Electric-Resistance-Welded Carbon Steel and Carbon-Manganese Steel Boiler and Superheater Tubes

Designation: A178/A178M 02 (Reapproved 2012)
Standard Specification for
Electric-Resistance-Welded Carbon Steel and CarbonManganese Steel Boiler and Superheater Tubes1
This standard has been approved for use by agencies of the Department of Defense.
1. Scope
2. Referenced Documents
2
1.1 This specification covers minimum-wall-thickness,

electric-resistance-welded tubes made of carbon steel and
carbon-manganese steel intended for use as boiler tubes, boiler
flues, superheater flues, and safe ends.
NOTE 1Type C and D tubes are not suitable for safe-ending for forge
welding.
1.2 The tubing sizes and thicknesses usually furnished to

this specification are 12 to 5 in. [12.7 to 127 mm] in outside
diameter and 0.035 to 0.360 in. [0.9 to 9.1 mm], inclusive, in
minimum wall thickness. Tubing having other dimensions may
be furnished, provided such tubes comply with all other
requirements of this specification.
1.3 Mechanical property requirements do not apply to
tubing smaller than 18 in. [3.2 mm] in inside diameter or 0.015
in. [0.4 mm] in thickness.
1.4 Optional supplementary requirements are provided and
when desired, shall be so stated in the order.
1.5 The values stated in either inch-pound units or SI units
are to be regarded separately as standard. Within the text, the
SI units are shown in brackets. The values stated in each
system are not exact equivalents; therefore, each system must
be used independently of the other. Combining values from the
two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the M
designation of this specification is specified in the order.
2.1 ASTM Standards:3

A450/A450M Specification for General Requirements for
Carbon and Low Alloy Steel Tubes
E213 Practice for Ultrasonic Testing of Metal Pipe and
Tubing
E273 Practice for Ultrasonic Testing of the Weld Zone of
Welded Pipe and Tubing
3. Ordering Information
3.1 Orders for material under this specification should
include the following, as required, to describe the desired
material adequately:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material (electric-resistance-welded tubes),
3.1.3 Grade (A, C, or D, Table 1),
3.1.4 Size (outside diameter and minimum wall thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirements (product analysis, Section 7;
crush test, Section 10; hydrostatic or nondestructive electric
test, 11.6),
3.1.7 Test report required (Certification Section of Specification A450/A450M),
3.1.8 Specification designation,
3.1.9 Individual supplementary requirements, if required,
and
3.1.10 Special requirements.
4. Manufacture
4.1 The steel for Grade D shall be killed.
1
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.09 on Carbon Steel Tubular Products.
Current edition approved Sept. 1, 2012. Published November 2012. Originally
approved in 1935. Last previous edition approved in 2007 as A178/
A178M 02(2007). DOI: 10.1520/A0178_A0178M-02R12.
2
For ASME Boiler and Pressure Vessel Code applications see related Specification SA-178 in Section II of that Code.
4.2 Tubes shall be made by electric-resistance welding.
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at [email protected]. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
*A Summary of Changes section appears at the end of this standard

Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
Copyright by ASTM Int'l (all rights reserved); Tue Dec 4 01:09:26 EST 2012
1
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LICENSED TO ESSAR STEEL LIMITED - HAZIRA, GUJARAT, For INTERNAL USE AT THIS LOCATION ONLY, SUPPLIED BY BOOK SUPPLY BUREAU.
This standard is issued under the fixed designation A178/A178M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon () indicates an editorial change since the last revision or reapproval.
A178/A178M 02 (2012)
TABLE 1 Chemical Requirements
TABLE 2 Tensile Requirements
Composition, %
Element
Carbon
Manganese
Phosphorus, max
Sulfur, max
Silicon
Grade A,
Low-Carbon
Steel
Grade C,
MediumCarbon Steel
Grade D, CarbonManganese Steel
0.060.18
0.270.63
0.035
0.035
...
0.35 max
0.80 max
0.035
0.035
...
0.27 max
1.001.50
0.030
0.015
0.10 min
Tensile strength, min, ksi [MPa]

