Purchasing

Guide
for Wellhead & Christmas Tree
Equipment

With Reference to API 6A, 19th Edition, Including Changes

in NACE MR0175, ISO 15156, Latest Edition.

OU
R
C O M

P A N
Y
Stream-Flo

manu

wned

Industries Ltd

and

operated

. is a privately

Ca

nadian

facturer of

wellhead and christmas tree equipment, gate valves, ESDs and check valves. Founded in

1962, the company has grown to be one of the largest manufacturers of its kind in Canada
and is continually expanding its export activities. Our commitment to core values of
unceasingly improving and investing in technology and striving for high standards in our
people has made Stream-Flo the successful company it is today.
With this success, we are better equipped to provide excellent and consistent customer
service. This customer service translates to improved quality, reduced cost of the finished
product, and shorter delivery schedules. Further improvements are achieved through close
partnering with material suppliers and subcontractors.

Table of Contents
Thoughts from the Corporate Quality Manager/Senior Metallurgist . . . . . . . . . . . iii
API Specification 6A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Abbreviated Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
API 6A Applicable Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Significant Differences Between API 17 and 19 Editions . . . . . . . . . . . . . . . . . . 3
Quality Requirements: Bull Plug, Valve Removal Plug
and Back Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Plan-Do-Check-Act . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Continual Improvement of the Quality Management System . . . . . . . . . . . . . . . . 5
Standard Material Applications: Bodies, Bonnets and
End and Outlet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Standard Material Property Requirements: Bodies, Bonnets and
End and Outlet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Charpy V Notch Impact Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Temperature Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Material Classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
API 6A Annex O: Material Class ZZ . . . . . . . . . . . . . . . . . . . . . . .
More NACE Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7
7
8
8
8

Product Specification Levels (PSLs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PSL Decision Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
API Marking Requirements and Locations . . . . . . . . . . . . . . . . . . .
Quality Control Requirements: Bodies, Bonnets, End and Outlet
Connections, and Hub End Connectors . . . . . . . . . . . . . . . . . . . . .
Thread Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quality Control Requirements for Welding . . . . . . . . . . . . . . . . . . .

. . . . . . . . 10
. . . . . . . . 11
. . . . . . . . 11
. . . . . . . . 12

Relative Corrosivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relative Corrosiveness of Retained Fluids . . . . . . . . . . . . . . . . . . . .
Factors Affecting Behavior in H2S Containing Environments . . . . . . . . .
Severity of Sour Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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13
13
13
14

The API Monogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Performance Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
API Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Guiding Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Canadian Head Office and Manufacturing Facility, Edmonton, Alberta, Canada

United States Wellhead and Check Valve Business Units, Houston, Texas, USA

When coupled with Stream-Flo processes, API provisions, and applicable customer requirements,
this booklet is intended to provide a common fundamental approach to quality management
for the petroleum, petrochemical and natural gas industry.

Message from the

Corporate Quality Manager/Senior Metallurgist

First of all, at Stream-Flo, we have a strong desire to

service the customer. We find out our customers needs
and get it delivered in the best condition as quickly as
possible.
Second, when I look at our corporate manufacturing
operations, I see the commitment toward quality. We
have a strong passion to make sure the customer is
always satisfied, recognizing the value-added
advantage of dealing with Stream-Flo Industries Ltd.
Third, we monogram all our products, thereby
reinforcing our conformance to API 6A and 6D, as
applicable. Stream-Flo has stable operation, quality,
marketing, and engineering organizations. With three
metallurgists on staff, we provide comprehensive
expertise to our customers: material selection, heat
treatment,
corrosion,
welding,
and
solving
metallurgical and welding problems.

There are times when I

ask myself, What makes
us a better choice
than the other guy?

As Corporate Quality Manager and Senior

Metallurgist over the past 25 years, I have seen the
changes that have taken place within Stream-Flos
systems and processes. Operations and management
are committed to maturing and comprehensive quality,
engineering, and materials program with documented
procedures complying to API Q1 and ISO 9001.

Martin Ishkanian

iii

API Specification 6A
API Specification 6A (ISO 10423) is the recognized
industry standard for wellhead and christmas tree
equipment that was formulated to provide for the
availability of safe, dimensionally and functionally
interchangeable wellhead and christmas tree
equipment. This specification includes detailed
requirements for the manufacture of tubular
suspension equipment, valves, and fittings used
at the location of oil and gas wells to contain and
control pressure and fluid flows.

