Pegasus Dieci 3516
Pegasus Dieci 3516
Pegasus Dieci 3516
Majorana, 2-4
42027 Montecchio Emilia (RE) ITALY
1154/UK
OPERATION AND
MAINTENANCE MANUAL
Pegasus
EVERY TELEHANDLER COMES WITH A COPY OF THIS MANUAL, A COPY OF THE USER AND MAINTENANCE
MANUAL FOR THE ENGINE (WRITTEN BY THE MANUFACTURER). IT ALSO COMES WITH A COPY OF THE USE
AND MAINTENANCE MANUALFOR EACH DEVICE ORATTACHMENT WITH WHICH THIS MACHINE IS RIGGED-OUT.
THE LATTER MANUALS ARE WRITTEN BY THE RESPECTIVE SUPPLIERS OR ARE REPRODUCED IN FULL AND EXACTLY BY DIECI WITH THE SPECIFIC AUTHORISATION OF THE SUPPLIERS:
SAID MANUALS MAY BE FURTHER COMPLETED WITH OTHER SPECIFICATIONS WRITTEN BY DIECI.
DIECI S.r.l. shall not be held liable for damage caused by the use of non-original spare parts
www.dieci.com
Dieci s.r.l.
e-mail: [email protected]
Cod.: AXH1154/UK
WARNING:
All the documentation supplied is an integral and essential part of the product and must be kept where it can be easily
accessed by every user. Users must carefully read the aforesaid documentation before starting to use the product.
Improper, incorrect or irrational use of the machine or its accessories is forbidden.
It is also forbidden to carry out any modications that could alter the structure or function of the machine.
CHAPTER A
INTRODUCTION, WARRANTY, MACHINE IDENTIFICATION
INTRODUCTION ......................................................................................................................................................A/3
WARRANTY .............................................................................................................................................................A/4
IDENTIFYING YOUR MACHINE ..............................................................................................................................A/6
IDENTIFYING THE TELEHANDLER .......................................................................................................................A/7
DECLARATION OF CONFORMITY ........................................................................................................................A/9
CHAPTER B
SAFETY STANDARDS
RECOGNISING SAFETY STANDARDS ..................................................................................................................B/2
GENERAL WARNINGS ............................................................................................................................................B/3
PROTECTIVE CLOTHING .......................................................................................................................................B/4
INSPECTING THE MACHINE ..................................................................................................................................B/4
PREPARING FOR EMERGENCIES ........................................................................................................................B/5
THE DRIVERS CAB ................................................................................................................................................B/6
DRIVING LICENCES AND AUTHORISATIONS.......................................................................................................B/7
STARTING THE MACHINE ......................................................................................................................................B/7
WORKING IN CONDITIONS OF SAFETY ...............................................................................................................B/8
HANDLING LOADS ................................................................................................................................................B/12
PARKING THE MACHINE ......................................................................................................................................B/13
STOPPING TEMPORARILY...................................................................................................................................B/13
ROAD USE .............................................................................................................................................................B/14
ROAD USE (INSTRUCTIONS) ..............................................................................................................................B/14
LIFTING THE MACHINE ........................................................................................................................................B/15
TRANSPORTING THE MACHINE .........................................................................................................................B/15
ELECTROMAGNETIC INTERFERENCE...............................................................................................................B/16
VIBRATIONS ..........................................................................................................................................................B/16
CARRYING OUT MAINTENANCE WORK SAFELY ..............................................................................................B/16
STORING THE MACHINE/PROLONGED INACTIVITY .........................................................................................B/19
GETTING THE MACHINE READY AFTER PROLONGED INACTIVITY ...............................................................B/19
CLEANING THE MACHINE ...................................................................................................................................B/19
CLEANING THE WINDOWS ..................................................................................................................................B/20
CLEANING THE CAB.............................................................................................................................................B/20
SAFETY STICKERS...............................................................................................................................................B/20
FIRE PREVENTION ...............................................................................................................................................B/21
BATTERIES ............................................................................................................................................................B/22
STARTING UP WITH AUXILIARY BATTERIES .....................................................................................................B/23
ELECTRICAL SYSTEM OVERLOAD PROTECTION ............................................................................................B/24
TYRES....................................................................................................................................................................B/25
TIGHTENING THE WHEEL NUTS .........................................................................................................................B/25
STORING DANGEROUS FLUIDS .........................................................................................................................B/27
CONTACT WITH DANGEROUS FLUIDS ..............................................................................................................B/27
DIESEL ...................................................................................................................................................................B/28
RECOMMENDED FUEL SPECIFICATIONS ..........................................................................................................B/28
CLEANING AND STORING DIESEL FUEL............................................................................................................B/29
ECOLOGICAL CONSIDERATIONS .......................................................................................................................B/30
WASTE DISPOSAL ................................................................................................................................................B/30
CHECKING THE WIND SPEED.............................................................................................................................B/32
EVALUATING THE CONSISTENCY OF THE SUBSOIL........................................................................................B/33
SAFETY DEVICES .................................................................................................................................................B/34
THE DRIVERS CAB ..............................................................................................................................................B/37
ROPS-FOPS CAB ..................................................................................................................................................B/37
LOAD TABLES .......................................................................................................................................................B/38
USING THE LOAD TABLES AND BOOM INDICATORS .......................................................................................B/39
HANDLING LOADS ................................................................................................................................................B/42
SAFETY STICKERS...............................................................................................................................................B/46
CHAPTER C
GETTING TO KNOW AND USING THE MACHINE
GENERAL WARNINGS ........................................................................................................................................... C/3
IDENTIFYING MACHINE PARTS FOUR MOVEMENT STABILISERS................................................................ C/4
IDENTIFYING MACHINE PARTS EIGHT MOVEMENT STABILISERS ............................................................... C/5
CAB ......................................................................................................................................................................... C/7
EXTERNAL COMPONENTS ................................................................................................................................... C/7
INTERNAL COMPONENTS .................................................................................................................................... C/7
GETTING IN AND OUT OF THE CAB .................................................................................................................... C/8
DOOR CONTROLS ................................................................................................................................................. C/8
INTERNAL DOOR HANDLE ................................................................................................................................... C/8
OPENING THE CAB DOOR WINDOW ................................................................................................................... C/9
REAR WINDOW ...................................................................................................................................................... C/9
EMERGENCY EXIT ................................................................................................................................................ C/9
ROOF .................................................................................................................................................................... C/10
INTERNAL CAB LIGHT ......................................................................................................................................... C/10
ASHTRAY. ............................................................................................................................................................. C/10
MAX 180W POWER OUTLET............................................................................................................................... C/10
COURTESY COMPARTMENT .............................................................................................................................. C/11
TECHNICAL DOCUMENT COMPARTMENT ........................................................................................................ C/11
STEERING WHEEL (ADJUSTMENT) ................................................................................................................... C/11
SEAT ..................................................................................................................................................................... C/12
SEAT BELTS ......................................................................................................................................................... C/13
INSTRUMENTS INSIDE THE CAB ....................................................................................................................... C/14
INSTRUMENT CLUSTER PILOT LIGHTS ............................................................................................................ C/15
INSTRUMENT CLUSTER USING THE INSTRUMENTS ................................................................................... C/16
RIGHT-SIDE DASHBOARD SWITCHES AND FUNCTION SELECTORS ........................................................ C/17
RIGHT-SIDE DASHBOARD SWITCHES AND FUNCTION SELECTORS ........................................................ C/18
RIGHT-SIDE DASHBOARD SWITCHES SELECTORS - PUSHBUTTONS ................................................... C/19
IGNITION SWITCH ............................................................................................................................................... C/20
DASHBOARD LEVERS......................................................................................................................................... C/22
MULTIFUNCTION LEVER..................................................................................................................................... C/23
PEDALS ................................................................................................................................................................ C/24
PARKING BRAKE ................................................................................................................................................. C/25
FAST/SLOW GEAR SWITCH................................................................................................................................ C/26
EMERGENCY BUTTON ........................................................................................................................................ C/27
SPIRIT LEVEL ....................................................................................................................................................... C/27
LEVELLING THE FRONT DIFFERENTIAL AXLE ................................................................................................. C/28
REAR DIFFERENTIAL AXLE OSCILLATION LOCK ............................................................................................. C/29
TURRET ROTATION LOCKING PIN ..................................................................................................................... C/30
STABILISERS........................................................................................................................................................ C/31
POSITIONING THE FOUR MOVEMENT STABILISERS ...................................................................................... C/32
POSITIONING EIGHT MOVEMENT STABILISERS. ............................................................................................ C/33
JOYSTICK (STANDARD) ...................................................................................................................................... C/34
DOUBLE JOYSTICK (OPTIONAL)........................................................................................................................ C/35
MACHINE FUNCTION SELECTOR ...................................................................................................................... C/36
ANTI ROLL-OVER DEVICE .................................................................................................................................. C/37
LIMITING DEVICE EXCLUSION ........................................................................................................................... C/38
RADIO CONTROL (OPTIONAL) .......................................................................................................................... C/39
STEERING SELECTOR ........................................................................................................................................ C/40
ALIGNMENT (STANDARD) ................................................................................................................................... C/40
WHEELS ALIGNMENT SELECTOR ..................................................................................................................... C/41
CHAPTER D
MAINTENANCE AND ADJUSTMENT
MAINTENANCE REGULATIONS ............................................................................................................................ D/3
INTRODUCTION ..................................................................................................................................................... D/3
RUNNING THE MACHINE IN ................................................................................................................................. D/4
VIBRATION EMISSION STATEMENT..................................................................................................................... D/5
MANUFACTURERS FIRST TEST STATEMENT .................................................................................................... D/5
IDENTIFYING MACHINE PARTS - FOUR MOVEMENT STABILISERS. ............................................................... D/6
IDENTIFYING MACHINE PARTS - EIGHT MOVEMENT STABILISERS. .............................................................. D/7
IDENTIFYING MACHINE PARTS ........................................................................................................................... D/8
MAINTENANCE AND ADJUSTMENT SCHEDULE .............................................................................................. D/10
CAPACITY OF THE PARTS TO LUBRICATE ....................................................................................................... D/13
OIL COMPARISON TABLE ................................................................................................................................... D/13
OPENING THE ENGINE BONNET ....................................................................................................................... D/14
ENGINE ................................................................................................................................................................. D/14
PEDALS ................................................................................................................................................................ D/15
BRAKES ................................................................................................................................................................ D/16
PARKING BRAKE ................................................................................................................................................. D/18
HYDRAULIC OIL LEVEL ...................................................................................................................................... D/19
CHANGING THE HYDRAULIC OIL AND FILTERS............................................................................................... D/20
HYDROSTATIC SYSTEM FILTER ........................................................................................................................ D/21
FUEL TANK ........................................................................................................................................................... D/22
ENGINE RADIATOR ............................................................................................................................................. D/23
REPLACING THE COOLANT ............................................................................................................................... D/24
AIR FILTER ........................................................................................................................................................... D/25
ROTATION REDUCTION GEAR WITH OIL LEVEL ROD ..................................................................................... D/30
ROTATION REDUCTION GEAR WITHOUT AN OIL LEVEL ROD........................................................................ D/31
CYLINDER CHECK VALVES ................................................................................................................................ D/32
REDUCTION GEAR AND DIFFERENTIAL AXLES ............................................................................................... D/34
BOOM SLIDING BLOCKS..................................................................................................................................... D/39
LUBRICATION....................................................................................................................................................... D/39
EXTERNAL BOOM CHAINS ................................................................................................................................. D/40
HOW TO DETERMINE WEAR CAUSED BY ELONGATION ................................................................................ D/41
LUBRICATORS ..................................................................................................................................................... D/42
BATTERY CUT-OFF SWITCH............................................................................................................................... D/46
FUSES................................................................................................................................................................... D/47
LIGHTS.................................................................................................................................................................. D/48
FRONT HEADLIGHT............................................................................................................................................. D/48
REAR LIGHT ......................................................................................................................................................... D/49
WORK SPOTLIGHT .............................................................................................................................................. D/49
DUAL REFLECTOR WORK SPOTLIGHT ............................................................................................................. D/49
PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS ......................................... D/50
PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS ......................................... D/51
TORQUE TABLE FOR HYDRAULIC FITTINGS ................................................................................................... D/52
TROUBLE SHOOTING ......................................................................................................................................... D/53
HOW TO COMPLETE THE SERVICE REGISTER ............................................................................................... D/56
OBLIGATIONS AND HOW TO FORWARD STATEMENTS TO I.S.P.E.S.L.
(SUPREME INSTITUTE FOR ACCIDENT PREVENTION AND SAFETY IN THE WORKPLACE)....................... D/56
SCHEDULED INSPECTIONS AND REGISTRATION METHOD .......................................................................... D/56
MACHINE DETAILS .............................................................................................................................................. D/57
RECORD OF SCHEDULED INSPECTIONS AND MAINTENANCE WORK......................................................... D/59
CHAPTER E1-1
ELECTRICAL DIAGRAMS AND CIRCUITS ELECTRONIC ENGINE
CHAPTER E1-2
ELECTRICAL DIAGRAMS AND CIRCUITS MECHANICAL ENGINE 38.16_400
CHAPTER F
HYDRAULIC SYSTEM
CHAPTER G
TECHNICAL INFORMATION SHEETS
CHAPTER H
ALFABETICAL INDEX
Dear customer,
Congratulations and thank-you for choosing a
machine.
This handbook has been written so that you can appreciate the qualities of this machine to the full.
It is advisable to read this handbook in its entirety before using the machine for the rst time.
It contains information, advice and important warnings for use, which will help you to exploit the technical advantages
machine fully.
of your
You will discover its specications and special features, as well as nd essential information regarding maintenance
machine.
and care to ensure safe use and an extended lifetime of your
The personnel, who will be at your assistance, wish you ALL THE BEST, certain that this handbook will prove an
invaluable aid to fully appreciating your new machine.
Best regards,
INTRODUCTION
WARRANTY
IDENTIFYING YOUR MACHINE
A/1
Introduction - Warranty
Identifying your machine
BEFORE STARTING THE MACHINE FOR THE FIRST TIME, THE OPERATOR
MUST CAREFULLY READ THIS MANUAL TO ENSURE HE OR SHE FULLY
UNDERSTANDS HOW THE TELEHANDLER WORKS AND TO ENSURE HE OR
SHE IS ADEQUATELY PREPARED FOR ITS USE.
ANY USE OTHER THAN THE USE DESCRIBED IN THIS MANUAL IS STRICTLY
FORBIDDEN AND DIECI SHALL NOT BE HELD LIABLE FOR ANY DAMAGE
TO PEOPLE, OBJECTS OR ANIMALS.
WHILE USING THE MACHINE, STRICTLY OBSERVE THE RESPECTIVE
DIAGRAMS OF THE ASSEMBLED ATTACHMENT.
A/2
INTRODUCTION
The aim of this manual is to provide the operator with instructions
for efcient and safe use and maintenance of the telehandler.
Following these instructions carefully will allow you to obtain
full efciency and a long working life from your machine, and
will help to make your work considerably easier.
Furthermore, this Use and Maintenance manual is supplied
to you directly by the Dealer upon delivery of the machine, to ensure you understand all the instructions correctly.
However, should you have trouble understanding any part
of this manual, do not hesitate to contact your nearest Dealer for clarification, as it is of utmost importance that the
operation and maintenance guidelines are fully understood
and carefully observed. Routine maintenance should be carried out regularly. Keep a record of machine working hours.
LEFT SIDE
RIGHT SIDE
FRONT VIEW
Because we continually introduce technical improvements and bearing in mind updating and publication
times, the data in this manual may be changed at any
time and therefore should not be considered binding.
In some of the illustrations, panels or guards have been
removed in order to provide a clearer view. Never use
the machine without these panels or guards.
COBO
02.246
REAR VIEW
A/3
Introduction - Warranty
Identifying your machine
GUARANTEE
GUARANTEE:
DURATION, VALIDITY AND ACTIVATION
GUARANTEE:
VALIDITY
Warranty: duration
A/4
WARRANTY:
REQUEST FOR REPAIR UNDER GUARANTEE
CAUSES OF:
NON-ACTIVATION, FAILURE TO HONOUR, TERMINATION
Diesel engines
Axles and reduction gears
Hydraulic pumps and engines
Tyres
- If the defect is not reported following the prescribed methods and within the established time limit.
- If the customer does not comply with DIECI's request to
return the defective parts substituted during the repair
intervention.
- If the customer has not complied with the obligation to
stop using the machine after making a claim, limited to
damages caused by non-compliance.
Warranty: termination
The guarantee is terminated:
- If the buyer does not full contractual payment obligations.
