Manuale IV5 (Inglese)
Manuale IV5 (Inglese)
Manuale IV5 (Inglese)
l Read
l Keep
Safety Instructions
Thank you for purchasing LS Vector Drives!
SAFETY INSTRUCTIONS
To prevent injury and property damage, follow these instructions.
Incorrect operation due to ignoring instructions will cause harm or damage.
The seriousness of which is indicated by the following symbols.
DANGER
WARNING
CAUTION
WARNING
Safety Instructions
CAUTION
ii
Safety Instructions
OPERATING PRECAUTIONS
1) Transport and Installation
z Be sure to carry inverter in a proper way suitable for its weight, or it may result
in damage to inverter.
z Do not pile up inverters above allowable limit.
z Be sure to install the inverter as directed in this instruction manual.
z Do not turn off the power supply to the damaged inverter.
z Do not open the front cover while carrying the inverter.
z Do not place the heavy material on the inverter.
z The direction of installation should be observed properly as criterions specified
in this manual show.
z Make sure that you should not put screw, metal material, water, oil and the inflammable something else.
z Keep in mind that inverter is very vulnerable to drop from the mid air and strong
shock.
z Be certain to use the inverter under the following conditions.
Environment
Ambient temperature
Humidity
Storage temperature
Ambient condition
Altitude/vibration
- 10 ~ 40 (Non-frozen)
Below 90% RH (Dewdrop should not be
formed)
- 20 ~ 65
Free of corrosive gas, inflammable gas, oilwaste and dust
Below 1000m above sea level, Below
5.9m/sec(=0.6g)
2) Wiring works
z Do not connect phase-leading capacitors, surge filter, radio noise filter to the
output of inverter.
z Output terminals (terminals named U, V, W respectively) should be connected
in a proper phase sequence.
3) Adjustment before starting trial operation
z Be sure to check relevant parameters for the application before starting trial
operation.
4) Directions
z Be sure not to approach the machine when retry function is selected. The machine may start working suddenly.
z Stop key on the keypad should be set to be in use. For safety, additional emergency stop circuit should be required.
z Inverter restarts if alarm condition is cleared while FX/RX signal is on. Therefore, be sure to operate the alarm reset switch after checking if FX/RX signal is
off.
z Never modify the inverter for inappropriate use.
iii
Safety Instructions
z
z
z
z
z
z
z
iv
Table of Contents
Chapter1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Introduction
1.1 Key Features -------------------------------------------------------------------------------------------------------------1.2 Inverter Nameplate and Model ----------------------------------------------------------------------------------------
1-1
1-2
Specifications
2.1 Standard Specification -----------------------------------------------------------------------------------------------2.2 Common Specification ------------------------------------------------------------------------------------------------
2-1
2-2
3-1
3-3
3-5
3-10
3-10
3-11
3-12
3-14
3-14
3-15
3-15
3-16
Trial Operation
4.1 Keypad Operation
--------------------------------------------------------------------------------------------------4.2 Keypad LCD Display-----------------------------------------------------------------------------------------------------4.3 Setting of Parameter Values-------------------------------------------------------------------------------------------4.4 Data Group ------------------------------------------------------------------------------------------------------------4.5 Auto-Tuning
--------------------------------------------------------------------------------------------------------4.5.1 Motor & encoder parameter setting for auto-tuning ---------------------------------------------------------4.5.2 Rotational auto-tuning --------------------------------------------------------------------------------------------4.5.3 Standstill auto tuning ------------------------------------------------------------------------------------------4.6 Pulse Encoder Check
---------------------------------------------------------------------------------------------4.7 Operation by Keypad
----------------------------------------------------------------------------------------------4.8 Operation by Control Terminal-----------------------------------------------------------------------------------------
4-1
4-2
4-3
4-4
4-6
4-6
4-7
4-9
4-10
4-11
4-12
5-1
5-2
5-4
5-5
5-7
5-8
5-9
5-10
Function Description
6.1 Display group (DIS_[][])
-----------------------------------------------------------------------------------------6.1.1 DIS_00(Motor control status monitoring)
----------------------------------------------------------------6.1.2 DIS_01 ~ 03 (User display 1, 2, 3)------------------------------------------------------------------------------6.1.3 DIS_04 (Process PID controller ---------------------------------------------------------------------------------6.1.4 DIS_05(Fault display)
---------------------------------------------------------------------------------------6.1.5 DIS_06(User group display selection) ------------------------------------------------------------------------6.2 DIO Group (DIO_[][])
-------------------------------------------------------------------------------------------6.2.1 Jump code (DIO_00)
---------------------------------------------------------------------------------------6.2.2 Multi-function Input terminal ------------------------------------------------------------------------------------1) DIO_01 ~ DIO_07(Multi-function input terminal P1 ~ P7 define)
---------------------------------2) DIO_08 (Reversal of multi-function input terminal)
----------------------------------------------------
6-1
6-1
6-1
6-3
6-3
6-4
6-5
6-5
6-5
6-5
6-16
Table of Contents
3) DIO_09 (Low pass filter time constant for the terminals)
--------------------------------------------6.2.3 Multi-function Digital output terminal
----------------------------------------------------------------------1) DIO_10 Inversion of multi-function aux contact output (Relay output, Open collector output) ---2) DIO_41 ~ 43 (Multi-function aux contact output and Open collector output setting) --------------3) DIO_46 (Fault output relay (30A, 30B, 30C)) ------------------------------------------------------------4) DIO_59 ~ 61 (Overload trip enable, level, time))
----------------------------------------------------5) DIO_97(Operation method when losing command)
------------------------------------------------6.3 Parameter group (PAR_[][])
------------------------------------------------------------------------------------6.3.1 Jump code (PAR_00)
---------------------------------------------------------------------------------------6.3.2 Parameter group function --------------------------------------------------------------------------------------1) PAR_01(Parameter initialize)
-----------------------------------------------------------------------------2) PAR_02 ~ 03(All Parameter Read/Write)
--------------------------------------------------------------3) PAR_04(Parameter Lock)
---------------------------------------------------------------------------------4) PAR_05(Password)
----------------------------------------------------------------------------------------6.3.3 Motor parameters setting ----------------------------------------------------------------------------------------1) PAR_07(Motor rating setting)
----------------------------------------------------------------------------2) PAR_08(Motor cap. selection of User)
-----------------------------------------------------------------3) PAR_09(Motor cooling method)
-------------------------------------------------------------------------4) Encoder parameter (PAR_10 ~ 13) -------------------------------------------------------------------------6.3.4 Encoder S/W error detection (PAR_14 ~ 15) ---------------------------------------------------------------6.3.5 Auto-tuning
---------------------------------------------------------------------------------------------------6.4 Function group (FUN_[][])
--------------------------------------------------------------------------------------6.4.1 Jump code (FUN_00)
---------------------------------------------------------------------------------------6.4.2 Operating method select ---------------------------------------------------------------------------------------1) FUN_01(RUN/STOP source select)
----------------------------------------------------------------------2) FUN_02(Speed setting method)
-------------------------------------------------------------------------3) FUN_03(Stop method)
------------------------------------------------------------------------------------6.4.3 Motor Max speed setting (FUN_04)
----------------------------------------------------------------------6.4.4 Multi-step speed and Dwell speed setting methods ---------------------------------------------------------1) FUN_12~19(Multi-step speed 0~7)
--------------------------------------------------------------------2) FUN_20(JOG speed command) ------------------------------------------------------------------------------3) FUN_21(Dwell Speed), FUN_22(Dwell time) --------------------------------------------------------------6.4.5 Accel/Decel pattern and time selection ----------------------------------------------------------------------1) FUN_33(Accel/Decel reference speed) --------------------------------------------------------------------2) FUN_40~47(Accel/Decel time 1~4)
--------------------------------------------------------------------3) FUN_36 ~ 39(S curve ratio during Accel/Decel 1 ~ 2)-----------------------------------------------------4) FUN_48(Deceleration time for zero speed selection)
------------------------------------------------5) FUN_49(Zero speed deceleration time)
----------------------------------------------------------------6) FUN_51(Decel time when BX is ON)
-------------------------------------------------------------------7) FUN_52(Pre-excitation)
-----------------------------------------------------------------------------------8) FUN_53(Hold Time)
---------------------------------------------------------------------------------------6.4.6 Electronic thermal selection -------------------------------------------------------------------------------------6.4.7 Inverter switching frequency select -------------------------------------------------------------------------1) FUN_57(Inverter switching frequency select)
---------------------------------------------------------2) Setting range and factory setting of switching frequency
----------------------------------------------6.4.8 Power ON Start selection (FUN_58) ------------------------------------------------------------------------6.4.9 Restart after fault reset (FUN_59) ---------------------------------------------------------------------------6.4.10 Restart after fault reset -------------------------------------------------------------------------------------1) FUN_60 (Number of auto restart try)-------------------------------------------------------------------------2) FUN_61(Delay time before auto restart)-----------------------------------------------------------------------
6-16
6-17
6-17
6-17
6-26
6-26
6-26
6-27
6-27
6-27
6-27
6-27
6-28
6-28
6-29
6-29
6-29
6-29
6-29
6-30
6-32
6-39
6-39
6-39
6-39
6-40
6-40
6-40
6-40
6-40
6-40
6-41
6-42
6-42
6-42
6-43
6-45
6-45
6-46
6-46
6-46
6-47
6-48
6-48
6-49
6-49
6-50
6-51
6-51
6-51
6.4.11 Wait time for restart upon stop ------------------------------------------------------------------------------6.4.12 Over speed error detection
6.4.13 Brake opening and closing setting
6.5 Control group (CON_[][])
----------------------------------------------------------------------------------------6.5.1 Jump code (CON_00)
---------------------------------------------------------------------------------------6.5.2 Control mode select (CON_01)
----------------------------------------------------------------------------6.5.3 Application mode (CON_02)
------------------------------------------------------------------------------6.5.4 (Automatic speed regulator : ASR
-----------------------------------------------------------------------1) CON_05(ASR LPF time constant 1)
--------------------------------------------------------------------2) CON_08(ASR LPF time constant 2)
--------------------------------------------------------------------3) CON_03~04(ASR PI Gain 1)
------------------------------------------------------------------------------
6-52
6-52
6-53
6-55
6-55
6-55
6-55
6-55
6-55
6-55
6-56
vi
Table of Contents
Chapter 7
4) CON_06~07(ASR PI Gain 2)
-----------------------------------------------------------------------------5) CON_09(Ramp time for ASR gain transfer)
-----------------------------------------------------------6) CON_10 (Motor Speed at the time of ASR Gain transfer)--------------------------------------------------6.5.5 Process PID Control
-----------------------------------------------------------------------------------------6.5.6 Draw control
--------------------------------------------------------------------------------------------------6.5.7 Droop control
-------------------------------------------------------------------------------------------------6.5.8 Torque control
------------------------------------------------------------------------------------------------1) CON_26(Torque reference source selection)
---------------------------------------------------------2) CON_27(Torque reference source)
---------------------------------------------------------------------3) CON_32(Torque Bias source Select)
--------------------------------------------------------------------4) CON_33(Torque Bias quantity)
--------------------------------------------------------------------------5) CON_35(Torque balance)
---------------------------------------------------------------------------------6) Torque Bias Enable/Disable ------------------------------------------------------------------------------------7) CON_34(Torque Bias F/F)
--------------------------------------------------------------------------------8) CON_28 ~ 31 (Torque limit define, Torque limit during FWD RUN /REV RUN/Regenerating) ----9) Torque current reference ------------------------------------------------------------------------------------6.5.9 Speed search (CON_48)
------------------------------------------------------------------------------------6.6 User Group (USR_[][])
-------------------------------------------------------------------------------------------6.6.1 Jump code (USR_00)
---------------------------------------------------------------------------------------6.6.2 Macro ----------------------------------------------------------------------------------------------------------------1) USR_01(Macro init)
---------------------------------------------------------------------------------------2) USR_02(User save)
---------------------------------------------------------------------------------------3) USR_03(User recall)
--------------------------------------------------------------------------------------6.6.3 User code define (USR_04 ~ 67)
-------------------------------------------------------------------------6.7 2nd Function Group (2nd_[][])
---------------------------------------------------------------------------------6.7.1 Jump code (2nd_00)
----------------------------------------------------------------------------------------6.7.2 2nd motor control mode selection (2nd_01)
------------------------------------------------------------6.7.3 2nd motor speed setting ------------------------------------------------------------------------------------------1) 2nd_02 : The 2nd motor maximum speed --------------------------------------------------------------------2) 2nd_04 : The 2nd digital speed setting -----------------------------------------------------------------------6.7.4 2nd motor parameters related to acceleration and deceleration -------------------------------------------6.7.5 2nd motor parameters related to the pulse encoder ---------------------------------------------------------6.7.6 2nd motor parameters --------------------------------------------------------------------------------------------6.7.7 2nd motor miscellaneous parameters ---------------------------------------------------------------------------6.8 Analog AIO Group (AIO_[][])
-----------------------------------------------------------------------------------6.8.1 Jump code (AIO_[][])
---------------------------------------------------------------------------------------6.8.2 Multi-function analog input---------------------------------------------------------------------------------------1) AIO_01~60(analog input terminal definition)
---------------------------------------------------------2) Adjusting Bias: Out Y1 and Gain: Out Y2 by Loader ----------------------------------------------------3) Criterion for command loss of Multi analog input Ai1 (AIO_1)
-------------------------------------4) Time out for command loss of Multi-function analog input (AIO_73 Time out) -------------------6.8.3 Analog output ----------------------------------------------------------------------------------------------------1) AIO_74 ~ 83
--------------------------------------------------------------------------------------------------2) Adjusting Gain and Bias by keypad --------------------------------------------------------------------------
6-56
6-56
6-56
6-58
6-60
6-62
6-64
6-64
6-64
6-64
6-64
6-65
6-65
6-65
6-66
6-67
6-68
6-69
6-69
6-69
6-69
6-69
6-69
6-69
6-71
6-71
6-71
6-71
6-71
6-71
6-72
6-72
6-72
6-72
6-73
6-73
6-73
6-73
6-76
6-77
6-78
6-78
6-78
6-79
7-1
7-1
7-2
7-2
7-2
7-3
7-3
7-3
7-3
7-4
7-5
7-5
7-5
7-6
7-6
7-7
7-7
7-9
vii
Table of Contents
7.4.13 PID Control feedback source setting (Compulsory)
-----------------------------------------------------7.5 Display Group(DIS_[][])
-----------------------------------------------------------------------------------------7.5.1 DIS_01 ~ 03 (User selection display 1, 2, and 3)
------------------------------------------------------7.5.2 Digital input/output group (DIO_[][])
--------------------------------------------------------------------1) DIO_01 ~ DIO_07 (Definition of multi-function input P1~7)
---------------------------------------2) Multi-function auxiliary output terminal definition (DIO_41 AX1 Define ~ I/O_43 OC1 Define) ---7.5.3 Analog input/output group (AIO_[][])
-------------------------------------------------------------------7.5.4 Function group (FUN_[][])
---------------------------------------------------------------------------------7.5.5 Control group (CON_[][])
----------------------------------------------------------------------------------7.6 Function Code of WEB Application Group (WEB_[][])--------------------------------------------------------------7.7 WEB Group Function -------------------------------------------------------------------------------------------------7.7.1 Jump code (WEB_00)
---------------------------------------------------------------------------------------7.7.2 Diameter display
------------------------------------------------------------------------------------------------1) WEB_01 Diameter : Diameter size display
---------------------------------------------------------------2) WEB_02 Current core : Display of initial diameter selected ------------------------------------------7.7.3 Diameter initialization ---------------------------------------------------------------------------------------------1) WEB_03 DiaPreset Src : diameter initialization type setting -----------------------------------------------------------------------------------------------------------------2) WEB_04(1st diameter initial value)
---------------------------------------------------------------------3) WEB_05(2nd diameter initial value)
----------------------------------------------------------------------4) WEB_06(3rd diameter initial value)
----------------------------------------------------------------------5) WEB_07(4th diameter initial value)
7.7.4 Speed setting when doing WEB controlling ------------------------------------------------------------------1) WEB_08 MaxMotor SPD : Motor maximum rotating speed in case of minimum diameter ----------2) WEB_09 MinLine SPD : Minimum effective line speed --------------------------------------------------3) WEB_10 Min Diameter : Minimum diameter --------------------------------------------------------------4) WEB_11 AccDecWeb : Selecting Acceln/Decel Time Setting)
--------------------------------------5) WEB_12 Acc TimeWeb : Acceleration time at the time of Web control --------------------------------6) WEB_13 Dec TimeWeb : Deceleration time at the time of Web control -------------------------------7.7.5 Diameter Computation ------------------------------------------------------------------------------------------1) WEB_14 Diameter Src : Diameter computation type setting ------------------------------------------2) WEB_15 Diameter LPF : Diameter computation LPF time constant ------------------------------------3) WEB_16 False Core : Falsec core value setting
----------------------------------------------------------7.7.6 Winder setting
------------------------------------------------------------------------------------------------1) WEB_17(Rewind/Unwind setting)
-----------------------------------------------------------------------2) WEB_18(Overwind/Underwind setting)
----------------------------------------------------------------7.7.7 tension controlling setting --------------------------------------------------------------------------------------1) WEB_19 Tension Input : tension reference input setting ----------------------------------------------2) WEB_20 Taper Type : Taper type setting -----------------------------------------------------------------3) WEB_21 Taper Input : Taper amount input --------------------------------------------------------------4) WEB_22 Boost Type : Boost type -------------------------------------------------------------------------5) WEB_23 Boost Input : Boost input -------------------------------------------------------------------------6) WEB_24 Stall Type : Stall type ----------------------------------------------------------------------------7) WEB_25 Stall Input : Stall input -----------------------------------------------------------------------------8) WEB_26 Tension Ramp : Setting of ramp in tension reference input -------------------------------9) WEB_27 Tension Enb : Setting of tension control enable function--------------------------------------7.7.8 WEB PID control
---------------------------------------------------------------------------------------------1) WEB_28 PIDRef Sel : PID reference type setting
------------------------------------------------------2) WEB_29(Dancer Reference position setting)
----------------------------------------------------------3) WEB_30(Process PID Kp1 Gain setting)
----------------------------------------------------------------4) WEB_31(Process PID Kp2 Gain Setting)
---------------------------------------------------------------5) WEB_32(Process PID Ki1 Gain Setting)
----------------------------------------------------------------6) WEB_33(Process PID Ki2 Gain Setting)
----------------------------------------------------------------7) WEB_34(PID Gain Ramp Time Setting)
----------------------------------------------------------------8) WEB_35(Process PID P Gain profiler type setting)
--------------------------------------------------9) WEB_36(Process PID P Gain profiler Gain setting)
---------------------------------------------------10) WEB_37(Process PID D Gain)
---------------------------------------------------------------------------11) WEB_38(Process PID D Gain LPF Time constant)
---------------------------------------------------12) WEB_39(Process PID Positive limit setting)
----------------------------------------------------------13) WEB_40(Process PID Negative limit setting)
--------------------------------------------------------14) WEB_41(Process PID output LPF)
----------------------------------------------------------------------15) WEB_42(Process PID output Gain for Rewind)
-------------------------------------------------------16) WEB_43(Process PID output Gain for Unwind)
-------------------------------------------------------17) WEB_44(PID Controller type setting)
------------------------------------------------------------------18) WEB_45(Minimum PID output setting)
-----------------------------------------------------------------
viii
7-11
7-11
7-11
7-12
7-12
7-14
7-14
7-15
7-15
7-16
7-18
7-18
7-18
7-18
7-18
7-18
7-18
7-20
7-20
7-20
7-20
7-21
7-21
7-21
7-22
7-22
7-22
7-22
7-22
7-22
7-23
7-23
7-23
7-23
7-24
7-26
7-26
7-26
7-26
7-27
7-27
7-28
7-28
7-29
7-30
7-30
7-30
7-31
7-31
7-31
7-31
7-31
7-32
7-32
7-32
7-33
7-33
7-33
7-33
7-34
7-34
7-34
7-34
7-34
Table of Contents
19) WEB_46 PIDHoldTime : PID controller maintenance time after hold ---------------------------------20) WEB_47(Process PID feedback source setting)
------------------------------------------------------7.7.9 WEB Brake setting
-------------------------------------------------------------------------------------------1) WEB_48 WB Enable : WEB break detection function setting ------------------------------------------2) WEB_49 INV WB Delay : Setting of delayed time until WEB break detection -----------------------3) WEB_50 WB Delay : Delayed time in WEB break detection --------------------------------------------4) WEB_51 WB Level : WEB break detection level ---------------------------------------------------------7.7.10 Up to speed setting
----------------------------------------------------------------------------------------1) WEB_52(Up to speed judgement setting)
------------------------------------------------------------2) WEB_53(Up to speed level setting)
--------------------------------------------------------------------7.7.11 Quick stop time setting --------------------------------------------------------------------------------------7.7.12 WEB Jog setting
--------------------------------------------------------------------------------------------1) WEB_55(Jog speed setting)
-----------------------------------------------------------------------------2) WEB_56(Jog Acceleration/Deceleration time setting select)
---------------------------------------3) WEB_57(Jog Acceleration time setting)
---------------------------------------------------------------4) WEB_58(Jog Deceleration time setting)
---------------------------------------------------------------7.7.13 Splicing level setting -----------------------------------------------------------------------------------------Chapter 8
7-36
7-36
7-38
7-38
7-38
7-38
7-38
7-39
7-39
7-39
7-39
7-40
7-40
7-40
7-40
7-40
7-40
8-1
8-1
8-2
9-1
9-2
9-3
9-3
Option Devices
10.1 Encoder Division Option Board -----------------------------------------------------------------------------------10.1.1 Encoder Division Option Board Installation and WIRING guide ------------------------------------------10.1.2 Wiring guide for Encoder Division Option Board
-----------------------------------------------------------10.1.3 Encoder Division Output
----------------------------------------------------------------------------------------
10-1
10-1
10-2
10-3
Accessories
11.1 MCCB(LS), ELB(LS), Magnetic contactor(LS), input/output wire specifications
--------------------------11.2 AC input fuse, AC reactor, DC reactor
---------------------------------------------------------------------------11.3 The selection of Braking Resistor and the Unit
-----------------------------------------------------------------
11-1
11-2
11-3
Chapter 12
Dimensions
-------------------------------------------------------------------------------------------------------------
12-1
Chapter 13
Block Diagram
-----------------------------------------------------------------------------------------------------------
13-1
Chapter 9
Chapter 10
Chapter 11
ix
1. Introduction
Chapter 1 - Introduction
This instruction manual is designed for LS STARVERT-iV5 series Vector Control
Inverters, which have excellent characteristics in speed and torque control with pulse
encoder mounted on the shaft of 3 phase induction motor, and covers installation,
maintenance, wiring and operation for these inverters.
Current Controlled Vector Control Inverter with Speed Sensor using IGBT as Power Semiconductor Device.
Process PI Control, Draw Control, Droop Control, Synchronous Control, WEB Control etc.
Inverter Application
Application
Applicable Machine/System
Steel Strip
Tension Control
Paper Mill
Wide Range
Control
Textile
Film
Coater
Printing Machine
Lifts (Elevators)
Parking
Stacker Crane
Crane
Hoist
Machine Tool
Wire Drawing
Extruder
Positioning
Conveyor
Positioning
Process Control
Hoisting Control
Machine Control
Others
Features
of
Speed
1-1
1. Introduction
SV [][][][]iV5-2DB
INPUT
200 - 230 V
[][][]A
OUTPUT
0 - Input V
3 Phase
[][][]A
0 3600rpm
[][][]HP / [][][]kW
3 Phase
50/60Hz
[][][][][][][][][][][]
Serial Code
SV [][][][] iV5 2
z
LS STARVERT Series
iV5 Series
Input Voltage
2 : 200V Class (200 ~ 230V) ,
4 : 400V Class (380 ~ 480V)
Built-in DB Circuit
DB : Built-in DB Circuit (DB Resistors Integrated)
Blank : No Built-in DB Circuit (Use external DB Unit)
Input Voltage
(380V) : 380V Input Voltage 30~220kW(400V)
Blank : Below 22kW (200V/400V)
280~375kW(400V)
1-2
2. Specification
Chapter 2 - Specification
2.1 Standard Specification
2.1.1
200V Class
SV[][][]iV5-2(DB)
022
037
055
075
110
150
185
220
300
370
[HP]
7.5
10
15
20
25
30
40
50
[kW]
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
4.5
12
6.1
16
9.1
24
12.2
32
33.1
88
46
122
55
146
6(13)
6(13)
14(30)
28(61)
42(93)
42(93)
SV[][][]iV5-4(DB)
022
037
055
075
110
150
185
220
300
370
Max.
[HP]
applicable
motor output
[kW]
Note1)
Capacity [kVA](Note2)
Rated current [A]
Speed
Voltage
Inverter weight [kg(lbs)]
7.5
10
15
20
25
30
40
50
2.2
3.7
5.5
7.5
11
15
18.5
22
30
37
4.5
6
6.1
8
9.1
12
12.2
16
34.3
45
46
61
57
75
6(13)
6(13)
14(30)
14(30)
28(61)
42(93)
42(93)
SV[][][][]iV5-4(DB)
450
550
750
900
1100
1320
1600
2200
2800
3150
3750
60
75
100
120
150
175
215
300
373
420
500
45
55
75
90
110
132
160
220
280
315
375
70
91
85
110
116
152
140
183
329
432
416
546
468
614
557
731
63
(139)
63
(139)
68
(150)
98
(216)
175
(386)
243
(536)
380
(838)
380
(838)
Max. applicable
motor output
Note1)
Output
Capacity [kVA](Note2)
Rated current [A]
Speed
Voltage
Voltage
Input
Frequency
Inverter weight [kg(lbs)]
400V Class
Output
2.1.2
Output
Max.
[HP]
applicable
motor output
[kW]
Note1)
Capacity [kVA](Note2)
Rated Current [A]
Speed
Voltage
Inverter weight [kg(lbs)]
Input
17.5
22.5
28.2
46
59
74
0 ~ 3600(rpm)
200 ~ 230V(Note3)
3 200 ~ 230V(-10% ~ +10%)
50 ~ 60Hz(5%)
14(30) 28(61) 28(61) 28(61)
18.3
22.9
29.7
24
30
39
0 ~ 3600(rpm)
380 ~ 480V(Note3)
28(61) 28(61) 28(61)
170
200
250
223
264
325
0 ~ 3600(rpm)
380 ~ 480V(Note3)
98
122
122
(216) (269) (269)
Voltage
Frequency
Note)
1. It represents the output capacity of maximum applicable motor in case LG-OTIS 4- pole motor is used.
2. Rated capacity (=3*V*I) is calculated based on 220V for 200V class, 440V for 400V class.
055
7.7(16.9)
075
110
150
185
220
2-1
2. Specification
2.2
Common Specification
Items
Detailed Specification
Control
Inverter type
Control method
Speed control
accuracy
z
z
Speed setting
resolution
z
z
50Hz
3%
Overload Capacity
Accel/
Decel
Combination
Braking
Input
Linear, S-Curve
Braking method
Braking torque
150%
Braking resistor
Speed settings
z
z
z
z
z
z
z
z
z
z
Analog output
z
z
z
Contact output
z
z
Open Collector
Installation condition
1 Channel (OC1/EG)
Overcurrent, Overvoltage, Low voltage, Inverter overheat,
Inverter thermal sensor malfunction, Motor overheat, Motor
thermal sensor malfunction, Overspeed, Instantaneous IGBT
gate block (BX), Fuse blown open, External Trip, Pulse encoder
malfunction, Electronic thermal function, Inverter overload,
Ground fault current, IGBT short, Communication error
Indoor, Free of Corrosive gas and Direct sunlight
Ambient temperature
Analog input
Contact input
Output
CT: 150%/1Min
Time setting
Pattern
Protection
Environment
Humidity
Cooling method
Altitude, Vibration
2-2
SV-iV5
5 cm
5 cm
5 cm
Measurement point of
Ambient temperature
3.1.3 Install the inverter on the uninflammable material. The inverter operates at hightemperature.
3.1.4 Avoid a humid and hot location.
3.1.5 Install the inverter in a location free of oil mist and dust.
Totally enclosed panel can be used to protect the inverter against that materials.
3.1.6 Secure the installation space enough to protect the inverter against the overheating.
3-1
Min. 5cm
Min. 5 cm
Min. 10 cm
3.1.7 Special care should be taken in case the inverter is to be installed in the panel.
In case more than 2 inverters are to be installed or ventilation fan is to be installed in the panel, make
sure that inverter and ventilation fan is properly installed. If they are poorly installed, it causes the
increase of an ambient temperature and less effective ventilation. Therefore, be sure to keep the ambient
temperature of inverter below the allowable temperature.
