High reliability and high cost-performance Nano CNC

High reliability and high cost-performance Nano CNC

FANUC Series 0i / FANUC Series 0i Mate are the high reliability and high cost-performance
Nano CNCs.

Suitable CNC for Machining center

Max. total number of control axes: 8 axes

Suitable CNC for Machining center

Max. total number of control axes: 5 axes

Suitable CNC for lathe

Max. total number of control axes in 1path system:8 axes 1
Max. total number of control axes in 2path system:11 axes 1

Suitable CNC for lathe

Max. total number of control axes: 5 axes

(1 : Total number of control axes means the total of the numbers of feed axes and spindle axes. Refer to Specifications
about the maximum feed axis number and the maximum spindle axis number of each CNC.)

Memory card

Memory card

High reliability and high costperformance Nano CNC

Excellent operation

Packages of the most ecient CNC features

Leading-edge technology achieves ultra-compact
CNC with simplied cables and high-reliability
Cost-performance oriented configuration with
series servo
Network by Embedded Ethernet as basic 2
Integrated safety function
Dual Check Safety 2

Integrated Operation & Programming Guidance

with extremely simplified operations
2

Programming Guidance
with extremely simplified operations

Integrated Operation Guidance for NC

program-less conventional lathe machining

Direct editing and operation program in Memory Card

Enriched control functions

Basically mounted Nano interpolation enhances
surface smoothness
High-speed, High-precision, High-quality machining
with AI contour control and Nano Smoothing 2
Suitable for various machines from general
machining center / lathe to 2-path lathe 2
Machining condition selecting function for achieving
desired machining easily

Cost-performance oriented conguration

with series servo

Plenty of customize functions

C language executor for customizing CNC display
and operation 2
FANUC PICTURE for easy creating machine operation
screen 2
20i only

The latest servo control functions

with i series servo

Advanced digital servo technology

SERVO HRV3 Control for high speed and high precision
SPINDLE HRV3 Control for quick acceleration and
response
One-shot setting
One-shot tuningfor powerfully
support Startup and Tuning of CNC system
Quick & smart tuning

Energy saving by power source regeneration, use

of latest low loss device and high efficiency of
servo & spindle control
Cost-performance oriented conguration
with series servo

Advanced Technology on Hardware

Ultra-Compact CNC with Simplied Cables, High-reliability
Ultra-compact CNC is realized through LCD display with integrated CNC.
A few number cables are provided for ultra high-speed serial communication.
The adoption of ECC technology, which corrects an error during data transfer, realizes further high
Operation Unit

CNC
Memory card

FANUC Serial Servo Bus

(FSSB)

PC

Optical ber cable

PCMCIA LAN
card

Connection via
PCMCIA LAN card

FANUC
I/O Link
I/O module for
operator
s panel

PMC programming tool

FANUC LADDER-

Network
connection

Servo/spindle tuning tool

FANUC SERVO GUIDE

Ultra Compact , Ultra Thin CNC

The small-size CNC integrated with the LCD display
realizes the quite thin CNC control unit in depth
of 70mm (in case of no optional slot).

High number-crunching Power

Data processing capacity is improved remarkably by the
latest high-speed microprocessor. Therefore, this CNC
realizes the state-of-the-art features, such as Nano
Interpolation, High-Speed & High-precision Machining,
Integrated Safety Function and so on, without additional
hardware.

High reliability Hardware

Aggressive adoption of ECC (Error Correction Code)
technology, which corrects an error generated by
the noise, realizes further high reliability.
4

PC

CNC

Ethernet(100Mbps)

Embedded Ethernet as basic

Series 0 i is equipped with Embedded Ethernet as basic.
It becomes easy to make a network in factory. The Fast
Ethernet board can be mounted as an option.

PCMCIA interface
Easy setup and maintenance operation are available by
using PCMCIA interface on the front of LCD display.
Memory card editing/operation can be performed with
a compact flash card completely stored in the CNC
control unit.
Saving and restoring CNC data with memory card
Memory card editing/operation
FANUC LADDER- and FANUC SERVO GUIDE are
available by connecting PC via PCMCIA LAN card.

