Part List

Part List
HN2T 150NP AND HN2T 180NP

Part List

Part List
HN2T 150NP AND HN2T 180NP

April 2004

Chicago Pneumatic Sales,

[A Division of Atlas Copco (India) Ltd.]
Chemtex House,
Main Street, 1st Floor
Hiranandani Gardens,
Powai, Mumbai 400 076

Part List

Part List

Contents
IIIst no.

Description

Page No.

Layout of HN2T 150/180NP Package

Compressor Block

2-3

Frame, Cross Slide, Crank Shaft and connecting Rod Assembly

4-7

First Stage Air Cylinder Assembly

8-9

Second Stage Air Cylinder Assembly

10-11

First Stage Piston Assembly

12-13

Second Stage Piston Assembly

14-15

Suction Valve Assembly (First Stage)

16-17

Suction Valve Cover Assembly (Second Stage)

18-19

10

Discharge valve Assembly

20-21

11

Running Gear Oil Piping

22-23

12

Compressor Block Assly. Packaging

24-27

13

Water Piping

28-29

14

Starter Cum Control Panel

30-31

Part List

1. Layout of Compressor package (HN2T 150NP & HN2T 180NP)

Part List

2. HN2T - 150NP & HN2T-180NP Compressor Block

Part List

2. HN2T - 150NP & HN2T-180NP Compressor Block

Block for HN2T - 150NP & HN2T-180NP Compressor package

Ref. No.

Description

Stock Code

Qty.

Frame Assly.

Z 15 05 150

Inner Head Assly. (HP)

Z 16 76 164

Cylinder Heads, Piston Assly. (HP)-220 Dia

Z 17 38 163

Outer Head Assly. (HP)

1901 0603 38

Inner Head Assly. (LP)

Z 16 74 164

Cylinder Heads, Piston Assly. (LP)-370 Dia.

Z 17 37 163

Outer Head Assly. (LP)

1901 0608 18

Spacer for Lp cylinder

B 32 61 161

Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Ref. No.

Description

Stock Code

Qty.

Frame Assly.

Frame

1901 0603 09

Cover Pump end assembly

Z 23 12 162

Cover (not sold as spare)

Main Bearing

M 54 80 162

Cover Flywheel End assemly

Z 23 11 162

Cover (not sold as spare)

Main Bearing

M 54 80 162

Stud M14x35 (Cover for pump and Flywheel)

M 34 79 150

16

Hex. Nut, M14

M 20 54 150

16

Stud M18 for Cyl. Head

M 34 78 150

20

Stud M12x35 for Oil Cooler

M 34 80 150

Visual Screw

H 17 04 162

Nut M16 for Cyl Head

M 20 55 150

20

Nut M12 for Oil Cooler

M 20 53 150

Cover for Oil Pump end

1901 0603 94

Gasket for Cover

H 07 51 162

10

Socket Head Screw M12x25

M 28 52 150

11

Spring Washer, M12

M 37 26 150

12

Thrust Washer

B 68 03 162

13

Oil Seal Ring

H 03 02 162

14

Top Cover for Frame

1901 0087 57

15

Handle for Top Cover

H 21 13 162

16

Breather

C 61 10 162

17

`O Ring for Breather

H 02 08 150

18

Gasket for Cover Flywheel end

H 07 49 162

19

Gasket for Top Cover

H 07 50 162

20

Hex. Hd. Screw, M 10x25(for Top Cover

M 26 15 150

26

11

& Oil Pump end Cover)

Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Ref. No.

Description

Stock Code

Qty.

21

Copper Washer B11

Q 36 19 000

26

22

Cross Head

1901 0040 22

23

Cross Head Nut

M 20 65 162

24

Cross Head Pin

1901 0041 64

25

Internal Circlip

M 40 08 162

Cross Slide Assembly

26

Cross Slide

1901 0604 00

27

Plug, R1/8

G 36 22 150

28

Stud, M18x45

M 34 78 150

29

Nut M18

M 20 55 150

30

Door for Cross Slide and Frame

E 73 17 151

31

Hex. Head Screw, M10x16

Q 25 24 000

60

32

Copper Washer, B11

Q 36 19 000

60

33

Gasket for Door

H 07 30 151

34

Crank Shaft

B 43 16 162

Connecting Rod Assembly

Z 18 14 162

35

Connecting Rod

36

Connecting rod Bolt

D 30 37 162

37

Small End Bushing

C 95 16 162

38

Castle Nut

M 22 25 160

39

Split pin Dia. 4

M 51 10 150

40

Big End Bearing

C 99 26 162

41

Oil Pump Assembly

Z 93 93 162

42

Belt Wheel

B 02 16 164

43

Oil Cooler

K 04 13 162

Tube Bundle Assembly

W 04 97 162

`O Ring

W 04 97 801

Rubber Gasket

W 04 97 802

Part List

3. Frame, Cross Slide, Crank shaft and Connecting rod assembly

Ref. No.

