PYRO RAW FORPDF 3/13/00 11:36 AM Page 1

Includes:
54 Caliber Pyrodex Pellets
50 Caliber Pyrodex Pellets
44/45 Caliber Pistol Pellets
Pyrodex P, RS, Select
NEW Pyrodex Pellet Cartridge Data

www.pyrodex.com

PYRO RAW FORPDF 3/13/00 11:37 AM Page 2

NEW Pyrodex Pellet Ammo Pack

Another convenient 50/50 Pyrodex Pellet package. This ammo pack contains 24-50 caliber,
50-grain volume equivalent Pyrodex Pellets and 12-Sabot/260 grain jacketed bullets. Use two
50 grain Pellets with this Sabot/bullet combination for excellent knock down power on deer
size game.

50 caliber/50 grain Pyrodex Pellets

The original Pyrodex Pellet designed for use in 50 caliber, in-line rifles. A single 50/50 pellet may
be used for a light target or small game load while two 50/50 Pellets may be combined to provide a
potent 100 gr. equivalent load for big game. Packed 100 Pellets to the box and 24 Pellets to
the card.

50 caliber/30 grain Pyrodex Pellets

Designed as a companion to the original 50/50 Pyrodex Pellet, the 50/30 pellet allows each
shooter to tailor loads for a specific rifle, projectile and use. The 50/30 Pellets may be used in any
combination, with other 50/30 Pellets or with 50/50 Pellets in charges up to a maximum load of
100 gr. equivalent. Packed 24 Pellets to the card or 100 Pellets to the box.

44/45 Pyrodex Pistol Pellets

Cap and Ball revolvers just entered the modern age! No flask or spout, no loose powder mess;
loading has never been cleaner or easier. These 30 grain volume equivalent Pellets are designed
for use in 44 or 45 caliber cap and ball revolvers. Packed 100 Pellets to the jar.

54 caliber/60 grain Pyrodex Pellets

The convenience of Pyrodex Pellets is now available for the powerful 54 caliber in-line rifle. When
coupled with a 54 caliber sabot using a 50 caliber bullet, (or selected 45 cal. bullet) Pyrodex
54 caliber/60 grain equivalent Pellets offer an accurate, powerful solution for the big bore shooter.
Packed 100 Pellets to the box.

Pyrodex P
The principle use for Pyrodex P is in all pistols and in smaller bore rifles, 45 caliber and down.
P is also useful as a priming charge in guns which have a tortuous or fouled ignition channel or
other ignition problems. P compares to 3F blackpowder on a particle size basis.

Pyrodex RS
Pyrodex RS can be used in all calibers of percussion muzzleloading rifles and shotguns. It has a
wide application of uses and is the most versatile powder in the Pyrodex line. Like all grades of
Pyrodex, it burns cleaner and produces less fouling than blackpowder. RS compares to
2F blackpowder on a particle size basis.

Pyrodex Select
Select is an enhancement to our RS grade of Pyrodex. Using RS or 2F data in a volumetric
measure, Select can significantly reduce group size. Wonderful news to the deer hunter is that
Select performs well with sabots and conical bullets. Select has also become a favorite among
many blackpowder cartridge shooters because of its exceptional consistency. For target use it is
the best of the best.
Rev. 2/00

PYRO RAW FORPDF 3/13/00 11:37 AM Page 3

PELLETS

A Pre-Formed
Charge of Pyrodex

Pyrodex Pellets offer the modern, in-line rifle shooter the most consistent, easy to use propellant ever offered for a
muzzleloading firearm. Now available in 50 caliber/30 grain, 50 caliber/50 grain, and 54 caliber/60 grain for in-line
muzzleloading rifles and 44/45 caliber/30 grain for cap and ball revolvers. Pyrodex Pellets offer a wide selection of
choices for the shooter.
Light loads for practice and plinking or heavy loads for maximum performance on big game, it's simply a matter of
identifying the combination of Pellets that provide the performance and accuracy to get the job done. Accuracy may vary
from rifle to rifle and with different types of projectiles. Shooters are encouraged to try more than one projectile to
determine the maximum potential of their firearm.
Years of research and development led to the introduction of Pyrodex Pellets. During the R&D phase, many things were
learned about the preparation of an in-line muzzleloader for firing and about projectiles. These tips will help the shooter
to enjoy clean, consistent ignition and amazing accuracy.
The nipple and breech plug must be clean and dry for proper ignition to occur. This is true of loose powder as well as
Pyrodex Pellets. To guarantee a clean and dry nipple and breech plug the nipple should be cleaned with a pipe cleaner
followed by a nipple pick used to clean out the flash hole. The same treatment should be given to the breech plug.
After careful cleaning, spray a commercially available gun degreaser through the nipple and the breech plug. These
high pressure degreasing sprays will flush all solid debris, lubricants, solvents and moisture from the flash channel
providing an uninhibited path for the flash to follow from nipple to pellet.
When shooting a 50 caliber rifle use sabots designed for use with 45 caliber bullets. Sabots designed for 44 caliber
bullets have proven to be less successful. When shooting a 54 caliber rifle, use sabots designed for use with 50
caliber bullets. The bullet may be either a 50 caliber handgun bullet or a 50 caliber conical bullet. Both will fit the sabot
and produce good accuracy. 54 caliber rifles have proven to be inaccurate with sabots using 44 or 45 caliber bullets.
Proper sabot selection is critical for good performance. If the shooter has a problem with the sabot it will be
immediately apparent. When a sabot fails, it is a catastrophic failure causing very large groups, not a simple opening
of the group. If the shooter has a question about sabot performance it is not difficult to find fired sabots for
examination. Failed sabots will be blown to pieces while a sabot that performs well will always have an intact base
even though they may lose a petal or two.
***C & D Special Products, Inc. developed a 54/45 sabot that is successful with 54 caliber Pyrodex Pellets. For
additional information on this sabot and how to identify it, contact C & D Special Products, 1-800-922-6287.
Conical bullets may be used with limited success in 50 caliber rifles. 100 gr. (2-50 caliber/5O grain
Pellets) must be used along with a fiber or felt wad between the base of the bullet and the Pellets to
achieve good accuracy. Use of other Pellet combinations or use without a fiber wad will result in poor accuracy. Failure
to use a felt or fiber wad may cause a flaming Pellet to exit the bore. Conical bullets with or without fiber or felt wads
are not recommended for use in 54 caliber rifles using Pyrodex Pellets. Poor accuracy results from the use of
these projectiles.

