MS For Grounding and Cadwelding Work

Doosan Heavy Industries
Vietnam
Dung Quat Economic Zone,

Binh Thuan, Binh Son, Quang Ngai,
Vietnam
T +84 55 5618 900
F +84 553 618 950
08.Feb.2011
V.H.PHONG J.Y.JEONG
K.J.LIM
Revised incorporating the comment made by Owner via "Unifier System" on SB1053 dated 23.Jan.12
26.Dec.2011
V.H.PHONG J.Y.JEONG
K.J.LIM
For Information
Rev.
Date
Drawn
Checked
Approved
Details of Revision
Owner :
AES-VCM MONG DUONG POWER

COMPANY LIMITED
Owner's Engineer :
Contractor :
Project :
PC
MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER

PROJECT
Title :
T10206-DD09-POBAU__-14001 Method Statement for

Grounding and Cad welding Works
T10206
UAS :
DD09
Unit :
PO
KKS :
BAU
Reg. No. :14001

Revision :
Drawing No. :
T10206-DD09-POBAU__-14001
Page-No :
1
1 of 34
AES-VCM
METHOD STATEMENT FOR GROUNDING (EARTHING) AND CAD WELDING WORKS
INDEX
SI NO.
DESCRIPTION
PAGE NO.
1.0
PURPOSE
2.0
SCOPE
3.0
REFERENCE DOUCMENTS
4.0
MACHINERY AND EQUIPMENT AND TOOL
5.0
RESPONSIBILITIS
6.0
HEALTH AND SAFETY
7.0
PROCEDURE AND SEQUENCE
8.0
QUALITY INSPECTION
13
9.0
EXHIBITS
13
10.0
ACTIVITY FLOW CHART
14
11.0
INSPECTION AND TESTING FORM
15~16
12.0
Attachment
17~34
4~10
11~12
1. Storage Procedure
2. Exothermic Welding system
3. Material safety data sheet
Page 2
AES-VCM
PURPOSE
1.0
The purpose of this Method Statement is to describe the methodology involved in excavation, installing earthing material
and backfilling works and to details out the steps to be taken in meeting the technical standards and EHS requirements of
Mong Duong II Coal Fired Power Plant.
2.0
SCOPE
The purpose of this method statement is to provide the minimum requirements for the
installation of
above ground Earthing and cad welding. This method statement defines the methods
and processes to be adopted in ensuring that activities regarding the work activities are
done in convenience and accordance to specification.
This documents also describes details of EHS Requirements, Equipments and Methodology Requirements
3.0
Reference Doucments
A. Issued For Construction Drawings
B. Approved Contract Quality Plan
C. Project EHSS Management Plan
4.0
Machinery and Equipment and Tool
.
.
.
.
.
.
Equipment and Tools to be used for Installation and Erection of Grounding (Earthing) and Cad Welding System.
prior to using any machineries / equipment at site ,it will be inspected and certified by qualified person.
periodic preventive Maintenance will by made on all equipment and machineries.
all operators and drivers are to be equipped with valid drivers license/operators license or permit from
concerned government agency.
only authorized drivers and operators are allowed to operate equipment and machinery
only authorized signalman will be assigned together with the driver or operator.
all lifting equipments as well as its accessories such as sling wire, nylon sling, shackles,
chain blocks crane hook and latch shall be inspected periodically.
- Truck 11ton
- Truck 1ton
- Forklift 7ton
- Cable drum Jacks 5ton
- Hand Crimping Tool
- Welding Machine
- Cad Welding Tool for Mould
- Hand Cable Cutter
- Ground Resistance Tester
- Machine Excavators - Hydraulic Crimping Tool
- Electrical hand tools
Page 3
AES-VCM
5.0
Responsibilities
.
.
.
.
.
.
6.0
It is overall responsibility of Project Manager to organize resources prior to perform construction activities
as per project specification in compliance with the quality, schedule and safety Requirement.
EHS Manager will ensure incoordination with Site Engineer that all measure/construction
taken shall be maintained till completion of job.
It is the responsibility of Construction Manager/Site Engineer that construction activites are executed
According to the relevant project specification in compliance with the quality, schedule and safety requirements.
Doosan will ensure that all works are performed safely according to the attachment.
The relevant Doosan supervisor will ensure that the work is carried out in accordance with this method
Statement and project specification.
The QC inspector will ensure that the work is executed according the requirements
of quality dossier are fulfilled.
Health and Safety

6.1 General
It is the intention of Sub-Contractor that all test inspection procedures are carried out as per Inspection and Test Plan
in a safe manner in accordance with the Health and Safety at Work act and any other relevant legislation.
6.2 Risk Assessments

