Gölz Fs240se
Gölz Fs240se
Gölz Fs240se
FS 240 SE
FLOOR SAW
FS 240 SE
FS 240 SE
GLZ GmbH
Dommersbach 51
D-53940 Hellenthal-Blumenthal
Phone: (02482) 120
Telefax: (02482) 12135
CE-Declaration of Conformity
We declare, the product
Name:
Manufacturer:
Type:
Serial number:
FLOOR SAW
GLZ
FS 240 SE
__________
..................................
Chief designer
FS 240 SE
Contents
FS 240 SE
1. Basic informations
FS 240 SE
General danger!
Never touch!
The operating instructions must always be at hand at the place of use of the
machine, e. g. by stowing them in the tool compartment or tool-box provided for
such purpose!
In addition to the operating instructions, observe and instruct the user in all other
generally applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection!
These compulsory regulations may also deal with the handling of hazardous substances, issuing and/or wearing of personal protective equipment!
Personnel entrusted with work on the machine must have read the operating instructions and in particular the chapter on safety before beginning work. Reading
the instructions after work has begun is too late. This applies especially to persons
working only occasionally on the machine, e. g. during setting up or maintenance!
Check - at least from time to time - whether the personnel is carrying out the work
in compliance with the operating instructions and paying attention to risks and
safety factors!
For reasons of security, long hair must be tied back or otherwise secured,
garments must be close-fitting and no jewellery - such as rings - may be worn.
Injury may result from being caught up in the machinery or from rings catching
on moving parts!
See to it that safety instructions and warnings attached to the machine are always
complete and perfectly legible!
Never make any modifications, additions or conversions which might affect safety
without the suppliers approval. This also applies to the installation and adjustment
of safety devices and valves as well as to welding work on load-bearing elements!
Spare parts must comply with the technical requirements specified by the
manufacturer. Spare parts from original equipment manufacturers can be relied
to do so!
FS 240 SE
FS 240 SE
For the execution of maintenance work, tools and workshop equipment adapted
to the task on hand are absolutely indispensable!
The personnel must be familiar with the location and operation of fire extinguishers!
Any work on and with the machine must be executed by reliable personnel only.
Statutory minimum age limits must be observed!
Employ only trained or instructed staff and set out clearly the individual
responsibilities of the personnel for operation, setup, maintenance and repair!
Make sure that only authorized personnel works on or with the machine!
Define the machine operators responsibilities - also with regard to observing traffic
regulations - giving the operator the authority to refuse instructions by third parties
that are contrary to safety!
Work on the electrical system and equipment of the machine must be carried out
only by a skilled electrician or by instructed persons under the supervision and
guidance of a skilled electrician and in accordance with electrical engineering
rules and regulations!
Work on the hydraulic system must be carried out only by personnel with special
knowledge and experience of hydraulic equipment!
Take the necessary precautions to ensure that the machine is used only when in
a safe and reliable state!
Operate the machine only if all protective and safety-oriented devices, such as
removable safety devices, emergency shut-off equipment, soundproofing
elements and exhausters, are in place and fully functional!
Check the machine at least once per working shift for obvious damage and defects.
Report any changes (incl. changes in the machines working behaviour) to the
competent organization/person immediately. If necessary, stop the machine
immediately!
In the event of malfunctions, stop the machine immediately. Have any defects
rectified immediately!
Before starting up or setting the machine in motion, make sure that nobody is at
risk!
Before setting the machine in motion always check that the any accessories have
been safely stowed away!
Observe the adjusting, maintenance and inspection activities and intervals set
out in the operating instructions, including information on the replacement of parts
and equipment. These activities may be executed by skilled personnel only!
If the machine is completely shut down for maintenance and repair work, it must
be secured against inadvertent starting by: locking the principal control elements
and/or attaching a warning sign to the main switch!
Carry out maintenance and repair work only if the machine is positioned on stable
and level ground and has been secured against inadvertent movement and
buckling!
FS 240 SE
FS 240 SE
To avoid the risk of accidents, individual parts and large assemblies being moved
for replacement purposes should be carefully attached to lifting tackle and secured.
Use only suitable and technically perfect lifting gear and suspension systems
with adequate lifting capacity. Never work or stand under suspended loads!
Clean the machine, especially connections and threaded unions, of any traces of
oil, fuel or preservatives before carrying out maintenance/repair. Never use aggressive detergents. Use lint-free cleaning rags!
Before cleaning the machine with water, steam jet (high-pressure cleaning) or detergents, cover or tape up all openings which - for safety and functional reasons
- must be protected against water, steam or detergent penetration. Special care
must be taken with electric motors and switchgear cabinets!
After cleaning, remove all covers and tapes applied for that purpose!
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found must be rectified
without delay!
Always tighten any screwed connections that have been loosened during
maintenance and repair!
