Platina 125 Regular SPC - Es

Notice
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71111029
REV. 00, MAR. 10
Foreword
Instructions
We have pleasure in presenting the Spare Parts Catalogue for Bajaj Platina
125 Motorcycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.
1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
Now find out the figure of the part you wish to order. Write down the
part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.
this
are
the
the
will
In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
Service Department
Akurdi, Pune 411 035 India
Phone : 020-27406557
Fax : 020-27407385
In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components,
colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
for that group so that particular quantity should be multiplied by the
number of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required
Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Index
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder Block & Piston
Crankshaft
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly & Crankcase RH
Crankcase LH
Cover Clutch
Cover Magneto
Clutch
Kick Starter Mechanism
Carburettor
Air Cleaner Complete
Silencer Assly
Oil Pump
Starter & Motor Assly
Magneto / C.D.I. / H.T. Coil
Seat Assly / Seat Lock
Engine Mountings
Frame & Frame Fitting
Swing Arm / Rear Shock Absorber
Rider & Pillion Foot Rest
Mudguard Front & Rear
Stand Assembly
Tyre/ Tube / Rim
Front Hub
Page No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60, 62
Plate No.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Description
Rear Hub
Rear Brake Pedal
Handle Bar
Front Fork
Painted Parts & Decals
Petrol Tank, Cap Tank & Gauge Fuel
Fittings - Petrol Tank, Side Cover & Cover Seat
Meter Assly.
Control Cables
Chain Case
Head Lamp & Fairing
Indicator Light Assly.
Tail Lamp Assly. / Front No. Plate
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Kits List
Page No.
64, 66
68
70, 72
74
76
78
80
82
84
86
88
90
92
94
96
98
99, 100,
101, 102
Amendment Sheet (Parts Added)
103
Amendment Sheet (Parts Deleted)
104
Parts Index
105
Pictorial Index
PLATE NO. : 1
COVER CYLINDER HEAD
Pictorial Index
PAGE NO.
2
PLATE NO. : 2
CYLINDER HEAD
PAGE NO.
4
PLATE NO. : 5
CYLINDER BLOCK & PISTON
PAGE NO.
10
PLATE NO. : 6
CRANKSHAFT
PAGE NO.
12
PAGE NO.
14
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PAGE NO.
16
PLATE NO. : 3
VALVE
PAGE NO.
6
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.
8
PLATE NO. : 7
TRANSMISSION
Pictorial Index
PLATE NO. : 9
GEAR CHANGE MECHANISM
Pictorial Index
PAGE NO.
18
PLATE NO. : 10
ENGINE ASSLY & CRANKCASE RH
PAGE NO.
20
PLATE NO. : 13
COVER MAGNETO
PAGE NO.
26
PLATE NO. : 14
CLUTCH
PAGE NO.
28
PLATE NO. : 16
CARBURETOR
PAGE NO.
32
PLATE NO. : 11
CRANKCASE LH
PAGE NO.
22
PLATE NO. : 12
COVER CLUTCH
PAGE NO.
24
PLATE NO. : 15
KICK STARTER MECHANISM
PAGE NO.
30
Pictorial Index
PLATE NO. : 17
AIR CLEANER COMPLETE
Pictorial Index
PAGE NO.
34
PLATE NO. : 18
SILENCER ASSLY
PAGE NO.
36
PLATE NO. : 21
MAGNETO / C.D.I. / H.T. COIL
PAGE NO.
42
PLATE NO. : 22
SEAT ASSLY / SEAT LOCK
PAGE NO.
44
PAGE NO.
46
PLATE NO. : 24
FRAME & FRAME FITTINGS
PAGE NO.
48
PLATE NO. : 19
OIL PUMP
PAGE NO.
38
PLATE NO. : 20
STARTER ASSLY
PAGE NO.
40
PLATE NO. : 23
ENGINE MOUNTINGS
8
1
8
7
5
6
4
Pictorial Index
Pictorial Index
PLATE NO. : 25
SWING ARM / RR. SHOCK ABSORBER
PAGE NO.
50
PLATE NO. : 26
RIDER & PILLION FOOT REST
PAGE NO.
52
PLATE NO. : 29
TYRE / TUBE / RIM
PAGE NO.
58
PLATE NO. : 30
FRONT HUB
PAGE NO.
60, 62
PLATE NO. : 27
MUDGUARD FRONT & REAR
PAGE NO.
54
PLATE NO. : 28
STAND ASSLY
PAGE NO.
56
PLATE NO. : 31
REAR HUB
PAGE NO.
64, 66
PLATE NO. : 32
REAR BRAKE PEDAL
PAGE NO.
68
Pictorial Index
Pictorial Index
PLATE NO. : 33
HANDLE BAR
PAGE NO.
70, 72
PLATE NO. : 34
FRONT FORK
PAGE NO.
74
PLATE NO. : 37
FITTINGS- PETROL TANK, SIDE
COVERS & COVER SEAT
PAGE NO.
80
PLATE NO. : 38
METER ASSEMBLY
PAGE NO.
82
PLATE NO. : 35
PAINTED PARTS & DECALS
PAGE NO.
76
PLATE NO. : 36
PETROL TANK, CAP TANK &
GAUGE FUEL
PAGE NO.
78
PLATE NO. : 39
CONTROL CABLE
PAGE NO.
84
PLATE NO. : 40
CHAIN CASE
PAGE NO.
86
Pictorial Index
Pictorial Index
PLATE NO. : 41
HEAD LAMP & FAIRING
PAGE NO.
88
PLATE NO. : 42
INDICATOR LIGHT ASSEMBLY
PAGE NO.
90
PLATE NO. : 43
TAIL LAMP ASSLY. / FRONT
NUMBER PLATE
PAGE NO.
92
PLATE NO. : 44
ELECTRICAL EQUIPMENTS
PAGE NO.
94
PLATE NO. : 45
TOOL KIT
PAGE NO.
96
PLATE NO. : 46
ACCESSORIES / GRAB HANDLE
PAGE NO.
98
Brand ID: 001MC636
Plate No.: 1
Cover Cylinder Head
2
1
KS
ES
Remarks
Drum Drum
Part No.
JV 5110 13
Cylinder head cover complete
JV 5410 07
Bolt flange
JV 5110 12
Gasket head cover
JB 5110 11
Bolt head Mounting
JV 5110 11
Plate breather
JA 5110 11
Hose Breather
JA 5110 29
Clamp Breather Tube
Description
No.
Front Wheel Direction
Brand ID: 001MC636
Plate No.: 2
Cylinder Head
No.
Part No.
36 JK00 33
Description
KS
ES
Drum Drum
Head cylinder complete with