Specification 6A also serves as the reference

source for the design of flanged end and outlet
connections for use at 2,000 to 20,000 psi
maximum rated working pressures and a family
of gate valves for use over these same pressure
ranges.
Since API Specification 18th Edition was
withdrawn, this booklet covers the 19th Edition
with references to the 17th Edition.

Abbreviated Terms
AQL
CRA
DAC
ER
FEA
HAZ
HBW
HIP
HRB
HRC
NDE
NPT
OEC
OEM

Acceptable Quality Level

Corrosion Resistant Alloy
Distance Amplitude Curve
Equivalent Round
Finite Element Analysis
Heat Affected Zone
Brinell Hardness
Hot Isostatic Pressing
Rockwell Hardness Scale B
Rockwell Hardness Scale C
Nondestructive Examination
National Pipe Thread
Other End Connection
Original Equipment Manufacturer

PQR
PR
PSL
QTC
r.m.s.
RL
Rm
ROE
SSV
TC
UNS
USV
WPQ
WPS

Procedure Qualification Record

Performance Requirement
Product Specification Level
Qualification Test Coupon
Root Mean Square
Repair/Remanufacture Level
Ultimate Tensile Strength
Radius of Exposure
Surface Safety Valve
Test Coupon
Unified Numbering System
Underwater Safety Valve
Welder Performance Qualification
Welding Procedure Specification

API 6A Applicable Equipment

API Specification 6A covers wellhead and christmas tree equipment as follows:
API 6A Applicable Equipment
Wellhead
Equipment

Connectors
and Fittings

casing head
housings
casing head
spools

cross-over
connectors
tubing head
adaptors

tubing head
spools

Casing and
Tubing
Hangers
mandrel
hangers
slip
hangers

Valves
and Chokes

Loose
Connectors

Other
Equipment

single
valves
multiple
valves

weld neck
connections
blind
connectors

actuators

top
connectors

actuated
valves

threaded
connectors

presure
boundary
penetrations

cross-over
spools

tees and
crosses

valves
prepared for
actuators

adaptor and
spacer
connections

ring
gaskets

multi-stage
head housings
and spools

fluid sampling
devices

check
valves

bull plugs

running and
testing tools
(in Annex H)

adaptor and
spacer spools

chokes

valves
removal
plugs

wear
bushings
(in Annex H)

hubs

surface and
underwater
safety valves
and actuators
back-pressure
valves

Flanged, threaded, other end connectors (OEC) and welded.

Note: This international standard defines service conditions in terms of pressure, temperature
and material class for the well-bore constituents and operating conditions.
1

Significant Differences Between API 17 and 19 Editions

Due to the significant differences between current and previous API standards, much equipment
commonly used in the field may have to be replaced to comply with new API requirements.
Valve Removal Plugs and Threads Added Valve
removal plugs and threads were previously the
responsibility of the manufacturer. The specified
threads for 10,000 psi are Charpy V tubing
threads from the 1946 edition of API 5B. The LP
plug previously used will engage an outlet with
either LP or Charpy V threads. The new Charpy V
plug will not fit into an outlet with LP threads. The
specified connections for 15,000 and 20,000 psi is
a stub ACME with a metal-to-metal seal.
Top Connection Assemblies Shall Be Equipped
with a Bleeder Plug Bleeder plugs must now be
shipped with bottom hole test adapters. A needle
valve which is normally shipped with BHTA will
meet this requirement.
Recommended Design for Top Connectors
Added An optional annex has been added that
shows dimensional information for bottom
hole test adapters.
NACE MR0175/ISO 15156-1 Many necessary
changes were made to API 6A to reflect the
new NACE standard. One significant change
concerning wellhead equipment is the limit of
0.5 psi partial pressure of H2S for 17-4 PH.
Temperature Class N Added As NACE now
restricts a maximum temperature rating of 140 F,
the temperature Class N -50 F to 140 F (-46 C
to 60 C) was added to accommodate austenitic
stainless steels (e.g. 316).
Partial Pressure Stamping for Sour Service Added
The maximum allowable partial pressure of H2S
will be stamped immediately after the material
class. Where no limit is defined, NL will be
stamped.

