10IW"^

BUILD1NGSYSTEMS-

1 5 O 9 0 0 1 : 2000 C E R T I F I E D

1-4
RECOMMENDED TOOLS & EQUIPMENT FOR ERECTION

5-8

METAL BUILDING TERMINOLOGY

7-22

COMPONENTS UNLOADING PROCEDURES

23

STORAGE AND PROTECTION FOR ROOF AND WALL PANELS

24

STRUCTURAL FRAMING ERECTION PROCEDURE

25

STRUCTURAL FRAMING-RIGID FRAME CONNECTION DETAILS

26

STRUCTURAL FRAMING ERECTION PROCEDURE

27-30

STRUCTURAL FRAMING-ROD BRACING

31

STRUCTURAL FRAMING-PLUMING AND SQUARING

32-34

STRUCTURAL FRAMING ERECTION PROCEDURE

35-36

BASE ANGLE/BASE CHANNEL

37

ROOF PANELING

38

FASTENERS AND APPLICATION

39

SIDEWALLAND ENDWALL PANEL INSTALLATION

40

INSTALLATION OF KIRBY RIB ROOF PANEL

41

ROOF SHEETING SEQUENCE AND MASTIC APPLICATION

42-43

INSTALLATION PROCEDURE-TAPE MASTIC (ROPE SEALING)

44

INSULATION INSTALLATION PROCEDURES

45

SIDEWALLAND ENDWALL INSULATION

46

INSULATION INSTALLATION PROCEDURES

47

CLOSURE STRIPS AND APPLICATIONS

48

SKYLIGHT INSTALLATION

49

MATERIAL CLAIMS STANDARD POLICY

50-52

This ERECTION PROCEDURE is intended to provide Kirby Builders and/or

erectors with recommended procedures for erecting Kirby buildings as safely and
efficiently as possible. However, Kirby Building Systems is not liable for, and does
not guarantee the quality of erection, nor does KBS assume any responsibility for
building defects that may be attributed to improper erection techniques, or the
negligence of other parties.

A.

All erection work will be treated as outlined in the American Institute of Stee!
Construction Code of Standard Practices for Steel Buildings and Bridges,
Section 7, which deals with the correction of errors in situations where the
material is not being erected by the fabricator and which reads in substance
as follows: The correction of minor misfits by moderate amounts of reaming,
grinding, welding or cutting, and the drawing of elements into line with drift
pins, shall be considered to be normal erection operations. Errors that cannot
be corrected using the foregoing means, or that require major changes
in member or Connection configuration, shall be promptly reported to the
Owner's Designated Representatives for Design and Construction and the
Fabricator by the Erector, to enable the responsible entity to either correct
the error or approve the most efficient and economical method of correction
to be used by others.

B.

In cases where the Builder/Erector believes there are errors in shop

fabrication that prevent the proper assembling and fitting of parts by the
use of drift pins, reaming, chipping or cutting, the Builder/Erector shall
immediately report such matters to the local Kirby Sales Office so Kirby may
either correct the error or approve the method and cost of the correction
to be made. The Builder/Erector shall furnish a clear description of the
problem in his report to Kirby and shall also furnish a suggested solution
and the cost thereof. Kirby shall have the option of:
(1)
Replacing the defective material with freight allowed to jobsite by
carrier of Kirby's selection.
OR
(2)
Authorizing field correction of the problem by a method and at a
cost agreed to by Kirby.

Where field correction is authorized. The Builder/Erector shall be allowed credit

for the agreed cost, but in no event shall Kirby be liable for consequential
damages.
1

their arrival at the jobsite. If temporary storage is absolutely necessary,

they should be stored indoors. Where indoor storage is not possible, the
procedure shown in this MANUAL must be followed to prevent the entry of
moisture into the bundle and consequent storage stain.

INSPECTION BY KIRBY
Kirby shall have the right to inspect from time to time all erection work being
carried on by the Builder or by others. It shall be the responsibility of the Builder/
Erector to finish permits, if required, for entry to the job site for the inspection and
Builder/Erector shall provide equipment (ladders level etc.) for such inspection,
if requested, Builder/Erector will receive a copy of the Inspection Report. In the
event erection errors are detected at the time of the inspection, the Builder/Erector
will be notified of the errors in writing with a suggested method of correction.
In the event the errors are not corrected by the Builder/Erector, the owner will
be notified in writing by Kirby with a copy of the original report included with
the owner notification. A copy of the notification to the owner will be forwarded
to the Builder/Erector. Kirby shall have no liability to the Builder/Erector or to
any customer for defective workmanship in the erection of buildings including
by way of description, but not by way of limitations, defects arising from loose
connections, missing parts, roof leaks, damaged sheets, omission of sealer, of
closure, scratched surfaces, poor alignment, inadequate drainage or defects
arising out of materials furnished and or installed by Builder/Erector or others. The
Builder/Erector agrees to indemnify and hold harmless from any and all claims
which may or might be made against Kirby by any customer or owner arising from
or growing out defects in the erection of any Kirby Building erected by or under
the direction of, or for the account of the builder and or erector.

It is the responsibility of the owner, Builder or Erector to make an inspection upon

arrival of all products shipped to the Customer, Builder or Erector.
It is the responsibility of the builder or erector to report such claims for shortages
or defective material immediately to the owner, or customer to enable him to file
a claim for the shortage or defective material.
If packaged items are found to contain shortages or defective material, these must
be reported to Kirby, in writing, within 30 days after receipt of the shipment.
All claims must be reported in detail giving part numbers, description and length.
This information may be obtained directly from the Bill of Materials furnished with
the building.
See Appendix T for Kirby's Claims Policy. Please read carefully and follow
procedure outlined therein.

STORAGE AND PROTECTION OF COVERING :

ERECTION

A.