- If damage has been caused by carelessness, negligence,
or by use of the vehicle for purposes not in compliance
with specications provided in the use and maintenance
manual (incorrect manoeuvres, overloading, use of incorrect fuel, poor maintenance*, disregard for warning
indicator instruments etc.)
- If the defect is a result of applications, attachments,
modications or repair work not authorised by DIECI or
carried out using poor quality parts. (For this reason, we
recommend always using original spare parts).
* For "recommended regular routine maintenance
refer to the USE AND MAINTENANCE MANUAL.
Final terms
- In cases of the non-activation of the guarantee of if it
is not honoured or is terminated, the buyer shall not be
granted annulment of the contract, payment of damages,
or an extension of the guarantee.
- DIECI does not make payments for any type of debit
which replacement machines or for rental, labour and
lost prots, caused by machine stop. Unless otherwise
previously agreed in writing by both parties.
- Conditions subject to guarantee different than those
listed above must be agreed upon in writing and signed
by both parties.
A/5
Introduction - Warranty
Identifying your machine
PEGASUS TELEHANDLERS
LIABILITY
- The machines are manufactured in compliance with the EEC regulations in effect when the machine was made available for purchase.
- Failure to observe the use and safety regulations or using the machine in less than perfect working condition may cause
an accident punishable by law.
- The Manufacturer shall not be held liable for any damage to persons, things or animals caused by improper use of this
machine or by any unauthorised structural modication, application or transformation.
- The Manufacturer reserves the right to carry out any possible modications to the machine for technical or commercial reasons without notice.
A/6
NOTE:
The telehandlers commercially known as Pegasus are stamped with a type-approval code (see the first four numbers
stamped on the chassis)
Specications
A/7
Introduction - Warranty
Identifying your machine
A/8
DECLARATION OF CONFORMITY
E
IL
- complies with the conditions stipulated in the Machinery Directive (Directive 2006/42/EC) and subsequent amendments
- complies with the conditions stipulated in the following EC directives:
M
I
-S
C
A
F
DIECI SRL
Via E. Majorana, 2-4
Montecchio Emilia (RE)
An Administrator
MANGHI ENNIO
A/9
Introduction - Warranty
Identifying your machine
A/10
SAFETY STANDARDS
B/1
Safety standards
- DANGER Warnings that specically indicate potential risks for the operator or other people directly involved.
- CAUTION Warnings aimed at avoiding potential damage to the machine, which may involve the safety of the operator, or other
people directly involved.
- IMPORTANT This warning indicates a situation of imminent danger, which, if not averted, may cause damage to the machine.
- PROHIBITION This warning indicates that it is absolutely forbidden to accomplish actions or things
that are dangerous for personnel
The above words are always accompanied by the potential hazard warning symbol.
Carefully read the safety standards and comply with the recommended precautions to avoid potential dangers and to safeguard
your health and safety.
The "warning: possible risk" symbols and the "warning words" have been included to highlight situations that DIECI has wanted
to underline. This manual must anyway be read and learned in its entirety.
In case of doubt, please consult your agent or dealer.
B/2
GENERAL WARNINGS
This machine has been designed and constructed to be
used as a self-propelled machine, with the operator in the
driving seat, with tyres, designed for use on asphalt or natural surfaces and on rough ground. The machine consists of
a main support structure suitable to support and rotate the
telescopic boom through 360. Forks or other attachments
approved by DIECI can be assembled on the boom head. In
normal use, the machine can lift, rotate and position loads
by extending, retracting, raising and lowering the boom.
Any other use shall be considered in contrast to the use
for which it was intended by DIECI who, consequently,
shall not be held liable for any damage to things or the
machine, nor for any injury to people caused by such use.
Any use of the machine other than the use described in
this manual is strictly forbidden. Any function or procedure regarding the use and tting of machine attachments not described in this manual are strictly forbidden.
The use manual and spare parts catalogue are an integral
part of the machine and must stay with the machine when
it changes owner. The manual must always be stored carefully and must always be kept onboard the machine (in the
language spoken by the operator) for rapid consultation. If
the manual becomes worn and/or becomes even partially
damaged or illegible, replace it immediately.
The instructions for use, maintenance and repair in this
manual must be implemented to comply with the prescribed
use foreseen by the manufacturer.
This machine must only be used, assisted or repaired by
people who have received prior instruction regarding the
machine and safety regulations, as well as being authorised
to use the machine.
DIECI shall not be held liable for any damage caused by manoeuvres carried out instinctively, by reex, in a state of panic, in case
of malfunction, accident, fault, etc., while the machine is in use.
DIECI shall not be held liable for the predictable conduct of
certain categories of people, such as apprentices, adolescents,
the disabled, trainees.
DIECI machines may not be used for bets, competitions or for
personal experience.
Read all the safety warnings on the machine and comply with
their contents before starting, running, refuelling or carrying
out maintenance work. Clean said warnings if covered in mud,
cement or other deposits. Do not remove for any reason. If damaged, lost or illegible, replace immediately.
For you own and others' safety, do not modify the structure or
settings of the various machine components (hydraulic pressure, limiting device calibration, engine speed, assembly of
supplementary equipment, etc.) The same applies to disabling
or modifying safety systems. In these cases, the manufacturer
shall be released of any liability.
To maintain the machine in a state of conformity, it is compulsory to carry out scheduled inspections and controls.
DIECI cannot predict every possible circumstance that implies a potential risk during machine use or maintenance.
Subsequently, the safety warnings in the manual and on the
machine cannot include every possible safety precaution.
Every necessary safety precaution to avoid potential risks
must be taken when carrying out any operations or procedures not expressly recommended or allowed by this manual.
Never carry out any operations or actions expressly forbidden by this manual.
Any procedures or maintenance operations not described in this manual are strictly forbidden and must be
carried out at an authorised repair centre.
In case of doubt, please consult your agent or dealer.
The user must always observe general safety and accident
prevention regulations (such as the Highway Code if the machine is used on public roads).
DIECI shall not be held liable for any damage or injury caused by any arbitrary modication to the machine.
Everything has been done during the design and construction of this machine to make your job as safe as possible.
Due caution, however, is indispensable and there is no better rule to prevent accidents.
DIECI shall not be held liable for any damage if the machine
is used negligently, even if unintentional.
B/3
PROTECTIVE CLOTHING
Safety standards
- CAUTION -
- DANGER -
Safety helmet;
Safety shoes;
Safety goggles or face shield;
Safety gloves;
Ear defenders;
Reective clothing;
Waterproof clothing;
Respirator or respiratory lter;
- CAUTION If you discover any malfunctions (abnormal noise, vibrations, odour, instrument errors, smoke, oil leaks, etc.) or
if the machine does not comply with safety regulations,
stop using the machine and immediately report your
concern to the person in charge.
- IT IS FORBIDDEN for the driver to carry out any repairs
or adjustments unless he or she has been specifically
trained to do so. The driver must keep the machine in
perfect working condition if entrusted to do so.
- CAUTION Before starting work, ensure the machine is fully efficient to guarantee maximum efciency and compliance
with all safety regulations.
- To carry out the checks listed below, consult the chapter
about maintenance in this manual.
- Carry out the functional checks and inspections listed below.
- There are various types of safety garments of all sizes
available on the market. Always use the most appropriate model for the type of application and ensure the
garments t properly.
- Safety clothing must be considered personal; do not
wear other people's safety clothing.
- Safety clothing must always be complete and in good
condition. A ruined garment no longer guarantees adequate protection. Do not wear garments that are worn;
replace with new garments before you start working.
- Prolonged exposure to loud noise can damage your hearing or may cause loss of hearing. Always protect your
hearing by wearing ear defenders or earplugs to protect
yourself from excessive and tiresome noise.
- Do not listen to the radio or music through headphones
to while using the machine. The operator must always
pay the utmost attention.
B/4
- CAUTION If there are any malfunctions, contact one of the Manufacturers Authorised Repair Centres.
Adjustments
- Check the steering wheel and driver's seat adjustment to
ensure it is possible to reach all driving controls comfortably. Adjust the rear-view mirrors so that it is possible to
see the rear of the machine properly when sitting correctly.
B/5
Safety standards
- DANGER Always fasten your seatbelt correctly before operating the machine.
- The belt is correctly adjusted when it ts snugly around
your waist.
- DANGER -
- If the cabin window on the side of the boom breaks, there is a danger of contact between the operator and the
boom. Stop work immediately and replace the glass.
- PROHIBITION -
- DANGER -
B/6
- DANGER -
- DANGER Before starting the engine, ensure all the control levers are
in neutral, the parking brake is engaged, the engine bonnet
is closed and that no one is standing near the machine.
- Observe the control instruments immediately after starting the engine, after the engine has warmed up and at
regular intervals during use to rapidly identify and solve
any malfunctions.
B/7
Safety standards
- While the machine is running, always keep the light signals on to warn others that the machine is in use.
- Inspect the work area before starting to operate the machine.
- Inspect the terrain and the ground conditions on the site
and establish the safest conditions in which to work. Do
not work where there is a risk of landslides or rock falls.
- Always take the due precautions to ensure unauthorised
people cannot approach the work area.
- When moving or operating in deep water or on soft ground,
before starting work check the conformation and conditions
of the machine base, the depth and speed of the water.
- Always drive forwards and always keep a clear view of
the road.
- Do not drive with your foot on the brake or while the parking brake is engaged.
- Always travel in a straight line when ascending or descending slopes. Travelling crossways or along the slope is extremely dangerous.
B/8
When working on slopes there is a danger that the machine can lose balance and roll-over while rotating or activating the work attachments. Always maintain a stable
position, do not turn the turret or use the attachments.
- CAUTION Do not raise loads that are heavier than the capacity of
the machine or the attachment and do not increase the
counterweight, whatever strategy employed.
- Drive around obstacles.
- When raising loads ensure that nothing or no one can hinder machine movements and avoid incorrect manoeuvres.
- Never leave the engine running if the driver is not in his
or her seat.
- Never leave the key in the machine if the operator is not present.
B/9
Safety standards
- CAUTION -
- CAUTION -
- CAUTION -
- The machine is equipped with a safety cab that offers protection from falling objects (FOPS). It is compulsory to wear
a helmet if there is a risk of objects falling from above.
- Do not use the attachment at night, in dark or poorly lit
environments unless the machine is equipped with work
spotlights (optional). For more information, please contact your dealer.
- CAUTION Before driving the machine onto a loading bridge, ensure that
thebridgeisproperlypositionedandanchored,thatthevehicle
to which it is connected (trailer, lorry, etc.) cannot move, that
the bridge can support the total weight of the machine and
its load and that the bridge is wide enough for the machine.
- Beware of loading bays, trenches, scaffolding and excavations that have been recently excavated or lled.
- When driving the machine on the road and/or on slopes, pay the utmost attention to the engine speed. High
engine speeds can cause mechanical malfunctions. Always keep an eye on the engine rpm and speed. When
the engine reaches 2350 rpm, the control panel will
trigger a continuous acoustic alarm to warn that the
engine is over revved and the general alarm pilot
lamp will light up on the central control panel.
B/10
- CAUTION -
- CAUTION -
- CAUTION -
- PROHIBITION IT IS STRICTLY FORBIDDEN to attempt to start the machine by pushing or towing it. These operations can
cause serious damage to people and the gears.
- If the machine is used in low temperatures (-10C), drain
the tanks and refill using lubricants, fuel and coolants
suitable for cold temperatures.
- CAUTION IT IS FORBIDDEN to use the machine in protected environments such as reneries or explosive atmospheres.
Specic equipment exists for use in these types of environments. Consult you dealer or agent.
- Ensure the service brakes and horn work properly.
- Slow down before making a turn.
- Always ensure you are in control of the machine and its
respective speed.
- Do not reverse over long distances.
- Brake gradually, do not brake sharply.
- Always remember that hydraulic steering is very sensitive to
steering wheel movements, steer gradually and smoothly.
- When the machine is loaded, never exceed 10 Km/h.
- It is forbidden to transport loads on roads. Any accessories assembled on the machine must either feature
standard equipment or be disassembled.
B/11
HANDLING LOADS
- CAUTION Always comply with safety regulations; always carry balanced and correctly positioned loads to avoid any risk
of overturning.
- Always insert the forks completely under the load and
raise to the handling position (forks 300 mm off the
ground and tilted backwards, boom completely retracted).
Safety standards
- CAUTION Loads can only be handled when in "I" creep speed gear.
- Before turning, moderate your speed as much as possible and keep an eye on the load.
- Handle loads with care, drive slowly without making any
abrupt or jolted manoeuvres, especially if the loads are
raised at great heights.
- Do not change direction abruptly at high speed.
B/12
TEMPORARY HALT
Slowly release the accelerator pedal.
Stop the machine on a level surface.
Engage the parking brake.
Place the gear lever in "N".
While the machine is being run in (50 h) do not allow the
diesel engine to idle for long periods.
- CAUTION IF YOU HAVE TO ABANDON THE DRIVERS SEAT, CARRY OUT THE PROCEDURE DESCRIBED IN THE PARAGRAPH "PARKING THE MACHINE".
B/13
Safety standards
ROAD USE
- CAUTION BEFORE DRIVING THE MACHINE ON THE ROAD, ENSURE YOU ARE COMPLYING WITH THE LEGISLATION AND
STANDARDS IN EFFECT IN THE COUNTRY OF USE.
B/14
- Check the overall dimensions for the maximum and minimum heights above ground and the permitted weight.
Check the authorised soil contact pressure for the
platform compared to the machine.
- Load the machine on the means of transport (ensure the
ramps are correctly and safely positioned).
- Load the machine parallel to the platform.
- Manoeuvre the machine with caution onto the means of
transport.
- When the machine is in a safe position, engage the parking brake and position the gear selector in neutral "N".
- Place wedges under the front and rear of the tyres on the
machine. Anchor the machine to the means of transport
with cables or chains. Tighten the cables and/or chains.
- Close the windows and lock the door of the cab.
- Use the anchor points illustrated in the gure and marked on the machine with the appropriate symbols.
- Always ensure the devices used to anchor the machine
(cables, chains, wedges, etc.) are in good condition and
that the capacity of the means of transport is suitable for
the weight to handle.
B/15
Safety standards
ELECTROMAGNETIC INTERFERENCE
- Some machines can be equipped with electronic components whose function can be inuenced by electromagnetic interferences from other appliances that are not
part of the machine. These interferences can be considered a danger to people.
VIBRATIONS
Take into account the following recommendations to reduce
the operators exposure to vibrations:
- Always use tools that are suitable for the type of job to
carry out.
- The drivers seat must be correctly adjusted according to
individual requirements. Inspect and if necessary repair
the seat suspensions and adjustment mechanisms.
- Ensure you are familiar with the maintenance procedures before starting work.
- Keep the work area clean and dry.
- Do not lubricate parts or carry out any maintenance work
when the machine is moving.
B/16
- Do not carry out any maintenance while the engine is running. If it is necessary to carry out maintenance work while
the engine is running, seek the assistance of at least two
workers and proceed as follows:
One person must remain seated in the drivers seat, ready
to switch off the engine at any moment. All the workers must
continually maintain contact with each other.
Take the utmost care to avoid being trapped by components
while working near the fan, fan belt or other rotating parts.
Do not touch any levers or pedal controls. If it is necessary to
act on any lever or pedal, always tell the others to keep at a
safe distance.
Do not drop or insert any tools or other objects in rotating
machine parts; the parts can break or y into the air.
- CAUTION ENTRAPMENT IN MOVING PARTS CAN CAUSE DAMAGE. TO PREVENT ACCIDENTS, ENSURE NO PARTS OF
YOUR BODY, HAIR OR CLOTHING CAN BECOME TANGLED IN MOVING PARTS.
B/17
Safety standards
- CAUTION CHANGING THE ADJUSTMENT AND/OR DISASSEMBLING BALANCING VALVES AND SAFETY VALVES CAN
BE DANGEROUS.
ONE OF THE AFOREMENTIONED VALVES CAN ONLY
BE DISASSEMBLED IF THE RELATIVE JACK IS AT A
STANDSTILL AND IF THERE IS NO PRESSURE IN THE
HYDRAULIC CIRCUIT.
THIS OPERATION CAN ONLY BE CARRIED OUT BY AUTHORISED PERSONNEL.
- CAUTION BEWARE OF BURNS; THE ENGINE OIL OF THE REDUCTION GEARS AND THE HYDRAULIC SYSTEM, AS WELL
AS THE PIPES, ENGINE AND OTHER COMPONENTS
BECOME VERY HOT WHEN THE MACHINE IS IN USE.