3.1.8 Install the inverter tightly not to get loose using proper sized bolt or screw.
3-2
MCCB
ACR
MC
B1
B2
R
3 AC
(220/440V)
(50/60Hz)
STARVERT - iV5
G
24 V
FX
RX
Emergency stop
BX
Fault reset
Multi-function input
Encoder
(Line Drive Type)
E
Shield
PE
Common(0V)
GE
Encoder A
Phase input
A-
Encoder B
Phase input
A+
B+
B-
RST
Multi-function input 1
P1(MM0)
Multi-function input 2
P2(MM1)
Multi-function input 3
P3(ATO)
Multi-function input 4
P4(FHM)
Multi-function input 5
P5(BAT)
Multi-function input 6
P6(BRC)
Multi-function input 7
P7(MCC)
Common
IM
Open collector
output
RA
GE
RB
GE
AO1
Analog output 1
AO2
Analog output 2
5G
Common
CM
30A
Fault relay output
( ~ AC 250V, 1A)
( ~ DC 30V, 1A)
30C
Potentiometer
10 k ohm, 1/2W
Power supply(+10V)
Analog input
(10 ~ -10V)
(-10 ~ 10V)
(0 ~ 10V)
(10 ~ 0V)
(0 ~ 20mA)
(20 ~ 0mA)
(Motor NTC/PTC)
Analog input 1
AI1
Analog input 2
AI2
Analog input 3
AI3
Common
5G
VREF
30B
1A
Auxiliary relay
output
( ~ AC 250V, 1A)
( ~ DC 30V, 1A)
1B
2A
2B
OC1
EG
Note)
: Main circuit,
: Control circuit
3-3
Open collector
output
( 24V, 50mA)
Analog
output
(-10 ~ 10V)
(10 ~ -10V)
(0 ~ 10V)
(10 ~ 0V)
SV300, 370iV5-2
SV300, 370, 450, 550, 750, 900, 1100, 1320, 1600, 2200, 2800, 3150, 3750iV5-4
Note: AC Fans for 300~2200iV5-4 series should be changed the input power source of transformer 1st tap
corresponding with that of inverter. (Factory default is 380VAC)
DB Unit
(Option)
B2
DB Resistor
(Optional)
MCCB
ACR
G
P/B1
N
MC
P1
P2
R
3 phase AC
input
(220/440V)
(50/60Hz)
STARVERT - iV5
V
W
T
G
Multi-function input
FX
BX
A+
Encoder B
Phase input
B+
A-
B-
RST
P1(MM0)
Multi-function input 2
P2(MM1)
Multi-function input 3
P3(ATO)
Multi-function input 4
P4(FHM)
Multi-function input 5
P5(BAT)
Multi-function input 6
Multi-function input 7
Open collector
output
RA
GE
RB
GE
AO1
Multi-function output 1
P6(BRC)
AO2
Multi-function output 2
P7(MCC)
5G
Power supply
(+10V)
Analog input 1
Analog input 2
30C
VREF
30B
1A
AI1
Auxiliary relay
output
( ~ AC 250V, 1A)
( ~ DC 30V, 1A)
1B
AI2
2A
Analog input 3
AI3
Common
5G
2B
OC1
EG
Note)
: Main circuit,
Common
CM
30A
Potentiometer
10 kohm, 1/2W
Analog input
(10 ~ -10V)
(-10 ~ 10V)
(0 ~10V)
(10 ~ 0V)
(0 ~ 20mA)
(20 ~ 0mA)
(Motor NTC/PTC)
E
Shield
GE
Encoder A
Phase input
RX
Multi-function input 1
Common
Encoder
(Line Drive Type)
G
24 V
IM
: Control circuit
3-4
Open collector
output
( 24V, 50mA)
Analog
output
(-10 ~ 10V)
(10 ~ -10V)
(0 ~ 10V)
(10 ~ 0V)
CAUTION
Be sure that N is not Neutral Line but DCN(-) and P is DCP(+)
N(-)
B2
B1
P(+)
N(-)
B2
B1
P(+)
SV300, 370iV5-2
P1(+) P2(+)
N(-)
P2(+)
N(-)
P1(+) P2(+)
N(-)
R(L1)
S(L2)
T(L3)
P1(+)
3-5
Function
Description
Connected to 3 phase input power supply
R, S, T
U, V, W
Inverter Output
Grounding
B1, B2
Braking Resistor
P1, P2
DB Unit
Input
Voltage
Never connect the phase advancing capacitor to the inverter output. If already installed, remove the
phase advancing capacitor clearly.
Phase
advancing
capacitor
SV-iV5
3-6
Inverter Capacity
200V
400V
1)
mm
AWG or kcmil
R, S, T
U, V, W
R, S, T
U, V, W
2.2 kW
2.5
2.5
14
14
3.7 kW
12
12
5.5 kW
10
10
7.5 kW
10
10
11 kW
16
16
15 kW
25
25
18.5 kW
35
35
22 kW
35
35
30 kW/37 kW
70
70
1/0
1/0
2.2/3.7 kW
2.5
2.5
14
14
5.5 kW
12
14
7.5 kW
12
12
11 kW
10
10
15 kW/18.5 kW
16
16
22 kW
25
25
30 kW/37 kW
35
35
45 kW/55 kW
50
50
75 kW/90 kW
120
120
1/0
1/0
110 kW
150
150
4/0
4/0
132 kW/160 kW
240
240
400
400
220 kW
300
300
500
500
280 kW
400
400
700
700
315 kW
2 x 240
2 x 240
2 x 400
2 x 400
375 kW
2 x 300
2 x 300
2 x 500
2 x 500
Apply the rated torque to terminal screws. Loose screws can cause of short circuit or malfunction.
Tighting the screws too much can damage the terminals and cause a short circuit or malfunction.
3-7
Be sure to ground the motor and the inverter to prevent electric shock injury. (200V class:
ground impedance 100, 400V class: ground impedance 10)
Connect the inverter ground to the ground terminal exclusively used for the inverter.
It is strongly recommended that as thick a grounding wire as possible be used and wire be short.
Ground wire size( mm)
Motor Capacity
200V Class
400V Class
2.2 ~ 3.7 kW
2.5
5.5 ~ 7.5 kW
11 ~ 15 kW
16
10
18.5 ~ 22 kW
25
16
30 ~ 37 kW
25
16
45 ~ 75 kW
25
90 ~ 132 kW
35
160 ~ 220 kW
95
280 ~ 315 kW
185
375 kW
240
DC Reactor
DB resistor
3-8
B2
P/B1
N
G
DB resistor
DC Reactor
3-9
B2 P/B1
JP1
OLD :
NEW :
3-10
RB
GE
SV022/037iV5
RA
GE
CN7
C N 12
JP 1
CN9
CN8
SV055 ~ 2200iV5
SV2800 ~ 3750iV5
3-11
JP 2
C N 10
Contact Input
Item
Name
Function
FX
RX
BX
Emergency Stop
RST
Fault Reset
P1(MM0)
P2(MM1)
P3(AT0)
P4(FHM)
P5(BAT)
Multi-function input
contact
P6(BRC)
P7(MCC)
Analog Input
CM
COMMON
VREF
AI1
Voltage/ Current
Signal Input
AI2
AI3/Them
Voltage input
Motor NTC/PTC Input
5G
COMMON
PE
Encoder A-phase
signal
GE
A+
AB+
BEncoder Input
Description
Forward/Reverse RUN Command is ON when closed to CM
separately.
z Motor stops when FX/RX is ON or OFF at the same time.
z ON when closed to CM, FREERUN Stop and Deceleration
stop. It does not trigger fault alarm signal.
PE
Encoder B-phase
signal
PA
Encoder A-phase
signal
PB
Encoder B-phase
signal
GE
Z+(PZ)
Z-
0V
3-12
Analog
Output
Encoder
Output
Item
Name
Function
RA
Encoder signal
output : A-phase
GE
GE
Output Common
Encoder signal
output : B-phase
Output Common
AO1
Analog Output 1
AO2
Analog Output 2
5G
COMMON
1A
Multi-function relay
output 1
(A Contact)
Multi-function relay
output 2
(A Contact)
RB
1B
Switch2)
Relay output
2A
2B
OC1
EG
Description
30A
30B
z
z
30C
COMMON
JP2
JP4
Encoder Input-phase
Type
JP5
Analog Input
Item
Name
Function
AI1
AI2
AI3
AI4
Voltage Input
Current Input
AI5/Them
Voltage Input
Motor NTC/PTC Input
5G
COMMON
Description
z Extended I/O(EXTN_I/O) board is added analog input AI4, AI5.
z How to use terminal Pin:
- Voltage Input : AI1, AI2,AI3, AI4, AI5
- Current Input : AI1, AI2, AI3, AI4
- Motro NTC/PTC input : AI5
Note) Jumper setting and functions are explained at I/O control
terminal description.
COMMON terminal for Analog Input
3-13
3-14
Shield Wire
3.4.7 Encoder wiring and switch setting method (+5V Line Drive) Jumper set as default
Shield Wire
CAUTION
z
NEVER change the switch setting for Encoder Type during inverter run. Otherwise, it may
cause inverter trip, adversely affecting the entire system.
Therefore, verify the switch is correctly set before operation.
3-15
AI1, AI2
Voltage input : Left
Current input : Right
AI3 Switch
Voltage input : Left
Motor NTC/PTC input : Right
CAUTION
z
NEVER change the jumper setting during inverter run. Otherwise, it may cause
inverter trip, adversely affecting the entire system.
Motor NTC input for Analog Input 3 is ONLY available when OTIS Motor is
connected.
If user use a motor other than LG-OTIS with different NTC(PTC) specification and
use this function, it will lead to motor overheat and damage to the motor.
3-16
4. Trial Operation
Tq
Items
Key
LED
Name
Function
MODE
Mode
PROG
Program
ENT
Enter
(Up)
(Down)
Up
Down
SHIFT/ESC
Shift/ESC
REV
Reverse RUN
STOP/RESET
Stop/Reset
FWD
Forward RUN
(REV)
Reverse RUN
(STOP/RESET)
Stop/Reset
(FWD)
Forward RUN
0.0rpm SPD
0.0%
0.0A
Description
Enables to move to the other groups (Initial Screen DIO
PAR FUN) and go to the first code in the same group.
Enables to modify setting values.
Enables to move to the other groups (Initial Screen DIO
PAR FUN) and save the changed setting values.
Moves to the next code or increments setting values.
Moves to the next code or decrements setting values.
Acts as Shift key in a setting mode and as ESC key in other
mode.
Reverse RUN command is enabled.
Stop key during inverter operation.
Resets fault when inverter returns to normal after fault has
occurred.
Forward RUN command is enabled.
Lit when motor is in reverse revolution.
Blinks on acceleration/deceleration, lit in a constant speed
Lit when the motor stops.
Blinks when fault has occurred.
Lit when motor is in forward revolution.
Blinks on acceleration/deceleration, lit in a constant speed
4-1
4. Trial Operation
4.2 Keypad LCD Display
4.2.1 LCD Start-up display
1
0.0rpm
Tq
SPD
0.0%
0.0A
No.
1
2
Function
Motor speed
Motor control Mode
3
4
Generating torque
Output current
Description
Real motor speed in RPM (Revolution Per Minute)
SPD: Speed control mode
TRQ: Torque control mode
WEB: WEB control mode
BX: Emergency stop
Displays % ratio to the rated torque of a motor.
Inverter output current in RMS
FUN
13
3
No.
Speed1
0.0rpm
4
Function
Parameter group
2
3
4
Code name
Code Number
Code data and unit
Description
Displays the name of each parameter group. There are DIS, DIO,
PAR, FUN, CON, AIO, USR and 2nd group.
Displays a code name to be set.
Displays a code name to be set.
Displays a code data and a code unit to be set.
4-2
4. Trial Operation
4.3 Setting of Parameter Values
In case inverter is to be in use using a keypad, proper parameter values can be set depending on the load
and operation condition. For more detailed information, refer to Chapter 6.
First, move on to the code in a group where is intended to change parameter value. cursor () blinks by
pressing [PROG] key. Parameter value can be set using (SHIFT/ESC)], [(Up)] and [(Down)] keys and
then can be saved by entering [ENT] key.
Note) In some cases, data will not be changed for the following two reasons.
* Some data cannot be changed during inverter operation.
* Parameter data lock function is set.
Example) In case the 1st acceleration time is to be changed from 10(sec) to 15(sec), it can be set as
shown below.
Tq
FUN
0.0rpm SPD
0.0%
0.0A
Jump code
00
FUN
00
FUN
40
Initial Display
1
Jump code
40
Acc Time-1
10.00 sec
FUN
Acc Time-1
40
10.00 sec
FUN
Acc Time-1
40
FUN
40
FUN
40
10.00 sec
Acc Time-1
15.00 sec
Acc Time-1
15.00 sec
[(SHIFT/ESC)] key.
[(Up)], [(Down)]
4-3
4. Trial Operation
4.4 Data Groups
SV-iV5 series inverters use LCD keypad for users convenience. Data groups are divided into 12 groups for
easy access depending on the inverter application.
Name
LCD keypad
(on the upper
left)
Display group
DIS
DIO
Parameter group
PAR
Function group
FUN
Control group
CON
Exterior group
EXT1)
AIO
USR
2nd
Elevator group
E/L1)
Synchronous
group
SYNC1)
WEB group
WEB
Description
Motor speed, Motor control mode, Generating torque, Output
current, User selection display, Process PID output/reference/feedback value, Fault display, User group display setting and so on.
Digital input parameters, Digital output parameters and so on.
Parameter initialization, Parameter read / write / lock /password,
Motor related constants, Auto-tuning and so on.
Operating frequency, Operation mode, Stop mode, Acceleration
/deceleration time and pattern, Carrier frequency, Electronic thermal
selection and so on.
Control mode, ASR PI gain, Process PID gain, Draw control setting,
Droop control related constants, Torque control related constants,
V/F control related constants and so on.
It is displayed when Communication option board is installed.
Communication setting parameter and so on.
Analog Input or Output Parameter and so on.
User macro function, macro function save, macro function recall
2nd motor control mode, 2nd motor accel./decel.time, 2nd motor
parameters and so on.
It is displayed when EL_I/O option board is installed, Elevator
operation function setting parameter and so on.
It is displayed when SYNC_I/O option board is installed.
Synchronous operation function setting parameter and so on.
Diameter and Tension control setting parameter while WEB
control.
1) It is displayed when option board is installed, Refer to the option manual for more details
Refer to Chapter 6. Function Description for more details.
Refer to the description of Chap. 7 for more information about WEB group.
4-4
4. Trial Operation
For transfer to another group, [MODE] key is used and (Up), (Down) key is used to move up and
down in the same group.
Display group
I/O group
Parameter group
Function group
Control group
MODE
0.0rpm
0.0%
Tq
SPD
0.0A
MODE
MODE
MODE
MODE
C
O
MODE
DIO P1 define
01
Not Used
MODE
MODE
MODE
N
T
MODE
O
MODE
MODE
MODE
L
DIS Out Amps RMS
02
0.0 A
DIO P2 define
02
Not Used
DIO P3 define
03
Not Used
Power
0.0 kW
DIS
03
MODE
MODE
MODE
MODE
R
O
U
DIO P5 define
05
Not Used
MODE
MODE
DIS Faults
05
-------
MODE
MODE
DIO P4 define
04
Not Used
0.0%
0.0%
PIDOUT
* 0.0%
MODE
MODE
MODE
PAR Password
05
0
MODE
FUN Speed 0
12
0.0 rpm
Enc Scale
x1
FUN
69
PAR
33
MODE
MODE
MODE
BKClose Spd
0.00 sec
In these group transfers, User Group, 2nd Group, AIO Group and WEB Group are omitted.
4-5
MODE
4. Trial Operation
4.5 Auto-Tuning
Parameters such as stator resistance (Rs), stator leakage inductance (sL ), flux current (IF), rotor time
constant (r) and stator self-inductance (Ls) are indispensable for obtaining an excellent control
performance in the vector control and are automatically measured and set using auto-tuning function.
SV-iV5 features two types of Auto-tuning: 1) Rotational Auto Tuning
2) Standstill Auto Tuning
4.5.1 Motor & encoder parameter setting for auto-tuning
The Motor capacity, Basic speed, Rating voltage, Pole number, Efficiency, Rating slip and Rating current on
the nameplate of the motor and the pulse number of encoder should be set before operation.
LCD Display
Description
PA R M o t o r s e l e c t
07
kW
z
z
z
PA R UserM o t o r S e l
08
kW
PA R E n c P u l s e
10
[][][]
PA R
17
Base Sp e e d
rpm
PA R R a t e d Vo l t
18
V
PA R
19
Pole number
[]
PA R
20
Efficiency
PA R
21
Rated-Slip
rpm
PA R
22
Rated-Curr
A
4-6
4. Trial Operation
4.5.2 Rotational auto-tuning
1) Precautions
CAUTION
Be sure to remove the load connected to the motor shaft before performing rotational auto-tuning.
Otherwise, it may lead to damage to the motor or bodily injury. DB resistor should be installed because the
inverter repeats abrupt Accel/Decel many times to find the motor constant (Tr) during tuning.
LCD Display
Description
Tuning Time
PA R
23
AutoTuneType
Rotational
Set it to Rotational .
PA R
24
Auto tuning
ALL1
PA R Auto tuning
24
E n c Te s t i n g
30 ~ 35(Sec)
PA R Auto tuning
24
R s Tu n i n g
10 ~ 20(Sec)
PA R Auto tuning
24
s L Tu n i n g
5 ~ 20(Sec)
PA R Auto tuning
24
I F Tu n i n g
30 ~ 60(Sec)
PA R Auto tuning
24
L s Tu n i n g
50 ~ 60(Sec)
PA R Auto tuning
24
Tr Tu n i n g
20 ~ 60(Sec)
4-7
4. Trial Operation
PA R Auto tuning
24
None
PA R Auto tuning
24
[][] Error
Total
3 ~ 5 (Min.) is required
If setting PAR_24 (Auto tuning) to ALL2 , all procedure is same as ALL1 except Encoder
If encoder phase (A, B) or inverter output wiring is switched during Auto-tuning, Enc AB Chgd
message will be displayed. In this case, changing PAR_11 (Enc Dir Set) setting from A Phase
Lead to B Phase Lead (or oppositely) will erase the need for changing the wiring.
4-8
4. Trial Operation
4.5.3 Standstill auto tuning
1) Precaution
Be sure to lock the motor shaft using magnetic brake.
2) StandStill Type Auto-tuning procedure
LCD Display
Description
Tuning Time
PA R
23
AutoTuneType
St a n d s t i l l
PA R
24
Auto tuning
ALL1
PA R Auto tuning
24
R s Tu n i n g
20-30 Sec
PA R Auto tuning
24
s L Tu n i n g
90-150 Sec
40-70 Sec
Total: 3-5
minutes
PA R
24
I f / Tr / L s Tu n i n g
PA R
24
PA R
24
Auto tuning
Auto tuning
None
Auto tuning
[][] Error
4-9
4. Trial Operation
4.6 Pulse Encoder Check
4.6.1 The definition of forward rotation
Forward rotation is of counter-clockwise from the side view of motor shaft.
Motor
+[][].[]rpm SPD
Tq
%
A
-[][].[]rpm SPD
Tq
%
A
If speed is displayed 0.0 rpm or unchanged or speed polarity is reversed, check if wiring for the
In case the motor shaft cannot be rotated with hands, refer to next chapter.
4-10
4. Trial Operation
4.7 Operation by Keypad
4.7.1 Parameter setting for keypad operation to rotate the motor at 100 rpm
FUN
12
Speed 0
100.0 rpm
Check if motor speed is +100 rpm in the start-up LCD screen after pressing [FWD] key.
+100.0rpm SPD
Tq
z
Check if motor speed is 100 rpm in the start-up LCD screen after pressing [REV] key.
-100.0rpm SPD
Tq
z
The following table describes the cases of abnormal rotation due to the incorrect wiring of encoder
and/or motor.
Command
Rotating
direction
Speed display
Torque display
FX
RX
FX
RX
FX
RX
FX
RX
Forward
Reverse
Forward
Reverse
Reverse
Forward
Reverse
Forward
+100.0(rpm)
-100.0(rpm)
-10 ~ -40(rpm)
10 ~ 40(rpm)
-10 ~ -40(rpm)
10 ~ 40(rpm)
+100.0(rpm)
-100.0(rpm)
Below +10%
Below -10%
150%(Torque Limit)
-150%(Torque Limit)
150%(Torque Limit)
-150%(Torque Limit)
Below +10%
Below -10%
Wiring Status
Normal
Encoder wiring
reversed
Phase V and W
wiring reversed
Encoder and Motor
all reversed
If A and B phase are reversed, be sure to replace A with B phase wire after checking the pulse
encoder wiring. Or user does not need to change wiring if PAR_11(Enc Dir Set) setting value is
changed from A Phase Lead to B Phase Lead.
z
If Motor wires are reversed, be sure to replace V with W phase wire after checking the motor
output wiring.
z
4-11
4. Trial Operation
+1000.0rpm SPD
Tq
z
-1000.0rpm SPD
Tq
Terminal 1
Analog
1800.0 rpm
Speed Ref
02
4.8.2 Wiring example when issuing speed reference using speed potentiometer on AI1 terminal
Connect the potentiometer to VREF, AI1 and 5G as shown below.
VREF AI1 AI2 AI3
5G
4-12
Control Terminal
4. Trial Operation
4.8.3 Adjusting Ai1 Gain and Bias (example of analog input Ai1 setting)
Out Y2(Gain) Adjustment of Analog input
z
Apply 10V or 20mA between AI1 ~ 5G (for setting by potentiometer, adjust it to Max).
Key Handling
Loader Display
AIO
06
Ai1 Out Y2
100.00 %
Description
Initial LCD display
PROG
AIOAi1 98.00 %
06 Gain 100.00 %
AIOAi1 100.00 %
06 Gain 102.00 %
AIO
06
ENT
Ai1 Out Y2
102.00 %
Key Handling
Description
Loader Display
AIO
04
Ai1 Out Y1
0.00 %
PROG
AIOAi1
04 Bias
0.18 %
0.00 %
AIOAi1
04 Bias
0.00 %
0.18 %
ENT
AIO
04
Ai1 Out Y1
0.18 %
4-13
4. Trial Operation
4.8.4
FX / RX operation
Check the motor speed display in display group shows +0.0rpm after connecting the terminals FX and CM.
Increase AI1 voltage little by little and check the speed is increasing (for setting by potentiometer, turn the pot
to max. smoothly).
To stop the motor, disconnect the FX and CM terminal.
Check the motor speed display in display group shows -0.0rpm after connecting the terminals RX and CM.
Increase AI1 voltage little by little and check the speed is increasing (for setting by potentiometer, turn the pot
to max. smoothly).
To stop the motor, disconnect the RX and CM terminal.
3) The cases of abnormal rotation due to the wrong wiring of encoder and/or motor during low speed
Command
Rotating
direction
Speed display
Torque display
FX
Forward
+100.0(rpm)
Below +10%
RX
Reverse
-100.0(rpm)
Below -10%
FX
Forward
-10 ~ -40(rpm)
150%(Torque Limit)
RX
Reverse
10 ~ 40(rpm)
-150%(Torque Limit)
FX
Reverse
-10 ~ -40(rpm)
150%(Torque Limit)
RX
Forward
10 ~ 40(rpm)
-150%(Torque Limit)
FX
Reverse
+100.0(rpm)
Below +10%
RX
Forward
-100.0(rpm)
Below -10%
Wiring Status
Normal
Encoder wiring
reversed
Phase V and W
wiring reversed
Encoder and Motor
all reversed
If A and B phase are reversed, be sure to replace A with B phase wire after checking the pulse
encoder wiring.
z
If motor wires are reversed, be sure to replace V with W phase wire after checking the motor
output wiring.
z
It does not need to change wiring if user changes the setting value of PAR_11(Enc Dir Set) from A
4-14
Comm.
Addr
DIS_00
DIS_01
CODE NAME
Motor Speed/Control Mode
Output Torque/Output Current
SETTING DATA
LCD
DISPLAY
RANGE
UNIT
DEFAULT
Adjustment
During Run 1)
PAGE
0.0rpm SPD
Tq 0.0%
0.0A
User Display 1
Ai1 Value
Ai2 Value
Ai3 Value
Ai4 Value1)
Ai5 Value 1)
PreRamp Ref
rpm
PostRamp Ref
rpm
rpm
Output Freq
rpm
Motor Speed
rpm
Speed Dev
rpm
ASR Out
Torque Bias
PosTrq Limit
NegTrq Limit
-%
RegTrq Limit
Torque Ref
IqeRef
Iqe
Flux Ref
Ide Ref
Ide
ACR_Q Out
ACR_D Out
VdeRef
VqeRef
Power
kW
DC Bus Volt
Proc PI Ref
Proc PI F/B
Proc PI Out
MotTemp NTC
MotTemp PTC
deg
deg
Inv Temp
deg
Inv i2t
MP Output
PreRamp Ref
Yes
6-1
Ctrl Mode
S/W Version
Run Time
Terminal In
Terminal Out
Run Status
Diameter 2)
Line SPD CMD 2)
Reel SPD 2)
%
%
%
DIS_02
User Display 2
Refer to DIS_01
DC Bus Volt
Yes
DIS_03
User Display 3
Refer to DIS_01
Terminal In
Yes
DIS_04
DIS_05
Faulty Display
DIS_06
7106
1)
2)
PIDOut
*xx.x%
0.0%
0.0%
6-3
Faults
Usr Grp Disp
0 (Not Used)
1 (Dis+User Grp)
2 (Display ALL)
5-1
0 (Not Used)
Yes
6-4
Comm.
Addr
DIO_00
CODE NAME
Jump for quick view
SETTING DATA
LCD
DISPLAY
RANGE
Jump Code
UNIT
DEFAULT
1 ~ 75
Adjustment
During Run
PAGE
Yes
0 (Not Used)
1 (Speed-L)
2 (Speed-M)
3 (Speed-H)
4 (Jog Speed)
5 (MOP Up)
6 (MOP Down)
7 (MOP Clear)
8 (MOP Save)
9 (Analog Hold)
10 (Main Drive)
11 (2nd Func)
12 (Xcel-L)
13 (Xcel-H)
14 (3-Wire)
15 (Ext Trip-B)
16 (Prohibit FWD)
17 (Prohibit REV)
18 (Proc PID Dis)
19 (Timer Input)
DIO_01
7201
P1 define
20 (SoftStrtCncl)
0 (Not
Used)
No
6-5
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1)
(Dia Hold)
(Dia Preset) 1)
(CoreSize-L) 1)
(CoreSize-H) 1)
(TensionDisable) 1)
(PI Gain Sel) 1)
(PID ITerm Clr) 1)
(Taper Disable) 1)
(Stall Enable) 1)
(Boost Enable) 1)
(Quick Stop) 1)
(Jog Web) 1)
(Under Wind) 1)
(Unwinder) 1)
DIO_02
7202
P2 define
Refer to DIO_1
0 (Not
Used)
No
DIO_03
7203
P3 define
Refer to DIO_1
0 (Not
Used)
No
DIO_04
7204
P4 define
Refer to DIO_1
0 (Not
Used)
No
DIO_05
7205
P5 define
Refer to DIO_1
0 (Not
Used)
No
DIO_06
7206
P6 define
Refer to DIO_1
0 (Not
Used)
No
DIO_07
7207
P7 define
Refer to DIO_1
0 (Not
Used)
No
DIO_08
Negative function
of multi-function input terminal
Neg Func. In
0000000
~ 1111111
0000000
No
DIO_09
7209
Multi-function Input
LPF time constant
Terminal LPF
0 ~ 2000
Yes
DIO_10
00000
~ 11111
00000
No
1)
5-2
bit
6-16
bit
6-17
Com
m.
Addr
DIO_41
7229
LCD
DISPLAY
CODE NAME
Definition of multi-function
Auxiliary output (AX1)
AX1 Define
SETTING DATA
RANGE
UNIT
0 (Not Used)
1 (INV Ready)
2 (Zero Spd Det)
3 (Spd Det.)
4 (Spd Det(ABS))
5 (Spd Arrival)
6 (Timer Out)
7 (LV Warn)
8 (Run)
9 (Regenerating)
10 (Mot OH Warn)
11 (Inv OH Warn)
12 (Spd Agree)
13 (Trq Det.)
14 (Trq Lmt Det.)
15 (OverLoad)
16 (Stop)
17 (Steady)
18 (Brake Output)
23 (WEB Break)1)
24 (Up To Spd)1)
25 (False Core)1)
DEFAULT
0 (Not Used)
Adjustment
During Run
Yes
6-17
DIO_42
722A
Definition of multi-function
Auxiliary output (AX2)
AX2 Define
Same as DIO_41
0 (Not Used)
Yes
DIO_43
722B
Definition of multi-function
Auxiliary output (OC1)
OC1 Define
Same as DIO_41
0 (Not Used)
Yes
DIO_46
722E
Relay Mode
000 ~ 111
bit
011
Yes
DIO_47
722F
ZSD Level
0.0 ~ 480.0
rpm
10.0
Yes
DIO_48
7230
ZSD Band
0.1 ~ 10.0
0.5
Yes
DIO_49
7231
SD Level
-3600 ~ 3600
rpm
Yes
DIO_50
7232
SD Band
0.1 ~ 10.0
0.5
Yes
DIO_51
7233
SA Band
0.1 ~ 10.0
0.5
Yes
DIO_52
7234
SEQ Band
0.1 ~ 10.0
0.5
Yes
DIO_53
7235
TD Level
0.0 ~ 250.0
0.0
Yes
DIO_54
7236
TD Band
0.1 ~ 10.0
0.5
Yes
DIO_55
7237
TimerOn Dly
0.1 ~ 3600.0
sec
0.1
Yes
DIO_56
7238
TimerOff Dly
0.1 ~ 3600.0
sec
0.1
Yes
DIO_57
7239
OL Level
30 ~ 250
150
Yes
DIO_58
723A
OL Time
0 ~ 30
sec
10
Yes
DIO_59
723B
OLT Select
1 (Yes)
Yes
DIO_60
723C
OLT Level
30 ~ 250
180
Yes
DIO_61
723D
OLT Time
0 ~ 60
sec
60
Yes
DIO_62
723E
IH Warn Temp
50 ~ 85
deg
75
Yes
DIO_63
723F
IH Warn Band
0 ~ 10
deg
Yes
DIO_64
7240
MH Warn Temp
75 ~ 130
deg
120
Yes
DIO_65
7241
MH Warn Band
0 ~ 10
deg
Yes
Lost
Command
0 (None)
1 (FreeRun)
2 (Stop)
0 (None)
No
DIO_97
1) Displayed
7261
How to
command
Run
at
Lost
0 (No)
1 (Yes)
5-3
PAGE
6-26
6-19
6-20
6-21
6-23
6-22
6-24
6-26
6-23
6-26
CODE
NO.
