of Compressor
Remote Controller
Display
Supposed Causes
/<
Defect of compressor
Pressure differential start
Defect of inverter unit
Troubleshooting
The
difference
between high and
low pressure when starting
is 2kg/cm=
(0.196 MPa).
NO
Unsatisfactory pressure
equalization
Check refrigerant system.
YES
Disconnect the
the connection between the
compressor and
inverter.
Inverter
output voltage
check Inverter output
voltage is not balanced.
(Normal if within 8 V [Y1, YAL])
(Note) Must be measured
when frequency is
stable.
NO
YES
After turning on again,
"L9" blinks again.
Compressor inspection
Inspect according to the
diagnosis procedure for odd
noises, vibration and
operating status of the
compressor.
(VF162)
340
Si-05C
5.6
Remote Controller
Display
Supposed Causes
/&
Malfunction of connection between the inverter unit and outdoor unit PC board
Defect of outdoor unit PC board (transmission section)
Defect of inverter unit
Defect of noise filter (NF1)
Troubleshooting
Are
X3A on the
outdoor unit PC board
and X3A on the inverter
unit connected
securely.
NO
YES
The
transmission
wiring between the outdoor
unit PC board and inverter
unit is disconnected.
YES
NO
The
microcomputer monitor
(green) on the inverter
unit is blinking.
YES
NO
The voltage
between red and white
of CN on the inverter unit is
220~240 V (50Hz).
NO
Check the
noise filter (NF1) for
disconnection, and check
the power supply wiring
for the inverter
unit.
YES
341
5.7
Si-05C
Remote Controller
Display
Supposed Causes
85
Troubleshooting
Turn on again.
NO
Is 220~240 V
of power reaching the K1M
coil?
YES
Replace K1M.
NO
Does
the voltage
between terminals P
and N gradually rise to 339
VDC (Y1, YAL) after
turning on?
YES
NO
"U2" blinks again.
Is 220~240 V at
the connector of X1A.
NO
Is 220~240 V of
power reaching X5A of outdoor
PCboard side?
NO
YES
Check the
transmission wiring
between the outdoor unit PC
board and inverter
unit.
342
(VF164)
Si-05C
5.8
Open Phase
Remote Controller
Display
Supposed Causes
34
Open phase
Voltage imbalance between phases
Defect of main circuit capacitor
Defect of inverter unit
Defect of K1M
Improper main circuit wiring
Troubleshooting
Imbalance
in supplied voltage is
in excess of 20 V (Y1,
YAL). 1
YES
Open phase?
NO
NO
Is the
voltage imbalance
applied to the inverter in
excess of 20 V (Y1,
YAL)? 2
NO
YES
YES
Open phase
Normalize field cause.
Contact QC div.
Be sure to send a product report of the imbalance.
(VF165)
343
5.9
Si-05C
Remote Controller
Display
Supposed Causes
37
Defect of radiator fin temperature sensor
Defect of inverter unit
Troubleshooting
Turn on
again after letting 30
minutes or more pass
after occurrence of
malfunction.
(VF166)
344
Si-05C
3DUW#<
6SHFLDO#6HUYLFH#0RGH
3/86#6HULHV
1. Backup and Emergency Operation .....................................................346
1.1 Backup and Emergency Operation ......................................................346
345
Si-05C
1.1.1
Backup Operation:
Lets you operate by remote controller when a constant speed type outdoor unit malfunctions.
If a constant speed type outdoor unit malfunctions, if you restart operation by remote controller after the
unit stops due to malfunction, you can continue to operate the system minus the faulty constant speed type
outdoor unit. Operation however cannot be continued for some error types. (See the table below.)
The system can run by backup operation for up to 3 hours of total indoor unit operating time. When 3 hours
is exceeded and the malfunction still remains, the system once again stops due to malfunction. If the
malfunction returns to normal, the system continues to operate as is.
Backup Operation
Control Flow
Malfunction
occurs again.
Malfunction occurs.
(MF168)
After the system briefly stops due malfunction in order to call attention to the problem, backup operation is
started by remote controller.
For the reason described above, after about 3 hours of backup operation, the system again carries out
malfunction detection, and the system once again stops due to malfunction if an error is detected.
346
Si-05C
Malfunctions for
which Backup
Operation can or
cannot Be
Executed
Malfunction
Malfunction Code
PC Board Type
EB9446~9A
E0
Cannot Operate
Can Operate
Faulty PC Board
E1
Cannot Operate
Cannot Operate
Tripped LPS
E4
Cannot Operate
Can Operate
E9
Cannot Operate
Can Operate
Discharge Pipe
Temperature Malfunction
F3
Cannot Operate
Can Operate
H3
Cannot Operate
Cannot Operate
H4
Cannot Operate
Cannot Operate
H9
Can Operate
Can Operate
J3
Cannot Operate
Can Operate
J5
Can Operate
Can Operate
J6
Can Operate
Can Operate
JH
Can Operate
Can Operate
Header Thermistor
Malfunction
J7
Can Operate
Can Operate
U1
Cannot Operate
Cannot Operate
Outdoor - L Transmission
Malfunction
U7
Cannot Operate
Cannot Operate
347
1.1.2
Si-05C
Emergency Operation:
Set in setting mode 2. Operates the system when an outdoor unit malfunctions.
1. When an inverter type outdoor unit malfunctions (with exception of 13 HP)
When an inverter type outdoor unit malfunctions, you can continue operation using constant speed type
outdoor units only. (Emergency operation cannot be carried out if the inverter type outdoor units PC board
or pressure sensor is malfunctioning.)
348
Operating range
When cooling: Outdoor temp. 10C or higher
When heating: Outdoor temp. -5C or higher
(Safety devices may trip when the outdoor temperature is high.)
Do not perform emergency operation for 24 hours or more.
In some cases the indoor unit fan may be L tap when cooling.
Si-05C
Malfunctions for which emergency operation can or cannot be executed when an inverter type outdoor unit
malfunctions
Malfunction
Malfunction Code
Emergency Operation
E0
Can Operate
Faulty PC Board
E1
Cannot Operate
Tripped HPS
E3
Can Operate
Tripped LPS
E4
Can Operate
E9
Can Operate
F3
Can Operate
H9
Can Operate
J3
Can Operate
J5
Can Operate
J6
Can Operate
JH
Can Operate
J7
Can Operate
JA
Cannot Operate
JC
Cannot Operate
L0
Can Operate
L4
Can Operate
L5
Can Operate
L8
Can Operate
Compressor Lock
L9
Can Operate
LC
Can Operate
P1
Can Operate
P4
Can Operate
U1
Cannot Operate
U2
Can Operate
U4
Cannot Operate
U7
Cannot Operate
Malfunction Code
E0
Can Operate
Faulty PC Board
E1
Cannot Operate
Tripped LPS
E4
Can Operate
E9
Can Operate
F3
Can Operate
H3
Cannot Operate
H4
Cannot Operate
H9
Can Operate
J3
Can Operate
J5
Can Operate
J6
Can Operate
JH
Can Operate
J7
Can Operate
U1
Cannot Operate
U7
Cannot Operate
Emergency Operation
349
Si-05C
2.1.1
Method
1. Fully shut stop valves of the liquid and pressure equalizing pipes of the unit from which you
want to pump down refrigerant.