Warnings and Instructions For Use

Before using Pyrodex Pellets, read and understand all warnings and instructions contained on the product
label and this pamphlet.

GENERAL WARNINGS FOR ALL PYRODEX PELLETS

DANGER EXPLOSIVE: Pellets are extremely flammable. Failure to follow warnings and instructions for use,
or misuse of this product in any way, may cause personal injury or death to the user or bystander, as well as
damage to the firearm and other property. Use Pellets only in strict accordance with loading instructions.
1.
2.
3.
4.
5.
6.

Keep Pellets out of reach of children.

Do not take Pellets internally.
Do not contaminate Pellets with dirt or moisture.
Keep Pellets in original, closed container until used. Do not place Pellets loose in clothing.
Do not smoke when handling Pellets.
Keep Pellets away from heat, sunlight, open flame, sparks from any source, static electricity
and moisture.
7. Do not subject Pellets to impact or friction.
8. Store Pellets in original container in a cool, dry place, away from primers, explosives, solvents, gasoline,
or other sources of ignition.

PYRO RAW FORPDF 3/13/00 11:37 AM Page 4

GENERAL WARNINGS (continued)

9. Always wear ear and eye protection when handling, loading and firing firearms, and using Pellets.
10. Discharging firearms in poorly ventilated areas, cleaning firearms, or handling ammunition may result in
exposure to lead and other substances known to cause birth defects, reproductive harm, and other
serious physical injury. Have adequate ventilation at all times. Wash hands thoroughly after exposure.
11. Pyrodex Pellets are intended to be used in place of loose powder. Do not combine Pellets with
loose powder.
12. Never mix powders or use nitrocellulose based smokeless powder in muzzleloading firearms.
13. Do not ignite Pellet in hand or outside of firearm.
14. Do not break, cut or modify Pellet by any means.
15. Close powder container prior to discharging firearm.

INTENDED USE - RIFLE PELLETS:

Pyrodex rifle Pellets are designed for use only in modern, in-line rifles of the specified caliber (50 caliber
Pellets in 50 caliber rifles and 54 caliber Pellets in 54 caliber rifles) utilizing the projectiles listed in the data
section of this brochure.

INTENDED USE - PISTOL PELLETS:

Pyrodex Pistol Pellets are designed and intended for use only in newly manufactured modern
replica 44 and 45 caliber cap and ball revolvers. Any other use of the Pyrodex Pistol Pellet is
not recommended.

MISUSE WARNING - RIFLE PELLETS:

Use of Pellets in sidelock muzzleloading rifles, in flintlock muzzleloading rifles, using a patched round ball,
or the use of conical lead bullets without a fiber wad is not recommended. Due to variations in the size and
type of flash channels of such rifles, as well as different rifle bore diameters and conical bullet sizes, hangfires
(a delayed ignition of the Pellet) or an improper gas seal of the projectile may occur. These conditions could
cause the projectile or a burning Pellet particle to exit the barrel in a hazardous manner which could cause
personal injury or death to the user or bystander as well as damage to firearm.

MISUSE WARNING - PISTOL PELLETS:

Use of Pyrodex Pistol Pellets in original antique cap and ball revolvers, side hammer muzzleloading pistols or
any other use other than the intended use is not recommended. Failure to use only as intended could create a
hazardous condition resulting in personal injury or death to the user or bystander as well as damage to
firearm.

PROJECTILE WARNING

Never load and fire a Pellet without a projectile in the barrel. To do so may cause a burning Pellet to exit the
barrel causing personal injury or property damage to the user or bystanders.
When loading any projectile, be certain that the projectile fits the bore or chamber snugly and forms a proper
gas seal. Failure to do so may result in decreased performance, poor accuracy or the possibility of a burning
Pellet particle which exits the barrel, which may cause personal injury or property damage to the user
or bystander.

PRODUCT SETTLEMENT DURING SHIPMENT

During shipment, normal settling of product may cause slight Pellet powder residue to form in bottom of
container. This condition does not affect ballistic performance of the Pellets.

MAXIMUM LOAD WARNING

50 CALIBER RIFLE:
50 Caliber Pyrodex Pellets come in two (2) sizes:
1) 50 grain volume equivalent which equals 50 grains of loose powder by volume.
2) 30 grain volume equivalent which equals 30 grains of loose powder by volume
The maximum load per shot should never exceed total Pellets containing more than 100 grains volume
equivalent. That means, no more than:
1) Three (3) 30 grain Pellets, or
2) Two (2) 50 grain Pellets, or
3) One (1) 50 grain Pellet and one (1) 30 grain Pellet

54 CALIBER RIFLE:
54 Caliber Pyrodex Pellets come in one size only:
60 grain volume equivalent which equals 60 grains of loose powder by volume.
The maximum load per shot should never exceed 120 grains (2) Pellets.

PYRO RAW FORPDF 3/13/00 11:37 AM Page 5

44/45 CALIBER PISTOL:

The maximum load per each revolver chamber should never exceed one (1) revolver Pellet. Exceeding
maximum load my cause damage to the firearm and cause personal injury or death to the shooter or
bystanders.
*At no time should the shooter exceed the firearm manufacturers recommended maximum load. If there is a
question concerning the firearm maximum load please contact the firearm manufacturer for guidance.
Exceeding maximum load may cause excessive pressure and could cause damage to the firearm and
cause personal injury or death to the shooter or bystanders.