valve guide & studs
JA 5110 05
Bolt head mounting
JA 5110 28
Stud
JA 5110 06
Gasket cylinder head
JK 5814 01
Intake manifold (Rubber)
JA 5814 06
Bolt flange
39 1283 21
O Ring
JK 5814 00
Sleeve carburettor
JA 5812 18
Clamp 35 mm
10
JA 5814 07
Clamp 39 mm
1
3
3
Remarks
M8x1.25x196L
M6x1x25L
Alternate 39 1674 04
6
7
8
10
5
9
Brand ID: 001MC636
Plate No.: 3
Valve
3
1
Description
KS
ES
Drum Drum
No.
Part No.
Remarks
JV 5110 06
Shaft Rocker arm
31 1010 20
Rocker arm Pad Type
DG 1010 29 Cotter Valve
36 JK00 11
Valve kit
Ref. page no. 99
36 JA00 03
Valve repair kit
Ref. page no. 99
39 2017 19
Seal valve stem
1
5
Brand ID: 001MC636
Plate No.: 4
Camshaft / Tensioner
10
14
KS
ES
Drum Drum
Part No.
JV 5110 07
Camshaft assly complete
JA 5112 16
Spacer cam sprocket
JA 5112 17
Sprocket cam shaft
DH 1010 48 Special washer
JB 5310 05
Cam chain (90 links)
36 JK00 12
Guide chain kit
DH 1013 92 Bolt special
JA 5210 17
CS 1011 28 Gasket
10
JA 5210 18
Bolt tensioner
11
JA 5210 19
Flange bolt
12
39 0594 17
Circlip for locking cam shaft
13
39 2683 20
Ball bearing
14
39 1880 20
Ball bearing
15
39 2198 04
Bolt camshaft
16
39 2669 21
O ring tensioner
Remarks
11
8
16
7
1
13
5
12
Tensioner (Black) assly chain
Ref. page no. 99
Adjuster assly chain mtg.
4
15
Description
No.
Brand ID: 001MC636
Plate No.: 5
Cylinder Block and Piston
Description
KS
ES
Drum Drum
No.
Part No.
JA 5210 01
Gasket cylinder black
39 1000 06
Hollow dowel pin
36 JW00 10 Piston ring set
DP 1011 65 Ring snap
36 JK00 31
Cylinder block / Piston assly
JA 5210 15
Damper cylinder block
Remarks
Ref. Page No. 99
3
1
4
10
Brand ID: 001MC636
Plate No.: 6
Crankshaft
KS
ES
Drum Drum
No.
Part No.
Description
59 1500 14
Nut flange
59 1100 08
Washer Plain
59 1200 03
Belleville Washer
31 1011 73
Key woodruff
JK 5310 00
Crank shaft assly.
39 1864 20
Ball bearing
DS 1011 54 Key Parallel
36 PA00 06 Set primary drive / driven
JA 531012
Spring
10
JA 5310 15
Pin (Crankshaft plunger)
11
JB 5310 21
Plunger oil
Spacer crankshaft
Remarks
7
5
11
9
10
20x52x15
Ref. page no. 99
12 JD 5310 04
N.I.
11
12
Brand ID: 001MC636
Plate No.: 7
Transmission
No.
1
2
3
4
5
1
18
2
3 4
3
15
4
4
8
16
14
13
Part No.
Description
JD
JD
39
JA
JD
5510
5512
0987
5510
5512
00
07
17
02
06
Shaft Input Transmission

Gear 4th Drive
Ring Snap
Spline Washer
Gear 3rd Drive
1
1
5
4
1
JD
JD
JA
JD
JV
10 JD
5512
5512
5510
5510
5510
5512
05
01
04
02
02
08
Gear 5th Drive

Gear 2nd Drive
Washer Thrust 2nd Drive
Shaft Output Transmission
Shaft Output Transmission
Bush 2nd Driven
1
1
1
1
1
1
11
12
13
14
15
JD
JD
JD
JD
JA
JZ
5512
5512
5512
5512
5510
5512
02
03
04
00
07
05
Gear
Gear
Gear
Gear
Bush
Bush
1
1
1
1
1
1
JA
JZ
JD
JA
JA
59
5512
5512
5512
5510
5510
2100
06
04
09
08
09
24
Gear 1st Driven

Gear 1st Driven
Spline Washer
Washer Thrust 1st Driven
Collar Sprocket Drive
O Ring Collar Sprocket
6
7
8
9
12
2nd Driven
5th Driven
3rd Driven
4th Driven
1st Driven
1st Driven
Remarks
Ref. Circular IB-12
Ref. Circular IB-12
17
9
10
16
11
17
18
19
20
20
23
22
21
19
21 JV 5510 00 Sprocket Drive (15 T)

22 DU 1012 13 Plate Lock Sprocket
23 39 1981 04 Socket Head Bolt
13
KS
ES
Drum Drum
1
1
1
1
1
1
Ref. Circular IB-12
1
1
2
14
Brand ID: 001MC636
Plate No.: 8
Change Drum / Shift Fork
Description
KS
ES
Drum Drum
No.
Part No.
JD 5610 01
Drum Complete Gear Shift
39 0992 06
Dowel (Pin Drum Change)
JD 5610 11
Special Bolt
JD 5610 06
Shaft Gear Shift Fork
JD 5610 04
Fork Gear Shift Output
JD 5610 05
Fork Gear Shift Input
JD 5610 02
Cam Drum Change
DK 1011 35 Bush (Fork Shift )
Remarks
5
5
8
1
2
4
6
15
16
Brand ID: 001MC636
Plate No.: 9
Gear Change Mechanism
No.
1
2
3
7
12
8
6
5
10
Part No.
Description
KS
ES
Drum Drum
Remarks
JW 5612 05 Lever comp. gear shift
JW 5612 06 Extension spring
JW 5612 08 Spring gear shift return
JD 5612 03
Inhibitor com. gear shift
JD 5612 04
Spring (Inhibitor)
JA 5612 09
Step washer
39 2704 11
Washer
JA 5612 11
Flange bolt
M6/Hex nut
JB 5614 00
Lever comp. gear shifter
With rubber damper
10 DH 1015 09 Damper
11 DG 1013 39 Damper
12
39 0817 15
Nut hex with flange
M6
11
17
18
Brand ID: 001MC636
Plate No.: 10
Engine Assembly / Crankcase RH
10
9
Description
KS
ES
Drum Drum
No.
Part No.
Remarks
1
2
JK 5010 00
36 JK00 30
Engine assembly
Crankcase RH
-1
1
1
59 2000 36
Ball bearing
JA 5410 11
Needle roller bearing
JA 5410 10
Stopper plate input bearing
39 1000 06
Hollow dowel pin
DU 1010 85 Bushing (PTFE)
DH 1013 80 Screw pan cross M6
JA 541015
Stud inhibitor mounting
Alt.52JA0027
10
JA 5412 35
Flange bolt M6x1x85L
Crankcase mounting
near block face
11
59 0400 38
Flange bolt
12
JA 5410 14
Bolt shift change
13
JA 5410 12
Guide kick
14
39 1964 04
Bolt flanged small
N.I.
NRB + bush + stud
HK 1312
11
5
3
12
14
13
7
2
4
19
20
Brand ID: 001MC636
Plate No.: 11
Crankcase LH
Description
KS
ES
Drum Drum
No.
Part No.
Remarks
36 JK00 29
Crankcase LH
--
NRB + Bush + Orifice
1A 36 JK00 34
Crankcase LH
--
NRB + Orifice
39 2562 20
Needle roller bearing
Input Shaft
59 2000 36
Ball bearing
Output Shaft
39 1715 19
Oil seal 22x3.5x7
Output shaft
31 2010 81
Switch neutral
DH 1012 64 Gasket neutral switch
Alt. Dh101784
39 2190 19
Oil seal
Shifter shaft
JA 5410 05
Bush bendix
Starter clutch
39 0746 01
Pan cross screw
10
JA 5410 34
Stopper gear starter clutch
11
39 1000 06
Hollow dowel pin
12
39 0999 06
Dowel pin oil pump
13
JA 5410 19
Mesh filter oil pump
14
59 2100 23
"O" ring cap strainer
15
JA 5410 21
Cap strainer
16
59 0400 38
Flange bolt
17
39 1759 04
Bolt (M6x1x55L)
18
JA 5410 20
"O" ring mesh filter oil pump
19
JA 5410 27
Damper crank Shaft
19
3
11
17
10
1
9
18
13
15
5 6
12
14
4
21
16
Crankcase block mtg

clutch cover + magneto
cover
Near starter motor
22
Brand ID: 001MC636
Plate No.: 12
Cover Clutch
21
20
19
22
18
10
11
5
3
12
9
17
13
14
17
16
6
23
Part No.
1
2
3
4
5
36 JK00 35
JK 5412 01
39 1041 19
30 1011 42
JW 5410 05
Description
KS
ES
Drum Drum
1
1
1
1
1
1
1
1
1
1
6 DP 1012 69 Rod push

7 DG 1014 18 Gauge
8 DS 1012 15 Wire circilp
9 JA 5412 36 Plain washer (12.5x24x0.8)
10 JA 5412 37 Spring torsion clutch cover
1
1
1
1
1
1
1
1
1
1
11 JA 5412 11
12 JA 5412 25
13 JA 5412 15
14 JA 5412 16
15 DH 1013 88
Cap oil filler

"O" ring cap oil filler
Damper clutch cover
Plate damper
Bolt flange M5x10
1
1
1
1
3
1
1
1
1
3
16
17
Gasket clutch cover