(Pressure equalizing pipe open for simultaneous cool/heat type)
2. Set to pump down mode in setting mode 2 and execute pump down operation.
(See the following page for details.)
For the simultaneous cool/heat type, it takes 3~10 minutes for the compressor to start
operating.
LED 23~26 are for monitoring low pressure during operation.
Outdoor units stop for approximately 1 hour.
3. After about 50 minutes, shut the stop valve of the gas pipe. (Outdoor units stop for
approximately 1 hour.)
4. Operation is complete if after 10 minutes elapse the pressure of the pumped down outdoor unit
is ambient temperature equivalent saturation pressure or lower. If not, repeat steps 1~4.
5. Purge the remaining pressure and perform servicing.
6. After sealing and vacuum drying, fill with gas until ambient temperature equivalent saturation
pressure is reached.
7. Shut the stop valve.
Note:
350
Perform the procedure when outdoor temperature is in the range of 10C~35 0C.
Si-05C
2.1.2
MODE
MODE
SET
Setting mode 2
LED display
20 21 22 23 24 25 26
No
Setting item
Setting contents
EMG
11
Pump down
operation 1
12
Pump down
operation 2
Pump down
operation
SET
SET
Normal
operation
SET
13
Pump down
operation 3
(When malfunctioning)
Mode
display
Low pressure
display
Mode
display
Low pressure
display
Compressor operation
Mode
display
Low pressure
display
Mode
display
Low pressure
display
(Normal complete)
Mode
display
Low pressure
display
(VF167)
351
352
Si-05C
Si-05C
3DUW#43
$SSHQGL[
,QYHUWHU#.#6HULHV
3/86#6HULHV
1. Wiring Diagrams (Outdoor Unit)..........................................................355
1.1
1.2
1.3
1.4
5. Characteristics ....................................................................................408
5.1 Thermistor Resistance / Temperature Characteristics .........................408
5.2 Pressure Sensor Voltage Output /
Detected Pressure Characteristics.......................................................410
353
Si-05C
354
Si-05C
1.1.1
Heat Pump
355
Si-05C
356
Si-05C
357
Si-05C
358
Si-05C
359
Si-05C
360
Si-05C
1.1.2
Cooling Only
361
Si-05C
362
Si-05C
363
Si-05C
364
Si-05C
1.2
1.2.1
DU229-5136D
[50Hz 380~415V]
365
Si-05C
DU233-576D
[50Hz 380~415V]
366
Si-05C
DU229-5141B
[60Hz 220V]
367
Si-05C
DU233-584B
[60Hz 220V]
368
Si-05C
1.2.2
Heat Pump
DU233-578D
[60Hz 380V]
369
1.3
Si-05C
BL2K
370
Si-05C
BL3K
371
Si-05C
BC2K
372
Si-05C
BC3K
373
1.4
PLUS Series
1.4.1
Si-05C
RXY8K / RXY10K
374
Si-05C
1.4.2
RNY8K / RNY10K
375
1.4.3
Si-05C
RX8K / RX10K
376
Si-05C
1.4.4
RN8K / RN10K
377
Si-05C
378
Si-05C
379
2.2
Si-05C
380
Si-05C
381
Si-05C
382
Si-05C
2.3
383
2.4
Si-05C
384
Si-05C
385
2.5
Si-05C
386
Si-05C
FXYM200KVE / FXYM250KVE
387
2.6
Si-05C
388
Si-05C
2.7
389
2.8
Si-05C
390
Si-05C
3D003923
391
2.9
Si-05C
3D05996C
392
Si-05C
3D005997C
393
Si-05C
3D012621A
394
Si-05C
2.10
FXYM200KJVE / FXYM250KJVE
3D011012
395
Si-05C
DU229-5136D
RSX(Y)5KY1C(E)
396
Si-05C
DU233-576D
RSX(Y)8KY1C(E) / RSX(Y)10KY1C(E)
397
Si-05C
DU229-5139C
398
Si-05C
DU230-522C
399
4.2
Si-05C
3D005759B
400
Si-05C
4.3
DU227-544C
401
4.4
Si-05C
DU227-545C
402
Si-05C
DU230-519C
403
4.5
Si-05C
DU229-5140B
404
Si-05C
4.6
DU228-531C
405
4.7
Si-05C
DU221-561E
406
Si-05C
4.8
3D003923
407
Characteristics
Si-05C
5. Characteristics
5.1
Outdoor unit
R1T
R2T
R3T
R1T
For coil
R2T
R4T
For oil
R5T
For header
R6T
TC
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
408
0.0
197.81
186.53
175.97
166.07
156.80
148.10
139.94
132.28
125.09
118.34
111.99
106.03
100.41
95.14
90.17
85.49
81.08
76.93
73.01
69.32
65.84
62.54
59.43
56.49
53.71
51.09
48.61
46.26
44.05
41.95
39.96
38.08
36.30
34.62
33.02
31.50
30.06
28.70
27.41
26.18
25.01
23.91
22.85
21.85
20.90
20.00
19.14
18.32
17.54
16.80
16.10
0.05
192.08
181.16
170.94
161.36
152.38
143.96
136.05
128.63
121.66
115.12
108.96
103.18
97.73
92.61
87.79
83.25
78.97
74.94
71.14
67.56
64.17
60.96
57.94
55.08
52.38
49.83
47.42
45.14
42.98
40.94
39.01
37.18
35.45
33.81
32.25
30.77
29.37
28.05
26.78
25.59
24.45
23.37
22.35
21.37
20.45
19.56
18.73
17.93
17.17
16.45
15.76
TC
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
0.0
16.10
15.43
14.79
14.18
13.59
13.04
12.51
12.01
11.52
11.06
10.63
10.21
9.81
9.42
9.06
8.71
8.37
8.05
7.75
7.46
7.18
6.91
6.65
6.41
6.65
6.41
6.18
5.95
5.74
5.14
4.96
4.79
4.62
4.46
4.30
4.16
4.01
3.88
3.75
3.62
3.50
3.38
3.27
3.16
3.06
2.96
2.86
2.77
2.68
2.60
2.51
(k)
0.05
15.76
15.10
14.48
13.88
13.31
12.77
12.25
11.76
11.29
10.84
10.41
10.00
9.61
9.24
8.88
8.54
8.21
7.90
7.60
7.31
7.04
6.78
6.53
6.53
6.53
6.53
6.06
5.84
5.43
5.05
4.87
4.70
4.54
4.38
4.23
4.08
3.94
3.81
3.68
3.56
3.44
3.32
3.21
3.11
3.01
2.91
2.82
2.72
2.64
2.55
2.47
Si-05C
Characteristics
Outdoor
Thermistors for
Discharge Pipe
(R3T, R3-1T, R3-2T)
TC
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
0.0
640.44
609.31
579.96
552.00
525.63
500.66
477.01
454.60
433.37
413.24
394.16
376.05
358.88
342.58
327.10
312.41
298.45
285.18
272.58
260.60
249.00
238.36
228.05
218.24
208.90
200.00
191.53
183.46
175.77
168.44
161.45
154.79
148.43
142.37
136.59
131.06
125.79
120.76
115.95
111.35
106.96
102.76
98.75
94.92
91.25
87.74
84.38
81.16
78.09
75.14
72.32
0.5
624.65
594.43
565.78
538.63
512.97
488.67
465.65
443.84