Description

Stock Code

Qty.

Gasket for Oil Cooler

H 07 62 162

Gasket for Oil Pipe

H 07 61 162

44

Oil Filter body

D 39 05 151

Oil filter element

K 06 01 102

Gasket for Oil filter

H 07 43 151

Part List

4. First Stage Air Cylinder assembly

Part List

4. First stage Air cylinder assembly

Ref. No.

Description

Stock Code

Qty.

370 cyl., Heads, Piston Assly.

Z 17 37 163

Cylinder Dia. 370

1901 0607 20

Outer Head D. 370

1901 0607 20

*Gasket for Closing Plate

H 07 33 151

*Closing Plate

B 3613 151

Socket Head Screw

0211147903

12

Air Cylinder Head Assembly (Inner)

Z 16 74 164

Inner Head Dia. 370

B 05 76 163

Gasket between Cyl. Hd. And Cylinder

H 07 53 162

Deflector

D 96 51 163

O Ring for Deflector

H 0215 163

Grub Screw M5 x10

M 28 44 150

10

Gakket between Frame & Cyl. Hd. Inner

H 07 60 162

11

Gasket for Gland Box

H 07 55 162

12

Hex Hd. Screw M10x25

M 2615 150

13

Gland Box for Oil Wiper Ring

C 61 11 162

14

Oil Wiper Ring (Pair)

H 14 45 162

15

Soc. Hd. Screw M6*15

M 28 55 150

16

Cover for Oil Wiper Ring

B 72 21 162

17

Hex Hd. Screw M8x30

M 26 23 150

18

Gasket for Cover

H 07 56 162

19

Sealing Ring

H 27 53 162

20

Cover for sealing Ring

B 38 61 162

21

Gasket for Water Passage

H 07 54 162

12

22

Packing Flange

C 44 82 162

23

*Stuffing Box

B 18 07 162

24

Sleeve

D 96 55 165

25

*O Ring

H 0216 150

26

Outer Sleeve

D 96 53 165

27

Intermediate Sleeve

D 96 54 165

28

Packing ring with Spring

H 14 44 162

29

Packing Sleeve

D 96 52 165

30

Aluminium Washer

H 07 63 150

Part List

5. Second Stage Air Cylinder Assembly

10

Part List

5. Second Air Stage Cylinder Assembly

Ref. No.

Description

Stock Code

Qty.

220 cyl., Heads, Piston Assly.

Z 17 38 163

Cylinder Dia. 220

B 03 52 163

Outer Head D. 220

1901 0603 08

*Gasket for Closing Plate

H 07 33 151

*Closing Plate

B 3613 151

Air Cylinder Head Assembly (Inner)

Z 16 76 164

Gasket between Cyl. Hd. And Cylinder

H 07 60 162

Deflector

D 96 51 163

O Ring for Deflector

H 0215 163

Grub Screw M5 x10

M 28 44 150

10

Gakket between cyl. & Cyl. Hd. Inner

H 07 70 163

11

Gasket for Gland Box

H 07 55 162

12

Hex Hd. Screw M10x25

M 2615 150

13

Gland Box for Oil Wiper Ring

C 61 11 162

14

Oil Wiper Ring (Pair)

H 14 45 162

15

Soc. Hd. Screw M6*15

M 28 55 150

16

Cover for Oil Wiper Ring

B 72 21 162

17

Hex Hd. Screw M8x30

M 26 23 150

18

Gasket for Cover

H 07 56 162

19

Sealing Ring

H 14 46 162

20

Cover for sealing Ring

B 38 61 162

21

Gasket for Water Passage

H 07 86 163

22

Packing Flange

C 44 82 162

23

*Stuffing Box

B 18 07 162

24

Sleeve

D 96 54 165

25

*O Ring

H 0216 150

26

Outer Sleeve

D 96 53 165

27

Intermediate Sleeve

D 96 54 165

28

Packing ring with Spring

H 14 44 162

10

29

Packing Sleeve

D 96 52 165

30

Aluminium Washer

H 07 63 150

11

Part List

6. First stage Piston assembly

12

Part List

6. First stage Piston assembly

Ref. No.

