ACS1000 Product Brochure Low-Res RevI
ACS1000 Product Brochure Low-Res RevI
ACS1000 Product Brochure Low-Res RevI
16 kV
Contents
04
06
08
10
12
13
14
16
22
23
Power range
315 kW 5 MW
Power range
250 kW 3.2 MW
Power range
2 MW 36 MW
(higher on request)
Power range
5 MW 36 MW
Power range
2 MW 72 MW
(higher on request)
Output voltage
2.3 4.16 kV
Output voltage
4.0 6.9 kV
Output voltage
6.0 13.8 kV
Output voltage
2.3 3.3 kV
Output voltage
2.1 10 kV
MEGADRIVE-LCI
ACS5000
ACS6000
ACS2000
ACS1000
ACS1000
The solution for everyday process control
The all-rounder drives a wide variety of standard
applications in all industries and provides reliable motor
control. The well-proven ACS1000 medium voltage drive
ensures high productivity, availability and efficiency of
your operations.
Flexible and reliable
With its flexible network connections, its motor-friendly output
sine filter and a constant power factor, the ACS1000 can be
easily integrated into your existing or new systems.
Tailor the drive to your specific application by selecting from an
extended choice of pre-engineered options. The ACS1000 is
available with air or water cooling. The air-cooled drive can be
supplied with an external input transformer (ACS1000) or with
an integrated input transformer (ACS1000i).
Great versatility makes the ACS1000 suitable for operation in
different conditions and environments.
High reliability in your daily business is ensured by the drives
simple design and robust control platform that has proven
itself over many years.
ACS1000
Benefits that add value
Energy efficiency
Our medium voltage drives run your motors based on the demands of your process
rather than running them at full speed and ensure optimized power consumption and
process efficiency. In this way you can save energy and reduce CO emissions.
Serviceability
Easy front access to all components ensures that maintenance of the ACS1000
is simple and smooth. In addition to powerful diagnostic tools, you will profit by
convenient remote monitoring.
ACS1000
Reliability across all applications
Applications
Cement, mining and minerals
Power generation
Water
Pumps
Metals
Marine
Other applications
ACS1000
Simple drive system integration
Transformer flexibility
You can connect the ACS1000 to the grid through
an integrated or external transformer. The ACS1000i
with integrated transformer makes the installation and
commissioning particularly fast and simple (three cables in
three cables out). The use of an external transformer reduces
the heat losses into the electrical room while decreasing your
costs for ventilation systems.
ACS1000
More efficiency with drive packages
Converter motors
With ABBs induction motors for your applications you will
benefit from high versatility, reliability and simplicity.
Converter transformers
ABB offers converter transformers for all ratings, as well as
for indoor or outdoor mounting. Particularly designed for
operation with variable speed drives, the transformer adapts
the converter to the supply network and provides a galvanic
isolation between drive and supply network.
60 countries
40 years
Technical features
Standard solution with versatile features
System design flexibility
The ACS1000 can be operated with an
external or integrated input transformer,
each configuration offering unique benefits.
External transformer
Depending on your needs, you can use
the ACS1000 with an external input
transformer. The flexible design concept enables the use of
oil-filled transformers when the transformer is to be mounted
outdoors.
Integrated transformer
Alternatively, the ACS1000 can be operated with an integrated
dry-type transformer and, optionally, an input contactor for
easy installation and commissioning.
Cooling systems
The ACS1000 is available with air and water cooling, the latter
increasing overall efficiency and minimizing the heat dissipation
into the electrical room, eliminating your need for additional
ventilation systems.
Reliable and efficient components
The simple and well-proven design of the
ACS1000 ensures high reliability for your
operations.
IGCT semiconductors
The ACS1000 uses a power semiconductor known as IGCT
(Integrated Gate Commutated Thyristor), which is an ideal
switch for high-powered medium voltage applications. The
use of IGCTs results in a low components count, providing a
reliable drive.
