Helical Gear Design
#include<stdio.h>
#include<conio.h>
#include<stdlib.h>
#include<math.h>
void main()
{
clrscr();
float st_g,st_p,psi1,psi,fefg,fefp,fbg,fbp,Zfg,Zfp,c,Zp,Zg,Yp,Yg;
float Fi,Fw,Fb,Ft,Fd,Dp,kw,f,m,mn,v,cv,Q,Np;
int choice;
printf("\nEnter the Following Values\n");
printf("\nNumber of Teeth on Pinion(Zp): ");
scanf("%f",&Zp);
printf("\tNumber of Teeth on Gear(Zg): ");
scanf("%f",&Zg);
printf("\nTransverse Module(m) in mm: ");
scanf("%f",&m);
printf("\tPinion Speed(Np) in Rpm: ");
scanf("%f",&Np);
printf("\nHelix Angle(psi) in Degree: ");
scanf("%f",&psi1);
psi=cos(psi1*3.14159/180);
printf("\nSafe working Strength for pinion(fbp) in Mpa: ");
scanf("%f",&fbp);
printf("\tSafe working Strength for Gear(fbg) in Mpa: ");
scanf("%f",&fbg);
printf("\nFlexural endurance limit for pinion(fefp) in Mpa: ");
scanf("%f",&fefp);
printf("\tFlexural endurance limit for Gear(fefg) in Mpa: ");
scanf("%f",&fefg);
printf("\nFactor(c): ");
scanf("%f",&c);
printf("\tLoad Stress Factor(kw): ");
scanf("%f",&kw);
mn=m*psi;
Zfp=Zp/(psi*psi*psi);
Zfg=Zg/(psi*psi*psi);
Q=(2*Zg)/(Zp+Zg);
f=11*m;
Dp=Zp*m/1000;
v=(3.14159*Dp*Np)/60;
if(v>=0&&v<5)
cv=4.58/(4.58+v);
if((v>=5)&&(v<10))
cv=6.1/(6.1+v);
if((v>=10)&&(v<=20))
cv=15.25/(15.25+v);
if(v>20)
cv=5.55/(5.55+sqrt(v));
printf("\nSelect a tooth system:\n1. 14.5øFD system\n2. 20øFD system\n3. 20øcomposite
system\n");
scanf("%d",&choice);
if(choice==1)
{
Yp=3.14159*(.124-.684/Zfp);
Yg=3.14159*(.124-.684/Zfg);
st_g=Yg*fbg;
st_p=Yp*fbp;
if(st_g>st_p)
{
printf("\nPinion is weaker. design is based on Pinion");
Ft=0.75*fbp*f*mn*Yp*cv;
Fb=0.75*fefp*f*mn*Yp;
}
if(st_p>st_g)
{
printf("\nGear is weaker. design is based on Gear");
Ft=0.75*fbg*f*mn*Yg*cv;
Fb=0.75*fefg*f*mn*Yg;
}
}
if(choice==2)
{
Yp=3.14159*(.154-.912/Zfp);
Yg=3.14159*(.154-.912/Zfg);
st_g=Yg*fbg;
st_p=Yp*fbp;
if(st_g>st_p)
{
printf("\nPinion is weaker. design is based on Pinion");
Ft=0.75*fbp*f*mn*Yp*cv;
Fb=0.75*fefp*f*mn*Yp;
}
if(st_p>st_g)
{
printf("\nGear is weaker. design is based on Gear");
Ft=0.75*fbg*f*mn*Yg*cv;
Fb=0.75*fefg*f*mn*Yg;
}
}
if(choice==3)
{
Yp=3.14159*(.175-.841/Zfp);
Yg=3.14159*(.175-.841/Zfg);
st_g=Yg*fbg;
st_p=Yp*fbp;
if(st_g>st_p)
{printf("\nPinion is weaker. design is based on pinion");
Ft=0.75*fbp*f*mn*Yp*cv;
Fb=0.75*fefp*f*mn*Yp;}
if(st_p>st_g)
{printf("\nGear is weaker. design is based on Gear");
Ft=0.75*fbg*f*mn*Yg*cv;
Fb=0.75*fefg*f*mn*Yg;}
}
if((choice==0)||(choice>3))
{
printf("Wrong Choice Entered");
exit;
}
Fw=Dp*f*kw*Q/(psi*psi);
Fi=(21*v*(c*f*psi*psi+Ft)*psi)/(21*v+(sqrt(c*f*psi*psi+Ft)));
Fd=Ft+Fi;
printf("\n\n$$$$$$$$$$$$$$$$$$HELICAL GEAR DESIGN$$$$$$$$$$$$$$$$$$");
printf("\n\n\tFb=%f",Fb);
printf("\n\tFt=%f",Ft);
printf("\n\tFw=%f",Fw);
printf("\n\tFd=%f",Fd);
if ( (Fw>=Fd)&&(Fb>=Fd))
{
printf("\n\nDesign is Safe.");
}
if ((Fb>=Fd)&&(Fw<Fd))
{
printf("\n\nDesign is Weak against Wear. Heat Treatment is required");
}
if(((Fb<Fd)&&(Fw>=Fd))&&((Fb<Fd)&&(Fw<Fd)))
{
printf("\nDesign is not SAFE at all.");
}
getch();
}
OUTPUT
Enter the Following Values
Number of Teeth on Pinion(Zp): 20
Nubber of Teeth on Gear(Zg): 60
Transverse Module(m) in mm: 8
Pinion Speed(Np) in Rpm: 1200
Helix Angle(psi) in Degree: 25
Safe working Strength for pinion(fbp) in Mpa: 175
Safe working Strength for Gear(fbg) in Mpa: 145
Flexural endurance limit for pinion(fefp) in Mpa: 350
Flexural endurance limit for Gear(fefg) in Mpa: 300
Factor(c): 288
Load Stress Factor(kw): 358
Select a tooth system:
1. 14.5°FD system
2. 20°FD system
3. 20°composite system
2
Gear is weaker. design is based on Gear
$$$$$$$$$$$$$$$$$$HELICAL GEAR DESIGN$$$$$$$$$$$$$$$$$$
Fb=64351.324219
Ft=18745.652344
Fw=9205.033203
Fd=37207.703125
Design is Weak against Wear. Heat Treatment is required