When Aluminium, galvanized, or the galvanized prepainted coating on

piled flat sheets or nested formed sheets or galvanized purlins or girts
become wet from rain, natural condensation, or other causes, white rust
may result. This may occur either in transit or in storage at the job site,

A.

Before starting Erection, make sure that you have a complete set of
Erection drawings marked "For Construction", The cover sheet of Kirby
Erection drawings lists all the drawings in the set along with the latest
revision number and date.

B.

Formed prepainted sheets must be protected from moisture in the same

manner as plain galvanized sheets until boldly exposed to the weather.
The sheets must be properly packaged and stored, otherwise, white rust
may develop at minute cracks in the paint and at the cut edges.

B.

It is the Builder/Erector's responsibility for mobilization, receiving, off

loading and furnishing necessary tools for the proper erection of a Kirby
Building.

C.

The structure should be adequately braced at all times before raising

the next component. The structure must be secured with temporary or
permanent bracing before release of raising equipment and at the end of
the day, week ends or other shutdowns.

C.

D.

It is important on receipt of material, to examine packages for damage.

Builders and/or erectors, are encouraged to take prompt action where
cuts, tears, or other damage is evident. If a small amount of moisture is
present, the sheets should be dried before restacking or storage. Damp
sheets should never be restacked until thoroughly dry.
Roofing and siding sheets should be erected as soon as possible after
2

When commencing erection of the building, the first braced bay must be
erected with all wind bracing, eave struts, purlins, girts and -flange braces
completely installed and all bolts properly tightened to make certain that
3

the building is properly braced. (See appropriate pages that follow in this
manual).
D.

Ali joints should be made up and all bolts in place before releasing raising
equipment.

E.

Until the first run of roof sheets is secured, temporary scaffold should
be used to start sheeting so that sheeters will have something to stand
on. See proper method of walking on the roof described in the sheeting
section of this Manual.

F.

All sheeters should be cautioned regarding roof openings. Any uncovered

openings should be properly guarded.

G.

Workers should never slide down columns and other structural members.
Ladders should be used to get on and off the building. Wail girts and
diagonal braces should not used as ladders.

The following list of tools and equipment is considered adequate for erection of
most Kirby Buildings. Actual Equipment Required may vary due to differences
in building type and size, job site conditions, and erection personnel. This list
is intended to serve as a recommendation only and should not be used as a
limitation to your inventory of erection equipment should be in accordance with
the general guidelines set forth in this manual.
Screw Guns

Sheet Metal Nibler

Power Impact Wrench

Electric Drill Motors

Electric Drill Motors
Skill Saw

2
2
1

Electric Extension Cords

Electric Arc Welder

Gasoline powered Generator
Gas cutting Torch

1
1
1

Socket Wrenches

Spud Wrenches
Box End Wrenches
Open End Wrenches
Vice Grip Pliers
Pop Rivet Too!
Pop Rivet Tool
Staple Guns
Hammers
Sheet Metal Gutters
Wrecking bars
Drift Pins
Hack Saws

5
2
2
10
2
2
4
2Ea
2Ea
2
4
4

With magnetic hex socket heads and

replacement drivers
Electric sheet cutting tool with
replacement Bits
With assortment of impact
sockets -12 mm to 24 mm
12 mm (V2") with twist drill bits
6 mm (V4") with twist drill bits
Electric or gas powered with metal&
carbide tip blades
Sufficient for maximum number
of tools used at once
With leads and extra welding head
To supply job site electrical power
With hose, gauges and
replacement heads
Sets 12mm (V2) drive with assorted
sockets and ratchet drive handle
Each assorted sizes 12 mm to 24mm
Sets assortment 12mm to 24 mm
Sets assorted sizes 12 mm to 24 mm

Electric
With Staples
Shop, sledge, rubber
Left, right, straight
Heavy Duty
Heavy Duty
With Assorted Blades
5

Chokers
Chokers
Cable Clamps
Slings
Spreader Bar
Steel Cable
Work Platform
Extension Ladders
Safety Belts with
Tool Pouches
Hard Hats
Goggles
Goggles
Welding Hood
Steel Measuring Tapes
Steel Measuring Tapes
Level
Framing & Try squares
Transit 7 level Rod
Plumb bob & Chaulk
String
Nylon Line 3/8
Manila Rope
Caulking Guns
Brooms
Dust Pans
Water can with cup holder

4
^

/"
'8

4
V2"
Assorted sizes
4
With Clevices
1Ea 3m, 5m
100m With 8Turnbuckles
2
6m, Steel or Plywood reinforced
6m
2
2
2
2
1
4Ea
2Ea
2Ea
1Ea
1Ea
2Ea

Sufficient for crew

Sufficient for crew
For power cutting
For burning equipment
With additional lenses for electric welding
4m
15m and 30m
1.2m, 2m

100m
100m Ea 3 / 8 ". V
4
Cartridge Type
2
2
1

An extra building component added to a basic Kirby building, such as a door,

window vent, etc.

Aluminium coated steel

Bolts set in concrete, used to anchor structural members to concrete foundation.

A continuous angle secured to foundation to support wail panels.

A shop-welded, pre-punched plate on that portion of a beam or column which

rests on the supporting surface.

A light gauge cold formed channel which replaces the base angle when liner or
double sheeted partitions are required.

The Distance between the centerline to the first interior frame to the inside of the
endwal! panel.

The distance from centerline to centerline of two interior columns.

A structural member which is ordinarily subject to bending and is usually a

horizontal member carrying vertical loads.

Frame composed of corner columns, wind columns, flush girts and rafter
sections, which is designed to carry one-half bay loading, also referred to as
Tight Endwall".

Cantilever
Angles or rods primarily on Roof and sidewalls or RF (Rigid Frame) or BC (Beam &
Column) buildings for transferring wind force to foundation and aiding in plumbing
the structure.

A material handling system usually within a building which moves longitudinally

on a runway constructed of rails and beams.

