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CH 20 Service Manual

This document provides a service manual for a chassis (model CH-20). It includes: - Safety instructions for working with high voltage equipment and preventing x-ray radiation. - A table of contents listing sections on safety, adjustments, descriptions, service data, part replacements, and diagrams. - Details on color purity, convergence, and white balance adjustments that should be performed when servicing the TV. - Warnings about qualifications needed for servicing, high voltage precautions, safety symbols, and maintenance guidelines.

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Soy Godinez
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0% found this document useful (0 votes)
443 views58 pages

CH 20 Service Manual

This document provides a service manual for a chassis (model CH-20). It includes: - Safety instructions for working with high voltage equipment and preventing x-ray radiation. - A table of contents listing sections on safety, adjustments, descriptions, service data, part replacements, and diagrams. - Details on color purity, convergence, and white balance adjustments that should be performed when servicing the TV. - Warnings about qualifications needed for servicing, high voltage precautions, safety symbols, and maintenance guidelines.

Uploaded by

Soy Godinez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 58

FILE NO.

SM-CTV-O-123

SERVICE MANUAL
CHASSIS NO.:CH-20

Please read this manual carefully before service.

TABLE OF CONTENTS
SAFETY INSTRUCTIONS......................................................................................1
ADJUSTMENTS ..................................................................................................... 4
STRUCTURE AND CHASSIS FUNCTION DESCRIPTION ................................... 17
SERVICE DATA ................................................................................................... 17
REPLACEMENT OF PARTS.................................................................................. 55
APPENDIX CIRCUIT DIAGRAMS

SERVICE MANUAL

INSTRUCTIONS FOR SERVICE SAFETY AND MAINTENANCE


ADJUSTMENTS
WARNING: BEFORE SERVICING THIS CHASSIS, READ THE X-RAY
RADIATION PRECAUTION, SAFETY PRECAUTIONAND PRODUCT
SAFETY NOTICEINSTRUCTION BELOW.
X-RAY RADIATION PRECAUTION
1. The EHT must be checked every time the TV is serviced to ensure that the CRT does not emit
X-ray radiation as result of excessive EHT voltage. The maximum EHT voltage permissible in
any operating circumstances must not exceed the rated value. When checking the EHT, use
the High Voltage Check procedure in this manual using an accurate EHT voltmeter.
2. The only source of X-RAY radiation in this TV is the CRT. The TV minimizes X-RAY radiation,
which ensures safety during normal operation. To prevent X-ray radiation, the replacement
CRT must be identical to the original fitted as specified in the parts list.
3. Some components used in this TV have safety related characteristics preventing the CRT from
emitting X-ray radiation. For continued safety, replacement component should be made after
referring the PRODUCT SAFETY NOTICE below.
4. Service and adjustment of the TV may result in changes in the nominal EHT voltage of the
CRT anode. So ensure that the maximum EHT voltage does not exceed the rated value after
service and adjustment.

SAFETY PRECAUTION
WARNING: REFER SERVICING TO QUALIFIED SERVICE PERSONNEL ONLY.
1. The TV has a nominal working EHT voltage. Extreme caution should be exercised when
working on the TV with the back removed.
1.1 Do not attempt to service this TV if you are not conversant with the precautions and procedures
for working on high voltage equipment.
1.2 When handling or working on the CRT, always discharge the anode to the TV chassis before
removing the anode cap in case of electric shock.
1.3 The CRT, if broken, will violently expel glass fragments. Use shatterproof goggles and take
extreme care while handling.
1.4 Do not hold the CRT by the neck as this is a very dangerous practice.
2. It is essential that to maintain the safety of the customer all power cord forms be replaced
exactly as supplied from factory.
3. Voltage exists between the hot and cold ground when the TV is in operation. Install a suitable
isolating transformer of beyond rated overall power when servicing or connecting any test
equipment for the sake of safety.
4. When replacing ICs, use specific tools or a static-proof electric iron with small power (below
35W).
5. Do not use a magnetized screwdriver when tightening or loosing the deflection yoke assembly
to avoid electronic gun magnetized and decrement in convergence of the CRT.

SERVICE MANUAL
6. When remounting the TV chassis, ensure that all guard devices, such as nonmetal control
buttons, switch, insulating sleeve, shielding cover, isolating resistors and capacitors, are
installed on the original place.
7. Replace blown fuses within the TV with the fuse specified in the parts list.
8. When replacing wires or components to terminals or tags, wind the leads around the terminal
before soldering. When replacing safety components identified by the international hazard
symbols on the circuit diagram and parts list, it must be the company-approved type and must
be mounted as the original.
9. Keep wires away from high temperature components.

PRODUCT SAFETY NOTICE


CAUTION: FOR YOUR PROTECTION, THE FOLLOWING PRODUCT SAFETY NOTICE
SHOULD BE READ CAREFULLY BEFORE OPERATING AND SERVICING THIS TV SET.
1. Many electrical and mechanical components in this chassis have special safety-related
characteristics. These characteristics are often passed unnoticed by a visual inspection and
the X-ray radiation protection afforded by them cannot necessarily be obtained by using
replacements rated at higher voltages or wattage, etc. Components which have these special
safety characteristics in this manual and its supplements are identified by the international
hazard symbols on the circuit diagram and parts list. Before replacing any of these components
read the parts list in this manual carefully. Substitute replacement components which do not
have the same safety characteristics as specified in the parts list may create X-ray radiation.
2. Do not slap or beat the cabinet or CRT, since this may result in fire or explosion.
3. Never allow the TV sharing a plug or socket with other large-power equipment. Doing so may
result in too large load, causing fire.
4. Do not allow anything to rest on or roll over the power cord. Protect the power cord from being
walked on, modified, cut or pinched, particularly at plugs.
5. Do not place any objects, especially heavy objects and lightings, on top of the TV set. Do not
install the TV near any heat sources such as radiators, heat registers, stove, or other
apparatus that produce heat.
6. Service personnel should observe the SAFETY INSTRUCTIONS in this manual during use and
servicing of this TV set. Otherwise, the resulted damage is not protected by the manufacturer.

SAFETY SYMBOL DESCRIPTION


The lightning symbol in the triangle tells you that the voltage inside this product
may be strong enough to cause an electric shock. Extreme caution should be
exercised when working on the TV with the back removed.
This is an international hazard symbol, telling you that the components identified
by the symbol have special safety-related characteristics.

FDA

This symbol tells you that the critical components identified by the FDA marking
have special safety-related characteristics.

UL

This symbol tells you that the critical components identified by the UL marking

SERVICE MANUAL
have special safety-related characteristics.

C UL

This symbol tells you that the critical components identified by the C-UL marking
have been evaluated to the UL and C-UL standards and have special
safety-related characteristics.

VDE

This symbol tells you that the critical components identified by the VDE marking
have special safety-related characteristics.

MAINTENANCE
1. Place the TV set on a stable stand or base that is of adequate size and strength to prevent it
from being accidentally tipped over, pushed off, or pulled off. Do not place the set near or
over a radiator or heat register, or where it is exposed to direct sunlight.
2. Do not install the TV set in a place exposed to rain, water, excessive dust, mechanical
vibrations or impacts.
3. Allow enough space (at least 10cm) between the TV and wall or enclosures for proper
ventilation.
4. Slots and openings in the cabinet should never be blocked by clothes or other objects.
5. Please power off the TV set and disconnect it from the wall immediately if any abnormal
condition are met, such as bad smell, belching smoke, sparkling, abnormal sound, no
picture/sound/raster. Hold the plug firmly when disconnecting the power cord.
6. Unplug the TV set from the wall outlet before cleaning or polishing it. Use a dry soft cloth for
cleaning the exterior of the TV set or CRT screen. Do not use liquid cleaners or aerosol
cleaners.

SERVICE MANUAL

ADJUSTMENTS
SET-UP ADJUSTMENTS
The following adjustments should be made when a complete realignment is required or a new
picture tube is installed.
Perform the adjustments in the following order:
1. Color purity
2. Convergence
3. White balance
Notes:
The purity/convergence magnet assembly and rubber wedges need mechanical
positioning. Refer to Fig1, 2.
For some picture tubes, purity/ convergence adjustments are not required.
1. Color Purity Adjustment
Preparation:
Before starting this adjustment, adjust the vertical sync, horizontal sync, vertical amplitude and
focus.
1.1 Face the TV set north or south.
1.2 Connect the power plug into the wall outlet and turn on the main power switch of the TV set.
1.3 Operate the TV for at least 15 minutes.
1.4 Degauss the TV set using a specific degaussing coil.
1.5 Set the brightness and contrast to maximum.
1.6 Counter clockwise rotate the R /B low brightness potentiometers to the end and rotate the
green low brightness potentiometer to center.
1.7 Receive green raster pattern signals.
1.8 Loosen the clamp screw holding the deflection yoke assembly and slide it forward or backward
to display a vertical green zone on the screen. Rotate and spread the tabs of the purity magnet
around the neck of the CRT until the green zone is located vertically at the center of the screen.
1.9 Slowly move the deflection yoke assembly forward or backward until a uniform green screen is
obtained.
1.10 Tighten the clamp screw of the assembly temporarily. Check purity of the red raster and blue
raster until purities of the three rasters meet the requirement.
2. Convergence Adjustment
Preparation:
Before attempting any convergence adjustment, the TV should be operated for at least 15
minutes.
2.1 Center convergence adjustment
2.1.1 Receive dot pattern.
2.1.2 Adjust the brightness/contrast controls to obtain a sharp picture.