WAIT UNTIL ALL PARTS COOL DOWN BEFORE STARTING ANY MAINTENANCE OR REPAIR WORK.
B/18
STORINGTHEMACHINE/PROLONGEDINACTIVITY
- Switch off the engine, remove the key from the ignition
and wait for the various components to cool down.
B/19
SAFETY STICKERS
- Consult the summary table in the chapter MAINTENANCE for the inspection schedule.
- Replace any Danger, Caution, Hazard or instruction
stickers that are illegible or missing.
- Read all the safety warnings on the machine and comply
with their contents before starting, running, refuelling or
carrying out maintenance work. Clean said warnings if
covered in mud, cement or other deposits. Do not remove
for any reason. If damaged, lost or illegible, replace immediately. Orders must be placed using the same process
as for spare parts (ensure you include the model and serial number of the machine when you place your order).
- The location and code numbers of the safety stickers are illustrated in chapter "B SAFETY STANDARDS" in this manual.
B/20
Safety standards
FIRE PREVENTION
- CAUTION Stop the machine immediately if an alarm lights up in
the cab. Contact your DIECI service centre and do not
operate the machine until the fault has been repaired.
- Before every work cycle, ensure there are no leaks from
the machine; fuel, oil, grease or lubricants in general can
start res and cause serious injury.
B/21
Safety standards
BATTERIES
- Charge the battery in a well-ventilated place and ALWAYS disconnect the power supply before disconnecting the terminals.
- Always use a voltmeter or a densimeter to check the
battery charge. Use a torch to check the electrolyte
level, never a naked flame. Never place anything metallic between the terminals to check the battery charge.
- CAUTION THE BATTERY CONTAINS SULPHURIC ACID ELECTROLYTE, A CORROSIVE SUBSTANCE THAT MUST BE
HANDLED WITH THE UTMOST CAUTION BECAUSE IT
CAN CAUSE POISONING AND SERIOUS BURNS.
KEEP OUT OF REACH OF CHILDREN.
AVOID CONTACT WITH THE SKIN OR EYES.
Charging instructions
1. If possible remove the caps.
2. Check the electrolyte level.
3. Clean the poles.
4. Ensure the room is sufciently ventilated.
5. Limit the charge current to a maximum 1/10 of
the battery capacity (Ah).
6. Connect the battery to the charger.
B/22
- CAUTION Two adequately trained and qualied people are required to start the engine using an auxiliary battery.
Any mistakes during this procedure can cause serious
damage to the machine, things and people.
- When starting the engine from another machine, connect the batteries in parallel. When connecting the cables, avoid contact between the positive cable + and
the negative cable -.
- Ensure you are wearing appropriate protective clothing
before carrying out any procedures.
- Take care to avoid contact between the machine to be
started up and the machine that has to supply the power,
to avoid sparks and consequently explosions caused by
the hydrogen produced by the batteries. If the battery
explodes, it could cause serious damage and injury.
- Ensure you never accidentally switch the starting cables and connect rst the ground lead (-) and lastly the positive voltage lead (+).
- Use great care when removing the starting cables; ensure that when the cables are disconnected from the
battery they do not touch other parts of the machine to
prevent hydrogen explosions.
- CAUTION THE CABLES AND THE CLIPS MUST BE SIZED ACCORDING TO THE POWER CHARGE TO BE TRANSFERRED.
THE CAPACITY OF THE BATTERY USED TO START THE
MACHINE MUST BE GREATER OR AT LEAST EQUAL TO
THE CAPACITY OF THE BATTERY ON THE MACHINE.
- CAUTION ENSURE THE CABLES AND CLIPS ARE NOT CORRODED OR DAMAGED.
ENSURE THE CLIPS GRIP THE TERMINALS FIRMLY.
Maintenance-free batteries
These types of battery do not require any maintenance.
When the battery is at, it must be replaced. Please consult
the supplier or manufacturer for technical specifications.
- CAUTION TAKE THE UTMOST CARE DURING THE VARIOUS PROCEDURES, DIRECT OR INDIRECT CONTACT WITH LIVE PARTS
CAN CAUSE INJURY AND SOMETIMES EVEN DEATH.
B/23
Safety standards
- CAUTION -
Charged
battery
Flat
battery
Damaged, pinched or burnt cables must be replaced immediately even if the damage only concerns the sheath
or external insulation.
- Never connect or disconnect the charge circuit (including battery connections) while the engine is running.
Engine block
to start
- Always ensure the polarity is correct when installing batteries or using an auxiliary battery to start up using jump
cables. Comply with the instructions in the use and maintenance manual when starting the machine with jump cables. Connect positive to positive and negative to negative.
- Always disconnect the negative cable from the batteries
before carrying out any arc welding on the machine or
any attachments connected to it.
- Position the welder ground terminal as close as possible
to the area to weld.
B/24
50 kgm
60 kgm
MISURA PNEUMATICO
TYRES DIMENSIONS
DIMENSION DES PNEUS
DIMENSION DE LOS NEUMATICOS
REIFENMASS
CARATTERISTICHE
DETAILS
CARATTERISTIQUES
CARACTERISTICAS
EIGENSHAFTEN
BAR
3,75
10,5-18
10PR
12,5 -18
10PR
3,0
12,5-18
12PR
3,0
12,5-20
12PR
3,5
18-19,5
16PR
4,5
16/70-20
14PR
3,5
18-22,5
16PR
4,5
405/70-20 (16/70-20)
14PR
3,5
405/70R20 (16/70R20)
152J
6,0
4,0
405/70-24 (16/70-24)
14PR
405/70R24 (16/70R24)
152J
5,0
445/65-22,5 (18-22,5)
163A8 (16PR)
4,5
445/65R22,5
168A8
8,5
445/65R22,5
169F
8,0
14.00-24
16PR
3,75
- Check the size of the tyres installed and the ply number
to ensure they are inated to the correct pressure.
- CAUTION -
- CAUTION -
TYRES
- CAUTION -
- Ensure the load capacity of the jack is suitable for raising the machine.
- Use stands with jacks or other blocking devices to support the machine while the tyres are being repaired.
- Never place any part of your body below the machine.
- Never start the engine while the machine is supported
by the jack.
- Never hit the tyres or rims with a hammer.
- Ensure the rim is clean, rust-free and undamaged. Do not
weld, braze or repair in any way or use a damaged rim.
- Do not inate tyres unless the rim is assembled on the
machine or secured so that it cannot move if the tyre or
rim suddenly breaks.
B/25
Safety standards
B/26
- CAUTION -
- CAUTION Store inammable uids in an especially reserved, well-ventilated storeroom, far from heat sources, sparks and ames.
Keep containers closed and indoors.
There must be no other substances inside the inflammable uids storeroom (e.g. food).
- Always ll the tank in the open air.
B/27
Safety standards
DIESEL
Cetane number
Viscosity
Density
Sulphur
Distillation
45 minimum.
2/4.5 centistokes at 40C.
0.8201860 kg/litre at 15C
Sulphur 0.20% in weight, maximum.
85% at 350C.
Cetane number
The cetane number indicates the ignition capacity.
Fuel with a lower cetane number may cause ignition problems when the engine is cold and could affect combustion.
Viscosity
Never leave the fuel cap off and always lock. If you lose
the original cap, replace with an original spare part. Not
just any cap will t.
Keep an eye on the fuel pump nozzle while lling the tank.
Density
A lower density reduces engine power, higher density
increases engine power and the smokiness of the exhaust fumes.
Sulphur
A high sulphur level wears out the engine and creates pollution.
Distillation
- CAUTION DO NOT SMOKE DURING THE AFORESAID OPERATIONS.
B/28
B/29
ECOLOGICAL CONSIDERATIONS
Safety standards
WASTE DISPOSAL
B/30
- Waste material should not be scattered in the environment but disposed of appropriately. Used lubricants,
batteries, greasy rags, brake pads, etc. must be handed
over to specialised companies authorised to dispose of
pollutant waste.
- Improper waste disposal is a threat to the environment.
Potentially hazardous waste includes lubricants, fuel,
coolant, lters and batteries.
- Do not dispose of waste on the ground, in sewers or waterbeds.
- Contact your local authority or waste collection centre for
information on how to recycle or dispose of waste properly.
B/31
Safety standards
- CAUTION If there is a fresh breeze (fig. 1/B n. 5 in the Beaufort Scale), never
raise loads with a surface area greater than one square metre.
Below is a graph of the Beaufort scale (g.1/B) to give an indication of the wind speed at which you can work and when
to suspend work if certain values are exceeded.
CONDITIONS
SPEED m/s
Calm
0 - 0,2
Light air
0,3 - 1,5
Light breeze
1,6 - 3
Gentle breeze
Moderate breeze
Fresh breeze
Strong breeze
Near gale
Gale
17 - 21
Severe gale
21 - 24
(g.1/B)
B/32
DESCRIPTION
3-5
5-8
8 - 11
11 - 14
14 - 17
Type of ground,
geomorphologic
specications
Allowed surface
pressure
Kg/cm2 N/mm2
Loose,
non-compacted ground
Generally not
solid, requires
special measures
Limey, peaty,
pasty ground
Coherent, soft ground
Incoherent, well compacted
ground, sand, gravel
Coherent
ground
Solid
Semi solid
Hard
2.0
0.2
1.0
2.0
4.0
0.1
0.2
0.4
Over 10.0
Over 1.0
- CAUTION Always seek the advice of a civil engineer for the most
reliable and exact evaluation possible of the ground
where you intend to work and the dimensions of the
support plates.
EXTENSION
(M)
PRESSURE
(KG/CM)
13 mt
16 mt
17 mt
19 mt
21 mt
25 mt
10 kg/cm2
10 kg/cm2
10 kg/cm2
10 kg/cm2
10 kg/cm2
10 kg/cm2
B/33
Safety standards
SAFETY DEVICES
The machine is equipped with a number of safety devices (proximity switches, micro-switches, and load monitoring devices) to
safeguard against incorrect manoeuvres or carelessness.
The location of safety devices inside the cab
F
E
(g.7/B)
B/34
(g.8/B)
Beam completely extended and foot lowered microswitch.
Machine with eight movement stabilisers
(g.9/B - Pos.1)
(g.9/B)
Turret aligned with chassis proximity switch
(g.10/B - Pos.1)
(g.10/B)
Turret rotation locking pin enabled proximity switch.
(g.11/B - Pos.1)
(g.11/B)
Axle oscillation lock enabled proximity switch.
(g.12/B - Pos.1)
(g.12/B)
B/35
Safety standards
1
2
(g.13/B)
(g.14/B)
Check valve on all hydraulic cylinders.
(g.15/B - Pos.1)
1
1
(g.15/B)
Safety rod for boom support.
(g.16/B - Pos."1")
- ATTENTION:
The boom support spacer must only be used during routine
maintenance operations.
When carrying out maintenance work on the boom raising
cylinder or on the related block valve, the boom must be supported
by a suitable raising mechanism (Minimum capacity 4 ton.)
(g.16/B)
- ATTENTION:
To insert the spacer, proceed as follows:
- Completely close the boom extensions
- Raise the boom the minimum height necessary to mount
the spacer to the rod
- Lock the spacer (fig.17/B - Pos."1") with the relevant
hooks (g.17/B - Pos."2").
2
1
(g.17/B)
B/36
(g.18/B)
(g.19/B)
- CAUTION IT IS SAFER TO STAY INSIDE THE CAB WITH YOUR SEATBELT FASTENED.
ROPS-FOPS CAB
(g.19/B Pos.1)
The machine is equipped with a type-approved ROPS and FOPS
cab. The operator is therefore protected against rolling-over
and falling objects from above, as prescribed for excavators.
During use, the driver must fasten his or her seat belt to
prevent bumping into the structures inside the cab.
The rear windscreen can be used as an emergency exit.
To open completely, remove the spring clip in the handle.
IT IS FORBIDDEN to open the window completely while the
machine is being used; there is a shearing hazard between
the boom and chassis.
- CAUTION IF THE CAB HAS ANY VISIBLE DAMAGE, CONTACT AN AUTHORISED DIECI SERVICE CENTRE OR WORKSHOP TO REPLACE.
B/37
Safety standards
LOAD TABLES
- CAUTION CHECK THE LOAD TABLES OF YOUR MACHINE IN CHAPTER "H" - TECHNICAL INFORMATION SHEETS
The Safe Working Load -SWL of these machines depends on their extension range and boom angle.
This machine is equipped with anti roll-over devices.
For further information about the safe load indicator, see the relevant paragraph (chapter "C" - Getting to Know Your Machine
- "anti roll-over device").
The load table inside the cab illustrates the safe working loads in relation to the various boom positions.
The extension of the boom is marked with the letters: "A" "B" "C" "D".
The load table illustrates the maximum height and extension achievable without exceeding the safe load. The telehandler is also
equipped with its own load table. The load table is calculated using a telehandler with standard forks. There are also additional
Load Tables, which apply to the different boom accessories.
The load table indicated is only to be intended as an example.
Before lifting or positioning loads, consult the load tables in the handbook on the right of the instrument cluster or consult chapter "H" (machine technical information sheets) in this manual.
- CAUTION The limits given in the load Tables refer to the machine at a halt.
Do not lift or extend the boom when the machine is in motion.
Retract the boom completely and lower it as far as possible before moving with a load.
Check which boom attachment is assembled on the machine and then consult the relevant load table.
Example A
(Without stabiliser feet and rotating turret)
B/38
Example B
(With stabiliser feet and rotating turret)
- CAUTION For your own safety and the integrity of the machine, comply with the information provided below.
The load tables regarding your machine are in the notebook in the cab.
- CAUTION The limits indicated in the load tables refer to the machine at a halt on wheels or stabilizers and on level ground.
Do not lift or extend the boom when the machine is in motion.
Retract the boom completely and lower it as far as possible before moving with a load.
Check which boom attachment is assembled on the machine and then consult the relevant load table in the cab.
Before raising or putting down a load, you must know how much it weighs.
Ensure the centre of gravity of the load does not exceed 500 mm measured from the heels of the forks.
- CAUTION The centre of gravity may not be at the centre of the load, therefore it is necessary to locate its position.
B/39
Safety standards
When you know the weight of the load, consult the load table (see the machine technical information sheets in chapter H ) and
nd the section indicating the weight immediately above.
Example:
in the example load table (g.20/C), the weight of the load is 0.9 tons, thus nd the 1.0 ton section (g.20/C Pos.A).
The left edge and the upper edge of this section indicate the stability limits of the machine for the load in question.
Do not tilt or extend the boom beyond the limits given. (g.20/C Pos.B-C).
After inserting the forks under the load and before lifting the load, check the values on the boom angle and extension indicators.
A
B
Example
(With stabiliser feet and rotating turret)
(g.20/B)
As illustrated in the table, the lines start from the graded boom angle and extension scales and go across the section of the table.
Find where the lines regarding the values you are interested in cross. If the cross point is within or on the right of the maximum load
section (known load weight), the load is within safety limits.
If the lines cross above or on the left of the section, do not attempt to lift the load. Retract the boom.
If when the boom is completely retracted, the boom angle and extension values cross outside the maximum load section, do not attempt to lift the load.
When the load is on the forks, retract the boom before lifting or lowering. This will reduce the risk of destabilising the machine.
Note that when the load is raised (for example on scaffolding) it should be released (raised) before retracting the boom completely.
Before putting down a load, consult the load table to determine the maximum distance of the machine from the unloading point.
It must be possible to set down the load without intersecting the limits indicated on the left of or above the maximum load section.
