[
E[M]CONOMY
means:
One-stop shop.
EMCOMAT FB-450 L / FB-600 L
Universal milling machines
with Heidenhain TNC 320 or EMCO Easy Cycle
EMCOMAT FB-450 L / FB-600 L
Whether single or small series production, simple or complex workpieces, the cycle-controlled milling machines EMCOMAT FB-450 L
and FB-600 L with Heidenhain TNC 320 or EMCO Easy Cycle convince users by their high machining performance and utmost precision. CNC knowledge is not necessary. The controls are equipped with user guidance and graphic simulation of the workpiece
and ensure a user-friendly and at the same time efficient programming.
[ Vertical milling head ]
- With hydraulic tool clamping for Y and Z
milling spindle DIN 69871 SK 40
[ Control panel]
- Rotatable
- Equipped with EMCO Easy Cycle
or Heidenhain TNC 320
Teach-in control
[ Guide ways]
- Linear guide ways in all three axes
- Large dimensioned
- Durable
- Low wear
[ Handwheels]
- Safety handwheels for all
three axes
- Ergonomic design
- Excellent feed precision
[ Coolant tank ]
- Easily legible scale rings
- With coolant pump
[ Machine base]
[ Work area cover ]
- Massive gray cast construction
- For easy transportation
- With chip-catcher tray and
concealed front door
- Telescopic covers
Machine optionally equipped
Dashboard
(Steel)
Pneumatic distributor
(Steel)
Milling flange
(Steel)
[ Engineering]
Changeover to horizontal milling. Horizontal milling
spindle DIN 69871 SK 40
Highlights
Swivel-mounted control panel
Reversible main spindle
Covers eliminate the risk of injuries
Shafts and gears hardened and ground
Linear guides
Main motor with spindle brake
Milling spindle supported radially and axially in four bearings
Coolant system
Swiveling device. Swivel-mounted vertical milling
head. Controlled by end switch.
SK 40 tool storage system. The SK 40 tool storage
system mounted on the machine helps with fast tool
changes and keeps tools neatly stored.
Setting up a part for milling with a 3D sensor
Vertical head with milling spindle
DIN 69871 SK 40 with quill stroke 80 mm
Various options
The TNC 320 from Heidenhain is a compact, versatile contouring control with three controlled axes
and closed-loop spindle.
Basic machine equipment
Coolant system
Rigid angle table
Ball screws X/Y/Z
Linear guides X/Y/Z
Workspace guard
Swivel-mounted vertical milling head
Chip-catcher tray
Toolmaker precision to DIN 8615
Operator tool-set
Operating instructions and spare parts list
EMCO Easy Cycle: Perfect interaction
between control system and machine
User-friendly operation
Demand-oriented configuration with the emphasis on the major types of manufacturing
Programming using graphic support and workpiece simulation
Y axis position
X axis position
Feed
Speed
Tool
Mode
Softkey panel
for controls
Z axis position
From the drawing to the finished workpiece
Dashboard machining drawing as the starting
point for the programming steps:
[Program-writing
Overview of installed tools
Measuring of new tools
The necessary tools for the current workpiece
are collected here.
Technology data input
(speed and feed) for the
selected tool
Circular pocket cycle
Geometry data input
made easy]
Roughing out cycle
Current program
Geometry
data input
Contour
selection
Contour editor with graphic support
Contour
programming
Automatic engineering
data input such as tool
feed (roughing, finishing
etc.)
Circle-center and contour milling cycle
Programming of the circle-center cycle
These circles are also made with a drilling cycle.
Programming of the contour milling cycle
Summary of the various programs in the program management system
Single cycles from a selected program
Selected
program
As many programs or cycles as desired can be stored in sequence.
Program check by means of graphical simulation
EMCOMAT FB-450 L and EMCOMAT FB-600 L
Installation plan EMCOMAT FB-450 L
2180
1970
445
365
1730
1520
Installation plan EMCOMAT FB-600 L
2180
2070
445
1672
365
1830
Indications in millimeters
Technical data
User functions
EMCO Easy Cycle
Manual mode
Learning mode
Program run
Machining cycles
DIN programming
Position data
Tool correction
Tool table
Machining time
analysis
Dialog languages:
Manual slide movements by means of speed keys
or mechanical hand wheels
Set point positioning
Setting datum point, F and S version
Graphic support for entering and carrying out cycles,
changing directly to manual machine operation
Arranging machining cycles in sequential order
Teach-in mode (adopting current positions)
Cycles or DIN programs in single or consecutive
block mode
Linear movements in all three axes
Face milling cycle, roughing out cycle,
thread milling cycle
Drilling, deep drilling, rubbing and tapping cycle
Hole circle and hole row
Milling of rectangular and circular pockets and studs
Positioning cycle, Contour cycle
Mirror and rotation
Zero offset
ISO edit
Cutting data taken from the tool store
NC programming
Creating DIN programs
Set point positions in cartesian coordinates
Absolute dimensions and display in mm/inches
Tool radius and length for 999 tools (tool table)
Fine tool correction by means of a handwheel, with
the corrected values being adopted in the tool table
Tool radius compensatio
Tool table for 999 tools with tool description and
engineering data
Calculation of the principal times
DE, EN, FR, IT, ES, NL, CZ
Technical data
Control system
design
Display
Program store
Input and display
resolution
Interpolation
Axis control
Data interface
Working temp.
Storage temp.