New PSL-3G Added A new PSL with gas testing

required has been added with the designation
PSL-3G.
Running Tools, Test Tools and Wear Bushings
Added
Running tools, test tools and wear
bushings may now be monogrammed. There are
no dimensions specified. Design and material
requirements are identified.
Repair and Remanufacture Annex Added Annex
Q has been added to API 6A. This annex defines
the requirements for repair and remanufacture
of user/purchaser-owned equipment originally
manufactured in accordance with API 6A.
Repaired or remanufactured equipment is not
eligible for licensing under the API Monogram
Program.
Back Pressure Valves Added
Back pressure
valves may now be monogrammed. There are
no dimensions specified; however, design and
performance requirements are identified.
Bull Plugs Added Bull plugs are now included
and may now be monogrammed. Materials and
dimensions are specified.
Material Class ZZ Added Material Class ZZ allows
materials outside of NACE MR0175 limits for sour
service applications.
Test Pressure
Hydrostatic
Body Test Pressure.

Refer

to

API Table 19,

Quality Requirements
Bull Plug, Valve Removal Plug, and Back Pressure Valve
Material (bull plugs)
60K psi
1
Hardness testing is not
Material (valve removal plugs
60K psi 2,000 - 10,000
required for those materials
and back pressure valves)
75K psi 15,000 - 20,000
that have no hardness
restrictions specified by
Tensile Testing
Preheat
NACE MR0175 or are not
Impact Testing
Preheat
heat treated to obtain a
Hardness Test 1
Sampling
minimum specified strength
NACE MR0175 2
100%
level.
Dimensional
Sampling
2
100% valve sealing
Traceability
Job Lot
mechanism for back
pressure valves.
Chemical Analysis
Preheat
3
100% assembly for
Visual Examination
Sampling
back pressure valves.
Hydrostatic Test 3
-

API Table 19
Hydrostatic Body Test Pressure
End and Outlet Connections
Working
Pressure
Rating
MPa (psi)
13.8
(2,000)
20.7
(3,000)
34.5
(5,000)
69.0
(10,000)
103.5
(15,000)
138.0
(20,000)

Nominal Flange Size

mm (in)
346 (135/8)
and smaller
MPa (psi)
27.6
(4,000)
41.5
(6,000)
51.7
(7,500)
103.5
(15,000)
155.0
(22,500)
207.0
(30,000)

425 (163/4)
and larger
MPa (psi)
20.7
(3,000)
31.0
(4,500)
51.7
(7,500)
103.5
(15,000)
155.0
(22,500)
-

Line Pipe
and
Tubing
Threads
MPa (psi)
27.6
(4,000)
41.5
(6,000)
51.7
(7,500)
103.5
(15,000)

Casing Threads
mm (in)
114.3 - 273.1 298.5 - 338.7 406.5 - 508.0
(41/2 - 103/4) (113/4 - 133/8)
(16 - 22)
MPa (psi)
MPa (psi)
MPa (psi)
27.6
27.6
15.5
(4,000)
(4,000)
(2,250)
41.5
31.0
(6,000)
(4,500)
51.7
(7,500)
-

Plan-Do-Check-Act
The model of a process-based quality management system illustrates that the customers play a
significant role in defining requirements as inputs. Monitoring of customer satisfaction requires the
evaluations of information relating to customer perception as to whether the organization has met the
customer requirements.
The Plan-Do-Check-Act (PDCA) can be applied to all
processes:
Plan

Establish the objectives and processes necessary to deliver results in accordance with
customer requirements and the organizations policies.
Do
Implement the processes.
Check Monitor and measure the processes and product against policies, objectives and requirements
for the product and report the results.
Act
Take actions to continually improve the process
performance.
Continual Improvement
of the
Quality Management
System
Management
Responsibility