B/40
- A : cover page
- B : gear change page
- C : tyre ination pressure page
- D : main safety standards page
- E : road circulation page
- F : key to symbols page (front)
- G : key to symbols page (back)
- H : load capacity diagrams
(g.21/B)
MISURA PNEUMATICO
TYRES DIMENSIONS
DIMENSION DES PNEUS
DIMENSION DE LOS NEUMATICOS
REIFENMASS
CARATTERISTICHE
DETAILS
CARATTERISTIQUES
CARACTERISTICAS
EIGENSHAFTEN
BAR
10,5-18
10PR
3,75
12,5 -18
10PR
3,0
12,5-18
12PR
3,0
12,5-20
12PR
3,5
18-19,5
16PR
4,5
16/70-20
14PR
3,5
18-22,5
16PR
4,5
405/70-20 (16/70-20)
14PR
3,5
405/70R20 (16/70R20)
152J
6,0
405/70-24 (16/70-24)
14PR
4,0
405/70R24 (16/70R24)
152J
5,0
445/65-22,5 (18-22,5)
163A8 (16PR)
445/65R22,5
168A8
8,5
445/65R22,5
169F
8,0
14.00-24
16PR
3,75
4,5
3
AXB 1373
A : cover
B : gear change
LEGENDA SIMBOLI
SYMBOLS KEY
LGENDES SYMBOLES
LEYENDA SMBOLOS
ZEICHENERKLRUNG
LEGENDA SIMBOLI
SYMBOLS KEY
LGENDES SYMBOLES
LEYENDA SMBOLOS
ZEICHENERKLRUNG
Stabilizzatori abbassati
Stabilizzatori alzati
Stabilizers lowered
Stabilizers raised
Jib (Measurements)
Jib (Measurements)
Stabilisateurs abaisss
Stabilisateurs relevs
Potence (Dimensions)
Potence (Dimensions)
Estabilizadores bajados
Estabilizadores subidos
Plumin (Medidas)
Plumin (Medidas)
Abgesenkte Stabilisatoren
Angehobene Stabilisatoren
Gittermastverlngerung (Mae)
Gittermastverlngerung (Mae)
In Rotazione continua
Continuous rotation
Non-continuous rotation
En rotation continue
En Rotacin continua
En Rotacin no continua
NacelleTrilatrale Extensible
Posizione frontale
Front position
Position frontale
Posicin frontal
Frontale Position
Vietato lavorare su pneumatici
Do not work on tyres
Interdiction de travailler sur pneumatiques
Prohibido trabajar con la mquina apoyada slo en los neumticos
Das Ausfhren von Arbeiten auf Reifen ist verboten
Divieto di manovra con macchina non livellata
Do not manoeuvre if the machine is not level
Manuvres interdites quand la machine n'est pas nivele
Prohibido maniobrar con la mquina no nivelada
Die Maschine darf nur nachAusgleichung der Bodenunebenheiten bewegt werden
Argano (Portata)
Winch (Capacity)
Treuil (Capacit)
Cabrestante (Capacidad)
Winde (Kapazitt)
Haken fr Gabeltrgerplatte
Posacentine
Centering handlers
Pose - charpente
Coloca - cimbras
Bogenausbau
AXB 1367
E: road circulation
AXB 1367
H: load diagram
B/41
HANDLING LOADS
Lifting a load off the ground
1. Slowly approach the load to lift with the boom completely
retracted and the forks in a horizontal position at the
height of the lifting point.
Keep the forks raised high enough to avoid contact with
the ground.
2. Position the forks under the load to lift until contact is
made with the fork holder plate. Engage the parking brake and shift the gear selector to neutral.
3. Raise the load slightly and tilt the fork holder plate backwards into the carrying position.
B/42
Safety standards
B/43
B/44
Safety standards
B/45
Safety standards
SAFETY STICKERS
Safety stickers have been applied to the machine in the indicated positions. The aim of the safety stickers is to provide a guide
for your and others safety. Before using the machine, check the contents and position of the stickers by walking around the machine with this manual in your hands. Re-examine the stickers with every operator who is to use the machine.
- Ensure you fully acknowledge where they are located and understand their contents.
- To ensure the stickers are easy to read and comprehend, check they are in the correct position and that they are always
kept clean. IT IS STRICTLY FORBIDDEN to clean the signs on the machine with solvents or petrol; the stickers may become unstuck. Additional stickers to the warning and safety stickers must always be treated in the same way.
- If the stickers deteriorate, become damaged or are lost, replace them because they must be legible and understood correctly. Orders for stickers must be placed using the same process as for spare parts (ensure you include the model and
serial number of the machine when you place your order).
- In case of doubt, please consult your agent or dealer.
1
2
A
3
B
AXB1814
3
1
3
B
AXA1163
AXA 1492
DEXTRON 2
AXA 1506
B/46
BAR 8,0
BAR 8,0
BAR 8,0
BAR 8,0
B/47
Safety standards
(g.28/B)
(g.29/B)
(g.30/B)
(g.31B)
(g.32/B)
- DANGER:
Risk of burns.
- DANGER:
Keep all persons at a safe distance.
On the engine bonnet (g.31/B)
- DANGER:
Do not open or remove safety guards or devices while the
engine is running.
- DANGER:
Wait until all moving parts have come to a halt.
On the engine bonnet (g.32/B)
- DANGER:
Do not open; wait until all moving parts have come to a halt.
On the stabiliser feet (g.33/B)
- DANGER: Risk of being crushed.
(g.33/B)
B/48
(g.34/B)
(g.35/B)
AXA 1492
DEXTRON 2
AXA 1506
(g.36/B)
(g.37/B)
(g.38/B)
(g.39/B)
(g.40/B)
(g.41/B)
(g.42/B)
(g.43/B)
BAR 8,0
(g.45/B)
B/49
B/50
Safety standards
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/1
C/2
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
GENERAL WARNINGS
- CAUTION:
- CAUTION:
The operator must use the machine and all its controls only
when properly seated in the drivers seat.
- CAUTION:
The telehandler described in this manual cannot be used in closed environments or where there might be explosive gases. To
work in this type of environment, contact the manufacturer so
that the necessary modications can be made to the machine.
- CAUTION:
Working on gradients can be dangerous. Ground conditions
can vary according to weather conditions (e.g. rain, snow,
ice). Therefore pay the utmost attention to the ground conditions you are working on and proceed slowly.
The machine may only be used by skilled and trained personnel who have read this manual. If the machine is driven
on roads, the operator must have a valid drivers licence
pursuant to the regulations in effect in the country where the
machine is being used (type B licence in Italy).
- CAUTION:
Do not use the machine if you are under the effect of alcohol or drugs, or even if you have taken medication that may
make you drowsy or alter your reexes.
- CAUTION:
Before starting the machine or before carrying out any particularly complex or dangerous manoeuvres, it is essential
that you practice in an empty, unobstructed part of the site.
- CAUTION:
- CAUTION:
While transporting a load on a gradient, proceed with the
load uphill of the machine to increase stability. Before
ascending ramps or trailers, remove any mud, ice or oil,
which could cause accidents.
- CAUTION:
When traverse steering is selected, always proceed slowly.
- CAUTION:
Proceed with the utmost caution on uneven, wet or muddy surfaces.
- CAUTION:
Lack of efcient communication can cause serious accidents.
If you are working with others, ensure any hand signals you
intend to use are understood by everybody. Since work sites
are often very noisy, do not rely on verbal communication.
- CAUTION:
It is forbidden to use moveable hydraulic machine parts to
lift people, except for the uses described in this manual.
- CAUTION:
Before activating moveable hydraulic machine parts, ensure
the surrounding area is free.
- CAUTION:
If any part malfunctions and causes a risk, stop the machine
immediately. Do not use the machine again until the malfunction has been repaired.
- CAUTION:
Excessively inated or overheated tyres can explode: follow
the instructions in this manual to ensure the tyres are inated correctly. Do not weld or cut the rims. Any repair work
must be carried out by a tyre specialist.
- CAUTION:
Do not leave the machine boom raised and extended for
long periods, this could misalign the boom extensions. Retract the extensions at least once a day.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/3
20
1
2
18
9
3
12
13
16
17
19
15
10 11
14
11. Toolbox
12. Hydrostatic system oil lter
13. Hydraulic oil tank
14. Diesel fuel tank
15. Oscillation lock cylinder
16. Control unit and timing system bonnet
17. Control unit
18. Timing system
19. Rear left light
20. Front work spotlight on the cab
1. Cab
2. Telescopic boom
3. Attachment holder plate
4. Front left stabiliser
5. Rear left stabiliser
6. Epicyclic reduction gear:
7. Machine levelling cylinder
8. Wheel
9. Front left light
10. Battery
16
11
2
6
15
8
12
14
13
10
9
4
1.
2.
3.
4.
5.
6.
7.
8.
C/4
9. Diesel engine
10. Levelling cylinder
11. Right rear-view mirror
12. Front right light
13. Front right stabiliser
14. Boom head electrical connector
15. Boom head work spotlight
16. Front work spotlight on the cab
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
20
1
2
18
16
17
19
9
3
13
12
15
5
4
10 11
8
14
1. Cab
2. Telescopic boom
3. Attachment holder plate
4. Front left stabiliser
5. Rear left stabiliser
6. Epicyclic reduction gear:
7. Machine levelling cylinder
8. Wheel
9. Front left light
10. Battery
11. Toolbox
12. Hydrostatic system oil lter
13. Hydraulic oil tank
14. Diesel fuel tank
15. Oscillation lock cylinder
16. Control unit and timing system bonnet
17. Control unit
18. Timing system
19. Rear left light
20. Front work spotlight on the cab
16
11
15
2
6
8
12
14
10
9
13
1
4
1.
2.
3.
4.
5.
6.
7.
8.
9. Diesel engine
10. Levelling cylinder
11. Right rear-view mirror
12. Front right light
13. Front right stabiliser
14. Boom head electrical connector
15. Boom head work spotlight
16. Front work spotlight on the cab
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/5
Front view
11
12
10
6
8
7
1
5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Rear view
Rear view
10
12
10
11
10
COBO
02.246
11
C/6
11
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
CAB
(Pegasus four and eight movement stabilisers)
External components
1.
Openable roof.
2.
3.
4.
Cab door.
5.
6.
Door handle.
7.
8.
9.
6
9
Internal components
1.
Seat.
2.
Door handle.
3.
4.
Ashtray.
5.
Courtesy compartment
6.
Document compartment
7.
8.
9.
Steering wheel.
10. Dashboard.
11. Joystick.
12. Indoor cab light
12
9
5
11
10
3
1
8
8
4
2
8
7
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/7
3
1
2
- CAUTION:
Only get out of the cab when it is aligned with the steps below.
Do not get out of or leave the machine when the turret is
positioned otherwise. (See the turret alignment pilot lamp on
Page C/15 - C/30)
(g.1/C)
DOOR CONTROLS
The cab door is equipped with an external handle with lock
(g.2/C Pos. 1).
(g.2/C1)
(g.2/C)
- CAUTION:
Before pushing the door open, check there are no obstacles
in the way.
C/8
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- Press the button inside the cab (g.3/C Pos.4) to release the window and close it.
- To close the window, pull it towards you and return it to
its original position.
- Turn the grip anticlockwise to lock the window in the closed position.
- CAUTION:
- CAUTION:
(g.3/C)
REAR WINDOW
(Fig. 4/C Pos. 1)
- To open the rear window, pull the handle (g.4/C Pos.2)
and push the window outwards.
The window is kept open by the handle.
EMERGENCY EXIT
(Fig. 4/C)
The emergency exit is identied and marked on the rear window.
- To open the window completely in case of need, remove the locking pin (g.4/C Pos.3) and push the glass.
While using the machine normally, the pin must be positioned as shown in the gure.
- CAUTION:
The rear window is near the telescopic boom.
RISK OF SHEARING.
(g.4/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/9
ROOF
(g.5/C)
To open the roof, grip the handles (g.5/C Pos. 1 and 2)
and push upwards and rotate (g.5/C Pos.A).
The completely turned handles will hold the roof in position.
Reverse the procedure to close.
- CAUTION:
If the handles are no longer able to hold the roof in position,
replace them as soon as possible. Risk of crushing.
(g.5/C)
(g.6/C)
ASHTRAY.
(g. 7/C Pos.1)
- Pull the upper part towards you to open.
(g.7/C)
- 12v 180w power outlet for continuous current user devices (battery chargers, mobile phones, etc.)
- CAUTION:
Do not connect user devices with a power rating above 12V
and power input above 180W.
Danger of damage to the electrical system.
C/10
(g.8/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
COURTESY COMPARTMENT
(g.9/C Pos.1)
(g.9/C)
- CAUTION:
The operation manual and the spare parts catalogue are an
integral part of the machine and must stay with the machine
when it is sold on to a new owner. The manual must always
be stored carefully and must always be kept onboard the
machine (in the language spoken by the operator) for rapid
consultation. If the manual becomes worn and/or even partially damaged or illegible, replace immediately.
(g.10/C)
If lever 1 (g.11/C) is now locked in an inconvenient position, pull the lever towards the left and turn.
- CAUTION:
The steering wheel is adjusted correctly when the operator
is able to grip the most distant part of the steering wheel
while keeping elbows slightly bent and the back leaning
rmly against the backrest.
(g.11/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/11
SEAT
(g.12/C)
DIECI supplies various types of seat model depending on
customer requirements. The machine is equipped with a
dead man safety system, featuring an electric microswitch
in the drivers seat. The microswitch is located inside the cushion where the driver is seated (g.12/C Pos.A).
The engine can only be switched on if the forward drive/reverse lever is in the neutral position N and the operator is
seated correctly in the drivers seat.
Seat adjustment
(g.13/C)
The seat allows various types of adjustment:
A - Lengthwise seat assembly adjustment (g.13/C).
B - Lengthwise seat adjustment (g.13/C).
C - Seat cushion inclination (g.13/C).
D - Lengthwise seat cushion adjustment (g.13/C).
E - Degree of suspension adjustment (g.13/C).
(g.12/C)
B
A
(g.13/C)
C/12
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION:
The seat is correctly positioned when the operator is able to
push the brake pedal to the end of its stroke while his or her
back is rmly pressed against the backrest.
I
I
G
SEAT BELTS
(g.14/C)
(g.15/C)
To fasten your seat belts you must:
1. Slide the tab (1) into the buckle (2) (illustration A).
- CAUTION:
- CAUTION:
Only drive the machine if the seat belt is correctly worn, fastened and adjusted. Driving without wearing the seat belt
increases the risk of accidents.
- CAUTION:
Do not use damaged or worn seat belts.
Do not use seat belts installed on machines that have had accidents. If worn, damaged or frayed the seat belts can break
or collapse during a collision, seriously injuring the operator.
C
3
(g.15/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/13
12
17
1
13
11
10
14
16
2
15
(g.16/C)
1.
2.
3.
Right-side dashboard
4.
5.
6.
INCHING pedal
7.
Brake pedal
8.
Accelerator pedal
9.
Steering wheel
C/14
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.17/C)
High beam headlights pilot light
(blue)
Not used
Not used
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/15
(g.18/C)
C/16
In normal use, the temperature pointer moves from the bottom of the instrument (Min) and stops when it reaches the
first quarter of the scale; this is the optimum working condition for the engine. If the temperature rises excessively,
approaching the maximum level (Max), stop the engine and
check the cause. The red pilot light switches when the maximum temperature alarm is triggered. To avoid damaging the
engine when it is cold, operate with a low number of revs
(max 1500) until the water reaches the optimum temperature.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.19/C)
I gear switch
(red)
II
II gear switch
(red)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/17
9
7
19
10
12
11
15
13
14
18
16
17
(g.20/C)
C/18
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Stabiliser switch
REAR right/left
12
13
14
15
Ignition key
16
17
EMERGENCY BUTTON
hydraulic system and engine shutdown
18
Spirit level
19
10
MA X
180 W
11
Beam/foot selector
Only with 8-movement stabilisers
Allineamento ruote
anteriori/posteriori
Stabiliser switch
FRONT right/left
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/19
IGNITION SWITCH
(g.21/C Pos.A) (g.22/C)
The ignition switch with key, allows you to:
- Switch on the diesel engine.
- Switch on the instruments.
- Automatically disengage the parking brake when the
diesel engine is running (g.22/C Pos.1).
- Automatically engage the parking brake when the diesel
engine is switched off (g.22/C Pos.0).
(g.21/C)
Turn the ignition key to position 1 (g.22/C) to supply power to the electric/electronic instruments.
When the dashboard is switched on, an instrument check-up
is carried out and all the pilot lights switch on.
1
2
(g.22/C)
C/20
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION:
When the engine is started, the automatic parking brake is disengaged. Before starting the engine, always ensure the parking brake has been manually engaged by acting on the relative switch.
- CAUTION:
To release the parking brake while the engine is not running,
see paragraph towing the machine.
When the brake is engaged, the hydrostatic transmission
remains locked and the machine cannot move.
Once the engine has been started, all the warning/malfunction pilot lights must switch off and only pilot lights regarding enabled functions must stay on. If this is not the case,
consult the Maintenance chapter in this manual or contact
a DIECI service centre.
During the first 10 minutes of use drive at low speed and
lift loads slowly to allow the engine and the hydraulic oil to
warm up. Before using the machine at full load, wait until the
engine water reaches the optimum temperature.
- CAUTION:
Running the engine at high speeds before it has warmed up can
cause severe damage to the engine and the hydraulic system.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/21
DASHBOARD LEVERS
Forward/reverse gear selection lever
This lever 1 (g.23/C) allows you to change gear and sound
the horn. The pilot lights showing in which the direction the machine is travelling light up on the instrument panel (g.24/C position F-R). If the pilot lights are off, the machine is in neutral.