Flange bolt
1
8
1
8
18 JW 5410 00 Bracket clutch cable

19 DD 1211 81 Oil filter Element
20 39 1671 21 "O" ring
1
1
1
1
1
1
21
22
23
1
3
1
1
3
1
Clutch cover
Decal clutch cover
Oil seal clutch cover
Oil seal kick shaft
Shaft clutch release assly
Remarks
oil level check
7
15
No.
JA 5412 12
59 0400 38
JA 5412 19
JA 5210 19
JK 5412 02
Cap filter
Bolt flange
Sleeve bearing plastic
Clutch cover to
Crankcase mounting
24
Brand ID: 001MC636
Plate No.: 13
Cover Magneto
Description
KS
ES
Drum Drum
No.
Part No.
Remarks
1
2
JA 5412 41
59 0400 38
Cover magneto
Flange bolt
-2
1
2
Threaded cap design
JA 5412 33
Cap TDC finder
Threaded cap
30 1011 95
O Ring 15.8x2.4
JA 5412 05
Gasket magneto cover
--
JA 5410 44
Flange bolt M6x1x40L
7
8
JB 5412 03
JA 5412 20
Cover LH rear
Damper magneto cover
-1
1
1
DH 1013 88 Flanged bolt M5x10
10
JA 5412 21
Plate damper magneto cover
11
JA 5410 05
Bush Bendix
10
8
11
Without Sticker
12 JW 2330 00 Gear shifter label
2
1
25
12 7
26
Brand ID: 001MC636
Plate No.: 14
Clutch Assly
11
10
3
9
8
1A
6
7
5
12
13
15
14
No.
Part No.
JK 5514 00
Description
KS
ES
Drum Drum
Clutch Assly Complete
1A JD 5514 00
Spacer Clutch Assely
JA 5514 06
Collar Clutch
39 2600 11
Washer
36 PA00 06 Set Primary Drive & Driven
JB 5514 08
Wheel Clutch
30 1010 96
Plate Clutch
DD 1014 80 Plate Friction
JB 5514 11
Hub Clutch
JK 5514 02
Compression Spring
10
JB 5514 12
Holder Clutch
11
39 0980 04
Bolt Flange
12
JA 5514 16
Belleville Washer
13
JA 5514 20
Plain Washer
14
52 JA00 28
Nut Special
15
39 1001 20
Bearing Clutch Lifter
Remarks
JD Mark for I.D.
Refer Page No. 99
(45 Segments)
L.H. Threads
27
28
Brand ID: 001MC636
Plate No.: 15
Kick Starter Mechanism
11
7
13
10
2
Part No.
JA 6212 01
Description
KS
ES
Drum Drum
1
DP 1510 18 Bolt
36 DU10 07 Boss kick set
DH 1011 25 Spring kick start return
39 0993 11
Plain washer
39 0738 17
External circlip type C
JD 6210 01
Shaft kick
DS 1011 17 Spring kick starter ratchet
JA 6210 02
Ratchet
10
JA 6210 03
Gear spur kick starter
11
JA 6210 06
Washer thrust (16.2x25x0.5 )
12
39 2408 17
External circlip
Lever assly. kick
13 DD 1010 97 Damper
Remarks
Ref. page no. 99
12
29
No.
30
Brand ID: 001MC636
Plate No.: 16
Carburettor
Description
KS
ES
Drum Drum
No.
Part No.
Remarks
JK 5812 01
Carburettor assly.
JA 5812 32
Gasket float chamber
CB 1210 61 Cable adjuster
36 JK00 22
Piston valve kit
24 1213 65
Float assly
JB 5812 02
Throttle position sensor
JA 5812 38
"O" ring (TPS)
36 JK00 27
Choke Plunger Kit
JA 5812 33
Screw TPS
10
36 JK00 19
Air screw kit
Ref. page no. 99
11
36 JK00 20
Idling screw kit
Ref. page no. 100
12
36 JK00 21
Jet kit
Ref. page no. 100
13
JA 5812 21
Needle valve assly
14
24 1210 69
Pin float
N.I.
15
36 JK00 26
Carburetor Gasket O ring kit
Ref. page no. 101
16
JA 5813 14
Drain Screw
17 CB 1210 46 Screw Float Body
18
Ref. page no. 100
3
6
10
Ref. page no. 101
9
7
4
11
12
16
13
18
14
5
17
31
JK 5812 09
Drain Pipe
32
Brand ID: 001MC636
Plate No.: 17
Air Cleaner Complete
Description
KS
ES
Drum Drum
No.
Part No.
JK 5810 00
Air filter assly
JK 5812 00
Air Filter duct
JB 5810 13
Cartridge assly.
JA 5110 29
Clamp breather tube
39 2044 01
Screw Air Filter Cover
JB 5810 05
Element air filter
DP 1210 30 Flame arrestor
JB 5810 11
Cap Air Filter
JB 5810 12
"O" ring
10
39 1773 04
Flange bolt
11
JB 5810 18
Tube Oil Drain
12 DS 1211 26 Plug (Drain tube)
13 DP 1210 25 Clamp
14
Remarks
10
2
5
8
9
1
11
13
12
4
6
14
33
JA 5110 11
Hose breather
34
Brand ID: 001MC636
Plate No.: 18
Silencer Assembly
3
6
No.
Part No.
36 JK00 28
Description
KS
ES
Drum Drum
1
CB 1011 14 Gasket exhaust mtg.
JA 5910 40
Flange nut
JB 5910 26
Shield muffler
DH 1016 07 Trues screw
JB 1130 04
Hex head bolt flange
JA 5910 37
Shield CAT
39 2492 11
Plain washer
39 2754 04
Bolt
Silencer assly. W/o shield
Remarks
5
5
1
8
9
4
5
35
36
Brand ID: 001MC636
Plate No.: 19
Oil Pump
Description
KS
ES
Drum Drum
No.
Part No.
52 JA00 23
Oil pump assly.
JA 5410 16
Gasket case oil pump
FD 1010 78 Screw pan cross M6
JA 5410 18
Gear driven + shaft oil pump
Remarks
1
3
37
38
Brand ID: 001MC636
Plate No.: 20
Starter & Motor Assembly
3
4
6
1
2
No.
Part No.
JA 6214 14
Description
ES
KS
Drum Drum
--
DH 1017 81 Plate roller clutch
--
JA 6214 10
Gear starter clutch
--
JA 6214 02
Washer
--
39 2437 04
Bolt socket
--
JA 6214 06
Starter drive assly.
--
JA 3516 00
Motor Assly
--
JA 3516 04
O Ring For Tie Bolt (Flash)
JA 3516 06
Sealing Ring (Flash)
--
JA 3516 26
Sealing Ring (Lucas-TVS)
--
10 DH 1011 63 Flange Bolt (Flash)
--
11
--
Body comp. starter clutch
Remarks
Not Serviceable
17
12
16
7
10
JA 3516 02
O Ring For Spigot (Flash)
JA 3516 27
O Ring For Spigot (Lucas-TVS)
12
JA 3516 08
+ve Brush Holder Assly (Flash)
--
13
JA 3516 09
-ve Brush Holder Assly (Flash)
--
14
JA 3516 18
Brush & Earth Plate Assly
--
N.I. (Lucas-TVS)
15
JA 3516 24
Brush Spring (Lucas-TVS)
--
N.I.
16
JA 3516 19
Terminal Assly (Lucas-TVS)
17
36 JW0014
Starter Clutch Repair Kit
13
8
10
11
39
40
Brand ID: 001MC636
Plate No.: 21
Magneto, CDI & H.T. Coil
14
10
4
13
11
KS
ES
Drum Drum
Part No.
1
2
JK 3510 08
JK 3510 05
Rotor assly.
Stater assly. complete
-1
1
1
39 1675 04
Bolt flange
DH 1013 80 Pan head screw M6
JK 3512 02
H.T. Coil LH
JK 3512 10
C.D.I. assly.
DG 1110 08 Spark plug
Champion RG4HC
Bosch UR4DCO
7A JA 3512 09
6
Description
No.
Spark plug
DD 1110 48 Spark plug cap
DD 1110 11 Grommet spark plug cap
10 DD 1110 12 Grommet for HT cable
11
39 1553 04
Bolt flange M6 x 25
12
JK 4020 03
Regulator AC+DC
13
JA 5410 28
Lock plate
Remarks
9
1
4
7/7A
2
12
41
42
Brand ID: 001MC636
Plate No.: 22
Seat Assembly / Seat Lock
No.
Part No.
JK 1910 03
Description
KS
ES
Drum Drum
1
DP 2110 09 Seat damper set
DP 1611 02 Lock assly. seat
39 0743 01
Seat assly. complete
Screw CSK cross (M6)
Remarks
43
44
Brand ID: 001MC636
Plate No.: 23
Engine Mountings
Description
KS
ES
Drum Drum
No.
Part No.
Remarks
JK 1134 03
Bracket engine hanger LH
JK 1134 00
Engine mounting bracket front
39 2723 15
Hex nut flanged
JA 1134 03
Bolt flanged M10 x 110
for engine mtg.
JA 1134 04
Bolt flanged M8 x 75
for engine mtg.
39 2312 04
Bolt flanged M8
59 0400 17
Hex bolt flanged M8
39 1970 15
Nut flanged
8
1
7
5
6
4
45
46
Brand ID: 001MC636
Plate No.: 24
Frame and Frame Fittings
No.
Part No.
JK 1110 55
Description
KS
ES
Drum Drum
1
DF 1810 90 Nut fork
DF 1810 52 Steering cap
36 3140 01
Bearing cone kit
DJ 1811 15
Cage bearing steering
JK 2314 00
Grip frame
39 2205 04
Flanged bolt M8
DZ 1611 41 Cap for Pipe
Frame assly. comp.
Remarks
Ref. page no. 61
3
5
1
47
48
Brand ID: 001MC636
Plate No.: 25
Swing Arm / Rear Shock Absorber
No.
12
9
6
8
19
13
13
11
2
1
14
12
9 11
15
17
15
18
Description
DZ 1710 14 Arm Comp. Swing / Bush
JK 1220 06
Shaft Swing Arm
JB 1310 18
Plain Washer
DP 1710 06 Bushing Rubber
JK 1220 08
DZ 1710 09 Damper for Swing arm
39 0454 11
Plain washer
39 0553 02
Self tapping Screw
JK 1220 07
Domed Cap Nut M12
10
JK 1220 10
Hex nut M12x1
11
JK 1220 09
Washer Spring
12
JB 1220 11
Washer Plain
13 36 DF17 01 Rubber Inner Bush kit
14
JK 1220 05
Adjuster Chain (RH)
15
39 1309 11
Washer Plain
16
39 2122 15
Hex Nut M6x1
17
39 1903 15
Hex nut M6x1
18
JK 1220 03
Adjuster Chain (LH)
Nut Hex./ flange M12
17
16
16
19 DZ 1710 16 Rear Shock Absorber
49
KS
ES
Drum Drum
Remarks
11 12 12
Part No.
Refer page no. 62
50
Brand ID: 001MC636
Plate No.: 26
Rider & Pillion Foot Rest
No.
Part No.
JK 1130 12
Description
KS
ES
Drum Drum
1
DF 1614 13 Damper step front in PVC
DH 1611 94 Stopper kick
JA 1130 11
Flange bolt M8
JK 1130 06
Stay LH
JK 1130 07
Stay RH
JK 1130 08
Damper step
JK 1130 09
Hex bolt (M8)
30 1710 22
Pin
10 DP 1611 63 Washer
11
Stay main step fix
Remarks
39 0784 08
Split Pin
8
4
2
5/6
7
9
10
11
51
52
Brand ID: 001MC636
Plate No.: 27
Mudguard - Front & Rear
No.
Part No.
Description
KS
ES
Drum Drum
DP 1610 07 Fender rear
DU 1610 98 Brace fender front
39 2222 04
DS 1611 25 Cable guide
DJ 1610 69
DP 1610 06 Fender Rear Front
DP 1610 94 Bolt Stepped M6
Flanged bolt (M8)