Comm.
Addr
PAR_00
CODE NAME
SETTING DATA
LCD
DISPLAY
RANGE
PAR_01
7301
PAR_02
Read parameters
Para. read
1 ~ 33
1(All Groups)
3 (DIO)
5 (FUN)
7 (EXT)
9 (USR)
11 (E/L)
13 (WEB)
No / Yes
PAR_03
Write parameters
Para. write
No / Yes
PAR_04
Para. lock
PAR_05
Password
Password
PAR_07
7307
PAR_08
Initialize parameters
Jump Code
Para. init
Motor select
UserMotorSel
0 (No)
2 (DIS)
4 (PAR)
6 (CON)
8 (AIO)
10 (2ND)
12 (SYN)
UNIT
0 (No)
No
No
No
No
No
Yes
Yes
kW
PAR_09
7309
PAR_10
730A
PAR_11
730B
PAR_12
730C
1 (Yes)
No
PAR_13
730D
Enc LPF
0 ~ 100
ms
Yes
PAR_14
730E
EncFaultTime
0.00 ~ 10.00
sec
0.00
No
PAR_15
730F
EncFaultPerc
0.0 ~ 50.0
25.0
No
PAR_17
7311
Base Speed
100.0 ~ 3600.0
rpm
1800.0
PAR_18
7312
Rated Volt
120 ~ 560
PAR_19
7313
PAR_20
7314
Motor efficiency
kW
5.5
No
1 (Forced-cool)
Yes
1024
No
6-30
0 (A Phase Lead)
No
6-29
PAR_21
7315
PAR_22
7316
PAR_23
7317
PAR_24
No
2 ~ 12
Efficiency
70.0 ~ 100.0
Yes
Rated-Slip
10 ~ 250
rpm
Yes
Rated-Curr
Yes
Yes
%
A
Yes
Yes
PAR_25
7319
Tuning Torque
Tune Torque
1.0 ~ 750.0
0 (Rotational)
1 (Standstill)
None
ALL1/ALL2
Encoder Test
Rs Tuning
Lsigma
Flux Curr
Ls Tuning
Tr Tuning
10.0 ~ 100.0
PAR_26
731A
Flux-Curr
PAR_27
731B
Tr
30 ~ 3000
ms
PAR_28
731C
Leakage inductance
Ls
0.00 ~ 500.00
mH
Yes
PAR_29
731D
Leakage coefficient
Lsigma
0.00 ~ 100.00
mH
Yes
PAR_30
731E
Stator resistance
Rs
0.000 ~ 5.000
ohm
Yes
7321
Encoder
pulse multiplication 3)
Enc Scale
PAR_33
Auto Tuning
6-30
No
Pole number
AutoTuneType
6-28
6-29
Enc Pulse
6-27
No
7308
Cooling Mtd
PAGE
Yes
0 ~ 255
0 ~ 9999
0 (2.2)
1 (3.7)
2 (5.5)
3 (7.5)
4 (11.0)
5 (15.0)
6 (18.5)
7 (22.0)
8 (30.0)
9 (37.0)
10 (45.0)
11 (55.0)
12 (75.0)
13 (90.0)
14 (110.0) 15 (132.0)
16 (160.0) 17 (220.0)
18 (280.0) 19 (315.0)
20 (375.0)
21 (User Define) 1)
1.5 ~ 375.0
0 (Self-cool)
1 (Forced-cool)
360 ~ 4096
0 (A Phase Lead)
1 (B Phase Lead)
0 (No) / 1 (Yes)
DEFAULT
Adjustmen
t
During Run
0 (Rotational)
No
None
No
70
x1
6-32
6-33
Yes
6-37
No
5-4
possible. For any extra information in detail, refer to the option dedicated manual.
CODE
NO.
Comm.
Addr
FUN_00
CODE NAME
SETTING DATA
LCD DISPLAY
RANGE
FUN_01
7401
RUN/STOP command
source selection
FUN_02
7402
Jump code
Run/Stop Src
UNIT
DEFAULT
1 ~ 69
0
1
2
3
0
1
2
3
6
7
Adjustment
During Run
Yes
(Terminal 1)
(Terminal 2)
(Keypad)
(Option)
(Analog)
(Keypad1)
(Keypad2)
(Option)
(Line SPD Ref) 1)
(Line SPD Opt) 1)
0 (Decel)
1 (Free-run)
6-39
0 (Terminal 1)
No
1 (Keypad1)
No
6-40
FUN_03
7403
Stop mode
FUN_04
7404
Max Speed
400.0 ~ 3600.0
rpm
1800.0
No
FUN_12
740C
Multi-step speed 0
Speed 0
0.0~Max Speed
rpm
0.0
Yes
FUN_13
740D
Multi-step speed 1
Speed 1
0.0~Max Speed
rpm
0.0
Yes
FUN_14
740E
Multi-step speed 2
Speed 2
0.0~Max Speed
rpm
0.0
Yes
FUN_15
740F
Multi-step speed 3
Speed 3
0.0~Max Speed
rpm
0.0
Yes
FUN_16
7410
Multi-step speed 4
Speed 4
0.0~Max Speed
rpm
0.0
Yes
FUN_17
7411
Multi-step speed 5
Speed 5
0.0~Max Speed
rpm
0.0
Yes
FUN_18
7412
Multi-step speed 6
Speed 6
0.0~Max Speed
rpm
0.0
Yes
0 (Decel)
No
FUN_19
7413
Multi-step speed 7
Speed 7
0.0~Max Speed
rpm
0.0
Yes
FUN_20
7414
JOG speed
Jog Speed
0.0~Max Speed
rpm
100.0
Yes
FUN_21
7415
Dwell Speed
Dwell Speed
0.0~Max Speed
rpm
100.0
No
FUN_22
7416
Dwell Time
Dwell Time
sec
7421
Acc/Dec Ref
FUN_36
7424
Acc S Start
0.00
0 (Max
Speed)
0.0
No
FUN_33
0.00 ~ 100.00
0 (Max Speed)
1 (Ref Speed)
0.0 ~ 50.0
FUN_37
7425
Acc S End
0.0 ~ 50.0
0.0
No
FUN_38
7426
Dec S Start
0.0 ~ 50.0
0.0
No
FUN_39
7427
Dec S End
0.0 ~ 50.0
0.0
No
FUN_40
7428
Acceleration time 1
Acc Time-1
0.00 ~ 6000.0
sec
2.00
Yes
FUN_41
7429
Deceleration time 1
Dec Time-1
0.00 ~ 6000.0
sec
2.00
Yes
FUN_42
742A
Acceleration time 2
Acc Time-2
0.00 ~ 6000.0
sec
3.00
Yes
FUN_43
742B
Deceleration time 2
Dec Time-2
0.00 ~ 6000.0
sec
3.00
Yes
FUN_44
742C
Acceleration time 3
Acc Time-3
0.00 ~ 6000.0
sec
4.00
Yes
FUN_45
742D
Deceleration time 3
Dec Time-3
0.00 ~ 6000.0
sec
4.00
Yes
FUN_46
742E
Acceleration time 4
Acc Time-4
0.00 ~ 6000.0
sec
4.00
Yes
FUN_47
742F
Deceleration time 4
Dec Time-4
0.00 ~ 6000.0
sec
5.00
Yes
FUN_48
7430
Use 0 Dec T
0 (No) / 1 (Yes)
0 (No)
Yes
FUN_49
7431
0 Dec Time
0.00 ~ 6000.0
sec
0.00
Yes
FUN_51
7433
BX Time
0.0 ~ 6000.0
sec
0.0
Yes
FUN_52
7434
Pre-excitation time
PreExct Time
0 ~ 10000
ms
No
FUN_53
7435
Hold Time
Hold Time
100 ~ 10000
ms
FUN_54
7436
ETH Select
0 (No) / 1 (Yes)
5-5
PAGE
No
6-41
6-42
No
1000
No
0 (No)
Yes
6-43
6-42
6-45
6-46
6-47
Code
No.
Comm.
Addr
FUN_55
7437
CODE NAME
SETTING DATA
LCD
DISPLAY
RANGE
UNIT
DEFAULT
Adjustment
During Run
PAGE
ETH 1 min
FUN_56 ~ 200
150
Yes
ETH Cont
50 ~ FUN_55
(up to 150%)
100
Yes
PWM Freq
2.5 ~ 10.0
kHz
Different
according to
the capacity
of inverter
No
6-48
6-47
FUN_56
7438
FUN_57
7439
FUN_58
743A
Power-on Run
0 (No) / 1 (Yes)
0 (No)
Yes
6-49
FUN_59
743B
RST Restart
0 (No) / 1 (Yes)
0 (No)
Yes
6-50
FUN_60
743C
6-51
FUN_61
743D
FUN_62
743E
FUN_63
743F
FUN_64
7440
FUN_65
7441
FUN_66
7442
FUN_67
Retry Number
0 ~ 10
Retry Delay
0.0 ~ 60.0
sec
Yes
1.0
Yes
Restart Time
0.00 ~ 10.00
OverSpdLevel
100.0 ~ 130.0
sec
0.00
No
120.0
OverSpd Time
0.00 ~ 2.00
No
sec
0.00
No
BKOpen Time
BKOpen Spd
0.00 ~ 30.00
sec
0.00
No
0.0 ~ 500.0
rpm
0.0
7443
No
Release Curr
0.0 ~ 150.0
20.0
No
FUN_68
7444
BKClose Time
0.00 ~ 30.00
sec
0.00
No
FUN_69
7445
BKClose Spd
0.0 ~ 500.0
rpm
0.0
No
1) Displayed when setting the definition of multi-aux output terminal (DIO_41~DIO_43) as Brake Output.
5-6
6-52
6-53
Setting Data
Code
No.
Comm.
Addr
CON_00
CON_01
7501
CON_02
CON_03
7503
ASR P Gain 1
ASR P Gain1
0.1 ~ 200.0
CON_04
7504
ASR I Gain 1
ASR I Gain1
0 ~ 50000
CON_05
7505
ASR LPF1
0 ~ 20000
CON_06
7506
ASR P Gain 2
ASR P Gain2
0.1 ~ 200.0
CON_07
7507
ASR I Gain 2
ASR I Gain2
CON_08
7508
ASR LPF2
CON_09
7509
ASR RAMP
CON_10
750A
CON_11
750B
CON_13
750D
CON_14
750E
CON_15
750F
CON_16
Code Name
LCD
DISPLAY
Range
Jump Code
Default
1 ~ 49
No
General Vect
No
50.0
Yes
ms
300
Yes
ms
Yes
5.0
Yes
0 ~ 50000
ms
3000
Yes
0 ~ 20000
ms
Yes
10 ~ 10000
ms
1000
Yes
ASR TarSpd
0.0 ~ 3600.0
rpm
0.0
No
-100.0 ~ 100.0
0.0
Yes
Proc PID Kp
0.0 ~ 999.9
0.0
Yes
Proc PID Ki
0.0 ~ 100.0
0.0
Yes
PROC PID Kd
0.0 ~ 100.0
0.0
Yes
7510
-100.0 ~ 100.0
100
Yes
CON_17
7511
-100.0 ~ 100.0
100
Yes
CON_18
7512
0 ~ 500
ms
Yes
CON_19
7513
Proc OutGain
-250.0 ~ 250.0
0.0
Yes
0 (Disable)
No
CON_20
7514
Application
PAGE
Yes
1 (Speed)
2 (Torque)
General Vect
Elevator 1)
Synchro2)
WEB Control
1 (Speed)
Control Mode
Unit
Adjustmen
t
During
Run
6-55
0 (Disable)
1 (Enable)
2 (Terminal)
6-56
6-57
6-58
6-59
CON_21
7515
PIDHoldTime
0 ~ 10000
ms
No
6-59
CON_22
7516
Draw quantity
Draw %
-100.0 ~ 100.0
0.0
Yes
6-61
CON_23
7517
Droop quantity
Droop %
0.0 ~ 100.0
0.0
Yes
CON_24
7518
Droop
MinSpd
0.0 ~ 3600.0
rpm
0.0
Yes
CON_25
7519
Droop MinTrq
0.0 ~ 100.0
0.0
Yes
0 (None)
No
0.0
Yes
No
CON_26
751A
CON_27
751B
Torque Reference(keypad)
Torque Ref
CON_28
751C
CON_29
751D
CON_30
751E
CON_31
751F
CON_32
7520
CON_33
7521
CON_34
7522
CON_35
7523
CON_49
7531
0
1
2
3
(None)
(Analog)
(Keypad)
(Option)
-180.0 ~ 180.0
0
1
2
3
4
5
6
7
8
150.0
Yes
0.0 ~ 250.0
150.0
Yes
0.0 ~ 250.0
150.0
Yes
0 (None)
No
0.0
Yes
(None)
(Analog)
(Keypad)
(Option)
Trq Bias
-150.0 ~ 150.0
Trq Bias FF
-150.0 ~ 150.0
0.0
Yes
Trq Balance
0.0 ~ 100.0
0000 ~ 1111
(bit setting)
50.0
Yes
0100
No
Speed Search
5-7
6-64
6-66
0.0 ~ 250.0
0
1
2
3
6-62
6-65
6-68
Code
No.
Comm.
Addr
USR_00
Setting Data
Code Name
LCD
DISPLAY
Jump Code
1 ~ 67
USR_01
Macro Init
User Define
E/L
User Define
No
USR_02
User Save
No / Yes
No
No
User Recall
No / Yes
No
No
USR_03
USR_04
Range
User Grp
Unit
Default
Adjustment
During Run
Yes
No
5-8
PAG
E
6-69
Comm.
Addr
2nd_00
2nd_01
7801
2 nd motor
Control mode setting
1 (Speed)
No
2nd_02
7802
400.0 ~ 3600.0
rpm
1800.0
No
2nd_04
7804
2nd Spd 0
0.0 ~ 2nd_02
rpm
0.0
Yes
2nd_05
7805
2 nd motor S ratio 1
in acceleration start
2nd Acc S St
0.0 ~ 50.0
0.0
No
2nd_06
7806
2 nd motor S ratio 2
in acceleration end
2nd Acc S Ed
0.0 ~ 50.0
0.0
No
2nd_07
7807
2 nd motor S ratio 1
in deceleration start
2nd Dec S St
0.0 ~ 50.0
0.0
No
2nd_08
7808
2 nd motor S ratio 2
in deceleration end
2nd Dec S Ed
0.0 ~ 50.0
0.0
No
CODE NAME
LCD
DISPLAY
SETTING DATA
CODE
NO.
Jump Code
nd
RANGE
UNIT
DEFAULT
1 ~ 33
Adjustment
During Run
Yes
1 (Speed)
2 (Torque)
2nd_09
7809
acceleration time of 2
motor
0.00 ~ 6000.0
sec
10.00
Yes
2nd_10
780A
0.00 ~ 6000.0
sec
10.00
Yes
2nd_11
780B
0 (Self-cool)
Yes
nd
780C
2nd_13
780D
2nd_14
780E
0 (No)
1 (Yes)
2nd_15
780F
0 ~ 100
2nd BaseSpd
nd
motor
motor
2nd Enc #
0 (Self-cool)
1 (Forced-cool)
2nd_12
360 ~ 4096
1024
No
0 (A Phase Lead)
No
1 (Yes)
No
ms
Yes
300.0 ~ 3600.0
rpm
1800.0
No
0 (A Phase Lead)
1 (B Phase Lead)
2nd_17
7811
Base speed of 2
2nd_18
7812
2nd R-Volt
120 ~ 560
2nd_19
7813
2nd Pole #
2 ~ 12
2nd_20
7814
Efficiency of 2 nd motor
70 ~ 100
Yes
2nd_21
7815
2nd R-Slip
10 ~ 250
rpm
Yes
2nd_22
7816
2nd R-Curr
1.0 ~ 450.0
Yes
No
4
No
2nd_23
7817
Flux current of 2
0.0 ~
70% of 2nd_22
Yes
2nd_24
7818
2nd Mot Tr
30 ~ 3000
ms
Yes
2nd_25
7819
2nd Mot Ls
0.00 ~ 500.00
mH
Yes
2nd_26
781A
0.00 ~ 100.00
mH
Yes
2nd_27
781B
2nd Mot Rs
0.000 ~ 5.000
ohm
Yes
2nd_32
7820
100 ~ 150
150
Yes
2nd_33
7821
50 ~ 150
100
Yes
nd
motor
5-9
PAGE
6-71
6-72
Code
No.
Comm.
Addr
AIO_00
Code Name
Setting Data
LCD DISPLAY
Range
Jump Code
AIO_01
7701
Multi-function
Analog input Ai1
definition
Ai1 Define
AIO_02
7702
Multi-function
Analog input
Ai1 Source
definition
Ai1 Source
AIO_03
7703
AIO_04
7704
AIO_05
7705
AIO_06
7706
AIO_07
7707
AIO_08
7708
AIO_09
7709
AIO_10
770A
AIO_11
770B
AIO_12
770C
Multi-function
Analog input
Ai1 Minimum Voltage
Multi-function
Analog
input
Ai1
Minimum
Voltage Bias
Multi-function
Analog input
Ai1 Maximum Voltage
Multi-function
Analog input
Ai1 Maximum
Voltage Gain
Multi-function
Analog input
Ai1 -Minimum Voltage
Multi-function
Analog input
Ai1 -Minimum
Voltage Bias
Multi-function
Analog input
Ai1-Maximum Voltage
Multi-function
Analog input
Ai1-Maximum
Voltage Gain
Ai1 input LPF
time constant
Multi-function
Analog input
Ai1 command loss
Criterion select
Unit
Default
1 ~ 79
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
00
01
02
03
04
05
Adjustment
During Run
Yes
(Not Used)
(Speed Ref)
(Proc PID Ref)
(Proc PID F/B)
(Draw Ref)
(Torque Ref)
(Flux Ref)
(Torque Bias)
(Torque Limit)
(Line SPD Ref) 1)
(Tension Ref) 1)
(Dancer Ref) 1)
(Taper Ref) 1)
(Tension F/B) 1)
(Diameter) 1)
(Diam Preset) 1)
(-10 10V)
(10 -10V)
(0 10V)
(10 0V)
(0 20mA)
(20 0mA)
0 (Not Used)
Yes
0 (-10 10V)
Yes
Ai1 In X1
0.00 ~ Ai1 In X2
0.00
Yes
Ai1 Out Y1
0.00
Yes
Ai1 In X2
0.00 ~ 100.00
100.00
Yes
Ai1 Out Y2
0.00 ~ 250.00
100.00
Yes
Ai1 -In X1
0.00
Yes
Ai1 -Out Y1
10.00
Yes
Ai1 -In X2
-100.00 ~ 0.00
-100.00
Yes
Ai1 -Out Y2
-250.00 ~ 0.00
-100.00
Yes
Ai1 LPF
0 ~ 2000
ms
0 (None)
No
Ai1 Wbroken
0 (None)
1 (Half of x1)
2 (Below x1)
5-10
PAGE
6-73
Code
No.
Comm.
Addr
AIO_13
770D
AIO_14
770E
AIO_15
770F
AIO_16
7710
AIO_17
7711
AIO_18
7712
AIO_19
7713
AIO_20
7714
AIO_21
7715
AIO_22
7716
AIO_23
7717
AIO_24
7718
Code Name
Setting Data
LCD DISPLAY
Range
Multi-function
Analog input
Ai2 Definition
Multi-function
Analog input
Ai2 Source
definition
Multi-function
Analog input
Ai2 Minimum Voltage
Multi-function
Analog input
Ai1 Minimum
Voltage Bias
Multi-function
Analog input
Ai2 Maximum Voltage
Multi-function
Analog input
Ai2 Maximum
Voltage Gain
Multi-function
Analog input
Ai2 -Minimum Voltage
Multi-function
Analog input
Ai2 -Minimum
Voltage Bias
Multi-function
Analog input
Ai2 -Maximum Voltage
Multi-function
Analog input
Ai2 -Maximum
Voltage Gain
Ai2 input LPF time
constant
Multi-function
Analog input
Ai2 loss command
Criterion select
AIO_25
7719
Multi-function
Analog input
Ai3 Definition
AIO_26
771A
Multi-function
Analog input
Ai3 Source Definition
AIO_27
771B
AIO_28
771C
AIO_29
771D
AIO_30
771E
AIO_31
771F
AIO_32
7720
AIO_33
7721
Multi-function
Analog input
Ai3 Minimum Voltage
Multi-function
Analog input
Ai3 Minimum
Voltage Bias
Multi-function
Analog input
Ai3 Maximum Voltage
Multi-function
Analog input
Ai3 Maximum
Voltage Gain
Multi-function
Analog input
Ai3 -Minimum Voltage
Multi-function
Analog input
Ai3 Minimum
Voltage Bias
Multi-function
Analog input
Ai3 -Maximum Voltage
Unit
Default
Adjustment
During Run
PAGE
Ai2 Define
Ai2 Source
Ai2 In X1
Ai2 Out Y1
Ai2 In X2
Ai2 Out Y2
Refer to AIO_01~12
Ai2 -In X1
Ai2 -Out Y1
Ai2 -In X2
Ai2 -Out Y2
Ai2 LPF
6-73
Ai2 Wbroken
Ai3 Define
Ai3 Source
Refer to AIO_01
Ai3 In X1
Ai3 Out Y1
Ai3 In X2
Ai3 Out Y2
Refer to AIO_03~12
Ai3 -In X1
Ai3 -Out Y1
Ai3 -In X2
5-11
0 (Not Used)
Yes
0 (-10 10V)
Yes
Code
No.
Comm.
Addr
AIO_34
7722
AIO_35
7723
AIO_36
7724
AIO_37
7725
AIO_38
7726
AIO_39
7727
AIO_40
7728
AIO_41
7729
AIO_42
772A
AIO_43
772B
AIO_44
772C
AIO_45
772D
AIO_46
772E
AIO_47
772F
AIO_48
7730
Code Name
Setting Data
LCD DISPLAY
Range
Multi-function
Analog input
Ai3 -Maximum Voltage
Gain
Ai3 input LPF
time constant
Multi-function
Analog input
Command loss criterion
select
Multi-function
Analog input
Ai4 Definition 1)
Multi-function
Analog input
Ai4 Source Definition 1)
Multi-function
Analog input
Ai4 Minimum Voltage 1)
Multi-function
Analog input
Ai4 Minimum
Voltage Bias 1)
Multi-function
Analog input
Ai4 Maximum Voltage 1)
Multi-function
Analog input
Ai4 Maximum Voltage
Gain 1)
Multi-function
Analog input
Ai4 -Minimum Voltage 1)
Multi-function
Analog input
Ai4 -Minimum Voltage
Bias 1)
Multi-function
Analog input
Ai4 -Maximum Voltage 1)
Multi-function
Analog input
Ai4 -Maximum Voltage
Gain 1)
Ai4 output LPF time
constant1)
Multi-function
Analog input
Ai4 command loss
criterion select1)
Unit
Default
Adjustment
During Run
Ai3 -Out Y2
Ai3 LPF
Ai3 Wbroken
Ai4 Define
Ai4 Source
Ai4 In X1
Ai4 Out Y1
Ai4 In X2
Refer to AIO_01~12
Ai4 Out Y2
6-73
Ai4 -In X1
Ai4 -Out Y1
Ai4 -In X2
Ai4 -Out Y2
Ai4 LPF
Ai4 Wbroken
Refer to
AIO_49
7731
Multi-function
Analog input
Ai5 Definition
AIO_50
7732
Multi-function
Analog
input
Ai5 Source Definition 1)
1)
PAGE
Ai5 Define
Ai5 Source
AIO_01
5-12
0 (Not Used)
Yes
0 (-10 10V)
Yes
Code
No.
Comm.
Addr
AIO_51
7733
AIO_52
7734
AIO_53
7735
AIO_54
7736
AIO_55
7737
AIO_56
7738
AIO_57
7739
AIO_58
773A
AIO_59
773B
AIO_60
773C
AIO_73
7749
AIO_74
774A
Setting Data
Code Name
LCD DISPLAY
Range
Multi-function
Analog input
Ai5 Minimum Voltage 1)
Multi-function
Analog
input
Ai4 Minimum Voltage
Bias 1)
Multi-function
Analog
input
Ai5 Maximum Voltage 1)
Multi-function
Analog
input
Ai5 Maximum Voltage
Gain 1)
Multi-function
Analog
input
Ai5 -Minimum Voltage 1)
Multi-function
Analog
input
Ai5 -Minimum Voltage
Bias 1)
Multi-function
Analog
input
Ai5 -Maximum Voltage 1)
Multi-function
Analog input
Ai5 -Maximum Voltage
Gain 1)
Ai5 input LPF time
constant1)
Multi-function
Analog input
Ai5 command loss
criterion select1)
Multi-function
Analog input
command loss time
Multi-function
Output
AO1 Definition
analog
Unit
Default
Adjustment
During Run
PAGE
Ai5 In X1
Ai5 Out Y1
Ai5 In X2
Ai5 Out Y2
Ai5 -In X1
Refer to AIO_03~12
6-73
Ai5 -Out Y1
Ai5 -In X2
Ai5 -Out Y2
Ai5 LPF
Ai5 Wbroken
Time out
AO1 Define
0.1 ~ 120.0
0 (Not Used)
1 (Ai1 Value)
2 (Ai2 Value)
3 (Ai3 Value)
4 (Ai4 Value) 1)
5 (Ai5 Value) 1)
7 (PreRamp Ref)
8 (PostRamp Ref)
9 (ASR Inp Ref)
11 (Motor Speed)
12 (Speed Dev)
13 (ASR Out)
14 Torque Bias
15 (PosTrq Limit)
16 (NegTrq Limit)
17 (RegTrq Limit)
18 (Torque Ref)
19 (IqeRef)
20 (Iqe)
21 (Flux Ref)
22 (IdeRef)
23 (Ide)
24 (ACR_Q Out)
25 (ACR_D Out)
26 (VdeRef)
27 (VqeRef)
28(Out Amps RMS)
29 (Out Volt RMS)
30 (Power)
31 (DC Bus Volt)
32 (Proc PI Ref)
5-13
sec
1.0
No
6-78
0 (Not Used)
Yes
6-79
Code
No.
Comm.
Addr
Setting Data
Code Name
LCD DISPLAY
Range
Unit
Default
Adjustment
During Run
PAGE
33 (PROC PI F/B)
34 (Proc PI Out)
AIO_74
774A
Multi-function
Analog Output
AO1 Definition
AIO_75
774B
Multi-function
Analog Output
AO1 Source Definition
AIO_76
774C
AIO_77
774D
AIO_78
774E
AIO_79
774F
AIO_80
7750
AIO_81
7751
AIO_82
7752
AIO_83
7753
Multi-function
Analog Output
AO1 Bias
Multi-function
Analog Output
AO1 Gain
Multi-function
Analog Output
AO1 absolute value
setting
Multi-function
Analog Output
AO2 Definition
Multi-function
Analog Output
AO2 Source Definition
Multi-function
Analog Output
AO2 Bias
Multi-function
Analog Output
AO2 Gain
Multi-function
Analog Output
AO1 absolute value
setting
AO1 Define
AO1 Source
35
36
37
38
39
40
41
(Line Speed) 1)
(Tension Out) 1)
(Diameter) 1)
(MotNTC Temp)
(MotPTC Temp)
(Inv Temp)
(Inv i2t)
0 (-10 10V)
1 (10 -10V)
2 (0 10V)
3 (10 0V)
0 (Not Used)
Yes
0 (-10 10V)
No
AO1 Bias
-100.0 ~ AIO_77
0.0
No
AO1 Gain
0.0 ~ 500.0
100.0
No
6-79
AO1 ABS
0 (No) / 1 (Yes)
0 (No)
AO2 Define
AO2 Source
AO2 Bias
Refer to AIO_74~78
AO2 Gain
AO2 ABS
5-14
No
Motor speed
0.0rpm
0.0%
Tq
SPD
0.0A
Output current
Output torque
Code
DIS_00
Parameter name
Unit
Motor speed
rpm
Description
Output torque
Parameter name
LCD display
Unit
Ai1 Value ~
Ai3 Value
PreRamp Ref
rpm
PostRamp Ref
rpm
rpm
Motor Speed
rpm
Speed Deviation
Speed Dev
rpm
ASR Output
ASR Out
Torque bias
Torque Bias
Ai1 Value ~
*1
Ai3 Value
DIS_01
~
DIS_03
6-1
Description
DIS_01
~
DIS_03
Parameter name
LCD display
Unit
Description
Torque Reference
Torque Ref
IqeRef
Torque current
Iqe
Flux reference
Flux Ref
IdeRef
Flux Current
Ide
ACR_Q Out
ACR_D Out
VdeRef
VqeRef
Output voltage
Output power
Power
kW
DC LINK voltage
DC Bus Volt
Process PI reference
Proc PI Ref
Process PI Feedback
Proc PI F/B
Process PI output
Proc PI Out
Motor temperature
NTC
deg
Motor temperature
PTC
deg
Inverter temperature
Inv Temp
deg
Inverter i2t
Inv i2t
MOP output
MP Output
Control mode
Ctrl Mode
Software version
S/W Version
Running time
Run Time
Terminal In
0:
OFF
1:
ON
FX
RX
BX
P1
P2
P3
P4
P5
P6
P7
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
0/1
Terminal Out
AX1
6-2
AX2
OC1
NC
NC
30A
(30B)
Parameter name
LCD display
Unit
Description
0 : OFF
1 : ON
Running status
Run Status
0/1
0/1
0/1
0/1
PIDOut
*
0.0%
0.0%
0.0%
DIS_05
LCD display
Parameter name
Faults
Current Trip
displayed
Last Fault1
Last Fault2
Fault Count
Total number of
faults
Fault Clear
Reset
Description
------- displayed when normal.