General Hazards
6.3 Site Safety

1) There are various risks associated with working on any site and site
Regulations as laid down by the site owner / operator should be observed
2) PPE The minimum personal protective equipment is as follows:
- Safety helmet
- Ear defenders / earplugs
- Safety footwear
- Eye protection
- Leather apron and arm guards
- Fire blanket
- And any other equipment required by the site operator or deemed necessary by the task.
3) Working in excavation
- Unless absolutely necessary, it is preferable that personnel do not enter any Excavations, regardless of
depth can be dangerous and there is No safe working
depth. If the work cannot be completed without entering the Excavation then must be provide proper ladder certain
area Under no circumstances should a person working alone enter Excavation .There must always be someone
outside the excavation to Raise the alarm in case of emergency
6.4 Safety Precautions

1) Compress gas cylinder shall be kept away from welding location
2) Barricade the working area
3) All safety precautionary signboards must be visibly posted
4) Ensure that only authorized personnel are within the affected area.
5) Daily Toolbox Meeting
Supervisor shall initiate daily toolbox meeting to educate his work crew on
Safety hazards involved in their work and the preventive measures that shall be undertaken .
Page 4
AES-VCM
6.5
Emergency Action Plan

1) Fire & Security Protection / Prevention
Sub-Contractor shall ensure that Fire Watch assigned during the execution of Hot work activity and all of its
employees have given a basis induction Course on fire fighting and aware of the existing safety standards set
forth by Client Fire Department.
2) Sub-Contractor shall ensure that necessary fire preventive measures are being religiously performed by different
level of organizations.
3) Fire fighting equipment such as Extinguisher, Hose and fire blanket are subject to evaluation and approval by
Client Fire Department.
4) All Fire Extinguishers are to be inspected prior to the work period.
5) All fire watchers will be identified.
6.6
Emergency Procedures
Sub-Contractor shall follow clients emergency procedure during the period of work and shall ensure that its staff
and personnel are fully familiar with the use and location of the essential emergency equipment such as BA, Fire
Extinguishers, fire exits, muster points and plant alarms.
- Actions In The Event of Plant Emergency.
1) General and Evacuation alarm.
2) All works must stop and switch off all welding machines and compressor.
3) All personnel must proceed to safe location upwind or across wind to muster stations
4) Use of breathing apparatus if necessary.
5) Sub-Contractor personnel who detected a fire , toxic, flammable or asphyxiating gas leak must initially ensure their own
safety and report immediately to key personnel about the incident.
6) Direct person to person or by messenger by proving pertinent information to the Fire Station.
(location, problem, name and staff position).
6.7
First Aid
1) Sub-Contractor shall use first aid provided by Doosan in the project site.
2) Horseplay is Fools Play :
- There have been some incidents or horseplay on the process plant and the people
involved have been pulled up and warned about their future conduct
- A process plant is not a place for this kind of childish behaviour and can have devastating consequences.
- All employees must ensure that their ACTS and OMISSIONS do not endanger any other person working on site.
They are also responsible for their own safety and must co-operate with the employer and SAFETY at all times.
- Sub-Contractor require that all personnel report UNSAFE ACTS and CONDITIONS. They are also expected to
suggest methods to improve the workplace.
Page 5
AES-VCM
3)
Safety Awareness :
The underlying cause accidents, injuries and incidents is invariably a lack of Safety Awareness linked with
unsafe behaviour.
Safety awareness is;
Being alert to what you are doing and what is going on around you.
Identifying potential hazards and taking the appropriate precautions to minimise and eradicate the risk.
Something everyone has to learn if he or she is to stay injury free
Part of every employees job, Everyone should carry out a Self Assessment and use Total Observation to;
Think about how you have done similar jobs in the past.
Think about how you are doing or planning to do the job now.
Compare the two operations with how the job should be done safely.
Look at everything that is taking place around you and anything that could pose a hazard to you.
Look above, below, behind and inside. Use the questioning Attitude to ask.
Have any people been injured doing this particular job ?
What injuries could occur if the unexpected happens ?
On, what I am doing will it affect other people ?
Do I have the authority, have I been trained, am I capable of doing the job ?
Do I need to wear or am I wearing the correct Personnel Protective Equipment ?
Eye Injuries :
- There have been a few entries in the accident books that relate to injuries to the eyes.
- Most of these injuries could have been avoided if the operatives had been wearing
goggles as proposed to safety glasses
- With immediate effect, Sub-Contractor Management insists that all personnel working inside the Process Plant wear
Safety Goggles /Glass at all times.
- If the housekeeping at the worksite is poor or if there is a long standing dust hazard
operatives are encouraged to report the matter to their supervisor.
6.8
Personnel Protective Equipment (PPE) :

The minimum standard of Personnel Protective Equipment is
- Head Projection,
The Process Plant is a designated Hard Hat site so safety helmets must be worn in all
the plant area. You must change your helmet if it is damaged in any way.
- Body Protection.
Protective clothing that is the right size, suitable for the job and properly maintained
must be worn all time at the Process Plant. Overalls must be made from 100% cotton.
- Safety Footwear
Safety Footwear must be worn at all times in all plant areas. The most common type of safety footwear is the safety
boot or shoe. It is recommended that they are fitted with at least a 200 joule toe-cap.
- Eye and face Protection (Note : eye injuries)