Motion control
3 controlled X/Y/Z axes and controlled main spindle
Integrated 12.1'' color flat screen TFT display
Spindle load display
Detailed graphic support for data input
Plain language error messages
Flash card
94999 programs, max. 256 MB
Separation period 0,001mm
Separation period 0,0001inch
Straight-line on 3 main axes (max. 10 m)
Circular on 3 axes (max. radius 100 m)
Integrated analog drive control for synchronous
and asynchronous motors
Position control frequency: 2 ms
USB
0C to 45C
-20C to 70C
Heidenhain TNC 320
Program entry
In Heidenhain conversational format and
DIN/ISO over soft keys or USB keyboard
Tool compensation Tool radius in the working plane and tool
length
Radius-compensated contour look-ahead for up
to 99 blocks (M 120)
Tool tables
Multiple tool tables with any number of tools
Approaching and
Via straight line: tangential or perpendicular
departing the contour Via circular arc
FK free contour
FK free contour programming in HEIDENHAIN
programming
conversational format with graphic support
for workpiece drawings not dimensioned for NC
Fixed cycles
Cycles for drilling, pecking, reaming, boring,
counterboring, conventional and rigid tapping
Cycles for milling internal and external threads
Rectangular and circular pockets
Cycles for clearing level and inclined surfaces
Multioperation machining of straight and
circular slots
Multioperation machining of rectangular and cir
cular pockets
Linear and circular point patterns
Contour train, contour-parallel contour pocket
Actual position
Actual positions can be transferred directly
capture
into the NC program
Program-run graphics Graphics simulation during real-time machining
Display modes
Plan view / projection in 3 planes / 3-D view
Touch probe cycles Touch probe calibration
Compensating workpiece misalignment
Datum setting, manual or automatic
Automatic tool and workpiece measurement
Technical data
Components
Display
Program store
Input resolution
and display step
Interpolation
Axis control
Data interfaces
Ambient
temperature
Main computer with TNC keyboard
Integrated 15.1-inch TFT color flat-panel display
10 MB (on compact flash memory card CFR)
To 0.1 um for linear axes
To 0.0001 for angular axes
Line in 4 axes
Arc in 2 axes
Helix: combination of circular and linear motion
Position loop resolution: Signal period of the
position encoder/1024
Cycle time of position controller: 3 ms
Cycle time of speed controller: 600 us
One each RS-232-C /V.24 max. 115 kilobaud
Expanded data interface with LSV-2 protocol for
remote operation of the TNC through the data
interface with the HEIDENHAIN software TNCremo
Ethernet interface 100 Base T approx. 2 to 5 megabaud
(depending on file type and network load)
2x USB 1.1
Operation: 0C to +45C (32F to 113F)
Storage: -30C to +70C (-22F to 158F)
Work area
Horizontal longitudinal feed (X)
Vertical table feed (Z)
Horizontal cross feed (Y)
Table
Clamping area vertical table (LxW)
Width/number of T-grooves
Permissible workpiece weight
Clamping area rigid anlge table (LxW)
Width/number of T-grooves
Permissible workpiece weight
Horizontal milling spindle
Tool chuck
Mechanical speeds
Speed range
Clearance above table
Vertical milling head
Tool chuck
Quill travel
Swiveling vertical milling head
Mechanical speeds
Speed range
Clearance above table
Power
Nominal speed motor
Power
Feed drive
Power feed motor 100% ED
Feed range X/Y/Z axis
Rapid motion speed in X/Y/Z
Feed force X/Y/Z
Coolant system
Coolant in tank
Max. pump capacity
Machine dimensions
Overall length
Overall width
Overall height
Weight of machine
EMCOMAT FB-450 L
cycle controlled
EMCOMAT FB-600 L
cycle controlled
450 mm (17.7")
400 mm (15.7")
350 mm (13.8")
600 mm (23.6")
400 mm (15.7")
400 mm (15.7")
400 x 270 mm (15.7 x 10.6")
14 mm (H 8)/5 pieces (0.6'' (H8))
300 kg (661.4 lb)
800 x 400 mm (31.5 x 15.7")
14 mm (H 8)/8 pieces
150 kg (330.7 lb)
400 x 270 mm (15.7 x 10.6")
14 mm (H 8)/5 pieces (0.6'' (H8))
300 kg (661.4 lb)
800 x 400 mm (31.5 x 15.7")
14 mm (H 8/8 pieces)
150 kg (330.7 lb)
DIN 69871 SK 40
continuous
10 5000 r.p.m.
260 620 mm (10.2 24.4")
DIN 69871 SK 40
continuous
10 5000 r.p.m.
260 620 mm (10.2 24.4")
DIN 69871 SK 40
80 mm (3.1")
+/90
continuous
10 5000 r.p.m.
60 415 mm (2.4 16.3")
DIN 69871 SK 40
80 mm (3.1")
+/90
continuous
10 5000 r.p.m.
60 415 mm (2.4 16.3")
1500 r.p.m.
100%/40% ED, 7/10 kW (9.4/13.4 hp)
1500 r.p.m.
100%/40% ED, 9/13 kW (12.1/17.4 hp)
1 kW (1.3 hp)
10 5000 mm/min
5000 mm/min
10/15 kN
1 kW (1.3 hp)
10 5000 mm/min
5000 mm/min
10/15 kN
40 liters (10.6 gal)
25 l/min
40 liters (10.6 gal)
25 l/min
1980 mm (78.0")
2030 mm (79.9")
1990 mm (78.3")
2000 kg (4409.2 lb)
2100 mm (82.7")
2190 mm( 86.2")
1990 mm (78.3")
2100 kg (4629.7 lb)
www.emco-world.com
EMCO MAIER Ges.m.b.H.
Salzburger Str. 80 . 5400 Hallein-Taxach . Austria
Phone +43 6245 891-0 . Fax +43 6245 86965 .
[email protected]EN7837 . 07/10 . Technical modifications reserved. Errors and omissions excepted.
[ Technical data ]