SERVICE MANUAL
2.1.3 Adjust two tabs of the 4-pole magnet to change the angle between them and red and blue
vertical lines are superimposed each other on the center of the screen.

Yok

Fig. 1
2.1.4 Turn both tabs at the same time keeping the angle constant to superimpose red and blue
horizontal on the center of the screen.
2.1.5 Adjust two tabs of the 6-pole magnet to superimpose red/blue line and green line.
2.1.6 Remember red and blue movement. Repeat steps 2.1.32.1.5 until optimal convergence is
obtained.
2.2 Circumference convergence adjustment
2.2.1

Loosen the clamp screw holding the deflection yoke assembly and allow it tilting.

2.2.2

Temporarily put the first wedge between the picture tube and deflection yoke assembly.
Move front of the deflection yoke up or down to obtain better convergence in circumference.
Push the mounted wedge in to fix the yoke temporarily.

2.2.3

Put the second wedge into bottom.

2.2.4

Move front of the deflection yoke to the left or right to obtain better convergence in
circumference.

2.2.5

Fix the deflection yoke position and put the third wedge in either upper space. Fasten the
deflection yoke assembly on the picture tube.

2.2.6

Detach the temporarily mounted wedge and put it in either upper space. Fasten the
deflection yoke assembly on the picture tube.

2.2.7

After fastening the three wedges, recheck overall convergence and ensure to get optimal
convergence. Tighten the lamp screw holding the deflection yoke assembly.

3. White Balance Adjustment


Generally, white balance adjustment is made with professional equipment. Its not practical to
get good white balance only through manual adjustment. For TVs with I2C bus control, change

SERVICE MANUAL
the bus data to adjust white balance.

Fig. 2

4-pole Magnet Movement

6-pole Magnet Movement

Center Convergence by Convergence Magnets

Incline the Yoke Up (or Down)

Incline the Yoke Right (or Left)

Circumference Convergence by DEF Yoke


Fig.3

SERVICE MANUAL

CIRCUIT ADJUSTMENTS
Preparation:
Circuit adjustments should be made only after completion of set-up adjustments.
Circuit adjustments can be performed using the adjustable components inside the TV set. For TVs
with I2C bus control, first change the bus data.
1. Degaussing
A degaussing coil is built inside the TV set. Each time the TV is powered on, the degaussing
coil will automatically degauss the TV. If the TV is magnetized by external strong magnetic field,
causing color spot on the screen, use a specific degausser to demagnetize the TV in the
following ways. Otherwise, color distortion will be shown on the screen.
1.1 Power on the TV set and operate it for at least 15 minutes.
1.2 Receive red full-field pattern.
1.3 Power on the specific degausser and face it to the TV screen.
1.4 Turn on the degausser. Slowly move it around the screen and slowly take it away from the TV.
1.5 Repeat the above steps until the TV is degaussed completely.
2. Confirmation and Adjustment for Voltage
Caution: +B voltage has close relation to high voltage. To prevent X-ray radiation, set +B
voltage to the rated value.
2.1 Power on the TV and receive Philips test pattern.
2.2 Check the resistors and coils for being burned. (If the fuse is burned out, do not power on the
TV again until the cause is found out.)
2.3 Measure voltages of test points with the digital voltmeter. Measure the CRT high voltage with
the high-voltage testing equipment and heater voltage with the high-frequency effective
voltmeter. The rated values are shown as table 1
Table 1
Test Point

Voltage (V)

One Pin of L807

145V1.5V

Positive of C834

12V1V

Positive of C837

12V1V

Positive of C832

16V1V

One Pin of L806

16V1.5V

Positive of C839

3.30.3V

Positive of VD822

3.90.3V

Positive of C429

195V5V

Positive of C436A

48V3V
(Continued)

SERVICE MANUAL
Positive of C434

13.5V1V

Positive of C840

8V0.5V

One Pin of 326

12V1V

Positive of C424

5V0.5V

Heater

6.3V0.3Vrms
29KV1.5KV (For 29 CRT)
31.0KV1.5KV (For 34 CRT)

CRT anode voltages

3. High Voltage Inspection


Caution: No high voltage adjustment components inside the chassis. Please perform
high voltage inspection in the following ways.
3.1 Connect a precise static high voltmeter to the second anode (inside the high voltage cap) of the
CRT.
3.2 Plug in the supply socket (220V ~, 50Hz) and turn on the TV. Set the brightness and contrast to
minimum (0A).
3.3 The high voltage reading should be less than the limited EHT voltage.
3.4 Change the brightness from minimum to maximum, and ensure high voltage not beyond the
limitation in any case.
Nominal EHT voltage

Limited EHT voltage

Remarks

29KV1.5KV

33KV

for 29" CRT

31.0KV1.5KV

35KV

for 34" CRT

Note: The data sheet may differ dependent on different CRTs.


4. Focus Adjustment
Caution: Dangerously high voltages are present inside the TV. Extreme caution should
be exercised when working on the TV with the back removed.
4.1 After removing the back cover, look for the FBT on the main PCB. There should be a FCB on
the FBT.
4.2 Power on the TV and preheat it for 15 min.
4.3 Receive a normal TV signal. Rotate knob of the FCB until you get a sharp picture.

Before Adjusting

After Adjusting
Fig. 4

SERVICE MANUAL
5. SERVICE mode
5.1 To enter the SERVICE mode
Set the volume to 0 by the remote control. Then press and hold the MUTE button on the
remote control and MENU button on the TV at the same time for over 2 seconds. In the S mode,
press the POWER button to quit the S mode.

S
(Sis red and other items are yellow.)
Use the /buttons on the remote control to highlight an adjustment and the / buttons
to adjust it.
5.2 Bus data
Table 2 Bus data
Item

Adjustment

Description

VX00

19

4:3

VX50

01

16:9

VX99

38

ZOOM

5VS/6VS

Set to the optimal mode

Half vertical center for 50/60Hz

5VA/6VA

Set to the optimal mode

Vertical amplitude for 50/60Hz

5SC/6SC

Set to the optimal mode

Vertical S correction for 50/60Hz

5VSH/6VSH

Set to the optimal mode

Vertical center for 50/60Hz

5VOF/6VOF

Set to the optimal mode

Character position for 50/60Hz

5HP/6HP

Set to the optimal mode

Parallelogram correction for 50/60Hz

5HB/6HB

Set to the optimal mode

Curve correction for 50/60Hz

5HSH/6HSH

Set to the optimal mode

Horizontal center for 50/60Hz

5HA/6HA

Set to the optimal mode

Horizontal amplitude for 50/60Hz

5EW/6EW

Set to the optimal mode

Pincushion and barrel correction for 50/60Hz

5UCR/6UCR

Set to the optimal mode

Upper corner correction for 50/60Hz

5LCR/6LCR

Set to the optimal mode

Lower corner correction for 50/60Hz

5TC/6TC

Set to the optimal mode

Trapezoidal correction for 50/60Hz

RCUT

White balance adjustment

Red gun cutoff voltage

GCUT

White balance adjustment

Green gun cutoff voltage

RDRV

Dark balance adjustment

Red gun drive voltage

GDRV

Dark balance adjustment

Green gun drive voltage

BDRV

20

Blue gun drive voltage

YDFP

PAL brightness delay time

YDFN

NTSC brightness delay time

YDFS

SECAM brightness delay time


(Continued)

SERVICE MANUAL
RAGC

Set to the optimal mode

AGC adjustment191E recommended

VOL

29

AV output volume control for TDA7442

WBF

30

WBR

30

SOC

PWL clip level5%

PWL

White peak limit

IFO

32

IF phase lock

PEAK

BLS

Blue extension

BKS

Black stretch

CON100

23

CON50

0D

BRI100

32

BRI50

20

COL100

3F

SHP100

3B

SHP50

1C

VMDL

03

VM delay

VMAM

03

VM amplitude

COR

WS

White stretch setting

HDOL

0B

Cathode drive level

AGCS

AGC speed

VG2B

24

Brightness setting when adjusting G2

VENH

03

Vertical enhance

CBNR

03

Comb noise reduce

TRE1

64

TRE2

32

BAS1

64

BAS2

32

VOLA

40/53

MSP3410G/TDA7442

VOLB

46/58

MSP3410G/TDA7442

VOLC

4B/60

MSP3410G/TDA7442

VOLD

51/63

MSP3410G/TDA7442

LOUD

20

Loudness (not for TDA7442)

SC1

74

SCART1 PRESCAL (not for TDA7442)

SC2

74

SCART2 PRESCAL (not for TDA7442)

SCIN

1E

SCART IN PRESCAL (not for TDA7442)

FMIN

13

FM frequency bias setting (not for TDA7442)

NNIN

5A

NICAM setting (not for TDA7442)

Sub contrast
Sub brightness
Sub color
Sub sharpness

Treble linearity
Bass linearity

(Continued)

10

SERVICE MANUAL
WOCF

1E

( not for TDA7442)

MEFF

44

MAMP

FF

MHAR

64

MLOP

19

MHIP

05

OP1

F8 (For PF29T18/34t18 only)


Option set byte 1
D8 (For CPF29T99 only)

OP2

20

Option set byte 2

OP3

0C

Option set byte 3

OP4

11

Option set byte 4

OP5

88

Option set byte 5

OP6

0F

Option set byte 6

OP7

08

Option set byte 7

MDB setting (not for TDA7442)

Notes:

The data sheet may differ dependent on different models.