The wearing of eye protection is mandatory on all Process areas, workshops, Fabrication
yards and fire training ground. Eye protection is also recommended on roadways adjacent to process units.
Face shields or visors and/or specialist equipment (such as air-fed welding hoods) must be worn depending on the
application or as dictated by Client Operation/Work Permit..
Page 6
AES-VCM
- Hearing Protection
Adequate hearing protection must be worn at all times in the designated high noise areas.
Audits are finding lots of people not wearing ear defends in the high noise areas. There are two types of ear defenders
available for use i.e muffs fitted to the helmet and ear plugs which fit inside the ear canal.
- Hand Protection
Personnel working on site are likely to be expose to a number of hazards i.e. thermal, mechanical, chemical and vibration.
Where there is a risk of contact with one or more of these hazards then the appropriate protective gloves must be worn.
- Good Housekeeping.
Poor housekeeping and untidy working is a MAJOR source of accidents and injuries.
Sub-contractor is expected to clean up and debris created and after every job. Stop work and tidy up if the work area
is becoming cluttered and ensure that you take time out at the end of every work period to do some housekeeping.
Persistent untidy workers cannot be tolerated.
Housekeeping audits are being conducted on a daily basis by both Sub-contractor and CLIENT management
and the auditors will be looking at the following area.
- Hose and cable discipline i.e. trailing hoses and cables that do not restrict access egress, passage ways or roadways.
- Oil and process spill. Any liquid should be contained in dams or soaked up with proprietary absorbent materials such
as Spillsorb or soak-up before disposal in the approved manner. Solids and dusts should be either dampened
down or vacuumed up as soon as possible.
- Insulation and scaffolding debris. This material should be removed as soon as possible and disposed of in the approved
area.
- Engineering and General Debris. To be removed as soon as possible and disposed of the approved area, meanwhile, it
must be stored in a tidy manner.
- Elevated platforms, stairways, and access ways free from debris and/or obstruction. Tools and equipment must be positioned
so that they cannot be fall onto people working below.
Page 7
AES-VCM
Emergency Flow Chart
Sub - Contractor
First Finder
Site Manager
Sub-contrator
Project Manager
Doosan
site Manager
AES-VCM
Safety Manager
Police Station
Sub - Contractor
Safety Manager
Doosan
Sub-contrator
Admin Manager
Labour Office
Safety Manager
AES-VCM
Social Security
Safety
Site First aid
Hospital
Page 8
Fire Dept,
AES-VCM
Risk Assessment
Task/ Job Step
A. Survey
List all Known Hazard
1.1 Instrument falling down and
1. Survey Instrument
Type of
Damage
Injury
BASE RISK
(without
controls)
L
Risk
Mitigating Control
1.1 Area where the
hit the workmen.
RESIDUAL RISK
(with controls)
L
Risk
instrument is to be set must

be well compaction
1.2 Camera dropping to ground by accident Breaking
1.2 Be concentrate all time

during work execution
B. Erection Work
1.1 Saw injure hand/fingers on cutting.
1. Preparation
1.2 Dust from timers injure eyes.

1.3 Person injure from work
2. Installation
Injury
1.1 Worn leather gloves

1.2 Worn safety glass.
1.3 Work in a correct and way precaution
Injury
2.1 Hand/Fingers trapping between work
Injury
2.2 Work injure feet on sliding down
Injury
2.2 Worn safety shoes
2.3 Person injure from turning overwork
Injury
2.3 Support withstands to strengthen
2.4 Tripping and falling
Injury
2.4 Housekeeping area and concentrate work
Breaking
2.6 Persons falling from height
Injury
2.6 Always worn safety full body harness.
3.1 Fire Occure
Burn
3.1 Area where the welding is to be set
2.5 Rough surfacing work and support

injure hand.
3. Welding
Injury
watchman & Extinguisher

3.2 Spark
Burn
3.2 Are where the welding point is to be set

Asbestos.
Note:
3.3 Injure hand (skin burn)
Burn
3.3 Worn welding gloves
3.4 Injure eye then spark
Burn
3.4 Worn welding glasses
L (Low)
5 : Almost Certain
4 : Likely
3 : Probable
2 : Occational
1 : Unlikely
S (Serious)
4 : High
3 : Moderate
2 : Low
1 : Very Low
Risk
S : 10~15
M : 6~9
T : 3~5
A : 1~2
Page 9
AES-VCM
JOB SAFETY ANALYSIS

MONG DUONG II 2 x 560MW (NET) COAL FIRED POWER PROJECT
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing hazards.
solutions that control, minimize or eliminating)
Task : Grounding Work(Electric Work)
Prepared by :
Reviewed by :
Approved by :
Original Dated :
Revised by:
Revision Date :
Revision : A
Goggles
Gloves
Face
Barricade
Lock out No
Needed YES
Tack out No
YES
Safety
YES
Long
Harness
YES
Shield
YES
Hearing
Sleeves
YES
Ground Fault
Protection
YES
Interrupter
Others:
Other safety Equipment Required :