Any safety devices removed for setup, maintenance or repair purposes must be
refitted and checked immediately upon completion of the maintenance and repair
work!
Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact!
2.5
Electric energy
Switch off the machine immediately if trouble occurs in the electrical system!
When working with the machine, maintain a safe distance from overhead electric
lines. If work is to be carried out close to overhead lines, the working equipment
must be kept well away from them. Caution, danger! Check out the prescribed
safety distances!
Work on the electrical system or equipment may only be carried out by a skilled
electrician himself or by specially instructed personnel under the control and
supervision of such electrician and in accordance with the applicable electrical
engineering rules!
10
Necessary work on live parts and elements must be carried out only in the
presence of a second person who can cut off the power supply in case of danger
by actuating the emergency shut-off or main power switch. Secure the working
area with a red-and-white safety chain and a warning sign. Use insulated tools
only!
Carry out welding, flame-cutting and grinding work on the machine only if this
has been expressly authorized, as there may be a risk of explosion and fire!
Before carrying out welding, flame-cutting and grinding operations, clean the
machine and its surroundings from dust and other inflammable substances and
make sure that the premises are adequately ventilated (risk of explosion)!
Work on hydraulic equipment may be carried out only by persons having special
knowledge and experience in hydraulic systems!
Check all lines, hoses and screwed connections regularly for leaks and obvious
damage. Repair damage immediately. Splashed oil may cause injury and fire!
Hydraulic and compressed-air lines must be laid and fitted properly. Ensure that
no connections are interchanged. The fittings, lengths and quality of the hoses
must comply with the technical requirements!
Noise
When handling oil, grease and other chemical substances, observe the productrelated safety regulations!
The machine must be towed, loaded and transported only in accordance with the
operating instructions!
Use only appropriate means of transport and lifting gear of adequate capacity!
11
FS 240 SE
FS 240 SE
2.6
While operating all safety devices like blade guard, V-belt guard and splash guard
must be mounted!
Before operating check all safety devices are mounted and the blade is well
secured on the blade shaft!
Keep the work area clean. Cluttered areas and benches invite injuries!
Keep children away. Do not let visitors touch the tool or extension cord. All visitors
should be kept away from work area!
Stay alert. Watch what you are doing. Use common sense. Do not operate when
you are tired!
Any work on and with the floor saw must be executed by reliable personnel only.
Statutory minimum age of 18 years must be observed!
Always well secure the blade on the blade shaft. Use only recommended blades.
Notice the range of blade size mentioned in the ratings. Prevent jamming of the
blade!
Store the floor saw in a dry, high or locked place, out of the reach of children or
unauthorized persons!
Remove adjusting tools. Check to see that the tools are removed from the floor
saw before operating!
12
Engine:
Power:
Engine speed:
Blade shaft speed:
Max. cutting speed:
Max. blade size:
Flange size:
Blade shaft size:
Max. cutting depth:
Cutting depth selector:
Feed:
Water supply:
Weight:
Length:
Width:
Height:
Vibration:
Sound power level (DIN ISO 6393):
Sound pressure level (DIN ISO 6393):
13
FS 240 SE
3. Description
FS 240 SE
Rear side
(Tending
side)
5
7
8
4
9
2
3
1
10
1. Frame
2. Undercarriage
3. V-belt guard
4. Eyebolt
5. Crank handle
FS 240 SE
4.1 Transport
6
8
3
7
9
Before transporting dismount the blade and lower the floor saw until to the stop. Use boards for
load and unloading on a truck. Secure the floor saw on the loading area. Fasten a lifting device
(tensile strength 1500 kg (3307 lbs.)) to the eyebolts when loading and unloading with an crane.
For single transportation the electric motor is detachable by a quick change system. Open the
locking (1) of the V-belt guard (2) clap it backwards. Loosen the counternut WS 24 (3) of the
spindle (6) and screw down the tension nut WS 24 (4) until the V-belts are detachable. Pull out
the push bows (8) and push them over the carrying bow (5). Secure with the linch pins and lower
the electric motor. Now the locking (7) is free and the electric motor is detachable. Remount in
opposite order and check V-belts for correct tension (see chapter maintenance).
4.2 Storing
Store the floor saw in a dry, high or locked place, out of the reach of children or unauthorized
persons. Clean and preserve the floor saw with corrosion preventive if storing over a longer time
like winter time!
15
FS 240 SE
5.
Starting
Check daily: Reliable condition of the floor saw and blade!
Well secured blade on the blade shaft! Well secured safety
devices like blade guard, V-belt guard and splash guard!
Report any changes (incl. changes in the machine`s
working behaviour) to the competent person immediately. If
necessary, stop the machine immediately and lock it!
Danger of down coming parts!
5.1 Packing
The floor saw is packed in foil on a pallet. Remove the packing and recycle it. Use recycling
containers.