Customers
Requirements

Resource
Management

input

Measurement,
Analysis and
Improvement

Product
Realization

Product

value-adding activities
information flow

output

Customers
Satisfaction

End
Connect
ion Integral
Connection
Loose

Standard Material
Applications
Bodies, Bonnets,
andRatings
End andMPa
Outlet
Pressure
(psi)Connections
13.8
20.7
34.5
69.0
103.5
138.0
Part
(2,000)
(3,000)
(5,000)
(10,000)
(15,000)
(20,000)
36K, 45K,
36K, 45K,
36K, 45K,
36K, 45K,
45K, 60K,
45K, 60K,
Body a,
60K, 75K, NSb 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS
75K, NS
75K, NS
Bonnet
flange
60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS
threaded 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS
c
c
c
c
c
c
other c
welding
45K
45K
45K
60K, 75K, NS
75K, NS
75K, NS
neck
blind
60K, 75K, NS 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS
75K, NS
75K, NS
threaded 60K, 75K, NS 60K, 75K, NS 60K, 75K, NS
NA
NA
NA
c
c
c
c
c
c
c
other

b
c

If end connections are of the material designation indicated, welding is in accordance with Clause
6 and design is in accordance with Clause 4.
NS indicates nonstandard materials.
As specified by manufacturer.
Standard Material Property Requirements
Bodies, Bonnets, and End and Outlet Connections
Material
Designation
36K
45K
60K
75K

0.2% Yield Strength

min MPa (psi)
248 (36,000)
310 (45,000)
414 (60,000)
517 (75,000)

Tensile Strength
min MPa (psi)
483 (70,000)
483 (70,000)
586 (85,000)
655 (95,000)

Elongation in
50 mm (2 in) min %
21
19
18
17

Reduction in
Area min %
no requirements
32
35
35

Charpy V Notch Impact Requirements

(10 mm x 10 mm)
Minimum Average Impact Value
Temperature
Traverse Direction J (ft lb)
Temp Class
Test Temp C (F)
PSL 1
PSL 2
PSL 3 and PSL 4
K
-60 (-75)
20 (15)
20 (15)
20 (15)
L
N
P
R
S
T
U
V

-46 (-50)
-46 (-50)
-29 (-20)
-18 (0)
-18 (0)
-18 (0)
-18 (0)
-18 (0)

20 (15)
20 (15)
6

20 (15)
20 (15)
20 (15)
-

20 (15)
20 (15)
20 (15)
20 (15)
20 (15)
20 (15)
20 (15)
20 (15)

Temperature Ratings
Temperature
Classification
K
L
N

(min)
-60
-46
-46

P
R
S
T
U
V

Operating Range
(max)
(min)
82
-75
82
-50
60
-50

-29
82
room temperature
-18
60
-18
82
-18
121
2
121
-18
180
-18
345

(max)
180
180
140

-20
180
room temperature
0
140
0
180
0
250
35
250
0
350
0
650

X1
Y1
1
Reference Annex G for details of design and temperature rating of equipment for use at
elevated temperatures.
Note: Annex G is not intended as a material selection guide for high temperature use. Some alloys
are embrittled after repeated or prolonged exposure to elevated temperatures. Care should be
used in selection of alloys for these ratings. If plated or coated materials are used at
temperatures greater than 180 C (350 F), cracking potential can be increased.

Pressure Ratings
API Pressure Rating in MPa
13.8
20.7
34.5
69.0
103.5
138.0
Pressure Rating for Class K to U
MPa (psi)
13.8 (2,000)
20.7 (3,000)
34.5 (5,000)

API Pressure Rating in PSI

2,000
3,000
5,000
10,000
15,000
20,000
De-rated Pressure
Class X MPa (psi)
Class Y MPa (psi)
13.1 (1,905)
9.9 (1,430)
19.7 (2,860)
14.8 (2,145)
32.8 (4,765)
24.7 (3,575)
7

Material Classes
Material Class
AA - General Service
BB - General Service
CC - General Service
DD - Sour Service a
EE - Sour Service a
FF - Sour Service a
HH - Sour Service a
ZZ - Sour Service

Minimum Material Requirements

Body, Bonnet, End &
Pressure-Controlling Parts,
Outlet Connections
Stems & Mandrel Hangers
Carbon or Low-alloy Steel
Carbon or Low-alloy Steel
Carbon or Low-alloy Steel
Stainless Steel
Stainless Steel
Stainless Steel
b
Carbon or Low-alloy Steel
Carbon or Low-alloy Steel b
Carbon or Low alloy Steel b
Stainless Steel b
Stainless Steel
Stainless Steel b
CRAs bcd
CRAs bcd
User Defined
User Defined

As defined by NACE MR0175/ISO 15156 in compliance with NACE MR0175/ISO 15156.

