PLC Input - Output Wiring Methods

PLC Lab Manual
Eng. Mohammed F. Alkrunz
Experiment #2
PLC Input Output Wiring Methods
OBJECTIVES
After successfully completing this laboratory, you should be able to:

Read and explain the nameplate of DELTAs PLC DVP Series Model.
Make different types of PLC input wiring.
Make different types of PLC output wiring.
1. Basic Information
1.1.
DELTAs PLC DVP Series Model Explanation

DELTAs PLC DVP Series has main processing units and extension units. The main
processing units offer 14-60 points and the extension units offer 8-32 points. The
maximum input/output can be extended up to 128 points. It also can be used on
applications according to INPUT/OUTPUT points, power sources, output modules;
digital/analog exchanges (A/D & D/A converter). In addition, DVP SS Series has the
special modules (AD/DA/PT/TC/XA) used for extending its functions and the
maximum special modules can be extended up to 8 units.
Nameplate Explanation
Fig. 1.2 Delta programmable logic controller name plate
Serial Number Explanation
PLC Lab Manual
Model Explanation
Fig. 2.2 Delta programmable logic controller name plate model explanation.
1.2.
Features of the DVP PLC
Fig. 2.3 Features of the DVP PLC

1
2
3
4
5
6
7
8
DIN rail clip

DIN rail (35mm)
Direct mounting holes cover
Programming port cover (RS-232)
Extension port
I/O terminals
I/O terminals
Input indicators
9
10
11
12
13
14
15
Output indicators
Status indicators, POWER, RUN ERROR
I/O terminal cover
I/O terminal cover
I/O terminal nameplate panel
I/O terminal nameplate panel
RS-485 Communication port
PLC Lab Manual
1.3.
Wiring Guidelines
Fig. 2.4 DVP-14ES PLC terminal layout
1.3.1 Power Input Wiring

Figures 2.5 and 2.6 show various possible external power connections for DVP PLC.
When wiring AC power, the Live cable should be connected to the L terminal and
the Neutral cable should be connected to the N terminal. When wiring DC power,
the positive cable should be connected to the + terminal and the negative should
be connected to the - terminal. At no time should the power supply terminals be
connected to any other terminal on the PLC.
AC Input Type
Fig. 2.5 AC input type PLC wiring
The +24V supply output is rated at 0.4 Amperes. DO NOT connect external power
supply to this terminal.
FUSE Protection: there are internal fuses on all DVP PLCs. However, the fuse does
not guarantee the prevention of DVP PLC damage, but it will provide added
protection.
DC Input Type
PLC Lab Manual
Fig. 2.6 DC input type PLC wiring
1.3.2 Input Point Wiring

All versions of the DVP PLC have Input / Output circuits that can connect to a wide
variety of field devices. DC Input PLCs have two modes of operation: SINK and
SOURCE.
Sink = Current flows into the common terminal S/S
Source = Current flows out of common terminal S/S
For example, we simply connect the common terminal S/S to the supply source(+).
By adding the switch, between the supply(-) and the input, we have completed the
circuit. Below are two circuit diagrams showing both the sinking and sourcing inputs.
Fig. 2.7 Sinking and sourcing inputs
PLC Lab Manual
1.3.3 Output Point Wiring

There are three kinds of DVP-Series PLC outputs: Relay, SSR and Transistor. All
relays used in DVP series PLC have passed the standard of IEC 947-5-1 under AC-15
(the rated current and voltage) specification for a cycle test of 6050 times.
Fig. 2.8 Rely output type PLC wiring
Fig. 2.9 Transistor output type PLC wiring
Be careful with the connection of the common terminals when wiring output
terminals. For example, when wiring DVP14ES00R, note that there are six
normally-open SPST relays available. They are organized into 4 groups with
individual commons. The figure below shows the relays and the internal wiring of
the PLC. Note that each group is isolated from the other groups:
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PLC Lab Manual
C0
Y0 C1
Y1 C2
Y2
C3
Y3
Y4
Y5
Fig. 2.10 relays groups and the internal wiring of the PLC.
Relay Output Wiring Methods
Fig. 2.11 Relay Output Wiring Methods

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Surge absorbing diode: increases relay contact life.