Yield strength, min, ksi [MPa]
Elongation in 2 in. or 50 mm, min, %
For longitudinal strip tests a deduction for
each 132-in. [0.8 mm] decrease in wall
thickness below 516 in. [8 mm] from the
basic minimum elongation of the
following percentage points shall be
made.
A
Grade C
Grade D
60 [415]
37 [255]
30
1.50A
70 [485]
40 [275]
30
1.50A
See Table 3 for the computed minimum values.
5.1 After welding, all tubes shall be heat treated at a

temperature of 1650F [900C] or higher and followed by
cooling in air or in the cooling chamber of a controlledatmosphere furnace. Cold-drawn tubes shall be heat treated
after the final cold-draw pass at a temperature of 1200F
[650C] or higher.
6. Chemical Composition
Tensile strength, min, ksi [MPa]

Yield Strength, min, ksi [MPa]
Elongation in 2 in. or 50 mm, min, %
9.2 Table 3 gives the computed minimum elongation values

for each 132-in. [0.8 mm] decrease in wall thickness. Where the
wall thickness lies between two values shown above, the
minimum elongation value shall be determined by the following equation:
6.1 The steel shall conform to the requirements as to

chemical composition prescribed in Table 1.
6.2 When a grade is ordered under this specification, supplying an alloy grade that specifically requires the addition of
any element other than those listed in Table 1 is not permitted.
7. Product Analysis
7.1 When requested on the purchase order, a product analysis shall be made by the manufacturer or supplier from one tube
per 100 pieces for sizes over 3 in. [76.2 mm] and one tube per
250 pieces for sizes 3 in. [76.2 mm] and under; or when tubes
are identified by heat, one tube per heat shall be analyzed. The
chemical composition thus determined shall conform to the
requirements specified.
7.2 If the original test for product analysis fails, retests of
two additional lengths of flat-rolled stock or tubes shall be
made. Both retests, for the elements in question, shall meet the
requirements of the specification; otherwise all remaining
material in the heat or lot (Note 2) shall be rejected or, at the
option of the producer, each length of flat-rolled stock or tube
may be individually tested for acceptance. Lengths of flatrolled stock or tubes which do not meet the requirements of the
specifications shall be rejected.
E 5 48t115.00 @ E 5 1.87t115.00#
where:
E = elongation in 2 in. or 50 mm, %, and,
t = actual thickness of specimen, in. [mm].
10. Crush Test
10.1 When required by the purchaser, crushing tests shall be
made on sections of tube 212 in. [63 mm] in length which shall
stand crushing longitudinally without cracking, splitting, or
opening at the weld, as follows:
Height of Crushed Section, in. [mm]
Grade A Tubes
Grade C and D Tubes
Wall Thickness of
Tubes, in. [mm]
0.135 [3.43] and under
Over 0.135 [3.43]
[19] or until outside

folds are in contact
114 [32]
34
Crush tests not required

...
10.2 For tubing less than 1 in. [25.4 mm] in outside

diameter, the length of the specimen shall be 212 times the
outside diameter of the tube. Slight surface checks shall not be
cause for rejection.
11. Mechanical Tests Required
11.1 Flattening Test:
NOTE 2A lot consists of 250 tubes for sizes 3 in. [76.2 mm] and under
and of 100 tubes for sizes over 3 in. [76.2 mm], prior to cutting to length.
TABLE 3 Minimum Elongation Values

in.
Wall Thickness
mm
Elongation in 2 in. or 50
mm, min, %A
(0.312)
(0.281)
14 (0.250)
732 (0.219)
316 (0.188)
532 (0.156)
18 (0.125)
332 (0.094)
116 (0.062)
8
7.2
6.4
5.6
4.8
4
3.2
2.4
1.6
30
29
27
26
24
22
21
20
18
8. General Requirements
8.1 Material furnished under this specification shall conform to the applicable requirements of the current edition of
Specification A450/A450M unless otherwise provided herein.
5 16
9 32
9. Tensile Requirements
9.1 Grade C and D tubes shall conform to the requirements
as to tensile properties prescribed in Table 2.
NOTE 3Explanatory NoteFor purposes of design the following
tensile properties may be assumed for Grade A tubes:
47 [325]
26 [180]
35
A
Calculated elongation requirements shall be rounded to the nearest whole
number.
2
5. Heat Treatment
A178/A178M 02 (2012)
11.1.1 For Grade A, one flattening test shall be made on
specimens from each of two tubes from each lot (Note 2) or
fraction thereof, and from each 2000 ft [600 m] or fraction
thereof of safe-end material.
11.1.2 For Grades C and D, one flattening test shall be made
on specimens from each of two tubes from each lot (Note 2) or
fraction thereof.
11.3 Crush TestFor Grade A, when required by the