In compliance with NACE MR0175/ISO 15156.
c
CRA required on retained fluid wetted surfaces only. CRA cladding of low alloy or stainless steel
is permitted.
d
CRA as defined in Clause 3 of this International Standard. NACE MR0175/ISO 15156 definition of
CRA
does not apply.
a
b

API 6A Annex O: Material Class

ZZ
NACE MR0175/ISO 15156 includes provisions for the qualification of materials for a specific sour service
application which is outside the parameters defined in that standard by means of testing or
documented field history. This can include MR0175/ISO 15156 or the use of materials not addressed
in MR0175/ISO
15156. For such sour service applications, equipment may be described and marked as Material Class
ZZ.
It is the responsibility of the purchaser to evaluate and determine the applicability of the documented
data for the intended application. For material Class ZZ, the manufacturer shall meet material
specifications supplied or approved by the purchaser and shall maintain traceable records to document
the materials of construction, regardless of PSL.

More NACE Information

Material Classes DD, EE, FF and HH require compliance to NACE MR0175 (ISO 15156) and
responsibility for the choice rests with the purchaser.
Examples
of
Designations
Class FF-1.5 means:
a)
material class
FF
b) rated at 1.5 psia H2S maximum allowable partial pressure
8

Class NL means:
a) where no H2S limit is defined by NACE, NL shall be used for marking (i.e. DD-NL).

Product Specification Levels (PSL)

API Specification 6A (ISO 10423) recommends product
specification levels (PSLs) for equipment with quality
control requirements for various service conditions.
PSLs apply to primary equipment:

tubing heads
tubing hangers, hanger couplings
tubing head adapters
lower master valves

All other wellhead parts are classified as secondary. The

PSL for secondary equipment may be the same or less
than the PSL for primary equipment.

PSL Decision Tree

Recommended minimum PSL for primary parts of wellhead and christmas tree equipment.

start
rated working
pressure

103.5 MPa

15,000
psi)
(

<103.5 MPa
(15,000 psi)

NACE MR0175?

yes

no

PSL
high H2S
concentration?

es
y

3G

no
gas well?
no
high H2S
concentration?

yes

rated working
pressure

yes

no

>34.5 MPa
(5,000 psi)

34.5 MPa
(5,000 psi)

3G
3
gas well?

no

yes

3G

3
2

gas well?

yes

rated working
pressure

34.5 MPa (5,000 psi)

no
rated working
pressure
rated working
pressure

>34.5 MPa
(
5,000
psi)

34.5 MPa
(5,000 psi)

>34.5 MPa (5,000 psi)

>34.5 MPa (5,000 psi)

34.5 MPa (5,000 psi)

gas well?

yes

3
2
2
1
3

no
2
1

API Marking Requirements and Locations

Location
Marking

ISO 10423
temperature
class or
rating (4.2.2)

material class
(4.2.3)

Wellhead
Equipment

Connectors
and Fittings

Casting and
Tubing
Hangers

Loose
Connectors

Valves and
Chokes

Actuators

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body
(actuators
containing
retained fluid)

nameplate
and/or body

nameplate
and/or body
(actuators
containing
retained fluid)

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

OD of
connector

OD of
connector

product
specification
level (1.4)

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body
(actuators
containing
retained fluid)

performance
requirement level
(4.1)

nameplate
and/or body

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body

nominal size
(bore if required)

nameplate or
body, and
connector OD

nameplate or
body, and
connector OD

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body

thread size
(threaded
products only)

nameplate or
body, and/or
near each
thread

nameplate or
body, and/or
near each
thread

nameplate
and/or
near each
connector

OD of
connector

nameplate or
body, and/or
near each
thread

end and outlet

connector size

nameplate or
body, and
each
connector OD

nameplate or
body, and
each
connector OD

OD of
connector

nameplate
and/or body

rated working
pressure (4.2.1)

nameplate or
body, and
each
connector OD

nameplate or
body, and
each
connector OD

OD of
connector

ring gasket type

and number

near each
connector

near each
connector

OD of
connector

near each
connector

date of
manufacture

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body

manufacturers
name or mark

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body

serial number
(if applicable)

nameplate
and/or body

nameplate
and/or body

nameplate
and/or body

OD of
connector

nameplate
and/or body

nameplate
and/or body

hardness test
values
(if applicable)

adjacent to
test location

adjacent to
test location

adjacent to
test location

adjacent to
test location

adjacent to
test location

adjacent to
test location

10

nameplate or
body, and
each
connector OD

Quality Control Requirements

Bodies, Bonnets, End and Outlet Connections, and Hub End Connectors
Parameter
Tensile Testing
Impact Testing
Hardness Testing
NACE MR0175
Dimensional Verification
Traceability
Chemical Analysis
Visual Examination
Surface NDE

