Dehydration of 2 3-Butanediol To Mek.2
Dehydration of 2 3-Butanediol To Mek.2
Dehydration of 2 3-Butanediol To Mek.2
A solid acid catalyst consisted of sulfonic groups covalently bound to an inorganic matrice was developed to
dehydrate 2,3-butanediol into methyl ethyl ketone. Rate
constant and apparent activation energy of the dehydration reaction were determined. The decay course of the
catalyst was a two-stage curve. The catalyst was deactivated more rapidly in the first stage than in the second
stage. The strategy of maintaining constant degree of
dehydration was employed to lengthen the lifetime of
catalyst. Treatment of the 2,3-butanediol containing fermentation broth with activated carbon greatly facilitated
the subsequent dehydration reaction.
INTRODUCTION
Recent interest in the utilization of renewable lignocelluloses has intensified research on the fermentation of xylose and glucose to 2,3-butanedi01'-~(hereafter butanediol). This is because butanediol is the
precursor of a number of compounds.6 Among those
is methyl ethyl ketone (MEK). Compared to ethanol,
MEK has a higher heat of combustion, 584.2 vs. 326.7
kcal/mol. It also gives an octane number of 96.7 when
mixed (25% volume) with gasoline.' Thus, MEK is
more effective as a liquid fuel additive than ethanol.
A two-step process from butenes is usually used to
make MEK.8 Butenes are first hydrated to give 2butanol which is then dehydrogenated over zinc or
copper based catalysts at high temperatures and low
pressures to produce MEK. The conventional conversion of fermentative butanediol into MEK is also a
two-step process. Butanediol is first recovered from
fermentation broth and purified. It is then dehydrated
over activated bentonite9 or sulfuric acidlo*' to yield
MEK. Sulfuric acid is not able to convert butanediol
in the fermentation broth directly into MEK. This is
due to the preferential reaction of sulfuric acid with
unfermented xylose in the broth to the reaction of sulfuric acid with butanediol."
In light of the above facts, the present report describes the direct dehydration of butanediol in the fermentation broth into MEK over a solid acid catalyst.
Biotechnology and Bioengineering, Vol. XXIX, Pp. 343-351 (1987)
0 1987 John Wiley & Sons, Inc.
Batch Autoclave
A 600-ml Parr batch autoclave reactor was employed. About 13.5 g catalyst and 300 mL of 50 g/L
butanediol solution (Sigma Chemical) were used for
each run. The stirrer speed was 15 rpm. Time zero
(initial time) was the time at which the reactor reached
the given temperature. Samples were taken at intervals
after passing a sampling coil (1 m) immersed in an icewater bath. After the dehydration reaction, the reactor
was cooled and filtered. The catalyst was washed with
4 L distilled water and allowed to air-dry overnight. It
was used recurrently in three successive runs at identical conditions.
Regeneration of Catalyst
a),
344
Table I. Sulfonic groups content and the dehydration of butanediol over various
catalysts in batch reactor.
Rate constant
[min-' g-I ( x
Catalyst
A190
Run 1
Run 2
Run 3
A160
Run 1
Run 2
Run 3
D90
Run 1
Run 2
Run 3
060
Run I
Run 2
Run 3
C90
Run 1
Run 2
Run 3
C60
Run 1
Run 2
Run 3
SO,H
(meq/g)
1.31
1.28
1.44
1.22
1.41
1.81
I .05
1.59
Overall
First
stage
Second
stage
Degree of
butanediol
dehydration (%)
32.97
18.48
13.45
12.55
9.79
26.02
16.13
100
98.6
89.2
28.47
16.55
9.80
13.73
8.08
21.04
10.84
93.4
81.5
53.37
18.67
9.13
16.84
7.03
23.11
11.10
100
97.3
91.7
44.77
18.06
7.66
14.67
5.42
22.46
9.07
100
96.5
87.0
39.85
9.62
2.61
7.92
2.24
10.65
2.74
100
94.4
86.7
32.92
11.10
4.33
10.53
3.36
11.84
5.00
100
100
90.7
84.3
A l 60
-A l 90
-. -
........ DD
_---C
_ . -c
60
90
60
90
Tubing Bomb
In order to establish the reaction conditions of butanediol dehydration, tubing bomb was used. Results
in Figure 3 indicate that the dehydration reaction was
depended on the temperature and quantity of catalyst.