FANUC AC SERVO MOTOR

series

reliability.

High cost-performance AC SERVO MOTOR

suited to feed axis of machine tools

Power magnetics cabinet

Servo motor

Smooth rotation and compact size

Quick acceleration and deceleration
High speed servo motors for live tool added to line-up
Compact and high-resolution series Pulsecoder

FANUC AC SPINDLE MOTOR

series
High cost-performance AC SPINDLE MOTOR
suited to spindle axis of machine tools
Servo amplier

I/O module for connection panel

Spindle motor

Achieving high power and high torque with compact size

High efficiency and low heat generation by SPINDLE
HRV Control
Achieving the same torque as series by P series
with smaller amplifier

FANUC SERVO AMPLIFIER

SVSP series
High reliability and high cost-performance
SERVO AMPLIFIER

I/O Link i series amplier

Servo motor

FANUC Serial Servo Bus (FSSB)

High-speed and noise tolerant optical communication
is adopted for the connection between CNC and
amplifiers. Moreover FANUC original communication
protocol and ECC technology are incorporated.
High-reliability and high-speed communication realizes
high-performance and simplied cable connecting.

High cost-performance all-in-one type amplifier with

3-axis servo and 1-axis spindle
All-in-one structure reducing the number of wiring cables
Line-up with 2-axis servo models and 3-axis servo model
Cs contouring control applied to sensor configuration
with i Position coder for position feedback
Energy saving by power source regeneration, use
of latest low loss device and high efficiency of servo &
spindle control

Stand-alone type
Machine Tool Builder can develop individual and intelligent
machine tools by using Stand-alone type Series 0i-D
combining with PANEL i featuring personal computer
functions.

FANUC I/O Link

The FANUC I/O Link is an I/O network used to establish
a serial I/O connection with various I/O devices.
General-purpose I/O, I/O module for operators panel,
SERVO AMPLIFIER series for additional axes control
and so on can be connected.

Easy maintenance
Detachable fan motor and battery realize further easy
maintenance.

Stand-alone type 0i-D

PANEL

i
5

High performance
High-Speed, High-Quality Machining
NANO Interpolation
The NANO interpolation generates position commands for digital servo control in nanometer. This enables smooth
path in position commands for digital servo control and enhances surface smoothness.

AI contour control

Jerk control

AI contour control achieves the optimum feedrate and

acceleration/deceleration control by looking ahead
multi-blocks of the part program. This can perform highspeed machining of complex free-form curved surfaces
of aircraft, automobile parts and metal dies that are
specied in continuous small blocks.

At a corner which is not sharp but has a large jerk, feedrate

can be controlled automatically so that mechanical shock
is reduced. And very smooth acceleration/deceleration
can be executed.
Enhanced smooth motion can reduce mechanical shock
to improve surface nish.

Machining condition selecting function

Desired machining can be achieved easily by tuning between highest velocity and highest precision.
Highest velocity

Precision Level 1Precision Level 5Precision Level 10

Precision level selection screen

6

Highest Precision

Nano smoothing
The desired path is estimated by NURBS curves within a tolerance from minute line command points created by a
CAD/CAM system and interpolated in nanometer unit. This gives a smooth machined surface approximate to the
designed gure and reduces manual nishing processes.
And a minute line segment program is used, so the previously used programs can be executed without modications.

CAM

CNC

For quality, precision and feedrate level adjustments, machining surface quality
level adjustment screen is provided, which is designed so that every user can
perform intuitive and easy operations. By using the cursor keys, the user can find
the degree of the adjusted level to the current setting at a glance.
Machining surface quality
level adjustment screen

Enriched CNC functions

Spindle control with servo motor
Spindle functions such as rotation command of spindle
and rigid tapping etc. are realized by servo motor.
S2
Main spindle
(Spindle motor)

Tool management function

A tool management data table for managing a variety of
tool data and a cartridge management table for defining
the relationships between tool numbers and pot numbers
enable the integrated management of tool information.

Live tool
(Servo motor)

S1
Workpiece
Tool management screen

Unexpected disturbance torque detection

function
The disturbance torque is detected becoming unexpected level
by a machine collision,etc. and axis stops immediately or returns
to the opposite direction. This reduces the machine damage.