The data sheet may differ dependent on different CRTs for the same model.

Designs and specifications are subject to change without notice.


Table 3 Option bit setting

OP1

OP2

Bit

Item

Description

OP_NICAM

1: MSP34100: TDA7442

OP_COMB

1: Yes; 0: No

OP_SVM

1: Yes; 0: No

OP_AV2

1: Yes; 0: No

OP_FAV

1: Yes; 0: No

OP_FAVS

1: Yes; 0: No

OP_STORE

0: West Europe
1: East Europe

OP_OSO

OP_AVC

1: MSP3410;
0: TDA7442

OP_MDB

1: MSP3410;
0: TDA7442

Text setting

000: West Europe text


001: East Europe text
010: Ukrainian text
100: Russian text
110: Greek text

OP_ PARENT

1 (Child lock)

2
3
4
5

(Continued)

11

SERVICE MANUAL

OP3

OP4

OP5

OP6

OP_TILT

Tilt correction

OP_FSL

OP_BSCREEN

1: Black screen available when changing


channels;
0: Black screen not available when changing
channels

OP_5060

OP_DK

1: D/K option

OP_BG

1: B/G option

OP_I

1: I option

OP_L

1: L option

OP_AUTO_SOUND

1: MSP34100: TDA7442

OP_EQUAL

1: MSP34100: TDA7442

OP_FMWS

OP_POWER

1: Memory on
0: Soft on

OP_COUNTRY

1: COUNTRY display option

OP_LOGO

0: LOGO display not available

OP_DFL

OP_BLUE_BACK

0: Blue back not available under no signal


condition;
1: Blue back available under no signal
condition

OP_ACI

1: Yes; 0: No

OP_ATS

1: Yes; 0: No

OP_LANG0

OP_LANG1

OP_LANG2

OP_LANG3

OP_SOUND0

OP_SOUND1

OP_SOUND2

OP_STRIKE

OP_MUTE

OP_TUNER

1: West Europe 0: BG

OP_AFT

OP_ENGLISH

OP_FRANCE

OP_GERMAN

OP_SPAIN

OP_DANMARK

1
(Continued)

12

SERVICE MANUAL

OP7

OP_HOLAND

OP_SUOMI

OP_GREECE

OP_ITALY

OP_NORWAY

OP_PORTUAL

OP_SWEDEN

OP_TURKY

Note :
Bit6, Bit5, Bit4 in OP5 are outgoing audio option settings as follows: 000: East Europe
(D/K); 001: West Europe (B/G); 010: UK (I); 110: France (L); 100: Europe (Auto).
Bit3, Bit2, Bit1 and Bit0 in OP5 are outgoing language option settings as follows:
English, French, German, Spanish, Danish, Dutch, Finnish, Greek, Italian, Norwegian,
Portuguese, Swedish and Turkish successively begun with.

13

SERVICE MANUAL

STRUCTURE AND CHASSIS FUNCTION DESCRIPTION


1. Structure Block Diagram

Tuner
A001

IF Preamplifier
V002

IIC
AGC

Side

AV In

Video Switch
HEF4052
(N301)

67,68

42

SCART Jack 1
V2 Out

Trap

38

40

48

Audio Out

Audio Processor TDA7442 (N602)

V1 Out

73,78

Small Signal Processor &


Microcontroller
(UOC)
TDA9594 (N101)

R/G/B Input

IIC

SCART Jack 2

47

R/L1 Out
TV-CVBS

Audio Out

S- Video In

Video Switch
HEF4052 (N302)
Y/C

IIC

SIF

VIF

Comb Filter
TC90A49
(N501)

SAW Filter
K3953M (Z003)
SAW Filter
K9656M (Z002)

EEPROM
AT24C16 (N102)

Circuit for Buttons


Remote Sensor

CVBS 1 In

SVM

R/G/B

220-240V AC
50/60Hz

Sound Power
Amplifier
TDA8944J (N603)

EHT Circuit

Line Drive
Including
V402,T401

E-W

Vertical Output
TDA8359 (N401)

Video Amplifier
TDA6108JF

SVM Circuit

Main
R/L

V-out+
V-out-

H-out

Fig.5 Structure Block Diagram for CH-20 Chassis

Power Circuit
STR-W6856
(N801)

CRT

T402

FBT

+15V-1

+145V

+12V

+15V-2

Filament
Voltage
+200V
+14V
+45V
+5V
+12V-2
+8V

+3.3V

+3.9V

HV FV SV

Speakers

To VM Coil

Horizontal
Output V404

ABL Circuit

14

AV-CVBS

R/L1 In
IFO

R/L3 In
AV-CVBS

R/L2 In
CTRL SIG

CVBS 2
CTRL SIG

R/L2 Out
Y/C
Y/C

SERVICE MANUAL

2. Block Diagram for Supply Voltage System

Degaussing
Circuit
220-240V
AC
Interference-proof
Circuit
50/60Hz

Bridge Rectifier
VD801-VD804,C803,
C804,C807,C808

Power Regulation
and Control
STR-W6856
(N801)

VD411

VD412

+3.9V

+14V

+45V
+200V

V808

Vertical Output
TDA8359 (N401)

+5V

Comb Filter
TC90A49

LED
Circuit

Bus Data
Driver Circuit

Regulator
VD003

+33V

IF Amplifier
V002

Tuner
A001

CRT RGB Board

Audio Out Amplifier


V303,V304,V310,V311

EEPROM
AT24C16 (N102)

Control Signal Driver


Circuit Including KAV, etc.

ABL & EHT


Circuit

Circuit for
Buttons

Video Switch
HEF4052

Remote Sensor
Hs0038

Tuner
A001

Y/C Amplifier
V505-V510

Audio Processor
TDA7442 (N602)

Video Amplifier
TDA6108JF
UOC
TDA9594 (N101)

+8V

UOC
TDA9594 (N101)

+3.3V

Video Out Amplifier V301,V302

Regulator
V405

+12V-2

VD414

VD410

Regulator
V806

Fl501 HFD2-CL2-M

Line Drive
Circuit

Sound Power
Amplifier
TDA8944J
(N603)

FBT T402
+12V-1

+15V-1

VD820

VD817

VD818

+15V-2

+145V

Filament
HV FV SV Voltage
VD816
VD816

15

VD819
VD815

Fig.6 Block Diagram for Supply Voltage System for CH-20 Chassis

Feedback
Circuit N801

Switch Transformer BCK-24339L

SERVICE MANUAL

3. Chassis Description
General Description
CH-20 chassis is applied in CPF29T99/PF29T18/34T18, which mainly uses Philips advanced
UOC-ultimate one chip TDA959X and I2C-bus controlled IC. With combination of
microcontroller

and

small

signal

processor,

the

TDA959X

features

high-integrity,

high-performance-to-price ratio and high-reliability and advanced functions with fewer external
components, which provide much more convenience for manufacturing and technical service.
In addition, TDA959X is good in geometric distortion, more suitable for pure flat TV sets.
The following features are available in the chassis:
RF color systems: PAL/SECAM
Video systems: PAL/SECAM/NTSC
Sound systems: D/K B/G I H L L1
100 programs preset
I2C bus control
Audio output: Main channel: 7W+7W (distortionless) (THD 7%)
Selectable sound modes: Music, Theatre, Speech, Personal
Selectable picture modes: Personal, Rich, Natural, Soft
AV stereo + audio processing ( M S P 3 4 X X o r T D A 7 4 4 2 )
PAL/NTSC 3-line comb filter
Earphone output
Selectable aspect ratio: 4:3, 16:9, Zoom
Auto identification and changeover of vertical frequency 50/60Hz
Auto identification of SCART picture input format (4:3,16:9)
Auto identification of SCART1 signal source input (RGB/CVBS)
The chassis mainly uses the following ICs and assemblies.
Table 4 Key ICs and Assemblies
Serial No.