423.17
403.57
384.98
367.35
350.62
334.74
319.66
305.33
291.73
278.80
266.51
254.72
243.61
233.14
223.08
213.51
204.39
195.71
187.44
179.57
172.06
164.90
158.08
151.57
145.37
139.44
133.79
128.39
123.24
118.32
113.62
109.13
104.84
100.73
96.81
93.06
89.47
86.04
82.75
79.61
76.60
73.71
70.96
TC
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
0.0
72.32
69.64
67.06
64.60
62.24
59.97
57.80
55.72
53.72
51.98
49.96
48.19
46.49
44.86
43.30
41.79
40.35
38.96
37.63
36.34
35.11
33.92
32.78
31.69
30.63
29.61
28.64
27.69
26.79
25.91
25.07
24.26
23.48
22.73
22.01
21.31
20.63
19.98
19.36
18.75
18.17
17.61
17.07
16.54
16.04
15.55
15.08
14.62
14.18
13.76
13.35
0.5
70.96
68.34
65.82
63.41
61.09
58.87
56.75
54.70
52.84
50.96
49.06
47.33
45.67
44.07
42.54
41.06
39.65
38.29
36.98
35.72
34.51
33.35
32.23
31.15
30.12
29.12
28.16
27.24
26.35
25.49
24.66
23.87
23.10
22.36
21.65
20.97
20.31
19.67
19.05
18.46
17.89
17.34
16.80
16.29
15.79
15.31
14.85
14.40
13.97
13.55
13.15
TC
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
0.0
13.35
12.95
12.57
12.20
11.84
11.49
11.15
10.83
10.52
10.21
9.92
9.64
9.36
9.10
8.84
8.59
8.35
8.12
7.89
7.68
7.47
7.26
7.06
6.87
6.69
6.51
6.33
6.16
6.00
5.84
5.69
5.54
5.39
5.25
5.12
4.98
4.86
4.73
4.61
4.49
4.38
4.27
4.16
4.06
3.96
3.86
3.76
3.67
3.58
3.49
3.41
(k))
0.5
13.15
12.76
12.38
12.01
11.66
11.32
10.99
10.67
10.36
10.06
9.78
9.50
9.23
8.97
8.71
8.47
8.23
8.01
7.78
7.57
7.36
7.16
6.97
6.78
6.59
6.42
6.25
6.08
5.92
5.76
5.61
5.46
5.32
5.18
5.05
4.92
4.79
4.67
4.55
4.44
4.32
4.22
4.11
4.01
3.91
3.81
3.72
3.62
3.54
3.45
3.37
409
Characteristics
5.2
410
Si-05C
Si-05C
6.1.1
(Decision)
If other than given above, the power unit is defective and must be replaced.
Note:
411
6.1.2
Si-05C
Diode Module
(Decision)
If other than given above, the diode module is defective and must be replaced.
Note:
412
Si-05C
Wiring Adaptor
7. Wiring Adaptor
7.1
7.1.1
Outline of System
1. Individual control (controls indoor units individually)
2. Group control (Simultaneously controls group-controlled indoor units [max. 16 units] all together)
In the case of individual display, install a wiring PC board adaptor for electrical appendices in the indoor
unit.
3. Zone control
Simultaneously controls up to 64 groups consisting of up to 16 group-controlled indoor units each all
together (max. 64 groups 16 units = 1,024 units).
413
Wiring Adaptor
7.1.2
Si-05C
Wiring
Operation Signal
Control Mode
Remote control mode selector switch (Control contents differ according to input mode. See the following
page for details.)
Display Signal
Fetch
414
Si-05C
7.1.3
Wiring Adaptor
Wire according to the following procedure depending on whether input is voltage input or no voltage
input.
Voltage input
No voltage input
Wiring specifications: Min. 0.18 mm sheathed vinyl cord, length within 150 m
Setting of remote control mode selector switch (RS1)
A) Set to position 0 (direction of arrow) if input is to be disregarded for connection check, etc., or if using as
dedicated display function for individual display (connected to any unit other than unit No. 0).
B) If controlling operation using constant input for input A:
Position
Function
Centralized priority
Remote controller
enabled / OFF
Input B is for forced OFF. When ON, contents become OFF + ON/OFF control impossible by remote
controller, and input A is disregarded. When OFF, even when input A is ON, the contents when input A are
not achieved; input A must be input over again.
C) If controlling operation using instantaneous input for input A:
(Use instantaneous input of min. 200 msec ON time.)
Position
Function
Contents of input A
Individual
Input B has a forced OFF function (when input B is ON, operation stops and input A is disregarded).
When input B is OFF, function of input A is restored.)
415
Wiring Adaptor
Si-05C
If demand controlling using input B:
Position
Function of input A
Individual (Same as
position 6)
D
E
F
Function of input B
Forced temperature shift
Forced temperature shift
For zone control, because the units run when RY1 is ON and go off when RY1 is OFF, when in the last
command priority mode, some units remain off during operation. At this time even if input A is ON,
operation goes off and all units stop running.
D) If operating by two inputs using instantaneous input for input A and B (Use instantaneous input of min.
200 msec ON time.):
Position
Note:
Display Signal
Fetch
Function
Centralized priority
Remote controller
enabled / OFF
Individual
With positions 7~A, if constant input is used there is a forced OFF function (input A disregarded). With
position B, constant input cannot be used for input B.
Normal operation output terminals (W1, W2) and malfunction output terminals (W3, W4) are no voltage,
constant contact output.
(Allowable current is 10 mA~3 A per contact.)
Only RY1 ON
Only RY2 ON
System
416
Individual control
or individual
display
OFF
Normal operation
Group control
OFF
Zone control
All OFF
Si-05C
Wiring Adaptor
Temperature
Setting Input
For wiring specifications, we recommend a min. 1.25 mm sheathed vinyl cord, length within 70 m.
The relationship of preset temperature and resistance is as given in the table below.
