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QAP - LT Panel PDF

This quality assurance plan outlines the inspection and testing of components for a solar LT panel. It details 20 key components/operations to be checked, including materials, busbars, circuit breakers, terminals, wiring, and final inspection. For each item, it specifies the characteristics to check, inspection method, acceptance criteria, record format, and responsible agency. The objective is to ensure all components meet appropriate standards and specifications through visual, measurement, electrical, and documentation verification according to the outlined process.

Uploaded by

Akshay Ajay
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
5K views8 pages

QAP - LT Panel PDF

This quality assurance plan outlines the inspection and testing of components for a solar LT panel. It details 20 key components/operations to be checked, including materials, busbars, circuit breakers, terminals, wiring, and final inspection. For each item, it specifies the characteristics to check, inspection method, acceptance criteria, record format, and responsible agency. The objective is to ensure all components meet appropriate standards and specifications through visual, measurement, electrical, and documentation verification according to the outlined process.

Uploaded by

Akshay Ajay
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

As per AN
Electricals
Drgs

AN
Electricals

AN Electricals

Measurement
Visual
Measurement

- do - do Apprd. Drwgs
&
Specifications
IS : 5082/
1897

- do - do AN
Electricals
Inspection
Record

- do - do AN Electricals

Measurement

IS :
1364/3063

AN
Electricals
Inspection
Record
- do -

AN Electricals

AN
Electricals
Inspection
Record
- do -

AN Electricals

QUALITY ASSURANCE PLAN


ITEM : SOLAR LT PANEL.

MATERIAL
INSPECTION
Busbar Support SMC/
DMC

BUSBAR

Hardware
Bolt / Nuts / Plain
Washer / Spring
Washer

Neoprene Rubber
Gasket

Conductor / Wire

A) Type Of
Support:
SMC
B) Dimensions
C) Surface Finish
A) Size & Cross
Section:

A) Dimensional
Confirmity
B) Plating : Zinc /
Cd
A) Dimensional
Confirmity
A) Verification of
Cross Section
make, Colour
Code , Grade etc.

Major

- do - do - do -

Major

Visual

- do -

- do -

- do -

- do -

Major

Page 1 of 8

Physical
Verification /
Measurement

- do Internal Std.

- do -

- do -

- do -

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

Physical
Verification /
Measurement

IS : 694

- do -

- do -

Approved Drg

- do -

- do -

- do -

- do -

- do -

B) Thickness of
Insulation

Air Ckt Breaker (ACB)

A) Verification of
Current rating
B) Verification of
Voltage Grade
C) Mounting
Arrangement &
Dimensions

- do -

Major
- do -

Visual
- do -

- do -

Measurement

- do -

- do -

- do -

D) Voltage Rating
of Closing Coil /
Shunt / Trip /
Under Voltage

- do -

Visual

- do -

- do -

- do -

E) Anti Pumping
/ Trip Free
Feature

- do -

Electrical

- do -

- do -

- do -

Visual

Approved
Drg.

AN
Electricals
Inspection
Record
- do -

AN Electrical

Terminal for Power &


Control

A) Size / Current
rating

Protective Relays

B ) Connecting
Arrangement
A) Mounting
Detail Setting
range Aux.
Contact Pos.

Air Break Contactors /


Timers / Time
switches

A) Mounting
Detail &
Mechanical
operation

Major

- do -

- do -

- do -

Major

Physical
verification

Approved Drg

Major

Physical
verification

Approved Drg
/ IS : 2959

Page 2 of 8

AN
Electricals
Inspection
Record
AN
Electricals
Inspection
Record

- do AN Electricals

AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

10

11

12

13

Current Transformer

Indicating Lamps &


Indicating
Instruments(Voltmeter,
Ammeter, Frequency,
KW, KWH, Meter etc.)

Control Switch

Space Heater

B) Current Rating
/ Make
C) No. Of
Contacts
A) Mounting
Detail &
Dimensions

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do -

Minor

Physical
Verification

B) CT Ratio ,
Class Of
Accuracy

Critical

Document
verification

A) Mounting
Detail &
Dimensions

Minor

Physical
Verification

Approved Drg

B) Accuracy Class

Major

Visual

Approved drg
IS : 1248
IS : 2419

C) Routine / Type
Test
A) Visual

Major

Electrical

Minor

Physical
verification

Approved drg
IS : 6875
Approved Drg

Major

Visual

- do -

Functional
test
Visual /
Physical
inspection

- do -

B) Contact Rating
AC / DC
C) Operational
Test
A) Mounting
Detail

- do Minor

Page 3 of 8

Approved Drg

- do -

Approved Drg

AN
Electricals
Inspection
Record
Manufacturer
TC

AN Electricals

Manufacturer
TC

Manufacturer

- do -

Manufacturer
TC
AN
Electricals
Inspection
Record
- do - do AN
Electricals
Inspection
Record