Trip information given when tripped.
Refer to Chapter 8. Troubleshooting.
The number of total faults in memory from the initialization
until now is displayed.
Clear the faults and initialize to 0.
Faults information, speed reference before fault occurs, speed F/B value, output frequency/ current/ Voltage, torque
current reference & actual value, DC Link voltage, input terminal status, output terminal status, Run status, running time
can be monitored using [PROG], [(Up)] / [(Down)] keys. Pressing [ENT] key will return to top. To enter the fault
info into memory as [Last Fault 1], press [RESET] key. Refer to [Chapter 9 troubleshooting and maintenance] for more
details.
6-3
No Trip information
1
2
3
4
5
6
7
8
9
10
11
12
Overcurrent in Phase U
Overcurrent in Phase V
Overcurrent in Phase W
Fuse Open
Overvoltage
IGBT short in phase U
IGBT short in phase V
IGBT short in phase W
IGBTshot in pahse DB *1)
Encorder Error
Low voltage
Ground fault
LCD display
No
Trip information
LCD display
OCU
OCV
OCW
Fuse Open
Over Voltage
Arm ShortU
Arm ShortV
Arm ShortW
Arm ShortDB
Encoder Err
Low Voltage
Ground Fault
14
15
16
17
18
19
20
21
22
23
24
25
Electronic thermal
Overload trip
External trip B
Communication Error
Inverter overload
Motor overheat
Inverter thermal open
Motor thermal error
Motor over speed
H/W Error
Inverter over heat *2)
FAN faulty *2)
E-Thermal
Over Load
Ext-B Trip
COM Error
Inv OLT
MotOver Heat
InvThem OP
MotThem Err
Over Speed
HW-Diag
OHD Open
FAN LOCK
Note :
When multiple faults occur at the same time, the MOST CRITICAL fault will be displayed and the rest of
others can be inferred from the value using [PROG], [(Up)] / [(Down)] keys .
*1) Applicable only to SV110~220V5.
*2) Applicable only to SV2800~3750V5.
LCD display
Parameter name
Description
Not Used
DIS_06
Dis+Usr Grp
Display ALL
6-4
In I/O_00, jumping directly to any parameter code can be accomplished by entering the desired code number.
DIO
P5 define
05
Not Used
Jumping other code is available using [(Up)] / [(Down)] keys.
No
Set value
Description
No
Set value
Description
1
2
3
4
5
6
7
8
9
Speed-L
Speed-M
Speed-H
Jog Speed
MOP Up
MOP Down
MOP Clear
MOP Save
Analog Hold
15
16
17
18
19
20
21
22
23
Ext Trip-B
Prohibit FWD
Prohibit REV
Proc PID Dis
Timer Input
SoftStrtCncl
ASR Gain Sel
ASR P/PI Sel
Flux Ref Sel
10
Main Drive
24
PreExcite
Pre-excitation
11
12
13
14
2nd Func
Xcel-L
Xcel-H
3-Wire
Multi-step speed-Low
Multi-step speed-Middle
Multi-step speed-High
Jog speed
MOP UP operation
MOP Down operation
MOP Speed Clear (Reset)
MOP Speed Save
Analog speed ref. Hold
Exchange between Option and
Inverter
The 2nd function
Multi-accel/decel-Low
Multi-accel/decel-High
3 Wire
25
26
27
Spd/Trq Sel
Use Max Trq
Use Trq Bias
6-5
Code
LCD display
Description
Unit
Set value
DIO_01
P1 define
Speed-L
DIO_02
P2 define
Speed-M
DIO_03
P3 define
Speed-H
DIO _04
P4 define
Jog Speed
When multi-step speed 0 (FUN_12: Speed 0) is selected (P1, P2, P3 = OFF), speed reference is input by the method
set in FUN_02 (Analog, keypad 1/2, option). If the jog (FUN_20) is active, inverter operates with jog frequency
regardless of other terminal signal input.
P1
P2
P3
P4
Set Vaule
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
FUN_13(Speed 1)
OFF
ON
OFF
OFF
FUN_14(Speed 2)
ON
ON
OFF
OFF
FUN_15(Speed 3)
OFF
OFF
ON
OFF
FUN_16(Speed 4)
ON
OFF
ON
OFF
FUN_17(Speed 5)
OFF
ON
ON
OFF
FUN_18(Speed 6)
ON
ON
ON
OFF
FUN_19(Speed 7)
ON
FUN_20(Jog Speed)
6-6
LCD
display
Description
Setting
range
DIO_01
P1 define
MOP Up
Unit
Set value
DIO_02
P2 define
MOP Down
DIO_03
P3 define
MOP Clear
DIO_04
P4 define
MOP Save
(MOP Up/Down example 1) This is used only if terminal ON/OFF is required for speed control.
Motor
Speed
FX
P1
P2
MOP Up
MOP Up
MOP Down
OFF
ON
OFF
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
TIME
6-7
Motor
Speed
MOP Down
MOP Up
FX
P1
P2
OFF
OFF
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
MOP Save
P4
OFF
ON
OFF
6-8
TIME
Motor
Speed
FX
OFF
ON
P1
OFF
OFF
ON
ON
OFF
OFF
MOP Clear
P3
OFF
ON
OFF
TIME
6-9
Motor
Reference frequency
Speed
Output frequency
Analog Hold
P1
TIME
The following parameters cannot be changed while Main Drive function is active.
Code
Description
Note
FUN_01
FUN_02
CON_01
CON_28
6-10
Parameter
1st function
Acceleration time
2nd_09
FUN_40
Acc. Time 1
Deceleration time
Encoder-related
parameter
Motor constants
Electronic thermal level
for 1 min
Electronic thermal level
for continous
2nd_10
FUN_41
Dec. time 1
2nd_12 ~ 2nd_14
PAR_11 ~ PAR_15
2nd_15 ~ 2nd_26
PAR_16 ~ PAR 30
2nd_32
FUN_55
ETH 1min
2nd_33
FUN_56
ETH Cont
Note : 1st & 2nd function switch-over should be selected when the motor is stopped.
If selected during RUN, 2nd function is not active until motor stop.
1.12) XCEL-L
1.13) XCEL-H
Refer to FUN_40 ~ 47 (Accel/ Decel time 1, 2, 3, 4).
Code
LCD display
Description
Factory setting
FUN_40
Acc Time-1
Accel time 1
2.00(sec)
FUN_41
Dec Time-1
Decel time 1
2.00(sec)
FUN_42
Acc Time-2
Accel time 2
3.00(sec)
FUN_43
Dec Time-2
Decel time 2
3.00(sec)
FUN_44
Acc Time-3
Accel time 3
4.00(sec)
FUN_45
Dec Time-3
Decel time 3
4.00(sec)
FUN_46
Acc Time-4
Accel time 4
5.00(sec)
FUN_47
Dec Time-4
Decel time 4
5.00(sec)
6-11
FX
RX
SPEED[rpm]
P2(3-Wire)
CM
FORWARD
REVERSE
P2(3-Wire)
FX
RX
OFF
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
TIME
[3 Wire operation]
6-12
(Example) When multi-function input terminal P1 is set to prohibit FWD and P2 to prohibit REV the following
diagram will be shown.
Motor
Speed
FX
OFF
ON
OFF
OFF
RX
ON
ON
Prohibit FWD OFF
P1
P2
Prohibit REV
ON
OFF
TIME
LCD display
Description
Setting range
CON_20
Disable
Enable
Terminal
Unit
Factory
setting
Disable
Disable at CON_20 blocks the output of Process PID controller and Enable at CON_20 enables the Process PID
controller. If Terminal is set, the multi-function terminal set to
Process PID controller is enabled or not. To prevent the saturation of Process PID controller, Process PID controller is
enabled only if the multi-function input terminal is set to Proc PID Dis and its terminal input is OFF and operation
command is ON. Process PID controller does not work if operation command is not ON or Process PID Disable is not
set. Truth table is as follows.
6-13
CON_20
Operating reference
ON
OFF
ON
Disable
Disable
OFF
Enable
Disable
Enable
Enable
Disable
Disable
Disable
Disable
Terminal
LCD display
DIO_05
P5 Define
DIO_41
AX1 Define
DIO_55
DIO_56
Setting
range
Description
Unit
TimerOn Dly
0.1 ~ 3600.0
sec
TimerOff Dly
0.1 ~ 3600.0
sec
Multi-function input
terminal P5
OFF
Setting value
Timer Input
Timer Out
ON
OFF
DIO_55
DIO_56
Multi-function output
Terminal AX1
OFF
ON
OFF
Timer OFF delay time
6-14
P2 (Xcel-H)
P3 (SoftStartCncl)
Accel/Decel time
OFF
OFF
OFF
Accel/Decel 1
ON
OFF
OFF
Accel/Decel 2
OFF
ON
OFF
Accel/Decel 3
ON
ON
OFF
Accel/Decel 4
ON
LCD display
Description
DIO_05
P5 define
CON_03
ASR P Gain1
CON_04
ASR I Gain1
CON_05
ASR LPF1
CON_06
ASR P Gain2
CON_07
CON_08
Setting range
Unit
Setting value
ASR Gain Sel
0.0 ~ 200.0
0 ~ 50000
ms
0 ~ 20000
ms
ASR P Gain 2
0.0 ~ 200.0
ASR I Gain2
ASR I Gain 2
0 ~ 50000
ms
ASR LPF2
0 ~ 20000
ms
P5 : OFF
P5 : ON
LCD display
Description
DIO_05
P5 define
Setting range
Unit
Factory
setting
ASR P/PI Sel
6-15
contact operation, the relevant terminal setting should be set from 0 to 1, Once the relevant terminal is set to 1, the
terminal operates on the basis of B contact and it is effective before it is changed to 0. But, in case of the external trip
B contact, it is changed to A contact operation. Terminals are displayed in the order of P1, P2, P3, P4, P5, P6 and P7
from the beginning.
DIONeg Function
08
0000000
DIONeg Function
08
1000010
6-16
(Setting example)
(AX1 ~ OC1: A contact)
DIONeg Func.Out
10
00000
DIONeg Func.Out
10
10100
2) DIO_41 ~ 43 (Multi-function aux contact output (AX1 ~ AX2) and Open collector (OC1) output setting)
Multi-function digital output terminal serves as one of the functions listed in the table below. Multi-function aux
contact is activated when the selected function is ON.
No
Set value
No
Set value
Not Used
11
Mot OH Warn
INV Ready
12
INV OH Warn
13
Speed Agree
Spd Det.
14
Trq Det.
15
Spd Arrival
16
OverLoad
Timer Out
17
Stop
LV Warn
18
Steady
Run
19
Brake Output
10
Regenerating
6-17
Trip signal
AX1
OFF
CLOSE
ON
OFF
OPEN
CLOSE
6-18
Code
Display
DIO_47
ZSD Level
DIO_48
ZSD Band
Description
Range
Unit
Default
0.0 ~ 480.0
rpm
10
0.1 ~ 10.0
0.5
SPEED
DIO_48
DIO_47
Detection
signal
CLOSE
OPEN
CLOSE
TIME
6-19
Code
Display
Description
Range
Unit
Default
I/O_49
SD Level
-3600 ~ 3600
rpm
I/O_50
SD Band
0.1 ~ 10.0
0.5
Speed
DIO_49
DIO_50
DIO_49
DIO_50
Dectecting
Signal
(Polarity valid)
Dectecting Signal
(Polarity invalid)
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
TIME
6-20
Display
Description
Range
Unit
Default
DIO _51
SA Band
SA hysterisis band
0.1~10.0
0.5
Display
Description
Range
Unit
Default
DIO_52
SEQ Band
0.1 ~ 10.0
0.5
Speed
SR
DIO_52
Motor speed
SS
Speed Arrival
Speed Deviation
OFF
ON
OFF
ON
TIME
6-21
Code
Display
Description
DIO_07
P7 define
DIO_41
AX1 Define
DIO_55
TimerOn Dly
Definition of P7
Definition of multi-function
output terminal relay output 1
(1A, 1B)
Timer ON delay
0.1 ~ 3600.0
sec
0.1
DIO_56
TimerOff Dly
0.1 ~ 3600.0
sec
0.1
P7
OFF
Range
ON
Timer Out
DIO_56
OFF
ON
Timer ON Delay
OFF
Timer OFF Delay
6-22
Default
Timer Input
OFF
DIO_55
1A
Unit
2.9) LV
LV is enabled when the DC link voltage of the inverter is less than the detecting level of low voltage alarm.
2.10) Run
It is ON when the inverter is running.
2.11) Regenerating
It is ON when the motor is regenerating.
2.12) Mot OH Warn (Motor Overheat Warning)
Using NTC or PTC signal built in the motor, Motor Overheat is ON when the temperature inside the motor is higher
than the overheat alarm level. This signal is only for an alarm, not for the inverter trip.
In the case of ExTTN_I/O it corresponds to Ai5 Ai3 Define[AIO_25 ] is set to Use Mot NTC or Use Mot PTC.
Code
Display
Description
DIO_64
MH Warn Temp
DIO_65
MH Warn Band
MH hysterisis band
Range
Unit
Default
75 ~ 130
120
0 ~ 10
Display
DIO_62
IH Warn Temp
DIO_63
IH Warn Band
Description
Inverter Overheat Detection
Temperature
Inverter Overheat Detection
Bandwidth
Range
Unit
Default
50 ~ 85
75
0 ~ 10
Unit
Default
Display
Description
Range
DIO_53
TD level
0.0 ~ 250.0
0.0
DIO_54
TD Band
TD hysterisis band
0.1 ~ 10.0
0.5
Trq Lmt Det is ON when the output of ASR (Torque reference) is saturated so that its limit value is generated.
2.16) OverLoad
Overload is ON when the inverter output current is higher than the overload alarm level. (On the basis of the rated
current of the motor) Refer to the following values of overload alarm level (DIO_57) and overload alarm time (DIO_58).
If the inverter output current keeps flowing more than overload alarm level (DIO_57) and longer than overload alarm
time (DIO_58), alarm signal is triggered. The overload signal is canceled when the inverter output current flows less
than overload alarm level (DIO_57) and longer than overload alarm time (DIO_58) has passed.
Overload alarm signal can be generated by the multi-function outputs (1A-1B, 2A-2B, OC1-EG). OL should be set in
the DIO_41, 42 and 43 [Multi-function auxiliary terminal output setting] to use this function. Even if overload occurs, its
alarm signal is generated through the multi-function output terminal and the inverter keeps running.
6-23
Output current
T1
T1
I/O_58
Multi-function
output (OverLoad)
OFF
ON
OFF
TIME
Code
Display
Description
Range
Unit
Default
DIO_57
OL level
30 ~ 250
150
DIO_58
OL time
0 ~ 30
sec
10
Note: The set value of overload alarm level is of percentage(%) to the rated current of the motor.
2.17) Stop
Stop is ON when the inverter keeps stopping.
2.18) Steady
This is ON when the inverter is running at the constant speed.
6-24
Code
Display
Decription
Range
Unit
Default
FUN_65
BKOpen Time
0.00 ~ 30.00
sec
0.00
FUN_66
BKOpen Spd
0.0 ~ 500.0
rpm
0.0
FUN_67
Release Curr
0.0 ~ 150.0
20.0
FUN_68
BKClose Time
0.00 ~ 30.00
sec
0.00
FUN_69
BKClose Spd
0.0 ~ 500.0
rpm
0.0
Note : Brake opening current value is set as a percentage of the motor magnetic current.
6-25
Display
Description
Range
DIO_46
Relay mode
Relay mode
000 ~ 111
Unit
011
Code
Bit 2
(Number of Auto retry)
DIO_46
0/1
0/1
0/1
Bit
Bit 0
(LV)
Bit 1
(Trip)
Bit 2
(Retry)
Setting
0
Default
Description
Deactivated at Low Voltage Trip
1
0
1
0
Display
Description
Range
DIO_59
OLT select
Yes/No
DIO_60
OLT level
30 ~ 250
180
DIO_61
OLT time
0 ~ 60
sec
60
Unit
Default
Yes
Display
Unit
Description
Range
Continuing the operation when losing
command
Free-run stop when losing command
None
DIO_97
Lost Command
Free-run
Stop
6-26
PAR
Rs
30
0.346 ohm
Use [(Up)] / [(Down)] to move to other codes.
PAR_01
LCD display
Para. init
Description
Setting range
No
All Groups
DIS
DIO
PAR
FUN
CON
EXT
AIO
USR
2ND
E/L
SYN
WEB
Unit
Factory
setting
No
LCD display
Description
Setting range
PAR_02
PAR_03
Para. Read
Para. Write
No/Yes
No/Yes
6-27
Unit
Factory
setting
No
No
1
PAR Para. read
02
--- Yes ---
LCD display
Description
Setting range
PAR_04
Para. Lock
Parameter lock
0 ~ 255
Unit
Factory
setting
0
4) PAR_05 (Password)
When user put any four-digit number except 0 and cycle the power, only Display groupd will appear. Press [Mode]
key and PAR_05 Password will be directed. If the right password is entered, all other groups can be accessed and
adjustable. To clear the password, set it to 0. When you forget the password, enter 5052. It is the master password
and it resets the password to 0.
Code
LCD display
Description
Setting range
PAR_05
Password
Password
0 ~ 9999
6-28
Unit
Factory
setting
0
Select the motor rating. Its factory default value is the same as inverter capacity. If this is set, motor parameters are
automatically set. These are designed to fit for LG-OTIS vector motor. When other makers motor is used, program the
motor parameters properly. When using a motor having a rating not specified in this code, select User Define. Then,
PAR_08 will be displayed. Enter motor rating in this code. Then, enter motor parameters in the name plate and perform
Auto-tuning to gain proper parameters before use.
Code
LCD display
Description
Setting range
PAR_07
Motor select
PAR_08
UserMotorSel
2.2 ~ 375.0
User Define
1.5 ~ 375.0
Unit
kW
kW
Factory setting
Same as inverter
rating
5.5
LCD display
Description
Setting range
PAR_09
Cooling Mtd
Forced-cool
Self-cool
Unit
Factory setting
Forced-cool
4) Encoder parameters (PAR_10 ~ 13: Pulse number of encoder, direction, error detection, LPF)
Enter the pulse number of encoder mounted on the motor shaft at the PAR_10 (the pulse number of
encoder). If PAR_12(Encoder error check enable) is set to Yes, Encoder error signal is detected and
then triggers fault alarm in the case of the wire cut or the miswiring. But, for open collector type
encoder, it is unable to detect the encoder error, therefore PAR_12 should be set to No. In case
the wiring for encoder (A, B phase) or inverter output (U, V, W) is changed, Enc AB Chgd message is
shown during the auto-tuning operation. In this case, PAR_11 (Enc Dir Set) can be changed without
changing the wiring of pulse encoder. If encoder signal is mixed with electromagnetic noise signal, encoder
signal may be less affected by the electromagnetic noise signal by adjusting PAR_13 (Encoder LPF Time
Constant).
Code
LCD display
Description
Setting range
Factory setting
PAR_11
A Phase Lead
6-29
Description
A Phase Lead
B Phase Lead
If you set Enc Err Chk of PAR_12 to Yes, when there is disconnection or misconnection of encoder, encoder error
is detected and show the encoder abnormity sign. In the case of open collector method of encoder, it isnt possible to
detect encoder error. So set
PAR-12 to No.
Improper setting of encoder parameters may deteriorate accurate speed control and lead to overcurrent or
overvoltage trips. Refer to chapter 9 Troubleshooting.
Code
LCD display
Description
Setting range
PAR_10
Enc Pulse
PAR_12
PAR_13
Enc LPF
360 ~ 4096
Yes
No
0 ~ 100
Unit
Factory
setting
1024
Yes
ms
6.3.4 Encoder S/W error detection (PAR_14 ~ 15: Encoder error detection time, encoder error
reference speed)
To achieve correct motor speed detection and control using encoder, proper wiring of encoder and motor should be
preceded. If operation is continued with faulty wiring of Encoder/Motor, overcurrent flows to the motor, damaging the
motor. Therefore, encoder should have functions to detect encoder input error and wrong wiring.
SV-iV5 can monitor encoder H/W error by setting PAR_12 to Yes and it monitors encoder pulse signal input status
to detect H/W faults such as encoder disconnection error. However, wrong wiring error cannot be detected with this
function. In this case, perform Rotational Auto-tuning. Set PAR_23 (AutoTuneType) to Rotational and perform
Encoder Test. Then wiring problem can be detected by applying voltage and checking speed detection level while motor
is running.
There are some loads (ex. Elevator) performing Encoder Test described above is difficult. To solve this fault, iV5
adopts the following functions to detect S/W faults.
Code
LCD display
Description
Setting range
Unit
Factory
setting
PAR_14
EncFaultTime
0.00 ~ 10.00
sec
0.00
PAR_15
EncFaultPerc
0.0 ~ 50.0
25.0
PAR_21
Rated-Slip
10 ~ 250
rpm
6-30
When encoder/motor wiring is reversed, motor cannot perform acceleration due to overcurrent. Encoder S/W error
detection is adopted to detect the errors such as wrong wiring and incorrect pulse input during normal operation, not
during Auto-tuning. Inverter determines encoder error if motor speed is not accelerated proportional to operating time
and target speed after PAR_14 EncFaultTime elapses and polarity does not match.
To activate S/W error detection function, set CON_01 = Speed, Auto Tuning is not selected and set EncFaultTime except
0. If run command is removed before EncFaultTime elapses or acceleration is turned to deceleration due to target
speed change, inverter cannot detect encoder S/W error. Inverter determines encoder S/W error by comparing motor
speed and Target speed XEncFaultPerc while operation status is acceleration after EncFaultTime elapses.
Encoder S/W error detection is performed only once after operation starts and activates when target speed becomes
twice the rated slip. For example, when target speed is 500(rpm) and rated slip is 40(rpm), the detection active level is
80(rpm).
Target speed
Motor speed
Target speed
Speed reference
Motor speed
Speed reference
Motor
speed
(rms)
EncFaultTime
(PAR_14)
Speed
reference (rms)
Rated slip
(PAR_21)2
Run
command
6-31
Code
LCD display
Description
PAR_07
Motor Select
PAR_08
UserMotorSel
PAR_10
Enc Pulse
PAR_17
Setting range
Unit
Factory
setting
2.2 ~ 375.0
User Define
1.5 ~ 375.0
5.5
360 ~ 4096
1024
Base Speed
100.0 ~ 3600.0
rpm
1800.0
PAR_18
Rated Volt
120 ~ 560
220 or 440
PAR_19
Pole Number
2 ~ 12
PAR_20
Efficiency
Motor efficiency
0.0 ~ 100.0
PAR_21
Rated-Slip
10 ~ 250
rpm
PAR_22
Rated-Curr
1.0 ~ 750.0
PAR_17 Motor base speed is the frequency inverter outputs its rated voltage. It is to be set within the range of
Motor Max speed. Set motor speed and rated voltage according to motor rating.
used, 60Hz (1800rpm) is the normal rating. The base speed of motor is
1800rpm =
rpm =
120 60 Hz
4
6-32
CAUTION
Be sure to remove the load connected to the motor shaft before performing rotational autotuning. Otherwise, it may lead to damage to the motor or bodily injury. DB resistor should be
installed because the inverter repeats abrupt Accel/Decel many times to find the motor
constant (Tr) during tuning.
2.2) Parameter setting
Code
LCD display
Description
Setting range
PAR_23
AutoTuneType
PAR_24
Auto Tuning
PAR_25
Tune Torque
Tuning Torque
Factory
setting
Unit
Rotational
StandStill
None
ALL1
ALL2
Encoder Test
Rs Tuning
Lsigma
Flux Curr
Ls Tuning
Tr Tuning
10.0 ~ 100.0
Rotational
None
70
Rs, Lsigma, Flux Current, Ls, Tr: Perform each parameter seperately. Tr follows Rs, Ls auto-tuning to find exact value.
To save tuning time, increase PAR_25 Tuning torque for Auto-tuning when load inertia is high during Tr tuning.
FWD/REV LED is blinking during auto-tuning.
Auto-tuning
type
Description
None
No Operation
ALL1
ALL2
Encoder Test
Rs Tuning
Lsigma
Flux Curr
Ls Tuning
Tr Tuning
LCD display
Description
Tuning
time
PA R
23
AutoTuneType
Rotational
Set it to Rotational .
PA R
24
Auto tuning
ALL1
PA R Auto tuning
24
E n c Te s t i n g
30~35(Sec)
PA R
24
Auto tuning
R s Tu n i n g
10~20(Sec)
PA R
24
Auto tuning
s L Tu n i n g
5 ~ 20(Sec)
PA R
24
Auto tuning
I F Tu n i n g
30~60(Sec)
PA R
24
Auto tuning
L s Tu n i n g
50~60(Sec)
PA R
24
Auto tuning
Tr Tu n i n g
20~60(Sec)
PA R
24
Auto tuning
None
Total:
3~5
(Min.)
PA R
24
Auto tuning
[][] Error
6-34
Description
Setting range
PAR_23
AutoTuneType
PAR_24
Auto Tuning
Unit
Rotational
StandStill
None
ALL1
Rs Tuning
Lsigma
If/Tr/Ls Tune
No Operation
ALL1
Rs Tuning
Lsigma
If/Tr/Ls Tune
z
Description
6-35
Factory
setting
StandStill
None
LCD Display
Tuning
Time
Description
PA R
23
AutoTuneType
St a n d St i l l
PA R
24
Auto tuning
ALL1
PA R
24
Auto tuning
R s Tu n i n g
20-30 Sec
PA R
24
Auto tuning
s L Tu n i n g
90-150 Sec
PA R Auto tuning
24
I f / Tr / L s Tu n i n g
PA R
24
PA R
24
Auto tuning
None
Auto tuning
[][] Error
and
6-36
40-70 Sec
Total: 3-5
minutes
Code
LCD display
Description
PAR_26
Flux-Curr
PAR_27
Tr
PAR_28
Setting range
Unit
0.0 ~ 70% of
motor rated
current
30 ~ 3000
ms
Ls
Leakage inductance
0.00 ~ 500.00
mH
PAR_29
Lsigma
Leakage coefficient
0.00 ~ 100.00
mH
PAR_30
Rs
Stator resistance
0.000 ~ 5.000
ohm
In case Encoder test is failed, inverter does not conduct Rs tuning and displays Encoder Err.
If this happens, press [Reset] key and retry Encoder test.
Tr Tuning result can be slightly different for times. Perform it couple of times.
6-37
Factory
setting
LCD Display
/or
PA R
24
Auto tuning
Enc Error
PA R
24
Auto tuning
Enc AB Chgd
PA R
24
Auto tuning
Rs Error
PA R
24
Auto tuning
sL Error
PA R
24
Auto tuning
IF Error
PA R
24
Auto tuning
Ls Error
PA R Auto tuning
24
PA R 2 7 D O W N
PA R Auto tuning
24
PA R 2 7 U P
6-38
Jumping directly to any parameter code can be accomplished using FUN_00 [Jump code].
Press [PROG] key first and set 2 using [(Up)], [(Down)], [SHITF/ESC] and press [ENT] key to jump to FUN_02. If
the desired code cannot be accessed or void, it automatically jumps to closest code.
6.4.2
Code
FUN_01
LCD display
Run/Stop Src
Description
Setting range
Terminal 1
Terminal 2
Keypad
Option
Unit
Factory
setting
Terminal 1
Terminal ON/OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
FX
Terminal 1
RX
FX
Terminal 2
RX
FWD/REV select
FWD run command
Stop command
REV run command
Stop command
Run command
Stop command
REV rotation
FWD rotation
For Analog speed setting, applying (+) Voltage marks FWD Run command and (-) voltage REV Run command.
Analog speed setting
range
0 ~ +10 V
Forward direction
Reverse direction
-10 ~ 0 V
Reverse direction
Forward direction
6-39
To change speed reference in Keypad 1 method, change the value in FUN_12 Speed 0 using [(Up)], [(Down)] key
and press [ENT] key to enter the value into memory. However, in Keypad 2, the changed value is reflected real-time
without pressing [ENT] key.