Description

Stock Code

Qty.

Piston Half (Dia. 370)

B 09 15 163

Rider Ring

H 32 21 163

Piston Rod

B 42 29 163

Sleeve for Piston

C 65 71 161

Piston Ring

Piston Nut

C 67 14 165

Washer

M 36 34 161

Piston Ring replacement Kit

1903 0076 95

Gasket for LP Cyl. to Head

H 07 68 163

Gasket For water passage

H 07 69 163

Gasket for Door

H 07 30 151

`O ring

H 02 15 150

Aluminium washer

H 07 63 150

Packing ring with Spring

H 14 44 162

Piston Ring

H 32 20 163

13

Part List

7. Second stage piston assembly

14

Part List

7. Second stage piston assembly

Ref. No.

Description

Stock Code

Qty.

Piston Half (Dia. 220)

B 09 16 163

Rider Ring

H 32 23 163

Piston Rod

B 42 29 163

Piston Nut

C 67 14 165

Sleeve for Piston

C 65 71 161

Piston Ring

Intermediate Sleeve

C 65 85 163

Washer

M 36 34 161

Piston Ring replacement Kit

1903 0077 95

Gasket for HP Cyl. to Head

H 07 70 163

Gasket for Door

H 07 30 151

`O ring

H 02 15 150

Aluminium washer

H 07 63 150

Packing ring with Spring

H 14 44 162

10

Piston Ring

H 32 22 163

15

Part List

8. Suction valve and cover assembly (for 370Cyl. - Qty : 06nos)

16

Part List

8. Suction valve and cover assembly (for 370Cyl. - Qty : 06nos)

Ref. No.

Description

Stock Code

Qty.

Suction Valve Assembly - First Stage - Qty, : 06nos. per Compressor

-

Suction valve Assembly (First Stage)

1903 2568 90

Guide nut for Lifter

M 20 81 163

`O Ring

H 02 21 150

`O Ring for piston Dia. 51

H 02 19 150

Piston for Regulation

B 09 03 164

Suction Valve cover Assly.

Z 27 07 363

Suction Valve cover

C 02 21 164

Sleeve Dia. 51

C 65 68 164

Piston Dia. 51

B 09 04 164

Circlip Dia. 40

M 40 09 164

Washer

M 36 38 162

10

Copper Washer

M 36 37 150

11

Lock for Screw

M 38 40 162

12

Hex Head Screw

M 26 45 150

13

Castle Nut

M 22 21 160

14

Spring

H 34 83 164

15

Split Pin Dia. 2.5

M 51 08 150

16

Lifter

C 90 07 164

17

Suction Valve

1903 2568 90

Valve Service Kit

1903 0055 95

Valve Plate

E 22 29 164

O ring for Unloading piston

H 02 10 150

O ring for Valve Holder

H 02 21 150

Lift Washer Top

H 08 08 164

Lift Washer Bottom

H 08 09 164

Valve Spring

H 34 86 164

Cu. Washer

M 36 37 150

Split Pin

M 51 09 150

O ring

H 02 19 150

17

Part List

8. Suction valve and cover assembly (for 220Cyl. - Qty : 02nos)

18

Part List

8. Suction valve and cover assembly (for 220Cyl. - Qty : 02nos)

Ref. No.

Description

Stock Code

Qty.

Suction Valve Assembly - srcond Stage - Qty, : 02nos. per Compressor

-

Suction valve Assembly (Second Stage)

1903 2569 90

Guide nut for Lifter

M 20 81 163

`O Ring

H 02 21 150

`O Ring for piston Dia. 35

H 02 10 150

Piston for Regulation

B 09 03 164

Suction Valve cover Assly.