Fuseless design
The converter design does not require any medium voltage
power fuses which are known to be unreliable, costly
and subject to aging. The ACS1000 and ACS1000i use
dedicated IGCTs, instead, which provide faster and more
reliable protection of the drive.
Long-life capacitors
Electrolytic capacitors, which have a poor life expectancy,
are not used in the ACS1000 and ACS1000i. Advanced,
environmentally friendly, rapeseed oil-filled foil capacitors,
designed for a long lifetime, are used instead.
Power loss ride-through
A special feature of DTC is its ability to ride through short main
supply voltage interruptions so that in most cases the process
is not affected.
Efficient topology
The three-level inverter, without series or parallel connected
power semiconductors, is one of the least complex and most
robust drive topologies.
Rectifier
DC link
Inverter
Output sine
filter
ACS1000 converter
ACS1000i converter with integrated input transformer
Cooling
Input
transformer
Control
Input isolator
Medium voltage
supply bus
Retrofit-ready simplicity
The ACS1000 is optimized for retrofits to existing motors and
is suitable for applications that require very long motor cables.
Powerful performance with DTC
Precise and reliable process control,
together with low energy consumption,
result in top performance. The motor
control platform of the ACS1000 drives is
ABBs award-winning Direct Torque Control (DTC). It provides
rapid, accurate and stepless control from zero to full speed,
and can deliver full torque with optimal speed accuracy over
the whole speed range, even without encoder.
High level of personnel safety
Electric arcs represent a hazard source for
people and equipment. For systems where
large and dangerous arc fault currents can
occur, special attention is required.
The ACS1000 medium voltage drives fulfill the IAC
requirements for arc containment, assuring personnel safety.
For higher currents, the drive cabinet can be equipped with a
pressure relief flap. Optionally, the ACS1000 is available with
ABBs Arc Guard System for fast arc detection.
200
10000
200
15000
150
150
10000
100
100
5000
0
-50
-5000
Volts
50
0
Volts
Amps
Volts
5000
50
0
Volts
Volts
-50
-5000
-100
-100
-10000
-150
-200
-15000
50 Hz operation point
Line current
Line voltage
Amps
15000
-10000
-150
-200
-15000
50 Hz operation point
Motor current
Motor voltage
Volts
Volts
ACS1000
Water-cooled
Heat dissipation directly into the cooling water eliminates the
need for additional ventilation systems which maximizes system
efficiency.
Cable connection section for
top and bottom entry/exit
12-pulse input
bridge as standard
24-pulse input
bridge as option
ACS1000i
Air-cooled with integrated transformer
Easy installation is possible with the ACS1000 with integrated
transformer, simplifying the integration of the drive into your
systems.
Input isolator
Fused input
contactor (optional)
DC link capacitor
ACS1000
Air-cooled with external transformer
A small footprint and lower heat losses will reduce your space