Composite control
Move commands can be interchanged between an axis in
one path and an axis in the other path.
Machining by a program
on path-1

Tool post 1

Workpiece 1
Detection of machine collision

Axis immediately stop or axis reverse motion to

reduce machine damage

Workpiece 2

Tool post 2

Machining by a program
on path-2
7

High performance
Advanced digital servo technology
SERVO Motor System
SERVO AMPLIFIER

i series

AC SPINDLE MOTOR

i series

SERVO AMPLIFIER

i series

AC SERVO MOTOR

AC SPINDLE MOTOR

i series

AC SERVO MOTOR

i series

i series

SERVO HRV3 Control

High speed and high precision servo control
By combination of hardware technology such as
Servo motor with ultra smooth rotation, Accurate
current detection,High response and high resolution
Pulsecoder, and software technology such as the latest
servo control HRV3 (as standard), high speed and high
precision control with nano-meter level is ensured.
Mechanical resonance can be suppressed by Autofollowing HRV lter even though its frequency is changed.

SPINDLE HRV3 Control

Quick acceleration and response spindle control
High response and high precision spindle control
is achieved with fast velocity loop processing and high
resolution detector circuit.
In rigid tapping with high response control and feedforward, reduced synchronous error and shorter cycle
time are expected.
Optimum spindle orientation minimizes orientation
time, under condition of various load inertia also by
making always full use of spindle motor torque.

Quick & smart tuning of servo and spindle

This software provides the integrated environment for
making test programs, setting parameters, and data
measurement needed for servo and spindle tuning.
It is useful not only for servo tuning but also for
the measurement of spindle characteristic.
It has substantial automatic tuning functions for gains
lters, and others.
With SERVO GUIDE , quick and smart optimization of
servo and spindle can be achieved.
8

1m/div

2m/div

R26mm
F2m/min

Circularity
1m

Smoothness of cutting feed

0.2m

Application example of SERVO HRV3

Excellent Operation
User friendly operation and assistance
Program Editing
The CNC program can be edited easily by PC like operation such as cut and paste. The operator can edit the CNC
program eciently. The operating CNC program can be conrmed safely by the reference mode of background editing.

Part program editing screen

Background editing screen

Memory Card / Data Server Editing Operation

The programs stored in a memory card and Data Server can be edited by the CNC edit functions and can be
executed as well as the programs in built-in CNC program memory. Memory card and Data Server can be used as
large-capacity program memory together with built-in CNC memory.
Data Server is for 0i only.
compact ash card

A compact ash card

can be stored in the
CNC main unit.

compact ash
card adaptor

Support of Multiple Languages and Dynamic Display Language Switching

If different operators display in different languages, the display language can be changed to another with a simple
operation without turning the power to the CNC off. This function eliminates the need for stopping the machine at
the change of operators, which improves work eciency.
The CNC operation screen supports 18 languages.

Simple
operation

Changed
immediately

Japanese display

English display
9

Excellent Operation
Integrated Operation & Programming Guidance with extremely
simplied operations
MANUAL GUIDE i is an integrated operation guidance, which provides handy operation guidance from programming
through machine operation on one single screen. It can be applied to lathe, milling machine and machining center.
Integrated operating screen
ISO code part programming
Powerful program editing functions
Various machining cycles
Realistic machining simulation
Set-up guidance
Multi-path lathe function

Free gure input screen

Machining simulation screen

Programming Guidance with various machining cycles

MANUAL GUIDE 0i is a part programming guidance, which is concentrated to the functionality for creating a part
program, and it pursuits the extreme simple operation. It can be applied to lathe, milling machine and machining center.
ISO code part programming
G-code and M-code assistance
Various machining cycles
Contour programming

Cycle selection screen

Hole position input screen

Integrated Operation Guidance for NC program-less conventional lathe machining

TURN MATE i has accomplished NC program-less turning operation for conventional lathe. It is possible to carry out
turning easily only by following guidance drawings on screen and inputting data.
Plain all in one screen
Application to display with and
without touch panel
Various machining cycles
Sequential execution of machining
cycles ( Max. 20)
NC program conversion function of
machining cycles