Z 27 06 163

Suction Valve cover

C 02 20 164

Sleeve Dia. 35

C 65 67 164

Piston Dia. 35

B 09 02 164

Circlip Dia. 40

M 40 09 164

Washer

M 36 38 162

10

Copper Washer

M 36 37 150

11

Lock for Screw

M 38 40 162

12

Hex Head Screw

M 26 45 150

13

Castle Nut

M 22 21 160

14

Spring

H 34 83 164

15

Split Pin Dia. 2.5

M 51 08 150

16

Lifter

C 90 07 164

17

Suction Valve

1903 2569 90

Valve Service Kit 134CR3

1903 0057 95

Valve Plate 134CR

E 22 29 164

O Ring for Unloader Piston

H 02 10 150

O Ring for Valve Holder

H 02 21 150

Lift Washer Top

H 08 08 164

Lift washer Bottom

H 08 09 164

Valve Spring

H 34 88 164

Cu. Washer

M 36 37 150

Split Pin

M 51 09 150

19

Part List

10. Discharge valve assembly

20

Part List

10. Discharge valve assembly

Ref. No.

Description

Stock Code

Qty.

Discharge Valve Assembly - First Stage - Qty, : 06nos. per Compressor

Discharge valve Assembly (134CR2)
1903 2570 90
1
Discharge Valve Cover
C 02 22164
2
Discharge Valve
1903 2570 90

1
1
1

Discharge Valve Assembly - Second Stage - Qty, : 02nos. per Compressor

Discharge valve Assembly (134CR4)
1903 2570 90
1
Discharge Valve Cover
C 02 22164

1
1

Discharge Valve

1903 2570 90

Valve Service Kit 134CR2 & CR4

1903 0057 95

Valve Plate 134CR

E 22 29 164

O Ring for Valve Holder

H 02 21 150

Lift Washer Top

H 08 11 162

Lift washer Bottom

H 08 09 164

Valve Spring

H 34 87164

Cu. Washer

M 36 37 150

Split Pin

M 51 09 150

21

Part List

11. Running Gear Lubrication Piping

22

Part List

11. Running Gear Lubrication Piping

23

Part List

12.Compressor block packaging assembly

24

Part List

12.Compressor block packaging assembly

25

Part List

12.Compressor block packaging assembly

26

Ref. No.

Description

Stock Code

Qty.

Sub Deck

1903 0955 01

Belt Guard

A 36 49 163

Hex. Head Bolt, M12x25L

M 26 22 150

Intercooler

K 04 54 163

Safety Valve for Intercooler

M 04 24 150

Belt Wheel for HN2T-150&180NP(7.0 & 10Kg)

B 02 17 164

Belt Wheel for HN2T-150NP (Pr.10.0 Kg)

B 02 19 165

Key

M 43 24 162

Holder Key

D 96 48 162

Hex. Head Bolt, M20x45L

M 26 97 150

10

Compressor Block HN2T-180/150NP

Z 01 01 163

11

Motor Pulley
- (HN2T-180NP : Pr. 7Kg/cm2g)

B 51 66 388

- (HN2T-180NP : Pr. 10 Kg/cm2g)

B 52 66 360

- (HN2T-150NP : Pr. 7Kg/cm2g)

B 52 66 346

- (HN2T-150NP : Pr. 10 Kg/cm2g)

B 52 66 338

12

Clamping plate

E 16 17 011

13

Hex. Head Bolt, M20x45L

M 26 97 150

14

Ele. Motor for HN2T-180NP

1903 0448 12

Ele. Motor for HN2T-150NP

1903 0447 12

15

Slide Rails (315 L,S,M)

M 68 05 150

16

`T.HD.Screw,nut & Washer

M 32 74 137

17

Washer for Slide Rails

M 36 44 150

18

Hex.HD.Screw M20x45 Lg.

M 26 97 150

19

Shims

H 54 66 160

20

Hex.HD.Screw M20x70 Lg.

M 26 16 150

21

Water Piping Complete

1903 7510 90

22

Belts SPC 3550

M 57 46 150

Part List

12.Compressor block packaging assembly

Ref. No.

Description

Stock Code

Qty.