and ventilation requirements.
12-pulse input
bridge as standard
24-pulse input
bridge as option
Technical data
At a glance
Input
Input configuration
Input voltage
10%
Input frequency
50/60 Hz
<5%
>0.95
Input harmonics
Auxiliary voltage
110, 220 V, DC
120, 230 V, 50/60 Hz
400, 440, 480, 500, 575, 690 V, 50/60 Hz, 3 phase
Output
Output power
315 5000 kW
Output voltage
Output frequency
0 82.5 Hz
Motor type
Induction
Efficiency of converter
Motor harmonics
<2% THDi
Mechanical
Enclosure
Cable entry
Top/bottom
Environmental
Altitude
+0 C +40 C, air-cooled
+1 C +50 C, water-cooled
Cooling type
Air, water
Standards
IEC, EN, UL
Converter data
Nominal rating
Type code
Power
kVA
Length mm
Weight kg
ACS1000-033-A01A-J4-010
400
3300
3900
79
ACS1000-033-A01B-J4-010
450
3300
3900
540
87
ACS1000-033-A01C-J4-010
500
3300
3900
450
600
96
ACS1000-033-A01D-J4-010
550
3300
3900
500
670
105
ACS1000-033-A01E-J4-010
600
3300
3900
560
750
122
ACS1000-033-A01F-J4-010
700
3300
4300
630
840
131
ACS1000-033-A02A-J4-010
750
3300
4300
710
950
149
ACS1000-033-A02B-J4-010
850
3300
4300
800
1070
166
ACS1000-033-A02C-J4-010
950
3300
4300
900
1210
192
ACS1000-033-A02D-J4-010
1100
3300
4300
1000
1340
210
ACS1000-033-A02E-J4-010
1200
3300
5100
1120
1500
236
ACS1000-033-A03A-J4-010
1350
3300
5100
1250
1680
262
ACS1000-033-A03B-J4-010
1500
3300
5100
1400
1880
297
ACS1000-033-A03C-J4-010
1700
3300
5500
1500
2010
332
ACS1000-033-A03D-J4-010
1900
3300
5500
kW
hp
315
420
70
355
480
400
3300 V - air-cooled
400
52
ACS1000-040-A01A-J4-010
400
3300
4000
340
450
58
ACS1000-040-A01B-J4-010
400
3300
4000
370
500
65
ACS1000-040-A01C-J4-010
450
3300
4000
450
600
79
ACS1000-040-A01D-J4-010
550
3300
4000
520
700
94
ACS1000-040-A01E-J4-010
650
3300
4000
600
800
108
ACS1000-040-A01F-J4-010
750
3300
4000
670
900
115
ACS1000-040-A01G-J4-010
800
3300
4000
750
1000
130
ACS1000-040-A01H-J4-010
900
3300
4000
930
1250
166
ACS1000-040-A02A-J4-010
1150
3300
4900
1120
1500
195
ACS1000-040-A02B-J4-010
1350
3300
4900
1300
1750
224
ACS1000-040-A03A-J4-010
1550
3300
5600
1490
2000
260
ACS1000-040-A03B-J4-010
1800
3300
5600
1680
2250
289
ACS1000-040-A03C-J4-010
2000
3300
5600
2010
2700
347
ACS1000-040-A03D-J4-010
2330
3300
5600
Notes:
Indicative information only
Converter data
Type code1
Nominal rating
Power
kVA
Length mm
Weight kg
ACS1000-023-A01A-Ex-010
400
3000
1600
100
ACS1000-023-A01B-Ex-010
400
3000
1600
500
113
ACS1000-023-A01C-Ex-010
450
3000
1600
450
600
138
ACS1000-023-A01D-Ex-010
550
3000
1600
520
700
163
ACS1000-023-A01E-Ex-010
650
3000
1600
600
800
188
ACS1000-023-A01F-Ex-010
750
3000
1600
670
900
201
ACS1000-023-A01G-Ex-010
800
3000
1600
750
1000
226
ACS1000-023-A01H-Ex-010
900
3000
1600
930
1250
289
ACS1000-023-A02A-Ex-010
1150
3000
1750
1120
1500
339
ACS1000-023-A02B-Ex-010
1350
3000
1750
1300
1750
389
ACS1000-023-A03A-Ex-010
1550
3000
2000
1490
2000
452
ACS1000-023-A03B-Ex-010
1800
3000
2000
1680
2250
502
ACS1000-023-A03C-Ex-010
2000
3000
2000
kW
hp
300
400
94
340