CAUTION:

Some rifle manufacturers may recommend the use of a number of Pellets in their rifles which exceed
Hodgdon's "Maximum Load Warning". Hodgdon specifically disclaims any and all liability arising out of the
use of any data which exceeds Hodgdon's "Maximum Load Warning" and the user assumes all risk in
doing so.

RIFLE LOADING INSTRUCTIONS

IMPORTANT:

Each Pyrodex Pellet contains a black ignitor on one end. When loading the Pellet, for best ignition, place the
black ignitor end of the Pellet into the barrel first.

LOADING WARNING:
Failure to load firearm in strict accordance with these instructions may cause personal injury or death to the
user or bystander as well as damage to the firearm.

BEFORE LOADING:
1. Place gun on safety as per firearm manufacturers instructions.
2. Be certain that firearm is unloaded and that the barrel and flash channel are clean, dry and free of oil or
lubricant. Run a clean, dry cloth patch down the barrel prior to loading.
3. Clear flash channel by placing and firing at least two (2) percussion caps on nipple with gun muzzle
pointed in a safe direction. Be sure no cap foil plugs the nipple.

TO LOAD:
1. Keep firearm on safety. Place muzzle away from body and insert the correct number of Pyrodex Pellets
with black ignitor end into the gun muzzle first (see maximum load warning). Next, insert sabot bullet or
fiber wad and conical bullet into muzzle and seat firmly on top of Pellet with ramrod. WARNING: Do not
pound on ramrod or seat projectile with excessive force so as to crush Pellet. However, be certain that no
air space exists between the projectile and Pellet. If an air space exists, the projectile becomes an
obstruction in the barrel, which upon firing the gun, may cause personal injury or death to the user or
bystander as well as damage to the firearm.
2. Place muzzle in a safe direction and insert a percussion cap on the nipple. Aim firearm in safe direction,
remove safety and fire.

CAUTION: Repetitive loading and firing of firearm without allowing time for barrel to cool between shots is
not recommended. Accuracy will decrease as barrel heats up.
PROJECTILES FOR USE WITH PYRODEX PELLETS
Sabots: Due to the higher energy, more efficient nature of Pyrodex Pellets, certain sabots may not function
properly. To insure shooter satisfaction with Pyredex Pellets it is recommended that the following guidelines
be followed when selecting sabots:
1. Use only one piece sabots; sabots designed in two or three pieces will not survive Pyrodex Pellets.
2. For 50 caliber rifles, select a sabot that will use a 45 caliber bullet.
3. For 54 caliber rifles, select a sabot that will use a 50 caliber bullet. C & D Special Products, Inc. and
T/C developed a 54/45 sabot that is compatable with 54 caliber Pyrodex Pellets. For additional information
on this sabot and how to identify it, contact C & D Special Products, 1-800-922-6287.
Failure to follow these recommendations may result in poor accuracy and low customer satisfaction. Sabot
failure is expected with any sabot that does not meet our recommendations. A sabot failure is a very evident
event. Recovered sabots will be fragmented and torn. A sabot that fails will cause the bullet to behave
erratically; it is impossible to keep 5 shots on a 3'x 3' sheet of plywood.
(continued next page)

PYRO RAW FORPDF 3/13/00 11:37 AM Page 6

Conical bullets with fiber wads: To insure successful performance of conical bullets in 50 caliber
rifles with Pyrodex Pellets, a charge of 100 grains, two (2) 50 grain Pellets and a fiber wad must be used
between the Pellets and the base of the conical bullet. The fiber wad will provide an adequate gas seal at
the base of the conical bullet preventing gas from escaping around the conical bullet. Failure to use a fiber
wad with a conical bullet may result in excessive leading of the bore, poor accuracy, low velocity and/or
launching a flaming Pellet downrange, igniting ground cover upon impact. (Read warnings) Fiber wads are
commercially available from a number of sources; they may be made from wool felt or plant fiber
materials. These wads are generally lubricated with an all natural lube which assists in the creation of a gas
seal and keeps fouling soft in the bore.
The use of 54 caliber conical bullets with or without fiber or felt wads is not recommended. Poor accuracy
will result from the use of these projectiles.

PISTOL LOADING INSTRUCTIONS

LOADING WARNING
Failure to load firearm in strict accordance with these instructions may cause personal injury or death to
the user or bystander as well as damage to the firearm.

BEFORE LOADING
1. Follow firearm manufacturer's instructions for making gun safe prior to loading,.
2. Be certain that revolver is unloaded, that nipples are free of lubricant, clear and that no
percussion caps are on nipples.

TO LOAD
1. Position unloaded revolver with barrel in vertical upright position, preferably in a loading
stand.
2. Place revolver hammer in half-cock position.
3. With muzzle of revolver barrel away from body, rotate cylinder and align an empt y
chamber in cylinder with barrel and drop one (1) Pyrodex Pistol Pellet down barrel into
empty chamber.
4. Rotate cylinder to next empty chamber and repeat step 3 until five (5) chambers are
loaded. (WARNING) it is recommended as a safety precaution that only five (5)
chambers be loaded, leaving an empty chamber for the hammer to rest on when the
remaining chambers are loaded.
5. With five chambers now loaded with Pellets, rotate cylinder and place a .44 or .45 caliber
Ox-Yoke Wonder Wad (or equivalent felt wad) in each chamber, seating each wad with revolver
loading lever on top of Pellet.
6. Next, rotate cylinder and place correct size 44 or 45 caliber pure lead round ball in each
chamber, seating each ball with loading lever on top of felt wad.
WARNING: Be certain that no air space exists between the projectile (ball) and Pellet. If an air space
exists, the projectile becomes an obstruction in the chamber, which upon firing the revolver, may cause
personal injury or death to the user or bystander, as well as damage to the firearm.
7. With revolver barrel pointed in a safe direction, rotate cylinder and insert proper size percussion
cap on each of the nipples of the loaded chambers. Revolver is now ready to be fired.
Aim firearm in safe direction, place hammer in full cock position and fire.