Remarks :
Describe Job on General: Survey, Panel Local Electrical devices Cable Tray, Conduit ,Cable/ground cable Installation, work
splice & Termination, Grounding work .Support work.
List of All Job Steps
A. Survey
1. Survey Instrument
List all Known Hazard
How to eliminate Hazards
1.1 Instrument falling down and
1.1 Area where the
hit the workmen.
instrument is to be set must

be well compaction
1.2 Camera dropping to ground by accident
1.2 Be concentrate all time
B. Erection Work
1.1 Saw injure hand/fingers on cutting.
1. Preparation
1.2 Dust from timers injure eyes.
1.2 Worn helmet mounted face sheild
1.3 Person injure from work
1.3 Work in a correct and way precaution.
2.1 Hand/Fingers trapping between work
2.2 Work injure feet on sliding down
2.2 Worn safety shoes
2.3 Person injure from turning overwork
2.3 Support withstands to strengthen
2.4 Tripping and falling
2.4 Housekeeping area and concentrate work
2.5 Rough surfacing work and support
during work execution
2. Installation
injure hand.
2.6 Underground live cables
2.6 Get the clearence from the client regarding the

location of the cable and apply LOTO procedure while
working in the area.
3. Welding
3.1 Fire Occure
3.1 Area where the welding is to be set

watchman & Extinguisher
3.2 Spark
3.2 Use fire retardant blankets where is welding work

is to be done.
3.3 Injure hand (skin burn)
3.3 Worn welding gloves
3.4 Injure eye because of welding fumes
3.4 Worn welding glasses
Page 10
AES-VCM
7.0
Procedure and Sequence

7.1 Storage Procedure
The storage procedure must be followed the manufacture procedure (Samsung E&L co.,ltd)
please see attachment procedure.
7.2 Preparation work
1) All existing facilities, which are within the construction area to obstruct any work activities shall be removed or be provided
with protection against damage, dust and dirt.
2) The safety and integrity of the excavation and elevation work shall be thoroughly checked before commence the work.
3) Prepare, check and submit the verified construction drawing of installation area to be attached in addition to this method
statement. These information to be distributed to all consumed parties as required.
4) The tool is suitable and safe to use.
5) Suitable fire extinguishers are available in the area.
6) Restrict inventory of materials in the point of installation to one-day supply. This will assist with housekeeping and
reduce the risk of damage and loss of products.
7.3 Underground Earthing system Installation Procedure Summary

1) Confirmation of the location where the underground earthing system is to be installed. Visit the site where the
underground earthing cable is to be installed and confirm the site condition if is ready for the said installation.
If there is any problem which interrupts underground earthing system installation at site, inform to DOOSAN engineer
or supervisor.
2) Preparation of Underground Earthing system Material and tool shall be confirm size, type, etc. of earthing system to be
installation by drawing and prepare required material.
3) Installation and Connection of underground earthing system Rods, Bare, Plates and Wires. To confirm installation earthing
system material at level as required drawings and before connect all bare copper surface must be cleaned to bright surface and
and to confirm when connect earthing system material by thermit or compression type connector as per drawing
indication.
4) Installation the grounding wire
According to design, the earthing gird will be 1 m in depth. The excavator will be used to excavate with the depth of 1.1m
the hole will be made with sufficient slope (the width is 1.2m). See below figure
1.2 m
GL
1m
1.1 m
Earthing wire
1m
Excavation work for earthing wire
Page 11
AES-VCM
5) Installation the grounding rod

Excavate with 2m in depth and 3m in width and then the earthing rod will be driven to earth by harmer with more 2m.
If the soil is too hard, the more excavation shall be made in order to dirve the earthing rod properly. See below figure
3m
GL
1.1m
2m
3m
2m
7.4 Cad Welding Work
1) Qualified Cadwelder resume should be submitted to Onwer for review
2) Cadweld work process should be strictly followed the manufacture's instruction (Welding manual). Please see attachment.
3) In addition to project safety requirement, more safety precaution should be provided depend on the location and the
nature of the job, such as
- Fire bucket/extinguisher (if working near flammable materials)
- Heat resistant board.
4) Sample Cadweld should be done and tested by qualified welder and should be approved by Onwer's team
5) Cadweld material should not mix with different material.
6) The inspection must be carried out before backfilling the soil.
7) Test instrument should have valid calibration date prior to use
Instrument test certificate shouldbe enclosed with the report.
Page 12
AES-VCM
8.0
Quality Inspection
The Site Inspection and Test plan (ITP) for this work summarizes various characteristics to be checked. the concerned
Site Engineer/Foreman will be responsible to ensure stage wise compliance for these operation and the Site QA/QC
Engineer/Inspector will carry-out quality control checks and report the inspection results
9.0
Exhibits
Exhibit A-INSPECTION & TEST REPORT FOR GROUND SYSTEM
(See sample Next Page)
Page 13
AES-VCM
10.0
Activity Flow Chart
(1) Excavation by Electrical
(2) Doosan Eng, S/V : Incharge of Grounding Work
(3) Sub - Contrator : Incharge of Grounding Work
Installation
(4) Direct Worker (Incharge Foreman)
(5) Sub - Contrator : Incharge of Grounding Work
(6) Doosan Eng, or S/V : Incharge of Grounding Work or