Position

Type

Function Description

N101

TDA9594H

Microcontroller and small signal processor (UOC)

N102

AT24C16

EEPROM

N602

TDA7442

Audio processor

N603

TDA8944J

Sound power amplifier

NY01

TDA6107JF /TDA6108JF

Video amplifier

N501

TC90A49P

COMB Filter

N301/N302

HEF4052BP

Electronic switch circuit

N401

TDA8359J

Vertical scan output stage circuit

N801

STR-W6856

Power module

10

A001

TDQ-6B3-P/ TAF5-EPB2

Tuner

16

SERVICE MANUAL

SERVICE DATA
1. Technical Data of Key ICs
1.1 Microcontroller and Small Signal Processor TDA959X
(1) General Description
The various versions of the TDA959X H/PS-N1 series combine the functions of a video
processor together with a m-Controller and US Closed Caption decoder. Most versions have
a Teletext decoder on board. The Teletext decoder has an internal RAM memory for 1 or 10
page text. Some versions can generate a Mixed-down I-signal for the demodulation of DVB
signals. The ICs are intended to be used in economy television receivers with 110 picture
tubes.
The ICs have supply voltages of 8 V and 3.3 V and they are mounted in an SDIP-64 or QFP
80 envelope.
The features are given in the following feature list. The differences between the various ICs
are given in the table.
(2) Features
TV-signal processor
Available in all versions
Multi-standard vision IF circuit with alignment-free PLL demodulator
Internal (switchable) time-constant for the IF-AGC circuit
Integrated chrominance trap circuit Integrated luminance delay line with adjustable delay
time
Picture improvement features with peaking (with switchable centre frequency, depeaking,
variable positive/negative overshoot ratio and video dependent coring), dynamic skin tone
control and blue- and black stretching
Scan Velocity Modulation output
Integrated chroma band-pass filter with switchable centre frequency
Only one reference (12 MHz) crystal required for the m-Controller, Teletext- and the colour
decoder
Multi-standard colour decoder with automatic search system
Internal base-band delay line
Indication of the Signal-to-Noise ratio of the incoming CVBS signal
A linear RGB/YUV/YPBPR input with fast blanking for external RGB/YUV sources. The
synchronization circuit can be connected to the incoming Y signal. The Text/OSD signals are
internally supplied from the m-Controller/Teletext decoder.
RGB Cathode Calibration, white point and black level off-set adjustment so that the colour
temperature of the dark and the light parts of the screen can be chosen independently.
Contrast reduction possibility during mixed-mode of OSD and Text signals
Adjustable wide blanking of the RGB outputs
Horizontal synchronization with two control loops and alignment-free horizontal oscillator

17

SERVICE MANUAL
Vertical count-down circuit
Vertical driver optimized for DC-coupled vertical output stages
Horizontal and vertical geometry processing
Horizontal and vertical zoom function for 16 : 9 applications
Horizontal parallelogram and bow correction for large screen picture tubes
Low-power start-up of the horizontal drive circuit
Available in S-DIP 64 versions
Source selection between the internal CVBS and an external CVBS or Y/C signal
Available in QFP-80 versions
The mono intercarrier sound circuit has a selective FM-PLL demodulator which can be switched to
the different FM sound frequencies (4.5/5.5/6.0/6.5 MHz). The quality of this system is such that the
external band-pass filters can be omitted.
The FM-PLL demodulator can be set to centre frequencies of 4.74/5.74 MHz so that a second sound
channel can be demodulated. In such an application it is necessary that an external bandpass filter is
inserted.
The vision IF and mono intercarrier sound circuit can be used for the demodulation of FM radio signals
The QSS and mono FM functionality are both available so that an FM/AM TV receiver can be built
without the use of additional ICs
Video switch with 2 external CVBS inputs and a CVBS output. One of the CVBS inputs can be used
as Y/C input.
2 external audio inputs. The selection of the various inputs is coupled to the selection of the CVBS
signals
Switchable group delay correction in the CVBS path
White stretching and a switchable DC transfer ratio for the luminance signal
m-Controller
80C51 m-controller core standard instruction set and timing
1 ms machine cycle
32 - 128Kx8-bit late programmed ROM
3 - 12Kx8-bit Auxiliary RAM (shared with Display)
Interrupt controller for individual enable/disable with two level priority
Two 16-bit Timer/Counter registers
One 16-bit Timer with 8-bit Pre-scaler
WatchDog timer
Auxiliary RAM page pointer
16-bit Data pointer
Stand-by, Idle and Power Down modes
14 bits PWM for Voltage Synthesis Tuning
8-bit A/D converter with 4 multiplexed inputs
5 PWM (6-bits) outputs for control of TV analogue signals

18

SERVICE MANUAL
Data Capture
Text memory for 1 or 10 pages
In the 10 page versions inventory of transmitted Teletext pages stored in the Transmitted Page Table
(TPT) and Subtitle Page Table (SPT)
Data Capture for US Closed Caption
Data Capture for 525/625 line WST, VPS (PDC system A) and Wide Screen Signalling (WSS) bit
decoding
Automatic selection between 525 WST/625 WST
Real-time capture and decoding for WST Teletext in Hardware, to enable optimized m-processor
Automatic selection between 625 WST/VPS on line 16 of VBI
throughput
Automatic detection of FASTEXT transmission
Real-time packet 26 engine in Hardware for processing accented, G2 and G3 characters
Signal quality detector for video and WST/VPS data types
Comprehensive teletext language coverage
Full Field and Vertical Blanking Interval (VBI) data
capture of WST data
Display
Teletext and Enhanced OSD modes
Features of level 1.5 WST and US Close Caption
Serial and Parallel Display Attributes
Single/Double/Quadruple Width and Height for characters
Scrolling of display region
Variable flash rate controlled by software
Enhanced display features including overlining, underlining and italics
Soft colours using CLUT with 4096 colour palette
Globally selectable scan lines per row (9/10/13/16) and character matrix [12x10, 12x13, 12x16
(VxH)]
Fringing (Shadow) selectable from N-S-E-W direction
Fringe colour selectable
Meshing of defined area
Contrast reduction of defined area
Cursor
Special Graphics Characters with two planes, allowing four colours per character
32 software redefinable On-Screen display characters
4 WST Character sets (G0/G2) in single device (e.g. Latin, Cyrillic, Greek, Arabic)
G1 Mosaic graphics, Limited G3 Line drawing characters
WST Character sets and Closed Caption Character set in single device

19

SERVICE MANUAL

(3) Functional Difference between the Various IC Versions


Table 5
IC Version (TDA)

TV range

9590PS 9591PS 9592PS 9593PS 9594PS 9590H

9591H

110

110

110

110

110

110

110

9592H 9593H
110

9594H

110 110

Mono
intercarrier
multi-standard
sound demodulator (4.5 - 6.5 MHz)
with switchable centre frequency

Audio switch

Automatic
Volume
Leveling
or
subcarrier output (for comb filter
applications)

QSS sound IF amplifier with separate


input and AGC circuit

AM sound demodulator without extra


reference circuit

Generation of a Mixed-down I-signal


for the demodulation of DVB signals

FM radio option (via QSS amplifier)

FM radio option (with FM tuner)

PAL decoder

SECAM decoder

NTSC decoder

Horizontal geometry (E-W)

Horizontal and vertical zoom

ROM size
User RAM size

64 k
2k

Teletext
Closed captioning

64-28k 64 k 32-64k 64-128k 64 k

64-28k 64 k 32-64k 64-128k

2k

2k

2k 2k

10 page

20

2k

2k

1 page 10 page

2k

10 page

2k

2k

1 page 10 page

SERVICE MANUAL

(4) Pinning (QFP-80 ENVELOPE)


Pin

Symbol

Description

QFP-80 SDIP-64

P3.1/ADC1
P3.2/ADC2
P3.3/ADC3
VSSC/P
P0.5
P0.6/CVBSTD

1
2
3
4
5
6

6
7
8
9
10
11

VSSA
SECPLL
VP2
DECDIG
PH2LF
PH1LF
GND3
DECBG
EWD
VDRB
VDRA
IFIN1
IFIN2
IREF
VSC
AGCOUT
SIFIN1/DVBIN1 (1)
SIFIN2/DVBIN2 (1)
GND2

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

SNDPLL
AVL/REF0/SNDIF/
REFIN (1)

26
27

32

AUDIO2
AUDIO3
HOUT
FBISO

28
29
30
31

33
34

DECSDEM
QSSO/AMOUT/
AUDEEM (1)