Note:
7.1.4
Preset
temperature
(C)
16
Resistance
()
0
~
3.4
17
18
19
20
21
22
23
24
25
26
5
13.8 22.4 31 39.4 48.2 56.6 65.2 73.8 82.4
~
~
~
~
~
~
~
~
~
~
11.6 20 28.4 36.4 44.8 52.8 61.2 69.4 77.8 85.8
27
91
~
94
28
29
30
31
32
Wiring Adaptor PC Board for Electrical Appendices Optional Accessories and Mounting
Position
(See adaptor for wiring for details on mounting position.)
Model name
FXYC-K
FXYK-K
FXYS-K
FXYA-K
FXYL-K
FXYM-K
KRP2A61
KRP2A61
KRP1896
Note:
FXYF-K
FXYH-K
KRP2A62
KRP2A62
KRP1A90
KRP1B93
The mounting position of mounting boxes FXYF~H is inside the unit if using one adaptor PC board. If
equipped with an air cleaner unit, however, the mounting box is mounted on the side of the main body. If
using two types of adaptor PC boards, two mounting boxes must be mounted on the side of the main body.
417
Wiring Adaptor
7.2
Si-05C
7.2.1
7.2.2
Wire as descibed below depending on whether input is voltage input or non-voltage input.
Voltage input
No-voltage input
418
Si-05C
Wiring Adaptor
Remote control mode selector switch (RS1) setting
Position
Function
Note:
Disregard input
Remote controller
inhibited
Central priority
Remote controller
permitted / inhibited
Remote controller
permitted / inhibited /
OFF
Remote controller
inhibited
ON / OFF (cyclic)
Individual
Remote controller
inhibited
Operates by ON
Stops by ON
Central priority
Inhibited by ON (remote
controller inhibited)
Same as mode 7
Remote controller
permitted / inhibited /
OFF
Individual
Same as mode 7
Mode 5 + energy
efficiency control
Same as mode 5
Mode 5 + room
temperature setting shift
Mode 6 + energy
efficiency control
Mode 6 + room
temperature setting shift
Forced off (disregard input A) is effected when using input B constant input at positions 7~A. Input B
constant input cannot be used by B.
Example of when the remote control selector switch (RS1) is set to No. 6
Below are remote control commands relative to input signal and indoor unit time chart
419
Wiring Adaptor
Display Signal
Fetch
Si-05C
Normal operation output terminals (W1, W2) and malfunction output terminals (W3, W4) are no voltage,
constant contact output.
(Allowable current is 10 mA~3 A per contact.)
Only RY1 ON
Only RY2 ON
System
Individual control
or individual
display Group
control
Temperature
Setting Input
OFF
For wiring specifications, we recommend a min. 1.25 mm2 sheathed vinyl cord, length within 70 m.
The relationship of preset temperature and resistance is as given in the table below.
Note:
7.2.3
420
Preset
temperature
(C)
16
Resistance
()
0
~
3.4
17
18
19
20
21
22
23
24
25
26
5
13.8 22.4 31 39.4 48.2 56.6 65.2 73.8 82.4
~
~
~
~
~
~
~
~
~
~
11.6 20 28.4 36.4 44.8 52.8 61.2 69.4 77.8 85.8
27
91
~
94
28
29
30
31
32
Mounting position
FXYC-K
FXYK-K
FXYS-K
FXYM-Ka
FXYL(M)-K
FXYA-K
Not required
KRP4A51
FXYH-K
KRP4A52
KRP1B93
FXYF-K
KRP4A53
KRP1A90
Si-05C
7.3
Wiring Adaptor
7.3.1
KRP1B61KRP1B2
KRP1B3
421
Wiring Adaptor
7.3.2
7.3.3
422
Si-05C
Mounting
box / plate
FXYC-K
Not required
Electric
heater
Natural
Ultrasonic
evaporation humidifier
humidifier
Other required
optional
accessories
FXYK-K
FXYS-K
FXYM-K
FXYL(M)-K
FXYH-K
KRP1B61
FXYF-K
KRP1B2
KRP1A90
FXYA-K
KRP1B3
Not required
Duct fan
Mounting position
Mounted inside
electrical parts box
of main unit
Mounted inside
main unit
Mounted inside
electrical parts box
of main unit
Si-05C
7.4
Wiring Adaptor
<System Outline>
If using VRV System Inverter in common with transmission line, connect either A indoor-to-outdoor unit
transmission wiring or B outdoor-to-outdoor unit transmission wiring.
423
Wiring Adaptor
7.4.1
Si-05C
Connection
Group control
Pair
Multi
424
Si-05C
7.5
Wiring Adaptor
7.5.1
Outline of System
7.5.2
Wiring
ON output terminals (W1, W2) and OFF output terminals (W3, W4) are no voltage contact output.
Contact specifications are 2 A~1 mA for 220~240VAC, and 3 A~1 mA for 5~24 VDC.
Output mode changeover
switch SW3
Constant
Instantaneous
Ry1
Ry2
ON
OFF
OFF
ON
(ON)
OFF
OFF
(ON)
425
Wiring Adaptor
Si-05C
Wire according to the following procedure depending on whether input is voltage or no voltage.
For voltage input:
Set the voltage / no voltage changeover switch (SS1) to voltage. (Factory set setting complete)
If you want to connect output which is to be ON when apparatus is operating normally, disconnect the
short circuit wire between B1 and BC and connect output of the apparatus here.
Connect output which is to be ON when apparatus is malfunctioning between B2 and BC. (You can
fetch stop malfunction in the case of stop malfunction.)
When operating from optional controllers for centralized control, if between B2 and BC is ON or stop
malfunction with / without switch (SS3) is set to with, in the case of between B1 - BC being ON,
optional controllers for centralized control display a malfunction (malfunction code A1).
After switching from OFF to ON with an optional controller for centralized control, it takes 10 - 30 for the
monitor to display a malfunction.
Individual
Changeover Switch
(SS2)
Switch for toggling between individual mode and dedicated central mode (stop cannot be effected from
other air conditioner).
For without individual, stop can be effected from optional central controller only.
For with individual, stop can be effected from other air conditioner as well.
(Factory set is without individual.)
Malfunction Signal
Switch (SS3)
Switch for carrying out malfunction detection for stop operation from optional central controller.
In the case of with stop malfunction, if operation concerning stop does not follow, the optional central
controller carries out display of malfunction.
In the case of without stop malfunction, even if operation concerning stop does not follow, the optional
central controller does not carry out display of malfunction.
(If SS2 is set to with last command priority, this switch becomes inoperable.)
(Factory set is without stop malfunction.)
Output Changeover
Switch (SS4)
Individual
Stop
malfunction
With
With
Combination
1
With ON input
2
3
4
426
ON
OFF
Malfunction
With
ON
Malfunction
Malfunction
Without
ON
ON
Malfunction
Without
Without
Si-05C
7.5.3
Wiring Adaptor
Mounting of DTA103A51
Storage box is field supplied.