As temperature increased from 150 to 220"C, ca. 100%
increase in the degree of butanediol dehydration was
obtained. On the other hand, ca. 15% increase in the
degree of butanediol dehydration was observed for a
quadruple in catalyst quantity. Thus, the effect of temperature on the butanediol dehydration was more pronounced than that of catalyst quantity. From these
data, 2 10C was arbitrarily selected as the dehydration
temperature for subsequent experiments.
12
0 . I N NaOH ( m l )
Figure 2. Titration curves with 0.1N NaOH of various catalysts.
345
T e m p e r a t u r e ("C)
0
.e
0
L
V
>
JZ
W
-0
.-
-0
W
t
0
c
rn
w0
W
W
L
0,
1.o
0 "0.5
2.0
1.5
A l 9 0 (g)
Figure 3. Degree of butanediol dehydration as a function of temperature and catalyst quantity.
The empty circles show 0.5 g A190, 12 mL 50 g/L butanediol, dehydrated for 150 min in the tubing bomb; the solid circles show 12
mL 50 g/L butanediol, at 2 W C , dehydrated for 150 min in the tubing
bomb.
Typical packed bed reactor profiles at 210C are illustrated in Figure 5 for the catalysts D90 and C90.
The butanediol concentration decreased to a minimal
point then increased gradually. This indicates that the
catalysts were deactivated after the maximal dehydration of butanediol occurred. Assuming that the dehydration reaction was in the steady state, i.e., the butanediol concentration after the minimal point was
unchanged, the rate constant of the reaction was evaluated from the equation: In CJCi = - k ~ ,where Ci
-1
-1
-2
-2
0
\
0
c
-.
-3
1
'
40
80
120
160
200
40
80
120
160
200
T i m e (min)
Figure 4. Correlation of In (C/Co) with time for batch reactor at 210C: (A) catalyst D90, (B) catalyst C90, (1) first run,
(2) second run, and (3) third run.
346
c
L
50
c
0
-0
40
.-
v
0,
30
c
3
20
- 1
T i m e (min)
Figure 5. Profiles of butanediol dehydrationover different catalysts
in packed bed reactor at 210C:
(A) catalyst D90, 15.4 g, T = 7.7 rnin;
(B) catalyst C90, 27.5 g, T = 19.9 rnin;
( I ) run prior to the regeneration of catalyst;
(2) run after the first regeneration; and
(3) run after the second regeneration.
Table 11. Characteristics of the dehydration of butanediol over different catalysts in packed bed reactor.
Deactivation constant
[min-' ( x lo-"]
Catalyst
A190
First regeneration
Second regeneration
A160
D90
First regeneration
060
C90
First regeneration
Second regeneration
C60
Rate constant
[min-' g-l ( x
33.59
15.21
8.01
30.08
73.06
27.13
50.58
67.06
16.76
12.50
46.30
Overall
First
stage
Second
stage
Degree of butanediol
dehydration (%)
33.65
27.67
3 1.47
34.07
39.62
54.45
39.89
35.57
43.79
15.98
39.16
52.17
40.56
83.99
54.07
63.16
77.23
62.92
52.69
69.04
10.95
59.46
10.57
21.96
29.26
16.35
21.21
29.57
18.48
29.37
27.02
12.02
14.13
87.7
60.7
40.9
79.4
58.0
29.9
71.7
97.4
50.0
38.8
83.3
347
Time (min)
Figure 6. Deactivation curves of different catalysts used in packed bed reactor; see Figure 5 for
Codes.
rate constants of the dehydration reaction with platinum. This, in turn, suggests that the deactivation of
catalyst was not caused by poisons but rather by the
decrease in sulfonic groups. A case in point is the lower
sulfonic groups of D90 and C90 after the third run
(Table I). Due to the decrease in sulfonic groups, and
since the catalyst contained more internal than external
sulfonic groups as mentioned earlier, it may then conceive that after the first run the external sulfonic groups
were depleted at a much faster rate than were the internal sulfonic groups. This will explain the higher re-
Table 111. Rate constant and degree of the butanediol dehydration in batch reactor with the addition of 0.5% (w/w) platinum.