10

Cycle selection screen

Cycle data input screen

Network Support Functions

With plenty of network functions, you can construct an optimum
system for CNC machine tools
High-speed Ethernet
Embedded Ethernet of 100 Mbps is supported as a basic function. CNC can be connected to a personal computer to
transfer NC programs and monitor CNC status.
The Fast Ethernet board can be mounted as an option. Data can be transferred simultaneously among multiple
computers at a high speed. These features are suited to construct a production system which exchanges information
among machining lines and factory host computer.
Software tools
using network

Remote monitoring
from the outside of
the factory

Machine Remote Diagnosis Package

(Fast Ethernet board is used)

Program Transfer Tool

Ethernet (100Mbps)

Embedded Ethernet
Fast Ethernet
Monitoring of CNCs connected
to network

Fast Data Server

NC programs can be stored in the built-in compact ash
card in the Fast Data Server for high-speed machining.
Other Ethernet functions can be used simultaneously
with operation with the Data Server.

High speed transfer between Data Server and PC

Up to 4 G bytes capacity for storing NC programs
Memory operation and program editing

Fast Data Server

CNC

Ethernet

Memory operation

Program
transfer

Program editing

Field network
The following eld networks are supported, which allows user-specied system construction and peripheral incorporation.
CNC

FL-net
PROFIBUS-DP(Master/Slave)
DeviceNet(Master/Slave)

PMC

DO signals
Field
network
boards

Ladder
program

DI signals

PLC

Peripheral device
11

Powerful built-in PMC

Built-in PMC function
High-speed and large capacity ladder

The large capacity built-in PMC, with Max. 32,000 ladder steps for 0i or Max 8,000 ladder steps for 0i Mate, is
available for complex sequence control of machine and peripheral devices. The PMC and the CNC are connected with
high-speed internal bus closely and this enables to transfer various data between PMC and CNC at a high speed.

Extended PMC Ladder Instruction function

The enhanced computation instructions enable to program complex sequence control of machine into a simple
ladder circuit with high readability. The new function helps reduce redundant descriptions of relay contacts and
coils, thereby reducing the number of nets and steps of ladder program. The enhanced PMC function enables to
correspond flexibly to an abundant array of machine sequence control requirements and realizes efficient ladder
development and maintenance by machine tool builders.

Function Block function

This function enables to call up repeatedly used ladder circuit patterns in blocks. By combining multiple Function
Blocks, machine tool builders can create complex ladder programs more efficiently, as if assembling components,
with fewer steps for ladder program development and fewer ladder diagram drawings for maintenance.

Extended PMC Ladder Instruction function

Function Block function

Positive Safety Measures

Dual Check Safety
Dual Check Safety, incorporated into the CNC, is a safety
function that conforms to the international safety standard
(IEC 61508 SIL2).
This function offers a high level safety by using multiple
microprocessors that redundantly monitor the actual
servo motor position/speed, the actual spindle speed and
safety-related input/output and by providing duplicate
paths of breaking power for the servo/spindle amplier.

Prevention of Operator Errors

Various types of checks are made and many confirmation messages are displayed for CNC operation, which
prevents unintentional operator errors from occurring.

Setting Screen
12

Axis status display and reconrmation of program start

Plenty of Customize Functions

Customize the machine tools uniquely
Customizing operation screens

C language executor / FANUC PICTURE

Implementing a machine operator's panel by soft keys

Machine operation menu

Implementing original sequence control based on PMC

FANUC LADDER-

C language executor
Machine tool builders can create their own operation screens, which enables unique
CNC display and operation.
C language is used for programming.
Operation screens using the touch panel can be created.
In addition to standard ANSI functions, many functions are available for CNCs and PMCs.

FANUC PICTURE
FANUC PICTURE enables a machine operation screen to be created only by pasting
screen components such as buttons and lamps on the personal computer.
An easy-to-use user interface that is unique to FANUC and close to the operability
of Visual Basic is provided.
A screen usable on a display unit with and without a touch panel can be created.
A created screen is executed by the C language executor.