Outer dimensions: 230(W)230(D)60(H)
427
Wiring Adaptor
7.6
Si-05C
7.6.1
7.6.2
<System Outline>
428
Si-05C
Wiring Adaptor
<Settings of
Switches on The
PC Board Adaptor>
Note:
7.6.3
Demand Control
(Figures Indicate
Demand Rate)
When short circuit between (1) and (C): Approx. 70% as a guideline
When short circuit between (2) and (C): Approx. 40% as a guideline
When short circuit between (3) and (C): Forced fan operation
<System Outline>
429
Wiring Adaptor
Common Address
Setting (DS1 / DS2)
Note:
Si-05C
Decide the address for each control unit from 0~9 and set.
1. Setting is within 8 groups when using a cool/heat central remote controller. Set from No. 0~No. 7.
2. Be sure to make the address No. of the PC board adaptor described above match the address No. of
function unit or outdoor unit (BS unit if using cool/heat simultaneous selection type).
(For detailed settings, see the installation manual.)
Refer to the INSTALLATION INSTRUCTION.
Common Control
Input
Specifications
430
Input signal
Constant contact a
Input current is approx. 12 - 24 VDC, 10 mA per contact.
Use a micro-current contact for the relay contact.
(Max. 12 VDC, 1 mA)
Outside wiring specifications
Recommended electric wiring: Sheathed vinyl cord or cable 0.75~1.25 mm (double core)
Wiring length: Max. 150 m
Run separate from power line in order to prevent malfunction.
Si-05C
7.7
Wiring Adaptor
7.7.1
System Outline
Unified Display
Displays operation and malfunctions of all indoor units controlled by central remote controller on a host
computer monitor panel.
Unified Control
Enables unified display of all indoor units controlled by central remote controller and unified ON/OFF
control from a host computer monitor panel.
7.7.2
Wiring General
431
Wiring Adaptor
Wiring to Central
Remote Controller
7.7.3
Si-05C
Connect the unification adaptor for computerized control to connector No. CN2 of the central remote
controller with the attached wiring for transmission.
Wiring
External Control
Input (Wiring to
Host Computer
Monitor Panel, Etc.)
7.7.4
432
Si-05C
Wiring Adaptor
7.7.5
1. If you want to disregard input for wiring check, set to position 1 (direction of arrow).
2. If operating using input A for constant input:
Position
2
Input A
Unified ON by switching from OFF to ON
Unified OFF by switching from ON to OFF
Input B is disregarded.
3. If operating using instantaneous input for input A and input B, use instantaneous input of at least 400
msec ON time.
Position
3
Input A
ON: Unified ON
Input B
ON: Unified OFF
External Control
Input (Wiring to
Host Computer
Monitor Panel, Etc.)
RY1 only ON
No malfunction has occurred and at least At least 1 unit has stopped due to
one unit is operating.
malfunction, or a malfunction of
transmission has occurred between
central remote controller and indoor unit.
RY2 only ON
433
Wiring Adaptor
7.7.6
Si-05C
Installation of DCS302A2
Install inside the control panel in the same place as the central remote controller in the field. (Length of
attached wiring is approx. 5 m.)
Fasten securely with the attached screws.
434
Si-05C
,QGH[
$
A0 .........................................................................130
A1 .........................................................................131
A3 .........................................................................132
A6 .........................................................................133
A7 .........................................................................134
A9 .........................................................................135
Abnormal Discharge Pipe Temperature ...............147
Abnormal Discharge Pipe Temperture .................317
Actuation of Fin Thermal ......................................337
Actuation of High Pressure Switch .......................144
Actuation of Low Pressure Switch ................145, 315
Actuation of Safety Device ...................142, 311, 312
Acturation of High Pressure Switch ......................314
Adaptor for Wiring
(KRP1B61 / KRP1B2 / KRP1B3) ..................421
Address Duplication of
Central Remote Controller ............................163
AF .........................................................................136
AJ .........................................................................137
Applicable Remote Controller Models
(Wired Type) ...................................................77
Applicable Wireless Remote Controller Models .....79
%
Backup and Emergency Operation ......................346
Backup Operation ................................................254
&
C4 .........................................................................138
C5 .........................................................................139
C9 .........................................................................140
Central Remote Controller
(DCS302A51 / DCS302B61) ...........................98
Centralized Control Group No. Setting ...................85
Changes in K Series Functions / Parts ....................6
CJ .........................................................................141
Combining Different Types of
Centralized Control Devices .........................112
Compatibility of Old and
New VRV System Inverter ................................9
Compressor Capacity Control ........................41, 252
Compressor Oil Temperature
Protection Control .........................................242
Compressor Overload ..........................................339
Conditions for Executing Oil Control ....................234
Control by Remote Controller (Double Remote
Controllers, Group, Remote) ...........................81
Control During Low Outdoor Air Temperature
Cooling ............................................................37
Cool / Heat Mode Selection ...................................67
Cool/Heat Mode Switching
(*Except for Cooling Only System) ...............300
Cooling Only Model ..............................................274
Cooling Overload Control .....................................247
Index
'
Defect of Compressor ......................................... 340
Defect of Compressor Coil .................................. 338
Defect of Pressure Switch
for High Pressure Control ............................. 318
Defect of Pressure Switch
for Low Pressure Control ............................. 319
Defect of Radiator Fin Temperature Sensor ....... 344
Defrost ........................................................... 32, 266
Defrost (For Heat Pump System) ........................ 236
Demand Control .................................... 40, 251, 305
Diagnosis by Malfunction Code ................... 128, 310
Discharge Temperature Protection Control ......... 246
Drain Level above Limit ....................................... 136
Drain Pump Control ............................................... 45
(
E0 ........................................................ 142, 311, 312
E1 ................................................................ 143, 313
E3 ................................................................ 144, 314
E4 ................................................................ 145, 315
E9 ................................................................ 146, 316
Emergency Operation ................................. 255, 348
Emergency Operation for Inverter Failure
(Cooling) ............................................... 272, 279
Emergency Operation for Inverter Failure
(Heating) ...................................................... 273
Equalized Oil Level Operation ............................... 30
Error of External Protection Device ..................... 130
Excessive Number of Indoor Units .............. 162, 332
External Control Adaptor for Outdoor Unit ............ 64
External Control Adaptor for Outdoor Units
(DTA104A61 DTA104A62) ................. 297, 428
)
F3 ................................................................ 147, 317
Failure Diagnosis for Inverter System ......... 166, 335
Failure Diagnosis for Optional Controllers
for Centralized Control ................................. 129
Fan Motor (M1F) Lock, Overload ........................ 133
Features of the VRV PLUS Series ...................... 198
Flow of Refrigerant in Each Operating Mode ...... 261
Freeze Prevention ................................................. 51
Function of Thermistors and
Pressure Sensors ................................... 26, 224
*
Gas Depletion Alarm ............................................. 44
+
H3 ........................................................................ 318