PYRO RAW FORPDF 3/13/00 11:37 AM Page 7

PELLETS
IN METALLIC CARTRIDGES
CARTRIDGE

BULLET

PELLETS USED

VELOCITY

PRESSURE

CRIMP

WAD

44 Rem Mag

165 RNFP

1 - Pyrodex Pistol

1145 fps

11,700 CUP

44 Rem Mag

185 RNFP

1 - Pyrodex Pistol

1109 fps

13,000 CUP

44 Rem Mag

200 RNFP

1 - Pyrodex Pistol

1077 fps

13,100 CUP

44 Rem Mag

240 SWC

1 - Pyrodex Pistol

1053 fps

17,100 CUP

44/40 WCF

200 RNFP

1 - Pyrodex Pistol

943 fps

12,700 CUP

45 Colt

165 RNFP

1 - Pyrodex Pistol

939 fps

6,400 CUP

45 Colt

180 RNFP

1 - Pyrodex Pistol

920 fps

7,000 CUP

45 Colt

200 RFNP

1 - Pyrodex Pistol

888 fps

7,700 CUP

45 Colt

230 RFNP

1 - Pyrodex Pistol

846 fps

10,200 CUP

45 Colt

230 RFNP

1 - Pyrodex Pistol

855 fps

8,800 CUP

45 Colt

230 RFNP

1 - Pyrodex Pistol

870 fps

9,600 CUP

45 Colt

250 RFNP

1 - Pyrodex Pistol

787 fps

9,900 CUP

45 Colt

250 RFNP

1 - Pyrodex Pistol

840 fps

7,900 CUP

45 Colt

250 RFNP

1 - Pyrodex Pistol

818 fps

10,000 CUP

45-70 Gov.

405 RNFP

1 - 50/50

989 fps

14,100 CUP

45-70 Gov.

405 RNFP

1 - 50/50

1015 fps

14,200 CUP

45-70 Gov.

405 RNFP

2 - 50/30

1270 fps

27,200 CUP

45-70 Gov.

405 RNFP

2 - Pyrodex Pistol

1231 fps

21,900 CUP

PYRO RAW FORPDF 3/13/00 11:37 AM Page 8

PELLET DATA
MUZZLELOADING RIFLES WITH SABOT LOADS
SABOT CAL./BULLET CAL.
50 cal./45 cal.
50 cal./45 cal.
50 cal./45 cal.
50 cal./45 cal.
54 cal./45 cal.
54 cal./45 cal.
54 cal./50 cal.
54 cal./50 cal.

BULLET WT./DIAMETER
250 gr./.452"
250 gr./.452"
300 gr./.452"
300 gr./.452"
250 gr./.452"
300 gr./.452"
325 gr./.500"
410 gr./.500"

PELLETS USED
1-50 cal./50 gr. + 1 - 50 cal./30 gr.
2 -50 cal./50 gr.
1-50 cal./50 gr. + 1 - 50 cal./30 gr.
2 -50 cal./50 gr.
2-54 cal./60 gr.
2-54 cal./60 gr.
2-54 cal./60 gr.
2-54 cal./60 gr.

VELOCITY FPS
1406
1740
1375
1711
1701
1658
1645
1423

MUZZLELOADING RIFLES WITH CONICAL BULLETS*

BULLET
Buffalo
Buffalo
CVA
Hornady
Hornady
T/C
T/C
T/C
T/C

CALIBER
50
50
50
50
50
50
50
50
50

BULLET WEIGHT/TYPE
350 gr. HPHB
385 gr. HPHB
300 gr. Deer Slayer
385 gr. Great Plains
410 gr. Great Plains
350 gr. MaxiHunter
370 gr. MaxiBall
460 gr. MaxiBall
470 gr. MaxiHunter

PELLETS USED
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.
2 - 50 cal./50 gr.

VELOCITY FPS
1531
1500
1634
1547
1462
1518
1515
1317
1301

* All conical bullet loads require the use of a felt wad between the Pellets and the base of the bullet.
Do not reduce powder charge for 50 caliber loads. Conical bullets with or without fiber or felt wads are not
recommended in 54 caliber rifles when Pyrodex Pellets are used.

MUZZLELOADING RIFLES WITH BLACK BELT BULLETS

BULLET WEIGHT

CALIBER

PELLETS USED

VELOCITY FPS

295 gr.
295 gr.
348 gr.
348 gr.
405 gr.
405 gr.
444 gr.
520 gr.

50
50
50
50
50
50
50
50

1-50 cal./50 gr. + 1-50 cal./30 gr.

2-50 cal./50 gr.
1-50 cal./50 gr. + 1-50 cal./30 gr.
2-50 cal./50 gr.
1-50 cal./50 gr. + 1-50 cal./30 gr.
2-50 cal./50 gr.
2-50 cal./50 gr.
2-50 cal./50 gr.

1432
1710
1321
1601
1100
1386
1292
1166

295 gr.
348 gr.
405 gr.
444 gr.
520 gr.

54
54
54
54
54

2- 54 cal./60 gr.
2- 54 cal./60 gr.
2- 54 cal./60 gr.
2- 54 cal./60 gr.
2- 54 cal./60 gr.