32
33

35

EHTO
PLLIF
SIFAGC/DVBAGC (1)
INTCO/DVBO (1)
IFVO/SVO/DVBO (1)
VP1
CVBS1
GND

34
35
36
37
38
39
40
41

36
37
31
38
39
40
41

port 3.1 or ADC1 input


port 3.2 or ADC2 input
port 3.3 or ADC3 input
digital ground for m-Controller core and periphery
port 0.5 (8 mA current sinking capability for direct drive of LEDs)
port 0.6 (8 mA current sinking capability for direct drive of LEDs) or
Composite video input. A positive-going 1V(peak-to-peak) input is
required
digital ground of TV-processor
SECAM PLL decoupling
2nd supply voltage TV-processor (+8V)
supply voltage decoupling of digital circuit of TV-processor
phase-2 filter
phase-1 filter
ground 3 for TV-processor
bandgap decoupling
East-West drive output
vertical drive B output
vertical drive A output
IF input 1
IF input 2
reference current input
vertical sawtooth capacitor
tuner AGC output
SIF input 1 / DVB input 1
SIF input 2 / DVB input 2
ground 2 for TV processor
narrow band PLL filter
Automatic Volume Levelling / subcarrier reference output / sound IF
input /
external reference signal input for I signal mixer for DVB operation
audio 2 input
audio 3 input
horizontal output
flyback input/sandcastle output
decoupling sound demodulator
QSS intercarrier output / AM output in stereo applications or
deemphasis
(front-end audio out) / AM output in mono applications
EHT/over voltage protection input
IF-PLL loop filter
AGC sound IF / internal-external AGC for DVB applications
intercarrier output (from QSS or vision IF amplifier) / DVB output
IF video output / selected CVBS output / DVB output
main supply voltage TV processor
internal CVBS input
ground for TV processor

21

SERVICE MANUAL

Symbol
CVBS2
GND
CVBS3/Y
C
WHSTR
CVBSO
AUDOUT /AMOUT
SVM
INSSW2
R2/VIN
G2/YIN
B2/UIN
BCLIN
BLKIN
RO
GO
BO
VDDA
VPE
VDDC
OSCGND
XTALIN
XTALOUT
RESET
VDDP
P1.0/INT1
P1.1/T0
P1.2/INT0
P1.3/T1
P1.6/SCL
P1.7/SDA
P2.0/TPWM
P2.1/PWM0
P2.2/PWM1
P2.3/PWM2
P2.4/PWM3
P2.5/PWM4
SYNC_FILTER
P3.0/ADC0

Pin

Description

QFP-80 SDIP-64
42
external CVBS2 input
43
ground for TV-processor
44
42 CVBS3/Y input
45
43 chroma input
46
white stretch capacitor
47
CVBS output
48
audio output /AM audio output (volume controlled)
49
44 scan velocity modulation output
50
45 2nd RGB / YUV insertion input
51
46 2nd R input / V (R-Y) input / PR input
52
47 2nd G input / Y input
53
48 2nd B input / U (B-Y) input / PB input
54
49 beam current limiter input
55
50 black current input / V-guard input
56
51 Red output
57
52 Green output
58
53 Blue output
analog supply of Teletext decoder and digital supply of
59
54
TV-processor (3.3 V)
60
55 OTP Programming Voltage
61
56 digital supply to core (3.3 V)
62
57 oscillator ground supply
63
58 crystal oscillator input
64
59 crystal oscillator output
65
60 reset
66
61 digital supply to periphery (+3.3 V)
67
62
port 1.0 or external interrupt 1 input
68
63
port 1.1 or Counter/Timer 0 input
69
64
port 1.2 or external interrupt 0 input
70
1
port 1.3 or Counter/Timer 1 input
71
2
port 1.6 or I2C-bus clock line
72
3
port 1.7 or I2C-bus data line
73
4
port 2.0 or Tuning PWM output
74
port 2.1
75
port 2.2
76
port 2.3
77
port 2.4
78
port 2.5
79
CVBS (i.e. P0.6/CVBS) Sync filter input: This pin should be
connected to VSSA via a 100 nF capacitor.
80
5
port 3.0 or ADC0 input

Note:
1. The functional content of these pins is dependent on the envelope (SDIP-64 or QFP-80), the mode of
operation and on some I2C-bus control bits.

22

23

+ 8V

C
CVBSO

CVBS2
CVBS3/Y

SOUND
TRAP

VIFIN

TUNERA GC

SIFIN

QSSO/AMOUT
AUDEEM

H-OSC. + PLL

H/V SYNC SEP.

GROUP DELAY
CORRECTION
VIDEO SWITCH
VIDEO IDENT.
VIDEO FILTERS

IFVO/DVBO

VISION IF
PLL DEMOD.
DVB MIXER
AGC/AFC
VIDEO AMP.

AM DEMODULTOR

QSS MIXER

AGC

QSS SOUND IF

(SNDIF)
H

REF

REF

AUDIO3

AUDIO2

AVL
LOOP

H-SHIFT

2nd

H-DRIVE

DECODER

PAL/SECAM/NTSC

VMOUT

PEAKING

LUMA DELAY

SOUND PLL
DEEMPHASIS
AUDIO SWITCH
AVL
VOLUME CONTROL

V-DRIVE

GEOMETRY

V-DRIVE +

BASE-BAND
DELAY LINE

ROM/RAM

80C51 CPU

EHTO

CVBS

LED OUT (2x)

Fig. 7Block diagram

RESET

AUDOUT

VMOUT
HOUT

VPE
ENHANCED

ADC IN (4x)

VST OUT

EWD

EW GEOMETRY

SYNC

ACQUISITION

TELETEXT

VST PWM-DAC
I/O PORTS

I2C-BUS
TRANSCEIVER

SCL SDA

B BL

RGB/YUV INSERT

R GB

CONTR/BRIGHTN
OSD/TEXT INSERT
BLUE STRETCH
CCC
WHITE-P. ADJ.

RG

DISPLAY

TELETEXT/OSD

R/V G/Y B/U BL

SATURATION
U BLACK STRETCH
WHITE STRETCH
V

COR

MEMORY

1/10 PAGE

+ 3.3 V

BLKIN

BCLIN

BO

GO

RO

SERVICE MANUAL

(5) Black Diagram

I/O PORTS (4x)

PWMS(4X)

SERVICE MANUAL

P3.1/ADC1
P3.2/ADC2

1
2

P3.3/ADC3
VSSC/P
P0.5
P0.6/CVBSTD
VSSA
SECPLL
VP2
DECDIG
PH2LF
PH1LF
GND3
DECBG
EWD
VDRB
VDRA
IFIN1
IFIN2
IREF
VSC
AGCOUT
DVBIN1/SIFIN1
DVBIN2/SIFIN2

3
4
5
6
7
8
9
10
11
12

67 P1.O/INT1
66 VDDP
65 RESET

75
74
73
72
71
70
69
68 P1.1/T0

P2.4/PWM3
P2.3/PWM2
P2.2/PWM1
P2.1/PWM0
P2.0/PMW
P1.7/SDA
P1.6/SCL
P1.3/T1
P1.2/INTO

79
78
77
76

80 P3.0/ADC0
SYNC_FILTER
P2.5/PWM4

(6) Pining

XTALOUT
XTALIN
OSCGND
VDDC
60 VPE
59 VDDA
58 BO
57 GO
56 RO
55 BLKIN
54 BCLIN
53 B2/UIN
52 G2/YIN
51 R2/VIN
50 INSSW2
49 SVM
48 AUDOUT/AMOUT
47 CVBSO
46 WHSTR
45 C
44 CVBS3/Y
43 GND
42 CVBS2
41 GND
64
63
62
61

TDA959X series
QFP-80

Fig. 8 Pin configuration (QFP-80)

24

VP1
CVBS1

36
37
38
39
40

35

33
34

EHTO
PLLIF
SIFAGC/DVBAGC
DVBO
SVO/IFOUT/DVBO

AMOUT/QSSO/AUDEEM

31
32

27
28
29
30
AVL/REFOUTSNDIF/REFIN
AUDIO2

AUDIO3
HOUT
FBISO
DECSDEM

25
26
SNDPLL

GND2

13
14
15
16
17
18
19
20
21
22
23
24

SERVICE MANUAL

64

P1.2/INT0

P1.6/SCL

63

P1.1/T0

P1.7/SDA

62

P1.0/INT1

P2.0/TPMW

61

VDDP

P3.0/ADC0

60

RESET

P3.1/ADC1

59

XTALOUT

P3.2/ADC2

58

XTALIN

P3.3/ADC3

57

OSCGND

VSSC/P

56

VDDC

P0.5

10

55

VPE

P0.6

11

54

VDDA

VSSA

12

53

BO

SECPLL

13

52

GO

VP2

14

51

RO

DECDIG

15

50

BLKIN

PH2LF

16

49

BCLIN

PH1LF

17

48

B2/UIN

GND3

18

47

G2/YIN

DECBG

19

EWD

20

VDRB

TDA959Xseries SDIP-64

P1.3/T1

XXX

46

R2/VIN

45

INSSW2

21

44

SVM

VDRA

22

43

IFIN1

23

42

CVBS/Y

IFIN2

24

41

GND

IREF

25

40

CVBS1

VSC

26

39

VP1

AGCOUT

27

38

IFVO/SVO/DVBO

SIFIN1/DVBIN1

28

37

PLLIF

SIFIN2/DVBIN2

29

36

GND2

30

35

SIFAGC/DVBAGC

31

34

REFO/AMOUT/
REFIN

32

33

EHTO
QSSO/
AMOUT
FBISO
HOUT

Fig. 9 Pin configuration (SDIP 64)


(7) Refer to Table 12 about Functions and Data of the ICs Pins.