PSL 1
7.4.2.1.1
7.4.2.1.2
7.4.2.1.3
7.4.1.5
7.4.2.1.4
7.4.2.1.5
-

Weld NDE General

Examination Visual
NDE Surface
Repair Welds
NDE Volumetric
Hardness Testing
Serialization
Volumetric NDE

7.4.2.1.6
-

7.4.2.1.6
7.4.2.2.11
7.4.2.2.12

7.4.2.2.13
7.4.2.2.14
-

7.4.2.1.6
7.4.2.3.10
7.4.2.2.12
7.4.2.3.11
7.4.2.2.13
7.4.2.3.12
7.4.2.3.13

7.4.2.3.14
7.4.2.3.15

Thread Markings
The thread type marking in accordance with ISO
11960 shall be as follows:

11

Subclause Reference
PSL 2
PSL 3/3G
7.4.2.2.1
7.4.2.2.1
7.4.2.2.2
7.4.2.3.2
7.4.2.2.3
7.4.2.3.3
7.4.1.5
7.4.1.5
7.4.2.1.4
7.4.2.3.4
7.4.2.2.5
7.4.2.3.5
7.4.2.2.6
7.4.2.2.6
7.4.2.1.5
7.4.2.2.7
7.4.2.2.8
7.4.2.3.8
7.4.2.2.9

STC
LC
BC
XL
LP
NU
EU

PSL 4
7.4.2.2.1
7.4.2.3.2
7.4.2.3.3
7.4.1.5
7.4.2.3.4
7.4.2.3.5
7.4.2.2.6
7.4.2.3.8

No welding
permitted
except for
weld overlays
(see 7.4.2.4.9)
7.4.2.3.14
7.4.2.4.11

Casing: short thread

Casing: long thread
Casing: buttress
Casing: extreme Line
Line pipe
Tubing: non-upset
Tubing: external upset

Weld Type
Pressure containing

Non-pressure containing

Repair
Weld metal overlay (ring
grooves, stems, valve-bore
sealing mechanisms and
choke trim)
Weld metal corrosive
resistant alloy overlay
(bodies, bonnets and end
and outlet connections)

Quality Control Requirements for Welding

Stages
PSL 1
PSL 2
PSL 3/3G
Preparation
a
a, b and a, b, (c or d),
Completion
and e
(c or d)

Preparation
no welding
permitted

Preparation

Completion
Preparation

Completion

Preparation

a
h
a, b, and
(f or g)
-

a and e
h
a, b, e and
(f or g)
b

Completion

Preparation

Completion

a,b

a,b

a, b, i

a, b, i

no welding
permitted
no welding
permitted
b

a Visual examination.
b Penetrant testing inspection for non-ferromagnetic materials and magnetic particle testing
for ferromagnetic material.
c Radiation (radiography or imaging) examination.
d Ultrasonic examination.
e Hardness test (weld).
f Ultrasonic examination only if weld is greater than 25% of wall thickness or 25 mm (1
in), whichever is less.
g Radiation (radiography or imaging) examination only if weld is greater than 25% or
wall thickness for PSL 2 or 20% of wall thickness for PSL 3, or 25 mm (1 in), whichever is
less.
h Penetrant or magnetic particle as applicable for material defects only.
i Measurement of overlay thickness, testing of bond integrity and volumetric examination
shall be according to the manufacturers specifications. If the overlay is considered part of the
manufacturers design criteria or of the design criteria of API 6A, volumetric examinations
shall be in accordance with the methods and acceptance criteria of 7.4.2.3.15.
Note: preparation = surface preparation, joint preparation, fit up and
preheat completion = after all welding, post-weld heat treat and