H4 ........................................................................ 319
H9 ................................................................ 148, 320
i
Si-05C
,
Indoor / Outdoor Unit Combinations .....................205
Indoor Field Setting ................................................83
Indoor Unit Operation Flowchart ..........................119
Indoor Unit PCB Assy ............................................75
Indoor/Outdoor Unit Combinations ...........................4
Interface Adaptor for Skyair Series
(DTA102A52) ................................................423
Inverter Failure Diagnosis ....................................129
Inverter Instantaneous Over-Current ...................169
Inverter Over-Ripple Protection ............................175
Inverter Protection Control ...................................248
Inverter Stall Prevention, Compressor Lock .........171
Inverter Thermostat Sensor,
Compressor Overload ...................................170
J3
J5
J6
J7
JA
JC
JH
.................................................................149, 321
.................................................................150, 322
.................................................................151, 323
.........................................................................324
.................................................................152, 325
.................................................................153, 326
.................................................................154, 327
/
L4 .................................................................168, 337
L5 .................................................................169, 338
L8 .................................................................170, 339
L9 .................................................................171, 340
LC .................................................................172, 341
List of Safety Devices and
Functinal Parts Setting Values ........................27
List of Safety Devices and
Functional Parts Setting Values
Function Unit .................................................228
Outdoor Unit ..................................................227
Louver Control for Preventing Ceiling Dirt ..............48
Low Noise / Demand Operation .............................72
Low Noise and Demand Control ..........................251
Low Noise Control ..........................................39, 251
Low Noise Operation ............................................304
Low Outdoor Temperature Control
When Cooling ...............................................250
Low Pressure Drop Due to
Refrigerant Shortage or
Electronic Expansion Valve Failure ......155, 328
Low Pressure Protection Control Step .................243
ii
0
M1 ............................................................... 177, 182
M8 ............................................................... 178, 183
MA ............................................................... 179, 184
Malfunction of Capacity Determination Device .... 137
Malfunction of Connection Between The Inverter
Unit and Outdoor Unit PC Board .................. 341
Malfunction of
Discharge Pipe Pressure Sensor ......... 152, 325
Malfunction of
Discharge Pipe Thermistor (R3T) ........ 149, 321
Malfunction of
Drain Level Control System (33H) ............... 132
Malfunction of Inverter Radiating Fin
Temperature Rise ........................................ 168
Malfunction of Inverter Radiating Fin
Temperature Rise Sensor ............................ 174
Malfunction of Moving Part of Electronic
Expansion Valve (Y1E) ................ 135, 146, 316
Malfunction of Oil Temperature Thermistor
(R5T) .................................................... 154, 327
Malfunction of Suction Pipe Pressure
Sensor .................................................. 153, 326
Malfunction of Swing Flap Motor (M1S) .............. 134
Malfunction of System, Refrigerant System
Address Undefined ............................... 165, 334
Malfunction of Thermistor (R1T) for Air Inlet ....... 140
Malfunction of Thermistor (R2T)
for Heat Exchanger .............................. 151, 323
Malfunction of Thermistor (R2T)
for Liquid Pipe .............................................. 138
Malfunction of Thermistor (R3T) for Gas Pipes ... 139
Malfunction of Thermistor (R4T)
for Suction Pipe .................................... 150, 322
Malfunction of Thermistor (R6T) for Header ........ 324
Malfunction of Thermistor for Outdoor Air
(R1T) .................................................... 148, 320
Malfunction of Thermostat Sensor
in Remote Controller .................................... 141
Malfunction of Transmission Between Indoor and
Outdoor Units in the Same System .............. 161
Malfunction of Transmission
Between Indoor Units ........................... 157, 330
Malfunction of Transmission
between Inverter and Control PC Board ...... 172
Malfunction of Transmission Between Master and
Slave Remote Controllers ............................ 160
Malfunction of Transmission
Between Outdoor Units ........................ 159, 331
Malfunction of Transmission Between Remote
Controller and Indoor Unit ............................ 158
MC ............................................................... 180, 185
Method of Replacing The Inverters Power
Transistors and Diode Modules ................... 411
Model Change of Centralized Control Devices ..... 95
Monitor Mode ................................................ 61, 294
1
Negative Phase, Open Phase ..................... 156, 329
NOMENCLATURE .................................................. 2
Normal Cooling ........................................... 262, 275
Index
Si-05C
2
Oil Equalization Control ........................................237
Oil Equalizing Operation (Cooling) ...............267, 277
Oil Equalizing Operation (Heating Step 1) ...........268
Oil Equalizing Operation (Heating Step 2) ...........269
Oil Return (Cooling) .....................................264, 276
Oil Return (Heating) .............................................265
Oil Return Control ................................................234
Oil Return Operation ..............................................31
Oil Temperature Sensor (8 and 10 Hp only) ..........47
Open Phase .........................................................343
Operation Flowcharts ...........................................119
Operation of the Remote Controllers Inspection /
Test Operation Button .....................................92
Operation When Power is Turned On ..................284
Outdoor Unit Operation Flowchart .......................124
Outdoor Unit PC Board Assy .........................55, 285
Outdoor Unit Refrigerant System Diagram ............12
Outdoor Unit Refrigerant System Diagrams
Function Unit .................................................208
Outdoor Unit ..................................................216
3
P1 .................................................................174, 343
P4 .................................................................175, 344
PC Board Defect ..................................131, 143, 313
Power Supply Insufficient .....................................342
Power Supply Insufficient or
Instantaneous Failure ...................................173
Precautions Concerning the Remote
Controllers Mode No. ...................................190
Precautions
When Replacing K Series PC Boards ...........190
Pressure Equalizing Control Before Starting ........233
Pressure Sensor Voltage Output /
Detected Pressure Characteristics ...............410
Pump Down Operation .........................................259
Pump Down Operation
when Replacing The Compressor .................350
Pump Down Start ...................................................29
5
Refrigerant Pump Down Operation ......................278
Refrigerant Pump Down Operation
(When Constant Speed Outdoor Unit has
a Malfunction) ...............................................271
Refrigerant System not set,
Incompatible Wiring/Piping ...................164, 333
Remote Controller Self-Diagnosis Function ...........89
Remote Controller Service Mode ...........................93
Remote Controllers (Wired and Wireless) ..............76
Restart Safety Timer ..............................................28
6
Schedule Timer (DST301A51 / DST301B61) ......108
Sequential Start ..............................................63, 296