Rate constant
[rnin-' g - ' ( x
Overall
First
stage
Second
stage
1
2
3
35.39
15.80
7.04
13.91
6.57
17.02
7.71
2
3
34.32
13.00
5.49
12.88
3.50
13.17
7.82
1
2
3
35.22
16.45
7.82
13.71
7.39
17.75
8.06
I
2
3
23.50
10.55
4.66
9.47
3.29
11.10
Catalyst
090
Run
Run
Run
060
Run
Run
Run
C90
Run
Run
Run
C60
Run
Run
Run
348
Degree of
butanediol
dehydration (%)
100
98.2
83.5
100
96.5
84.0
100
95.9
85.7
100
5.12
86.5
79.7
--
50-
0,
.-0
40-
0
L
30-
0
0
C
20-
.-
-0
0)
c
0
10-
O;,
10
12
14
16
18
20
22
24
Time (hr)
Figure 7. Profiles of butandiol dehydration over different catalysts in packed bed reactor at lower reaction temperatures:
( I ) catalyst D90, 185"C, 45.9 g, 7 = 74.1 min;
(2) catalyst D60, 192"C, 44.5 g, 7 = 72.3 min;
(3) catalyst C60, I W C , 40.6 g, 7 = 83.6 min; and
(4) catalyst C90, I W C , 38.4 g, 7 = 87.7 min.
I +
CH3-C-C-CH3
I I
H H
(secondary
carbonium ion)
H+O H
HO
--+
II
CH3-C-C-CH3
--+
H
(oxonium ion)
Regeneration of Catalyst. It is likely that the dehydration of butanediol proceeds with protons derived
from the sulfonic groups of the catalyst. Thus, the
mechanism of the reaction can be written as follows:
HO
OH
I I
CH3-C-C-CH3
1 1
HO
H'
-+
H H
(butanediol)
OH+*
I I
CH3-C-C-~~3
I 1
H
---
Table IV. Rate constant, deactivation constant, and degree of butanediol dehydration of various catalysts
in packed bed reactor.
Deactivation constant
[rnin-I ( x 10-91
Catalyst
D90
D60
C90
C60
Rate constant
[min-' g-I ( X
2.35
3.18
8.14
6.78
Overall
First
stage
Second
stage
Degree of butanediol
dehydration (%)
2.12
3.85
4.60
4.67
6.27
11.97
9.84
7.13
I .67
2.89
3.45
3.82
55.0
63.2
93.6
89.9
349
Run I
Run 2
Run 3
53.37
12.58
53.31
18.67
3.50
17.31
9.13
0.03
9.31
a Composition of SBF (g/L): ethanol, 11.5; acetic acid, 4.5; acetoin, 2.3;
butanediol, 30; NaCI, 1; MgSO4.7H2O,0.2; NH,CI, 2; yeast extract, 6; and
xylose, 100.
Weight
(g)
Temperature
("C)
D90
D90
D90
35.2
35.5
35.3
185
185
185
C90
C90
C90
38.4
35.4
34.7
190
190
C90
35.2
190
350
Dehydration of butanediol in actual fermentation broth in packed bed reactor using conditions of Figure 7.
Catalyst
190
Feed
Rate constant
[min-' g-' ( x lo-")]
Degree of butanediol
dehydration (%)
2.84
I .27
2.71
57.5
21.2
44.4
8.14
3.57
3.96
93.6
60.6
65.7
7.01
80.7
References
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6 , 535 (1984).
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351