Nail for cable guide
Remarks
3
7
1
53
54
Brand ID: 001MC636
Plate No.: 28
Stand Assembly
5
8
4
Description
KS
ES
Drum Drum
No.
Part No.
JK 1132 01
Center stand
JK 1132 02
Shaft stand
39 0797 08
Pin cotter
DD 1613 80 Spring main stand
DG 1612 24 Damper
JK 1132 03
DH 1610 66 Spring side stand
DF 1611 02 Bolt
39 0422 15
Stand side
Nut nyloc M10
Remarks
1
9
7
6
55
56
Brand ID: 001MC636
Plate No.: 29
Tube / Tyre / Rim
Description
KS
ES
Drum Drum
No.
Part No.
JK 1310 21
Wheel Rim Front 1.4 x 17
JB 1312 22
Wheel Rim Rear
DM 1510 25 Tyre Front 2.75 x 17 Rib
DS 1510 49 Tube Front 2.75 x 17
DM 1510 28 Tyre Rear 3.00 x 17
DS 1510 53 Tube Rear 3 x 17
Remarks
Not Serviceable
5
2
57
58
Brand ID: 001MC636
Plate No.: 30
Front Hub
6
2
Description
KS
ES
Drum Drum
No.
Part No.
39 2680 20
Bearing Ball 10 x 35 x 11
JK 1310 21
Front Wheel 1.4 x 17
31 1510 04
Collar
14 1510 21
Oil Seal 30 x 17 x 6
JK 1318 07
Collar Axle Assly.
39 1510 11
Plain Washer
LC J000 01
U Nut M10 x 1.25
JK 1310 23
Axle
JA 1316 06
Bushing
10
39 1013 21
Ring 'O'
11
30 1510 42
Washer
12 36 DZ00 08 Gear Meter Screw Kit
13
JK 1310 16
Stopper For Bushing
14
JK 1310 18
Screw Pan Cross M4
15
39 0900 12
Spring Washer
16
31 1510 14
Oil Seal
17 DS 1510 94 Flange Nut M6
18
19 DS 1510 95 Bolt Hex M6 x 1
20 DS 1510 91 Indicator Front
Remarks
3
4
8
16
24
23
22
1
21
25
12
20
10
19
18
11
17
11
15
14
59
13
JK 1310 24
Lever Brake Cam
Refer page no. 61
60
Brand ID: 001MC636
Plate No.: 30
Front Hub
6
2
Description
KS
ES
Drum Drum
No.
Part No.
21
30 1510 38
"O" ring
22
JK 1318 06
Panel Front Brake
23
JK 1310 25
Cam Brake
24
30 1510 69
Spring
25
31 1510 60
Shoe Brake
Remarks
3
4
8
16
24
23
22
1
21
25
12
20
10
19
18
11
17
11
15
14
61
13
62
Brand ID: 001MC636
Plate No.: 31
Rear Hub
27
7
1
3
6
9
10A
8
2
10
13
12
11
24
22
15
26
16
14
25
19
23
KS
ES
Drum Drum
Part No.
JB 1312 25
Nut Hex M8 x 1.25
JK 1312 04
Collar
36 JB00 03
Chain Sprocket Kit
39 2240 20
Bearing Ball
JK 1312 02
Sleeve
DU 1510 10 Coupling
39 0978 04
'D' bolt M-10
39 0794 15
Nut Hex Fine M10 x 1.25
31 1510 29
Lock Washer
10
39 2682 20
Ball bearing (12x37x12)
10A 39 1364 20
Ball bearing (12x32x10)
11
31 1510 18
Collar Bearing
12
31 1510 21
Coupling Rubber
13
JB 1312 22
Wheel 1.6 x 17
14
30 1510 69
Spring
15
31 1510 60
Shoe Brake
16
31 1510 23
Brake Cam
17
JA 1312 05
Panel Rear Brake
18
JK 1312 01
Axle
19 DS 1510 90 Indicator
20 DX 1510 18 Washer Plain
Remarks
Refer page no. 61
17
20 21
18
63
Description
No.
64
Brand ID: 001MC636
Plate No.: 31
Rear Hub
27
7
1
3
6
9
10A
Description
KS
ES
Drum Drum
No.
Part No.
21
JB 1310 19
U nut M12x1.25
22
30 1510 38
Ring 'O'
23
JK 1312 03
Collar
24 DS 1510 94 Hex Nut Flange M6
25
JB 1316 05
Lever Brake
26
JB 1312 24
Hex bolt / Flange M6
27
JB 1410 01
Chain lock set
Remarks
2
10
13
12
11
24
22
15
26
16
14
25
19
23
17
20 21
18
65
66
Brand ID: 001MC636
Plate No.: 32
Rear Brake Pedal
17
6
16
4
2
1
7
Description
KS
ES
Drum Drum
No.
Part No.
39 0808 08
Split pin
39 0198 11
Plain washer
JK 1610 01
Rod brake
30 1910 38
Pin
JK 1318 00
Lever Brake Tubular
39 0797 08
Pin Cotter
30 1910 31
Spring
30 1910 35
Spring
39 0807 08
Pin Snap
10
39 0708 15
Nut Hex M10 x 1.25
11
39 0789 12
Washer Spring
12
JB 1610 02
Pin
13
30 1910 36
Brake Adjusting Nut
14
30 1510 95
Bolt M10 x 1.25
15
JK 1220 11
Torque Rod
16 DD 1610 78 Damper
17
Remarks
2
10 11
9
14
8
12
13
15
14
67
11 10
JA 1610 03
Pad Brake Pedal
68
Brand ID: 001MC636
Plate No.: 33
Handle Bar
No.
25
17
18
20
19
15
8
21
12
22
11
16
13
16
14
23
7 27
6
23
69
KS
ES
Drum Drum
DU 1810 21 Handle
FD 1810 30 Holder handle upper
39 1074 04
Flanged bolt
4
5
JK 4014 01
JB 4014 00
Control switch RH
Control switch LH
-1
1
1
DJ 1910 54
Holder left hand
7
8
DJ 1910 55
DL 1910 14
Lever grip - Left