A projecting beam that is supported and restrained at one end only.

Caulk
To sea! and make weather tight joints, seams or voids by filling with a waterproofing
compound or material.
Channel
An open-ended "C" shape with no return lips, which may be either cold-formed
or hot-rolled

Structural members used to give weak axis stability to joists or purlins.

Clip
A plate used for fastening several members together.
A structural member, usually an "I" section, made from individual web, flange and
base plates by welding them together.

A roof composed of layered felt or jute, saturated with tar, with each layer set by
mopping a hot tar or asphalt.

A free standing, single or double column roof structure having a valley gutter at the
centerline of the building having the outer edge of the roof projecting upwards.

The pre-punched end plate of a structural member which usually rests against a
matching plate of another member in forming a bolted connection.

Girts which overlap at outside column flange to form a continuous member.

Clip Angle
An angle used for fastening various members together.
Closure Strip
Sealant material formed to match either inside or outside wall or roof panel
configuration used at base, eave, rake or accessory locations to provide closure
against the elements,
Cold-Formed
Various shapes such as angies, channels, girts and purlins, formed from steel at
room temperature.
Column
A vertical structural member
Continuous Gift or Purlin
Gift or purlin that overlaps at columns or frames to form a continuous member.

"C"
A member cold-formed from steel coil in the shape of "C" used primarily in bearing
frame endwalls and framed openings.

Continuous Radge Vent

Series of roof ventilators connected to each other located along roof peak line.

Corner Column
A predetermined curvature designed into a structural member to offset the
anticipated deflection when load is applied.

Corner column (usually a "C" shape) located at the corner of a bearing frame
endwall.

Any overhanging or projecting structure with extreme end usually unsupported.

8

Corner Trim
Preformed sheet meta! trim used to close the junction of side and endwall
sheets.

Eave
The line along the top of the sidewail, formed by the intersection of roof and wall
panels.

Crane Rail
Track upon which a top running crane moves (usually hot-roiled A.S.C.E. Rails).

Eave Canopy
A roof extension beyond the sidewail of a building. May also be cantilevered
below the eave.

Crane Runway Beam

Support for bridge crane.

Eave Height
The vertical dimension from finished floor to top of eave strut.

Curb
Raised flashing around a roof accessory to provide water tightness at the roof
opening
Curtain Wall
Perimeter wall panels which carry only their own weight.
Damper
A baffle used to open or close the throat of ventilators.
Dead Load
The weight of the structure itself plus any permanent stationary loads.
Deflection
The transverse displacement of a structural member in the direction of load and
measured from its no-load position.
Diaphragm Action
The action of Kirby Wall panels on flush-framed walls to act as one unit to resist
longintudinal wind force.
Downspout
A hollow rectangular, square or round tubular section used to carry water from a
gutter to the ground.
Driftpin
A tapered pin used to align holes in steel members to be connected. Also called
"Spud Wrench"

10

Eave Strut
Structural member at the eave to support roof and wall paneis; also transmits
forces due to wind on endwall from roof brace rods to wail brace rods.
Eave Strut Gusset
A small gusset shop-welded to main frame on RF and BC buildings to support
eave struts and afford alignment with by-framed girts.
Eave Trim
Trim used to close off top of sidewail panels in lieu of eave gutter.
Erection
The on-site assembly of pre-engineered components to form complete
structure.
Erection Drawings
Drawings prepared specifically for each building, showing piece mark, and
location of all components.
Expansion Joint
A break of space in construction to allow for thermal expansion and contraction.
Fascia
Decorative trim or panel projecting from the face of a wall.
Fixed Base
A vertical structural member, bolted to and positioned at 90 to a sidewail column
to provide additional base fastening and to prevent column rotation.

11

ISO*

Flange
The projecting edge of a structural member.
Flange Brace
A brace from flange of column or rafter to git or purlin to provide lateral support
and stability.
Flashing
A sheet metal closure to insure weather-tightness.
Footing
A pad or mat, usually concrete, located under a column, wall, or other structural
member, used to distribute loads from the member into supporting soil.
Foundation
The substructure on which a building rests.
Frame
Primary structural members, made up of columns and rafters, which support the
secondary framing.

Girt
A secondary horizontal structural member attached to sidewall or endwall
columns to which wall covering is attached and supported horizontally : usually a
cold-formed "Z" shape.
Glaze or Glazing
The process of installing glass in window and door openings.
Grout
A mixture of cement, sand and water used to fill cracks and cavities. Often used
under base plates or leveling plates to obtain uniform bearing surfaces.
Gusset Plate
A steel plate used to connect two or more structural members in the same
plane.
Gutter
The member used to collect and carry rain water off the roof.

Framed Opening
Opening in a wall, roof or floor that is framed with secondary members.

Hasr-Pso
Reinforcing bar used to help transfer anchor bolt shear (due to column thrust) to
concrete floor mass. The "U" shaped hair pin wraps around the anchor bolts in
side the slab.

Gable
A triangular portion of the endwall of building, directly under the sloping roof and
at the bottom of the eave strut line.

Haunch
Also knee. The deepened portion of a column or rafter, designed to accommodate
the high stress where column and rafter intersect and connect.

Gauge
Thickness range of steel (24,26 etc). Distance between holes punched in flanges,
base or splice plates.

Haunch Brace
A diagonal brace between eave strut and haunch.
Header
A horizontal member over a wall opening.

Galvanized
Zinc-coated steel.
Girder
A main horizontal or near horizontal structural member that supports vertical
loads.

12

Header Trim
Trim used above a wall opening.
High Strength Bolts
Any bolt made from steel having a tensile strength in excess of 100,00 pounds
per square inch (PSI). Some examples are ASTM A-325, JiS 11.86.

13

Structural steel having a yield stress in excess of 36,000 pounds per square
inch.