Code
FUN_02
LCD display
Description
Setting range
Analog
Keypad 1
Keypad 2
Option
Unit
Factory
setting
Keypad 1
LCD display
Description
Setting range
FUN_03
Stop Mode
Stop method
Decel
Free-run
Unit
Factory
setting
Decel
LCD display
Description
Setting range
Unit
Factory
setting
FUN_04
Max Speed
400.0 ~ 3600.0
rpm
1800.0
6-40
P2
P3
P4
Setting speed
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
FUN_13
OFF
ON
OFF
OFF
FUN_14
ON
ON
OFF
OFF
FUN_15
OFF
OFF
ON
OFF
FUN_16
ON
OFF
ON
OFF
FUN_17
OFF
ON
ON
OFF
FUN_18
ON
ON
ON
OFF
FUN_19
ON
LCD display
Description
Setting range
Unit
Factory
setting
FUN_12
Speed 0
Multi-step speed 0
0.0 ~ FUN_04
rpm
0.0
FUN_13
Speed 1
Multi-step speed 1
0.0 ~ FUN_04
rpm
0.0
FUN_14
Speed 2
Multi-step speed 2
0.0 ~ FUN_04
rpm
0.0
FUN_15
Speed 3
Multi-step speed 3
0.0 ~ FUN_04
rpm
0.0
FUN_16
Speed 4
Multi-step speed 4
0.0 ~ FUN_04
rpm
0.0
FUN_17
Speed 5
Multi-step speed 5
0.0 ~ FUN_04
rpm
0.0
FUN_18
Speed 6
Multi-step speed 6
0.0 ~ FUN_04
rpm
0.0
FUN_19
Speed 7
Multi-step speed 7
0.0 ~ FUN_04
rpm
0.0
FUN_20
Jog Speed
JOG speed
0.0 ~ FUN_04
rpm
100.0
LCD display
Description
Setting range
Unit
Factory
setting
FUN_21
Dwell Speed
Dwell Speed
0.0 ~ FUN_04
rpm
100.0
FUN_22
Dwell Time
Dwell Time
0.00 ~ 100.00
sec
0.00
Speed
FUN_21
FUN_22
RUN
6-41
Time
Setting example 1 if FUN_33= Max Speed, Max motor speed= 3000rpm and Operating speed= 1500rpm, Accel
time= 5 sec, accel time from 0 (stop) to 1500rpm would be 2.5 sec.
Speed
5 sec
Setting example 2
TIME
2.5 sec
If FUN_33 is set to Ref Speed and speed command and acceleration time is set to 1500rpm
and 5 seconds, respectively, it takes 5 seconds to accelerate from the standstill to 1500rpm.
Speed
5 sec
TIME
5 sec
2 sec
LCD display
Description
Setting range
Unit
Factory
setting
FUN_40
Acc Time-1
Acceleration time 1
0.00 ~ 6000.0
sec
2.00
FUN_41
Dec Time-1
Deceleration time 1
0.00 ~ 6000.0
sec
2.00
FUN_42
Acc Time-2
Acceleration time 2
0.00 ~ 6000.0
sec
3.00
FUN_43
Dec Time-2
Deceleration time 2
0.00 ~ 6000.0
sec
3.00
FUN_44
Acc Time-3
Acceleration time 3
0.00 ~ 6000.0
sec
4.00
FUN_45
Dec Time-3
Deceleration time 3
0.00 ~ 6000.0
sec
4.00
FUN_46
Acc Time-4
Acceleration time 4
0.00 ~ 6000.0
sec
5.00
FUN_47
Dec Time-4
Deceleration time 4
0.00 ~ 6000.0
sec
5.00
6-42
LCD display
Description
Setting range
Unit
Factory setting
DIO_01
P1 define
Definition of P1 input
Xcel L
DIO_02
P2 define
Definition of P2 input
Xcel H
Speed
Accel time 1
OFF
FX
ON
OFF
OFF
P1
Accel time 4
Accel time 2
ON
ON
OFF
P2
ON
TIME
P1 (Xcel-L)
P2 (Xcel-H)
P3 (SoftStartCncl)
Accel/Decel time
OFF
OFF
OFF
Accel/Decel 1
ON
OFF
OFF
Accel/Decel 2
OFF
ON
OFF
Accel/Decel 3
ON
ON
OFF
Accel/Decel 4
ON
Max Accel/Decel
Code
LCD display
FUN_36
Acc S Start
FUN_37
Acc S End
FUN_38
Dec S Start
FUN_39
Dec S End
Description
Curve ratio at the beginning of
acceleration
Curve ratio at the end of
acceleration
Curve ratio at the beginning of
deceleration
Curve ratio at the end of
deceleration
6-43
Setting range
Unit
Factory
setting
0.0 ~ 50.0
0.0
0.0 ~ 50.0
0.0
0.0 ~ 50.0
0.0
0.0 ~ 50.0
0.0
Speed
St 2 _ rpm
rpm
St1 _ rpm
Acceleration
St1 _ time
L _ time
Basic equation
6-44
St 2 _ time
rpm = The difference between the current speed and the target speed
L_time = (rpm St1_rpm St2_rpm) * (AccTime / MaxSpeed)
Calculation 2
LCD display
FUN_48
Use 0 Dec T
FUN_49
0 Dec Time
Description
Deceleration time selection for
zero speed
Deceleration time
for zero speed
6-45
Setting
range
Unit
No/Yes
0.00~6000.0
Factory setting
No
sec
0.00
If the motor is
LCD display
Description
Setting range
Unit
Factory setting
FUN_51
BX Time
Deceleration time
for emergency stop
0.0 ~ 6000.0
sec
0.0
7) FUN_52 (Pre-excitation)
FUN_52 (Motor Pre-excitation Time) can be used for the flux build-up in the induction motor to obtain the best control
characteristic.
z
FUN_52 is activated only when FUN_02(Spd Ref Sel) is set to Keypad1 or Keypad2.
Code
LCD display
Description
Setting range
Unit
Factory setting
FUN_52
PreExct Time
Pre-excitation time
0 ~ 10000
ms
Run command
OFF
ON
Speed
Flux current
200% of rated
flux current
500(ms)
Time
Pre-excitation
Stopping
time
8) FUN_53(Hold Time)
The motor maintains the zero speed for Motor Hold Time after the motor decelerates to a stop.
Code
LCD display
Description
Setting range
Unit
Factory setting
FUN_53
Hold Time
100 ~ 10000
ms
1000
6-46
I 2T ) selection
These functions are required when the motor should be protected against the overheat without installing the thermal
relay between the inverter and the motor. If electronic thermal protection is ON, the inverter blocks the IGBT gating
signals and issues the trip message.
Code
LCD display
Description
Setting range
FUN_54
ETH Select
No
Yes
FUN_55
ETH 1 Min
FUN_56
ETH Cont
PAR_09
Cooling Mtd
FUN_56 ~ 200
50 ~ FUN_55
(up to 150%)
Self-cool
Forced-cool
Unit
Factory setting
No
150
100
Forced-cool
Electronic thermal protection level is set in % based on the Motor rated current at PAR_22. 1 min.level of
electronic thermal at FUN_55 is the current level which should be referred to when the motor is operated for a
minute and the motor is estimated to be overheated. Continuous level of electronic thermal at FUN_56 is the
current level which should be referred to when the motor is operated continuously and the motor is estimated to be in
thermal equilibrium. Continuous level is set to the motor rated current (100%) and should be less than 1 min.level of
electronic thermal at FUN_55. PAR_09 Cooling type should be set correctly to ensure the proper electronic thermal
protection.
Self-cool : This should be set when cooling fan mounted on the motor shaft is used for cooling. The
cooling performance is greatly reduced when the motor is operated at the low speed. Compared to high
speed region, the motor is rapidly overheated at the low speed region even if the same current flows into it.
So like the graph below, according to frequency, the allowable continous current value of Continuous
level of electronic thermal of FUN_56 is reduced and electronic thermal function starts operating.
Forced-cool : This should be set when the cooling fan is powered by the separate power supply.
Continuous level of electronic thermal at FUN_56, which is allowable continuous current is applied,
regadless of the operating frequency.
6-47
Forced-cool
100(%)
90(%)
Self-cool
65(%)
600(rpm)
1800(rpm)
Motor rpm
[The characteristic of allowable continuous current with respect to 4 pole, 60Hz motor]
[ETH cont]
FUN_55
FUN_56
Trip Time
1 minute
The motor protection is possible by calculating and accumulating I2t even in load variation and
frequent run/stop.
This parameter affects the audible sound of the motor, noise emission from the inverter, inverter
termperature, and leakage current. If the ambient temperature where the inverter is installed is high or
other equipment may be affected by potential inverter noise, set this value lower. (setting range: 2.5 ~ 10.0
kHz).
Code
LCD display
Description
FUN_57
PWM Freq
6-48
Setting range
Unit
kHz
Factory
setting
Voltage
200V
400V
Inverter capacity
(kW)
2.2 ~ 22(kW)
2.5 ~ 10(kHz)
10(kHz)
30/37(kW)
2.5 ~ 7(kHz)
5(kHz)
2.2 ~ 22(kW)
2.5 ~ 10(kHz)
8(kHz)
30 ~ 75(kW)
2.5 ~ 7(kHz)
5(kHz)
90 ~ 132(kW)
160/220(kW)
280 ~ 375 (kW)
2.5 ~ 5(kHz)
2.5 ~ 4(kHz)
2(kHz)
4(kHz)
4(kHz)
2(kHz)
15kW-400V(MD) class model among 5.5 ~ 22kW-200/400V class models applies the following load rating.
Output
15kW-400V(MD)
Output
current
current
100%
80%
100%
1kH
1kH
10kHz
10kHz
8kHz
The above graph is only applied when the inverter is operated in the allowable temperature. Pay
attention to the air cooling when the inverter is installed in a panel box, and the inside temperature
should be within an allowable temperature range.
This derating curve is based on inverter current rating when rated motor is connected.
6.4.8 Power ON start selection (FUN_58)
In case No is set, the inverter can be operated only if the terminal should be On again after it is Off once.
In case Yes is set, the inverter starts to run at the instant the power is supplied to the inverter if FX
terminal input is On or RX terminal input is On. If the inverter starts to run while the motor is freely
rotating, first, the motor decelerates to a stop and restart.
Code
FUN_58
LCD display
Power-on Run
Description
Setting range
Yes
No
Unit
Factory setting
CAUTION
Particular attention should be directed to this function due to potential hazard as motor starts to run
suddenly upon applying AC input power.
6-49
No
LCD display
RST Restart
Description
Setting range
Unit
Factory setting
Yes
No
CAUTION
Take caution for this function. When FUN_59 is set, motor runs immediately upon fault is reset.
6-50
No
Code
LCD display
FUN_60
Retry Number
FUN_61
Retry Delay
Description
Number of auto restart
try
Delay time before
Auto restart
Setting range
Unit
Factory setting
0 ~ 10
0.0 ~ 60.0
0
sec
1.0
In case the inverter trip occurs, the inverter restarts by The number of automatic restart at FUN_60. In case of the
inverter trip, the inverter resets the fault automatically and waits for Delay time before automatic restart at
FUN_61 and restarts. The inverter will not restart any more, blocks the IGBT gating signals and issues the trip message
if the inverter trip occurs more than The number of automatic restart at FUN_60. For example, if inverter starts
sucessfully by automatic restart (and trip doesnt occur any more), the number of automatic restart doesnt add. If it
fails (trip occurs again) 1 is added based on the previous accumulated number. That is, the number is added
continuously without the initialization.
The conditions for the initialization of the number of automatic restart.
z
The number automatic restart accumulated so far is initailized by turning the inverter power ON/OFF
If the number of automatic restart reaches to the set value at FUN_60, the automatic restart wont be conducted
any more. Then push the reset key in loader forcefully for clearing trip so that the number of automatic restart will
be initialized again and be increased from the beginnning.
CAUTION
z
Particular attention should be directed to this function as the inverter clears the fault automatically
and motor suddenly restarts when trip occurs.
BX (Emergency stop)
Low Voltage
Arm Short-U (V, W, DB)
Fuse Open
Ext Trip-B (External trip B)
InvOver Heat (inverter overheated)
MotOver Heat (Motor overheated)
Encoder Err (Encoder error)
Over Load (Overload trip)
E-Thermal (Electronic thermal protection)
If trip does occur for 30 sec after restart, inverter adds the number of restart by one automatically
and this cannot exceed setting value.
6-51
Only active when FUN_03 is set to Free-run and operating method is Terminal.
Code
LCD display
FUN_62
Restart Time
FUN_03
Stop mode
Description
Wait time for Restart upon Stop
Stop method
Setting range
Unit
Factory setting
0.00 ~ 10.00
Decel
sec
0.00
Decel
Free-run
Even though restart command is input after stopping the operation, inverter does not run until FUN_62 setting time
elapses.
Target speed
Motor
Speed
FX(or RX)
OFF
ON
Actual speed
OFF
ON
TIME
FUN_62(Restart Time)
6.4.12 Overspeed error detection
z
Inverter detects error if motor rpm exceeds its limit. User can set the detection level and time of overspeed.
Code
LCD display
Description
Setting range
Unit
Factory setting
FUN_63
OverSpdLevel
100.0 ~ 130.0
120.0
FUN_64
OverSpd Time
0.00 ~ 2.00
sec
0.00
When motor speed exceeds FUN_63 (Overspeed Detection Level) and FUN_64(Overspeed Detection Time) elapses,
overspeed error detection is activated.
If FUN_64 is set to 0.00(sec) and motor rpm exceeds FUN_63, inverter immediately detects overspeed error.
6-52
It only operates when multi-aux ouput terminal(DIO_41 ~ DIO_43)is set to Brake Output.
The motor brake is not opened during motor Auto-tuning, so be sure to open the brake forcedly when
you do the rotating type motors Auto tuning.
About Brake opening time, Multi-aux output terminal becomes on after passing initial excitation time of
motor and it operates with the brake opening speed during set time.
About Brake opening speed, Multi-aux output terminal becomes on after passing initial excitation time
of motor and it operates with the set speed during brake opening time.
Brake openig current value is set as the percentage of magnetic current of motor. The brake openig
signal operates only after ocurring more output current than set value.
Brake closing time means the set time after multi-aux output terminal is off below the brake closing
speed. Set more high brake closing time value than decelerating time between brake closing speed and
0.
If Backlash phenomenon occurs when the motor is stopping, increase the brake closing set value more
and more until the Backlash phenomenon isnt occurs anymore. At the same time, adjust also the brake
closing time set value.
Code
Display
Description
Range
Unit
Default
FUN_65
BKOpen Time
0.00 ~ 30.00
sec
0.00
FUN_66
BKOpen Spd
0.0 ~ 500.0
rpm
0.0
FUN_67
Release Curr
0.0 ~ 150.0
20.0
FUN_68
BKClose Time
0.00 ~ 30.00
sec
0.00
FUN_69
BKClose Spd
0.0 ~ 500.0
rpm
0.0
6-53
6-54
6.5.3
Code
LCD display
Description
CON_01
Control Mode
Setting range
Unit
Speed
Factory setting
Speed
Torque
LCD display
Description
Setting range
Unit
Factory setting
General Vect
CON_02
Application
*1)
Elevator
*2)
Synchro
General Vect
WEB Control
*1) Only displayed with Elevator option board (EL_IO) installed.
*2) Only displayed with Synchonization option board (SYNC_IO) installed.
6-55
LCD display
DIO_04
P4 define
Description
Setting range
Unit
Set value
P4 definition
LCD display
Description
Setting range
Unit
Factory setting
CON_05
ASR LPF1
0 ~ 20000
ms
CON_08
ASR LPF2
0 ~ 20000
ms
LCD display
Description
Setting range
Unit
Factory setting
CON_03
ASR P Gain1
ASR P Gain 1
0.0 ~ 200.0
50.0
CON_04
ASR I Gain1
ASR I Gain 1
0 ~ 50000
ms
300
CON_06
ASR P Gain2
ASR P Gain 2
0.0 ~ 200.0
5.0
CON_07
ASR I Gain2
ASR I Gain 2
0 ~ 50000
ms
3000
LCD display
DIO_06
P6 define
Description
Multi-function input
terminal P6 definition
Setting range
Unit
Factory setting
To avoid the shock to the control system due to the rapid change P and I gain in case of ASR gain transfer, if the
multi-function terminal input set to ASR Gain Sel is On, the transferred P gain changes gradually for the time set at
CON_09. P gain 2 is transferred to P gain 1 at the higher speed than the value set at CON_10. This happens when the
multi-function terminal input set to ASR Gain Sel is On, not Off
6-56
Code
LCD display
CON_09
ASR Ramp
CON_10
ASR TarSpd
Description
Setting range
Unit
Factory setting
10 ~ 10000
ms
1000
0.0 ~ 3600.0
rpm
0.0
CON_03
CON_06
P Gain
P4
OFF
ON
How to set the P and I gain of the ASR (Automatic Speed Regulator)
The P gain(%) of ASR becomes equal to the torque reference(%) when the speed difference between the speed
command and the real speed fed back to the ASR is identical to the rated slip. The I gain is the time to be taken to
accumulate the torque reference from 0 to 100%. That is, The output of ASR becomes equal to the 100% of the torque
reference when P gain is set to 100% and the speed difference is equal to the rated slip. Speed response characteristic
may be better, but the control system may be unstable when P gain is increased or I gain is decreased. On the contrary,
Speed response characteristic may be degraded if P gain is decreased or I gain is increased.
Rated Slip
ASR PI
Gain
Kp=100%
Ki=0%
6-57
Process PID controller is added ouside the speed control loop and a wide variety of process control can be
implemented without using the stand-alone PID controller outside the speed control loop or PLC. Process PID Enb at
CON_20 determines whether Process PID controller is enabled or not. Process PID Enb at CON_20 can be set as
follows.
(Example) programming CON_20 Process PID Enable/Disable
RUN/STOP command
ON
OFF
Disable
Disable
Disable
Enable
Enable
Disable
Depending on terminal
Terminal
definition
Disable
If Process PID Enb at CON_20 is set to Terminal, Process PID controller is enabled using Proc PID Dis, which is
the one of the functions of the multi-function terminal input. To avoid the saturation of the process PID controller,
process PI controller is enabled only when the multi-function terminal is set to Proc PID Dis and the terminal is OFF
and the run command is ON.
RUN/STOP command
ON
OFF
ON
Disable
Disable
OFF
Enable
Disable
Disable
Disable
Not defined
The command to Process PID controller uses the digital value (CON_10) set using the keypad or the analog value
(Process PID F/B) which is the one of the multi-function analog output. The setting range of Process PID digital input at
CON_11 is from 100 to100% and the setting range of analog input command is from 10 to 10V.
Code
LCD display
CON_11
Description
6-58
Setting range
Unit
Factory setting
-100.0 ~ 100.0
0.0
Code
LCD display
Description
Setting range
Unit
Factory setting
CON_13
Proc PID Kp
0.0 ~ 999.9
0.0
CON_14
Proc PID Ki
0.0 ~ 100.0
0.0
CON_15
Proc PID Kd
0.0 ~ 100.0
0.0
To prevent the Process PID controller from being saturated by the malfunction of the Process PID controller, the
output of the Process PID controller can be limited to the positive or negative value, separately from the main speed
controller.
Code
LCD display
CON_16
CON_17
Description
Setting range
Unit
Factory setting
-100 ~ 100
100
-100 ~ 100
100
Low pass filter at the output of the Process PID controller can be used. In this case, filter output is multplied by the
output gain and fed to the speed command.
Code
LCD display
CON_18
CON_19
Proc OutGain
Description
Setting range
Unit
Factory setting
0 ~ 500
ms
-250.0 ~ 250.0
0.0
If the output error of Process PID exists at stopping, it keeps current motor speed during PID Hold Time and then freeruns and stops by stopping friction power. If output error is 0, motor is stopped regardless of PID Hold Time setting.
Code
LCD display
Description
Setting range
Unit
Factory setting
CON_21
PIDHoldTime
0 ~ 10000
ms
6-59
V2
D=
V1
IM
IM
INVERTER 2
INVERTER 1
Draw Setting
V1 - V2
V2
T = ESD = ES
V1 V 2
V2
Where,
V1, V2: Transfer speed of each roll (m/min)
T: Tension (kg)
E: Elasticity coefficient of processed material (kg/mm2)
S: Sectional area of processed material (mm2)
6-60
Acc/Dec
Routine
Speed Ref.
-100 ~ 100%
Draw Ref
One of the multi-function analog input is set to the draw command ranging from 100% to 100% and the speed
command multiplied by Draw quantity is added up to the speed command (Speed Ref) to obtain the final speed
command.
Code
LCD display
Description
Setting range
Unit
AIO_13
Ai2 Define
FUN_02
FUN_12
Speed 0
Multi-speed 0
0.0 ~ 3600.0
rpm
CON_22
Draw %
Draw Quantity
-100.0 ~ 100.0
Draw Ref
Keypad1
100(%)
10(V)
Motor RPM
1000.0
800.0
+50(%)
600.0
+100(%)
400.0
-50(%)
-100(%)
200.0
0.0
0
2.5
7.5
6-61
Factory setting
10
500.0
Code
LCD display
Description
Setting range
Unit
Factory setting
CON_23
Droop %
Droop Quantity
0.0 ~ 100.0
0.0
CON_24
Droop MinSpd
0.0 ~ 3600.0
rpm
0.0
CON_25
Droop MinTrq
0.0 ~ 100.0
0.0
If the torque reference (the output of the speed controller) becomes higher than the set Droop start torque, it
reduces the speed command and consequently, decreasing the torque reference. Speed command in the Droop control is
as in the following equation.
Speed Ref
Speed Ref
Droop Quantity
Droop Starting
Torque CON_25
6-62
Output
Torque
Droop Ref speed = ( Torque Ref [%] Droop Starting Torque[%] ) * Droop Quantity[%]
The result value becomes positive. Therefore, final speed ref value decreases and it should be,
(Speed Ref Droop Ref speed) Droop low limit speed
Droop Ref speed = ( Torque Ref [%] Droop Starting Torque[%] ) * Droop Quantity [%]
The result value becomes negative. Therefore, final speed ref value increases and it should be,
(Speed Ref Droop Ref speed) Max Motor speed
6-63
Torque control
One mode among the speed control mode and torque control mode can be set at CON_01( Control Mode). The
default is the speed control mode. Control mode can be selected using the multi-function terminal input set to Spd/Trq
Sel. This method has a priority over the one by CON_01.
(Setting example) Programming P6 as Torque control
Code
LCD display
DIO_06
P6 define
CON_01
Control Mode
Description
Setting range
Unit
Spd/Trq sel
P6 definition
Control mode setting
Setting
Speed
Torque
Torque
In the speed control mode, the output of the ASR acts as the torque reference. In the torque control mode, the
torque reference is set by the analog input signal defined as Trq Ref Src on the control circuit terminal or by the option
board and the polarity is reversed if the direction of the speed command is changed. If the analog input is used as the
torque reference, the analog input ranging from 10V to 10V is converted to the percentage of the rated torque (100~100%) to obtain the torque reference, which can set from 250% to 250% by the settings of Gain and Bias.
CON_27 Torque Ref defines torque ref. value when torque source is set to Keypad.
Code
LCD display
CON_26
CON_27
Torque Ref
Description
Setting range
None/Analog
selection
Keypad/Option
-180.0 ~180.0
Unit
Factory setting
None
%
0.0
The Torque Bias is the feedforward compensation which is added to the Torque Reference. The source of Torque Bias
could be selected by the Keypad (CON_32) as one of Multi Function Analog Input and the Option. The Torque Bias is
enabled by MFi programmed as UseTrq Bias. The MFI should be ON for enabling the Torque Bias.
The Analog Input [-10~+10V] is converted to [-100~+100%] and this could be expanded up to [-250~+250%] with
gain and bias.
6-64
LCD display
Description
Setting range
Unit
Factory setting
None
CON_32
Analog
selection
Keypad
None
Option
CON_33
Trq Bias
-150.0 ~ 150.0
0.0
In the lift use, the load torque balance can be adjusted to obtain a good riding comfort at start-up using the load cell,
which is a sort of an weighing devices installed at the bottom of the lift. CON_35 is adjusted to show 50% after the car
weight becomes equal to the weight of counter-weight.
The value displayed when pressing [PROG] key on the keypad is the loadcell voltage input to the inverter. Therefore,
adjust the percent using [(Up)] / [(Down)] to make it to be setpoint of actual load compensation.
Code
LCD display
Description
Setting range
Unit
Factory setting
CON_35
Trq Balance
0.0 ~ 100.0
50.0
Torque bias is enabled depending on the status of the multi-function terminal input set to Torque bias enable. But, if
Torque bias enable is not set and CON_32 is set to Keypad, the torque bias command set at CON_32 by the keypad, is
fed directly to the torque bias quantity regardless of the status of the terminal. Therefore, In order not to use the torque
bias command set at CON_33, CON_32 should be set to None or the multi-function terminal input should be set to
Torque bias enable and then the terminal should be left open.
(Example) Programming P5 as Torque Bias EnableTorque Bias
Code
LCD display
DIO_05
P5 define
Description
Setting range
Unit
Factory setting
P5 definition
This is the torque bias quantity to compensate for the friction loss, which varies with the rotational direction of the
motor and added up to the torque bias quantity.
Code
LCD display
Description
Setting range
Unit
Factory setting
CON_34
Trq Bias FF
-150.0 ~ 150.0
0.0
6-65
The torque limit can be selected separately depending on the motor control mode such as forward rotation and
reverse rotation and regeneration modes. In all modes, the limit values can be set by the function code, the multifunction terminal input and the option board, respectively.
Code
LCD display
Description
Setting range
CON_28
Unit
Factory setting
Regenerating
Motoring
Motor rpm (FWD)
Regenerating
Regenerating
CON_29
CON_30
CON_31
Kpd Kpd Ax
CON_29
CON_30
Vx
Kpd Ax Kpd
CON_29
Vx
CON_31
Kpd Ax Ax
CON_29
Vx
Vx
Ax Kpd Kpd
Vx
CON_30
CON_31
Ax Kpd Ax
Vx
CON_30
Vx
Ax Ax Kpd
Vx
Vx
CON_31
Ax Ax Ax
Vx
Vx
Vx
Regenerating Torque
Option
Option
Limit of Option
set value
6-66
Torque Limit
The torque reference is converted to the torque current reference. The torque current reference is generated from the
rated current and magnetizing current of the motor. The initial value of the rated current and magnetizing
current of the motor can be set by OTIS vector motor parameter that is chosen at PAR_07
Code
LCD display
Description
Setting range
Unit
PAR_07
Motor Select
2.2 ~ 375.0
kW
PAR_22
Rated-Curr
1.0 ~ 750.0
PAR_26
Flux-Curr
6-67
Factory setting
6.5.9
Speed search
This is used to restart the motor during coasting without stopping the motor. The setting for using this function is
related to setting of FUN_58 and FUN_59. CON_49 are required for this function. The proper values should be set
depending on the inertia moment (GD) of the load and the torque of the motor in use.
Code
LCD display
Description
CON_49
Speed Search
FUN_58
Power-on Run
FUN_59
RST Restart
Setting
range
Unit
1111
Yes
No
Yes
No
Factory
setting
0100
No
No
Code
Set value
Bit4
Bit3
Bit2
CON_49
Description
Bit1
(1) Bit 1
0: The motor is normally accelerated without the speed search operation.
1: The speed search operation is enabled at the time of acceleration.
(Automatic restart and FUN_58[Power-on start enable] included)
(2) Bit 2
0: The motor is normally accelerated without the speed search operation after the trip occurs.
1: The speed search is enabled at the time of restart after the trip occurs.
(Automatic restart and FUN_59[Restart enable after fault reset] included)
(3) Bit 3
0: The motor stops when instantaneous power failure occurs. Run command should be turned ON again to
restart the operation.
1: The speed search is enabled at the time of restart after the instantaneous power failure occurs.
(4) Bit 4
0: The motor is normally accelerated only when FUN_58 [Power-on start enable] is set to Yes.
1: The speed search operation is enabled at the time of acceleration when FUN_58 [Power-on start enable] is
set to Yes.
6-68
6.6.2
Macro
LCD display
Description
Setting range
USR_01
Macro Init
User Define
E/L
Unit
Factory setting
User Define
2) USR_02(User Save)
This enables the code type and the set value which the user define to be saved into the memory.
3) USR_03(User Recall)
This enables the code type and the set value saved by USR_02(User Save) to be recalled from the memory.
Code
LCD display
Description
USR_02
User Save
USR_03
User Recall
Setting range
No
Yes
No
Yes
Unit
Factory setting
No
No
6-69
USR
04
User Grp
Not Used
Press the [PROG] key once.
USR
04
User Grp
Not Used
USR
04
P2 Define
DIO 02
( DIS DIOPARFUNCONAIO2NDDIS )
Press the [SHIFT/ESC] key once more and the group is
changed. ( DIS DIO )
Pressing [(Up)] / [(Down)] key navigates
USR
04
P1 Define
DIO 01
USR
04
P2 Define
Not Used
USR
04
P2 Define
Speed-M
USR
05
User Grp
Not Used
6-70
The setting ranges and usage of the 2nd motor parameter is basically the same as those of the 1st motor
parameters.