Doosan QA/QC of Electrical
(7) Sub - Contrator S/V : Incharge of Grounding Work
(8) Client : AES-VCM One Incharge Person
(9) Back Fill By Electrical
Page 14
AES-VCM
Inspection Check List

Project
Drawing No.
Specific Location
:
:
:
Earthing System
Ref. No.
Date :
CHECK ITEM
No
Verification & Approval

Yes
No N/A
Inspection elements
Material Check
Excavation work
Check Earthing Cable Size, Earthing Rod and Type correct
Earthing wire and Earthing Rod installed with designed depth and
location
Electrode inspection pits satisfactory
Check earthing connected to equipment, steel structure, frame, etc.

satisfactory
Checked by : (Subcontractor)
Name & Signature
Position
Date
DOOSAN QA/QC Dept.

DOOSAN Electrical Dept.
Name & Signature
Name & Signature
Position
Position
Date
Date
Page 15
Observed
Result
/ Remarks
AES-VCM
Name & Signature
Position
Date
AES-VCM
Testing Sheet
Project
:
Drawing No.
:
Specific Location :
Cadwelder Person :
Test Person
:
Test Equipment
:
Earthing System
Ref. No.
Date :
CHECK ITEM
No
Location
Earthing resistance
8
Checked by : (Subcontractor)DOOSAN Electrical Dept.
Name & Signature
Name & Signature
Position
Position
Date
Date
DOOSAN QA/QC Dept.

AES-VCM
Name & Signature
Name & Signature
Position
Position
Date
Date
Page 16
Observed
Result
/ Remarks
STORAGE PROCEDURE
ITEM NAME :
1 OF 6
Rev. No.
0.0
Doc. No.
ENL-SP-0001
Storage Procedure
Title
()
PROJECT NAME :
PAGE
( )
MONG DUONG
CONDUIT & ACCESSORIES
EARTHING & LIGHTNING MATERIALS
0.0
2011.03.28
First Issue
Rev.
No.
DATE
()
DESCRIPTION
()
ENL-Q-005 Rev 0.0
SAMSUNG E&L CO.,LTD
S.H.PARK
K.H.LEE
K.M.LEE
PREPARED
BY
REVIEWED
BY
APPROVED
BY
A4 ( 210 * 297 )
STORAGE PROCEDURE
PAGE
2 OF 6
Rev. No.
0.0
Doc. No.
ENL-SP-0001
- Contents ( ) 1. Scope ( )
2. Purpose ( )
3. Storage ( )
Attachment 1 ( 1 : ) - 5 page
Attachment 1 ( 1 : ) - 6 page
ENL-Q-004 Rev 1.0
SAMSUNG E&L CO.,LTD
A4 ( 210 * 297 )
STORAGE PROCEDURE
PAGE
3 OF 6
Rev. No.
0.0
Doc. No.
ENL-SP-0001
1. Scope ( )
This procedure shall be applied to storage methods of electric conduit, grounding and lightning products.
, .
2. Purpose ( )
This procedures describes storage methods to prevent supplied equipment and materials from corrosion,
chemical damage or any effect of deteriorating quality.
,
.
3. Storage ( )
Every product shall be classified into indoor or outdoor storage and stored according to detailed storage
method based on its material and characteristics of use structure.
( Outdoor storage refers to that with canopy or equivalent to prevent exposure to the rainwater. )
For the concerned storage, perform the sorage method on the basis of contents on Attachment 1.
, ,
.
( . )
, 1 .
3.1
Shall be stored by designating location so as to be identified from and not to be mixed

with other items.
.
3.2
Shall be stored and handled considering packing volume and frequency of carry-in/out.
.
3.3 Keep clean in the storage area and do not store the products under tough corrosive environments.
, .
ENL-Q-004 Rev 1.0
SAMSUNG E&L CO.,LTD
A4 ( 210 * 297 )
STORAGE PROCEDURE
PAGE
4 OF 6
Rev. No.
0.0
Doc. No.
ENL-SP-0001
3.4 Thinner, paints and other inflammable hazrdous materials shall be stored on the separately designated
place , and avoid the storage place around fire and explosion hazrds scattered.
, ,
.
3.5 Every threaded products shall be treated with anticorrosive process first to prevent corrosion on the
thread, and the related products shall be stored on dry place without moisture so as to prevent
re-corrosion.
,
.
3.6 Those products packed within carton box may be stacked to the extent that the lower box shall not
be sunken, but periodic checkup is required.
box box box
.