1329
1243
1356
1334
1307

PYRO RAW FORPDF 3/13/00 11:37 AM Page 9

Pyrodex is the propellant designed

specifically for blackpowder percussion and
cartridge firearms which have been found
by a competent gunsmith to be in good
shootable condition. Pyrodex is currently
available in three grades or granulations:
P For all caliber pistols and 45 caliber or smaller rifles with
round ball projectiles
RS For rifles and shotguns
Select A match grade version of RS which yields greater
consistency and accuracy
Pyrodex is designed to be used on the same volume basis as blackpowder. Most shooters use an
adjustable volumetric measure which has been calibrated with blackpowder to throw a specific
charge of blackpowder as indicated on the scale of the measure.
Pyrodex is lighter in weight than blackpowder and weighs only about 70% as much as blackpowder.
However, because Pyrodex yields more energy per pound than does blackpowder, the same volume
of Pyrodex gives similar performance to blackpowder. Pyrodex loads given in this manual for
muzzleloading guns are measured by volume, not weight. Note that you will get approximately 30%
more shots per pound than with blackpowder.
Due to the safer ignition characteristics of Pyrodex, it does not function well as a priming powder in
flintlocks. Pyrodex can be successfully used in flintlocks if you first pour about 5 grains of 4Fg
blackpowder in the bore followed by Pyrodex as the main charge. Use 4Fg in the flash pan.

THE BASICS OF PYRODEX LOADING.

Do not exceed the maximum load specified by the gun or bullet manufacturer! That is the key
to safety.
Choose the right projectile for your gun! That is the key to performance.
Be consistent in your loading procedure! That is the key to repeatable accuracy.

TS

Three keys that are basic to Pyrodex loading...if you get these right, you should have safe, enjoyable
shooting that brings satisfying results. We dont mean that this is the whole picture, but without
these three keys, your shooting can be most disappointing.
Before you continue reading about Pyrodex loading, we suggest that you re-read the warnings
contained in this brochure. Pyrodex is an explosive and guns can be dangerous. If you have a family
member or friend who will be using your gun, be certain they read this brochure, too. We want
everybody who uses Pyrodex to do a lot of shooting. And we dont want them to get hurt.
Pyrodex causes much less fouling than does common blackpowder. It is more often possible with
Pyrodex to seat the projectile without wiping or cleaning between shots than with blackpowder. If it
becomes difficult to seat the projectile, the gun should be cleaned. With Pyrodex and a patched
round ball, cleaning between shots should not be necessary. With heavier projectiles and/or greater
powder loads, fouling increases. In all cases, clean your gun to remove powder and lead fouling
before it becomes abnormally difficult to seat the projectile.
The ease of loading often increases as the barrel is seasoned with Pyrodex. The loading procedure
needs to be safe and consistent. If it is not relatively easy to load, both safety and consistency are in
question. To achieve the best accuracy from your gun you should try a variety of powder charges and
projectiles to determine what combination works best.
Pyrodex does not require any special cleaning fluids. When you finish shooting, clean your gun. Use
hot, soapy water as a cleaning medium, or use Pyrodex EZ CLEAN. Clean the bore with patches until
it comes away clean. Dont spare the elbow grease!
These are the basics Safety, Performance, Consistency, Attention to Detail, and Cleanliness.

PYRO RAW FORPDF 3/13/00 11:37 AM Page 10

LOADING INFORMATION AND CAUTIONS

Information given in this brochure is approximate since each gun shoots differently and densities vary from
lot to lot. The shooter should try various loads to establish the load which works best in his gun. As with
blackpowder, Pyrodex can be overloaded to create dangerous pressures. The most common sign of high
pressure in a percussion gun is the hammer being reset to half cock during firing. Reduce your load if this
condition occurs. Do not weigh powder charges. All loads listed here are measured with a blackpowder
measure. Do not exceed manufacturers maximum loads or use multiple projectile loadings as this will create
dangerous pressures, which may result in severe personal injury or death to the user and/or bystanders.

THE USE OF PYRODEX

IN METALLIC CARTRIDGES
Along with the growth in popularity of Cowboy Action Shooting has come a growth in the number of shooters
wanting to load Pyrodex into cartridges. It seems that the knowledge held by our grandfathers has gone the
way of the wagon train and is lost to history. The modern shooter is having to relearn skills that date back
over a hundred years.
The mechanics of reloading metallic cartridges are quite simple but there is one requirement of the modern
shooter that cannot be overlooked. The modern loader must set aside his knowledge of loading with smokeless powders and embrace the ways of years gone by. It must always be remembered that blackpowder and
Pyrodex are very inefficient powders by today's standards. The methods described here are consistent with
good loading practices for Pyrodex and should be followed without regard to smokeless loading practices.
Pyrodex works best in straight walled cases but it will work satisfactorily in bottle necked cartridges as long
as our warnings are observed.

WARNING: Never allow an air space in any cartridge loaded with Pyrodex. The loading density must be
100% by light compression.100% loading density may be accomplished in two ways:
1) The case is filled with powder to a level that will provide light compression of the powder (1/16" to 1/8")
when the bullet is seated. Bottle necked cases must be loaded in this manner.
2) In straight walled cases filler wads may be used to reduce the powder charge. This is done by inserting
card or Polyethylene wads between the base of the bullet and the powder. Wads should be sized to the
internal diameter of the cartridge case. The loader must be careful to insure that there are no void spaces
in the assembled cartridge. NEVER use any other type of filler material. Be careful as loads are reduced. At
some point, the bullet will fail to exit the bore.
When loading cartridges with Pyrodex do not use a powder measure designed for smokeless powders (read
warnings). Powder measures of this type may crush or shear powder kernels and may create an unsafe condition. It is recommended that the loader use a volumetric powder measure designed for use with blackpowder.
Pyrodex does produce a corrosive residue from combustion. Even though this fouling is softer than the fouling produced by blackpowder, firearms should be cleaned after each use. Hodgdon Powder Co. recommends
the use of natural cleaning solvents like Pyrodex EZ Clean.
Cartridge cases that have been fired using Pyrodex require special care. As soon as possible after firing, cases
should be de-primed and immersed in white vinegar. The acidity of the vinegar will neutralize the corrosive
residues remaining in the case. Care should be taken to limit the soaking time of the cases in the vinegar to
10 minutes. Soaking for a longer time may cause etching of the brass case resulting in shortened case life.
Rinse cases with clear water, dry and polish in a tumbler with corn cob or walnut shell media.