The letter N appears on the LCD (g.24/C position N). If you
keep the lever in the intermediate position, the gear is in neutral
and the machine is partially braked.
The rotary lever function is not enabled in these models.
- CAUTION:
To engage the FORWARD/REVERSE gears, you have to rst
move the lever upwards. This movement protects the lever
from accidental manoeuvres.
1
F
- Move the lever towards R (g.23/C) to engage the REVERSE gear, and pilot light R (fig.24/C) switches on.
When reverse gear is engaged, an acoustic or visible
alarm is triggered.
- Press the end of the lever to sound the horn (fig.23/C
position 2)
N
R
CAUTION
(g.23/C)
N
(g.24/C)
- CAUTION:
It is dangerous to use the forward/reverse gear lever when the
engine is running at high speed because the direction is changed abruptly.
If the forward/reverse gear lever is moved to a position other
than neutral while the parking brake is engaged, the hydrostatic transmission will not be enabled.
C/22
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
MULTIFUNCTION LEVER
Direction indicators
- Pull the lever towards you to indicate a right turn
(g.25/C Pos.R).
- Push forwards to indicate a left turn (g.25/C Pos.L).
The indicators only function when the ignition switch is in the
instruments on position (g.22/C Pos.1).
A pilot light in the instrument cluster signals that the indicators have been enabled.
R
(g.25/C)
Switching the headlights on
Turn the knob 1 (g.26/C) to switch on the headlights.
The symbols on the knob near the arrow (g.26/C Pos.D)
indicate that the lights are:
B
A
E
(g.26/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/23
PEDALS
Accelerator pedal
(g.27/C Pos.1)
Press the accelerator pedal to increase the engine revs, release to reduce. The pedal acts directly on the fuel injection pump.
When the engine is running at minimum speed, the machine is
partially braked.
(g.27/C)
- CAUTION:
If the pedal is not used very often, check regularly that it functions properly. If there are any problems, contact a DIECI
service centre.
INCHING pedal
(g.27/C Pos.3)
This pedal allows the machine to advance with slow and precise movements even when the engine is running at high speed.
It also acts directly on the hydrostatic pump reducing the ow rate.
When the pedal is completely pressed down, the machine
stops and stays partially braked.
- CAUTION:
Do not press the pedal when travelling at high speed,
the machine will brake abruptly.
C/24
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
PARKING BRAKE
The parking brake must be engaged every time you leave
the machine (whether the engine is switched on or off),
during temporary stops, every time the machine is used at
a standstill (even when the stabilisers are lowered and the
wheels are off the ground). The parking brake is engaged
automatically when the engine is stopped.
Press switch A (fig.28/C) to engage the parking brake.
The pilot lights on the switch and in the instrument cluster
(g.29/C Pos.1) light up to indicate that the brake is engaged. When the parking brake is engaged the machine cannot move, the hydrostatic transmission is disabled.
To check the efciency of the parking brake, proceed as follows:
1. Get in the cab. Fasten your seat belt.
2. Start the engine.
3. Park the machine on at and dry ground.
(g.28/C)
- CAUTION:
If there is a parking brake malfunction, do not use the machine.
- CAUTION:
Unauthorised modications to the rear axle ratio, to machine
weight, that is wheel and tyre dimensions, may compromise
parking brake efciency.
- CAUTION -
(g.29/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/25
- CAUTION:
Pilot light 1 (g.31/C) in the instrument cluster always remains lit when the mechanical gear is engaged.
The change from slow gear I to fast gear II is signalled by
pilot light 2 switching on (g.31/C).
(g.30/C)
- CAUTION:
Fast gear II is only for road use. It must not be used on
sites or for carrying out work operations.
(g.31/C)
C/26
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
EMERGENCY BUTTON
(g.32/C Pos.1)
The emergency button switches off the engine and blocks
boom movements.
- Press the head of the mushroom shaped button to enable the emergency response.
- Turn in the direction of the arrow on the head of the button to disable the emergency response.
- CAUTION:
The button must be used when the boom operating systems
become unmanageable or in any other emergency.
SPIRIT LEVEL
(g.32/C)
(g.32/C Pos.2)
Located to the right of the operator, the spirit level is used to
ensure the machine is levelled correctly.
- CAUTION:
To ensure you are working in complete safety, the machine
must be levelled. The maximum allowed tilt is 2.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/27
Press part A of the selector to level the machine towards the left (g.34/C).
Press part B of the selector to level the machine towards the right (g.34/C).
(g.33/C)
- CAUTION:
To ensure you are working in complete safety, the machine
must be levelled. The maximum allowed tilt is 2.
Once the machine has been levelled correctly, continually
ensure it stays levelled by checking the spirit level in the cab
(g.34/C Pos.2).
- CAUTION:
The levelling device can only be used when the turret is
aligned with the lower chassis and when rotation is blocked.
When the rear differential axle lock is enabled, it is also possible to work without stabilisers.
Check the specications in the load tables (g.34/C Pos.3).
- CAUTION:
Before operating the machine, the operator must lock the
rear axle by acting on the relative switch.
The rear axle oscillation lock must be enabled when the machine is used without stabilisers.
A
(g.34/C)
C/28
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
1
COBO
02.246
- CAUTION:
Before engaging the oscillation lock, ensure the machine has
been levelled correctly using the spirit level in the cab (g.37/C
Pos.2). When working in rotation conditions, the machine
must be levelled according to the vertical over the entire 360.
The lock can be enabled:
- Automatically if the turret (aligned with the lower chassis)
turns more than 15 right or left, when using the machine on wheels. The pilot light in the instrument cluster
(g.38/C Pos.B) will indicate that the device has been
triggered automatically (signalled by the proximity switch
(g.36/C Pos.A).
(g.35/C)
- CAUTION:
If the rear axle is locked, the machine cannot move in any
direction. To move, it is necessary to align the turret with the
machine and, if the differential axle lock has been manually
engaged, disengage it with the appropriate switch.
(g.38/C)
(g.37/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
1
C/29
- CAUTION:
When the pin is not in use, it must be stored in its housing
(g.39/C Pos.2).
1
- CAUTION:
(g.39/C)
1
2
(g.40/C)
(g.41/C)
C/30
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
STABILISERS
The use of stabilisers improves machine stability during
lifting operations. When the machine is positioned on the
stabilisers, refer to the load diagrams.
The load control panel is able to detect automatically whether the machine is operating on tyres or stabilisers.
- CAUTION:
The machine is type-approved to work on all four completely
or partially extended stabilisers. Therefore, do not use the
machine with only 1, 2 or 3 stabilisers.
(g.42/C)
- CAUTION:
- CAUTION:
Before using the machine on roads, completely raise and
retract all the stabilisers.
B
The correct sequence for the positioning the machine on the
stabilisers is as follows:
1. Place any loads on the ground.
2. Completely retract and lower the telescopic boom.
3. Align the turret with the lower chassis.
4. Level the machine.
(g.44/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/31
(g.45/C)
A
(g.46/C)
- CAUTION:
To ensure you are working in complete safety, the machine must be levelled. The maximum allowed tilt is 2.
Once the stabilisers have been positioned, always ensure the
machine is levelled correctly by checking the spirit level in the cab.
(g.47/C)
C/32
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
B
C
6
D
(g.48/C)
Switch
Switch
Switch
Switch
2:
3:
4:
5:
(g.49/C)
- CAUTION:
To ensure you are working in complete safety, the machine
must be levelled. The maximum allowed tilt is 2.
Once the stabilisers have been positioned, always ensure the
machine is levelled correctly by using the spirit level in the cab.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/33
JOYSTICK (STANDARD)
Electro hydraulic proportional power control with joystick
(g.51/C Pos.1)
(g.51/C)
AXB1814
3
1
3
B
(g.52/C)
C/34
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.53/C)
Raise/lower boom.
Pivot and turn the forks.
Extend/retract boom.
(g.54/C)
2
1
A
(g.55/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/35
(g.56/C)
Select the desired tool by turning the key clockwise or anticlockwise. The selector features a key so that the site manager
can remove the key once the type of tool has been selected
and to ensure that no one else can tamper with the selector.
- CAUTION:
Before use, ensure the machine function selector and the
control panel are programmed to work with the tool assembled on the boom head.
To nd out which tools can be used with the machine, consult the DIECI price list or your dealer/reseller.
- CAUTION:
Do not assemble any attachments other than the attachments recommended by DIECI.
- CAUTION:
Only use original DIECI attachments. DIECI shall not be
held liable for any damage to the machine, things or people
caused by the use of non-original attachments.
C
A
B
(g.57/C)
C/36
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.58/C)
- CAUTION:
The anti roll-over device cannot replace an operators expertise in operating the machine safely. The responsibility
for carrying out safe manoeuvres lies with the operator and
compliance with every prescribed safety standard.
- CAUTION:
The operator must be able to understand if the data supplied by
the instruments are correct and real. The data and the instruments
must be used if the machine is to be operated safely. When checking the weight of a load, ensure the load is raised above ground.
When it is switched on, the device starts up a self-diagnosis
program to check if it and the transducers are functioning
properly. If there is a malfunction, the device places itself in
safety mode and blocks all manoeuvres.
Nevertheless, before starting to operate the machine, the operator must ensure that the instrument is functioning correctly:
- Check the dimensions indicated on the display.
- Check whether the panel is displaying any messages or alarms.
- Check that the manoeuvre blocking device is functioning properly.
- CAUTION:
Because the anti roll-over device is an electronic device with
numerous sensors, it can be subject to malfunctions or defects. The operator must be able to identify malfunctions and
put them right as soon as possible by contacting an authorised workshop or the DIECI service centre.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/37
- CAUTION When the safety devices are excluded, do not carry out
any pejorative manoeuvres that could compromise the
stability of the machine. Danger of rolling over.
- CAUTION
(g.59/C)
C/38
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Additional movements
(g.60/C)
To enable the radio control:
- Place any loads on the ground.
- Assemble the attachment on the boom head,
if not yet assembled.
- Re-align the turret with the lower chassis.
- Level the machine and lock the rear axle.
- Position the machine on the stabilisers.
- CAUTION:
The use of the radio control is only allowed if the machine is
positioned on stabilisers.
- CAUTION:
When the selector is in the radio control position (g.61/C
Pos.A), the cab controls are disabled.
- CAUTION:
A
(g.61/C)
(g.62/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/39
STEERING SELECTOR
(g.63/C Pos 1)
Turn the selector (g.63/C Pos.1) to obtain 3 types of steering:
Normal steering - (g.65/C Pos A)
This type of steering allows front steering only.
To enable front steering, turn selector 1 (g.64/C) to position A (g.64/C) indicated on the steering functions label.
(g.63/C)
- CAUTION:
For road use, the steering control lever must be positioned in Pos.B (fig.64/C) and locked using the locking pin
(g.64/C Pos.2); (4-wheel steering mode).
C
B
- CAUTION:
Before selecting a new type of steering mode, align the wheels by following the procedure described below. The wheels
must also be aligned while the machine is at a standstill.
(g.64/C)
Alignment (standard)
1. Position selector 1 (g.64/C) in position B (g.64/C)
indicated on the steering functions label.
2. Turn the steering wheel observing just the rear wheels
until they are completely straightened.
3. Position selector 1 (g.64/C) in position A (g.64/C)
indicated on the steering functions label.
4. Turn the steering wheel observing just the front wheels
until they are completely straightened.
5. At this point, the front and rear wheels are aligned and it
is now possible to select the type of desired steering.
- CAUTION:
It is recommended to align the wheels regularly (every 8-10
hours) depending on the continued use of the machine.
(g.65/C)
C/40
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C
B
4. Turn the steering wheel, observing the rear wheels alignment LED (g.67/C Pos.2), until it switches on.
5. In these conditions, the rear axle wheels are aligned with
the chassis.
6. Position selector 1 (fig.66/C) in the position marked
with A (g.67/C) on the functions sticker.
7. Turn the steering wheel, observing the front wheels
alignment LED (g.67/C Pos.1), until it switches on.
8. In these conditions, the front axle wheels are aligned
with the chassis.
- ATTENTION:
Periodically it is advisable to align the wheels (8-10 hours)
depending on the continued use of the vehicle.
(g.66/C)
(g.67/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/41
COBO
02.246
(g.69/C)
(g.70/C)
2
1
(g.71/C)
C/42
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION:
Worn blades may obstruct vision and scratch the glass.
- CAUTION:
(g.72/C)
- CAUTION:
When the machine is switched off the engine must always
be running at minimum speed.
- CAUTION:
Do not use the electronic accelerator in the cab when the
basket and/or the radio control is in use.
- CAUTION:
When the electronic accelerator is enabled, the machine
cannot move and the hydrostatic transmission is disabled.
(g.73/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/43
Allows to accelerate the engine revs and keep them constant without pressing the accelerator pedal.
To activate the accelerator:
- Pull the lever towards yourself to increase the engine revs.
At end run the engine will be at maximum revs.
- Push the lever towards the front of the cab to decrease
the engine revs. At end run the engine will be at minimum revs.
- ATTENTION:
Minimum engine revs is 900 rpm.
The maximum engine revs allowed with accelerator in manual mode is 2500rpm.
(g.74/C)
- ATTENTION:
On switch-off of the vehicle, the engine must always be taken to minimum revs.
- ATTENTION:
Do not use the manual accelerator in cab during use of the
basket and/or of the radio control.
- ATTENTION:
With manual accelerator engaged, the vehicle does not run,
the hydrostatic drive is disengaged.
C/44
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
2
(g.75/C)
(g.76/C)
(g.77/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/45
C
D
- Turn the selector (g.78/C Pos.1) anticlockwise to reduce the airow or switch off the fan.
2
3
- To close the air vents, push the louvers until they are
horizontal and closed.
(g.78/C)
5
(g. 80/C) (Airow diagram)
C/46
(g.79/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
AIR RECIRCULATION
While the fan in the cab is switched on, it is possible to
enable the air recirculation function by acting on the relative
vent (g.81/C Pos.1).
- Turn lever 2 (fig.81/C) towards the right side of the
machine to enable air recirculation; part of the air will be
drawn from inside the cab, reducing the amount of air
taken from outdoors.
- Turn the knob (g.81/C Pos.2) on lever 2 (g.81/C) to
lock or release the lever.
- Reverse the procedure to disable air recirculation.
NOTE:
It is advisable to use air recirculation mode when working in
very dusty environments.
- CAUTION:
Do not use the air recirculation control for long periods, the
air could become stuffy and poor in oxygen with a risk of
making the operator feel unwell. It is advisable to enable
and disable air recirculation at ten-minute intervals.
1
(g.81/C)
(g.82/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/47
- CAUTION These procedures must be carried out by two qualied and expert operators with the authorisation of the
Safety Manager.
1. Extract the movement lever and insert in its housing on
the distributor (g.85 Pos. A B C).
2. Act on the lever of the distributor of the manoeuvre to
carry out (g.85), bearing in mind that:
- LEVER A UPWARDS - raises the boom.
- LEVER A DOWNWARDS - lowers the boom.
- LEVER B UPWARDS - rotates the turret towards the right.
- LEVER B DOWNWARDS - rotates the turret towards the left.
- LEVER C UPWARDS - retracts the boom.
- LEVER C DOWNWARDS - extends the boom.
- LEVER D - Pivot and turn (DO NOT USE)
- LEVER E- Additional movements (DO NOT USE)
3. The second operator on the ground must take out the
rod from the toolbox and insert it in the emergency hand
pump housing (g.86 Pos. 1).
(g.85/C)
- CAUTION When the machine is in the emergency pump condition, the anti
roll-over systems are disabled. You must consult the loaddiagram (in the handbook in the cab and in Use and Maintenance)
before carrying out any manoeuvre with the distributor levers.
In this way it is possible to know the exact position the basket
is in and the work area within which it is possible to operate
thanks to the inclinometer and the letters on the boom.
When retracting the basket, do not carry out any movements
that could jeopardise machine stability; danger of rolling-over.
(g.86/C)
- CAUTION Only use levers A, B and C (fig.85) for recovery operations. The levers for pivot-turn and additional movements
D and E (g.85) must not be used because they can put
people and things at risk.
C/48
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.87/C)
- ATTENTION In conditions where the emergency pump is in use the antitipping systems are deactivated. It is mandatory to consult the
load diagram (found in the cab regarding use and maintenance)
before carrying out any manoeuvre via the distributor levers.
This way, using the inclinometer and the letters on the boom,
it is possible to know the exact position the basket position is
in and the work area where it is allowed to operate.
