The document is an inspection checklist for a process unit platformer reactor vessel. It lists various items to inspect, including the inlet elbow, top head, manway nozzles, shell, bottom head, internal assembly, external welds and insulation, bolts, gaskets, and foundation/supports. For each item, inspectors check for issues like corrosion, cracking, mechanical damage, excessive scale, and ensure measurements and tests are within acceptable limits. The purpose is to thoroughly examine the reactor vessel and identify any defects or areas requiring maintenance.
The document is an inspection checklist for a process unit platformer reactor vessel. It lists various items to inspect, including the inlet elbow, top head, manway nozzles, shell, bottom head, internal assembly, external welds and insulation, bolts, gaskets, and foundation/supports. For each item, inspectors check for issues like corrosion, cracking, mechanical damage, excessive scale, and ensure measurements and tests are within acceptable limits. The purpose is to thoroughly examine the reactor vessel and identify any defects or areas requiring maintenance.
The document is an inspection checklist for a process unit platformer reactor vessel. It lists various items to inspect, including the inlet elbow, top head, manway nozzles, shell, bottom head, internal assembly, external welds and insulation, bolts, gaskets, and foundation/supports. For each item, inspectors check for issues like corrosion, cracking, mechanical damage, excessive scale, and ensure measurements and tests are within acceptable limits. The purpose is to thoroughly examine the reactor vessel and identify any defects or areas requiring maintenance.
The document is an inspection checklist for a process unit platformer reactor vessel. It lists various items to inspect, including the inlet elbow, top head, manway nozzles, shell, bottom head, internal assembly, external welds and insulation, bolts, gaskets, and foundation/supports. For each item, inspectors check for issues like corrosion, cracking, mechanical damage, excessive scale, and ensure measurements and tests are within acceptable limits. The purpose is to thoroughly examine the reactor vessel and identify any defects or areas requiring maintenance.
Inspection Checklist For Process Unit Platformer Reactor Vessel
Report No.: Equip. Tag. & Service: Date Inspected: Refinery Inspector: Equipment data: DESCRIPTION Material Thickness (in) Material: Design Pressure:
Date prepared: Location/Area: Reason for Inspection: Snr. Supv. (R&M) SHELL
TUBE
Size/ Thick:
ITEM
1.0 Inlet Elbow
1.2
Check inlet elbow for excessive scaling,
Mechanical damage Check both flanges and gasket faces
2.0 Top Head and Manway Nozzles
2.1 2.2 2.3 2.4 2.5 2.6
2.7 2.8
Internal Erosion/Cracking/Corrosion (scales, pits, buildup) Describe location, appearance and depth. Excessive scale presence. Describe Weld condition/corrosion Condition of man way gasket face UT measurement- Top head and Man-way Inspect the internal deflection plates, Scallop keeper bars (for bending), breaking, missing or loose bolts and weld defects. Check the condition of attachment and welds (Includes Lift lugs, pipe supports etc.) for cracks Check the condition of insulation
3.0 Shell 3.1 3.2
SHELL
TUBE
mm Cladding / Lining in PSIG F in Design Temp.: C.A: Kg/ cm C mm A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected
NO.
1.1
DESCRIPTION Design Pressure (psig)
Check the shell wall for corrosion, pits,
channeling, cracking, bulge and mechanical damage UT measurements-shell and attachments
A U NA
NI
COMMENTS
3.3 4.0 4.1 4.2 4.3
DP or WFMPI test the seam, nozzle and
attachment welds for cracks Bottom Head Inspect the bottom head for pitting gouging and cracking Inspect the packing condition of the center pipe with the bottom head for tightness UT measurement- Bottom head and Nozzles
5.0
Internal Assembly
6.0
External MPI test all seam, nozzle and attachment welds for cracking Check the external insulation is in good condition
6.1 6.2
7.0
Check all bolts used for closure are in
good condition (Sample one bolt for tensile test)
8.0
Check all gaskets are renewed in kind
9.0 9.1
Foundation/Supports Check condition of skirt and fire proofing Check condition of foundation and support bolts
9.2
Notes:
Inspection Checklist For Process Unit Heat Exchanger
Report No.: Equip. Tag. & Service: Date Inspected:
Date prepared: Location/Area: Reason for Inspection: Snr. Supv. (R&M)
Refinery Inspector: Equipment data: Material:
Design Pressure:
PSIG F Design Temp.: C.A: Kg/ cm C A=Acceptable, U=Un-acceptable, NA=Not Applicable, NI=Not Inspected
NO. ITEM Inlet Elbow 1.0 Check inlet elbow for excessive 1.1 scaling, Mechanical damage 1.2 Check both flanges and gasket faces
2.0 Top Head and Manway Nozzles
2.1 2.2 2.3 2.4 2.5
2.6
2.7 2.8
Internal Erosion/Cracking/Corrosion (scales, pits, buildup) Describe location, appearance and depth. Excessive scale presence. Describe Weld condition/corrosion Condition of man way gasket face UT measurement- Top head and Man-way Inspect the internal deflection plates, Scallop keeper bars (for bending), breaking, missing or loose bolts and weld defects. Check the condition of attachment and welds (Includes Lift lugs, pipe supports etc.) for cracks Check the condition of insulation
3.0 Shell 3.1
mm Cladding / Lining in
Size/ Thick:
Check the shell wall for corrosion,
pits, channeling, cracking, bulge and mechanical damage
NA
NI
COMMENTS
in mm
3.2 3.3 4.0 4.1 4.2 4.3
UT measurements-shell and attachments DP or WFMPI test the seam, nozzle and attachment welds for cracks Bottom Head Inspect the bottom head for pitting gouging and cracking Inspect the packing condition of the center pipe with the bottom head for tightness UT measurement- Bottom head and Nozzles
5.0
Internal Assembly
6.0
External MPI test all seam, nozzle and attachment welds for cracking Check the external insulation is in good condition
6.1 6.2
7.0
Check all bolts used for closure are in
good condition (Sample one bolt for tensile test)
8.0
Check all gaskets are renewed in kind
9.0
Foundation/Supports Check condition of skirt and fire proofing Check condition of foundation and support bolts