If the multi-function terminal input enables the 1st motor, the 1st motor parameters become valid.
Similiarly, if the multi-function terminal input enables the 2nd motor, the 2nd motor parameters become valid.
Code
No.
LCD display
Function
Setting range
2nd_01
Speed
Torque
Unit
Factory
setting
Speed
Code
No.
LCD display
Function
Setting range
Unit
Factory
setting
2nd_02
400.0 ~ 3600.0
rpm
1800.0
0.0 ~ 3600.0
rpm
0.0
2nd_04
2nd Spd 0
nd
6-71
LCD display
Function
Setting
range
Unit
Factory setting
2nd_05
2nd Acc S St
0.0 ~ 50.0
0.0
2nd_06
2nd_07
2nd_08
2nd_09
2nd_10
nd
Dec S Ed
2nd Dec S St
nd
0.0 ~ 50.0
0.0
nd
0.0 ~ 50.0
0.0
nd
0.0 ~ 50.0
0.0
2nd Dec S Ed
nd
0.01 ~ 6000.0
sec
10.0
nd
0.01 ~ 6000.0
sec
10.0
Setting
range
Unit
Factory setting
360 ~ 4096
A Phase Lead
B Phase Lead
Yes
No
1024
00 ~ 100
ms
Unit
Factory
setting
rpm
1800.0
LCD display
Function
2nd_12
2nd Enc #
2nd_13
2nd_14
2nd_15
nd
A Phase Lead
Yes
LCD display
Function
2nd_17
2nd BaseSpd
2nd_18
2nd R-Volt
2nd_19
2nd Pole #
2nd_20
2nd_21
2nd R-Slip
2nd_23
2nd_24
2nd_25
2nd_26
2nd_27
rpm
0.00 ~ 500.00
mH
0.00 ~ 10.00
mH
0.000 ~ 5.000
ohm
nd
2nd Mot Ls
nd
nd
2nd Mot Rs
10 ~ 250
0.0~ Inverter
rated current
30 ~ 3000
2 ~ 12
%
2nd Mot Tr
70 ~ 100
nd
nd
Setting
range
300.0 ~
3600.0
120 ~ 560
72
A
ms
LCD display
Function
Setting range
2nd_11
2nd_32
2nd_33
nd
6-72
st
Unit
Factory
setting
Self-cool
150
100
In AIO_00, jumping directly to any parameter code can be accomplished by entering the desired code number.
(Example) Moving to AIO_13
Press [PROG] and set to 5 using [SHIFT/ESC] / [(Up)] / [(Down)] and press [ENT] key to move to AIO_13. If the
desired code cannot be set, the closest code will be displayed.
AIO
13
Ai2 define
Not Used
6.8.2
1) AIO_01 ~ 60 (Multi-function analog input terminal definition, input source, Min. input, Bias, Max. input, Gain, LPF
Time constant, criterion of command loss)
3 analog input are assigned for AIO board. Ai3 serves are the Motor NTC/PTC input port and voltage or current
signal can be fed into Ai1 and Ai2 by the jumper setting. Analog input on the control circuit terminal can be used as
single function among the following 8 functions in the table below (10 functions for Ai3 including Motor NTC/PTC).
Voltage input range is 10 ~ 10V and current input range is 0 ~ 20mA. Any analog input cannot be set as the same
function as the other inputs. If 2 analog inputs are set to the same function, last set analog input is changed to Not
Used. When analog input is changed to the other function, previously set value is initialized to 0.
(In the case of EXTN_I/O, 5 analog inputs are possible and Mot NTC/PTC input is possible for Ai5)
Setting
value
Definition
Speed Ref
Speed Reference
Process PID
Reference
Draw Ref
Torque Ref
Draw Control
Reference
Torque
Reference
Flux Ref
Flux Reference
Torque Bias
Torque Bias
Torque Limit
Torque Limit
Description
10V input is equivalent to 100% of maximum speed.
6-73
Display
Name
Setting
range
Ai1 Define
Definition
of Multi function
analog input Ai1
Speed Ref
Proc PID Ref
Proc PID
F/B
Draw Ref
Torque Ref
Flux Ref
Torque Bias
Torque Limit
AIO_02
Ai1 Source
Definition
of input source of
Multi function analog
input Ai1
-10 10V
10 -10V
0 10V
10 0V
0 20mA
20 0mA
AIO_03
Ai1 In X1
AIO_04
Ai1 Out Y1
AIO_05
Ai1 In X2
AIO_06
Ai1 Out Y2
AIO_07
Ai1 In -X1
AIO_08
AIO_09
Ai1 In -X2
AIO_10
AIO_11
Ai1 LPF
AIO_12
Ai1
Wbroken
AIO_01
Min. input of
Multi function analog
input Ai1
Min. input Bias of
Multi function analog
input Ai1
Max. input of
Multi function analog
input Ai1
Max. input gain of
Multi function analog
input Ai1
-Min. input of
Multi function analog
input Ai1
-Min. input Bias of
Multi function analog
input Ai1
-Max. input of
Multi function analog
input Ai1
-Max. input gain of
Multi function analog
input Ai1
Input LFP time
constant of Ai1
Option for criterion of
command loss of Multi
function analog input
Unit
Function Description
0.00 ~ Ai1
In X2
-10.00
~ Ai1 Out
Y2
0.00 ~
100.00
0.00 ~
250.00
Ai1 In X2 ~
0.00
Ai1 Out Y2
~ 10.00
-100.00 ~
0.00
-250.00 ~
0.00
0 ~ 2000
ms
None
Half of x1
Below x1
AIO_13 ~ AIO_36(Ai2 ~ Ai3) are the same with the analog input 1(Ai1) above. (In the case of EXTN_I/O, same up to
AIO_37 ~ AIO_60(Ai4 ~ Ai5). But in the case of Ai3 and Ai5, there is no current input.
AIO_03 Ai1 In X1 displays the analog input voltage or analog min. input current that inverter recognize as % unit.
It means the percentage(%) of max.input voltage 10[V] or max. input current 20[mA]. For example, if you set AIO_03
Ai1 In X1 as 20[%], the voltage becomes 2[V], the current becomes 4[mA]. And if AIO_04 Ai1 Out Y1 is set as 0[%],
6-74
AIO_04 Ai1 Out Y1 as 20[%] and then, you feed into analog input
terminal voltage 2[V] or current 4[mA], when the actual analog input voltage or current that inverter recognizes is 0,
inverter recognizes as 20[%].
AIO_15 Ai1 In X2 displays the analog input voltage or analog max. input current that inverter recognize as % unit.
For example, if you set AIO_05 Ai1 In X2 as 50[%], when the actual voltage or current that is fed into analog input
terminal is more than 5[V] or 10[mA], inverter recognizes it as max. analog input value.
AIO_06 Ai1 Out Y2 sets the max. level of analog input voltage or current that inverter actually recognizes.
For example, if you set AIO_05 Ai1 In X2 as 100[%] and AIO_06 Ai1 Out Y2 as 50[%], although the voltage 10[V] or
the current 20[mA] is actually fed into analog input terminal, inverter recognizes the final analog input value as 50[%].
If you set as above and the rated speed is 1800[rpm], you cannot set more than 900[rpm] although you feed 10[V] into
analog input terminal
.
AIO_06
AIO_04
AIO_05
AIO_09
AIO_07
AIO_03
AIO_08
AIO_10
input device make happen Chattering around 0[%], you can adjust the set value of AIO_03 Ai1 In X1 up to the level of
escaping the Chattering.
When Main Controller recognizes the voltage or current that is fed into analog input terminal, the difference can occur
by the detail of I/O devices. . AIO_04 Ai1 Out Y1 and AIO_06 Ai1 Out Y2 are for correcting this error in Main Controller,
so they are a kind of Bias and Gain. If the analog input is negative value, you can set AIO_07 ~ AIO_10 as the same as
the above.
6-75
Connect the voltage source or current source between Ai1 ~ 5G, multi-analog terminals of standard I/O devices.
Feed 0[V] or 0[mA]
Key
LCD Display
AIO
04
Ai1 Out Y1
0.00 %
Description
Initial Gain (Factory setting)
PROG
AIOAi1 0.18 %
04 Bias 0.00 %
AIOAi1 0.00 %
04 Bias 0.18 %
AIO
04
ENT
Ai1 Out Y1
0.18 %
Connect the voltage source or current source between Ai1 ~ 5G, multi-analog terminals of standard I/O devices.
Feed 10[V] or 20[mA]
Key
LCD Display
AIO
06
Ai1 Out Y2
100.00 %
Description
Initial Gain (Factory setting)
PROG
AIOAi1 98.00 %
06 Gain 100.00 %
AIOAi1 100.00 %
06 Gain 102.00 %
AIO
06
ENT
Ai1 Out Y2
102.00 %
6-76
In X2 : 70%,
Out Y1 : 30%,
Out Y2 : 80%
In X1 Change
Initial Value
Speed set
Speed set
Speed set
100%
100%
100%
30%
10V
10V
20%
20%
In X2 Change
10V
Voltage input
Voltage input
Voltage input
Speed set
Speed set
100%
100%
80%
30%
30%
20%
20%
70% 10V
70%
10V
Voltage input
Voltage input
Definition
Code
Display
Name
Setting
range
None
AIO_12
Ai1 Wbroken
Criterion for
command loss of
Multi analog input Ai1
Unit
Function description
Do not set analog loss
Half of x1
Below x1
There are same functions for choosing the criterion of command loss of the other multi-function analog input.
6-77
Definition
Code
Display
Setting
range
Name
AIO_73
Time out
0.1 ~ 120.0
Unit
sec
Function description
(In the case of I/O(EXTN_I/O, it can also be applied to AIO_48 Ai4 Wbroken, AIO_60 Ai5 Wbroken.)
6.8.3
Analog output
1) AIO_74 ~ 83(description for multi-function analog output terminal, output source , Bias,
Gain,
Display
Unit
Name
AO1 Define
Multi-function analog
output A01 definition
AIO_75
AO1 Source
Mullti-function analog
output A01 output
source definition.
AIO_76
AO1 Bias
AIO_77
AO1 Gain
AIO_78
AO1 ABS
AIO_74
Multi-function analog
output A01 Bias
Multi-function analog
output A01 Gain
Multi-function analog
output A01
the absolute value
setting
Function Description
Range
It describes type of multi-function analog
output A01.
-10 10V
10 -10V
0 10V
10 0V
-100.0 ~
AIO_77
0.0 ~
500.0
No / Yes
6-78
%
%
AIO_77
AIO_76
- AIO_76
- AIO_77
Key
LCD Display
AIO
76
A01 Bias
0.0 %
Description
Initial Gain (Factory setting)
PROG
AIOAo1 0.18 %
76 Bias 0.00 %
AIOAo1 0.00 %
76 Bias
30.0 %
ENT
6-79
Key
LCD Display
AIO
77
AO1 Gain
100.0 %
Description
Initial Gain (Factory setting)
PROG
AIOAo1 30.0 %
77 Gain 100.0 %
AIOAo1 30.0 %
77 Gain 200.0 %
AIO
77
ENT
AO1 Gain
200.00 %
In examples for output setting of multi-function analog output, according to setting of Bias, Gain and the absolute
value at -10 ~ 10V input, the output waveform varies as below.
10V
10V
AO Bias
-100%
-100%
100%
-10V
100%
-10V
10V
10V
AO Bias
-100%
-50%
AO Bias
50%
100%
-100%
-10V
-50%
50%
-10V
6-80
100%
Setting
Description
AiX Value
PreRamp Ref
PostRamp Ref
ASR Inp Ref
Motor Speed
Speed Dev
ASR Out
Torque Bias
PosTrq Limit
NegTrq Limit
RegTrq Limit
Torque Ref
IqeRef
Iqe
Flux Ref
IdeRef
Ide
ACR_Q Out
ACR_D Out
VdeRef
VqeRef
Out Amps RMS
Out Volt RMS
Power
DC Bus Volt
Proc PI Ref
Proc PI FB
Proc PI Out
Mot NTC Temp
Mot PTC Temp
Inv Temp
Inv i2t
6-81
7. WEB Control
Chapter 7 WEB Control application
7.1 Change into WEB control mode
LCD loader display is indicated up to 32 digits in English letters and Arabic numerals, allowing you to directly check a
variety of settings on screen.
Shown below are the appearance of LCD loader and the functions of each part.
When setting control (CON) group CON_02 (Application) to WEB Control, LCD loader home screen is changed into
web control mode as shown in the following figure. For the function of each key of the loader, please refer to Loader
in 4.1, Chapter 4.
0.0rpm
WEB
0.0%
0.0A
Tq
CONApplication
02 General Vect
[PROG]
CON Application
02 General Vect
CON Application
02 WEB Control
CON Application
02
WEB Control
7-1
7. WEB Control
0.0rpm WEB
Tq 0.0% 0.0A
4
The status of the screen as above is called Home Screen of Display Group or Home Screen, and you can return
to this home screen by pressing SHIFT/ESC key. Each item on the screen shows the associated information as shown in
the table below.
Item
No.
1
Title
Function
Motor Speed
Detent Torque
Inverter
Current
Output
Name of Group
LCD loader
(Left upper corner
of LCD)
Display Group
DIS
DIO
Parameter Group
PAR
Function Group
FUN
Control Group
CON
External Group
EXT
AIO
Major Description
Motor Speed, Motor Control Mode, Detent Torque, Inverter Output Current,
User Selection Display, Process PID Output / Ref / Fdb, Current Failure
State,
User Group Display Setting
Digital Input Parameter, Digital Output Parameter, etc.
Parameter Initialization, Parameter READ / WRITE / LOCK / PASSWORD,
Motor-related Constant, Auto-Tuning, etc.
Operation Frequency, Operation Method, Stop Method,
Acceleration/Deceleration Time and Pattern,
Carrier Frequency, Electronic Thermal Selection, etc.
Control Mode, ASR PI Gain, Process PID Gain, Draw Control Setting,
Droop Control-Related Constant, Torque Control-Related Constant, etc.
Parameter Setting for Communication Option Mode, etc.
7-2
7. WEB Control
7.4 Parameter Setting required for Web Control
To conduct WEB control, be sure to set inverter parameters in following sequence. For further details of the function,
please refer to the explanation on WEB group function.
CON Application
02
WEB Control
7.4.2 Line Speed Command Setting (Option)
iV5 speed command is available by selecting one out of Analog, Keypad1, Keypad2, Option, Line SPD Ref, Line
SPD Opt in FUN_02 Spd Ref Sel. In order to use it exclusively for WEB CONTROL, be sure to use either Line SPD
Ref or Line SPD Opt selected. At this time, CON_02 Application should be set to WEB Control, and then you
have to select line speed command in FUN_02 Spd Ref Sel. As the line speed command by analog input one of
AIO_01 Ai1 Define, AIO_13 Ai2 Define, and AIO_25 Ai3 Define should be set to Line Spd Ref. Line SPD Opt is
the line speed command by communication, and therefore you may set this line speed command in the
communication common area 0x050D. For further detail of communication, please refer to the communication
common area of communication option borad manual.
DIO P1 Define
01
Dia Hold
7-3
7. WEB Control
7.4.4 Diameter Initialization Function Setting (Compulsory)
When rewound to full diameter or web is completely unwound from the core, core should be replaced. In this case,
you need to inform inverter of the core being replaced. A diameter initialization function can be selected out of
multi-function input (DIO_01 ~ DIO_07), analog input, and communication. Diameter initialization source can be
selected from WEB_03 DiaPresetSrc.
WEB DiaPresetSrc
03
Keypad
DIO P2 Define
02
Dia Preset
DIO P3 Define
03
CoreSize-L
DIO P4 Define
04
CoreSize-H
P3 ON/OFF
OFF
ON
OFF
ON
P4 ON/OFF
OFF
OFF
ON
ON
WEB DiaPresetSrc
03
Analog
DIO P2 Define
18
Dia Preset
7-4
7. WEB Control
WEB DiaPresetSrc
03
Option
final output of this PID control. With WEB_27 Tension Enb set to Enable, if Tension Disable is Off, it outputs the
final output of PID control while if Tension Disable is On, it interrupts the final output of PID control. When WEB_27
Tension Enb is set to Disable, Tension Disable Function is not applicable. To conduct the setting Tension Disable
Function, you may use it by setting one of the multi-function inputs (DIO_01 ~ DIO_07) to TensionDisable.
DIO P5 define
05 TensionDisable
WEB Tension Enb
27
Enable
100 [m / m]
Max. Line Speed
= 5
= 1591.55 [rpm]
Core Diameter x
0.1 [m]
7-5
7. WEB Control
WEB MinLine SPD
09
10.0 %
7.4.8 Minimum Diameter Setting (Compulsory)
Minimum diameter indicates the diameter of the smallest core in % against the maximum diameter in full
diameter. Minimum diameter is used as the minimum limit of diameter computation during operation, and the
selected initial core value is restricted by the minimum diameter. Therefore, it should be set equal to or less
than the diameter initialized by multi-function input, analog input, or communication. It can be set in WEB_10
Min Diameter.
AIO
01
Ai1 Define
Diameter
Note) When the diameter computation source is set to External, the diameter initialization function
doesnt move.
7-6
7. WEB Control
7.4.10 Rewind/Unwind Function Setting (Compulsory)
Tension control is divided into three (3) method; First, Unwind Function tension control in such manner as time
goes by the diameter of material gets smaller keeping rewinding; Second, tension control of a fixed roll such as
Bridle Roll or Nip Roll; Lastly, Wind or Rewind Function tension control in such manner as time goes by the
diameter of material gets larger keeping winding. In case of setting Rewind/Unwind function, please set to
Rewind when winding the material in WEB_17 Re/Un Wind or when it is Bridle Roll or Nip Roll, while set to
Unwind when unwinding the material. Motor rotating direction and splicing operation direction is decided
depending on the setting of WEB_17 Re/Un Wind.
Following figure and table shows line speed command, PID output command, splicing command direction
following the setting of Rewind/Unwind function and Overwind/Underwind function. For further detail,
please refer to the explanation on WEB group.
7-7
7. WEB Control
Rewind(Overwind) with Forward Run command
Line Direction
Forward
direction
Winder
Line Speed
command
Motor
Speed
making
Motor
ASR
PID output
Speed
Feedback
Splicing %
Figure 1. Roll Rotating Direction at the time of Rewind/Overwind Setting, Forward Direction Operation Command
Line Direction
Line Speed
command
Motor
Speed
making
Reverse
direction
Motor
ASR
PID output
Speed
Feedback
Splicing %
Figure 2. Roll Rotating Direction at the time of Unwind/Overwind Setting, Forward Direction Operation Command
Line Direction
Unwin
der
Motor
ASR
Motor
Speed
making
Line Speed
command
PID output
Speed
Feedback
Splicing %
Figure 3. Roll Rotating Direction at the time of Unwind/Overwind Setting, Forward Direction Operation Command
7-8
7. WEB Control
Reverse
direction
Motor
Unwin
der
ASR
Line Direction
Motor
Speed
making
Line Speed
command
PID output
Speed
Feedback
Splicing %
Figure 4. Roll Rotating Direction at the time of Unwind/Overwind Setting, Forward Direction Operation Command
WEB TensionInput
19
50.0 %
Tension Reference Input Setting by Analog Input (In case of using loadcell)
To conduct tension reference input setting by analog input, you may set one of Analog input AIO_01 Ai1
Define, AIO_13 Ai2 Define, and AIO_25 Ai3 Define to Tension Ref.
7-9
7. WEB Control
Dancer position input Setting by analog input (In case of using dancer)
To conduct dancer position input setting by analog input, you may set WEB_29 PIDRef Sel to Dancer Pos,
and then set one of Analog input AIO_01 Ai1 Define, AIO_13 Ai2 Define, and AIO_25 Ai3 Define to Dancer
Ref.
7-10
7. WEB Control
7.4.13 PID Control Feedback Source Setting (Compulsory)
Setting the amount of feedback at the time of PID control can be conducted in two ways; First, PID feedback by
analog input, Second, PID feedback by communication. You can set it in WEB_47 PID F/B Src.
To conduct PID feedback setting by communication, first, you may set WEB_47 PID F/B Src to Option and
then use communication common area Address 0x0513. For further detail, please refer to communication
common area data. In case of using PID Feedback for communication, however, its feedback should be done
with communication cycle not exceeding 10 [msec]. If communication cycle exceeds 10 [msec], PID feedback
setting by communication should not be conducted.
Loader
Display
Diameter
Line SPD CMD
Reel SPD
Name of Function
Unit
Explanation on Function
Diameter
Line Speed
Command
Roll Speed
7-11
7. WEB Control
7.5.2 Digital Input/Output Group (DIO_[][])
1) DIO_01 ~ DIO_07 (Definition of multi-function input P1~7)
In case of selecting CON_02 Application of Control(CON) Group as WEB Control, you may select the following
function in addition. For further detail, please refer to the explanation on WEB group function.
Function
Code
Loader Display
Dia Hold
Dia Preset
CoreSize-H
PI Gain Sel
Jog Web
Under Wind
Unwinder
Unit
CoreSize-L
Tension Disable
DIO_01
~
DIO_07
Name of Function
Controller
desiring
to
hole
the
diameter
Select when
computation
PI
Function
7-12
7. WEB Control
Condition of diameter initialization (Except function code initialization) is not satisfied, and the multi-function
input terminal set to Dia Hold is On
Condition of diameter initialization (Except function code initialization) is not satisfied, and the multi-function
input terminal set to Quick Stop is On
Condition of diameter initialization (Except function code initialization) is not satisfied, and the multi-function
input terminal set to Quick Stop is On, and the multi-function input terminal set to TensionDisable is On, or
WEB_27 Tension Enb is Disable
Condition of diameter initialization (Except function code initialization) is not satisfied, and the multi-function
input terminal set to Jog Web is On.
Condition of diameter initialization (Except function code initialization) is not satisfied, and WEB Break occurs.
The multi-function input terminal set to Dia Preset becomes On, and the line speed command is less than the
set value of WEB_09 MinLine SPD
The multi-function input terminal set to Dia Preset becomes On, and the multi-function input terminal set to
TensionDisable is On.
When initializing the function code in PAR_01 Para. Init, the initialized value of diameter in this case is always
initialized with the set value of WEB_04 Diam Preset 1.
FUN_01 Run/Stop Src is set to Terminal 1, and only the multi-function input terminal set to Jog Web is On
FUN_01 Run/Stop Src is set to Keypad, and only the multi-function input terminal set to Jog Web is On after
the FWD button is pressed in keypad
When FUN_01 Run/Stop Src is set to Terminal 1, the inverter doesnt operate if both Fx signal and Jog
Web signal are On.
7-13
7. WEB Control
2) Multi-function Auxiliary Output Terminal Definition (DIO_41 AX1 Define ~ I/O_43 OC1 Define)
When CON_02 Application of Control (CON) Group is selected as WEB Control, you can select the following
function in addition. For further detail, please refer to WEB group function explanation.
Functio
nCode
DIO_41
Loader
Display
AX1 Define
Definition of Function
Unit
Name
Web Break
Detection
Up to Speed
Detection
False Core
Detection
Explanation of Function
Setting Range
WEB Break
Up to Spd
False Core
The rest of the multi-function output terminal has the same function. In the standard input/output board, however,
AX1 and AX2 are relay output while OC1 is open collector output.
WEB Control at CON_02 Application, you can select following functions more. The function
description is simple, so refer to WEB Group function description for more details.
Functio
n Code
AIO_01
AIO_74
Loader
Display
Ai1 Define
AO1
Define
Definition of Function
Unit
Name
Tension Command
Tension Ref
Dancer Position
Command
Dancer Ref
Taper Command
Taper Ref
Tension Feedback
Tension F/B
Diameter Input
Diameter
Diameter Initialization
Diam Preset
Line Speed
Tension Out
Diameter
Final Tension
Command
Diameter
Explanation of Function
Setting Range
7-14
7. WEB Control
7.5.4 Function Group (FUN_[][])
If CON_02 Application of Control (CON) Group is selected as WEB Control, you may select the following
function in addition. For further detail, please refer to the explanation on WEB group function.
Functio
nCode
Loader
Display
Definition of Function
Unit
Name
Explanation of Function
Setting Range
Speed Setting
Method
Line SPD Opt
Note) In case of setting FUN_02 Spd Ref Sel to the other value than Line SPD Ref or Line SPD Opt, you
cannot make exact Web control. Therefore, please set Line SPD Ref or Line SPD Opt without fail.
CON_02 Application allows you the setting of general vector control mode and WEB control mode. In case of
conducting Web control, please set WEB Control without fail. Only when setting WEB Control, you can
confirm all the function and Web group necessary for WEB control in the keypad.
Functio
nCode
Loader
Display
CON_02
Application
Definition of Function
Unit
Name
application control
Explanation of Function
Setting Range
General Vect
WEB Control
7-15
7. WEB Control
7.6 Function Code of WEB Application Group (WEB_[][])
Code
No.
Comm.
Addr
WEB_00
WEB_01
WEB_02
WEB_03
7C03
WEB_04
7C04
WEB_05
7C05
WEB_06
7C06
WEB_07
7C07
WEB_08
7C08
WEB_09
7C09
WEB_10
7C0A
WEB_11
7C0B
WEB_12
7C0C
WEB_13
7C0D
WEB_14
7C0E
WEB_15
7C0F
WEB_16
7C10
WEB_17
7C11
Code Name
Range
10.0
No
7-18
0 (Diam Preset 1)
No
7-19
0 (Keypad)
No
7-19
Diam Preset 1
5.0 ~ 100.0
0 (Diam Preset 1)
1 (Diam Preset 2)
2 (Diam Preset 3)
3 (Diam Preset 4)
4 (Analog)
5 (Option)
0 (Keypad)
1 (Analog)
2 (Option)
WEB_10 ~ 100.0
10.0
No
7-20
Diam Preset 2
WEB_10 ~ 100.0
15.0
No
7-20
Diam Preset 3
WEB_10 ~ 100.0
20.0
No
7-20
Diam Preset 4
WEB_10 ~ 100.0
25.0
No
7-20
MaxMotor SPD
75.0 ~ 3600.0
rpm
300.0
Yes
7-21
MinLine SPD
0.0 ~ 100.0
5.0
No
7-21
Min Diameter
5.0 ~ 100.0
10.0
No
7-22
AccDecWeb
0 (No) / 1 (Yes)
1 (Yes)
No
7-22
Acc TimeWeb
0.00 ~ 6000.0
sec
0.50
Yes
7-22
0.00 ~ 6000.0
sec
0.50
Yes
7-22
0 (Internal)
No
7-22
Jump Code
Current Core
(Display Only)
of
Minimum
Effective
Line
Speed
Minimum Diameter
Selection
of
Acceleration/Deceleration
Time Setting in case of WEB
Control
Acceleration Time in case of
WEB Control
deceleration Time in case of
WEB Control
Setting of the Type of
Diameter Computation
Time Constant of Diameter
Computation LPF
False Core Value
Rewind/Unwind
Setting
Overwind
/Underwind
Setting
Tension Reference Input
Setting
DiaPresetSrc
Dec TimeWeb
Diameter LPF
Re/Un Wind
O/U Wind
7C14
Taper Type
WEB_21
7C15
Taper Input
WEB_22
7C16
Boost Type
WEB_23
7C17
Boost Input
WEB_24
7C18
Stall Type
WEB_25
7C19
WEB_26
7C1A
WEB_27
7C1B
WEB_28
7C1C
WEB_31
7C1F
WEB_32
7C20
WEB_33
7C21
WEB_34
7C22
Setting
0.01 ~ 300.00
False Core
WEB_20
Yes
0 (Internal)
1 (Exernal)
Diameter Src
7C13
7C1E
1 ~ 59
Diameter
WEB_19
WEB_30
PAGE
Default
7C12
7C1D
Adjustment
During Run
Unit
WEB_18
WEB_29
Setting Data
LCD DISPLAY
sec
5.00
Yes
7-23
0.0 ~ 50.0
0 (Rewind)
1 (Unwind)
0 (Overwind)
1 (Underwind)
5.0
Yes
7-23
0 (Rewind)
No
7-23
0 (Overwind)
No
7-24
-100.0 ~ 100.0
0.0
Yes
7-26
0 (None)
No
7-26
0.0
No
7-26
0 (Proportional)
No
7-27
0.0
No
7-27
0 (Proportional)
No
7-28
TensionInput
Stall Input
0 (None)
1 (Hyperbolic)
2 (Linear)
-100.0 ~ 100.0
0 (Proportional)
1 (Fixed)
0.0 ~ 50.0
0 (Proportional)
1 (Fixed)
0.0 ~ 50.0
0.0
No
7-28
Tension Ramp
0.00 ~ 600.00
sec
5.00
Yes
7-29
1 (Enable)
No
7-30
1 (Taper Out)
No
7-30
Taper Type
0 (Disable)
1 (Enable)
0 (Dancer Pos)
1 (Taper Out)
Tension Enb
PIDRef Sel
Dancer Pos
-100.0 ~ 100.0
0.0
Yes
7-31
ProcPID Kp1
0.0 ~ 999.9
10.0
Yes
7-31
ProcPID Kp2
0.0 ~ 999.9
0.0
Yes
7-31
ProcPID Ki1
0.0
~ 100.0
sec
5.0
Yes
7-31
ProcPID Ki2
0.0
~ 100.0
sec
0.0
Yes
7-31
sec
1.0
Yes
7-32
PIDGain RAMP
7-16
0.1 ~ 100.0
7. WEB Control
Code
No.