Machine operation menu

The machine operator
s panel can be implemented by the CNC soft keys.
This makes the operator's panel more compact and machine functions can be easily
added or changed.
A hierarchical menu can be structured and a maximum of 210 buttons can be created.
The machine operation menu can easily be created using the denition le without
special programming.

FANUC LADDER-
For machine customization, a machine tool builder
s own sequence control can
be incorporated into the built-in PMC. A PMC sequence program can be created
on the personal computer by using FANUC LADDER-, the highly easy-to-use
programming tool with many useful functions.
A program can be created with ladder and function block.
A program can be coded using signal names instead of signal addresses.
Online monitoring and editing can be performed by connecting the personal computer
with the CNC via Ethernet. (PCMCIA LAN card is necessary to connect with 0i Mate.)
13

Easy Setup and Maintenance

Powerfully support Startup and Tuning of CNC system
Parameter Setting Support Screen
Parameter Setting Support Screen powerfully supports the necessary parameter setting for start-up and adjustment
of CNC, Servo and Spindle. In menu screen, various setting and adjustment screens are selected by the cursor
operation, and the parameter is set on each screen.

Servo parameter setting screen

Machining parameter setting screen

One-shot settingfor Servo axes andOne-shot tuningof Velocity gain

The recommended parameters for high speed and high precision machining can be set only by pressing soft-key
once. Practically enough precision can be achieved with only thisOne-shot setting .
If higher precision is required, stable and optimum velocity gain for each machine can also be set automatically by
only pressing soft-key for Parameter Tuning of Velocity Gain.

Menu screen

Velocity gain tuning screen

Command path
Real path
10m/div

10m/div

R10mm
F4000mm/min

Radius shrinkage 4mm

Before applying
Parameter Setting for High Precision

Protrusion 6m
After applying
Parameter Setting for High Precision

Protrusion 3m
After applying
Parameter Tuning of Velocity Gain

One-shot settingfor Spindle axes

The initial parameters for start-up of spindle
can be set by One-shot setting. The
necessary parameters are set automatically
by inputting spindle configuration items,
such as motor model, maximum speed,
sensors.
This screen supports the initial setting also
for the optimum orientation function and
the parameters for high speed rigid tapping.
14

Spindle sensor
Max. spindle speed
Max. motor speed

Motor sensor
Spindle parameter setting screen

Machine component

Powerful Software Tools

Support development of machine tool builders in a variety of elds
such as simulation and data management
Simulation Tools Supporting Utilization of High-Level CNC Functions
Software tools for CNC operation simulation on the personal computer are provided to fully utilize the ever advancing CNC functions.
Two types of packages are available to meet applications:

For CNC operation training

FANUC NCGuide

For application software development

FANUC NCGuidePro

FANUC NCGuide (Training tool that enables learning of CNC / MANUAL GUIDE
The FANUC NCGuide is a software tool that enables training of CNC/MANUAL GUIDE i
operations on the personal computer without using an actual CNC. This software tool
allows operators to be trained without using an actual machine tool. This software tool
can also be used for CNC training in school.

i operations)

CNC and MANUAL GUIDE i training is possible.

Machining programs and machining cycles can be edited in the EDIT mode.
Machining simulation (animated simulation and tool path drawing) is possible.

FANUC NCGuidePro (Development tool that supports PMC ladder and customized software debugging)
The FANUC NCGuidePro is a development support tool that enables
ladder to be executed on the personal computer. Moreover, the C
language executor and macro executor can be executed, so that
this development support tool can be used to debug a custom
screen created by a machine tool builder.
PMC ladder can be executed on PC.
Ladder debugging operation interacting with the CNC simulation is enabled.
Ladder editing and display interacting with FANUC LADDER- are possible.
PMC axis control simulation is possible.
Customized software created with FANUC PICTURE, C language executor,
or macro executor can be executed.

Simulation of custom screen

created with C Language
Executor

Ladder is executable.
Debug by operating I/0
Signal

I/0 operator's Panel

FANUC
LADDER-

Sample machine operator's panel

created by machine signal simulation

FANUC Program Transfer Tool

FANUC Program Transfer Tool is a software tool for
transferring part programs and data by connecting PC and
CNC via Ethernet.
Files in the CNC program memory are displayed on the tool
in an easy-to-understand way, so input/output operation
can be easily performed with a mouse.