Beam for supporting the floor or roof.

Kilo-Pound (1000 #)
A roof which rises by inclined planes from all four sides.

Steel sections (angles, channels, l-Beams, etc.) which are formed by rolling mills
while the steel is in a semi-molten state.

Standard panel used as a form (shuttering) on mezzanine floors or as a deck

panel over which concrete is poured.

Standard panel used for roof, liner, soffits and partitions.

Shock loads caused by dynamic application.
Standard panel used on exterior walls and facades.
Liner panelling on the inside of wails.
The connecting area of a column and rafter of a structural frame.
Trim which flashes inside corners

Any material used in building construction to reduce heat transfer.

Intermediate Bay
A Distance between two main frames within a building. Other than end frames.

A diagonal brace designed to resist horizontal loads usually from wind or moving
material handling equipment. This brace member normally has the lower end
connected to a column and the upper end connected to a rafter or eave strut.
Lean-To
A structure having only one slope or pitch and depending on another structure for
partial support.

A beam used to support another beam or rafter to eliminate a column support.

Liner Panel
Sheeting on inside of building; may be either full or partial height.
Truss used to support another beam, truss or rafter to eliminate a column
support.
A flange stiffner on cold formed sections.

Jamb
Aside column of a doorway or opening.

Live Load
Any moving or variable load which the structure must support which is not
permanently attached to the structure.

Acantilevered boom or horizontal beam with hoist and trolley. This lifting machine
may pick up loads in all or part of a circle around the column to which it is
attached.

14

Louver
An opening provided with fixed or adjustable blades to allow air flow.

15

Mansard
A tilted fascia system mounted to the roof, outside the steel line, and above the
roof line to form a decorative fascia appearance and hide the roof line.
Main or Primary Framing
Steel Frames which support secondary framing members such as girts, purlins
or eave struts.
Mastic
Caulking or sealant furnished in Rolls, Normally used in sealing roof panel laps.

Partition
An interior dividing wall
Peak Box
A pre-fabricated trim piece that trims rake trim connection at the apex of gable,
and bears a metal plate with the Kirby Trade Mark.
Peak Panel
Kirby Rib panel located along building ridge, conforms to roof slope and
configuration.
Pier
A concrete structure designed to transfer vertical load from the base of a column
to a footing.

Mezzanine Beam
Primary framing for mezzanines.
Mezzanine Joist
Secondary framing for mezzanines

Pilaster
A masonry column built into a wall and projecting from it.

Moment
Force times distance (torque)
Moment Connection
A joint capable of transmitting moment to another member of the system.
Monitors
Superstructure located above the ridge of the building used for ventilation or
additional light.
IV] ullions
Vertical member connecting two windows located side by side.
MS-Multi-Span
More than one building tied together: Multiple gable buildings.
Nibbier
Al electric hand tool used to cut steel roof or wall sheet openings.
Parapet
That portion of the wail which extends vertically above the roof line to form a
fascia-type appearance to hide roof slope.

16

Pop Rivet
A small headed pin with expandable shank for joining light gauge metal. Typically
used for flashing trim etc.
Portal Frame Brace
Columns and horizontal beam substituted for standard bracing in areas where
rod bracing is not allowed because of access requirements.
Primer Paint
Initial coat of paint applied at factory to structural framing for protection against
elements during shipping and erection only.
Purlin
A secondary member, usually cold-formed horizontal structural member located
in the roof to support roof panels, that is itself supported by the primary structural
framing. Generally, purlins in Kirby Buildings overlap at frames to form a
continuous design.
Purlin Extension Canopy
Cantilevered continuation of Roof at rake line.

17

. Purlin Strut
Additional purlin added at or near intersection of wind bracing members at the
rigid frame where a series of wind bracing is required in the roof plane. This strut
may or may not be a continuous member through out the length of the building.
Rafter
A fabricated primary structural member with parallel flanges that extends from
haunch to apex. Any beam used in a primary frame to support purlins.

Framing consisting of minor load bearing members of a structure, such as purlins,

girts, eave struts, etc.

Forces due to earth movement or earthquake.

Rake
The intersection of roof and endwall,

A fastener which combines the functions of drilling and tapping. Used for attaching

Rake Angle
Angle attached to purlins at rake for attachment of endwail sheets.

A Fastener which taps its own threads in a pre-drilled hole. Used for attaching
panels to purlins and girts. For panel laps, and for trim and flashing.

Reactions
Forces required to resist loads from a structure.

An angle used for securing sheeting,

Reinforcing SteeS
Steel rods placed in concrete to take tension. Compression and shear stresses.

A piece of steel used to level or square base plates.

Peak of a gabled building (apex)

A list that enumerates each piece to be shipped.

(RF)-Rigid Frame
Aclearspan structure. Characterized by tapered columns, tapered haunches and
rafter beams.

The bottom horizontal framing member of a door or window opening,

panels to purlins and girts.

Roof Slope or Pitch

Slope of a roof place expressed as a ratio of vertical rise per unit of horizontal
run.
Sag Rod or Sag Angle
Tie rods or angles to support bottom purlin flanges against compression buckling
due to special wind force.
Screedsng
The process of striking of the excess concrete to bring the top surface to proper
finish and elevation.
Sealant
Any material which is used to close up cracks or joints to protect against leaks,
18

A sloping roof with one slope surface.

Translucent fiberglass panel formed like Kirby Rib used on roof or like Kirby Wall
used on walls in place of pre-determined panels to supply natural light to interior
of building.

A single or double leaf door which opens horizontally by means of overhead

trolleys.
Soffit
The underside covering of a canopy or purlins extension; usually Kirby Rib.
19

Soil Pressure
Allowable load per unit area a substructure slab may exert on a given soil.
Space Saver
Kirby's straight column, slope beam rafter building. Girts are flush framed within
the column,
Span
Width of building inside to inside of wall panels (sidewall to sidewall).