Stud Lever handle
1
2
1
2
39 1184 15
Nyloc nut
10 DU 1910 09 Grip - Left hand
11 DS 1910 38 Holder Right hand
12 DD 1911 42 Lever grip - Right
13 DD 2011 70 Front brake switch
14 DU 1910 03 Grip assly RH
15 DS 1910 52 Boot Lever LH
16 36 DU19 01 Cable Adjuster kit
17 FD 1810 31 Holder Handle Lower
18 DF 1810 91 Damper Handle Upper
19 DF 1810 92 Damper Handle Lower
20 FD 1810 19 Washer Plain Upper
Remarks
24
10
Description
26
Part No.
With Wiring Harness
70
Brand ID: 001MC636
Plate No.: 33
Handle Bar
No.
Part No.
Description
KS
ES
Drum Drum
21 FD 1810 20 Washer Plain Lower
22
39 2249 15
Nut nyloc M10
23
39 1553 04
Bolt flange M6
24 DS 1910 18 Boot Lever RH
25 DJ 2210 03
Mirror assly. LH
26 DJ 2210 04
Mirror assly. RH
27
Clutch switch (6A Diode)
--
Remarks
26
2
1
25
JB 4014 09
17
18
20
19
15
8
21
24
12
22
11
8
16
13
10
16
14
23
7 27
6
23
71
72
Brand ID: 001MC636
Plate No.: 34
Front Fork
KS
ES
Drum Drum
Part No.
DL 1810 80
Seal Oil Hi Tec.
JK 1210 12
Pipe Left Fork Outer
JK 1210 13
Pipe Right Fork Outer
30 1810 26
Gasket
30 1810 25
Bolt
30 1810 53
Cyl. Complete Fork
18
DM 1810 36 Pipe Comp. Susp. Inner
DE 1810 31 Spring Front Fork
FD 1810 12 Cap Special Nut
10 DU 1810 69 Bolt Fork
11
12 DF 1810 85 Seat Fork Spring
13 DD 1812 05 Holder Fork Upper
14 DD 1812 07 Holder Fork Under
15
39 0789 12
Washer Spring
16
39 1813 04
Bolt Hex. <10 x 1.25
17 DD 1810 11 Dust seal
18
30 1810 23
Ring snap
19
JK 1210 14
Front Fork
20
36 3140 01
Bearing cone Kit
10
9
11
12
6
17
13
Remarks
20
8
2/3
4
14
5
16
15
19
73
Description
No.
30 1810 29
Ring O
Ref. page No. 100
74
Brand ID: 001MC636
Plate No.: 35
Painted Parts and Decals
No.
KS
ES
Drum Drum
Description
Remarks
1
1
1
1
1
1
1
1
Black - Blue
Black - Red
Black - Green
Flame Red - Red
1
1
1
1
1
1
1
1
Black - Blue
Black - Red
Black - Green
Flame Red - Red
decal
decal
decal
decal
1
1
1
1
1
1
1
1
Black - Blue
Black - Red
Black - Green
Flame Red - Red
with
with
with
with
1
1
1
1
1
1
1
1
Black - Blue
Black - Red
Black - Green
Flame Red - Red
1
1
1
1
Black
Flame Red
Decals
Decals
Decals
Decals
1
1
1
1
1
1
1
1
Black - Blue
Black - Red
Black - Green
Flame Red - Red
Decals
Decals
Decals
Decals
1
1
1
1
1
1
1
1
Black
Black
Black
Black
JK
JK
JK
JK
7103
7103
7103
7103
4C
4D
4N
3F
Petrol
Petrol
Petrol
Petrol
tank
tank
tank
tank
with
with
with
with
decal
decal
decal
decal
36
36
36
36
JK00
JK00
JK00
JK00
15
16
17
18
Decal
Decal
Decal
Decal
Set
Set
Set
Set
JK
JK
JK
JK
7401
7401
7401
7401
4C
4D
4N
3F
Fairing
Fairing
Fairing
Fairing
JK
JK
JK
JK
7303
7303
7303
7303
4C
4D
4N
3F
Seat
Seat
Seat
Seat
JK 7304 4C Fender Front

JK 7304 3F Fender Front
JK
JK
JK
JK
7301
7301
7301
7301
4C
4D
4N
3F
Side
Side
Side
Side
Cover
Cover
Cover
Cover
LH
LH
LH
LH
with
with
with
with
JK
JK
JK
JK
7302
7302
7302
7302
4C
4D
4N
3F
Side
Side
Side
Side
Cover
Cover
Cover
Cover
RH
RH
RH
RH
with
with
with
with
3
1
75
Part No.
with
with
with
with
cover
cover
cover
cover
decal
decal
decal
decal
Blue
Blue
Blue
Blue
76
Brand ID: 001MC636
Plate No.: 36
Petrol Tank, Cap Tank and Gauge Fuel
No.
4
2
14
ES
Drum
39 2179 24
Washer
39 0761 01
Screw Pan Cross
30 1410 31
O Ring
DZ 1410 40 Tap Assly.
30 1410 36
DD 1412 27 Bolt Flanged
DU 1410 41 Tube Fuel
DZ 2010 02 Gauge Fuel

DZ 2010 19 Gauge Fuel (Octagonal - N.I.)
1
1
1
1
10
30 1410 28
39 2758 21
Gasket for Gauge Fuel

O ring
1
1
1
1
30 1410 32
Bolt
12 DZ 1010 34 Tube Rubber
13
33 1410 08
Packing For Tap
Clamp
14 DZ 1810 04 Lock Assly. 3 IN 1
KS
DS 1410 09 Cap Assly. Tank
11
Description
10
Part No.
Remarks
Bolt type design-Waluj
N.I. (Pantnagar)
13
8
5
77
11
12
78
Brand ID: 001MC636
Plate No.: 37
Fittings - Petrol Tank, Side Covers & Cover Seat

No.
10
5
4
7
6
Part No.
Description
KS
ES
Drum
Remarks
DG 1410 19 Damper
Petrol tank fixing plate
DF 1411 28 Damper
Steering tube
DG 1611 18 Grommet
Side cover
DP 1610 77 Collar
DZ 1611 43 Screw
31 1610 18
DZ 1810 04 Lock Assly. 3 IN 1
39 1553 04
Flange Bolt
30 2110 05
Collar Assly.
10
30 1611 69
grommet
Damper
LH side cover C shape
RH side cover
8
9
2
3
79
80
Brand ID: 001MC636
Plate No.: 38
Meter Assembly
Description
KS
ES
Drum
DZ 1910 05 Speedometer Assly Lamp
DL 1910 20
DU 1910 21 Bracket Speedo Mtg.
DU 1910 23 Cover Meter Lower Black
DZ 1910 09 Speedometer with dial