23

Suction Pipe

1903 5444 07

24

Nipple Brass 1/8

G 20 65 150

25

Vaccum Indicator

M 06 17 150

26

Suction Silencer for 150,180NP

K 08 57 166

Filter Element

W 08 57 801

27

Bellow Hose

H 22 03 198

28

Jubilee Clip

M 44 06 022

29

Main Deck

1903 0943 01

30

Hex.HD.Screw M20x70 Lg

M 26 16 150

10

31

AVM Protection Spacer

D 66 79 163

32

Jack Screw

D 66 80 150

33

Adaptor (NRV to Ball Valve)

G 11 80 163

34

NRV 80 NB

M 03 43 150

35

Ball Valve 80 NB

M 02 40 163

36

Solenoid Valve ADT Assly

1903 7624 90

37

Metallic Hose 80 NB

G 30 48 163

38

Aftercooler for HN2T-180/150NP

V 05 72 163

39

Safety Valve for Aftercooler

-(HN2T-180/150NP:Pr.10.0 Kg/cm2g)

V 22 01 124

-(HN2T-180/150NP:Pr.7.0 Kg/cm2g)

V 22 01 103

40

AVM moun ting plate

A 61 35 163

41

AVM

H 24 11 160

10

42

Air Pipe (Cyl.disch.to A/C)

G 11 31 163

43

Support for H.hose,NRV & Ball Valve

A 49 66 163

44

Sol.Valve

L 22 12 150

45

Air Line Filter

K 08 78 150

46

Pr. Transducer

1089 0575 45

Cable for Pressure Sensor

1901 0561 77

47

Temp. Sensor

1089 0574 40

Cable for Temp. sensor

1901 0561 78

48

Suction pipe (TO CYL.)

A 48 98 198

27

Part List

13.Water Piping Assembly

28

Part List

13.Water Piping Assembly

Ref. No.

Description

Stock Code

Qty.

Rubber Hose (A/C inlet)

1903 3454 07

Rubber Hose ( A/C outlet)

1903 3455 07

Rubber Hose ( I/C Inlet.)

1903 3442 07

Rubber Hose( LP to HP cyl.)

1903 3371 07

Rubber Hose ( I/C to LP cyl.)

1903 3471 07

Rubber Hose ( HP Cyl.outlet)

1903 3453 07

Rubber Hose ( O/C inlet)

1903 3376 07

Rubber Hose ( O/C outlet)

1903 3450 07

Manifold

1903 5497 07

10

Adaptor - oblong flange (32NB to 1 1/4BSP)

G 08 59 150

11

Adaptor (32NB to 1 1/4BSP)

1903 5907 07

12

Adaptor (15NB to 1/2BSP)

G 08 57 150

13

Eq.Female Tee (Rp 1 1/4 BSP (F)

G 38 68 150

14

Stret Elbow (R 1 1/4BSPTxRp 1 1/4BSP)

1903 5906 07

15

Stret Elbow (R 1/2BSPTxRp 1/2BSP)

G 36 64 150

16

Hex. Nipple ( R1 1/4BSPT)

G 37 02 150

17

Reducing Bush (R1 1/4BSPTxR1/2)

G 37 32 150

18

Hex.Nipple (R 1/2BSPT)

G 37 06 150

19

Plug ( R 1 1/4 BSPT)

G 36 21 150

20

Ball Valve 1/2BSP (F)

M 02 49 150

21

Ball Valve 2 1/2BSP (F)

1903 0269 13

22

Flow Switch (1BSP)

L 32 20 150

29

Part List

14.Starter Cum Control Panel

30

Part List

14.Starter Cum Control Panel

Ref. No.

Description

Stock Code

Qty.

Starter Cum Control Panel (for HN2T 150NP) APL

1903 1285 90

Starter Cum Control Panel (for HN2T 150NP)

1903 4380 12

MK IV Regulator - CP Tronic III

1900 0710 31

Hex. Head Bolt M 12x25Lg.

M 26 22 150

Starter Cum Control Panel (for HN2T 180NP) APL

1903 1289 90

Starter Cum Control Panel (for HN2T 180NP)

1903 4384 12

MK IV Regulator - CP Tronic III

1900 0710 31

Hex. Head Bolt M 12x25Lg.

M 26 22 150

31

OWNERSHIP DATA
Unit type: ..........................................................................
Motor type: .......................................................................
Delivery date: ...................................................................
Service Plan: ....................................................................

Owners machine No.: ...........................................................

Unit Serial No.: ......................................................................
Motor serial No.: ....................................................................
First start-up date:
Capacity: ...............................................................................

Local CP Representatives
Name: .........................................................................................................................................................................................................
Address: ......................................................................................................................................................................................................
Telephone: ............................................................................ Contact persons:
Service: .............................................................
Telex: ....................................................................................
Parts .................................................................