ENL-Q-004 Rev 1.0
SAMSUNG E&L CO.,LTD
A4 ( 210 * 297 )
PAGE
5 OF 6
Rev. No.
0.0
Doc. No.
ENL-SP-0001
Class
Indoor
Outdoor
As original Material
Steel
Electro-Galvanizing
Carbon steel
Hot-Dip Galvanized
Hot-Dip Galvanized / Threaded product
Zinc Alloy
Electro-Galvanizing
Galvanized steel plate
Chromate Plating
Nickel Plating
Bronze
SUS304
SUS316
Tinned Coating
Hot-Dip Galvanized
Hot-Dip Galvanized / Threaded product
Aluminum
PVC
Concrete
Graphite Compressive
Inflammable
Adhesives
paint/Thinner
STORAGE PROCEDURE
ATTACHMENT 1.
Materials
Brass
Copper
Cast Iron
Plating Specification
Storage Class
A
B
C
D
E
Materials vulnerable to oxidation (rust) that shall be stored indoor and avoided storage under
high humid area as possible.
Hot dip galvanized products available for outdoor storage ( However, white rust shall not be
regarded as quality defect. )
Products without deterioration from oxidation (rust), available for outdoor storage.
Products without deterioration from oxidation (rust). However, as their deflection may occur,
excessive stacking shall be avoided.
Inflammable materials or other explosive materials that shall be isolated indoor and avoid
the storage place around fire and explosion hazrds scattered.
ENL-Q-004 Rev 1
1.0
0
SAMSUNG E&L CO
CO.,LTD
LTD
A4 ( 210 * 297 )
PAGE
6 OF 6
Rev. No.
0.0
Doc. No.
ENL-SP-0001
(SUS304)
(SUS316)
PVC
STORAGE PROCEDURE
ATTACHMENT 1.
() , .
. (, . )
() .
D
E
() ,
.
,
.
ENL-Q-004 Rev 1
1.0
0
SAMSUNG E&L CO
CO.,LTD
LTD
A4 ( 210 * 297 )
MATERIAL SAFETY DATA SHEET

HMIS HAZARD RATINGS
OSHA - Meets 29 CFR 1910.1200 Standards
HEALTH
1
FLAMMABILITY
0
PHYSICAL HAZARD 0
SUPERWELD
* = Chronic Health Hazard

0 = INSIGNIFICANT
1 = SLIGHT
2 = MODERATE
3 = HIGH
4 = EXTREME
TRANSPORTATION INFORMATION
PROPER SHIPPING NAME: Not Regulated
HAZARD CLASS / PKG GRP: Not regulated
IDENTIFICATION NUMBER: None
REF: Not Applicable

LABEL: None Required
SECTION 1 - PRODUCT / COMPANY IDENTIFICATION

IDENTITY (AS USED ON LABEL AND LIST)
Rail Weld Metal
Page 1 of 3
MANUFACTURER'S NAME
34-6622-03 Rev. A
EMERGENCY TELEPHONE NUMBER
Superweld
Infotrac (031) 542-8381
ADDRESS (NUMBER, STREET, P.O. BOX)
TELEPHONE NUMBER FOR INFORMATION
#210 MooBong-ri Soheul-Eup
(031) 542-8381
(CITY, STATE AND ZIP CODE)
DATE PREPARED: February 12, 2008
Pochun-Si, Kyungki-Do
SUPERSEDES: November 22, 2004
SECTION 2 - HAZARDOUS INGREDIENTS / IDENTITY INFORMATION

HAZARDOUS COMPONENTS
(PECIFIC CHEMICAL IDENTITY; COMMON NAME(S))
CAS #
%
(OPTIONAL)
OSHA PEL
PPM
MG/M3
ACGIH TWA
PPM
MG/M3
SARA
RQ
TITLE III
LBS
Cuprous oxide (a)
1317-39-1
65~75
Copper (a,b)
7440-50-8
10~20
1.0
1.0
Yes
Aluminum (fume or dust) (a)
7429-90-5
10~20
15
10
Yes
Iron oxide, black (c)
1317-61-9
1~3
10
Mixture
1~3
Calcium Silicon
Yes
9600
(a) A "Yes" in the SARA TITLE III column in Section 2 indicates a toxic chemical subject to annual reporting requirements of Section 313 of the Emergency
Planning and Community Right-To-Know Act of 1986 and of 40 CFR 372.
(b) The Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) has notification requirements for releases or spills to the
environment of the Reportable Quantity (RQ for this mixture > 24000 lbs) or greater amounts, if < 4 diameter, according to 40 CFR 302.
(c) The exposure limits of this product, when allowed to enter the environment as dust particulate, are covered under the rules of 29 CFR 1910.1000, Table Z 3, "All inert or nuisance dusts, whether mineral, inorganic or organic."
SECTION 3 - HEALTH HAZARD DATA