25

SERVICE MANUAL
1.2 EEPROM AT24C16 (N101)
(1) Features
Low Voltage and Standard Voltage Operation
5.0 (VCC = 4.5V to 5.5V)
2.7 (VCC = 2.7V to 5.5V)
2.5 (VCC = 2.5V to 5.5V)
1.8 (VCC = 1.8V to 5.5V)
Internally Organized 128 x 8 (1K), 256 x 8 (2K),
512 x 8 (4K),1024 x 8 (8K) or 2048 x 8 (16K)
2-Wire Serial Interface
Bidirectional Data Transfer Protocol
100 kHz (1.8V, 2.5V, 2.7V) and 400 kHz (5V)
Compatibility
Write Protect Pin for Hardware Data Protection
8-Byte Page (1K, 2K), 16-Byte Page (4K, 8K,
16K) Write Modes
Partial Page Writes Are Allowed
Self-Timed Write Cycle (10 ms max)
High Reliability
Endurance: 1 Million Cycles
Data Retention: 100 Years

Automotive Grade and Extended Temperature


Devices Available
(3) Pin Configurations

Fig. 10

26

8-Pin and 14-Pin JEDEC SOIC and 8-Pin


PDIP Packages
(2) Description
The AT24C01A/02/04/08/16 provides
1024/2048/4096/8192/16384 bits of serial
electrically erasable and programmable read
only memory (EEPROM) organized as
128/256/512/1024/2048 words of 8 bits each.
The device is optimized for use in many
industrial and commercial applications where
low power and low voltage operation are
essential. The AT24C01A/02/04/08/16 is
available in space saving 8-pin PDIP, 8-pin
and 14-pin SOIC packages and is accessed
via a 2-wire serial interface. In addition, the
entire family is available in 5.0V (4.5V to
5.5V), 2.7V (2.7V to 5.5V), 2.5V (2.5V to
5.5V) and 1.8V (1.8V to 5.5V) versions.

SERVICE MANUAL
(4) Block Diagram

Fig. 11

(5) Refer to Table 13 about Functions and Data of the ICs Pins.

27

SERVICE MANUAL

1.3 Tone Control and Surround Digitally Controlled Audio Processor TDA7442/TDA7442D
(1) Features
4 Stereo Inputs
Input Attenuation Control In 0.5db Step
Treble And Bass Control
Two Surround Mode Available With 4 Selectabler Responses:
- Music
- Simulated Stereo
Two Speaker Attenuators:
- 2 Independent Speaker Controls
In 1db Steps For Balance Facility
- Independent Mute Function
All Functions Programmable Via Serial Bus
2 Monitor Output (Only For Tda7442)

(2) Description
The TDA7442/42D is volume tone (bass and treble) balance (Left/Right) processors for quality audio
applications in TV and Hi-Fi systems. It reproduces surround sound by using a programmable
phase shifter. Control of all the functions is accomplished by serial bus.
The AC signal setting is obtained by resistor networks and switches combined with operational
amplifiers.
Thanks to the BIPOLAR/CMOS Technology used, Low Distortion, Low Noise and DC stepping are
obtained.

(3) Pin Connections

Fig. 11

28

SERVICE MANUAL
(4) Block Diagram (TDA7442)

5.6nF

100nF

5.6K
100nF

100nF

MONITOR(L)
0.47mF

IN(L)

2.2mF

MUXOUT(L)
9

31.5dB
control

10

L-IN1

20

BIN(L) BOUT(L)
16

17
RB

FIX

30K

L-IN2

PS1
90Hz

50K
0.47mF

TREBLE-L

19
RPS1

50K
0.47mF

PS1

OFF

79dB CONTROL

L-IN3
50K
0.47mF

L-IN4

50K

MUSIC/
SYMULATED

SYMULATED

VAR

SURR

FIX

L+R
MIXING
AMP

MUSIC
-

OFF

L-R

TREBLE

SPKR
ATT

24
25
I 2C BUS DECODER +LATCHES

LOUT

BASS

+
0.47mF

30

MUTE

23

SCL
SDA
DIG GND

R-IN1
50K
0.47mF

LPF
9KHz

R-IN2

FIX
SURR

VAR

SPKR
ATT

R-IN3

30K

50K

29

ROUT

MUTE

OFF

31

79dB CONTROL

R-IN4

31.5dB
control

50K

4
MONITOR(R)

Vref

SUPPLY

11

13

MUXOUT(R)

18 2

28 2
VS

LP

IN(R)

0.47mF

BASS

32

RB

22

14

13

BIN(R)

D98AU947B

BOUT(R)

22mF

1.2nF

2.2mF

TREBLE-R

CREF

AGND

0.47mF

TREBLE

MIXING
AMP

EFFECT
CONTROL

50K

5.6nF

100nF

100nF

5.6K

(5) Block Diagram (TDA7442D)


5.6nF

100nF

5.6K
100nF

100nF

IN(L)

2.2mF

MUXOUT(L)
0.47mF

31.5dB
control

L-IN1

18

BOUT(L)

BIN(L)
14

15
RB

FIX

30K

L-IN2

PS1
90Hz

50K
0.47mF

TREBLE-L

17
RPS1

50K
0.47mF

PS1

OFF

79dB CONTROL

L-IN3
50K
0.47mF

L-IN4
50K

SURR

MUSIC/
SYMULATED

SYMULATED

VAR

+
FIX

L+R

MIXING
AMP

MUSIC
-

OFF

L-R

TREBLE

SPKR
ATT

21
22
I 2C BUS DECODER +LATCHES

LOUT

BASS

+
0.47mF

27

MUTE

20

SCL
SDA
DIG GND

R-IN1
50K
0.47mF

LPF
9KHz

R-IN2

EFFECT
CONTROL

FIX
VAR

SPKR
ATT

R-IN3

30K

50K

MUTE

OFF

79dB CONTROL

28

R-IN4
50K

31.5dB
control

Vref

SUPPLY

10

11

MUXOUT(R)

16

IN(R)

0.47mF

BASS

SURR

2.2mF

LP

24

25
VS

RB

23

AGND

0.47mF

TREBLE

MIXING
AMP

50K

1.2nF

19
CREF

TREBLE-R

12

13

BIN(R)

BOUT(R)

22mF
5.6nF

29

100nF
5.6K

100nF

D01AU1248

26

ROUT

SERVICE MANUAL
1.4 Sound Power Amplifier TDA8944J (N603)
(1) General Description
The TDA8944J is a dual-channel audio power amplifier with an output power of
2 7 W at an 8 load and a 12V supply. The circuit contains two Bridge Tied Load
(BTL) amplifiers with an all-NPN output stage and standby/mute logic. The TDA8944J
comes in a 17-pin DIL-bent-SIL (DBS) power package. The TDA8944J is
printed-circuit board (PCB) compatible with all other types in the TDA894x family.
One PCB footprint accommodates both the mono and the stereo products.
(2) Features
Few external components
Fixed gain
Standby and mute mode
No on/off switching plops
Low standby current
High supply voltage ripple rejection
Outputs short-circuit protected to ground, supply and across the load
Thermally protected
Printed-circuit board compatible.
(3) Block Diagram

Pinning

Fig. 11 Pin Configuration.

Fig. 10 Block Diagram

(4) Refer to Table 14 about functions and Service Data of the ICs Pins

30

SERVICE MANUAL
1.5 Triple Video Output Amplifier TDA6108JF/6107Q
(2) General Description

(1) Features
(for

The TDA6107Q/6108JF includes three video

TDA6108JF) or 5.5MHz (for TDA6107Q)

output amplifiers in one plastic DIL-bent-SIL

for an output signal of 60 V (peak-to-peak

9-pin medium power (DBS9MPF) package (SOT

value)

111-1), using high-voltage DMOS technology,

Typical

bandwidth

of

9.0MHz

and is intended to drive the three cathodes of a

High slew rate of 1850V/s (for


TDA6108JF)

or

900V/s

colour CRT directly. To obtain maximum

(for

performance, the amplifier should be used with

TDA6107Q)

black-current control.

No external components required


Very simple application
Single supply voltage of 200 V
Internal reference voltage of 2.5 V

(3) Ordering Information


Table 6

Fixed gain of 51 (for TDA6108JF) or 50 (for

Package

Type

TDA6107Q)

Number

Black-Current Stabilization (BCS) circuit

Name

Description

Version

Plastic

Thermal protection.
TDA6108JF/
TDA6107Q

DIL-bent-SIL
DBS9MPF medium

power SOT111-1

package with fin;


9 leads

(4) Block Diagram

Fig. 12

31

SERVICE MANUAL
Table 7 Pinning
Symbol

Pin

Description

Vi(1)

Inverting input 1

Vi(2)

Inverting input 2

Vi(3)

Inverting input 3

GND

ground (fin)

Iom

VDD

Supply voltage

Voc(3)

Cathode output 3

Voc(2)

Cathode output 2

Voc(1)

Cathode output 1

Black-current
measurement output

Fig. 13 Pin Configuration.