Torque Wrench
A wrench containing an adjustable mechanism for measuring and controlling the
amount of torque of turning force to be exerted - used to tighten nuts on high
strength bolts.
Trim
Light gauge sheet metal used around building openings and at intersections of
roofs, walls, etc., often referred to as flashing.
Truss
A structure composed of three or more members so designed and connected
that the structure as a whole acts as a beam and the individual members are
subjected primarily to longitudinal stress.

Splice
A connection in a structural member.
Splice Plate
Plate used to connect two steel members.
Spud Wrench
See "Drift Pin"
Steel Line
The outside perimeter of structural steel or inside of wall panels.
Stiffener
A member used to strengthen a plate against lateral or local buckling. Usually a bar
welded perpendicular to the longitudinal Axis of the member. Large concentrated
loads such as crane loads usually require stiffeners at the point of connection.
Stitch Screw
Screw used to fasten pane! to panel at side laps.
Threshold
An aluminium extrusion kick plate that spans between jambs beneath a personnel
walk door leaf.

Thrust
Horizontal force developed as a result of a load being applied to a rigid frame.
Tie
A structural member that tends to lengthen under stress, (i.e. wind brace rod)

20

Turn of Nut Method

A method of tightening bolts in a connection. A rotation of the nut through V2 to 3/4
turn beyond a 'snug' position will produce at least the desired minimum tension
on the bolt, ("snug" is defined as the point at which the material between the bolt
head and the nut is rigid. If power tools are used, "snug" would be the point at
which the wrench begins to impact).
Unit Stress
Stress per unit area.
Unsupported Column
The condition that exists when a column has no lateral support. A column is
unsupported when there are no braces attached to the flanges.
Uplift Strap
Light gauge metal straps running continuously across the purlins from the base
of the building at one side to the other.
These straps are normally used on buildings with a 3/10 roof slope, buildings with
asbestos sheeting, unsheeted buildings and in buildings with longer bays.
Valley Gutter
Oversized gutter located at the junction of the eaves where buildings are joined in
multiple, sidewall to sidewall, junction of parapet wall and roof, junction of sidewall
and endwall of buildings forming a T or L shape and at the intersection of roof
planes in a butterfly roof.

21

"Wainscot
A liner starting at floor but less than ceiling height.

Wail capable of supporting a structural system.

As the building material is unloaded, it should be placed in and around the building
site near the place where it will be used. While each job will vary according to
size or site conditions, the layout below is a typical arrangement which offers
convenience and accessibility during assembly and erection.
Rigid frame columns are laid in position for raising :

Wall not capable of supporting a structural system,

The part of a channel, purlin, girt, column or rafter between the flanges.

The system of members connecting the chords of a truss.

Note : Leave access area through one end and the

full length of the building for erection equipment

A wind bracing system used in sidewalls when brace rods cannot be used.
Wind Column
A column located in endwalls of building designed to carry required wind loads.
The stress at which the strain ceases to be directly proportional to the stress.
Rafters are stacked for sub-assembly and easily accessible for setting.
"Z" S@ctson
A girt or purlin : a member cold-formed from steel sheet coil in the shape of a
block "Z" with stiffener lips.

Girts, purlins, eave struts and bracing are devided according to the requirements
of each bay.
Nestgd_Barts.(purlins. gjrte etc.) should be separated and blocked to allow drainage
Qlcoliected moisture.to^revejTLrijsjingjDrior to erection.
Endwail material is laid out for each end.
Small components (nuts, bolts, clips, fasteners etc.) are stored in a given area
convenient to all parts of the building.
Wall and roof paneling and other components which will not be used in the initial
stage of erecting the steel, are placed to the outside of the work area and properly
stored and protected from the weather.
Insulation should not be stored on the edge of the roll as this will damage the
edges.

22

23

Step 1

3 ) Spacers

Air
Circulation

1.

Check anchor boft plan and

erection drawings for special
conditions.

1.

Block above ground to keep water out.

2.

Slope bundles for drainage.

3.

Stack sheeting with spacers between bundles.

4.

Cover with canvas tarpaulin to protect from rain

5.

Tie down cover ends away from stack to permit air circulation. Do not wrap

2.

Stand columns in place and

tighten anchor bolt nuts.

3.

Attach girts and install

temporary bracing

All columns should be erected

just prior to roof rafter and
secondary framing erection.

under or restrict air movement.

nn not use nlastic sheeting as a cover because it will promote moisture,

Notes :
1.
Plain to erect a braced bay first. Usually this is the first interior bay from
either end of the building,
2.

Refer to the glossary section of this manual for "Turn-of-Nut" method for
tightening bolts.

3.

It is the responsibility of the erector to provide temporary erection bracing

until structure is complete.

24

25

Attachment of flange braces on the

ground.

Flange Brace

Check your primary framing

drawings for flange brace locations.
Attach flange braces to the roof
rafter assembly while on the ground
to one side. Attach flange braces
to opposite side when roof rafter
assembly is raised into vertical
position.

Roof Rafter
Splice Connection

Column

Shown are four methods which may

be used for rigging slings for lifting
roof rafter assemblies.
Spa reader
Bar

Haunch Connection
(Column to Roof Rafter)

Notes :
1.

All connections are field bolted.

2.

Refer to your erection drawings for

quantity and bolt size.

3.

All bolts are high strength.

4.

All bolts are to be installed using

"turn of nut method" see glossary
of terms for "Turn of the nut
method".

5.

Install and tighten all frame

connection bolts as each rigid frame is
assembled.

Column

Base Plate

Regardless of the method you

use, make sure, it is suitable
and adequate for the job when
considering size of the roof rafter
and hoisting equipment available.

Adjustable
Roof Rafter

Roof Rafter

Column at Base

26

27

Step 3

Step 2

until this section Is bolted to

columns and peak purlins
and eave struts have been
bolted in place

assembled frame in place.