Comm.
Addr
WEB_35
7C23
Code Name
Setting Data
LCD DISPLAY
Range
Default
Adjustment
During Run
PAGE
P Profiler
0 (Linear)
1 (Square)
2 (Cubed)
3 (Quadratic)
0 (Linear)
No
7-32
0.00
No
7-32
Unit
Setting
P Apt Gain
-1.00 ~ 10.00
7C25
ProcPID Kd
0.0 ~ 100.0
0.0
Yes
7-33
7C26
ProcKd LPF
0.0 ~ 100.0
sec
2.0
Yes
7-33
WEB_39
7C27
-100.0 ~ 100.0
100.0
Yes
7-33
WEB_40
7C28
-100.0 ~ 100.0
-100.0
Yes
7-33
WEB_41
7C29
0.00 ~ 100.00
sec
1.00
Yes
7-34
WEB_42
7C2A
PIDOGainRe
-250.0 ~ 250.0
0.0
Yes
7-34
WEB_43
7C2B
PIDOGainUn
-250.0 ~ 250.0
0.0
Yes
7-34
PID Type
0 (Proportional)
1 (Fixed)
0 (Proportional)
No
7-34
Min FPID
0.0 ~ 50.0
10.0
No
7-34
PIDHoldTime
0.0 ~ 100.0
sec
5.0
Yes
7-36
0 (Analog)
1 (Option)
0 (Analog)
No
7-36
WB Enable
0 (No) / 1 (Yes)
0 (No)
Yes
7-38
INV WB Delay
0.1 ~ 600.0
sec
1.0
Yes
7-38
WB Delay
0.1 ~ 600.0
sec
1.0
Yes
7-38
WB Level
0.0 ~ 100.0
UTS Enable
0 (No) / 1 (Yes)
WEB_36
7C24
WEB_37
WEB_38
WEB_44
7C2C
WEB_53
7C35
Minimum
PID
Controller
Output Setting
Time of Maintenance of PID
Controller After Break
Process PID Feedback Type
Setting
WEB
Break
Detection
Function Setting
Setting of Time Delayed until
Web Break Detection after
Inverter Operation
Time
Delayed for WEB Break
Detection
WEB Break Detection Level
Up to Speed Judgment
Setting
Up to Speed Level
WEB_54
7C36
WEB_55
7C37
WEB_56
7C38
WEB_57
7C39
WEB_58
7C3A
WEB_59
7C3B
WEB_45
7C2D
WEB_46
7C2E
WEB_47
7C2F
WEB_48
7C30
WEB_49
7C31
WEB_50
7C32
WEB_51
7C33
WEB_52
7C34
0.0
Yes
7-38
0 (No)
Yes
7-39
UTS Level
0.0 ~ 100.0
0.0
Yes
7-39
Quick Stop
0.0 ~ 100.0
sec
1.0
Yes
7-39
JogSpd Web
0.0 ~ 100.0
10.0
Yes
7-40
JogTime Sel
0 (No) / 1 (Yes)
1 (Yes)
No
7-40
JogAcc Time
0.00 ~ 6000.0
sec
5.00
Yes
7-40
JogDec Time
0.00 ~ 6000.0
sec
5.00
Yes
7-40
Splice Level
0.0 ~ 100.0
0.0
Yes
7-41
7-17
7. WEB Control
7.7 WEB Group Function
7.71 Jump code(WEB_00)
You may directly jump into the code desired using WEB_00.
(Example) If you want to move to WEB_03;
Press [PROG] key, and then press [SHIFT/ESC] / [UP] / [DOWN] keys to set 3.
Then you may move to the following mode by pressing [ENT] key.
WEB DiaPresetSrc
03
Keypad
After jump movement, you can move to the other code using [UP] / [DOWN] key.
1)
2)
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_01
Diameter
5.0 ~ 100.0
10.0
WEB_02
Loader Display
Current Core
Name of Function
Set Range
Diam Preset 1
Diam Preset 2
Diam Preset 3
Diam Preset 4
Analog
Option
Unit
Factory Default
Diam Preset 1
7-18
7. WEB Control
Function
Code
Loader Display
Name of Function
Set Range
WEB_03
DiaPresetSrc
Keypad
Analog
Option
Unit
Factory
Default
Keypad
Example) The initial diameter value when DIO_01, DIO_02, and DIO_03 are set to Dia Preset, CoreSize-L,
and CoreSize-H respectively.
WEB
03
Preset Src
Keypad
DIO
P1 define
01
Dia Preset
DIO
P2 define
02
CoreSize-L
DIO
P3 define
03
CoreSize-H
P2 ON/OFF
P3 ON/OFF
OFF
OFF
ON
OFF
OFF
ON
ON
ON
7-19
7. WEB Control
-. You may initialize the diameter according to On/Off of multi-function input terminal set to Dia Preset. The
diameter value initialized, however, becomes the value of analog input terminal set, and it is restricted to
WEB_10 Min Diameter.
Example) Setting DIO_01 and AIO_01 to Dia Preset and Diam Preset respectively
WEB
03
Preset Src
Analog
DIO
P1 define
01
Dia Preset
AIO
Ai1 Define
01
Diam Preset
7-20
7. WEB Control
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_04
Diam Preset 1
WEB_10 ~ 100.0
10.0
WEB_05
Diam Preset 2
WEB_10 ~ 100.0
15.0
WEB_06
Diam Preset 3
WEB_10 ~ 100.0
20.0
WEB_07
Diam Preset 4
WEB_10 ~ 100.0
25.0
Multi-function input terminal set to Dia Preset is On and the line speed command is less than the set value of
WEB_09 MinLine SPD
Multi-function input terminal set to Dia Preset is On and the multi-function input terminal set to
TensionDisable is On
In case of initializing the function code in PAR_01 Para. Init. In this case, however, the diameter
initialization value is always initialized with the set value of WEB_04 Diam Preset 1.
7.7.4 Speed setting when doing WEB controlling
1) WEB_08 MaxMotor SPD : Motor Maximum Rotating Speed in case of Minimum Diameter
This function indicates the motor maximum rotating speed in case of the minimum diameter with the maximum line
speed command given. Accordingly, to maintain the exact line speed, it requires setting the exact motor rotating
speed in WEB_08 MaxMotor SPD. Setting can be conducted as follow. Assuming maximum line speed in 100[m/m],
gear ratio in 5:1, and core diameter in 100[mm], the maximum motor speed set value becomes 1591.5[rpm].
WEB
08
100 [m / m]
Max. Line Speed
= 5
= 1591.55 [rpm]
Core Diameter x
0.1 [m]
MaxMotor SPD
1591.5 rpm
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_08
MaxMotor SPD
Motor Maximum
Rotating Speed in case of
Minimum Diameter
75.0 ~ 3600.0
rpm
300.0
Note) After the installation of the system, be sure to check the motor rotating speed using the gauge when
the maximum line speed command is given by the empty core.
2)
This function is the function related with diameter computation and diameter initialization. The set value is the
minimum value of the line speed command that can compute the diameter, that is expressed in [%] in proportion of
maximum line speed (100[%]).
At the time of winder operation, the line speed command should be larger than the
set value to compute the diameter. If the line speed command is smaller than the set value, the diameter computation
is not conducted. If the line speed command is smaller than the set value, and the multi-function input terminal set to
7-21
7. WEB Control
Dia Preset is On, the diameter can be initialized. The reference of the set value is the [%] of maximum line speed.
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_09
MinLine SPD
0.0 ~ 100.0
5.0
3)
It indicates the diameter of the smallest core [%], which is used as the minimum limit of diameter computation at
the time of
Taper computation, P Gain Profiler computation, and Unwinder operation, the minimum limit in
diameter computation at the time of Unwinder operation, and the minimum limit in the diameter initialization using
analog communication, diameter initialization using communication, diameter computation using diameter sensor. In
the inverter S/W, if the set value of WEB_10 Min Diameter is larger than the set value of WEB_04 Diam Preset 1 ~
WEB_07 Diam Preset 4, it is limited to the set value of WEB_10 Min Diameter. Therefore, the set value of WEB_10
Min Diameter should be set to the set value equal to or less than that of WEB_04 Diam Preset 1 ~ WEB_07 Diam
Preset 4. If applying Bridle Roll or Nip Roll other than general winder and unwinder, the set value of WEB_10 Min
Diameter should be set as 100[%].
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_10
Min Diameter
Minimum Diameter
5.0 ~ 100.0
10.0
4) WEB_11 AccDecWeb : Selecting Acceleration/Deceleration Time Setting at the time of Web Control
5) WEB_12 Acc TimeWeb : Acceleration Time at the time of Web Control
6) WEB_13 Dec TimeWeb : Deceleration Time at the time of Web Control
When setting WEB_11 AccDecWeb to No, WEB_12 Acc TimeWeb and WEB_13 Dec TimeWeb are not displayed
on Keypad, but acceleration/deceleration time of FUN_40 Acc Time-1, FUN_41 Dec Time-1is applied at the time of
Web control. When set to Yes, WEB_12 Acc TimeWeb and WEB_13 Dec TimeWeb are displayed on Keypad, and
then the set value of WEB_12 Acc TimeWeb and WEB_13 Dec TimeWebin are applied to the
acceleration/deceleration time, and the reference of acceleration/deceleration reference is Max Speed.
Function
Code
Loader Display
WEB_11
AccDecWeb
WEB_12
Acc TimeWeb
WEB_13
Dec TimeWeb
Name of Function
Selecting
Acceleration/Deceleration
Time Setting at the time of
Web Control
Acceleration Time at the time
of Web Control
Deceleration Time at the
time of Web Control
Set Range
Unit
No
Yes
Factory
Default
Yes
0.00 ~ 6000.0
sec
0.50
0.00 ~ 6000.0
sec
0.50
7-22
7. WEB Control
by the inverter internal S/W, while if set to External, the diameter is input by the diameter sensor. Accordingly,
when set to External, the diameter is not computed in the diameter inverter, and furthermore, the diameter preset
function doesnt operate.
Function
Code
Loader Display
Name of Function
Set Range
WEB_14
Diameter Src
Internal
External
Unit
Factory
Default
Internal
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_15
Diameter LPF
0.01 ~ 300.00
sec
5.00
3)
In case the diameter received by the inverter through the diameter computation S/W inside the inverter or by the
system where the diameter sensor is built in is smaller than the set value in the WEB_16 False Core, it is judged as
False Core. At this time, if one of multi-function output DIO_41 AX1 Define ~ DIO_43 OC1 Define is set to False Core,
the set multi-function output is On. The reference of the set value is [%] of the diameter.
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_16
False Core
0.0 ~ 50.0
5.0
1)
Re/Un Wind
Rewind/Unwind Setting
7-23
Rewind
Unwind
Rewind
7. WEB Control
2)
roll. This function is the code deciding the way of winding or unwinding the web. According to the set value of the
function code, the motor rotating direction is decided. The following figure and the table show the direction of line
speed command, PID output command, and splicing command according to WEB_17 Re/Un Wind and WEB_18
O/U Wind settings.
Function
Code
Loader Display
Name of Function
Set Range
WEB_18
O/U Wind
Overwind/Underwind Setting
Overwind
Underwind
Wind
Type
Items
Factory
Default
Unit
Overwind
Rewind
Unwind
Overwind
Underwind
Overwind
Underwind
Positive
Negative
Positive
Negative
PID direction
Positive
Negative
Negative
Positive
Splicing direction
Positive
Negative
Negative
Positive
Table 1. Line Speed, PID and Splicing Direction in case of Forward Direction Command
Wind
Type
Items
Rewind
Over wind
Unwind
Under wind
Over wind
Under wind
Negative
Positive
Negative
Positive
PID direction
Negative
Positive
Positive
Negative
Splicing direction
Negative
Positive
Positive
Negative
Table 2. Line Speed, PID and Splicing Direction in case of Reverse Direction Command
PID direction
Control Type(Rewind : 1, Unwind :0)
Line Speed, PID direction according to the Command and Function Code
7-24
7. WEB Control
Forward
direction
Winder
Line Speed
command
Motor
Speed
making
Motor
ASR
PID output
Speed
Feedback
Splicing %
Line Direction
Line Speed
command
Motor
Speed
making
Reverse
direction
Motor
ASR
PID output
Speed
Feedback
Splicing %
Line Direction
Unwin
der
Motor
ASR
Motor
Speed
making
Line Speed
command
PID output
Speed
Feedback
Splicing %
7-25
7. WEB Control
Unwind(Under wind) with Forward Run command
Reverse
direction
Unwin
der
Motor
ASR
Line Direction
Motor
Speed
making
Line Speed
command
PID output
Speed
Feedback
Splicing %
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_19
Tension Input
-100.0 ~ 100.0
0.0
2)
3)
In case of Winder, as the diameter gets larger, the tension toward the center direction of the diameter increases.
Desired tension is, as shown in the Figure 12, toward the direction of dot line. The tension occurs from the stress,
however, and therefore the sum of two vectors work as the total tension. To maintain the tension toward the desired
direction, you may use this taper function. There are three methods of using taper function. First; it is not to use
taper function, that is tape function is not applicable in case of powering On after setting WEB_20 to None,
setting WEB_20 to the others than None but setting WEB_21 Taper Input to 0.0[%], and setting one of multifunction inputs (DIO_01 ~ DIO_07) to Taper Disable. Second; it is to set to Hyperbolic when the tension changes
showing non-linear behavior depending of the diameter. Third; it is to set to Linear, when the tension changes
7-26
7. WEB Control
showing linear behavior depending on the diameter.
By inputting the amount of taper, the sum of the set value of WEB_21 Taper Input, the input value of
analog input terminal set to Taper Ref, and the set value of address 0x0514 in the common area is
decided as the amount of final taper. In general, the value larger than 0 is input as the taper input, but
in specific case, the value less than 0 can be input, which means as the diameter gets larger, the tension
becomes larger.
Function
Code
Loader Display
Name of Function
WEB_20
Taper Type
Taper Type
WEB_21
Taper Input
Taper Input
Set Range
Unit
None
Hyperbolic
Linear
-100.0 ~ 100.0
Web Direction
Factory
Default
None
0.0
Desired Tension
Stress
Combined
Tension
Roll
Tension
Tension
Hyperbolic
Linear
-100% Taper
-100% Taper
0% Taper
0% Taper
100% Taper
Core Size
100% Diameter
100% Taper
Core Size
100% Diameter
5)
7-27
7. WEB Control
becomes 60[%]. In the boost function, the set value of WEB_23 Boost Input is not always 0, but it just operates in
case of the multi-function input terminal (DIO_01 ~ DIO_07) set to Boost Enable being On.
Function
Code
Loader Display
Name of Function
WEB_22
Boost Type
Boost Type
WEB_23
Boost Input
Boost Input
6)
7)
Set Range
Proportional
Fixed
0.0 ~ 50.0
Unit
Factory Default
Proportional
0.0
This function is used when Web is wound with the weaker tension than the preset tension. In case of setting
WEB_24 Stall Type to Fixed, the set value of tension less WEB_25 Stall Input set value becomes the set value of
final tension. For example, with the taper function unused, if the set value of tension is 50[%], and WEB_24 Stall
Input set value is 20[%], the set value of final tension becomes 30[%]. If WEB_24 Stall Type is set to Proportional,
the set value of tension multiplying by WEB_25 Stall Input set value is subtracted. For example, with the taper
function unused, if the set value of tension is 50[%] and WEB_25 Stall Input set value is 20[%], the set value of final
tension becomes 40[%]. In the Stall function, the set value of WEB_25 Stall Input is not always 0, but it just operates
in case of the multi-function input terminal (DIO_01 ~ DIO_07) set to Stall Enable in On.
Function
Code
Loader Display
Name of Function
Set Range
WEB_24
Stall Type
Stall Type
Proportional
Fixed
WEB_25
Stall Input
Stall Input
0.0 ~ 50.0
7-28
Unit
Factory Default
Proportional
0.0
7. WEB Control
Taper Disable (P1 ~ P7)
Taper Type
WEB_20
None
Taper Input(WEB_21)
Core Size
Taper Calculator
Diameter
Linear
On
Hyperbolic
Off
Tension Input(WEB_19)
8)
When the machinery starts, Web is in loose state because of lower tension. Therefore the sudden tension
command at earlier operation stage may cause unexpected change in tension. To avoid such phenomenon when
the command value of loadcell or dancer is applied to the step, the change can be led in smooth manner so that the
normal PID controller movement can be carried out by setting the ramp time of the tension input command value. If
WEB_26 Tension Ramp is set to 10.0[sec], and the final PID command set to 50[%], the tension command will
operate as shown in the Figure 15.
Function
Code
Loader Display
WEB_26
Tension Ramp
Name of Function
Ramp Time of
Reference Input
Tension
7-29
Set Range
Unit
Factory
Default
0.00 ~ 600.00
sec
5.00
7. WEB Control
PID reference
50.0%
Internal value
time
5.0 sec
Tension Command where Ramp Time is applied
9)
This is the function of conducting On/Off of the final output of PID controller. If the multi-function input terminal
(I/O_01 ~I/O_07) set to TensionDisable is Off, and WEB_27 Tension Enb becomes Enable, PID controller
operates. In any other case, PID controller doesnt operates any longer.
Function
Code
Loader Display
Name of Function
Set Range
WEB_27
Tension Enb
Disable
Enable
Unit
Factory
Default
Enable
PID enable
Disable : 0, Enable : 1
When loadcell is used at the time of tension control, PID controller controls actual tension. Accordingly, the
reference input of PID controller should be the output of taper computation. Therefore, the set value of WEB_28
PIDRef Sel in the tension control where loadcell is used becomes Taper Out. If dancer is used, it controls the
actual dancer position where the set value of WEB_28 PIDRef Sel is Dancer Pos, and in this case to carry out the
tension control of web, you need to set one of analog outputs (AI/O_74 AO1 Define, AIO_79 AO2 Define) to
Tension Out, and then connect it with dancer. At this time WEB_29 Dancer Pos becomes the reference input of
PID controller.
Function
Code
Loader Display
Name of Function
Set Range
WEB_28
PIDRef Sel
Dancer Pos
Taper Out
7-30
Unit
Factory
Default
Taper Out
7. WEB Control
2) WEB_29 Dancer Pos : Dancer Reference Position Setting
To maintain the desired tension, you should set the reference position of dancer. In this case it follows the
reference position value of dancer with the deviation between the reference position of dancer set to WEB_29
Dancer Pos and the actual dancer position fed back from outside using PID controller. The reference position of
dancer is the sum of the set value of WEB_29 Dancer Pos and Dancer Ref set to Analog inputs (AIO_01 Ai1
Define, AIO_13 Ai2 Define, AIO_25 Ai3 Define).
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_29
Dancer Pos
-100.0 ~ 100.0
0.0
Loader Display
WEB_30
ProcPID Kp1
WEB_31
ProcPID Kp2
Name of Function
Process PID P1 Gain
Setting
Process PID P2 Gain
Setting
Set Range
Unit
Factory
Default
0.0 ~ 999.9
100.0
0.0 ~ 999.9
0.0
Error
100%
P controller
output
100%
P controller
5)
6)
I Gain 1[sec] means the time taken for the output to be accumulated up to 100[%] when 100[%] Error is maintained
where P Gain is 0. After setting the multi-function input (DIO_01 ~ DIO_07) to PI Gain Sel and then powering it On,
I Gain is transferred from WEB_32 ProcPID Ki1 to WEB_33 ProcPID Ki2 during the WEB_34 PIDGain RAMP Time.
For further detail on gain transfer, please refer to WEB_34 PIDGain RAMP.
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_32
WEB_33
ProcPID Ki1
ProcPID Ki2
0.0 ~ 100.0
0.0 ~ 100.0
sec
sec
5.0
0.0
7-31
7. WEB Control
100%
Error
Integral
Controller
100%
I gain(time)
I controller
7)
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_34
PIDGain RAMP
0.1 ~ 100.0
sec
1.0
P G a in
Kp2
Kp1
I G a in
K i2
K i1
P 2 G a in
C o n ta c t
P I G a in R a m p tim e (W E B -3 4 )
9)
diameter. There exist four (4) types of profiles; Linear, Square, Cubed, and Quadratic being decided in accordance
with the kind of web. WEB_35 P Profiler is the function code that sets the type of P Gain Profiler, while WEB_37 P
Apt Gain is the function code that sets the gain applicable to P Gain Profiler. If WEB_36 P Apt Gain is set as 0,
Profiler function doesnt operate..
7-32
7. WEB Control
Function
Code
Loader Display
Name of Function
Set Range
WEB_35
P Profiler
WEB_36
P Apt Gain
Factory
Default
Unit
Linear
Square
Cubed
Quadratic
-1.00 ~ 10.00
Linear
0.00
P gain adaptation
P Gain
350
300
Squared
250
Linear
200
150
Quadratic
100
Cubed
50
0
0
20
40
60
80
100
120
Diameter
P Gain applicable where P Gain : 100.0[%], Adaptation Gain : 2.00, Core Size : 10.0[%]
10)
11)
Without LPF, D controller generates outputs when the error changes only. As this characteristic
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_37
ProcPID Kd
0.0 ~ 100.0
0.0
WEB_38
ProcKd LPF
0.0 ~ 100.0
sec
2.0
12)
13)
restricted becomes 200[%]. If the upper limit of PID controller is set as 100[%], however, the final output of PID
controller becomes 100[%].
7-33
7. WEB Control
14)
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_39
-100.0 ~ 100.0
100.0
WEB_40
-100.0 ~ 100.0
-100.0
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_41
0.00 ~ 100.00
sec
1.00
15)
16)
Loader Display
WEB_42
PIDOGainRe
WEB_43
PIDOGainUn
Name of Function
Rewind-use Process
PID Output Gain
Unwind-use Process
PID Output Gain
17)
18)
Set Range
Unit
Factory
Default
-250.0 ~ 250.0
0.0
-250.0 ~ 250.0
0.0
In this function, there are two (2) types of Process PID controllers. If WEB_44 PID Type is set to Fixed, a certain
value of PID controller is output regardless of the line speed command. That is, the final line speed command is
the sum of line speed command and PID output. For example,
is 10[%], the final line speed command becomes 60[%]. If the line speed command is changed from 50[%] to 60[%],
the final line speed command becomes 70[%].
A.
When WEB_44 PID Type is Fixed, the final line speed command is;
Final Line Speed Command [%] = Line Speed Command [%] + PID Output [%]
7-34
7. WEB Control
When WEB_44 PID Type is set to Proportional, PID output is generated in proportion with the line speed command.
That is, the final line speed command is the sum of line speed command and the PID output in proportion with the
line speed command. For example, if the speed command is 50[%] and PID output is 10[%], the final line speed
command becomes 55[%]. In this case, the line speed command is larger than the set value of WEB_45 Min FPID.
B.
When WEB_44 PID Type is Proportional, the final line speed command (in case of line speed command
> WEB_45 Min FPID) is;
In case of initial operation, the system should maintain the tension of web starting with initial web tension and 0[%]
speed command in possession. In the above formula, if the line speed command is 0[%], the final line speed
command becomes 0[%], where the tension of web cannot be maintained. Accordingly, to maintain the tension of
web, if the line speed command is less than WEB_45 Min FPID, the final line speed command under the following
formula can be applied.
C.
When WEB_44 PID Type is Proportional, the final line speed command (In case of line speed command
< WEB_45 Min FPID) is;
Function
Code
Loader Display
Name of Function
Set Range
WEB_44
PID Type
0 (Proportional)
1 (Fixed)
WEB_45
Min FPID
0.0 ~ 50.0
PID Type
WEB-44
7-35
Unit
Factory Default
0 (Proportional)
10.0
7. WEB Control
19)
20)
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_46
PIDHoldTime
0.0 ~ 100.0
sec
5.00
Loader Display
Name of Function
Set Range
WEB_47
Analog
Option
7-36
Unit
Factory
Default
Analog
RAMP
WEB-34
7-37
Min Diameter(WEB_10)
WEB-28
RAMP
WEB-34
RAMP
Tension
Ramp
WEB-26
PID ref
100%
0%
Kp
Kd
Ki
Disable : 0, Enable : 1
Proc Neg
Lmt
WEB-40
WEB-39
WEB-41
LPF
Tension Enable(WEB_27)
P Profiler Calculator
PIDGain RAMP
WEB-47
PIDGain RAMP
PID Block
WEB-43
Gain
Gain
WEB-42
WEB-17
Re/Un Wind
Disable : 0, Enable : 1
PID enable
PID Output
7. WEB Control
7. WEB Control
7.7.9 WEB Break Setting
1)
2)
WEB_49 INV WB Delay : Setting of Delayed Time until WEB Break Detection after Inverter Operation
3)
4)
In the web control mode, the web is broken if it has tension it can bear. In this case, if the system continues the
web control without such breakage of the web detected, it may cause more serious accident. Accordingly, the
inverter is set so as to force the output of PID controller to be 0 when the web breakage is detected, when the
diameter computation is not carried out. Furthermore, if one of multi-function output DIO_41 AX1 Define ~ DIO_43
OC1 Define of the inverter is set to WEB Break, it lets out the output contact point showing the state of breakage.
In WEB_48 WB Enable mode, you can set WEB Break Detection function. If it is set to Yes, please set the multifunction output and conduct its connection so that the higher-level controller can receive the output. In case of
WEB_49 INV WB Delay, for a certain period of time
command, it has lower value of tension feedback, and accordingly it can be misjudged as web break. This is the
function, for such situation, not to detect the web break for a certain period of time set in WEB_49 INV WB Delay
since the moment the inverter has started the operation. There exists a number of noises in the actual site, and
because of such external factor, the amount of feedback less than the set value can be posted at some moment in
WEB_51 WB Level, which can be judged as WEB Break. Therefore, WEB_50 WB Delay sets WEB Break Detection
Delayed Time. WEB_51 WB Level is the code to set WEB Break Detection Level where the amount of tension
feedback is set in [%] value.
Function
Code
Loader Display
WEB_48
WB Enable
WEB_49
INV WB Delay
WEB_50
WB Delay
WEB_51
WB Level
Name of Function
WEB
Break
Function Setting
Set Range
Detection
Unit
No
Yes
No
0.1 ~ 600.0
sec
1.0
0.1 ~ 600.0
sec
1.0
0.0 ~ 100.0
0.0
Run Command
WB Enable (WEB_48)
WEB_49
WB Level (WEB_51)
Tension Feedback
X
Y
WEB Break
X>Y
WEB_50
7-38
Factory
Default
7. WEB Control
7.7.10 Up to Speed Setting
1)
2)
Function
Code
Loader Display
WEB_52
UTS Enable
WEB_53
UTS Level
Name of Function
Set Range
Up to Speed Judgment
Setting
Up to Speed Level Setting
No
Yes
0.0 ~ 100.0
Unit
Factory
Default
No
0.0
X<Y
UTS Output
To AUX
Re el Speed [%]
Diameter [%]
Min Diameter [%] (WEB _ 10)
7-39
7. WEB Control
speed is 140[rpm] and the gear ratio is 11:1, the motor rotating speed is 1540[rpm]. In this case, if the set value of
WEB_54 Quick Stop of such two inverters is 5[sec], it stops after 5[sec] although the rotating speed of two motors
are not same where the multi-function input terminal (DIO_01 ~ DIO_07) set to Quick Stop is On.
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_54
Quick Stop
0.0 ~ 100.0
sec
1.0
2)
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_55
JogSpd Web
0.0 ~ 100.0
10.0
WEB_56
JogTime Sel
WEB_57
JogAcc Time
0.00 ~ 6000.0
sec
5.00
WEB_58
JogDec Time
0.00 ~ 6000.0
sec
5.00
No
Yes
Yes
7-40
7. WEB Control
is 10[%], the final line speed command of the empty core at the time of splicing operation becomes 55[m/m].
Function
Code
Loader Display
Name of Function
Set Range
Unit
Factory
Default
WEB_59
Splice Level
0.0 ~ 100.0
0.0
Line Direction
Full
diameter
Swivelling
Empty Core
7-41
7. WEB Control
Speed Calculator
Diameter from Diameter calculation block
Speed reference
Line Speed [%]
Min Diameter [%] (WEB_10)
Diameter [%]
PID Type
WEB-44
TensionDisable(P1 ~ P7)
0
Splicing Level(WEB_59)
PID direction
1
-1
7-42
8.1 Precautions
CAUTION
Be sure to perform maintenance only after checking that the bus has discharged. The bus
capacitors in the electronic circuit can still be charged even after the power is turned off.
The correct output voltage can only be measured by using a rectifier voltage meter. Other
voltage meters, including digital voltage meters, are likely to display incorrect values caused by
the high frequency PWM output voltage of the drive.
8.2 Inspection
1) Routine Inspection
Be sure to check the following before operation:
2) Periodical Inspection
Are there any loose bolt, nut or rust caused by surrounding conditions? If so, tighten them up or replace them.
Are there any deposits inside the drive-cooling fan? If so, remove using air.
Are there any deposits on the drives PCB (Printed Circuit Boards)? If so, remove using air.
Are there any abnormalities in the various connectors of the drives PCB? If so, check the condition of the
connector in question.
8-1
For Exterior main circuit, remove all cables from inverter terminals to ensure that test voltage is not applied
to the inverter.