Manufacturer

- do -

Manufacturer
AN Electricals

- do - do AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

B) Verification of
Volt / Watt
Rating

Major

Visual

- do -

14

MCB / MCCB

A) Verification of
rating & Make

Major

Electrical

Approved drg

15

Push Button

A) Verification of
Rating & Contact
Arrangement

Major

Electrical

Approved drg

B) Mounting
Arrangement
C) Operational /
Functional

16

INPROCESS
INSPECTION
PANEL FABRICATION

A) Visual check
for weld,
dressing,
deburing,
straightness &
dimensional
control

- do -

- do -

- do -

- do -

- do -

- do -

Minor

B) Dimensions

- do -

C) Lifting
Facilities
D) Cable Entry
E) Waviness

- do - do - do -

Page 4 of 8

Physical
Verification

Process (
Physical
check before
assembly)

Internal Std.

- do -

AN
Electricals
Inspection
Record
AN
Electricals
Inspection
Record
- do - do -

Internal
Inspection
record

- do -

AN Electricals

AN Electricals

- do - do -

AN Electricals

- do -

- do -

- do -

- do -

- do -

- do -

- do -

- do - do -

- do - do -

- do - do -

- do - do -

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

17

Panel Painting

18

Assembly

F) Gasket
Arrangement
- Paint
Thickness
- Finish
A) Alignment of
Panel & Busbar
b) Check for
Busbar Mounting
1) Tightness of
Busbar Joints

- do - do - do Major

- do -

- do Measurement
Visual
Physical
verification

Physical test
by Torque
Wrench

- do -

- do -

- do -

- do -

- do -

- do -

- do IS : 101

Internal Std.

- do Internal
Inspection
record

- do AN Electricals

- do -

- do -

2) Busbar
Mounting on
Insulators

- do -

- do -

- do -

- do -

- do -

3) Busbar jointing
Arrangement &
Overlapping

- do -

- do -

- do -

- do -

- do -

4) Busbar
bending &
Drilling

- do -

- do -

- do -

- do -

- do -

Physical

- do -

- do -

- do -

Visual Check

- do -

- do -

- do -

5) Phase
Identification &
Clearance
6) Busbar
Sleeving

Critical

Minor

C) Check for CT
Mounting

Page 5 of 8

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

1) Mounting &
Adequate
Supports of CT

19

Wiring

Final Inspection

Physical
verification

- do -

- do -

- do -

2) Provision for
Shorting link on
CT terminal

- do -

- do -

- do -

- do -

- do -

D) Mechanical
Interlocking
Arrangement

- do -

Functional
check

- do -

- do -

- do -

F) Arrangement of
Components &
Terminations

- do -

Physical
Verification

- do -

- do -

- do -

A) Proper Wire
Clamping
B) Continuity &
Ferruling as per
wiring diagram
C) Proper
crimping of lugs /
connections
tightening at
terminals &
components

20

Major

A) Verification of
Component,
Rating,
Arrangement as
per GA Drg make

Minor
- do -

- do -

Major

Page 6 of 8

Visual
Visual / test

- do -

Physical
Verification

Internal Std
- do -

Internal
records
- do -

- do -

- do -

Approved Drg
IS : 8625/ IS
: 4237/ IS :
2127

Internal
records

AN Electricals
- do -

- do -

AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

C) Wiring Cubicle
& Ckt. Function
test , operation of
indicating
instruments
wiring
completeness

- do -

D) Continuity test
E) HV/Megger
Test on both
Power / Control
Ckt
F) Phase
Indication

- do Critical

G ) Check for
Busbar clearance
, Tightness of
electrical /
mechanical
interlock

- do -

Visual /
Physical
verification of
torque
wrench

- do -

- do -

- do -

H ) Degree of
protection by
insertion of thin
paper / light test

- do -

Test

- do -

- do -

- do -

Visual
- do Physical
Verification

- do - do - do -

- do - do - do -

- do - do - do -

I ) Final Painting
1) Shade
2) Surface Finish
3) Thickness

Major

- do Minor
Major

Page 7 of 8

- do -

Routine test
- do -

Visual

- do -

- do -

- do -

- do - do -

- do - do -

- do - do -

Approved Drg
IS : 8623 / IS
: 4237 / IS :
2127

Internal
Records

AN Electricals

S.No.

Component /
Operation

Characteristics
Checked

Classification

Method /
Type of Check

Acceptance
Norm

Format of
Record

Agency

Internal
Specs
- do -

Inspection
Record
- do -

AN Electricals

1) Function
2) HV / IR test

Major
- do -

Page 8 of 8

Physical
verification
Routine test

- do -

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