PC

File
transferring

CNC

Ethernet

FANUC CNC Setting Tool

FANUC CNC Setting Tool is a software tool used to set and manage CNC parameters on a personal computer.
Parameters can be set and managed eciently without referring to the manual.
Parameters are classied by the CNC function.
Detailed explanation is displayed by selecting a parameter.
CNC parameter is transmitted via Ethernet or memory card.
15

Maintenance and Customer Support

Worldwide Customer Service and Support
FANUC operates customer service and support network
worldwide through subsidiaries and affiliates. FANUC
provides the highest quality service with the prompt
response at any location nearest you.

FANUC Training Center

FANUC Training Center operates versatile
training courses to develop skilled engineers
eectively in several days.
Inquiries : Yamanakako-mura, Yamanashi,
Japan 401-0501
Phone : 81-555-84-6030
Fax : 81-555-84-5540

Headquarters Oshino-mura, Yamanashi 401-0597, Japan

America
FANUC CNC AMERICA CORPORATION

Tel 1-847-898-5000

Fax 1-847-898-5001

Europe, the middle east and Africa

FANUC CNC EUROPE GmbH
FANUC GERMANY SERVICE GmbH
FANUC FRANCE SERVICE S.A.S
FANUC U.K. SERVICE LIMITED
FANUC ITALIA SERVICE S.p.A.
FANUC IBERIA SERVICE S.A.
FANUC TURKEY SERVICE LTD
FANUC BULGARIA SERVICE CORPORATION
FANUC CZECH SERVICE s.r.o.
FANUC HUNGARY SERVICE kft
FANUC SOUTH AFRICA (PROPRIETARY) LIMITED
"FANUC AUTOMATION" LLC

Tel
Tel
Tel
Tel
Tel
Tel
Tel
Tel
Tel
Tel
Tel
Tel

Fax
Fax
Fax
Fax
Fax
Fax
Fax
Fax
Fax
Fax
Fax
Fax

49-7158-187100
49-7158-187300
33-1-4569-6333
44-1895-634182
39-02-4887-291
34-93-664-4820
90-216-3913548
359-2-963-3319
420-234-072-950
06-23-507-400
27-11-392-3610
7-495-956-9780

49-7158-187111
49-7158-187411
33-1-4569-0325
44-1895-676140
39-02-4571-3566
34-93-665-0695
90-216-3918133
359-2-963-2873
420-234-072-960
06-23-507-401
27-11-392-3615
7-495-956-9785

Phone: 81-555-84-5555 Fax: 81-555-84-5512 http://www.fanuc.co.jp

Asia and Oceania

FANUC KOREA CORPORATION
FANUC TAIWAN LIMITED
BEIJING-FANUC Mechatronics CO., LTD.
FANUC INDIA PRIVATE LIMITED
FANUC THAI LIMITED
FANUC MECHATRONICS (MALAYSIA) SDN. BHD.
PT. FANUC INDONESIA
FANUC SINGAPORE PTE. LTD.
FANUC OCEANIA PTY. LIMITED
FANUC PHILIPPINES CORPORATION
FANUC VIETNAM LIMITED

All specications are subject to change without notice.

No part of this catalog may be reproduced in any form.
The products in the FANUC Series 0 i-MODEL D/FANUC Series 0 i Mate-MODEL D listed in this catalog are not subject to Items 2 to 15 in the
Attachment to the Foreign Exchange Order of the "Foreign Exchange and Foreign Trade Law" but are subject to Item 16 (catch-all controls).
The export from Japan may be subject to an export license by the government of Japan.
Further, re-export to another country may be subject to the license of the government of the country from where the product is re-exported.
Furthermore, the product may also be controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.

Tel
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Tel
Tel

82-55-346-0122
886-4-2359-0522
86-10-6298-4726
91-80-2852-0057
66-2-662-6111
60-3-7628-0110
62-21-4584-7285
65-6-567-8566
61-2-8822-4600
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