ROUTES OF ENTRY - SIGNS AND SYMPTOMS OF EXPOSURE
INHALATION: Breathing airborne particles or dust from mixing, spraying,

sanding, grinding, etc. may cause irritation to respiratory tract. Contains
substances which are considered nuisance dusts which require a NIOSH
approved respirator when airborne particulate exceeds maximum allowable limit.
EMERGENCY AND FIRST AID PROCEDURES
Remove affected person to fresh air; if symptoms persist seek medical

attention.
SKIN: None expected, however, prolonged contact may cause irritation.
Remove contaminated clothing; wash affected area with soap and water;
launder contaminated clothing before reuse; if irritation persists, seek medical
attention.
EYES: Contact with eyes may cause irritation.
Remove contact lenses. Flush eyes with clear running water for 15 minutes
while holding eyelids open; if irritation persists, seek medical attention.
INGESTION: May cause gastric distress, stomach pains, vomiting and diarrhea.
Give two glasses of water for dilution; induce vomiting as directed by medical
personnel; never give anything by mouth to an unconscious person; seek
medical attention.
CARCINOGENICITY
NTP?
No
IARC MONOGRAPHS? No
OSHA REGULATED? No
California Prop 65, Safe Drinking Water and Toxic Enforcement Act of 1986 - there are no reportable chemicals present known to the state to cause cancer or
reproductive toxicity.
MEDICAL CONDITIONS GENERALLY AGGRAVATED BY EXPOSURE: Preexisting skin, eye, or respiratory disorders may become aggravated through
prolonged exposure.

IDENTITY (AS USED ON LABEL AND LIST)
Page 2 of 3
Rail Weld Metal
34-6622-03 Rev. A
Date:
October 20, 2009
SECTION 4 - FIRE FIGHTING MEASURES

FLASH POINT (METHOD USED)
NFPA RATING
FLAMMABLE LIMITS
Not applicable
None
LEL: Not applicable
UEL: Not applicable
EXTINGUISHING MEDIA
Use dry sand, graphite, dolomite, sodium chloride, water spray or chemical foam.
SPECIAL FIRE FIGHTING PROCEDURES
Firefighters must wear full facepiece self - contained breathing apparatus in positive pressure mode.
UNUSUAL FIRE AND EXPLOSION HAZARDS: Thermoweld copper base welding/joining materials are exothermic mixtures, which when reacted, produce hot
molten materials with temperatures in excess of 4000 F and a localized release of smoke. The materials are not explosive, ignition temperatures are in excess of
850 F for starting material and 1750 F for base material. They are not shock sensitive, nor are they subject to spontaneous ignition. Should the material be
accidentally ignited, the immediate and direct application of large volumes of water will effectively retard the spread of fire and control it. Large amounts of dense,
dusty smoke will be liberated during an accidental fire.
SECTION 5 - ACCIDENTAL RELEASE MEASURES

STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED: Confine and segregate product for reuse; place material into approved containers for
disposal; for spills in excess of allowable limits (RQ) notify the National Response Center refer to CERCLA 40 CFR 302 for detailed instructions; refer to SARA
Title III, Section 313, 40 CFR 372 for reporting requirements. Do not discharge into lakes, ponds, streams or public waters.
SECTION 6 - HANDLING AND STORAGE

PRECAUTIONS TO BE TAKEN IN HANDLING AND STORAGE: Storage of Thermoweld Exothermic materials should be in a clean dry area and restricted to
access by authorized personnel only. Do not subject to rough handling or physical damage, nor excessive vibration. Store in accordance with "This Side Up"
labels. Protect from weather and moisture. DO NOT USE PRODUCTS THAT HAVE BEEN EXPOSED TO MOISTURE. Before using Thermoweld Exothermic
Process, personnel should be trained by a Thermoweld representative. Read and understand the instruction sheet packaged with the mold, and observe all
general and safety instructions.
SECTION 7 - EXPOSURE CONTROLS / PERSONAL PROTECTION
RESPIRATORY PROTECTION (SPECIFY TYPE): NIOSH approved respirator designed to remove airborne particulate present in excess of maximum allowable
concentrations due to secondary operations such as mixing, spraying, sanding, buffing, etc. Refer to 29 CFR 1910.134 or European Standard EN 149 for
regulations.
VENTILATION
LOCAL EXHAUST:
Recommended
SPECIAL: None
MECHANICAL (GENERAL):
Yes
OTHER: None
PROTECTIVE GLOVES: Neoprene or rubber gloves.
EYE PROTECTION: Protective eyeglasses or chemical safety goggles.
OTHER PROTECTIVE CLOTHING OR EQUIPMENT: Safety eyebath nearby

WORK / HYGIENIC PRACTICES: Practice safe workplace habits. Minimize body contact with this, as well as all chemicals in general.
SECTION 8 - PHYSICAL / CHEMICAL PROPERTIES

BOILING POINT
Not applicable
VAPOR PRESSURE (MM Hg)
Not applicable
VAPOR DENSITY (AIR = 1)
Not applicable
SOLUBILITY IN WATER
Insoluble
APPEARANCE AND ODOR
Gray / silver granules, characteristic odor
SPECIFIC GRAVITY (WATER = 1)

Approximately 6.0
pH
Not applicable
EVAPORATION RATE (WATER = 1)
Not applicable
% VOLATILE (BY WEIGHT )
None
SECTION 9 - STABILITY AND REACTIVITY