Use DC 500V meggar and isolate the main power before starting measurement. If the test voltage is
connected to the control circuit, remove all connection cables to the control circuit.
Perform the Meggar test only between the common cables connected to the main circuit and ground.
Period
Cooling fan
2 years
3 years
Electrolytic capacitor
on the PCB board
Relay on the PCB
board
DC Resistor
Comments
The life expectancy of a part depends on the type of part, the environment, and operating conditions.
8-2
CAUTION
When a fault occurs, the inverter turns off its output and displays the fault status described
below. In this case, the cause must be corrected before the fault can be cleared. If protective
function keeps active, it could lead to reduction in product life and damage to the equipment.
Protective
function
Keypad display
Over Current
OC-U
OC-V
OC-W
Ground Fault
Protection
Ground Fault
Over voltage
protection
Over Voltage
Low Voltage
Protection
Low Voltage
Overload
Protection
Inverter
Overload
Heat Sink
Over Heat
Over Load
Inv OLT
InvOver Heat
OHD Open *1)
Inverter NTC
Thermistor
Open
InvThem OP
Motor overheat
MotOver Heat
Motor
Thermistor Error
MotThem Err
Electronic
Thermal
E-Thermal
External fault B
Ext Trip-B
Description
The inverter turns off its output when the output current of the inverter flows more
than 200% of the inverter rated current.
The inverter turns off its output when a ground fault occurs and the ground fault
current is more than the internal setting value of the inverter. Over current trip
function may protect the inverter when a ground fault occurs due to a low ground
fault resistance
The inverter turns off its output if the DC voltage of the main circuit increases higher
than the rated value (200V class: 400V DC, 400V class: 820 V DC) when the motor
decelerates or when regenerative energy flows back to the inverter due to a
regenerative load. This fault can also occur due to a surge voltage generated at the
power supply system.
The inverter turns off its output if the DC voltage is below the detection level
because insufficient torque or over heating of the motor can occurs when the input
voltage of the inverter drops.
The inverter turns off its output if the output current of the inverter flows at 180%
of the inverter rated current for more than the current limit time (S/W).
The inverter turns off its output when the rated current of the inverter flows more
than regulation level(150% for 1 minute-Inversely proportional to time).
The inverter turns off its output if the heat sink over heats due to a damaged
cooling fan or an alien substance in the cooling fan by detecting the temperature of
the heat sink.
The inverter turns off its output when OHD is opened and the heat sink is
overheated.
When inverter NTC Thermistor is open, inverter stops its output.
When motor temp exceeds 150 , inverter stops its output to protect motor from
overheated.
When there is an error in Thermistor that measures the temperature of motor,
inverter stops its output. (ErrorNTC: open , PTC: short-circuit)
The internal electronic thermal of the inverter determines the over heating of the
motor. If the motor is overloaded the inverter turns off the output. The inverter
cannot protect the motor when driving a multi-pole motor or when driving multiple
motors, so consider thermal relays or other thermal protective devices for each
motor. Overload capacity: 150% for 1 min.
Use this function if the user needs to turn off the output by an external fault signal.
9-1
Keypad display
IGBT Short
Arm Short-U
Arm Short-V
Arm Short-W
Fuse Open
Fuse Open
Encoder Error
Encoder Err
BX protection
(Instant Cut
Off)
Motor
overspeed
Communication
Error
BX
Description
Inverter output is stopped when IGBT Arm short or output short occurs.
(Arm short-DB is only come under SV110~220iV5)
(SV2800~3750iV5 are displayed as ArmShort without reference to UVW phases.)
The inverter turns off its output by opening the fuse when something is wrong with
the main circuit IGBT to protect the wiring from being damaged from short currents
1) Displayed when Encoder signal fault occurs.(H/W)
2) Displayed when there is a discord of detection time standard of motor
error of PAR-14.(S/W)
Used for the emergency stop of the inverter. The inverter instantly turns off the
output when the BX terminal is turned ON, and returns to regular operation when
the BX terminal is turned OFF. Take caution when using this function.
Over Speed
COM Error
CPU Error
This fault is displayed when the inverter cannot communicate with the keypad.
H/W Error
HW Diag
Displayed when CPU has a problem, and then the inverter blocks the IGBT gating
signals.
FAN Lock*1)
FAN Lock
The inverter turns off its output when there is an Fan Lock.
Encoder
PowerError*1)
EPR
When there is an error in Encoder power source, the inverter turns off its ouput.
Converted to initial screen and displayed EPR on the right upper side.
LCD display
Description
DIS_05
OC-U
z Check the current fault display before pressing reset key. pressing [PROG] key and [(Up)],[(Down)]
shows operating status at the time of the fault such as output frequency, current, voltage, F/B value, torque
current reference/actual value, dc link voltage, input/output terminal status, operating status and run time)
and the fault contents. Press [ENT] key to exit. Pressing [RESET] key will store the value in DIS_05 [Last
Fault1].
Previous 2 faults are saved in DIS_05 Last fault 1/2. Last fault 1 is more recent fault than Last fault 2.
Code
LCD display
Description
DIS_05
Last Fault1
Previous fault 1
DIS_05
Last Fault2
Previous fault 2
9-2
9-3
DIS
03
Terminal In
0010000000
9-4
9-5
9-6
9) Motor detects speed reference but motor rpm is showing decreasing while motor is overheated or
hunting.
Check the motor wiring.
There is a possibility of incorrect motor wiring when motor is 220V / 380V dual rating. Motor does not
normally rotate when pole number setting is incorrect. However, motor may get damaged in case of miswiring.
If this problem occurs, contact motor sales office. Refer to Power terminal description in this manual.
9-7
Loosen the fixed screw and insert the ground wire of the encoder and tighten the screw. (Refer
to encoder wiring diagram). For grounding the motor, use G of the inverter Main terminal.
Connect inverter panel grounding connected with motor grounding to the building grounding.
If not, incorrect motor speed may be input due to encoder input noise.
Is too large speed gain assigned to the inverter while motor load is light?
Motor oscillates at stop when PI gain is set much larger than the actual load in CON_03 and CON_04.
9-8
I gain.
Check the line voltage input. If phase to phase unbalance exceeds 2%(greater than 6V for 380V input),
an AC reactor should be provided. Otherwise, inverter may get damaged and A/S fee will be charged during
Warranty period.
is the phase sequence of the output terminal U, V, W correct?
9-9
9-10
Connect the option cards CN2 connector to CN4 on the control board.
Control Board
Return Pulse
Division Output
10-1
I/O Board
Connection board
Board Description
and terminal
PA_IN
PB_IN
G24
GND
RT_A
External controller:
Terminal name
Input
Phase A Input
Output
RT_B
External controller:
Phase B Input
G24
GND
Vcc
INPUT
RA
PA_IN
GE
G24
RB
PB_IN
GE
G24
R
e
s
i
s
t
o
r
R
e
s
i
s
t
o
r
RT_A
Phase A input
G24
GND
RT_B
Phase B input
G24
GND
10-2
Address
PAR_31
731F
PAR_32
7320
LCD
Setting range
EncDiv Ratio
1 ~ 1128
EncDivFilter
0 ~ 15
display
Unit
Factory
Description
setting
Encoder division output option card outputs one pulse signal when input pulse number matches the value set in
PAR_31. A/B pulse output follows input pulse phase. The relationship between output of A, B pulse follows the same as
input pulse. Division ration can be set within the range of 1 (1 output pulse per 1 input pulse) ~ 1/128(1 output pulse to
128 input pulse).
PAR_31 setting range: 0001 ~ 1128. Division ratio cannot be set higher than 1 and only 1 or 2 can be set for numerator.
The below is Division ratio calculation formula.
N refers to the value from thousand (0000) and M refers to value less than thousand (0000)
PAR_31 set value = N1000 + M.
When PAR_31 setting value is below 1000 (N=0), a numerator value becomes 1 and when above 1000
(N=1), a numerator value becomes 2. For example, if PAR_31 is set to 15, the division ratio is 1/15 and if
1015, the ratio is 2/15. Division ratio is settable up to 1/128 and greater than 1 is not settable. Using Up key
on the keypad PAR_31 value is increased and increase routine is 1 2 3 4 127
128(Division ratio: 1/128) 1002 (Division ratio: 1) 1003 1128 (Division ratio: 1/64) and
decrease routine (using Down key on the keypad) is the same as increase routine.
10-3
11. Accessories
Chapter 11 Accessories
11.1
Voltage
200V
400V
Motor
(kW)
Inverter models
MCCB,
Magnetic contactor
ELB (LS)
(LS)
2.2
SV022iV5-2DB
ABS33b,EBS33b
GMC-18
3.7
SV037iV5-2DB
ABS33b,EBS33b
GMC-22
5.5
SV055iV5-2DB
ABS53b,EBS53b
GMC-32
7.5
SV075iV5-2DB
ABS63b,EBS63b
GMC-40
11
SV110iV5-2DB
ABS103b,EBS103b
GMC-50
15
SV150iV5-2DB
ABS103b,EBS103b
GMC-65
18.5
SV185iV5-2DB
ABS203b,EBS203b
GMC-80
22
SV220iV5-2DB
ABS203b,EBS203b
GMC-100
30
SV300iV5-2
ABS203b,EBS203b
GMC-150
37
SV370iV5-2
ABS203b,EBS203b
GMC-180
2.2
SV022iV5-4DB
ABS33b,EBS33b
GMC-22
3.7
SV037iV5-4DB
ABS33b,EBS33b
GMC-22
5.5
SV055iV5-4DB
ABS33b,EBS33b
GMC-22
7.5
SV075iV5-4DB
ABS33b,EBS33b
GMC-22
11
SV110iV5-4DB
ABS53b,EBS53b
GMC-22
15
SV150iV5-4DB
ABS63b,EBS63b
GMC-32
18.5
SV185iV5-4DB
ABS103b,EBS103b
GMC-40
22
SV220iV5-4DB
ABS103b,EBS103b
GMC-50
30
SV300iV5-4(380V)
ABS203b,EBS203b
GMC-85
37
SV370iV5-4(380V)
ABS203b,EBS203b
GMC-100
45
SV450iV5-4(380V)
ABS203b,EBS203b
GMC-125
55
SV550iV5-4(380V)
ABS203b,EBS203b
GMC-150
75
SV750iV5-4(380V)
ABS203b,EBS203b
GMC-180
90
SV900iV5-4(380V)
ABS403b,EBS403b
GMC-220
110
SV1100iV5-4(380V)
ABS403b,EBS403b
GMC-300
132
SV1320iV5-4(380V)
ABS403b,EBS403b
GMC-400
160
SV1600iV5-4(380V)
ABS403b,EBS403b
GMC-400
220
SV2200iV5-4(380V)
ABS603b,EBS603b
GMC-600
280
SV2800iV5-4
ABS1003/1000A
315
SV3150iV5-4
ABS1203/1200A
900A
375
SV3750iV5-4
ABS1203/1200A
1000A
11-1
GMC-800
11. Accessories
11.2
Voltage
200V
400V
Motor
(kW)
Inverter models
AC input
fuse
AC reactor
DC reactor
2.2
SV022iV5-2DB
25 A
0.88 mH, 14 A
3.7
SV037iV5-2DB
40 A
0.56 mH, 20 A
5.5
SV055iV5-2DB
40 A
0.39 mH, 30 A
7.5
SV075iV5-2DB
50 A
0.28 mH, 40 A
11
SV110iV5-2DB
70 A
0.20 mH, 59 A
15
SV150iV5-2DB
100 A
0.15 mH, 75 A
18.5
SV185iV5-2DB
100 A
0.12 mH, 96 A
22
SV220iV5-2DB
125 A
30
SV300iV5-2
150A
37
SV370iV5-2
200A
2.2
SV022iV5-4DB
10 A
3.7
SV037iV5-4DB
20 A
2.34 mH, 10 A
5.5
SV055iV5-4DB
20 A
1.22 mH, 15 A
7.5
SV075iV5-4DB
30 A
1.14 mH, 20 A
11
SV110iV5-4DB
35 A
0.81 mH, 30 A
15
SV150iV5-4DB
45 A
0.61 mH, 38 A
18.5
SV185iV5-4DB
60 A
0.45 mH, 50 A
22
SV220iV5-4DB
70 A
0.39 mH, 58 A
30
SV300iV5-4(380V)
100 A
0.33 mH, 67 A
1.19 mH, 76 A
37
SV370iV5-4(380V)
100 A
0.27 mH, 82 A
0.98 mH, 93 A
45
SV450iV5-4(380V)
100 A
55
SV550iV5-4(380V)
150 A
75
SV750iV5-4(380V)
200 A
90
SV900iV5-4(380V)
250 A
110
SV1100iV5-4(380V)
300 A
132
SV1320iV5-4(380V)
400 A
160
SV1600iV5-4(380V)
400 A
220
SV2200iV5-4(380V)
800A
0.029mH, 799 A
0.1mH, 530 A
280
SV2800iV5-4
900A
0.029mH, 799 A
0.090mH, 836 A
315
SV3150iV5-4
1000A
0.024mH, 952 A
0.076mH, 996 A
375
SV3750iV5-4
1200A
0.024mH, 952 A
0.064mH, 1195 A
For 2.2~22kW, DC reactor standard is not provided, for not having DC reactor wiring terminal.
11-2
11. Accessories
11.3 The Selection of Braking Resistor and the Unit
11.3.1 The selection of dynamic braking resistor
Resistor values shown in the following table is calculated on the basis of 150% of rated braking torque, 5% ED 1).
Power rating of resistor should be doubled for resistor frequency 10% ED use. Additional braking unit should be installed
for above SV 300iV5-2 / SV300iV5-4.
Inverter
[]
[W](2)
SV 022iV5-2 DB
50
400
SV 037iV5-2 DB
33
600
SV 055iV5-2 DB
20
800
SV 075iV5-2 DB
15
1200
SV 110iV5-2 DB
10
2400
SV 150iV5-2 DB
2400
SV 185iV5-2 DB
3600
SV 220iV5-2 DB
3600
SV 022iV5-4 DB
200
400
SV 037iV5-4 DB
130
600
SV 055iV5-4 DB
85
800
SV 075iV5-4 DB
60
1200
SV 110iV5-4 DB
40
2400
SV 150iV5-4 DB
30
2400
SV 185iV5-4 DB
20
3600
SV 220iV5-4 DB
20
3600
B1, B2
P, BR
One
P7, CM
Action
of
the
multi-function
input
case of over-temperature.
11-3
11. Accessories
11.3.3 Braking unit
SV075DB-4
SV220DB-4
- The Combination of two braking unit for 400V class is possible for more than SV900iV5-4 capacity.
- When ED is more than 10%, Use the braking unit for 100% ED (Ex: vertical load such as carne, hoist)
- When the inverter capacity is more than 220kW, use the braking unit for SV2200DB-4 (100% ED).
- Refer to description manual included in braking unit product for the use of 100% ED braking unit.
Inverter
300/370
unit
37kW
37kW
400V
SV[][][][]iV5-4
iV5-2
Braking
200V
SV[][][]
75kW
300/370
450/550/750
900/1100/1320/1600
2200
2800/3150/3750
1
1
220kW
Note)
1. Example) Combine two braking units of 75kW-400V Class for SV-900iV5-4(90kW) Class.
2. Refer to the Braking Unit user manual that came with the braking unit.
11-4
11. Accessories
11.3.5 Braking resistor for braking unit
Braking Unit
37kW-200V
11.1
37kW-400V
16
11
75kW-400V
22.5
75kW-400V
220kW-400V
11-5
12. Dimensions
Chapter 12 Dimensions
W1
W2
SV022iV5-2/4DB(MD)
H1
H2
D1
284
269
207
SV037iV5-2/4DB(MD)
200
180
[11.18]
[10.69]
[8.15]
SV055iV5-2/4DB(MD)
[7.87]
[7.09]
355
340
202
[13.97]
[13.38]
[7.95]
SV075iV5-2/4DB(MD)
SV110iV5-2/4DB(MD)
250
230
385
370
221
SV150iV5-2/4DB(MD)
[9.84]
[9.06]
[15.16]
[14.57]
[8.70]
SV185iV5-2/4DB(MD)
304
284
460
445
254
SV220iV5-2/4DB(MD)
[11.97]
[11.18]
[18.11]
[17.52]
[10.00]
12-1
12. Dimensions
ECTOR
ONTROL
W1
W2
W3
W4
W5
L1
L2
L3
D1
D2
D3
H1
SV055iV5-2/4DB
234.4
180
180
27.2
27.2
406.2
391.2
7.5
221.1
209.5
75
SV075iV5-2/4DB
[9.22]
[7.08]
[7.08]
[1.07]
[1.07]
[15.9]
[15.4]
[0.29]
[8.7]
[8.24]
[2.95]
[0.23]
SV150iV5-2/4DB
335
284
284
25.5
25.5
526
509
10
248.6
237
100
SV185iV5-2/4DB
[13.1]
[11.1]
[11.1]
[1.00]
[1.00]
[20.7]
[20.0]
[0.39]
[9.78]
[9.33]
[3.93]
[0.27]
H2
H3
12
14
SV110iV5-2/4DB
SV220iV5-2/4DB
12-2
12. Dimensions
SV300, 370iV5-2
STARVERT-iV5
W1
W2
W3
W4
L1
L2
L3
D1
D2
D3
D4
P1
P2
SV300iV5-2/4
270
270
319.2
350
635
660
680
120
197
256.6
308.2
16.9
SV370iV5-2/4
[10.6]
[10.6]
[12.5]
[13.7]
[25.0]
[26.0]
[26.7]
[4.72]
[7.76]
[10.1]
[12.1]
[0.66]
[0.31]
275
275
359.6
375
730.6
758.5
780
82.3
189.3
259
326
24.5
10.5
[10.8]
[10.8]
[14.1]
[14.7]
[28.7]
[29.8]
[30.7]
[3.24]
[7.45]
[10.2]
[12.8]
[0.90]
[0.41]
SV450iV5-4
SV550iV5-4
SV750iV5-4
12-3
12. Dimensions
STARVERT-iV5
W1
W2
W3
L1
L2
L3
D1
D2
D3
D4
P1
P2
SV900iV5-4
430
507
530
729
760
780
83.2
234.6
286.2
335
23.5
8.5
SV1100iV5-4
[16.9]
[19.9]
[20.8]
[28.7]
[29.9]
[30.7]
[3.27]
[9.23]
[11.2]
[13.2]
[0.92]
[0.33]
SV1320iV5-4
430
507
530
949
980
1000
95.2
231.6
298
345
23.5
8.5
SV1600iV5-4
[16.9]
[19.9]
[20.8]
[37.3]
[38.5]
[39.3]
[3.75]
[9.12]
[11.7]
[13.5]
[0.92]
[0.33]
12-4
12. Dimensions
SV2200iV5-4
STARVERT-iV5
Models
SV2200iV5-4
W1
W2
W3
540
649
680
[21.26
[25.55
[26.77
L1
922
[36.3]
L2
L3
968.5
998
[38.13
[39.29
12-5
L4
D1
150
100.2
[5.91]
[3.94]
D2
271
[10.67
]
D3
343
[13.5]
D4
403
[15.87
]
P1
P2
38
12
[1.49]
[0.47]
12. Dimensions
W1
W2
W3
W4
H1
H2
D1
772
500
13
500
1140.5
1110
442
[30.39]
[19.69]
[0.51]
[19.69]
[44.90]
[43.70]
[17.40]
SV3150iV5-4
922
580
14
580
1302.5
1271.5
495
SV3750iV5-4
[6.30]
[22.83]
[0.55]
[22.83]
[51.28]
[50.06]
[19.49]
SV2800iV5-4
12-6
13-1
13-2
Ai1 In X1 = 0 %
Ai1 Out Y1 = 0 %
Maximum
Speed / 2
Maximum
Speed
Speed
AI1
5V,10mA
Voltage,
Current
AIO_03~10
-10 ~ 10V
10 ~ -10V
0 ~ 10V
10 ~ 0V
0 ~ 20mA
20 ~ 0mA
10V,20mA
Ai1 Out Y2
= 50 %
Ai1 Out Y2
= 100 %
Ai1 Out Y1
=-10%
Ai1 Out Y1
= 25 %
Ai1 Out Y1
=0%
Maximum
Speed / 2
Maximu
m Speed
AIO_02
Ai1 Out Y2
= 75 %
5V,10mA 10V,20mA
Voltage,
Current
Ai1 In X1
= 0%
Speed
Ai1 Out Y2
=200 %
LPF time
constana
AIO_11
LPF
Gain/Bias
AIO_01
AI1 input
definition
Diam Preset
Diameter
Tension F/B
Taper Ref
Dancer Ref
Tension Ref
Torque Limit
Torque Bias
Flux Ref
Torque Ref
Draw Ref
Speed Ref
Speed
Ai1 Out Y2
= 50 %
Ai1 Out Y2
= 100 %
None
5V,10mA
Voltage,
Current
Maximum
Speed / 2
Maximum
Speed
Ai1 Out Y2
=200 %
Maximum
Speed / 2
5V,10mA
Voltage,
Current
Maximum
Speed
Ai1 In X1
Ai1 Out Y2 = 0%
= 75 %
Speed
Speed
Maximum
Speed
Maximum
Speed / 2
Voltage
5V
Ai1 Out Y1
= -10%
Ai1 Out Y1
= 25%
Ai1 Out Y1
=0%
10V,20mA
Ai1 Out Y2
= 100 %
Ai1 Out Y2
= 50 %
10V
Ai1 Out Y1
=0%
10V,20mA
Ai1 Out Y2
= 200 %
Setpoint setting(AI0:AI1)
13-3
Speed Ref
Limit
FUN_04
Drive
Sequence
Speed*
Speed Ref
Freq./Speed Reference
13-4
13-5
13-6
13-7
13-8
Wr
ASR LPF
time constant 2
ASR LPF
time constant 1
WrRef
Gain
Multi-function
input terminal
number of
encoder pulse
Motor Speed
CON_05
CON_08
DIO_01~07
ASR PI Gain
switch-over
PAR_13
LPF
DIS_00
Motor rpm
encoder LPF
time constant
LPF
ASR
P Gain
PI
ASR
I Gain
CON_09
RAMP
RAMP
Negative
Torque Limit
Multi-function
input terminal
DIO_01~07
ASR P/PI
switch-over
Multi-function
input terminal
DIO_01~07
ASR Gain
switch-over
Positive
Torque Limit
ASR P Gain 2
ASR P Gain 1
CON_03
ASR I Gain 1
ASR I Gain 2
CON_06
CON_04
CON_07
CON_10
ASR Gain
switch-over
Speed
ASR Output
13-9
Torque Balance
CON_35
-150~150%
Torque Bias
Analog ref.
ASR Output
-250~250%
Analog input
CON_34
Torque
BiasFF
CON_32
CON_26
Control mode
select
CON_01
DIO_01~07
Torque control
mode
-1
Multi-function
input terminal REV Run
command
DIO_01~07
Torque Bias
enable/disable
Torque ref.
select
Torque bias of
option
Torque Bias
CON_33
-1
REV run
command
Option
Torque Ref
Limit
Reverse
Torque Limit
PAR_22
PAR_26
Forward
Torque Limit
Regenerating
mode
Current scale
constant
calculation
Regenerating
mode
Torque reference
CON_28
CON_28
Iqse Ref
Forward
Torque limit of
Option
CON_29
Regenerating
Torque limit of
Option
Torque Limit
0~250%
CON_31
0~250%
Torque Limit
Reverse torque
limit of option
CON_30
Regenerating
Torque limit of
Option
Reverse
torque limit
Analog input
Torque current
reference
Regenerating
Torque limit
CON_31
Forward
Torque limit
Analog input
Regenerating
Torque limit
13-10
Rated Flux
100%
0~100%
Multi-function
input terminal
DIO_01~07
PAR_17
Field Weakening
DIS_01~03
Flux reference
Current
Scaling
PAR_26
Motor Magnetizing
Current
Idse Ref
13-11
13-12
Idse
Idse Ref
Iqse
Iqse Ref
PI
PI
Vdse Ref
Vqse Ref
We
Theta
Idse
Iqse
Current
3-->2
Phase
Transfor
mation
Theta
Voltage
2-->3
Phase
Transfor
mation
Dead
Time
Comp
PWM
Vcs
Vbs
Vas
Ics
Ibs
Ias
Motor Speed
DIO_48
Zero Speed
detection
DIO_47
DIO_49
13-13
DIO_50
DIO_49
DIO_51
Bandwidth
DIO_52
Bandwidth
OUT 4
Detection
level
OUT 3
Detection
level
OUT 2
Detection
level
OUT 1
Detection level
: Spd before ramping
OUT 5
Detection level
: Spd after ramping
Bandwidth
DIO_50
Bandwidth
Limit
value
Bandwidth
Limit
value
Diameter
Inverter temp.
Motor temp.
DIO_54
DIO_64
DIO_63
DIO_62
WEB_16
Bandwidth
DIO_65
Bandwidth
OUT 7
Detection
level
OUT 6
Brake output
Constant speed
running signal
Stop signal
Overload alarm
Regenerative
signal
Inverter ready
Timer output
Running signal
Low voltage
OUT 10
OUT 9
OUT 8
OUT 7
OUT 6
OUT 5
OUT 4
OUT 3
OUT 2
OUT 1
Up to Speed Detection
Refer to P.7-39
OUT 10
Overheating
detection
temp.
OUT 9
Overheating
detection
temp.
OUT 8
Detection level
: Torque limit value
DIO_53
Bandwidth
Torque Detection
MUX
DIO_41~43
Multi-function output
terminal definition
AX2
AX1
OC1
ADDITIONAL UL MARKING
1. Short Circuit Rating
Suitable For Use On A Circuit Capable Of Delivering Not More Than Table1* RMS Symmetrical Amperes,
240 for rated 240V drives or 480 for rated 480V drives Volts Maximum, or equivalent.
Table1*
Inverter Capacity
200/400V Class: 5.5kW, 7.5kW, 11kW, 15kW, 18.5 kW, 22kW, 30kW, 37kW
400V Class: 45kW, 55kW, 75kW, 90kW, 110kW, 132kW
400V Class: 160kW, 220kW
Rating
5,000A
10,000A
18,000A
External Fuse
Breaker
Internal Fuse
Input Inverter
Current Voltage Current Voltage Current Voltage
[V]
[kW]
Manufacturer
[A]
[V]
[A]
[V]
[A]
[Vac/dc]
5.5
40
500
50
220
60
250
Hinode Elec
7.5
50
500
60
220
60
250
Hinode Elec
11
70
500
100
220
125
250
Hinode Elec
15
100
500
100
220
150
250
Hinode Elec
200
Class
18.5
100
500
225
220
175
250
Hinode Elec
22
125
500
225
220
225
250
Hinode Elec
30
150
500
225
220
250
250
Hinode Elec
37
200
500
225
220
250
250
Hinode Elec
5.5
20
500
30
460
35
660
Hinode Elec
7.5
30
500
30
460
35
660
Hinode Elec
11
35
500
50
460
63
660
Hinode Elec
15
45
500
60
460
80
660
Hinode Elec
18.5
60
500
100
460
100
660
Hinode Elec
22
70
500
100
460
125
660
Hinode Elec
30
100
500
100
460
125
600
Hinode Elec
37
100
500
225
460
150
600
Hinode Elec
400
Class
45
100
500
225
460
200
600
Hinode Elec
55
150
500
225
460
200
600
Hinode Elec
75
200
500
225
460
125
600
Hinode Elec
90
250
500
400
460
200
600
Hinode Elec
110
300
500
400
460
200
600
Hinode Elec
132
400
500
400
460
300
600
Hinode Elec
160
400
500
400
460
300
600
Hinode Elec
220
600
460
600
600
Hinode Elec
3. FIELD WIRING TERMINAL
Model Number
250GH-60
250GH-60
250GH-125
250GH-150
250GH-175
250GH-225
250GH-250S
250GH-250S
660GH-35
660GH-35
660GH-63
660GH-80
660GH-100
660GH-125
600FH-125S
600FH-150S
600FH-200S
600FH-200S
600FH-125S
600FH-200S
600FH-200S
600FH-300S
600FH-300S
600SPF-600UL
Maker
Model No.
SV-iV5
Installation
(Start-up)
Date
Warranty
Period
Name
Customer
Information
Address
Tel.
Name
Sales Office
(Distributor)
Address
Tel.
Warranty period is 12 months after installation or 18 months after manufactured when the installation
date is unidentified. However, the guarantee term may vary on the sales term.
If the defective part has been identified under normal and proper use within the guarantee term, contact your
local authorized LS distributor or LS Service center.
The guarantee will not apply in the following cases, even if the guarantee term has not expired.
You can get various useful informations or services visiting our web site http://www.lsis.biz
Revision History
No.
Date
Edition
May, 2001
First Release
March, 2002
2 nd Edition
rd
Changes
Ver. 1.00
Ver. 1.20 / Added codes
April, 2002
3 Edition
October, 2002
4 th Edition
th
June, 2003
5 Edition
December, 2004
6 th Edition
th
November, 2005
7 Edition
May, 2006
8 th Edition
June, 2008
9 th Edition
Environment management
Disposable product
LS inverter is designed for
preserving environment.
When you disuse the products,
you can recycle by separating
them to iron, aluminum, bronze,
and synthetic plastic (cover).