(5) Refer to Table 15 about Functions and Data of the ICs Pins.

32

SERVICE MANUAL
1.6 COMB Filter TC90A49P (N1)
(1) Features

TV format : NTSC (3.58), PAL, M-PAL, and N-PAL


Dynamic comb filter
Vertical edge enhancement circuit
PLL 8 multiplier circuit
Internal 8-bit 4 fsc AD converter
Internal 8-bit precision 8 fsc DA converter (2 ch)
Sync tip clamp circuit
Internal 4H-line memory
I2C bus interface
Package : DIP 20-pin and SOP 24-pin
5V single power supply
(2) Block Diagram

Fig. 14

Fig. 15
(3) Pin Assignment

Fig. 16
(4) Refer to Table 16 about Functions and Service Data of the ICs Pins.

33

SERVICE MANUAL
1.7 Dual 4-channel Analog Multiplexer/Demultiplexer HEF4052
(1) Description
The HEF4052 is a dual 4-channel analog multiplexer/demultiplexer with common channel select
logic. Each multiplexer/demultiplexer has four independent inputs/outputs (Y0 to Y3) and a common
input/output (Z). The common channel select logic includes two address inputs (A0 and A1) and an
active LOW enable input (E).
Both multiplexers/demultiplexers contain four bidirectional analog switches, each with one side
connected to an independent input/output (Y0 to Y3) and the other side connected to a common
input/output(Z).
With E LOW, one of the four switches is selected (low impedance ON-state) by A0 and A1. With E
HIGH, all switches are in the high impedance OFF-state, independent of A0 and A1. VDD and Vss
are the supply voltage connections for the digital control inputs (A0, A1 and E). The VDD to Vss range
is 3 to 15 V. The analog inputs/outputs (Y0 to Y3, and Z) can swing between VDD as a positive limit
and VEE as a negative limit.
VDD VEE may not exceed 15 V.
For
operation
as
a
digital
Table 8 Pinning
multiplexer/demultiplexer, VEE is connected to
VSS (typically ground)
YOA to Y3A
Independent inputs/outputs
YOB to Y3B

Independent inputs/outputs

AO

Address inputs

(2) Block Diagrams


A1

E
ZA

Enable input (active LOW)


ZB

Common inputs/outputs

Family data, lDD LIMITS category MSI


See Family Specifications

Fig. 18Pinning Diagram

HEF4052P (N): 16-lead DIL; plastic


(SOT38-1)
HEF4052D (F): 16-lead DIL; ceramic
(cerdip)
(SOT74)
HEF4052T (D): 16-lead SO; plastic
(SOT109-1)
( ): Package Designator North America

Fig. 17

34

SERVICE MANUAL

Fig. 19 Schematic Diagram (One Switch)


(3) Function Table
Table 9
Inputs

Channel

A1

A0

On

YOA-ZA; YOB-ZB

Y1A-ZA; Y1B-ZB

Y2A-ZA; Y2B-ZB

Y3A-ZA; Y3B-ZB

none

Notes
H=HIGH state (the more positive voltage)
L=LOW state (the less positive voltage)
X=state is immaterial
Ratings
Limiting values in accordance with the Absolute Maximum System (IEC 134)
Supply voltage (with reference to VDD)
VEE
-18 to +0,5 V
Note
To avoid drawing VDD current out of terminal Z, when switch current flows into terminals Y, the
voltage drop across the bidirectional switch must not exceed 0,4V. If the switch current flows into
terminal Z, no VDD current will flow out of terminals Y, in this case is no limit for the voltage drop
across the switch, but the voltages at Y and Z may not exceed VDD or VEE
(4) Refer to Table 17 about Functions and Data of the ICs Pins.

35

SERVICE MANUAL
1.8 Vertical deflection output TDA8359J
(1) Introduction
The TDA8359J is an integrated power circuit for use in 90 and 110 colour deflection systems. It
contains a vertical deflection bridge output, operating as a high efficiency class G system and can
handle field frequencies from 25 to 200 Hz. The vertical coil of a 4 : 3 as well a 16 : 9 picture tube
can be connected to this vertical deflection device. Due to the bridge configuration a DC deflection
output application can be designed with a positive main supply of typical 12 Volts and a positive
flyback supply of typical 45 Volt. (Depending on the coil data).
This integrated circuit is designed in a Low Voltage DMOS (LVDMOS) process that combines
bipolar, CMOS and DMOS components. DMOS output transistors (MOSFETs) are used because of
the absence of secondary breakdown, which gives a better SOAR performance. The internal circuits
are designed in such way that only a few external components are needed to get a correct working
application.
The TDA8359J is functional the same as the TDA8357J vertical deflection output stage. The
TDA8359J differs in only one aspect from the TDA8357J, it is able to deliver a higher output current
which is more suitable for large picture tubes.
A detailed investigation procedure to determine an optimum application is given at the end of this
report.
(2) Features
Few external components required
High efficiency fully DC coupled vertical bridge output circuit
Short rise and fall time of the vertical flyback switch
Picture tube burn in protection signal (guard circuit)
Temperature (thermal) protection circuit
Differential mode inputs
Blanking pulse generator (guard)
Improved EMC performance due to differential inputs
(3) Pinning
Symbol
INA
INB
VP
OUTB
GND
VFB
OUTA
GUARD
FEEDB

Table 10
Pin
1
2
3
4
5
6
7
8
9

Description
Input A
Input B
Supply voltage
Output B
Ground
Flyback supply voltage
Output A
Guard output
Feedback input

INA
INB

V
P
OUTB

3
4

GND

V
FB

OUTA

GUARD

FEEDB

TDA8359J

Fig. 20

36

SERVICE MANUAL
(3) Block Diagram

VP

GUARD

V FB

GUARD
CIRCUIT

M5

D2

D3
M2

V i(p-p)

D1
INA

V i(bias)

OUTA

M4

V i(p-p)
INB

V i(bias)

INPUT
AND
FEED
BACK
CIRCUIT

FEEDB

M1

0
M3

TDA8359J
5
GND

Fig. 21

37

OUTB

SERVICE MANUAL
1.9 Switch-mode Power Supply STR- W68XX
(1) General Description
The STR-W6800 Series are thick-film ICs for Quasi-Resonant flyback SMPS with MOSFET and
control built-in, featuring fewer external components, simplified circuit design, small-size and
standard power supply.
STR-W6800 Series ICs offers three operation modes: Quasi-Resonant, Multi-Bottom Skip and
Time Fix Control, thus guaranteeing high efficiency in all loading areas by means of the automatic
change-over of the operation modes.
QR---- Quasi-Resonant operation at the time of heavy load
MBS---- Multi-Bottom Skip operation at the time of medium load for preventing oscillating frequency
rising up and fixing operating frequency
TFC---- Time Fix Control at the time of light load such as stand-by load
By adopting chip-on-chip construction, even small package can deal with big power.
(2) Features
Seven-pin small SIP style package FM207 (generally called TO220), affording dielectric
isolation
Guarantees space of 1.8mm between high voltage pin and other pins, thus high voltage
MOSFET built-in allowed
Offers low startup current by employing BCD-Process
Automatic change-over of QR and MBS operations
With MOSFET turn-on at the bottom of VDS, "STR-W 6800 Series ICs" offers high efficiency
and low noise at the wide areas from the heavy load to stand-by load and fixed operating
frequency, and enables SMPS to become smaller.
TFC operation delivers low-power standby mode for fixing turn-on time, enabling external
components to adjust turn-on time.
Avalanche breakdown energy-guaranteed and high damage-resistance power MOSFET
By guaranteeing avalanche breakdown energy of built-in power MOSFET, "STR-W 6800
Series ICs" simplifies design of absorption circuit of surge voltage without VDSS residual
considered during design.
MOSFET fixed voltage drive circuit built in
Various protection functions
Pulse-by-pulse over-current protection
Over-voltage protection lockout
Over-load protection lockout
Thermal protection lockout (not for STR-W6854/6)

38

SERVICE MANUAL
(3) Black Diagram
Vcc
4 Pin

Drive REG
+

D
1 Pin

LATCH
REG

DRV

R
Q

S/GND
3 Pin

S
OVP
TSD

REG
Current
Mirror

OCP/BD
5 Pin

+
-

OSC

OLP

+
-

RTFC
7 Pin

TFC

Current
Mirror

OCP

BD

BIC

BEC
FB/OLP
6 Pin

Fig. 22

(4) Pinning
Table 11
Pin No.

Symbol

Name

Source for MOSFET

NC

S/GND

Source/GND for MOSFET

Vcc

Supply voltage

OCP/BD

Over-current
protection
detection/Bottom detection

FB/OLP

Feedback/Over-load
detection

RTFC

Time Fix Control regulation

Function Description

Source/ GND for Control

protection

(5) Refer to Table 18 about Functions and Data of the ICs Pins.