Notes :

Notes :

1.

Assemble roof rafter components on the ground

2.

Make sure roof rafter is level and straight before structural bolts are fully
tightened.

3.

Bolt in place as many clips and flange braces as possible before raising
roof rafters to reduce erection time as it is easier to assemble these pieces
on the ground than it is to do it in the air.

4.

For suggested method of hoisting roof rafters, see page 18 of this manual.

28

If the roof rafter consists of more than two segments, additional purlins are to
be installed while roof rafter is held in place so that there are at least two purlins
spanning between roof rafter segments.

29

Step 4

Rigid Frame

Brace rod/cable
with hillside
washer
and nut
/
/

Wall
Brace
Rod

/
/

/
/

/
/

\
\

Temporary
Bracing

Roof
Rafter

Wall Brace Detail

at Haunch

/
/

Sequence
1.

Bolt all remaining girts and

purlins in place in the braced
way.

2.

Install bracing and flange braces.

3.

Proceed to piumb and square

Roof Brace Rod

U Brace Rod with

hillside washer
Flat washer & nut
Roof Brace detail
at roof Rafter

the braced bay.

Wall Brace Rod
Web

Notes :

Brace Rod/Cable
with hillside
washer flat
washer & nut

Rigid Frame

1.

See pages 32-34 for methods of plumbing and squaring the braced bay.

2.

No further erection is to proceed until item 3 of step 4 has been fully

completed.

Base Rod/Cable
Cable Flange
Base
Plate
The protruding lug on the hill side
washer is always located in the
slotted hole to restrain its movement
when brace rod is tightened.

Wail Brace detail

at column base

30

31

Step 5

Step 5 contd.
Sequence contd.

As soon as all purlins, girts and eave struts

have been installed in the braced bay, it
should be accurately plumbed and squared
to insure correct alignment of the succeeding
bays. This is accomplished by adjusting the
diagonal bracing and temporary bracing in the
roof and wall planes.

3. Check to be sure that ridge point

of the rigid frame is over the center
line of the building, see fig. 3.
Measure to establish dim. "A"
dimension "B" is 72 dim. "A"
establish center line of building
from dimensions "A" & "B" and
mark center fine on floor slab.
Drop a plumbob from ridge point
of building, Adjust ridge point if
necessary so that plumbob aligns
with center line of building.
Note:

1. With all the rods loosely installed, plumb

the columns of the rigid frame by tightening
or loosening the nut on the brace rods.
Remember, when one brace rod is
tightened, the other rod must be loosened.
When columns are plumb, sidewail brace
rods should be finally tightened to a "TUT"
condition.
Dimension "B" must be the same as
dimension "A" for column to be plumb. See
Fig. 1.

The plumbing and squaring operation is one of the most important functions of the erection
sequence. Spend sufficient time on this sequence to insure the braced bay is level, plumb and
square to avoid id problems when continuing the erection sequence.
^sg^T

Caution:
This method is not recommended
under conditions that would be
affected by wind.

2. The roof beams should be aligned in

progression from the eave to the ridge.
Plumb the roof rafter at each connection
point and the ridge by tightening or
loosening the rods at those points.
Stretch a line across the flanges at the
base of the column. Drop a plumbob from
ridge point of the roof rafter, adjust as
necessary so that the plumbob is in line
with line at base of columns. When this
occurs the ridge is plumb. See fig. 2.

Before step 2 is started, check to make sure

column and roof rafter flanges are the same width.
If flanges are not the same width, allow for measurement
adjustments to compensate for
the width difference before proceeding with step 2,

-^*

Ridge Point
Roof Rafter

Center Line
of Column

Fig. 2.
Detail B

32

33

Step 6

Step 5 contd.

Transit
Location

Note:
!n all cases the transit
method of plumbing and
squaring the building is
preferred.

On building wider than 24 m,

The following method is recommended.

Sequence

Sequence
1. Locate transit as shown above, (in this
example it is located slightly to the left of IN
first rigid frame.)
2. Make sure transit is perfectly level.
3. Rotate transit until you get the same exact
tape reading at points A&B. (Base of coluifl
Outside flange-see detail).
Lock horizontal rotation of Transit.
Adjust rod bracing until the tape reading ai
point a&b is obtained at all points indicated
on above sketch - take all readings from**"
same surface as "A" & "B".

Proceed with the erection of the remaining frames and bearing end frames.
In each braced bay shown on the erection drawings, repeat step 4 before
proceeding with the erection of additional bays.
Eave struts and peak purlins may be installed in intermediate bays between
braced bays to stabilise frames, however, do not start more work than can be
completed in a work day to ensure all structural framing is completed in those
bays before leaving the site at the end of the day.
IMPORTANT NOTE:
As erection progresses, each braced bay must be fully completed as outlined in
step 4 before proceeding with the erection of additional bays.

35

Step 7
Base Angle

xpansion Bolt

Sheet

Notch

Finished Floor Line

Reinforced
Concrete

Expansion Bolt

Sequence
1. Complete erection of main and secondary framing
2. Upon Completion of all secondary framing in the braced bay, plumbing and
squaring the braced bay, installing secondary framing in the end bay, paneling
may commence and be worked in conjunction with the completion of the
balance of the secondary framing. This could save time on larger buildings if
separate sheeting crews are used.

Note:
When the building reaches this stage of erection, sheeting should proceed
immediately. The structure without sheeting should not be left standing for
prolonged periods of time without taking proper precautions (temporary bracing,
blocking etc.) to prevent wind damage especially to purlins and girts due to
excessive vibration they are exposed to in the unsheeted condition.