THE USE OF PYRODEX BY WEIGHT

Historically, blackpowder has been loaded on a volumetric basis, even in cartridges. Pyrodex is designed to be
a volume to volume replacement for blackpowder and is specifically formulated to be used with volumetric
measures designed for blackpowder (Read warnings).
If you feel you must measure Pyrodex by weight, there are certain steps that the shooter must follow. To complete the loading process you must have:
1) Volumetric blackpowder measure (do not use a measure designed for smokeless powders)
2) Powder scale
3) Calculator Because each lot of Pyrodex is regulated by volume, the actual weight of the powder may
vary from lot to lot.

PYRO RAW FORPDF 3/13/00 11:37 AM Page 11

For each new lot number you will:

1) Fill the blackpowder volumetric measure to the desired level.
2) Pour the contents into the weigh pan of the scale and record the weight. Repeat nine times.
3) Average the weight of the 10 charges. This weight will be the correct charge weight for this lot of powder.
4) This procedure must be repeated for each type (RS, Select, P) of Pyrodex every time you change lot numbers.
Remember, Pyrodex was designed to be used on a volume to volume replacement basis with blackpowder.
Increased accuracy is usually not achieved by the practice of weighing each charge.

WARNING
Pyrodex is not intended and should not be used for any purpose other than as a propellant for blackpowder percussion and
cartridge firearms, which have been found by a competent gunsmith to be in safe shootable condition.
Hodgdon Powder Company does not set maximum charges of Pyrodex nor does it provide recommended loads for specific
guns. Persons using Pyrodex should not exceed maximum loads specified by the gun or bullet manufacturer. Exceeding these
maximum loads can result in injury or death to the user and/or bystanders.
The information presented in this brochure is based upon results obtained in our ballistics laboratory, or is provided by the
projectile manufacturers and is offered as an aid to shooters, to be employed at their own discretion and risk. Safe loading
practices should be observed at all times. Since we have no control over the circumstances of loading, we assume no liability for
the results obtained, and we guarantee only that our powder meets our exacting standards.

PYRODEX BALLISTIC DATA

Ballistic data shown in this brochure has been provided by projectile manufacturers or developed in our laboratory under strictly
controlled conditions. Ballistic data can vary considerably depending on many factors including components used, how such
components are assembled, degree of fouling or leading of the barrel, the type of firearm used, and the loading techniques and
safety precautions utilized by the individual.
NEVER mix any two powders regardless of type, brand or source. NEVER substitute any smokeless powder for Pyrodex.

STORAGE OF PYRODEX
Do not store Pyrodex with other combustible materials. Always keep the container of Pyrodex tightly closed to prevent spillage
or contamination of the powder. Keep Pyrodex and all powders in their original containers with proper warning labels.
Pyrodex should not be exposed to open flame, sparks, heat, impact, friction or allowed to become contaminated with oil, grease,
dirt, sand, or any other foreign materials, or left open or exposed to humid conditions. Moisture will ruin Pyrodex.
Keep cap on the can when not being used. Pyrodex should not be stored in glass containers. Do not store Pyrodex in flasks or
horns for long periods of time. Stocks should be rotated. (Use oldest first.)

BEFORE USING PYRODEX

Be certain your firearm is in good shootable condition. Have it examined and approved by a competent gunsmith.
Read and understand this Pyrodex brochure and know safe operation of your firearm.
Know characteristics of Pyrodex as described in this brochure.
Know the difference between Pyrodex and modern smokeless powder as used in conventional firearms.
Do not confuse Pyrodex with modern smokeless powder. Color is not an indication of the type of powder.

Know and use safe operating methods when handling and loading Pyrodex.
Always keep the gun pointed in a safe direction.
Always keep fingers off the trigger until ready to shoot.
Always keep the gun unloaded until ready to use.
Keep muzzle away from body at all times.
Always wear adequate eye and ear protection.
Do not increase loads past the recommendation of the gun and/or bullet manufacturer.
Do not dispense directly from container into firearm. Use a blackpowder measure.
Always keep containers closed unless filling your blackpowder measure.
Be certain no ember is smoldering in barrel before pouring powder.
Seat projectile against powder charge as air space between powder charge and projectile may create a hazardous situation.
Do not pound on or bounce the ramrod on the ball. All propellants are impact sensitive and may ignite on impact.
Do not cup hand over end of ramrod while loading.
Close container before discharging firearm.

USING PYRODEX

CAUTION: NEVER SMOKE OR USE ANY SOURCE OF ACCIDENTAL IGNITION WHILE LOADING, SHOOTING OR HANDLING
PYRODEX.
Never leave firearm loaded.
Always clean firearm. Be certain the firearm is unloaded prior to cleaning.
Clean up any spilled powder do not use vacuum cleaner.
If you are not willing to accept the responsibilities involved in the safe handling and use of Pyrodex, return the Pyrodex to the
place of purchase for a full refund of the purchase price. If you have any questions about the safe use of Pyrodex, contact
Hodgdon Powder Company.
Handle Pyrodex with care and keep Pyrodex out of reach of children and people who are not aware of the hazards involved!
Do not take Pyrodex internally.
Failure to use Pyrodex in accordance with our instructions and data may result in severe personal injury or death to user
and/or bystander.