STABILITY
UNSTABLE:
STABLE:
CONDITIONS TO AVOID: Avoid generating airborne dust

X
INCOMPATIBILITY (MATERIALS TO AVOID): Strong oxidizers, strong acids

HAZARDOUS DECOMPOSITION OR BYPRODUCTS: Decomposition will not occur if handled and stored properly. In case of fire, smoke, oxides of carbon;
fumes of copper and aluminum. Small amounts of fluoride fume or hydrofluoric fume may be released under ignition.
HAZARDOUS POLYMERIZATION
MAY OCCUR:
WILL NOT OCCUR:
CONDITIONS TO AVOID: None

X
SECTION 10 - DISPOSAL CONSIDERATIONS

WASTE DISPOSAL METHOD: Dispose of in accordance with Local, State, and Federal Regulations. Do not flush to sanitary sewer or waterway. Refer to "40
CFR Protection of Environment Parts 260 - 299" for complete waste disposal regulations. Consult your local, state, or Federal Environmental Protection Agency
before disposing of any chemicals.
The information contained herein is believed to be accurate but is not warranted to be so. Data and calculations are based on information furnished by the manufacturer of the
product and manufacturers of the components of the product. Users are advised to confirm in advance of need that information is current, applicable and suited to the
circumstances of use. Vendor assumes no responsibility for injury to vendee or third persons proximately caused by the material if reasonable safety procedures are not adhered
to as stipulated in the data sheet. Furthermore, vendor assumes no responsibility for injury caused by abnormal use of this material even if reasonable safety procedures are
followed. Any questions regarding this product should be directed to the manufacturer of the product as described in Section 1.

SECTION 11 - TOXICOLOGICAL DATA
Toxicity :
Non Toxic
Page 2 of 3
SECTION 12 - ECOLOGICAL DATA

If powder should enter a water course or sewer , it is non toxic and non polluting.
SECTION 13 - DISPOSAL DATA

Waste from residues and unused products :
Can be land filled when in compliance with local reaulatiions
Contaminated packaging :
Empty containers can be land filled when in compliance with local regulations
SECTION 14 - TRANSPORTATION DATA

UN 30890 Metal power , flammable , N.O.S 4.1 ; Packing Group II
Hazard Class :
4.1
Flammable Solid Inorganic NOS

Packaging Group :
II
SECTION 15 - INSTRUCTIONS
None
SECTION 16 - MISCELLANEOUS
Recommended Use :
For forming exothermic copper to copper and copper to steel joints
Further Information :
Contact the Superweld Technical Department
Please ensure that it is passed to the appropriate person(s) in your company , who are capable of acting on the infirmation.
The information given in this safety data sheet is based on current knowledge and experience and is intended to describe the products in
terms of their health and safety requirements. it should not therefore be construed as guaranteeing specific properties.
This data is based on our present knowledge. however it shall not constitute a guarantee for any specigic product features and shall not
establish a legally valid contractual relationship.

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Doosan Heavy Industries

Dung Quat Economic Zone,

AES-VCM MONG DUONG POWER

MONG DUONG II 2 X 560MW (NET) COAL FIRED POWER

T10206-DD09-POBAU__-14001 Method Statement for

Reg. No. :14001

METHOD STATEMENT FOR GROUNDING (EARTHING) AND CAD WELDING WORKS

MACHINERY AND EQUIPMENT AND TOOL

HEALTH AND SAFETY

PROCEDURE AND SEQUENCE

ACTIVITY FLOW CHART

INSPECTION AND TESTING FORM

Machinery and Equipment and Tool

- Cable drum Jacks 5ton

- Hand Crimping Tool

- Cad Welding Tool for Mould

- Hand Cable Cutter

- Ground Resistance Tester

- Machine Excavators - Hydraulic Crimping Tool

- Electrical hand tools

Health and Safety

6.2 Risk Assessments

6.3 Site Safety

6.4 Safety Precautions

METHOD STATEMENT FOR GROUNDING (EARTHING) AND CAD WELDING WORKS

Emergency Action Plan

Personnel Protective Equipment (PPE) :

- Eye and face Protection (Note : eye injuries)

Emergency Flow Chart

Site First aid

Task/ Job Step

List all Known Hazard

1.1 Instrument falling down and

1.1 Area where the

hit the workmen.

instrument is to be set must

1.2 Camera dropping to ground by accident Breaking

1.2 Be concentrate all time

1.1 Saw injure hand/fingers on cutting.

1.2 Dust from timers injure eyes.

1.1 Worn leather gloves

2.1 Hand/Fingers trapping between work

2.1 Worn leather gloves

2.2 Work injure feet on sliding down

2.2 Worn safety shoes

2.3 Person injure from turning overwork

2.3 Support withstands to strengthen

2.4 Tripping and falling

2.4 Housekeeping area and concentrate work

2.5 Worn leather gloves

2.6 Persons falling from height

2.6 Always worn safety full body harness.

3.1 Fire Occure

3.1 Area where the welding is to be set

2.5 Rough surfacing work and support

watchman & Extinguisher

3.2 Are where the welding point is to be set

3.3 Injure hand (skin burn)