During recovery of the basket, movements worsening the
stability of the vehicle must not be performed, risk of tipping.
(g.88/C)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/49
AXA 1432
When the engine is switched off the parking brake is engaged. If it is not possible to keep the engine running while
towing the machine, disengage the parking brake manually
by following the instructions in the paragraph disengaging
the negative parking brake when the engine is switched off.
- CAUTION:
When the engine is switched on while the machine is being
towed, remain seated in the drivers seat to prevent the parking brake engaging automatically.
The tow bar must be connected to the towing devices on the
machine signalled by the relative symbol (g.90/C)
COBO
02.246
- CAUTION:
The machine must be towed using a tow bar.
The tow bar must be sized for a towing force of 10.000 Kg.
Do not tow the machine on public roads or over very long
distances, if possible keep the yellow revolving light and the
emergency lights on.
Do not tow the machine on slopes.
- CAUTION Never stop the towing vehicle and the machine being towed.
- CAUTION -
AXA 1432
(g.90C)
C/50
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION:
Before towing the machine, switch on the dashboard and
ensure that the gear engaged pilot lamp on the instrument
cluster is switched off and that the letter N is displayed on
the LCD. If this is not the case, repeat the procedure to place the gear in neutral.
(g.91/C)
- CAUTION:
When the operations to tow the machine have been completed, reopen the cock by returning it to its original position.
To engage a gear, act on the switch as described in the paragraph Fast/slow gear switch.
- CAUTION:
It is very IMPORTANT that the screws are retightened
with the same number of turns used to loosen them.
- CAUTION -
1
2
C/51
(g.94/C)
C/52
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
DURATION
As the catalyst is not actively involved in the chemical reaction it provokes, its life is theoretically unlimited. However,
due to certain conditions, such as engine not perfectly tuned,
vehicle vibrations and the abrasive effect of fumes on the
support, the life of the catalyst may be shortened. Indeed, the
life of the catalytic purier is about 10000 working hours.
MAINTENANCE
The catalyst is activated by the high temperature of the
fumes which also prevents any particles from depositing on
the honeycomb; less maintenance is, consequently, needed.
We recommend cleaning the catalyst every 500 working
hours. Contact an authorised dieci service centre for catalytic purier cleaning.
(g.97/C)
(g.98/C)
The water driven purifier is manufactured entirely in stainless steel with titanium and is resistant to high temperatures
and to corrosive sulphurous compounds which are present
in the exhaust fumes.
It consists of a horizontal cylindrical body (diameter varies
according to engine size) which makes up the water tank,
two xing brackets and a cylindrical tower located in the upper part of the water tank equipped with a separator.
The fumes are conveyed through an entry tube to the interior part of the purier and are passed through the water in
ne bubbles. The carbonaceous particles become heavier
upon contact with the water and fall to the bottom of the
water tank. The fumes are then directed towards the separator which recovers the carbonaceous particles which have
not fused with the water. The white smoke emitted from the
exhaust is simply water vapour.
MAINTENANCE
Maintenance of the water driven purifier is EXTREMELY
IMPORTANT and the water must absolutely be changed
every 8 working hours. The tank must be emptied through
the spherical drain valve and clean water added through the
loading and level cock.
(g.98/C)
You can see how effective the purier is from the black sludge which comes out when changing the water. The purifier
should be cleaned every 300 working hours: drain off the
water and clean the inside for a few minutes with a pressurised jet. DIECI also provides the additive TAM which, added
to the water at every change, helps to keep the purier clean.
The additive TAM also improves the performance of the purier by neutralising sulphuric and sulphurous acids.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/53
C/54
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/55
C/56
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
INSTRUMENT CLUSTER
(g.100/C)
(g.100/C)
Main beam headlights pilot light
(blue)
Not used
Not used
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/57
X1
X14
X13
COL1 DP5
RPM 1
AM
11
12
Vkmip/h
X12
C
DP9 X11 X9 X7 X5
X10 X6
X8
(g.101/C)
Tachymeter (optional)
The tachymeter allows you to display the speed of the machine in real time.
Odometer (optional)
The odometer allows you to view the kilometres travelled by the machine. This instrument is in conjunction with the tachymeter.
C/58
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
2
(g.102/C)
PUSH BUTTONS
There are two integrated push buttons on the panel. During normal use the two push buttons have the same function.
- Pushbutton 1 (g.102/C) to change the information on the display.
- Pushbutton 2 (g.102/C) to change the information on the display.
Changing the information on the display
C/59
INITIAL
PILOT LIGHTS CHECK UP
INITIAL
PILOT LIGHTS CHECK UP
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
(g.103/C)
C/60
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Engine overrevving
(electronic engine only)
The overrevving condition is signalled by reaching 2600rpm on the rev. counter.
The condition is signalled by the switch-on of the general alarm light intermittently and the acoustic signal (buzzer) continuously.
The alarm will stop when the engine has dropped below 2570 rpm.
Pilot light
1
Pilot light
2
Connection 1
Connection 2
Connection 3
Connection 4
Connection 5
Connection 6
Engine over-revs
The over-rev condition is signalled when the engine speed indicator reaches 2600 rpm.
The condition is signalled by the general alarm pilot lamp ashing and a continuous acoustic alarm (buzzer).
The alarm stops when the engine falls below 2570 rpm.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/61
Engine errors
(electronic engine only)
Engine errors are signalled by the general alarm pilot light accompanied by an acoustic alarm (buzzer) that lasts for 1.5
seconds and an error code is displayed on the LCD (fig.105/C Pos.3). The error is displayed until the operator presses button 1 (fig.105/C) or 2 (fig.105/C) for 3 seconds. The general alarm pilot light will stay on until the error has been removed.
By pressing button 1 (fig.105/C) or 2 (fig.105/C) for 3 seconds, the error is no longer displayed but it is stored in the memory.
One second will lapse before a second error is displayed, the error will be signalled by the buzzer for 1.5 seconds and the new
error will be displayed. The same procedure will apply to every subsequent error.
(g.105/C)
RPM
AM
Vkmip/h
Error menu
(electronic engine only)
To enter the error menu, press and hold down buttons 1 (fig.105/C) and 2 (fig.105/C) at the same time for 3 seconds.
Press the right button 2 quickly (for less than 3 seconds) to go on to the next error. When you reach the last error ESC will be
displayed. To exit, press and hold down the left button 1 for 3 seconds.
Press button 2 (g.105/C) again to start from the rst error again. The panel stores up to ten errors.
If one of the errors is present when the machine is switched on, the panel will switch on the general alarm pilot light, sound the
buzzer for 1.5 seconds and the error message will appear on the display. If the error disappears, it is still stored in the memory.
C/62
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
RPM
AM
Vkmip/h
(g.106/C)
RPM
AM
Vkmip/h
RPM
AM
Vkmip/h
(g.107/C)
If there are any display errors, the last display appears with the word ESC.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/63
SERVICE
When the machine needs to be serviced, the letter S is displayed on the LCD (g.108/C Pos.2) with the corresponding service hours (g.108/C Pos.1).
This will only be displayed for 10 seconds when the dashboard is switched on. The letter S will ash.
RPM
AM
Vkmip/h
(g.108/C)
The hour count is managed by the panel.
Every 250 hours, the ashing letter S and the service interval reached must be displayed every time the dashboard is switched
on (e.g. 250, 500, 1000 .) as shown in the table.
The service message is disabled automatically 20 hours after the servicing coupon is displayed
C/64
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
ERROR LIST
(electronic engine only)
Display
CODE
Type
Component
Description
001
Diagnostic
Diagnostic
Diagnostic
Diagnostic
Diagnostic
Diagnostic
Diagnostic
Diagnostic
Diagnostic
010
Diagnostic
011
Diagnostic
012
Diagnostic
013
Event
014
Event
015
Event
016
Event
017
Event
018
Diagnostic
019
Diagnostic
020
Diagnostic
021
Diagnostic
022
Diagnostic
023
Event
024
Event
025
Diagnostic
026
Event
027
Diagnostic
028
Diagnostic
029
Diagnostic
030
Diagnostic
Keyswitch
031
Diagnostic
032
Diagnostic
033
Diagnostic
intermittent
034
Diagnostic
Speed/Timing sensor
035
Event
Engine Speed
Diagnostic
Diagnostic
Diagnostic
data incorrect
002
004
006
008
036
038
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/65
C/66
039
Diagnostic
Engine software
data incorrect
040
Diagnostic
Abnormal update
041
Diagnostic
Turbo Wastegate
042
Diagnostic
Turbo Wastegate
043
Diagnostic
Turbo Wastegate
044
Diagnostic
Cylinder #1 Injector
045
Diagnostic
Cylinder #1 Injector
046
Diagnostic
Cylinder #1 Injector
047
Diagnostic
Cylinder #1 Injector
048
Diagnostic
Cylinder #2 Injector
049
Diagnostic
Cylinder #2 Injector
050
Diagnostic
Cylinder #2 Injector
051
Diagnostic
Cylinder #2 Injector
052
Diagnostic
Cylinder #3 Injector
053
Diagnostic
Cylinder #3 Injector
054
Diagnostic
Cylinder #3 Injector
055
Diagnostic
Cylinder #3 Injector
056
Diagnostic
Cylinder #4 Injector
057
Diagnostic
Cylinder #4 Injector
058
Diagnostic
Cylinder #4 Injector
059
Diagnostic
Cylinder #4 Injector
060
Diagnostic
Cylinder #5 Injector
061
Diagnostic
Cylinder #5 Injector
062
Diagnostic
Cylinder #5 Injector
063
Diagnostic
Cylinder #5 Injector
064
Diagnostic
Cylinder #6 Injector
065
Diagnostic
Cylinder #6 Injector
066
Diagnostic
Cylinder #6 Injector
067
Diagnostic
Cylinder #6 Injector
068
Diagnostic
8V DC supply
069
Diagnostic
8V DC supply
070
Diagnostic
071
Diagnostic
072
Diagnostic
5V sensor DC supply
073
Diagnostic
5V sensor DC supply
074
Diagnostic
calibration fault
075
Diagnostic
Calibration required
076
Diagnostic
077
Diagnostic
078
Diagnostic
Not responding
079
Diagnostic
Current Low
080
Diagnostic
Current High
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
081
Event
Exhaust
High Temperature
082
Event
083
Event
084
Event
085
Event
086
Diagnostic
087
Diagnostic
Key Switch
Erratic
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/67
C/68
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/69
C/70
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
GENERAL INFORMATION
The MidMac-ST02 system is a load limiting device for telehandlers in the Pegasus series. Its main specications are:
Limiting device manager pursuant to standards ISO13000 and EN280
Black Box and alarm management with 500 storable events
LAYOUT
Ref.
Description
Control Panel
Pressure transducers
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/71
DISPLAY
Operator panel
Load condition % and alarms
2.2
4.0
6.1
11
5
6
7
1. The LCD bar on the alphanumeric display indicates the percentage of the load that is
being lifted compared to the maximum load allowed in the working conditions.
2. GREEN reference: Safety zone.
3. YELLOW reference: Warning zone (load lifted more than 90% of admitted load)
4. RED reference: Block zone (load lifted more than 100% of admitted load)
5. Green pilot light on: Safety
6. Yellow pilot light on: warning (external audible warning device enabled)
7. Red pilot light on: Movements blocked (external audible warning device enabled)
The data displayed give the operator an indication of the work conditions.
The indicated weights and measurements are subject to margins of error (10% on the maximum values).
E.g. 3.6 ton > 4.0 ton > 4.4 ton
C/72
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
2.2
4.0
10
6.1
11
11
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/73
12
6.7
13
48.5
14
7.5
11
Press ENTER once for a few seconds to display the values regarding complementary readings.
After this the display returns to the main ACT, MAX, and R readings.
12. BOOM LENGTH
Reading in metres with one decimal
13. BOOM ANGLE
Reading in degrees.
14. HEIGHT ABOVE GROUND
Reading in metres with one decimal
NOTE:
If the British Imperial system is selected, the loads are indicated in Pounds/1000 and the geometric data is expressed in feet.
C/74
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Forks
Stab. 360
With reference to the symbols on the panel, the possible selections are as follows:
Main (Automatic) OM:
1 = Stabilisers 360
2 = Front Stabilisers
3 = Tyres 360
4 = Front Tyres
T (Manual) that can be selected on the panel:
1 = Forks
I = ..................
2 = Jib 2500
A = Centring handler
L = ..................
M= Bas_centring hand.
4 = Jib 4500
C = Jib 1300
N= Cest2002P
5 = Winch 3.8 T
D = ..................
X= ..................
6 = Winch 2.5 T
E = ..................
7 = Basket500_AFDM
F = ..................
8 = Jib 1000
G = Hook
9 = POS-NEG boom
H = ..................
NOTE: Not every machine can assemble the complete range of attachments.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/75
Forks
Stab. 360
Forks
Stab. 360
C/76
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Alarm
2.2
18
4.0
6.1
11
To display the alarm code signalled by the system, press ENTER three times until the following is displayed:
P3 ALARMS
It is possible to identify the malfunction from the alarm code.
The codes regarding any identied malfunctions are indicated in the Alarm Code appendix along with their cause and suggestions
for restoring correct working conditions.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/77
DIAGNOSTICS DISPLAYS
The diagnostics functions are always accessible without the need for a password.
From the main screen, press ENTER to enter diagnostics mode.
Then scroll forwards or backwards to select the desired page.
To ease the page search the page number and an identication text are displayed when the page changes.
P02
P03: Alarms
Alarm xx
Warning xx
P04: Pressures
Line above
P = Lifting cylinder differential pressure
L: Pressure base plate side
H: Pressure rod side
Line below
p = Compensation cylinder differential pressure
l: Pressure compensation base plate side
h: Pressure compensation cylinder rod side
P05: Boom
A 11.1 12.2 1.1
L 8.5 8.6 0.1
P6: Act1A
ACT1A A:aaaa
ccc Eee L:ssss
P7: Act1B
Right transducer
See angle calibration
P08: AI0-3
0 B111 2 B222
1 B333 3 xxxx
P09: AI4-7
4 B111 5 B222
6 B333 7 xxxx
C/78
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
MIDAC ALARMS
Alarm code
Description
10
11
12
13
14
15
16
17
18
19
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/79
Alarm code
C/80
Description
20
21
22
23
24
44
45
46
90
91
92
The two signal readings from the stabilisers on the ground are not congruent
93
The two signal readings from the stabilisers on the ground are not congruent
94
The two signal readings from the stabilisers on the ground are not congruent
95
96
97
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
1
3
2
IDR1
F1
DIAGNOSTICS
CAN-BUS
LINE
LIMITER
DIAGNOSTICA
LINEA
CAN-BUS
LIMITATORE
4
4
4
4
F2
F3
F4
CONNECTOR
CONNETTORE 9C. VASCHETTA FEMMINA
5
5
5
5
Ref.
Quantity
Title / Name
Display indicator
Cable Reel
Pressure Transducer
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/81
ALARMS
E2prom alarms
These alarms indicate that the system has detected that one or more data stored in the E2PROM parameter area is/are corrupt.
Possible causes:
The system has not been programmed yet
Ignition with at battery
A new accessory has been enabled but not yet programmed.
What to do:
If the alarm was triggered after opening a new accessory, just calibrate the weight and save.
Try to switch the system off and then switch it on again. This alarm is sometimes triggered after ignition with a at battery.
As a last resort, if there are no malfunctions, recalibrate the machine or load the original calibration le.
C/82
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Alarm
Level 1
Alarm
Level 2
Alarm
Level 3
Alarm
Level 4
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C/83
C/84
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
MAINTENANCE
AND
ADJUSTMENT
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/1
D/2
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
MAINTENANCE REGULATIONS
INTRODUCTION
DIECI and DIECI dealers wish to achieve complete customer satisfaction. Therefore, in case of problems, please
contact your Dealers service centre.
When the nal details regarding your machine are dened,
the dealer will provide the names of the people in charge of
the post-sales service.
To ensure you receive good customer service from your
dealer, please:
Maintenance
1 - Specify your name, address and telephone number.
This section of the manual provides every detail about the
maintenance regulations necessary to ensure your DIECI
machine is kept perfectly efcient.
This chapter also gives information about performing the
various adjustments necessary to keep the machine tuned.
The machine must receive regular routine maintenance in
order to give the best results. The machine must be serviced as prescribed by the service schedule recommended
by DIECI. Remember that it is the owners responsibility to
keep the machine in safe working condition and suitable to
be driven on public and private roads.