Setting Items ........................................................292
Setting Mode 1 ...............................................58, 290
Setting Mode 2 ...............................................59, 291
Index
7
Te / Tc Setting ....................................................... 43
Test Operation .............................................. 54, 282
Thermistor Resistance /
Temperature Characteristics ........................ 408
Thermostat Sensor in Remote Controller .............. 49
Troubleshooting (OP: Central Remote Controller)
Address Duplication, Improper Setting ......... 180
Improper Combination of Optional Controllers
for Centralized Control ..................... 179
Malfunction of Transmission
between Central Remote Controller
and Indoor Unit ................................ 176
Malfunction of Transmission
between Optional Controllers
for Centralized Control ..................... 178
PC Board Defect ........................................... 177
Troubleshooting (OP: Schedule Timer)
Address Duplication, Improper Setting ......... 185
Improper Combination of Optional Controllers
for Centralized Control ..................... 184
Malfunction of Transmission
between Central Remote Controller
and Indoor Unit ................................ 181
Malfunction of Transmission
between Optional Controllers
for Centralized Control ..................... 183
PC Board Defect ........................................... 182
Troubleshooting (OP: Unified ON/OFF Controller)
Display Under Host Computer
Integrate Control Blinks
(Repeats Double Blink) .................... 189
Display Under Host Computer
Integrate Control Blinks
(Repeats Single Blink) ..................... 187
Operation Lamp Blinks ................................. 186
Troubleshooting for VRV PLUS Series ............... 309
Typical Wiring Mistakes ....................................... 191
8
U0
U1
U2
U4
U5
U7
Si-05C
U8 .........................................................................160
U9 .........................................................................161
UA ................................................................162, 332
UC ........................................................................163
UE ................................................................176, 181
UF ................................................................164, 333
UH ................................................................165, 334
Unification Adaptor for Computerized Control
(DCS302A52) ................................................431
Unified ON/OFF Controller
(DCS301A51/ DCS301B61) ..........................105
9
VRV System Inverter K Series System Outline ........5
:
Wiring Adaptor for Electrical Appendices
(KRP2A6162) ...............................................413
Wiring Adaptor for Group Electrical Appendices
(KRP4A51 / KRP4A52 / KRP4A53) ..............418
Wiring Adaptor for Other Air Conditioners
(DTA103A51) ................................................425
Wiring Check Operation .................................74, 306
iv
Index
Si-05C
'UDZLQJV#)#)ORZ#&KDUWV
$
Abnormal Discharge Pipe Temperture .................317
Actuation of Fin Thermal ......................................337
Actuation of Low Pressure Switch .......................315
Actuation of Safety Device .......................... 311, 312
Acturation of High Pressure Switch ......................314
Adaptor for Wiring (KRP1B61 / KRP1B2 / KRP1B3)
KRP1B3 .........................................................421
KRP1B61KRP1B2 ........................................421
Operation Display Fetch ................................422
Applicable Remote Controller Models
(Wired Type) ...................................................77
Applicable Wireless Remote Controller Models .....79
%
Backup and Emergency Operation ......................346
Backup Operation ................................................254
&
Central Remote Controller
(DCS302A51 / DCS302B61)
A Group of Indoor Units ...................................99
Control Section ..............................................101
Display Section ..............................................100
How to Select Operation Mode ......................104
System Configuration ......................................98
Wiring Outline ................................................101
Wiring to Indoor Units ....................................103
Zone Control by Central Remote Controller ....99
Centralized Control Group No. Setting ...................85
Check Operation. .................................................283
Check The Following
Before Turning Power On. ............................282
Combining Different Types of
Centralized Control Devices
Electric Wiring ................................................114
Example of DCS302A51 / DCS301A51/
DST301A51 Systems .......................112
Compressor Overload ..........................................339
Conditions for Executing Oil Control ....................234
Connectable Combinations ......................................9
Control by Remote Controller
(Double Remote Controllers, Group, Remote)
Double Remote Controllers .............................81
Group Control ..................................................81
Remote Control ...............................................82
Control Input (Unified ON/OFF Control) ...............432
Control Mode Switch (RS) Setting .......................433
Cool / Heat Mode Selection
Setting Methed ................................................71
Setting of Cool / Heat
by Individual Outdoor Unit System
by Cool/Heat Selector .........................68
'
Defect of Compressor ......................................... 340
Defect of Compressor Coil .................................. 338
Defect of Pressure Switch
for High Pressure Control ............................ 318
Defect of Pressure Switch
for Low Pressure Control ............................. 319
Defect of Radiator Fin Temperature Sensor ....... 344
Defrost ........................................................... 32, 266
Defrost (For Heat Pump System) ........................ 236
Demand / Low Noise Control
(*Except for Cooling Only System)
Address Setting (DS1 / DS2) ........................ 299
Demand Control .................................................. 305
Demand Control System Example ...................... 305
Diode Module ...................................................... 412
Discharge Temperature Protection Control ......... 246
Drain Pump Control
When the Float Switch is Tripped and
AF is Displayed on the Remote
Controller ........................................... 46
When the Float Switch is Tripped
During Cooling OFF by Thermostat ... 45
When the Float Switch is Tripped
During Heating Operation .................. 46
When the Float Switch is Tripped While
the Cooling Thermostat is ON ........... 45
(
Emergency Operation 1
When Cooling ............................................... 255
When Cooling
(In Case of Cooling Only System) ... 256
When Heating ............................................... 257
Emergency Operation for Inverter Failure
(Cooling) .............................................. 272, 279
Emergency Operation for Inverter Failure
(Heating) ...................................................... 273
Excessive Number of Indoor Units ...................... 332
External Control Adaptor for Outdoor Unit
Part Names and Functions ............................. 64
Switch Settings on the Adaptor PCB .............. 65
Si-05C
)
Failure Diagnosis
by Wireless Remote Controller .......................91
Freeze Prevention ..................................................51
*
Gas Depletion Alarm
When cooling ...................................................44
When heating ..................................................44
+
Heating Power on Start
(For Heat Pump System) ..............................231
Heating Pump Down Residual Operation ..... 33, 270
Heating Pump Down Start
(For Heat Pump System) ..............................231
Heating Start Following Layup
(For Heat Pump System) ..............................232
High Pressure Control Step .................................245
How to Enter the Service Mode .............................93
,
Improved Piping System ............................. 198, 201
Indoor Field Setting
Wired Remote Controller .................................83
Wireless Remote Controller .............................83
Indoor Unit Operation Flowchart ..........................119