SAFETY PRECAUTIONS
To be read attentively and acted accordingly before installing, operating or repairing the unit.
These recommendations apply to machinery processing or consuming air or inert gas. Processing of any other gas requires
additional safety precautions typical to the application which are not included herein.
In addition to normal safety rules which should be observed with stationery air compressors and equipment, the following safety directions and precautions
are of special importance.
When operating this unit, the operator must employ safe working practices and observe all related local work safety requirements and ordinances.
The owner is responsible for maintaining the unit in a safe operating condition. Parts and accessories shall be replaced if unsuitable for safe operation.
Installation, operation, maintenance and repair shall only be performed by authorized, trained, competent personnel.
Normal ratings (pressures, temperatures, time settings etc.) shall be durably marked.
Any modifications on the compressor shall only be performed in agreement with CP and under supervision of authorized, competent personnel.

If any statement in this book, especially with regard to safety, does not
comply with local legislation, the stricter of the two shall apply.

flow of cooling air is available and that the exhausted air does not
recirculate to the inlet.
6.

Arrange the air intake so that loose clothing of people cannot be

sucked in.

7.

Ensure that the discharge pipe from the compressor to the after
cooler or air net is free to expand under heat and that it is not in
contact with or close to flammable material.

Apart from general engineering practice in conformity with the local safety
regulations, the following directives are specially stressed:

8.

No external force may be exerted on the air outlet valve; the

connected pipe must be free of strain.

1.

9.

If remote control is installed, the unit shall bear an obvious sign

reading:

These precautions are general and cover several machine types and
equipment; hence some statements may not apply to the unit(s) described
in this book.

Installation

A compressor shall be lifted only with adequate equipment in

conformity with local safety rules.

DANGER: This machine is remotely controlled and may start

without warning.

Loose or pivoting parts shall be securely fastened before lifting. It is

strictly forbidden do dwell or stay in the risk zone under a lifted load.
Lifting acceleration and retardation shall be kept within safe limits.
Wear a safety helmet when working in the area of overhead or lifting
equipment.

As a further safeguard, persons switching or remotely controlled

units shall take adequate precautions to ensure that there is no one
checking or working on the machine. To this end, a suitable notice
shall be affixed to the start equipment.

2.

Any blanking flanges, plugs, caps and desiccant bags shall be

removed before connecting up the pipes. Distribution pipes and
connections shall be of correct size and suitable for the working
pressure.

10. On units with automatic start-stop system, a sign stating This

machine may start without warning shall be attached near the
instrument panel.

3.

Place the unit where the ambient air is as cool and clean as possible.
If necessary, install a suction duct. Never obstruct the air inlet. Care
shall be taken to minimize the entry of moisture with the inlet air.

11.

4.

The aspirated air shall be free from flammable fumes or vapours,

e.g. paint solvents, that can lead to internal fire or explosion.

5.

Air-cooled units shall be installed in such a way that an adequate

12. Never remove or tamper with the safety devices, guards or insulations
fitted on the unit. Every pressure vessel or auxiliary installed outside
the unit to contain air above atmospheric. pressure shall be protected
by a pressure-relieving device or devices as required.

In multiple compressor systems manual valves shall be installed to

isolate each compressor. Non-return valves (check valves) shall not
be relied upon for isolating pressure systems.

SAFETY PRECAUTIONS (CONTINUED)

13.

Pipework or other parts with a temperature in excess of 80 degress

celsius and which may be accidentally touched by personnel in normal
operation shall be guarded or insulated. Other high-temperature pipework
shall be clearly marked.

14.

If the ground is not level or can be subject to variable inclination, consult

Chicago Pneumatic.

15.

The electrical connections shall correspond to the local codes. The

units shall be grounded and protected against short circuits by fuses.

Operation
1.

to the srarting equipment.

4.

Before removing any pressurized component, effectively isolate the unit

from all sources of pressure and relieve the entire system of pressure.

5.

Never use flammable solvents or carbon tetrachloride for cleaning parts.

Take safety precautions against toxic vapours of cleaning liquids.

6.

Scrupulously observe cleanlines during maintenance and repair. Keep

dirt away by covering the parts and exposed openings with a clean cloth,
paper or tape.

7.

Never weld or perform any operation involving heat near the oil system.
Oil tanks must be completely purged. e.g. by steam-cleaning, before
carrying out such operations.