Routine maintenance
A badly maintained machine is a danger to the operator and
anyone else nearby. Ensure the machine is maintained and
lubricated at the intervals specied in the service procedure
to keep the machine in efcient and safe working conditions.
Apart from daily maintenance, the service operations are
based on machine working hours.
Check the hour counter to establish the service intervals.
Do not use the machine if it needs to be checked or maintained.
Ensure that any faults found during maintenance are corrected immediately.
Maintenance should be carried out at the intervals indicated
in the table page D5 using high quality lubricants.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/3
- CAUTION IF THE MACHINE IS USED IN CRITICAL ENVIRONMENTS (WHERE THERE IS DUST, MUD OR SAND) THE
MAINTENANCE PERIOD MUST BE REDUCED BY 50%.
Ensure the bolts on the swing gear are tightened properly between:
Swing gear and upper chassis
Swing gear and lower chassis
Use a dynamometer calibrated at 20 kgm to check the bolts
are tightened after the rst 100 working hours and then every 500 hours.
Environment protection
It is illegal to pollute sewers, waterways or the soil. Use only
authorised collection centres, including the areas designated by the local authorities or workshops equipped with the
necessary tools for the disposal of used oils. If in doubt, contact your local authority for relevant instructions.
D/4
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Pegasus
1) Vibration values on the seat
Vibration emission value measured at = 1.5 m/s2
Uncertainty factor K = 0.4 m/s2
Values determined in compliance with standard EN 13059
2) Vibration values on the steering wheel
Vibration emission value measured at = 4.5 m/s2
Uncertainty factor K = 2.2 m/s2
Values determined in compliance with standard EN 13059
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/5
1
2
18
9
3
12
17
19
13
15
16
10 11
8
14
1. Cab
2. Telescopic boom
3. Attachment holder plate
4. Front left stabiliser
5. Rear left stabiliser
6. Epicyclic reduction gear
7. Machine levelling cylinder
8. Wheel
9. Front left light
10. Battery
2
6
8
13
11
7
10
12
4
1.
2.
3.
4.
5.
6.
7.
D/6
8. Engine bonnet
9. Diesel engine
10. Levelling cylinder
11. Front right light
12. Front right stabiliser
13. Boom head electrical connector
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
1
2
18
9
3
12
16
17
19
13
15
10 11
8
14
11. Toolbox
12. Hydrostatic system oil lter
13. Hydraulic oil tank
14. Diesel fuel tank
15. Oscillation lock cylinder
16. Control unit and timing system bonnet
17. Control unit
18. Timing system
19. Rear left light
1. Cab
2. Telescopic boom
3. Attachment holder plate
4. Front left stabiliser
5. Rear left stabiliser
6. Epicyclic reduction gear
7. Machine levelling cylinder
8. Wheel
9. Front left light
10. Battery
2
6
8
11
13
10
9
12
1
4
1.
2.
3.
4.
5.
6.
7.
8. Engine bonnet
9. Diesel engine
10. Levelling cylinder
11. Front right light
12. Front right stabiliser
13. Boom head electrical connector
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/7
5
1
3
4
1. Air lter
2. Engine
3. Hydraulic pump
Machine base
4
3
1. Front axle
2. Rear axle
D/8
3. Drive shaft
4. Gear reduction unit
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
3
4
1. Air lter
2. Engine
3. Hydraulic pump
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/9
After
10 hours
Drain fuel tank.
Check for leaks on hydraulic
circuit piping
Lubricate boom joint pin.
Lubricate pivot jack head and
foot pins.
Lubricate hoisting jack head and
foot pins.
Lubricate stabiliser jack foot and
head pins.
Lubricate levelling jack head and
foot pins.
Lubricate stabiliser assembly pins.
Lubricate turret rotation fth wheel.
Lubricate front and rear wheel
pivot pins.
Rear axle oscillation bushings.
Front axle oscillation bushings.
Lubricate spiders and Cardan joints
on drive shafts.
After
50 hours
D/10
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Every
100 hours *
Every
250 hours
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/11
Every
500 hours
Every
1000 hours
Check tightening torque of
upper and lower swing gear bolts.
Replace coolant.
Replace oil in differential sump.
Replace oil in epicyclic reduction gears.
Replace gear oil.
Replace brake oil.
Replace accelerator oil.
Replace hydraulic system oil.
D/12
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
CAPACITY CAPACITY
38.16
9,00 lt
9,00 lt
1,25 lt
1,25 lt
1,25 lt
1,25 lt
7,50 lt
7,50 lt
7,75 lt
7,75 lt
1,50 lt
1,50 lt
170,00 lt 140,00 lt
3,00 lt
3,00 lt
1,80 lt
1,80 lt
14,00 lt
14,00 lt
180,00 lt 175,00 lt
4,00 kg 4,00 kg
HYDRAULIC OIL
AXLES AND
GEARBOX OIL
BRAKE FLUID
COOLING FLUID
GREASE
SIGMA TURBO
ARNICA/46
GR
MU/EP2
EP HYDRAULIC 46
DEXRON 2
ANTIFREEZER
DURALITH
EP2
ESSO
ESSOLUBE XT 201
INVAROL EP46
SIGIL GREEN
BEACON
EP2
IP
TAURUS TURBO
HJDRUS
15W40
DEXRON FLUID 2
ANTIFREEZER
ATHESIA EP
GREASE2
MOBIL
DELVAC SUPER
HJDRO NV46
1300
ATF 220
ANTIFREEZER
MOBILUX 2
Q8
HAENDEL 46
AUTO 14
ANTIFREEZER
SUPER
GREASE G2
SHELL
RIMULDA D
TELLUS T46
ATF DEXRON 2
ANTIFREEZER
SUPER
GREASE G2
ROLOIL
DOLOMITI SUPER
LI/46
HD TURBO 15W40
LITEX
EP/2
TEXACO
URSA SUPER TD
RANDO HD Z 46
DEXRON 2
ANTIFREEZER
MULTIFAK
EP2
TOTAL
RUBIA XT
EQUIVIS ZS/46
DEXRON 2
ANTIFREEZER
MULTIS
EP2
AGIP
CHEVRON
1 - MOBILFLUID 422
2 - MOBILFLUID 424
3 - MOBILUBE 85W/90 LS
4 - MOBILAND 20W/40
1 - DONAX TD
2 - LS 90
3 - SPIRAX HD
1 - DA
2 - JID
FOR PRODUCT CONSUMPTION QUANTITIES, CONSULT THE CAPACITY OF PARTS FOR LUBRICATION IN
CHAPTER H (TECHNICAL DATA AND MACHINE SPECIFICATIONS)
DO NOT USE
SYNTHETIC BASE OILS
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/13
(g.1/D)
NOTE:
The bonnet will not open if you attempt to open the handle
when it is locked.
- CAUTION:
When not in use, the bonnet support rod must always be
placed in its housing.
- PROHIBITION -
(g.2/D)
ENGINE
STRICTLY OBSERVE THE MANUFACTURERS INSTRUCTIONS IN THE ENCLOSED HANDBOOK IN TERMS OF
ENGINE, DIESEL FILTER, ETC. MAINTENANCE.
(g.3/D)
D/14
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
PEDALS
Accelerator
(Fig.4/D Pos.1)
The accelerator is electronic and does not require routine
maintenance.
(g.4/D)
Accelerator
Pegasus 38.16 (mechanical engine)
(g.5/D Pos.1)
The accelerator mechanically controls the injection pump.
The accelerator oil reservoir is located on the right side of
the cab.
Te low accelerator oil level is signalled by the switch-on of
the LED 1(g.7/D) on the dashboard. The LED switches on
intermittently (T=5; 3on-2off) and will be accompanied by
the buzzer for T=1.5.
When the LED switches on:
2
1
- ATTENTION:
It is at the correct level when the oil is 1 cm below the top-up cap.
- ATTENTION:
(g.6/D)
- ATTENTION:
Periodically check the condition of all hoses and/or piping.
of the brakes. If the level is drastically reduced there is a
leak in the system. Contact the DIECI dealer for the replacement of any damaged, corroded or ruined piping.
(g.7/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/15
BRAKES
(g.8/D Pos.2, g.9/D Pos.2)
Hydraulic brakes do not require registration.
Periodically check the reservoir that is behind the seat
(g.10/D Pos.1), the oil must not be below the lower notch
B (MIN) (g.11/D); for expiry see the summary table at the
start of the chapter (page D/5).
To top up:
- Unscrew tank cap (fig.12/D Pos.1), turning it anticlockwise.
- Check that oil is level. If it is not, ll the reservoir to level
A(MAX) (g.11/D).
(g.8/D)
- ATTENTION:
If the brake pedal run is excessive or too elastic, inform the
DIECI dealer in order to eliminate the defect.
- ATTENTION:
Periodically check the condition of all hoses and/or piping.
of the brakes. If the level is drastically reduced there is a leak
in the system. Contact the DIECI dealer for the replacement
of any damaged, corroded or ruined piping.
- ATTENTION:
Always use the recommended type of oil, as indicated in the
lubricants table (See page D/12 oils table).
- ATTENTION:
Brake oil is very dangerous. Consult chapter B for safety
precautions.
- ATTENTION:
This type of oil can ruin the painted surfaces and the plastic
parts of the dashboard.
(g.10/D)
MAX
MIN
(g.11/D)
D/16
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.12/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/17
PARKING BRAKE
(Fig. 14/D Pos. 1).
The electrically controlled parking brake does not need any
routine maintenance.
- CAUTION:
If the brake is not effective, contact your DIECI dealer to
have the fault corrected.
When pilot light A (g. 15/D) light ups, this indicates that the
power brake pressure is low. In these conditions, the brake does
not function correctly and risks compromising machine safety.
When the pilot light lights up:
- Interrupt any work you are doing.
- Place the machine on level ground.
- Switch the machine off and place wedges under the
wheels.
(g.14/D)
(g.15/D)
D/18
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.16/D)
(g.17/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/19
(g.18/D)
D/20
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.19/D)
- CAUTION:
Exhausted oil is a potential danger to the environment
and must be disposed of appropriately
(g.20/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/21
FUEL TANK
(Fig.21/D Pos.1)
Cleaning
To clean correctly:
1. Place the machine on a at and level surface.
2. Switch off the engine and remove the ignition key.
Place a maintenance work in progress sign in the cab.
3. Place an adequately sized container below the drain
plugs (g.21/D Pos.3) to collect any fuel that may come
out during cleaning.
(g.21/D)
D/22
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
ENGINE RADIATOR
(Fig.22/D Pos.1)
- CAUTION These procedures must be carried out when the engine is cold.
Cleaning the radiator grille
The radiator grille (fig.22/D Pos.2) must be kept as clean
as possible to allow the best heat exchange between the
radiator and the air circulating around it. To remove impurities
use a jet of low pressure air from outside in towards the radiator (that is from the air outlet towards the engine (g.22/D).
Then blow the jet of air over the parts inside the engine
compartment that come in contact with dirt. Clean the gap
between the radiator and the air intake (g.22/D Pos.3) with
a cloth. If the dirt has become particularly compact, it is advisable to loosen it with a jet of water at low pressure from inside the engine compartment outwards before using the air jet.
- CAUTION:
- CAUTION:
(g.22/D)
3cm
(g.23/D)
- CAUTION:
If it is necessary to top up the radiator frequently in normal
working conditions, ensure there are no leaks in the cooling system. If there are any problems, contact a DIECI service centre.
- CAUTION:
Use demineralised water to top up the cooling system.
Hard water causes scale and reduces the system life span.
3
(g.24/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/23
4
C
(g.25/D)
11. When clean, close the drain hole by reinserting the radiator sleeve (g.25/D Pos.3).
12. Fill the cooling system through the filler cap (fig.25/D
Pos.4) up to the level (3 cm below the radiator cap)
using the coolant prepared beforehand.
13. Close the cap (g.25/D Pos.4) and switch on the engine.
Allow the engine to idle for a few minutes.
14. Check that there are no leaks, check the level and top up
with more coolant if necessary.
15. When you have finished, re-close the lid (fig.25/D
Pos.1) with the screws (g.25/D Pos.2).
- CAUTION:
Wear appropriate protective clothing during these procedures.
- CAUTION:
Exhausted coolant is a potential danger to the environment
and must be disposed of appropriately.
D/24
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
AIR FILTER
(g.27/D Pos.1, g.28/D Pos.1)
Cartridge Cleaning / Replacement
An air lter in bad conditions leads to a reduction of power, excessive fuel consumption and reduction of the engine lifespan.
(g.27/D)
- ATTENTION:
Clean lters only when the indicator light signals clogging or
at scheduled maintenance intervals. Unnecessary, frequent
cleaning exposes components to handling damage which
can allow dust and dirt to pass into the ltering phases, causing damage to the engine.
- ATTENTION:
- ATTENTION:
Replace the gasket if it is ruined.
- ATTENTION:
Do not operate with an improperly assembled or damaged lter.
- ATTENTION:
To ensure maximum lter efciency, we recommend operating only with complete lters.
All worn parts should be replaced as quickly as possible.
D/25
C
1
2. Switch off the engine and remove the ignition key.
Place a maintenance work in progress sign in the cab.
2
3. Open and fasten the bonnet.
(g.35/D)
1
4. Pull the locking levers (g.36/D Pos.1) located on the
four corners of the lter lid (g.35/D Pos.2) towards you
(g.37/D)
7. Allow the paper lter (g.38/D Pos.1) to slide out of its housing by turning the end with the seal upside down. Hold one
hand below the seal to ensure it does not fall and break.
1
8. Pull the tongue (g.39/D Pos.2) on the side or the central plastic (g.39/D Pos.3) towards you to remove the
primary lter (g.39/D Pos.1).
(g.38/D)
2
3
9. Clean or replace the lter and reassemble all the parts
by reversing the procedure described above.
D/26
(g.39/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.40/D)
1
C
(g.41/D)
2
2
7. Use a wet cloth that does not leave any residues to clean. Clean every air intake hole.
(g.42/D)
2
C
C
1
2
C
C
2
(g.43/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/27
2
1
(g.46D)
2. Remove the knob 3 (Fig.47/D) by screwing it anticlockwise in order to extract the pre-lter 4 (Fig.47/D).
4
3
(g.47/D)
(g.48/D)
4. Disassemble the filter 7 (Fig.49/D) from the body 8
(g.49/D) loosening the bolt 6 (Fig.49/D) with a wrench, as
in gure, paying attention not to loose or damage the washer.
(g.49/D)
D/28
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.50/D)
(g.51/D)
- ATTENTION:
Periodically check the state of the dust discharge valve and replace
it if deteriorated. Do not operate in absence of the drain valve.
(g.52/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/29
2
C
- Raise the boom as far as possible and install the safety rod.
- Disassemble the guard protecting the rotating parts
(g.55/D Pos.1) by unscrewing the four sealing screws
(g. 55/D Pos.2).
2
C
(g.55/D)
3
4
MAX
MIN
- Remove the drain plug (fig 56/D Pos.5) and the filler
cap (g.56/D Pos.1) to speed up the operation.
- When you have finished draining the oil, reinsert the
drain plug (g.56/D Pos.5) and fasten tightly.
- Fill the reduction gear through the filler cap hole
(g.56/D Pos.1) with an approved oil to the correct level (g.56/D Pos.3) (MAX).
(g.56/D)
- CAUTION:
In some machines, rotation reduction gears with zero
maintenance are installed. It is not necessary to check
the oil level or replace the oil on these machines.
D/30
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
2
C
2
C
(g.57/D)
(g.58/D)
- CAUTION:
Some vehicles have rotation reducers installed which
are Maintenance free. The level check and replacement of the oil must never be performed.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/31
- CAUTION:
Ensure there are no bystanders within range of the machine
during the check procedures.
- CAUTION:
During the test procedure, one movement must be controlled at a time.
- CAUTION:
If there are any faults, do not use the machine until it has
been repaired.
D/32
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
C) Fork pivot and turn cylinder (pivot and turn): (g. 64/D)
1. Start the engine. Pick up a load with the forks (for example, a load of bricks hay bales).
Completely tilt the forks backwards.
2. Engage the parking brake and shift the gear selector to neutral,
3. Distance the boom from the ground enough to be able to
tilt the forks forwards.
4. While the engine is running at 1400 rpm, act on the control lever to tilt the forks forwards. Stop the engine while
the forks are moving. The pivoting movement must slow
down and stop as the engine slows down and stops.
(Fig. 64/D) (Plate pivot and turn external cylinder check valve)
2. Level the machine using the levelling device and engage the
rear axle oscillation lock (keep the machine on the tyres).
3. Raise the boom high enough above ground to be able to
rotate the turret without encountering obstacles.