39

SERVICE MANUAL

2. WAVEFORMS OF KEY POINTS

Waveform during C802 Startup

Waveform during +B Voltage Startup

40

SERVICE MANUAL

41

SERVICE MANUAL

42

SERVICE MANUAL

43

SERVICE MANUAL

44

SERVICE MANUAL

Waveform during V404s Base


T=64us

45

SERVICE MANUAL

Waveform during V404s C Electrode

46

SERVICE MANUAL

47

SERVICE MANUAL

3. SERVICE DATA OF KEY ICS


Table 12 Functions and Service Data of TDA9594H (N101)s Pins
Pin No. Function Description

Resistance to Ground
(K)

Reference Voltage
(V)

P3.1/ADC1

6.8

P3.2/ADC2

6.8

P3.3/ADC3

1.3

0.196

VSSC/P

P0.5

10.4

P0.6/CVBSTD

10.4

VSSA

SECPLL

VP2

1.1

10

DECDIG

30.6

11

PH2LF

5,410

12

PH1LF

5,450

13

GND3

14

DECBG

38

15

EWD

1,760

16

VDRB

3.03

17

VDRA

3.03

18

IFIN1

36.4

1.89

19

IFIN2

36.4

1.9

20

IREF

38.9

21

VSC

5,440

22

AGCOUT

1.7

2.0

23

SIFIN1/DVBIN1 (1)

36.5

1.89

24

SIFIN2/DVBIN2 (1)

36.6

1.89

25

GND2

26

SNDPLL

5,420
7.68

(Continued)

48

SERVICE MANUAL
27

AVL/REF0/SNDIF/REFIN (1)

3,680

2.4

28

AUDIO2

29

AUDIO3

30

HOUT

7,660

3.2

31

FBISO

1,360

0.9

32

DECSDEM

5,290

33

QSSO/AMOUT/
AUDEEM (1)

3,690

0.6
2.54

34

EHTO

7.4

35

PLLIF

5,440

36

SIFAGC/DVBAGC (1)

5,000

37

INTCO/DVBO (1)

38

IFVO/SVO/DVBO (1)

39

VP1

40

CVBS1

41

GND

42

CVBS2

43

GND

44

3,660

2.05

1.1

7.6

5,230
0

5,380
0

CVBS3/Y

5,340

3.74

45

82.3

1.47

46

WHSTR

5,190

47

CVBSO

5,500

48

AUDOUT /AMOUT

5,500

49

SVM

5,500

50

INSSW2

0.075

51

R2/VIN

5,500

2.5

52

G2/YIN

5,500

2.5

53

B2/UIN

5,500

2.5

54

BCLIN

0.069

3.7

55

BLKIN

23

3.2

56

RO

5.8

2.7

4.5

(Continued)

49

SERVICE MANUAL
57

GO

5.8

2.6

58

BO

5.8

2.7

59

VDDA

0.28

3.2

60

VPE

61

VDDC

0.28

3.3

62

OSCGND

0.014

63

XTALIN

2,500

1.5

64

XTALOUT

1.5

65

RESET

66

VDDP

0.28

3.3

67

P1.0/INT1

10

0.06

68

P1.1/T0

10

0.06

69

P1.2/INT0

12,200

3.3

70

P1.3/T1

0.19

0.7

71

P1.6/SCL

8.7

3.7

72

P1.7/SDA

3.8

73

P2.0/TPWM

10.5

0.06

74

P2.1/PWM0

2.5

0.1

75

P2.2/PWM1

3.7

0.06

76

P2.3/PWM2

6.2

0.05

77

P2.4/PWM3

78

P2.5/PWM4

10.6

0.1

79

SYNC_FILTER

3,700

80

P3.0/ADC0

50

SERVICE MANUAL
Table 13 Functions and Service Data of AT24C16 (N102)s Pins
Digital Multimeter
Pin
Functions Description
No.

Reference Voltage

Positive Resistance

Negative Resistance

(V)

(20K)

(20K)

Address input

Address input

Address input

Common ground

Serial data

6.37

6.4

Serial clock input

4.2

6.37

6.44

Write protect

Supply voltage

4.9

3.03

3.02

Table 14 Functions and Service Data of TDA8944J (N603)s Pins


Digital Multimeter
Pin
Functions Description
No.

Reference Voltage

Positive Resistance

Negative Resistance

(V)

(20K)

(20K)

7.98

Negative loudspeaker terminal 1

Ground channel 1

Supply voltage channel 1

14.9

5.8

7.7

Positive loudspeaker terminal 1

7.3

Not connected

Positive input 1

7.3

Not connected

Negative input 1

7.4

Negative input 2

7.3

7.8

8.9

7.6

7.3

Mode selection input (standby,


10
mute, operating)
Half supply voltage decoupling
11
(ripple rejection)
12

Positive input 2

(Continued)

51

SERVICE MANUAL
13

Not connected

14

Negative loudspeaker terminal 2

7.3

15

Ground channel 2

16

Supply voltage channel 2

14.8

3.5

3.5

17

Positive loudspeaker terminal 2

7.3

Table 15 Functions and Service Data of TDA6107Q/TDA6108JF (NY01)s Pins


Digital Multimeter
Function Description

Pin No.

Reference Voltage

Positive Resistance

Negative Resistance

(V)

(20K)

(20K)

G inverting input

3.33

5.32

4.72

R inverting input

3.26

5.32

4.72

B inverting input

3.28

5.32

4.72

Ground

0.00

0.00

0.00

Black level current input

6.03

18.65

5.65

Supply voltage

199

4.48

B output

69.9

5.45

R output

69.18

5.45

G output

65.9

5.45

Table 16 Functions and Service Data of TC90A49P (N501)s Pins


Digital Multimeter
Pin
Functions Description
No.

Reference Voltage

Positive

Negative

(V)

Resistance (20K)

Resistance (20K)

4.98

0.55

0.54

1.41

ADC and DAC analog power


1
supply.
ADC bias voltage. Stabilize by
2
attaching a 0.01F capacitor.

(Continued)

52

SERVICE MANUAL
ADC input range D upper limit
3

voltage. Stabilize by attaching a

3.15

0.64

0.63

2.14

1.84

0.497

0.49

4.98

0.55

0.55

0.01F capacitor.
ADC input. Inputs 1.0 Vp-p video
4
signal. Sync tip clamp is performed.
ADC input range D lower limit
5

voltage. Stabilize by attaching a


0.01F capacitor.

ADC and DAC logic power supply.


Logic and internal DRAM GND

7
(digital).
8

Internal DRAM power supply

4.98

0.55

0.55

I2C BUS SDA

4.12

6.39

6.44

10

I2C BUS SCL

4.25

6.4

6.45

2.54

4.98

0.55

0.55

2.25

3.14

0.57

0.57

1.84

0.42

.043

2.16

2
Shipment test mode switch or I C

11
bus setting reset pin.
Y signal comb function ON / OFF
12
switch.
13

Clock input pin.


Connect the APC filter in the 8 fsc

14
PLL circuit
15

PLL power supply

16

ADC, DAC, and PLL GND (analog).

17

Outputs chrominance signal.


DAC output range D upper limit

18
voltage.
DAC output range D lower limit
19
voltage
20

Outputs luminance signal.

53

SERVICE MANUAL
Table 17 Functions and Service Data of HEF4052 (N301/N302)s Pins
Pin
No.

Function Description

Digital Multimeter
Positive Resistance (K)

Reference Voltage (V)

Negative Resistance (K)

Signal input

12.52

6.46

Signal input

12.5

6.46

Signal input

12.52

6.46

Signal output

12.43

6.25

Signal input

12.5

6.46

Ground

Ground

Ground

Control signal input

4.98

7.8

5.6

10

Control signal input

4.98

7.8

5.6

11

Control signal input

12

Signal input

13

Signal output

14

Signal input

15

Audio output

12.48

6.46

16

Supply voltage

5.09

6.89

4.44

Table 18 Functions and Service Data of STR-W6856 (N801)s Pins

Pin No.

Symbol

NC

Reference Voltage
(V)

Resistance to Ground
(M)

303

1.3

S/GND

16.7

Vcc

3.1

8.5

OCP/BD

1.5

1.3

FB/OLP

7.2

1.6

RTFC

54

SERVICE MANUAL

REPLACEMENT OF PARTS
1. Description
Many electrical and mechanical components in this chassis have special safety-related
characteristics. Components which have these special safety characteristics in this manual
and its supplements are identified by the international hazard symbols or UL, FCC, FDA or
VDE marking on the circuit diagram and parts list. When replacing any of these components,
substitute the one which has the same safety characteristics as specified in the manual.
Description of the special markings:
A: The components identified by the A marking have special safety-related characteristics.
AE: The components identified by the AE marking are listed by EMC and have special
safety-related characteristics.
CB: The components identified by the CB marking have been evaluated to the CB standard.
E: The components identified by the E marking are listed by EMC
G: The components identified by the G marking have critical characteristics.
Z: The components identified by the Z marking have important characteristics.
Note:
Models and specifications of components in this table may be somewhat different with your unit.
In this case, please rely on the actual unit.

55

Circuit Diagram (2)

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