Emergency stop: use an external switch.
Fuse: 5 to 10A for every 4 output points to protect the PLCs.
output circuit.
Surge absorber: reduces noise on AC inductive loads.
Unused terminal: do not connect.
DC supply.
Neon lamp.
AC supply.
Incandescent lamp.
Mutually exclusive outputs: Use external hardware interlocks, as well as
those in the PLC program, for maximum safety.
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PLC Lab Manual
Transistor Output Wiring Methods
Fig. 2.12 Transistor Output Wiring Methods
1.
2.
3.
4.
DC supply.
Emergency stop.
Fuse.
If Y0 is used as a pulse train output with PLSY, use a pull up resistor to ensure the
output current is greater than 0.01A for correct operation.
5. If Y1 is used with PWM, use a pull up resistor to ensure the output current is greater
than 0.01A for correct operation.
6. Mutually exclusive outputs: use external hardware interlocks, as well as those in the
PLC program, for maximum safety.
7. Unused terminal: do not connect.
2. Equipments
DVP14ES00R
1x10A mcb.
230V(coil), 50Hz, 10A Relay
Green and red indicator lamp.
NO and NC pushbuttons.
ON-OFF switch.
Flexible wires.
Single phase power source.
Control board.
3. Procedure
1. Assemble the components of the control circuit on the control board and make the
required wiring and connections as shown in figure 2.13.
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PLC Lab Manual
SW3
SW2
SW1
mcb 1x10A
PB2
PB1
Pulser
N
220V/50Hz L
S/S
X4
X5 X6 X7
X0 X1
X2 X3
N
DVP-14ES
+24V
Y0
24G
Y1
Y2
Y3
Y4
C0
C1 C2
C3 Y5
+24VDC
L1
R1
L2
R2
220V/50Hz
COIL
220V/50Hz
COIL
220V/50Hz
220V/50Hz
24GND
Fig. 2.13 The power circuit diagram for a direct on line starter
2. Make the required wiring and connections for the power circuit as shown in figure
2.14.
+24V
R2
R1
Left
D1
D2
LSL
LSR
R2
R1
GND
3. Once you are finished with the connections, call the instructor to check it for you
and make sure that it is correct.
13

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PLC Lab Manual

Eng. Mohammed F. Alkrunz

DELTAs PLC DVP Series Model Explanation

Fig. 1.2 Delta programmable logic controller name plate

Serial Number Explanation

PLC Lab Manual

Eng. Mohammed F. Alkrunz

Features of the DVP PLC

Fig. 2.3 Features of the DVP PLC

DIN rail clip

PLC Lab Manual

Eng. Mohammed F. Alkrunz

Fig. 2.4 DVP-14ES PLC terminal layout

1.3.1 Power Input Wiring

Fig. 2.5 AC input type PLC wiring

PLC Lab Manual

Eng. Mohammed F. Alkrunz

Fig. 2.6 DC input type PLC wiring

1.3.2 Input Point Wiring

Fig. 2.7 Sinking and sourcing inputs

PLC Lab Manual

Eng. Mohammed F. Alkrunz

1.3.3 Output Point Wiring

Fig. 2.8 Rely output type PLC wiring

Fig. 2.9 Transistor output type PLC wiring

PLC Lab Manual

Eng. Mohammed F. Alkrunz

Relay Output Wiring Methods

Fig. 2.11 Relay Output Wiring Methods

Surge absorbing diode: increases relay contact life.

PLC Lab Manual

Eng. Mohammed F. Alkrunz

Transistor Output Wiring Methods

Fig. 2.12 Transistor Output Wiring Methods

PLC Lab Manual

Eng. Mohammed F. Alkrunz

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