Air hoses shall be of correct size and suitable for the working pressure.
Never use frayed, damaged or deteriorated hoses. Use only the correct
type and size of hose and fittings and connections. When blowing through
a hose or air line, ensure that the open end is held securely. A free end
will whip and may cause injury. Make sure that a hose is fully
depressurized before disconnecting it.

Never weld on, or in any way modify, pressure vessels.

Whenever there is an indication or any suspicion that an internal part of
a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this
to avoid the risk of spontaneous ignition of the oil vapour when air is
admitted.

Never play with compressed air. Do not apply it to your skin or direct an
air stream at people. Never use it to clean dirt from your clothes. When
using it to clean equipment, do so with extreme caution and use eye
protection.
2.

The compressor is not considered as capable of producing air of

breathing quality. For breathing air quality, the compressed air must be
adequately purified according to local legislation and standards.

Never use a light source with open flame for inspecting the interior of
machine, pressure vessel, etc.
8.

Make sure that no tools, loose parts or rags ae left in or on the unit.

9.

Before cleaning the unit for use after maintenance or overhaul, check
that operating pressures, temperaturea and time settings are correct
and tha the control and shut-down devices function correctly. If removed,
check that the coupling guard of the compressor drive shaft has been
reinstalled.

3.

Never operate the unit when there is a possibility of taking in flammable

or toxic fumes.

4.

Never operate the unit at pressures below or in excess of its limit ratings
as indicated on the Principal Data sheet.

10.

Keep all bodywork doors shut during operation. The doors may be opened
for short period ony e.g. to carry out checks. Wear ear protectors when
opening a door.

Every time the separator element is renewed, examine the discharge

pipe and the inside of the oil separator vessel for carbon deposits; if
excessive, the deposits should be removed.

11.

6.

People staying in environments or rooms where the sound pressure

level reaches or exceeds 90 dB (A) shall wear ear protectors.

Protect the motor, air filter, electrical and regulating components, etc. to
prevent moisture from entering them e.g. when steam-cleaning.

12.

7.

Periodically check that:

Make sure that all sound-damping material, e.g. on the bodywork and in
the air inlet and outlet systems of the compressor, is in good condtions.
If damaged, repalce it by genuine CP material to prevent the sound
pressure level from increasing.

5.

a.

All guards are in place and securely fastened

b.

All hoses and / or pipes inside the unit are in good condition, secure
and not rubbing.

13.

c.

There are no leaks

Never use caustic solvents which can damage materials of the air net,
e.g. polycarbonate bowls.

d.

All fasteners are tight

14.

The following safety precautions are stressed when handling refregerant:

e.

All electrical leads are secure and in good order.

f.

Safety valves and other pressure - relief devices are not obstructed
by dirt or paint.

g.

Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves,
hoses, etc. are in good repair, free of water or abuse.

8.

If warm cooling air from compressors is used in air heating systems e.g.
to warm up a workroom, take precautions against air pollution and
possible contamination of the breating air.

9.

Do not remove any of, or tamper with, the sound - damping material.

Maintenance
Maintenance and repair work shall only be carried out under supervisior of
someone qualified for the job.
1.

Use only the correct tools for maintenance and repair work.

2.

Use only genuine spare parts.

3.

All maintenance work, other than routine attention, shall only be

undertaken when the unit is stopped, the main power supply is switched
off and the machine has cooled down. Take positive precaution to ensure
that the unit cannot be started inadvertently. In addition, a warning sign
bearing a legend such as work in progress; do not start shall be attached

15.

Never inhale refrigerant vapours. Check that the working area is

adequately ventilated; if rquired, use breathing protection.

Always wear special gloves. In case of regrigerant contact with

the skin, rinse the shin with water. If liquid refrigerant contacts the
skin through clothing, never tear off or remove the latter; flush
abundantlty with fresh water over seek medical until all regrigerant
is flushed away; then seek medical first aid.

Always wear safety glasses.

protect hands to avoid injury from hot machine parts, e.g. during draining
of oil.

Note :

With stationery machine units driven by an internal

combustion engine, allowance has to be made for
extra
safety precautions, e.g. spark
arrestors, fuelling care, etc.
Consult
Chicago Pneumatic.

All responsibility for any damage or injury resulting from neglecting

these precautions, or by non-obsrvance of ordinary caution and due
care
required in handling, operating, maintenance or repair, even
if not
expressly mentioned in this book, will be discalimed by
Chicago Pneumatic.