12

Relative Corrosivity
The minimum partial pressure of carbon dioxide
required to initiate corrosion and the relative
effect of increasing partial pressures on the
corrosion rate are strongly influenced by other
environmental factors:
a)
b)
c)
d)
e)
f)
g)

temperature
H2S level
pH
chloride ion concentration
sand production
water production and composition
types and relative amounts of produced
hydrocarbons

Finally, the purchaser should consider future service of the well when selecting a material class. This
should not be limited to anticipated changes in the acid gas partial pressures for production or
increased water production with or without increased chloride content, but also should include
consideration of operations such as acidification or other well treatments.
Relative Corrosiveness of Retained Fluids
as Indicated by CO2 Partial Pressure
Retained Fluids
general service
general service
general service
sour service
sour service
sour service

Retained Fluids
noncorrosive
slightly corrosive
moderately to
highly corrosive
noncorrosive
slightly corrosive
moderately to
highly corrosive

Retained Fluids Mpa

<0.5
0.05 to 0.21

Retained Fluids (psia)

(<7)
(7 to 30)

>0.21

(>30)

<0.05
0.05 to 0.21

(<7)
(7 to 30)

<0.21

(>30)

Factors Affecting Behavior in H2S Containing Environments

The behavior of carbon and low alloy steels in H2S containing environments is affected by complex
interactions of parameters, including the following:
a)

b)
c)
d)
e)
f)

chemical composition, method of manufacture, product form, strength, hardness of the material
and its local variations, amount of cold work, heat treatment condition, microstructure,
microstructural uniformity, grain size and cleanliness of the material
H2S partial pressure or equivalent concentration in the water phase
chloride ion concentration in the water phase
acidity (pH) of the water phase
presence of sulfur or other oxidants
exposure to production fluid
13

Severity of Sour Environment

determined in accordance with NACE MR0175/ISO 15156-1 with respect to SSC of a carbon or low
alloy steel
0.3 kPa
(0.05 psi)

in situ pH

6.5
5.5

1
0

Key

2
4.5

3.5
2.5

0.1

10

0 Region 0
SSC Region 1
2 SSC
Region 2
3 SSC Region 3
1

100

1000

H2S partial pressure, kPa

In defining the severity of the H2S containing environment, the possibility of exposure to unbuffered
condensed aqueous phases of low pH during upset operating conditions or downtime, or to acids
used for well stimulation and/or the back flow of stimulation acid after reaction should be considered.
Note 1:

The discontinuities in the figure below 0.3 kPa (0.05 psi) and above 1 MPa (150 psi)
partial pressure H2S reflect uncertainty with respect to the measurement of H2S
partial pressure (low H2S) and steels performance outside these limits (both low and
high H2S).
Note 2: Guidance on the calculation of H2S partial pressure is given in Annex
C. Note 3: Guidance on the calculation of pH is given in Annex D.
The cracking behavior of CRAs and other alloys in H2S containing environments can be affected by
complex interactions of parameters, including the following:
a) chemical composition, strength, heat treatment, microstructure, method of manufacture and
finished condition of the materials
b) H2S partial pressure or equivalent dissolved concentration in the water phase
c) acidity (in situ pH) of the water phase
d) chloride or other halide ion concentration
e) presence of oxygen, sulfur or other oxidants
f ) exposure temperature
g) pitting resistance of the material in the service environment
h) galvanic effects
i) total tensile stress (applied plus residual)
j) exposure
These factors shall be considered when using this part of NACE MR0175/ISO 15156 for the selection of
materials suitable for environments containing H2S in oil and gas production systems.

14

The API Monogram

In order to receive the authorization for applying the API monogram, StreamFlos facilities and our Quality Manual are audited, approved and licensed by the
American Petroleum Institute. The API monogram and license number are our
customers assurance that Stream-Flo is in compliance with all the applicable API
requirements,
and it signifies to our customers that they are receiving good quality products and
services.

Performance Verification
The performance requirements apply to all
products being manufactured and delivered for
service. The performance verification procedures
are to be applied to designs of products,
including design changes. Verification testing
specified is intended to be performed on
prototypes or production models.
A design that undergoes a substantive change
becomes a new design requiring performance
verification. A substantive change is a change
identified by the manufacturer which affects
the performance of the product in the intended
service condition. This may include changes in fit,
form, function or material.