PYRO RAW FORPDF 3/13/00 11:37 AM Page 12

Disclaimer
Hodgdon specifically disclaims any warranties with respect to any and all products sold or distributed by it, the safety or
suitability thereof, or the results obtained, whether express or implied, including without limitation, any implied warranty of
merchantability or fitness for a particular purpose and/or any other warranty. Buyers and users assume all risk, responsibility and
liability whatsoever for any and all injuries (including death), losses, or damages to persons or property (including consequential
damages), arising from the use of any product or data, whether or not occasioned by sellers negligence or based on strict product
liability or principles of indemnity or contribution. Hodgdon neither assumes nor authorizes any person to assume for it any
liability in connection with the use of any product or data.
The individual assumes the risk of safe loading practices. Failure to do so or violation of any of the above warnings could result
in severe personal injury (including death) to the user and/or bystanders or gun damage.

WARNING: CANNON SHOOTING DISCLAIMER Only cannons which have been manufactured by persons
competent in ordinance construction and which have been inspected by a person qualified to determine fitness for firing
may be suitable to be fired with either Pyrodex or blackpowder. However, as a matter of official policy, Hodgdon
Powder Co. has no data or recommendations for the use of either Pyrodex or blackpowder in any cannon. In addition,
we make no statements of fact or opinions regarding such use. The user thereof assumes his or her own risk in
doing so and is warned that the use of Pyrodex or blackpowder in cannons could result in bodily injury and/or
death to the user and/or bystanders and/or loss of property.

MUZZLELOADING RIFLE AND SHOTGUN DATA

FOR PYRODEX P, RS, SELECT
Set your blackpowder measure at the volume settings shown
MUZZLELOADING RIFLES (ROUND BALL)
BALL
DIAMETER
.310
.360
.395
.437
.440
.490
.535
.560

CALIBER
32
36
40
44
45
50
54
58

POWDER
TYPE
P
P
P
P
P
RS/SEL
RS/SEL
RS/SEL

POWDER
MEASURE SETTING
30 Gr.
43 Gr.
48 Gr.
72 Gr.
75 Gr.
96 Gr.
120 Gr.
100 Gr.

VELOCITY
FPS
1800
1794
1751
1770
1785
1879
1890
1288

MUZZLELOADING RIFLES WITH CONICAL BULLETS

Do not use Pyrodex P with Conical Bullets, all loads shown are maximum.
BULLET
WT/TYPE
325 Gr. / HPHB
285 Gr. / HPHB
285 Gr. / HP
325 Gr. / Solid
190-200 Gr. / MAXI
240-255 Gr. / MAXI
320 Gr. / MAXI

POWDER
TYPE
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL

POWDER
MEASURE SETTING
100 Gr.
100 Gr.
85 Gr.
85 Gr.
110 Gr.
100 Gr.
100 Gr.

VELOCITY
FPS
1409
1458
1550
1500
1902
1735
1612

BULLET*
Buffalo
Buffalo
Hornady
Hornady
T/C
T/C
T/C

CALIBER
45
45
45
45
45
45
45

Buffalo
Buffalo
Buffalo
Buffalo
Hornady
Hornady
T/C
T/C
T/C

50
50
50
50
50
50
50
50
50

350 Gr. /
385 Gr. /
410 Gr. /
490 Gr. /
385 Gr. /
410 Gr. /
275-320 Gr. /
350-370 Gr. /
460-470 Gr. /

HPBT
HPHB
HPFB
HPFB
HP
Solid
MAXI
MAXI
MAXI

RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL

110
110
110
90
90
90
110
100
110

Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.

1370
1478
1438
1142
1400
1400
1661
1525
1416

Buffalo
Buffalo
Buffalo
Buffalo
Hornady
T/C
T/C
T/C

54
54
54
54
54
54
54
54

390 Gr. /
425 Gr. /
460 Gr. /
510 Gr. /
425 Gr. /
360-365 Gr. /
430-435 Gr. /
530-540 Gr. /

HPHB
HPHB
HPFB
HPFB
HP
MAXI
MAXI
MAXI

RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL

120
120
110
120
105
120
120
120

Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.

1427
1536
1340
1288
1400
1607
1499
1396

Buffalo
Hornady
T/C
Cast
Cast

58
58
58
58
58

525 Gr. /
525 Gr. /
555-560 Gr. /
315 Gr. /
505 Gr. /

HPFB
HP
MAXI
MINI
MINI

RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL

100
90
120
100
93

Gr.
Gr.
Gr.
Gr.
Gr.

1159
1275
1331
1020
880

*Hornady Bullet data by Hornady Manufacturing. T/C Bullet data by Thompson Center. Buffalo Bullet data by Buffalo Bullets.

10

PYRO RAW FORPDF 3/13/00 11:37 AM Page 13

MUZZLELOADING RIFLES WITH SABOT LOADS

All loads shown are maximum.
SABOT*
Muzzeloader Mag.
Muzzeloader Mag.
Hornady
Buffalo
Buffalo
Buffalo
Muzzeloader Mag.
Muzzeloader Mag.
Muzzeloader Mag.
Muzzeloader Mag.
Muzzeloader Mag.
Muzzeloader Mag.
T/C Break 'o' Way
T/C Break 'o' Way
Hornady
Hornady

CALIBER
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50

BULLET
WT/DIAMETER
125-140 Gr. / .355-.357
145-160 Gr. / .355-.357
158 Gr. / .357
225 Gr. / Buffalo
252 Gr./ Buffalo
302 Gr./ Buffalo
180-200 Gr. / .429-.430
210-240 Gr. / .429-.430
265 Gr. / .429-.430
185-200 Gr. / .451-.452
225-240 Gr. / .451-.452
260 Gr. / .451-.452
200 Gr. / .429
240 Gr. / .429
240 Gr. / .429
300 Gr. / .429

POWDER
TYPE
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL

POWDER
MEASURE SETTING
80 Gr.
80 Gr.
80 Gr.
90 Gr.
90 Gr.
100 Gr.
90 Gr.
90 Gr.
90 Gr.
90 Gr.
90 Gr.
90 Gr.
100 Gr.
100 Gr.
90 Gr.
85 Gr.