JK 4024 03 Speedometer with dial
1
1
1
1
DZ 1910 08 Cover case upper
DU 1910 24 Cover (white) W/o Support Plate
39 0798 15
Hex. Nut / Flange
39 1943 04
Bolt Flanged
10 DZ 1910 10 Fuel Meter
Pricol
11
Minda
No.
10/11
Part No.
Lamp 12V 3W (W/o Cap)
Remarks
Alternate DH 1910 37
Minda
Pricol
Pricol
2
6
7
3
4
JK 4024 09
Fuel Meter
5
9
8
1
81
82
Brand ID: 001MC636
Plate No.: 39
Control Cables
1
2
3
4
KS
ES
Drum
Cable Brake Front
30 1910 70
Spring
30 1910 69
Dust Seal
30 1910 71
Rod End
30 1910 72
Adjusting Nut
JK 1612 01
Cable Clutch
DZ 1910 14 Cable Speedometer
DZ 1910 19 Inner Cable Speedo
JK 1612 00
No.
Part No.
JK 1612 02
Description
Remarks
Cable Throttle
8
9
83
84
Brand ID: 001MC636
Plate No.: 40
Chain Case
No.
Part No.
Description
KS
ES
Drum
36 DZ00 09 Case Chain Kit
DF 1614 16 Rubber Cap
59 0400 28
59 0400 27
Flanged Bolt
Remarks
Refer page no. 100
4
1
2
3
85
86
Brand ID: 001MC636
Plate No.: 41
Head Lamp & Fairing
No.
15
12
Part No.
Description
KS
ES
Drum
DU 2011 01 Head Light Assly with Lamp

DU 2011 08 Head Light Assly (w/o bulb)
1
1
1
1
CL 2010 23
DZ 1810 01 Flap Cowling
DL 1810 10
Nut Well
DL 1810 09
Screw
39 2141 24
Washer (Non metallic)
DP 1810 12 Bracket Cowling side
DP 1810 13 Bracket
KA DF06 10 Bolt Flanged Small
10
39 1943 04
11 DZ 1810 03 Bracket Cowling Upper
12 DP 1810 40 Collar
13
39 2585 01
Screw M6 x 20
14
39 0813 02
Cross Rec. Pan Hd. Tp Screw
15
JK 1810 01
Wind Shield
Lamp 12V-35/35W
Remarks
13
11
6
3
14
4
1
Hex. Bolt/ Flange
7
8
9
87
10
88
Brand ID: 001MC636
Plate No.: 42
Indicator Light Assembly
1/2
KS
ES
Drum
Dir. ind. Front LH with Lamp
JK 4010 10
Dir. ind. Front RH with Lamp
JK 4010 07
Dir. ind. Rear LH with Lamp
JK 4010 08
Dir. ind. Rear RH with Lamp
06 2010 83
Lamp 12 V 10 W Natural
DZ 1810 63 Bracket Signal Front
39 1225 15
No.
Part No.
JK 4010 09
Description
Hex. Nut M10
Remarks
5
3/4
89
90
Brand ID: 001MC636
Plate No.: 43
Tail Lamp Assly / Front Number Plate
1
KS
ES
Drum
DZ 2010 16 Tail Light Assly. with lamp
DP 2010 19 Lens Tail Light
DP 1610 75 Screw For Lens
DZ 2010 15 Collar
31 2010 28
DD 2010 11 Damper
DP 2010 44 Plain Washer
DP 1611 44 Front Number plate
10 DP 1810 21 Bracket Front No. Plate
11
39 1783 01
Truss Screw
12
39 1972 15
Flanged Nut
13 DP 1611 45 Number plate Rear
14 DP 1611 01 Bracket No. Plate Rear
15
39 2483 04
Hex head bolt / Flange
16
39 2765 01
Truss Screw M6 x 10
17 DP 1611 00 Bracket Fender Rear
18 DD 2010 02 Reflector Reflex
No.
Part No.
39 0817 15
Description
11
11
18
Hex Nut / Flange
Lamp 12 V, 10/5W
Remarks
N.S.
10
12
15
14
17
13
16
16
91
92
Brand ID: 001MC636
Plate No.: 44
Electrical Equipments
No.
12
7
8
14
Part No.
Description
KS
ES
Drum
JW 4016 00 Horn with Stay
39 1940 04
Flange Bolt - M8
3
4
JK 4022 09
JK 4022 05
Wiring Harness
Cable starter relay to st. motor
---
1
1
JK 4022 01
Earth cable
31 2010 79
Rear brake switch assly
JK 1318 02
Spring Brake Switch
JK 1318 03
Hook brake switch spring
9 DS 2010 81 Battery 5Ah

10 JK 1138 00 Band Battery
---
1
1
11 DS 2010 25 DC flasher solid state
12 DK 2010 78 Starter Relay
13 GF 2010 36 Fuse box Assly.

14 GF 2010 53 Fuse
-4
2
4
Remarks
Not Serviceable
10
11
13
14
5
93
94
Brand ID: 001MC636
Plate No.: 45
Tool Kit
No.
1
Part No.
Description
DZ 2210 05 Tool kit
KS
ES
Drum
Remarks
95
96
Brand ID: 001MC636
Plate No.: 46
Accessories / Grab Handle
No.
Part No.
Description
KS
ES
Drum
JK 2312 01
Leg guard
JK 2312 03
Saree guard
36 JK00 02
Hardware kit
Remarks
Refer page no. 101
97
98
Kit List
Kit
Sr
No Part No.
1
36JK0011
36JA0003
36JK0012
4 36JW0010
36PA0006
6 36DU1007
99
36JK0019
Kit List
Consisting of Following Parts
Kit Description
Part No.
Valve kit
Valve Repair Kit
Chain Guide Kit
Set Piston Ring
Set Drive Driven
Boss Kick Kit
Air screw kit
Description
Qty/Kit
JV511004
Valve intake
JV511005
Valve Exhaust
28101129
Seat Spring
39201719
Seal Valve Stem
JA511202
Spring washer
JA511203
Retainer valve spring
DG101029
Collet
JV541001
Guide Chain Slack side
JA521002
Guide Chain Tight side
JW521204
Ring Piston (Second)
JW521203
Ring Piston (Oil)
JW521205
Ring Piston (Top)
JA531010
Gear Primary Drive
JA551401
Clutch Housing Complete
30101233
Boss Kick
30101234
Spring
30101236
Ball Steel
30101235
Pin
39085517
E - Type Circlip
DH121130
O' Ring
24121062
JK581210
24121064
16121032
O' Ring
Air Screw
Spring Air Screw
Washer
1
1
1
1
Kit
Sr
No Part No.
Kit Description
Part No.
Description
Qty/Kit
36JK0020
Idling Screw Kit
JK581208
CB121044
DH121130
Idling Screw
Spring
O' Ring
1
1
1
36JK0021
Jet Kit
JK581203
JB581218
JB581222
JB581223
JK581205
Needle Jet
Pilot Jet
Main Jet
Jet Holder
Jet Needle
1
1
1
1
1
11 36314001
Bearing Cone kit
DH181023
DH181025
DH181026
DH181024
Bearing Cone
Bearing Cone
Bearing race
Upper Bearing Race
1
1
1
1
12 36JB0003
Chain Sprocket Kit
JK141001
JA131206
JA551010
Chain (122 Links)

Sprocket (42 T)
Sprocket Drive(15 T)
1
1
1
13 36DZ0009
Chain Case Kit
Dz161023
DZ161027
Chain Case Upper Assly.