16
WS 24
WASHER
O-POSITION
STARTER
LEVER
17
FS 240 SE
BALL
VALVE
FS 240 SE
6. Operation
Burning hazard touching
hot parts (electric motor)!
Before starting the floor saw must be completely lifted. The blade may
not have any ground contact!
TRIANGLE POSITION
STAR POSITION
PHASE INVERTER
18
STOP BOLT
ACCEPTANCE
LOWER
LIFT
BALL
VALVE
6.4 Feed
Operating with too high feed the floor saw might rise out of
cut!
Operate with even feed. The electric motor will overstress and the floor saw might rise out of cut
if the feed is too high. The segments will become dull if the feed is too low.
19
FS 240 SE
CRANK HANDLE
FS 240 SE
CRANK HANDLE
LOWER
LIFT
BALL
VALVE
O-POSITION
STARTER LEVER
20
Spare parts must comply with the technical requirements specified by the manufacturer.
Spare parts from GLZ can be relied to do so! Observe the following indications:
Cut off electric motor and pull mains plug before maintenance,
repair or inspection. Place floor saw on stand and secure it
against fall down. Work on the electrical system or equipment
may only be carried out by a skilled electrician!
8.1 General
After cutting clean the floor saw and check the floor saw and specially the blade for damages.
Necessary repairs must be carried out immediately (see spare parts list).
21
FS 240 SE
8. Maintenance
FS 240 SE
8.4 V-belts
Check periodically the correct tension of the
V-belts. If the floor saw is new or a new set of
V-belt was mounted check the tension after 8
working hours. Deflexion in the middle approx.
4 mm (0.16") - maximum deflexion force 19 N.
Always use a set of V-belts. Loosen the
counternut (1) WS 24 of the spindle (3) and
tense the V-belts with the adjusting nut (2) WS
24 until the correct tension is reached and fasten the counternut (1).
1
2
3
A=maximum 19 N
new set of V-belts
22
PROBLEM
CAUSE
Electric motor
REMEDY
Check connection!
Check fuses!
Malfunction of electrical
installation!
Lowering
Undercarriage or
threaded spindle tight!
Cutting
Dull diamond blade!
Replace!
Reduce feed!
Damaged centering of
the blade shaft!
Replace!
Loose or damaged
blade shaft bearings!
Tighten or replace!
23
FS 240 SE
9. Troubleshooting
FS 240 SE
PROBLEM
CAUSE
REMEDY
Cutting
No free cut
because of sidewards
wear-out of segments!
Damaged diamond
blade core!
Wrong type of
diamond blade!
Choose different
diamond blade!
Reduce feed!
Slippy V-belts!
Adjust!
in the cut!
Abnormal wear-out
of segments!
24
FS 240 SE
Always indicate:
machine/model/serial number
full address
Zeichenerklrung
Key to symbols
Lgende
l
u
n
G
l
u
n
G
l
u
n
G
= consisting of pos.
= including pos.
= not illustrated
= special order
= also necessary
25
26
FS 240 SE
Nr.
0282 240 0103
0282 240 0100
Qty.
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1
2
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27
FS 240 SE
Pos.
1
--
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FS 240 SE
Nr.
0282 240 0016
0282 240 0050
Qty.
2
1
39
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29
FS 240 SE
Pos.
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38
FS 240 SE
bis Masch.-Nr. 24159 - Serial number 24159 and lower Jusqu la machine No 24159
30
Nr.
0285 300 0980
0282 240 0984
0282 240 0983
0286 570 0047
0295 000 0179
0295 000 0062
0286 570 0047
0282 240 0031
0295 000 0003
0282 240 0032
0285 300 0985
0282 240 0018
0282 240 0072
0285 300 0981
0284 650 0982
0285 300 0986
0282 250 0084
0286 570 0069
0281 045 0027
0282 240 0015
0281 045 0051
0282 240 0061
0282 240 0060
Qty.
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1
4
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u
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31
FS 240 SE
Pos.
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FS 240 SE
32
Nr.
0282 900 0101
0295 000 0003
0285 300 0981
0284 650 0982
0285 300 0986
0282 250 0084
0286 570 0069
0281 045 0027
0282 240 0006
Qty.
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33
FS 240 SE
Pos.
1
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3
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u
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8
FS 240 SE
Pos.
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Nr.
0282 240 0014
0282 065 0003
0282 250 0105
0285 300 0015
0282 240 0034
0282 240 0022
0282 520 0118
0282 250 0105
0285 300 0015
0282 240 0064
0284 650 0046
0282 250 0023
0282 240 0052
0282 150 0009
0282 065 0006
0281 045 0051
Qty.
1
2
2
2
2
2
4
4
4
1
1
1
1
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1
1
34
11. Wiring
Schaltkasten
35
Klemmleist Motor
Stecker
FS 240 SE
36
FS 240 SE