36

Base Channel
Sheet
Notch
Finished Floor Line
Reinforced
Concrete

Base channel is substituted for base angle when liner is furnished with a
building

37

Kirby Rib roof panels may be damaged by erection traffic. Traffic damage can be
avoided by the use of walk boards.
Two sets are suggested; one for the workman laying or fastening panels, the
Panel to panel
panel to framing without
insulation with 50 mm
insulation with 75 mm
insulation

other for traffic up and down the roof.

The walk boards are also an excellent safety precaution on steep roofs.
If you must step on the roof panel, always walk on the flat of the panel, on or close
to the purlins.

^>
SDS
Stiching Screw

SDS

#14SDS
25 mm long

For replacing stripped

screws

#17STS
20 mm long

Panel to structural only with

insulation 80 mm to 150 mm
SDS

#12 SDS
Stiching Screw

All trim, splices and

downspouts

Walkboard placement on
Kirby Rib roof panel

CAUTION
Before starting to panel,
recheck the building
structure to be sure it is
still plum and square.

Detail of walk boards at ridge

38

39

Distance from steel line

to the first major Rib
given as per erection drawings
Sidewall
.
^j
<>One
' '

To the first major Rib

given as per erection drawings
Kirby wail
endwall panel

lI Direction of panel
' ' Kirby Rib Roof

Endwa
rtBirt

Sidewa
Girt

Girt

^>

Kirby wa
sidewa
pane

c
LU

Finished
Floor

Sidewall
Girt

"a
c
ID

See Note 1

1>Side wall two

(steel
Line

Base Angle
Kirby Wall
Sidewall
Panel

Kirby wall
endwall panel

1.

Block girts to "level" position before

starting panel erection. Maintain blocking until
panel to structural fasteners are installed.

2.

Align and plumb first wall panel.

Start or finish
"sheeting endwaS!

3.

To prevent "oil-canning", all panel fasteners should start

on the steel line

4.
5.

from base angle and secured to each structural girt toward the eave.
Foundation must be square, level and correct to the out to out of steel
dimensions.
Erection crew is to clean ail wall panels before leaving job site,
40

ROOF PLAN

"Steel "|
Line

1.
2.

Start or
Finish' sheeting
Sidewall

Corner
Trim

Building Length

(A) & (C) denote Kirby RIB roof sheet. (B) denotes Kirby Rib peak panel.
Locate the center of the first major rib exactly over steel line or as indicated
on the Erection drawing - attach panels (A) and (C) and then attach peak
panel (B)
3. Each side of Kirby Rib pane! and the Kirby Rib peak panel must be run in
conjunction with each other to ensure correct alignment.
Refer to other sections of this manual for details relating to eave alignment
of roof panels, sealer application and fastener types.
5. All damaged paint finishes are to be retouched to prevent rusting.
6. In the event a screw is installed in the wrong location or should a screw
break during the driving process, remove the screw and install one of the
larger diameter to prevent leaking.
7 Concentrated heavy loads (personnel or material) occurring on the roof during
construction shall be distributed uniformly over a large area in such a
manner as to prevent damage to building components.
8 All metal shavings occurring as a result of drilling operations on the roof are to
be remove in such a manner as to prevent damage or staining of roof finish.
(The roof should be swept clean at the end of each day)
Note:
For buildings having roof extension, canopies, lean-to's etc. Wall paneling
must be installed before roof sheets to allow for working clearances.

41

Provide +25 mm overlap

to tie into existing mastic
on panel 1

\
Mastic to be applied
to pane! edges only

Mastic to panel
edge only

Existing Mastic

11

13

15 \

10

12

14 V

Sheeting Sequence Note :

This procedure and mastic
application saves time in
picking up sheet corners and
insures a sealed four lap
connection,

Step 'B'

Step 'A'

Provide +25 mm
mastic overlap to tie
into existing horizontal
mastic on pane! 2

Corner of
pane! 2
must be
under panel
3

Provide +25 mm
mastic overlap to tie
into existing horizontal
mastic on panel 2

Existing
Mastic

Step 'D'

Step 'C

Provide +25 mm
mastic overlap to tie
into existing horizontal
mastic on panel 4

Step 'E*

42

1.

It is recommended that sidewall and endwall sheeting should precede roof

sheeting.

2.

The building is to be plumb, square and tight before sheeting is begun.

3.

Sheeting is shown in a left to right pattern as an illustration only. Actual

sheeting is to begin at the leeward end of the building so that all panel laps
will be away from the prevailing wind. This will improve water tightness of the
roof and prevent wind uplift of unsecured panels.

4.

Check location of center line of center line of high Rib 5m from steel line at
end of building so adjustment on gain or loss can be made if necessary.

5.

Erection crew is to sweep roof panels clear of all metal shavings daily until
roofing is completed,

43

important: remove
release paper by
pulling back at
approximately 150G

1.

Wall insulation "A" is shipped in maximum length rolis and are to be field cut
to exact length before installing refer to erection drawings for specific details
for your building.

2.

Wall insuiation should extend from top of eave strut to 40 mm below finished
floor. Clamp insulation to eave strut as shown in fig.1 page 46, pull facing
tight an hold in place until wall pane! is attached.

3.