15

Criteria for Ordering, 19th Edition

Pressure Class API holds user responsible for choosing class
Temperature Class API holds user responsible for choosing class
Material Class API holds user responsible for choosing class
PSL (Product Specification Level) API recommends PSLs to the user
PR (Performance Requirement) API requires cycle testing of designs
When ordering, please use this wellhead equipment data sheet.
Well names and location(s):
Maximum operating pressure:
Anticipated wellhead shut-in pressure:
Temperature ranges anticipated:
Maximum flowing fluid temperature at wellhead
Anticipated composition of produced fluids: CO2
(mg)
Chlorides
(mg)
H2S
(mg)
other
Anticipated completion or future workover or recovery operations which would affect pressure,
temperature or fluid content:
New values:
Are there any government regulations that apply or must be met by this equipment?
If so, which one(s):
Water or brine pH:
Does NACE MR0175 apply?
Will scale, paraffin, corrosion or other types of inhibitors be used?
Inhibitor type:
Inhibitor carrier:
Batch or continuous inhibition?
Will acidification be performed?
Type of acid:
Anticipated production rates:
m3/d oil/condensate
m3/d gas
m3/d sand and water (S&W)
Will erosion be a concern?
Cause:
External coating? Yes
type
No
Internal coating? Yes
type
No
Delivery requirements:
Special shipping, packing and storage instructions:

Casing Program
Size (OD)

Top Joint in String

kg/m (lb/ft)
Grade
Connection

Total String
Hanging WT
daN (lbs)

Conductor
Surface Casing
Protective Casing
Production Casing
Tubing
Completion Type: single or multiple
For more information,
[email protected].

please

contact

Stream-Flo
16

at

(403)

269-5531

or

Bit Size
mm (in)

Guiding Principles
The Stream-Flo Group of Companies
recognizes
the
importance
of
developing positive and long lasting
partnerships with the following
groups:

The
Stream-Flo
Group
business decisions and operations
are
guided
by
the
following
principles:
Health,
Safety
and
the
Environment
We will not compromise the health and safety of
our employees, customers, suppliers or the
public. All Company
operations
are
conducted with safety as the top priority and
with
the
objective to safeguard
the
environment.

Customers
We desire our current and future customers to
succeed and to view us as their preferred business
partner. Our job is complete only when a
customer is completely satisfied.
Employee
s
We treat our employees with fairness and respect,
allowing them to develop and grow, and in turn,
we earn their commitment and loyalty. Our
success is dependent upon
the
skill,
professionalism and can do dedication of our
workforce.

Integrit
y
Every day we work hard to live up to our
reputation for being honest, ethical and for
doing the right thing.
Our word is our
commitment - we do what we say.

Supplier
s
The key to our success is the ongoing
development of solid, long-term supplier
relationships built on a framework of mutual
benefit and trust.

Qualit
y
Our people, processes and facilities all reflect a
unified commitment towards quality. We aim
to do things right the first time, and if a problem
occurs, we fix it.

Communities
The communities within which we work will
benefit from our presence. We are committed to
being a good corporate citizen and giving back to
our communities.

Innovation
We lead the way by providing innovative
technical solutions, products and services. Our
products and services are designed with the
customer in mind and are differentiated by
outstanding functionality, reliability and value.
Independence
We take pride in our independent and
entrepreneurial leadership structure. We chart
our own course and are enabled to make the best
choices.
Growth
We are committed to growing our business in
a strategic and profitable manner. Continued
growth leads to the long term benefit of our
employees, customers, suppliers, communities
and shareholders.

17

O
MISSI

Stream-Flo Industries Ltd. is committed to provide premium quality products and technical
services on a timely and best value basis for the benefit of our customers and employees.

ON

Head Office and Manufacturing Facility

4505-74 Avenue Edmonton,
Alberta, T6B 2H5 t
780.468.6789
f 780.469.7724
Canadian Sales and Marketing Office
400 Bow Valley Square One
202 - 6 Avenue SW
Calgary, Alberta, T2P 2R9
t 403.269.5531
f 403.266.3307
Stream-Flo USA
8726 Fallbrook Drive
Houston Texas USA
77064
t 832.912.1022
f 281.653.1188
Worldwide
Canada United States Indonesia United Arab Emirates United Kingdom Algeria China
www.streamflo.com | [email protected]

122010