VELOCITY
FPS
1920
1920
1800
1650
1553
1524
1700
1630
1590
1730
1640
1590
1730
1640
1600
1400

Buffalo
Buffalo
Muzzeloader Mag.
Muzzeloader Mag.
Muzzeloader Mag.
T/C Break 'o' Way
T/C Break 'o' Way
Hornady
Hornady

54
54
54
54
54
54
54
54
54

225 Gr./ Buffalo

252 Gr./ Buffalo
180-200 Gr. / .451-.452
225-240 Gr. / .451-.452
260 Gr. / .451-.452
200 Gr. / .429-. 430
240 Gr. / .429-.430
265 Gr. / .429
300 Gr. / .429

RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL
RS/SEL

90
90
90
90
90
120
110
90
90

Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.
Gr.

1735
1487
1600
1550
1510
1871
1728
1600
1400

Muzzeloader Mag.
Muzzeloader Mag.
Hornady

58
58
58

225-240 Gr. / .451-.452

250-260 Gr. / .451-.452
300 Gr. / .452

RS/SEL
RS/SEL
RS/SEL

100 Gr.
100 Gr.
95 Gr.

1450
1500
1350

*Hornady Sabot data by Hornady Manufacturing. T/C Sabot data by Thompson Center. Buffalo Sabot data by Buffalo Bullets.

MUZZLELOADING SHOTGUNS
GAUGE
12
12
20
20

SHOT WT.
OZ.
1 1/4
1 1/8
1 !/8
7/8

POWDER
TYPE
RS/SEL
RS/SEL
RS/SEL
RS/SEL

WAD COLUMN
.135 CARD + 1/4" FILLER
.135 CARD + 1/4" FILLER
.135 CARD + 1/4" FILLER
.135 CARD + 1/4" FILLER

POWDER
MEASURE SETTING
100 Gr.
100 Gr.
90 Gr.
80 Gr.

VELOCITY
FPS
1081
1190
1070
1115

CAP AND BALL REVOLVERS AND MUZZLELOADING PISTOLS

Set your blackpowder measure at the volume settings shown

MUZZLELOADING PISTOLS (ROUND BALL) NOT REVOLVERS

CALIBER
40
45
50

BALL
DIAMETER
.395
.440
.490

POWDER
TYPE
P
P
P

POWDER
MEASURE SETTING
29 Gr.
37 Gr.
47 Gr.

VELOCITY
FPS
840
820
790

CAP AND BALL REVOLVERS

All loads shown are maximum.
CALIBER
31
36
44
44
45 Ruger

BALL
DIAMETER
.320 or 0 Buckshot
.375 or 0000 Buckshot
.451 or .454
.451 or .454
.457 Round ball

TYPE
P
P
P
Pyrodex Pistol Pellet
P

11

POWDER
MEASURE SETTING
12 Gr.
28 Gr.
37 Gr.
43 Gr.

VELOCITY
FPS
580
935
910
800
986

PYRO RAW FORPDF 3/13/00 11:37 AM Page 14

QUICK AND EASY GUIDE

TO PYRODEX USE
Fig. 1

Adjustable Blackpowder Measure

COMMON
BLACK
RIFLE
POWDER
DANGER
EXPLOSIVE
NET WT.16 OZ. U.S.A.

Use Equal Volume

Fig. 2

1. Pyrodex and blackpowder should always be measured with a

blackpowder measure (Fig. 1). Pyrodex and blackpowder use equal
charges of powder by volume when you use a blackpowder measure
(Fig. 2). Pyrodex and blackpowder should never be measured in a
powder measure made for smokeless powder.
2. To use Pyrodex simply find the load that you want to try in this brochure,
set your blackpowder measure for the number of grains of powder in the
recipe, fill your blackpowder measure with Pyrodex and load as usual.
3. If you find a recipe for a load that calls for blackpowder, set your
blackpowder measure for the number of grains of powder in the recipe,
fill your blackpowder measure with Pyrodex instead of blackpowder and
load as usual.
4. Remember, that the maker of your blackpowder gun will tell you the
maximum powder charge to use. Never use more powder than the maker
of your gun says is safe.
5. NEVER weigh powder charges of blackpowder or Pyrodex. Weighing will
not increase accuracy by any measurable amount. ALWAYS use a
powder measure designed for use with blackpowder.
Shooting a blackpowder firearm is fun and exciting. It is also simple.
By following the directions in this brochure you will have a safe and
satisfying experience using Pyrodex.
12

PYRO RAW FORPDF 3/13/00 11:37 AM Page 15

HODGDON MUZZLELOADING PRODUCTS

AVAILABLE FROM YOUR PYRODEX DEALER

PYRODEX PACKS
Available in 50 caliber and 54 caliber.
A complete system for the muzzleloading
shooter; powder, caps, projectiles, cleaning
patches and a powder measure in one package.
Available with conical bullets or sabot/bullet.

FUNNEL/
POURING CAP
Fits all Hodgdon 1 Lb. cans, doubles as
funnel. Eliminates the mess and danger
from spilled powder. Convenient for
Pyrodex and smokeless powder users for
transferring powder from can to measure or
other container.

PYRODEX EZ
CLEAN
Hodgdons special muzzleloader cleaner in
a convenient 8 ounce spray bottle. Pyrodex
EZ Clean is all natural, environmentally safe
and will not harm wood or metal surfaces.
Use Pyrodex EZ Clean to make cleaning of
any muzzleloading firearm simple and
quick. Removes fouling and dissolves the
salts produced when common blackpowder
or Pyrodex is fired. Pyrodex EZ Clean kills
the smell associated with blackpowder.