Roof insulation 'B' depending on building width, may be shipped in one roll
or a series of rolls (refer to your erection drawings for specific details)

#12SDS
Stich'mg Screw

Mastic

Pull insuiation simultaneously from each side of building until facing is tight
(see fig. 2 page 47 for method of holding insulation tight). Secure to top of
eave strut, fold down and secure to outside face of eave strut.
Removing release paper

Lap Rib detail

single lap condition
Fold tabs and staple at
300 mm maximum centres
Eave
Strut

Roof fastener ^
Mastic

~\ \J

f Roof Panel
This step is necessary to
complete the vapour barrier seal
Base Angle

Typical section throuugh

roof panel lap

Typica
through v

Floor Line
MASTIC

Attach tab
to rank
angle

Vinyl Face

Base Angle

Standard Lap
Peak Panel

Insulation

Roof Fastener

&

Purlin
5- Rafter
(Shapes Vary)

'Sheet Notch
Detail at Endwall

Roof Panel

Typical section through ridge

Detail at Base Angle

Temporarily attach the insulation

to the top of the eave strut or rake
angle. Use two vice grips or other
clamping arrangements as shown.
Pull down on the insulation to obtain
a taut, smooth inside surface,

Eave Strut

Fig. 1.
,-Eave

j4r

Insulation
Corner
Angle

Intermediate Roof Insulation Splice

s w

Roil out the second insulation strip overlapping the first (see your erection drawings
for splice location) and temporarily hold in place by applying a vice grip tool to the
two tabs at the purlin.

nsulation
Girts -

Note : Take care that the

insulation strip is properly
placed and plumb
Base
Angle

Attach insulation to base angle temporarily. Apply the first panel

over the insulation and install panel to structural fasteners
working from bottom to top of panel. Remove clamps and trim
insulation at top and bottom.

46

Suggested method of keeping roof insulation tight

while roof panels are installed.
Stretch the insulation over the eave strut by means of a clamp and weight, as
shown above. Staple side tabs. Apply roof panels from the eave up in the normal
manner. Remove the vice grips after panels have been applied.

47

Kirby Wall

Kirby Wall

Kirby Rib

Kirby Rib
Inside Closures

Outside Closures

Roof Pane
/

Rake
Trim
Purlin

Kirby Rib
Inside
Closure
Eave
Trim

Eave
Strut
Kirby Wail
Outside Closure

Kirby Wa!
Panei
Eave With
Eave Trim

Kirby Rib
nside Closure

Roof Panle

Kirby wai
panei
Kirby wall Inside
closure girt

Eave
Gutter

Flashing
.Roof
Panel

Install skylight in roof panels in

sequence shown
#12SDS
Stiching Screw

Note:
Skylights shall be installed as roof is sheeted,
Protective measures are to be taken to prevent
personnel damaging the skylight. Do not walk
on skylights.

Kirby Rib
Outside
Closure

Kirby Wa
Panel
Eave with
Gutter

Lean to below
roof line
Ventilator

Roof Panle

Kirby Rib
Outside
Closure

Kirby wall outside

closure with fasteners
at major corrugation j

Soffit
/Panel
/
ii

Kirby Wai
Panel

Ridge Vent

Eave Soffit

48

Lower Endlap Details

Appendix'1'

the site (not via Kuwait) without issuing a shipper covering this item
from Kuwait.
The claim could be any of the previous four categories.

MATERIAL CLAIMS STANDARD POLICY

General
(A)
Definition
A claim is defined as any request for the replacement of materials
related to any job or straight sale already shipped where there is no
charge to the customer.
(B)

Type of Claim
The majority of claims fall within the following categories :
Category 1 - Items not received
A.

Any material shown on the shipper and not received on site

due to :
(I)
(II)

Lost during transportation

Back ordered (material not available on the shipping date)

B. Any items ordered but not included in the shipper and accordingly
not received on site.
Category 2 - Damaged Items

Claims and insurance

Appendix 1 - which defines :
(I) KBSK's legal responsibilities
(II) KBSK's definition of shipping terms
(III) KBSK's commercial responsibilities assumed for and on behalf of
the customer (GIF Shipments only).
Is considered as complimentary part of our policy and procedures.
Cost of replacing items lost or damaged during transportation including
freight will be paid. Eventually, by the insurance company or by
customer (if the shipment was not insured) and therefore, requests
for such materials cannot be defined as claims and will be treated as
an order or straight sale.
(1) Effective January 5th, 1980 sales managers and technical
representatives shall receive copies from shipping report with each
shipment that goes to their district (attachment 1). This report
whichwillstatethebackordereditemsand expected timeof shipping
it, eliminates category (I) A (II) as intercompany claim i.e. from
sales office to H.Q. customer should be informed in such cases
with all details.

Any material received on site not in good condition.

Category 3 - Incorrectly fabricated items
Any materia! not fabricated in a manner suitable for installation
in accordance with KBSK's standard product manual and/or
construction drawings.
Category 4 - Design Errors

Sales offices should not accept any claim unless :

(A)
Submitted in writing from the customer to the appropriate sales
office.
(B)
Submitted within the following periods :
(I) Items not received and/or damaged (Cat 1&2):
5 Days from date of arrival to the job site

Any material manufactured, shipped and found unable to provide the

function originally specified in the work order.
Category 5 - Incorrect Quantities Received
Items received in full according to quantities shown on the shipper but
found incorrect during construction.
There could be surplus or shortage in any item due to an error in
preparing the shipper.
Category 6 - Buyouts Claims
This type is limited to the bought-out items. Shipped directly to

50

3 Days from date of arrival to the job site.

(II) Mis-fabricated items and/or incorrect quantities (cat. 3,4&5) any
time during erection with a maximum of one year from date of
arrival to site.
All accepted claims must be reviewed by the sales manager and district
technical representatives before forwarding it to the H.Q.
All claims must be relayed to H.Q. by telex or in writing to the attention of
technical service manager stating the following :
(1)
Date
(2)
Sales manager or tech rep initiating claim is inserted.

51

(3)
(4)
(5)
(6)
(7)
(8)

the job number or s/s number is listed.

The nature of the claim is described.
The action you require.
Material required, quantity and part number.
Be sure to sign the request.
List the name of the sales manager and general sales manager
receiving copies.

52

'"-"""^WMBiiJBSSSSia^S^S^S^^iaga^Pi^^^^^^^g

Kirby Building Systems - Kuwait

P.O. Box 23933 Safat, 13100
Tel. : (965) 326 2800 Fax : (965) 326 1793/8
E-mail: [email protected]
www. ki rbysteelku wa it. com