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    MuhammadIqbalMughal
    This document outlines a typical inspection and test plan for fiberglass reinforced polymer concrete (FRP) pipes and related products. It includes 17 different test types that are performed on raw materials, in-process items, and final products. The tests evaluate properties like resin reactivity, wall thickness, laminate thickness, dimensions, hardness, strength, composition, and defects. Most tests are conducted on every production run or lot of material, while some destructive tests are performed on every 30th pipe or once per shift. The plan specifies the applicable test method, frequency, and identifies which internal work instructions describe the test procedures.

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    ITP All

    Uploaded by

    MuhammadIqbalMughal
    467 views1 page
    This document outlines a typical inspection and test plan for fiberglass reinforced polymer concrete (FRP) pipes and related products. It includes 17 different test types that are performed on raw materials, in-process items, and final products. The tests evaluate properties like resin reactivity, wall thickness, laminate thickness, dimensions, hardness, strength, composition, and defects. Most tests are conducted on every production run or lot of material, while some destructive tests are performed on every 30th pipe or once per shift. The plan specifies the applicable test method, frequency, and identifies which internal work instructions describe the test procedures.

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    This document outlines a typical inspection and test plan for fiberglass reinforced polymer concrete (FRP) pipes and related products. It includes 17 different test types that are performed on raw materials, in-process items, and final products. The tests evaluate properties like resin reactivity, wall thickness, laminate thickness, dimensions, hardness, strength, composition, and defects. Most tests are conducted on every production run or lot of material, while some destructive tests are performed on every 30th pipe or once per shift. The plan specifies the applicable test method, frequency, and identifies which internal work instructions describe the test procedures.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    467 views1 page

    ITP All

    Uploaded by

    MuhammadIqbalMughal
    This document outlines a typical inspection and test plan for fiberglass reinforced polymer concrete (FRP) pipes and related products. It includes 17 different test types that are performed on raw materials, in-process items, and final products. The tests evaluate properties like resin reactivity, wall thickness, laminate thickness, dimensions, hardness, strength, composition, and defects. Most tests are conducted on every production run or lot of material, while some destructive tests are performed on every 30th pipe or once per shift. The plan specifies the applicable test method, frequency, and identifies which internal work instructions describe the test procedures.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 1

    TABLE 1 : TYPICAL DPFC-GRP INSPECTION AND TEST PLAN

    Test Type

    Product Type

    SN

    Component

    Applicable Standard
    (Procedure)

    Test Designation / Method

    Frequency

    1. RAW MATERIAL
    1.1

    Reactivity

    (QC-1)

    Each lot

    Viscosity

    (QC-2)

    Each lot

    Visual

    N/A

    Each lot

    Textural

    (QC-10)

    Each lot

    1.5

    Moisture Content

    (QC-5)

    Each lot

    1.6

    Sieve Analysis

    (QC-3)

    Each lot

    Moisture Content

    (QC-4)

    Each lot

    Resin

    1.2
    1.3
    On Receipt

    Raw Material

    1.4

    Glass Reinforcement

    Silica Sand

    1.7

    2. PIPES & COUPLINGS


    2.1

    Resin

    Gel Time

    (QC-1)

    Each Production

    2.2

    Wall Thickness

    Pipe Wall Thickness

    ASTM D3567 (QC-16)

    Each side of Pipe

    2.3

    Pipe Laminate

    Laminate Thickness

    ASTM D3567

    Each production

    2.4

    Spigot Dimensions

    Min. / Max O.D.

    ASTM D3567 (QC-16)

    Each Pipe

    2.5

    Pipe Visual

    Interior & Exterior Defects

    ASTM D2563 (QC-17)

    100%

    2.6

    Pipe Dimensions

    Dimensions Control

    ASTM D3567 / BS 5480(QC-16) 100%

    2.7

    Barcol Hardness

    Resin Curing

    ASTM D2583 (QC-12)

    100%

    2.8

    Impact Test

    Impact Resistance

    BS 5480 (QC-24)

    1 in 30 Pipes or in a Shift

    2.9

    Hydrostatic Pressure

    Pressure Test

    BS 5480 (QC-13)

    100% for pressure, For


    gravity 1 in 30
    Pipes/coupling or in one
    Shift (Other upon request)

    2. 10 Material Composition

    Loss on Ignition

    ASTM D2584 (QC-9)

    1 in 30 Pipes or in a Shift

    2.11

    Hoop Flexural

    Stiffness

    ASTM D2412 / BS 5480 (QC-7)

    1 in 30 Pipes or in a Shift

    2.12

    Hoop Tensile

    Hoop Tensile Strength

    ASTM D2290 / BS 5480 (QC-6)

    1 in 30 Pipes or in a Shift

    2.13

    Axial Strength

    Axial Tensile Strength

    ASTM D638 / BS 5480 (QC-8)

    1 in 30 Pipes or in a Shift

    Pipe & Coupling

    2.14

    Stenciling

    Marking

    QP-5

    100%

    Pipe & Coupling

    2.15

    Visual

    Visual

    ASTM D2563 (QC-17)

    100%

    In-Process
    Pipe & Coupling Pipe
    NonDestructive
    Pipe

    Pipe & Coupling


    Destructive

    Pipe

    Final Product

    3. FITTINGS
    PreFabrication

    Pipe

    3.1

    Visual

    Visual

    100%

    3.2

    Length

    Dimensional

    100%

    3.3

    Dimensional

    100%

    Dimensional

    100%

    3.5

    Internal Lay-up length


    External lay-up Bond
    Length
    Barcol Hardness

    Resin Curing

    100%

    3.6

    Stenciling

    Marking

    100%

    3.7

    Final Dimensional

    Dimensional

    100%

    3.4
    Final Product

    Fitting

    3. MANHOLE LINERS

    In-Process
    Manhole Liner Pipe
    NonDestructive
    Destructive
    Cover Slab
    In-Process
    Lamination

    Final Product

    Manhole Liner

    4.1

    Resin

    Gel Time

    (QC-1)

    Each production

    4.2

    Wall Thickness

    Pipe Wall Thickness

    ASTM D3567 (QC-16)

    Each side of Pipe

    4.3

    Pipe Laminate

    Laminate Thickness

    ASTM D3567

    Each production

    4.4

    Inside Diameter

    Dimensional

    ASTM D3567 (QC-16)

    Each Production

    4.5

    Pipe Visual

    Interior & Exterior Defects

    ASTM D2563 (QC-17)

    100%

    4.6

    Length

    Dimensional

    ASTM D3567 / BS 5480(QC-16) 100%

    4.7

    Barcol Hardness

    Resin Curing

    ASTM D2583 (QC-12)

    100%

    4.8

    Material Composition

    Loss on Ignition

    ASTM D2584 (QC-9)

    1 in 30 Pipes or in a Shift

    4.9

    Visual

    4.10

    Dimensions

    4.11

    Barcol Hardness

    4.12
    4.13

    Internal & External


    Dimensions

    4.14

    Visual

    4.15

    Barcol Hardness

    4.16

    Length

    Resin Curing

    Resin Curing

    Visual

    100%

    Dimensional

    100%

    ASTM D2583 (QC-12)

    100%

    Bond Length

    100%

    Visual

    100%

    ASTM D2583 (QC-12)


    Dimensional

    4.17 Stenciling
    Marking
    Note: QC-1 to 17 and QP-5 are internal work instructions documented in the Quality System Manual

    311396406.xls

    100%

    Thickness

    100%
    100%
    100%

    1 of 2

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