Chain Case Lower Assly.
1
1
14 36JK0022
Piston Valve Kit
DD121054
JA581224
JK581204
JK581207
JK581206
DD121056
E clip
Ring
Spring Jet Needle
Piston Valve assembly
Ring Jet Needle
Holder Magnet
1
1
1
1
1
1
100
Kit List
Kit List
Kit
Sr
No Part No.
Kit Description
15 36JK0026
Carburetor gasket 'O' ring kit
JA581232
DH121118
24121062
DH121130
O'
O'
O'
O'
16 36JK0027
Choke Plunger Kit
FD121017
CF121004
JK581211
FD121015
JK581212
JK581213
Guide holder
O' ring choke plunger
Lever assembly choke
Cap
Spring Choke plunger
Plunger assembly
1
1
1
1
1
1
17 36JK0002
Kit Hardware(Leg, Saree gua.) 39220504
Flanged bolt
18 36DZ0008
19 36DU1901
20 36051701
101
Part No.
Gear Meter Screw Kit
Cable Adjuster Kit
Rubber Inner Bush Kit
Description
ring
ring
ring
ring
float bowl
drain screw
air screw
idling screw / Air screw
Qty/Kit
Kit
Sr
No Part No.
Kit Description
Part No.
Description
Qty/Kit
1
1
1
2
3273104
Bolt hexagonal socket
JK231204
Hex socket head bolt M10
31151064
Speedo gear (21T)
30151041
Gear meter screw
30191017
Nut
DD191147
Screw
30171030
Bush Rubber
30171031
Bush Inner
102
Amendment Sheet
Amendment Sheet
AMENDMENT SHEET (PARTS ADDED)

SR.
NO.
103
PART NUMBER
DESCRIPTION
AMENDMENT SHEET (PARTS DELETED)

QTY.
PAGE
NO.
FIGURE
NO.
SR.
NO.
PART NUMBER
DESCRIPTION
QTY.
PAGE
NO.
FIGURE
NO.
104
Parts Index
105
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
06201083
14151021
24121069
24121365
30101096
30101142
30101195
30141028
30141031
30141032
30141036
30151038
30151038
30151042
30151069
30151069
30151095
30161169
30171022
30181023
30181025
30181026
30181029
30181053
30191031
30191035
30191036
30191038
30191069
5
4
14
5
6
4
4
10
4
11
6
21
22
11
24
14
14
10
9
18
5
4
11
6
7
8
13
4
3
90
60
32
32
28
24
26
78
78
78
78
62
66
60
62
64
68
80
52
74
74
74
74
74
68
68
68
68
84
30191070
30191071
30191072
30211005
31101020
31101173
31151004
31151014
31151018
31151021
31151023
31151029
31151060
31151060
31161018
31201028
31201079
31201081
33141008
36314001
36314001
36DF1701
36DU1007
36DU1901
36DZ0008
36DZ0009
36JA0003
36JB0003
36JK0002
2
4
5
9
2
4
3
16
11
12
16
9
25
15
6
6
6
5
13
4
20
13
3
16
12
1
5
3
3
84
84
84
80
6
12
60
60
64
64
64
64
62
64
80
92
94
22
78
48
74
50
30
70
60
86
6
64
98
36JK0011
36JK0012
36JK0015
36JK0016
36JK0017
36JK0018
36JK0019
36JK0020
36JK0021
36JK0022
36JK0026
36JK0027
36JK0028
36JK0029
36JK0030
36JK0031
36JK0033
36JK0034
36JK0035
36JW0010
36JW0014
36PA0006
36PA0006
39019811
39042215
39045411
39055302
39059417
39070815
4
6
2
2
2
2
10
11
12
4
15
8
1
1
2
5
1
1A
1
3
17
8
4
2
9
7
8
12
10
6
8
76
76
76
76
32
32
32
32
32
32
36
22
20
10
4
22
24
10
40
12
28
68
56
50
50
8
68
39073817
39074301
39074601
39076101
39078408
39078912
39078912
39079415
39079708
39079708
39079815
39080708
39080808
39081302
39081715
39081715
39090012
39097804
39098004
39098717
39099206
39099311
39099906
39100006
39100006
39100006
39100120
39101321
39104119
6
4
9
3
11
11
15
8
3
6
8
9
1
14
12
1
15
7
11
3
2
5
12
2
6
11
15
10
3
30
44
22
78
52
68
74
64
56
68
82
68
68
88
18
92
60
64
28
14
16
30
22
10
20
22
28
60
24
106
Parts Index
107
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
39107404
39118415
39122515
39128321
39130911
39136420
39151011
39155304
39155304
39155304
39167121
39167504
39171519
39175904
39177304
39178301
39181304
39186420
39188020
39190315
39194004
39194304
39194304
39196404
39197015
39197215
39198104
39201719
39204401
3
9
7
7
15
10A
6
11
23
8
20
3
4
17
10
11
16
6
14
17
2
9
10
14
8
12
23
6
5
70
70
90
4
50
64
60
42
72
80
24
42
22
22
34
92
74
12
8
50
94
82
88
20
46
92
14
6
34
39212215
39214124
39217924
39219019
39219804
39220504
39222204
39224020
39224915
39231204
39240817
39243704
39248304
39249211
39256220
39258501
39260011
39266921
39268020
39268220
39268320
39270411
39272315
39275404
39275821
39276501
52JA0023
52JA0028
59040017
16
6
2
7
15
7
3
4
22
6
12
5
15
8
2
13
3
16
1
10
13
7
3
9
10
16
1
14
7
50
88
78
22
8
48
54
64
72
46
30
40
92
36
22
88
28
8
60
64
8
18
46
36
78
92
38
28
46
59040027
59040028
59040038
59040038
59040038
59040038
59110008
59120003
59150014
59200036
59200036
59210023
59210024
CB101114
CB121046
CB121061
CL201023
CS101128
DD101097
DD101480
DD111011
DD111012
DD111048
DD121181
DD141227
DD161078
DD161380
DD181011
DD181205
4
3
11
16
17
2
2
3
1
3
3
14
20
2
17
3
2
9
13
7
9
10
8
19
7
16
4
17
13
86
86
20
22
24
26
12
12
12
20
22
22
14
36
32
32
88
8
30
28
42
42
42
24
78
68
56
74
74
DD181207
DD191142
DD201002
DD201011
DD201170
DE181031
DF141128
DF161102
DF161413
DF161416
DF181052
DF181085
DF181090
DF181091
DF181092
DG101029
DG101339
DG101418
DG111008
DG141019
DG161118
DG161224
DH101048
DH101125
DH101163
DH101264
DH101380
DH101380
DH101388
14
12
18
7
13
8
2
8
2
2
3
12
2
18
19
3
11
7
7
1
3
5
4
4
10
6
8
4
15
74
70
92
92
70
74
80
56
52
86
48
74
48
70
70
6
18
24
42
80
80
56
8
30
40
22
20
42
24
108
Parts Index
109
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
DH101388
DH101392
DH101509
DH101607
DH101781
DH161066
DH161194
DJ161069
DJ181115
DJ191054
DJ191055
DJ221003
DJ221004
DK101135
DK201078
DL181009
DL181010
DL181080
DL191014
DL191020
DM151025
DM151028
DM181036
DP101165
DP101269
DP121025
DP121030
DP151018
DP161006
9
7
10
5
2
7
3
5
5
6
7
25
26
8
12
5
4
1
8
2
3
5
7
4
6
13
7
2
6
26
8
18
36
40
56
52
54
48
70
70
72
72
16
94
88
88
74
70
82
58
58
74
10
24
34
34
30
54
DP161007
DP161075
DP161077
DP161094
DP161100
DP161101
DP161102
DP161144
DP161145
DP161163
DP171006
DP181012
DP181013
DP181021
DP181040
DP201019
DP201044
DP211009
DS101117
DS101154
DS101215
DS121126
DS141009
DS151049
DS151053
DS151090
DS151091
DS151094
DS151094
1
4
4
7
17
14
3
9
13
10
4
7
8
10
12
3
8
2
8
7
8
12
1
4
6
19
20
17
24
54
92
80
54
92
92
44
92
92
52
50
88
88
92
88
92
92
44
30
12
24
34
78
58
58
64
60
60
66
DS151095
DS161125
DS191018
DS191038
DS191052
DS201025
DS201081
DU101085
DU101213
DU141041
DU151010
DU161098
DU181021
DU181069
DU191003
DU191009
DU191021
DU191023
DU191024
DU201101
DU201108
DX151018
DZ101034
DZ141040
DZ161141
DZ161143
DZ171009
DZ171014
DZ171016
19
4
24
11
15
11
9
7
22
8
6
2
1
10
14
10
3
4
7
1
1
20
12
5
8
5
6
1
19
60
54
72
70
70
94
94
20
14
78
64
54
70
74
70
70
82
82
82
88
88
64
78
78
48
80
50
50
50
DZ181001
DZ181003
DZ181004
DZ181004
DZ181063
DZ191005
DZ191008
DZ191009
DZ191010
DZ191014
DZ191019
DZ201002
DZ201015
DZ201016
DZ201019
DZ221005
FD101078
FD181012
FD181019
FD181020
FD181030
FD181031
GF201036
GF201053
JA113011
JA113403
JA113404
JA131205
JA131606
3
11
14
7
6
1
6
5
10
7
8
9
5
2
9
1
3
9
20
21
2
17
13
14
4
4
5
17
9
88
88
78
80
90
82
82
82
82
84
84
78
92
92
78
96
38
74
70
72
70
70
94
94
52
46
46
64
60
110
Parts Index
111
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JA161003
JA351209
JA351600
JA351602
JA351604
JA351606
JA351608
JA351609
JA351618
JA351619
JA351624
JA351626
JA351627
JA511005
JA511006
JA511011
JA511011
JA511028
JA511029
JA511029
JA511216
JA511217
JA521001
JA521015
JA521017
JA521018
JA521019
JA521019
JA531012
17
7A
7
11
8
9
12
13
14
16
15
9
11
2
4
6
14
3
7
4
2
3
1
6
8
10
11
22
9
68
42
40
40
40
40
40
40
40
40
40
40
40
4
4
2
34
4
2
34
8
8
10
10
8
8
8
24
12
JA531015
JA541005
JA541005
JA541010
JA541011
JA541012
JA541014
JA541015
JA541016
JA541018
JA541019
JA541020
JA541021
JA541027
JA541028
JA541034
JA541044
JA541205
JA541211
JA541212
JA541215
JA541216
JA541219
JA541220
JA541221
JA541225
JA541233
JA541235
JA541236
10
8
11
5
4
13
12
9
2
4
13
18
15
19
13
10
6
5
11
16
13
14
21
8
10
12
3
10
9
12
22
26
20
20
20
20
20
38
38
22
22
22
22
42
22
26
26
24
24
24
24
24
26
26
24
26
20
24
JA541237
JA541241
JA551002
JA551004
JA551007
JA551008
JA551009
JA551206
JA551406
JA551416
JA551420
JA561209
JA561211
JA581218
JA581221
JA581232
JA581233
JA581238
JA581314
JA581406
JA581407
JA591037
JA591040
JA621002
JA621003
JA621006
JA621201
JA621402
JA621406
10
1
4
8
15
18
19
16
2
12
13
6
8
9
13
2
9
7
16
6
10
7
3
9
10
11
1
4
6
24
26
14
14
14
14
14
14
28
28
28
18
18
4
32
32
32
32
32
4
4
36
36
30
30
30
30
40
40
JA621410
JA621414
JB113004
JB122011
JB131018
JB131019
JB131222
JB131222
JB131224
JB131225
JB131605
JB141001
JB161002
JB401400
JB401409
JB511011
JB531005
JB531021
JB541203
JB551408
JB551411
JB551412
JB561400
JB581005
JB581011
JB581012
JB581013
JB581018
JB581202
3
1
6
12
3
21
2
13
26
1
25
27
12
5
27
4
5
11
7
5
8
10
9
6
8
9
3
11
6
40
40
36
50
50
66
58
64
66
64
66
66
68
70
72
2
8
12
26
28
28
28
18
34
34
34
34
34
32
112
Parts Index
113
Parts Index
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
JB591026
JD531004
JD551000
JD551002
JD551200
JD551201
JD551202
JD551203
JD551204
JD551205
JD551206
JD551207
JD551208
JD551209
JD551400
JD561001
JD561002
JD561004
JD561005
JD561006
JD561011
JD561203
JD561204
JD621001
JK111055
JK113006
JK113007
JK113008
JK113009
4
12
1
9
14
7
11
12
13
6
5
2
10
17
1A
1
7
5
6
4
3
4
5
7
1
5
6
7
8
36
12
14
14
14
14
14
14
14
14
14
14
14
14
28
16
16
16
16
16
16
18
18
30
48
52
52
52
52
JK113012
JK113201
JK113202
JK113203
JK113400
JK113403
JK113800
JK121012
JK121013
JK121014
JK122003
JK122005
JK122006
JK122007
JK122008
JK122009
JK122010
JK122011
JK131016
JK131018
JK131021
JK131021
JK131023
JK131024
JK131025
JK131201
JK131202
JK131203
JK131204
1
1
2
6
2
1
10
2
3
19
18
14
2
9
5
11
10
15
13
14
1
2
8
18
23
18
5
23
2
52
56
56
56
46
46
94
74
74
74
50
50
50
50
50
50
50
68
60
60
58
60
60
60
62
64
64
66
64
JK131800
JK131802
JK131803
JK131806
JK131807
JK161001
JK161200
JK161201
JK161202
JK181001
JK191003
JK231201
JK231203
JK231400
JK351005
JK351008
JK351202
JK351210
JK401007
JK401008
JK401009
JK401010
JK401401
JK402003
JK402201
JK402205
JK402209
JK402403
JK402409
5
7
8
22
5
3
9
6
1
15
1
1
2
6
2
1
5
6
3
4
1
2
4
12
5
4
3
5
11
68
94
94
62
60
68
84
84
84
88
44
98
98
48
42
42
42
42
90
90
90
90
70
42
94
94
94
82
82
JK501000
JK531000
JK541201
JK541202
JK551400
JK551402
JK581000
JK581200
JK581201
JK581209
JK581400
JK581401
JK71033F
JK71034C
JK71034D
JK71034N
JK73013F
JK73014C
JK73014D
JK73014N
JK73023F
JK73024C
JK73024D
JK73024N
JK73033F
JK73034C
JK73034D
JK73034N
JK73043F
1
5
2
23
1
9
1
2
1
18
8
5
1
1
1
1
6
6
6
6
7
7
7
7
4
4
4
4
5
20
12
24
24
28
28
34
34
32
32
4
4
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
76
114
Parts Index
115
Parts Index
Part Number
Figure
No.
Page
No.
JK73044C
JK74013F
JK74014C
JK74014D
JK74014N
JV511006
JV511007
JV511011
JV511012
JV511013
JV541007
JV551000
JV551002
JW233000
JW401600
JW541000
JW541005
JW561205
JW561206
JW561208
JZ551204
JZ551205
KADF0610
LCJ00001
5
3
3
3
3
1
1
5
3
1
2
21
9
12
1
18
5
1
2
3
16
15
9
7
76
76
76
76
76
6
8
2
2
2
2
14
14
26
94
24
24
18
18
18
14
14
88
60
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.
Part Number
Figure
No.
Page
No.