450
370
2300 V - air-cooled
3300 V - air-cooled
315
420
70
ACS1000-033-A01A-Ex-010
400
3000
1600
355
480
79
ACS1000-033-A01B-Ex-010
450
3000
1600
400
540
87
ACS1000-033-A01C-Ex-010
500
3000
1600
450
600
96
ACS1000-033-A01D-Ex-010
550
3000
1600
500
670
105
ACS1000-033-A01E-Ex-010
600
3000
1600
560
750
122
ACS1000-033-A01F-Ex-010
700
3000
1600
630
840
131
ACS1000-033-A01G-Ex-010
750
3000
1600
710
950
149
ACS1000-033-A01H-Ex-010
850
3000
1600
800
1070
166
ACS1000-033-A02A-Ex-010
950
3000
1750
900
1210
192
ACS1000-033-A02B-Ex-010
1100
3000
1750
1000
1340
210
ACS1000-033-A02C-Ex-010
1200
3000
1750
1120
1500
236
ACS1000-033-A02D-Ex-010
1350
3000
1750
1250
1680
262
ACS1000-033-A02E-Ex-010
1500
3000
1750
1400
1880
297
ACS1000-033-A02F-Ex-010
1700
3000
1750
1600
2150
332
ACS1000-033-A03A-Ex-010
1900
3000
2000
1800
2410
376
ACS1000-033-A03B-Ex-010
2150
3000
2000
2000
2680
420
ACS1000-033-A03C-Ex-010
2400
3000
2000
4000 V - air-cooled
300
400
52
ACS1000-040-A01A-Ex-010
400
3000
1600
340
450
58
ACS1000-040-A01B-Ex-010
400
3000
1600
370
500
65
ACS1000-040-A01C-Ex-010
450
3000
1600
450
600
79
ACS1000-040-A01D-Ex-010
550
3000
1600
520
700
94
ACS1000-040-A01E-Ex-010
650
3000
1600
600
800
108
ACS1000-040-A01F-Ex-010
750
3000
1600
670
900
115
ACS1000-040-A01G-Ex-010
800
3000
1600
750
1000
130
ACS1000-040-A01H-Ex-010
900
3000
1600
930
1250
166
ACS1000-040-A02A-Ex-010
1150
3000
1750
1120
1500
195
ACS1000-040-A02B-Ex-010
1350
3000
1750
1300
1750
224
ACS1000-040-A03A-Ex-010
1550
3000
2000
1490
2000
260
ACS1000-040-A03B-Ex-010
1800
3000
2000
1680
2250
289
ACS1000-040-A03C-Ex-010
2000
3000
2000
1860
2500
330
ACS1000-040-A03D-Ex-010
2300
3000
2000
Notes:
x indicates the different pulse numbers
2 - 12 pulse diode front end
4 - 24 pulse diode front end
Converter data
Type code1
Nominal rating
Power
kVA
Length mm
Weight kg
ACS1000-033-W01A-Ex-010
2400
4200
3300
472
ACS1000-033-W01B-Ex-010
2700
4200
3300
3350
525
ACS1000-033-W01C-Ex-010
3000
4200
3300
2800
3750
586
ACS1000-033-W02A-Ex-010
3350
4700
3680
3150
4220
656
ACS1000-033-W02B-Ex-010
3750
4700
3680
3550
4760
744
ACS1000-033-W02C-Ex-010
4250
4700
3680
4000
5360
831
ACS1000-033-W03A-Ex-010
4750
4700
3680
4500
6030
936
ACS1000-033-W03B-Ex-010
5350
4700
3680
5000
6710
1041
ACS1000-033-W03C-Ex-010
5950
4700
3680
kW
hp
2000
2680
420
2250
3020
2500
3000 V - water-cooled
4000 V - water-cooled
1860
2500
332
ACS1000-040-W01A-Ex-010
2300
4200
3300
2240
3000
390
ACS1000-040-W01B-Ex-010
2700
4200
3300
2610
3500
447
ACS1000-040-W02A-Ex-010
3100
4700
3680
2980
4000
520
ACS1000-040-W02B-Ex-010
3600
4700
3680
3360
4500
577
ACS1000-040-W02C-Ex-010
4000
4700
3680
3730
5000
650
ACS1000-040-W02D-Ex-010
4500
4700
3680
4100
5500
707
ACS1000-040-W03A-Ex-010
4900
4700
3680
4470
6000
765
ACS1000-040-W03B-Ex-010
5300
4700
3680
5250
7035
879
ACS1000-040-W03C-Ex-010
6090
4700
3680
Notes:
x indicates the different pulse numbers
2 - 12 pulse diode front end
4 - 24 pulse diode front end
Notes
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