purchaser, one crush test shall be made on specimens from
each of two tubes from each lot (Note 2) or fraction thereof,
and from each 2000 ft [600 m] or fraction thereof of safe-end
material.
11.4 Tension TestFor Grades C and D, one tension test
shall be made on specimens from each of two tubes from each
lot. The term lot for tension test requirements applies to all
tubes prior to cutting, of the same nominal diameter and wall
thickness, which are produced from the same heat of steel.
When final heat treatment is in a batch-type furnace, a lot shall
include only those tubes of the same size and the same heat
which are heat treated in the same furnace charge. When the
final heat treatment is in a continuous furnace, a lot shall
11.5 Reverse Flattening TestOne reverse flattening test

shall be made on each 1500 ft [450 m] of finished tubing.
11.6 Hydrostatic or Nondestructive Electric TestEach
tube shall be subjected to either the hydrostatic or the nondestructive electric test. The purchaser may specify which test is
to be used.
12. Forming Operations
12.1 When inserted in the boiler, tubes shall withstand
expanding and beading without showing cracks or flaws, or
opening at the weld. When properly manipulated, superheater
tubes shall withstand all forging, welding, and bending operations necessary for application without developing defects.
13. Product Marking
13.1 In addition to the marking prescribed in Specification
A450/A450M, the letters ERW shall be legibly stenciled on
each tube, or marked on a tag attached to the bundle or box in
which the tubes are shipped.
13.2 The manufacturers name or symbol may be placed
permanently on each tube by rolling or light stamping before
normalizing. If a single stamp is placed on the tube by hand,
this mark should not be less than 8 in. [200 mm] from one end
of the tube.
14. Keywords
14.1 boiler tube; resistance welded steel tube; steel tube,
carbon; welded steel tube
SUPPLEMENTARY REQUIREMENTS
The following supplementary requirements may become a part of the specification when specified
in the inquiry or invitation to bid, and production order or contract. These requirements shall not be
considered, unless specified in the order and the necessary tests shall be made at the mill.
S1. Additional Testing of Welded Tubing for ASME Requirements
S1.1 The weld seam of each tube shall be subjected to an
ultrasonic inspection employing Practices E273 or E213 with
the rejection criteria referenced in Specification A450/A450M.
S1.2 If Practice E273 is employed, a 100 % volumetric
inspection of the entire length of each tube shall also be
performed using one of the nondestructive electric tests permitted by Specification A450/A450M.
S1.3 The test methods described in the supplement may not

be capable of inspecting the end portions of tubes. This
condition is referred to as end effect. This portion, as determined by the manufacturer, shall be removed and discarded.
S1.4 In addition to the marking prescribed in Specification
A450/A450M, S1 shall be added after the grade designation.
3
11.2 Flange Test:

11.2.1 For Grade A, one flange test shall be made on
fraction thereof, and from each 2000 ft [600 m] or fraction
thereof of safe-end material.
11.2.2 For Grades C and D, one flange test shall be made on
fraction thereof. The width of the flange shall not be less than
75 % of that specified in Specification A450/A450M.
include all tubes of the same size and heat, heat treated in the
same furnace, at the same temperature, time at heat, and
furnace speed.
A178/A178M 02 (2012)
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4
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Designation: A178/A178M 02 (Reapproved 2012)

Standard Specification for

1.1 This specification covers minimum-wall-thickness,

1.2 The tubing sizes and thicknesses usually furnished to

2.1 ASTM Standards:3

4.2 Tubes shall be made by electric-resistance welding.

*A Summary of Changes section appears at the end of this standard

TABLE 2 Tensile Requirements

Grade D, CarbonManganese Steel

Tensile strength, min, ksi [MPa]

See Table 3 for the computed minimum values.

5.1 After welding, all tubes shall be heat treated at a

Tensile strength, min, ksi [MPa]

9.2 Table 3 gives the computed minimum elongation values

6.1 The steel shall conform to the requirements as to

[19] or until outside

Crush tests not required

10.2 For tubing less than 1 in. [25.4 mm] in outside

TABLE 3 Minimum Elongation Values

11.3 Crush TestFor Grade A, when required by the

11.5 Reverse Flattening TestOne reverse flattening test

S1.3 The test methods described in the supplement may not

11.2 Flange Test:

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