Platina 125 Regular SPC - Es

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All information contained in this manual is based on the latest

DOC. NO.: 71111029

REV. 00, MAR. 10

Amendment Sheet (Parts Added)

Amendment Sheet (Parts Deleted)

Brand ID: 001MC636

Cylinder head cover complete

Gasket head cover

Bolt head Mounting

Clamp Breather Tube

Front Wheel Direction

Brand ID: 001MC636

Head cylinder complete with

Bolt head mounting

Gasket cylinder head

Intake manifold (Rubber)

Front Wheel Direction

Brand ID: 001MC636

Shaft Rocker arm

Rocker arm Pad Type

DG 1010 29 Cotter Valve

Ref. page no. 99

Valve repair kit

Ref. page no. 99

Seal valve stem

Front Wheel Direction

Brand ID: 001MC636

Camshaft assly complete

Spacer cam sprocket

Sprocket cam shaft

DH 1010 48 Special washer

Cam chain (90 links)

Guide chain kit

DH 1013 92 Bolt special

Circlip for locking cam shaft

Tensioner (Black) assly chain

Ref. page no. 99

Adjuster assly chain mtg.

Front Wheel Direction

Brand ID: 001MC636

Gasket cylinder black

Hollow dowel pin

36 JW00 10 Piston ring set

DP 1011 65 Ring snap

Cylinder block / Piston assly

Damper cylinder block

Ref. Page No. 99

Front Wheel Direction

Brand ID: 001MC636

Crank shaft assly.

DS 1011 54 Key Parallel

36 PA00 06 Set primary drive / driven

Pin (Crankshaft plunger)

Front Wheel Direction

Brand ID: 001MC636

Shaft Input Transmission

Gear 5th Drive