Indoor Unit PCB Assy ...........................................75
Installation of DCS302A2 .....................................434
Interface adaptor for SKY AIR series ...................424
Interface Adaptor for Skyair Series
(DTA102A52) ................................................423
/
Less Wiring ..........................................................202
Louver Control for Preventing Ceiling Dirt ..............48
Low Noise / Demand Operation .............................72
Low Noise Control System Example ....................304
Low Noise Operation ...........................................304
Low Outdoor Air Cooling IN Conditions .......... 37, 38
Low Outdoor Temperature Control
When Cooling ...............................................250
Low Pressure Drop Due to Refrigerant Shortage
or Electronic Expansion Valve Failure ..........328
Low Pressure Protection Control Step .................243
0
Malfunction of Connection Between The Inverter
Unit and Outdoor Unit PC Board ...................341
Malfunction of
Discharge Pipe Pressure Sensor ..................325
vi
Malfunction of
Discharge Pipe Thermistor (R3T) ................ 321
Malfunction of Moving Part of
Electronic Expansion Valve (Y1E) ............... 316
Malfunction of Oil Temperature Thermistor
(R5T) ............................................................ 327
Malfunction of Suction Pipe Pressure Sensor ..... 326
Malfunction of System,
Refrigerant System Address Undefined ....... 334
Malfunction of Thermistor (R2T)
for Heat Exchanger ...................................... 323
Malfunction of Thermistor (R4T)
for Suction Pipe ............................................ 322
Malfunction of Thermistor (R6T) for Header ....... 324
Malfunction of Thermistor for Outdoor Air
(R1T) ............................................................ 320
Malfunction of Transmission
Between Indoor Units ................................... 330
Malfunction of Transmission
Between Outdoor Units ................................ 331
Method of Replacing The Inverters Power
Transistors and Diode Modules ................... 411
Method of Sequential Start .................................... 63
Mode Changing Procedure ................................... 57
Model Change of Centralized Control Devices
Main Modifications Changes
(Model A to Model B) ......................... 95
When Using Model A Centralized Control
Device ................................................ 96
When Using Model B Centralized Control
Device ................................................ 97
Monitor Mode ................................................ 61, 294
Mounting of DTA103A51 ..................................... 427
1
Negative Phase, Open Phase ............................. 329
NOMENCLATURE
Indoor Unit ........................................................ 2
Outdoor Unit ..................................................... 3
Normal Cooling ........................................... 262, 275
Normal Heating ................................................... 263
2
Oil Equalization Control ....................................... 237
Oil Equalizing Operation (Cooling) .............. 267, 277
Oil Equalizing Operation (Heating Step 1) .......... 268
Oil Equalizing Operation (Heating Step 2) .......... 269
Oil Return (Cooling) .................................... 264, 276
Oil Return (Heating) ............................................ 265
Oil Temperature Sensor (8 and 10 Hp only)
Prevention of Oil Dilution During Defrost ........ 47
Prevention of Wetness During Heating ........... 47
Open Phase ........................................................ 343
Operation of the Remote Controllers Inspection /
Test Operation Button .................................... 92
Outdoor Unit Operation Flowchart ...................... 124
Outdoor Unit PC Board Assy ........................ 55, 285
Outdoor Unit Refrigerant System Diagram
RSX5K Series ........................................... 12, 16
RSX8, 10K Series ........................................... 22
RSX8K10K Series ......................................... 18
Drawings & Flow Charts
Si-05C
3
PC Board Defect ..................................................313
Power Supply Insufficient .....................................342
Power Transistor (On Inverter PC Board) ............411
Pressure Sensor Voltage Output /
Detected Pressure Characteristics ...............410
Product Features .................................................199
Pump Down Operation
Operation of INV Outdoor Unit ............. 259, 260
Operation of STD Outdoor Unit ............ 259, 260
7
Thermostat Sensor in Remote Controller
Cooling ............................................................ 49
Heating ........................................................... 50
Troubleshooting for VRV PLUS Series ............... 309
Turn Power On. ................................................... 282
Typical Wiring Mistakes ...................................... 191
:
Wiring Adaptor for Electrical Appendices
(KRP2A6162)
Group control ................................................ 413
Individual control ........................................... 413
Wiring ............................................................ 414
Wiring to Outside (Host Computer
Monitor Panel, Etc.) ......................... 415
Zone control .................................................. 413
Wiring Adaptor for Group Electrical Appendices
(KRP4A51 / KRP4A52 / KRP4A53)
Part Names and Functions ........................... 418
Wiring to Outside (Host Computer
Monitor Panel, Etc.) ......................... 418
Wiring Adaptor for Other Air Conditioners
(DTA103A51) ............................................... 425
Wiring Check Operation ................................ 74, 306
Wiring Diagrams (Indoor Unit)
FXD20KVE / FXD25KVE / FXD32KVE /
FXD40KVE / FXD50KVE /
FXD63KVE ...................................... 392
FXD80KVE / FXD100KVE / FXD125KVE ..... 393
FXYA25KVE / FXYA32KVE / FXYA40KVE /
FXYA50KVE / FXYA63KVE ............. 389
FXYC20KVE / FXYC25KVE / FXYC32KVE /
FXYC63KVE .................................... 378
FXYC40KVE / FXYC50KVE / FXYC80KVE /
FXYC125KVE .................................. 379
FXYD20KVE / FXYD25KVE / FXYD32KVE /
FXYD40KVE / FXYD50KVE /
FXYD63KVE .................................... 394
vii
Si-05C
FXYM40KVEC / FXYM50KVEC /
FXYM63KVEC / FXYM80KVEC /
FXYM100KVEC / FXYM125KVEC .. 404
FXYS20KV1C / FXYS25KV1C /
FXYS32KV1C / FXYS40KV1C /
FXYS50KV1C / FXYS63KV1C ........ 402
FXYS80KV1C / FXYS100KV1C /
FXYS125KV1C ................................ 403
Wiring Diagrams (Outdoor Unit)
BC2K ............................................................ 372
BC3K ............................................................ 373
BL2K ............................................................. 370
BL3K ............................................................. 371
RN8K / RN10K .............................................. 377
RNY8K / RNY10K ......................................... 375
RSX5KTAL ................................................... 363
RSX5KTAL(E) / RSXY5KTAL(E) .................. 367
RSX5KY1 ...................................................... 361
RSX5KY1(E) / RSXY5KY1(E) ...................... 365
RSX8KTAL / RSX10KTAL ............................ 364
RSX8KTAL(E) / RSXY8KTAL(E) /
RSX10KTAL(E) /
RSXY10KTAL(E) ............................. 368
RSX8KY1 / RSX10KY1 ................................ 362
RSX8KY1(E) / RSXY8KY1(E) /
RSX10KY1(E) / RSXY10KY1(E) ..... 366
RSXY5KTAL ................................................. 359
RSXY5KY1 ................................................... 355
RSXY5KYAL ................................................. 357
RSXY8KTAL / RSXY10KTAL ....................... 360
RSXY8KY1 / RSXY10KY1 ............................ 356
RSXY8KYAL / RSXY10KYAL ....................... 358
RSXY8KYAL(E) / RSXY10KYAL(E) ............. 369
RX8K / RX10K .............................................. 376
RXY8K / RXY10K ......................................... 374
Wiring Diagrams (Outdoor Unit) Model for China
RSX(Y)5KY1C(E) ......................................... 396
RSX(Y)8KY1C(E) / RSX(Y)10KY1C(E) ........ 397
Head office:
Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome,
Kita-ku, Osaka, 530-8323 Japan
Tokyo office:
Shinjuku Sumitomo Bldg., 6-1 Nishi-Shinjuku
2-chome, Shinjuku-ku, Tokyo, 163-0235 Japan
z For further improvement, specifications or designs are subject to change without prior notice.
Printed in Japan 09/1999 AK