4. Completely extend the boom.
5. While the engine is idling, engage the turret rotation control lever and rotate 360.
If during rotation the machine looses stability, the levelling
cylinder check valves or the oscillation lock are faulty. Repair
the fault as soon as possible. Contact a DIECI service centre.
4. While the engine is idling, engage the turret rotation control lever and rotate 360.
If during rotation the machine looses stability on the stabilisers, the cylinder check valves are faulty.
Repair the fault as soon as possible. Contact a DIECI service centre.
D/33
Reduction gear
Changing the oil
(Fig.71/D)
1. Place the machine on a at and level surface while the
differential oil is still hot.
2. Switch off the engine and remove the ignition key.
Place a maintenance work in progress sign in the cab.
3. Place a container below the drain caps to collect the
exhausted oil during the replacement procedure.
F
G
(g.71/D)
(g.72/D)
D/34
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.73/D)
M
M
(g.74/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
(g.75/D)
D/35
Key
REDUCTION GEAR
Drain plug
Air vent
Oil cap
(g.78/D)
D/36
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
Key
DIFFERENTIAL AXLE
Drain plug
Air vent
Oil cap
M
(g.78/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/37
D/38
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION:
If the machine is used in extreme conditions or in very dusty
environments, lubricate more often.
- CAUTION:
Only use the lubricants indicated in the DIECI tables. Different
lubricants can cause serious damage to the sliding surfaces.
(g.80/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/39
(g.81/D)
- CAUTION:
In the case of special applications or use in adverse conditions, consult a DIECI service centre.
Temperature (C)
Recommended viscosity
ISO VG (Cst)
- PROHIBITION -
- 15 < T< 0
Between 15 and 32
0 < T< 50
50 < T< 80
Wear inspection
At the prescribed times it is necessary to inspect:
Ro
diamlleer
ter
External link
Bushing
Roller
Internal plate
Connecting link
Interna
width l
- The condition of the chain, to analyse any traces of friction that may indicate an incorrect installation geometry.
Wear on the prole of the external plates due to contact
with the pulleys and the drive systems. Wear on the sides
of the external plates and on the heads of the pins due
to contact with the pulley anges or any drive devices.
Internal link
Pitch
External plate
Pin
D/40
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
AL4
AL5
AL6
AL8
AL10
AL12
AL14
AL16
Fleyer chains
BL4
BL5
BL6
BL8
BL10
BL12
BL14
BL16
Fleyer chains
3/4
1/2
5/8
12,70
15,87
19,05 25,40
38,10
44,45
Inch pitch
50,80
Mm pitch
(g.84/D)
Pitch
Pitch
- CAUTION:
The measurement must be made in more than one point
(because the degree of wear may not be the same everywhere) and while the chain is tensioned. Measurement
can be carried out with a gauge or ruler featuring a scale in
millimetres (g.86/D).
(g.86/D)
- CAUTION:
If the chains need to be replaced, contact a DIECI service centre.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/41
LUBRICATORS
Machine with four movement stabilisers (PEGASUS 70.11, 60.16, 30.16, 40.17, 38.16)
Machine left side
(g.90/D)
D/42
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
LUBRICATORS
Machine with eight movement stabilisers (PEGASUS 45.19, 45.21, 50.21, 40.25)
Machine left side
(g.92/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/43
LUBRICATORS
One/two/three extension booms
The references for the lubricators on two extension booms are the same as for three extension booms.
(g.94/D)
(g.95/D)
D/44
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
LUBRICATORS
Drive shafts and differential axles
Differential axle
(g.96/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/45
(g.97/D)
(g.98/D)
D/46
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
FUSES
(g. 99/D Pos. 1)
General control unit
The general electrical circuit is protected by fuses located in
the general control board (g.99/D Pos.1).
To access the electronic board, remove the left plastic cover
below the dashboard by unscrewing the screws.
If there are any electrical malfunctions, rst check the condition of the fuses when looking for the source of the problem.
Use the special pliers to remove the fuses.
To replace a fuse, remove it from its housing using the special pliers and replace with another fuse featuring the same
class, quality and amperage.
- CAUTION:
Before removing the plastic covers below the dashboard, disconnect the power supply by acting on the battery cut-off switch.
- CAUTION:
Never attempt to repair a fuse in any way.
(g.99/D)
Engine control unit
(g.100/D Pos. 1)
The engine electrical circuits and connected components
are protected by a fuse control box located in the engine
compartment (g.100/D Pos.1).
Remove the lid on the box to access the fuses. If there are
any electrical malfunctions, rst check the condition of the
fuses when looking for the source of the problem.
To replace a fuse, remove it from its housing using the special pliers and replace with another fuse featuring the same
class, quality and amperage. Any other type of procedure
must be carried out by authorised personnel.
- CAUTION:
Before accessing the engine compartment, switch off the
machine and remove the ignition key, disconnect the power
supply by acting on the battery cut-off switch.
- CAUTION:
Never attempt to repair a fuse in any way.
(g.100/D)
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/47
LIGHTS
The lights on the machine must always be efficient and
function perfectly. Check the lights are functioning properly
every day. If any lights are damaged, they must be replaced
immediately. Immediately replace any burnt out light bulbs.
FRONT HEADLIGHT
(g.101/D)
The front headlight consists in an indicator light, side light
and low/high beam headlight.
(g.101/D)
(g.102/D)
- Grip the rear where the electrical connections are located (g.103/D Pos.2).
- Turn and pull the rear part towards you.
- Extract the support; press the upper part of the light bulb.
- Turn the light bulb while continuing to press to release
the light bulb.
Carry out the same procedure to install a new light bulb. Reinsert the support in its housing.
(g.103/D)
C
3
3
2
- Replace the bulb and then reverse the procedure described above to fasten and reconnect the light bulb.
Ensure you match the slots on the light xture (g.104/D
Pos.3) to guarantee correct installation.
2
1
- CAUTION -
D/48
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
REAR LIGHT
(g. 105/D)
The rear light consists in an indicator light, rear red light,
stop light and reversing light.
To access the light bulbs:
- Stop the machine and act on the battery cut-off switch to
disconnect the power supply.
- Remove the head light power connector on the rear.
- Remove the front part of the head light by unscrewing
the screws located on the rear cover.
- CAUTION:
To re-close the head light, reverse the procedure described
above (ensure the seal is positioned correctly).
(g.105/D)
WORK SPOTLIGHT
(g.106/D)
How to change the light bulbs
(g.108/D Pos.1)
- Stop the machine and act on the battery cut-off switch to
disconnect the power supply.
(g.106/D)
(g.107/D)
(g.109/D)
3
3
1
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
4
4
(g.110/D)
D/49
D/50
friction factor
4.8
tightening
torque
Nm
12.9
M8
0.10
0.14
9798.1
9079.5
10.87
13.53
12247.6
11349.4
13.59
16.91
14697.1
13619.3
16.31
20.29
19596.1
18159.1
21.75
27.05
27557.1
25536.2
30.58
38.04
33068.5
30643.4
36.70
45.65
M10
0.10
0.14
15296.9
14175.0
21.13
26.27
19121.1
17718.8
26.41
32.84
22945.3
21262.6
31.69
39.41
30593.8
28350.1
42.25
52.55
43022.5
39867.3
59.42
73.89
51627.0
47840.8
71.30
88.67
M12
0.10
0.14
22020.7
20405.8
35.83
44.53
27525.9
25507.2
44.79
55.66
33031.0
30608.7
53.75
66.79
44041.4
40811.6
71.67
89.06
61933.2
57391.3
100.78
125.24
74319.8
68869.5
120.94
150.29
M14
0.10
0.14
31610.0
29345.9
59.04
73.92
39512.5
36682.4
73.80
92.40
47415.0
44018.9
88.57
110.89
63220.0
58691.9
118.09
147.85
88903.1
82535.4
166.06
207.91
106683.7
99042.5
199.27
249.49
M16
0.10
0.14
42581.3
39587.8
89.78
113.06
53226.6
49484.7
112.23
141.32
63871.9
59381.6
134.67
169.59
85162.5
79175.5
179.56
226.12
119759.8
111340.6
252.51
317.98
143711.8
133608.7
303.02
381.57
M18
0.10
0.14
51457.2
47751.7
124.03
155.02
64321.5
59689.6
155.03
193.78
77185.8
71627.5
186.04
232.53
102914.4
95503.3
248.06
310.05
144723.3
134301.6
348.83
436.00
173668.0
161161.9
418.59
523.20
M20
0.10
0.14
65534.1
60886.2
173.72
218.17
81917.7
76107.8
217.16
272.71
98301.2
91329.3
260.59
327.26
131068.3
121772.4
347.45
436.34
184314.8
171242.5
488.60
613.61
221177.8
205491.0
586.32
736.33
M22
0.10
0.14
81220.8
75533.9
236.88
298.75
101526.0
94417.4
296.10
373.43
121831.2
113300.9
355.32
448.12
162441.5
151067.8
473.76
597.49
228433.4
212439.1
666.23
840.22
274120.1 799.48
254927.0 1008.27
M24
0.10
0.14
98515.6
91693.3
308.56
390.33
123144.5
114616.6
385.70
487.92
147773.4
137539.9
462.84
585.50
197031.1
183386.5
617.12
780.67
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
friction factor
5.8
6.8
tightening
torque
Nm
8.8
10.9
12.9
M6
0.10
0.14
4874.7
4499.1
4.24
5.19
6093.4
5623.9
5.30
6.48
7312.1
6748.6
6.35
7.78
9749.4
8998.2
8.47
10.37
13710.1
12653.7
11.92
14.59
16452.2
15184.4
14.30
17.51
M7
0.10
0.14
7134.5
6599.6
6.97
8.60
8918.2
8249.5
8.71
10.76
10701.8
9899.4
10.45
12.90
14269.1
13199.2
13.94
17.21
20065.9
18561.4
19.60
24.20
24079.1
22273.6
23.52
29.04
M8
0.10
0.14
8947.1
8265.6
10.20
12.54
11183.9
10332.0
12.75
15.67
13420.7
12398.4
15.30
18.80
17894.2
16531.2
20.41
25.07
25163.7
23247.0
28.70
35.26
30196.5
27896.5
34.44
42.31
M10
0.10
0.14
14244.5
13167.4
20.11
24.76
17805.6
16459.2
25.14
30.95
21366.8
19751.1
30.16
31.14
28489.0
26334.8
40.22
49.52
40062.7
37033.3
56.56
69.64
48075.3
44439.9
67.87
83.56
M12
0.10
0.14
20766.6
19204.0
34.43
42.42
25958.3
24005.0
43.03
53.03
31149.9
28806.0
51.64
63.63
41533.2
38408.0
68.86
84.84
58406.1
54011.2
96.83
119.31
70087.3
64813.5
116.20
143.17
M14
0.10
0.14
28389.9
26261.2
54.77
67.56
35487.4
32826.5
68.46
84.45
42584.9
39391.8
82.15
101.34
56779.8
52522.4
109.53
135.13
79846.6
73859.6
154.03
190.02
95816.0
88631.5
184.84
228.03
M16
0.10
0.14
39242.1
36364.2
85.14
105.80
49052.7
45455.3
106.43
132.26
58863.2
54546.3
127.72
158.71
78484.3
72728.5
170.29
211.61
110368.5
102274.4
239.47
297.58
132442.2
122729.3
287.36
357.09
M18
0.10
0.14
47533.0
43986.1
117.48
145.16
59416.3
54982.7
146.85
181.45
71299.6
65979.2
176.22
217.74
95066.1
87972.3
234.96
290.32
133686.7
123711.0
330.41
402.26
160424.1
148453.2
396.49
489.92
M20
0.10
0.14
61238.0
56747.1
166.08
206.39
76547.5
70933.9
207.61
257.98
91857.0
85120.6
249.13
309.58
122476.0
113494.2
332.17
412.78
172231.9
159601.2
467.11
580.47
206678.2
191521.5
560.54
696.56
M22
0.10
0.14
76305.2
70791.9
227.22
283.79
95381.5
88489.8
284.02
352.74
114457.8
106187.8
340.82
425.69
152610.4
141583.7
454.43
567.58
214608.3
199102.1
639.05
798.16
257530.0
238922.5
766.85
957.80
M24
0.10
0.14
88232.4
81761.8
287.16
356.84
110290.5
102202.2
358.94
446.05
132348.6
122642.7
430.73
535.26
176464.9
163523.6
574.31
713.68
248153.7
229955.1
807.63
1003.61
297784.4 969.15
275946.1 1204.33
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/51
1/18-28
1/4-19
3/8-19
1/2-14
5/8-14
3/4-14
1-11
11/4-11
11/2-11
12-14
14-16
25-28
45-60
55-70
90-110
120-140
170-190
200-245
10x1
12x1,5
14x1,5
16x1,5
18x1,5
22x1,5
26x1,5
28x1,5
30x1,5
N.m
12-14
13-15
15-18
25-28
27-30
50-60
60-75
80-100
110-130
12x1,5
14x1,5
16x1,5
18x1,5
22x1,5
26x1,5
30x2
36x1,5
45x1,5
52x1,5
N.m
13-15
15-18
25-28
27-30
50-60
30-75
85-105
120-140
170-190
190-230
14x1,5
16x1,5
18x1,5
20x1,5
22x1,5
24x1,5
30x2
36x2
42x2
52x2
N.m
15-18
25-28
27-30
43-54
50-62
60-75
90-110
125-145
170-190
200-245
D/52
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
TROUBLE SHOOTING
- CAUTION: Work to repair malfunctions must only be carried out by qualied personnel.
Ensure you have read and understood the User Instructions and Safety Regulations before carrying out any repairs on the machine.
This symbol:
means that the problem CANNOT be xed without the assistance of an authorised DIECI Service workshop.
Troubleshooting with the load monitoring display and the LCD on the instrument cluster is described in chapter G
ASSEMBLY
ENGINE
ASSEMBLY
PROBLEM
PROBLEM
- CAUTION:
HYDRAULIC
CIRCUIT AND
TRANSMISSION
Continues on
Page D/54
PROBABLE CAUSE
REMEDY
There is no fuel
The battery is at
Other
PROBABLE CAUSE
REMEDY
Switch on
Hydrostatic transmission
malfunction
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/53
TROUBLE SHOOTING
ASSEMBLY
PROBLEM
PROBABLE CAUSE
REMEDY
HYDRAULIC
- CAUTION:
CIRCUIT AND
TRANSMISSION Remain seated in the drivers Hydrostatic transmission
seat while the machine is moving or being towed, otherwise
the parking brake is engaged automatically (within 20 seconds).
ASSEMBLY
BRAKES
ASSEMBLY
STEERING
PROBLEM
PROBABLE CAUSE
REMEDY
Repair or replace
PROBLEM
PROBABLE CAUSE
REMEDY
Realign
D/54
malfunction
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
TROUBLE SHOOTING
ASSEMBLY
TURRET
ROTATION
ASSEMBLY
PROBLEM
PROBLEM
PROBABLE CAUSE
REMEDY
The safety devices have been enabled (pilot light and acoustic alarm on)
PROBABLE CAUSE
REMEDY
Top up
BOOM
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/55
D/56
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
MACHINE DETAILS
Manufacturer: Dieci S.r.l.
Owner: ...................................................................................................................................................................................................
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/57
D/58
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
REGULAR MAINTENANCE
Job
Job accomplished
SPECIAL MAINTENANCE
Machine
working hours
Job description
Signature
100 h
REGULAR MAINTENANCE
Job
Job accomplished
Date
Signature
SPECIAL MAINTENANCE
Machine
working hours
Job description
Date
Signature
Date
Signature
- CAUTION -
- CAUTION -
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/59
D/60
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
250 h
REGULAR MAINTENANCE
Job
Job accomplished
SPECIAL MAINTENANCE
Machine
working hours
Job description
Date
Signature
500 h
REGULAR MAINTENANCE
Job
Job accomplished
Date
Signature
SPECIAL MAINTENANCE
Machine
working hours
Job description
Signature
Date
Signature
- CAUTION -
- CAUTION -
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/61
D/62
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
1000h
REGULAR MAINTENANCE
Job
SPECIAL MAINTENANCE
Machine
working hours
Job description
Job accomplished
Date
Signature
REGULAR MAINTENANCE
Job
Job accomplished
Date
Date
Signature
Signature
SPECIAL MAINTENANCE
Machine
working hours
Job description
Date
Signature
- CAUTION -
- CAUTION -
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/63
D/64
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
REGULAR MAINTENANCE
Job
Signature
Job
Job accomplished
Date
Date
REGULAR MAINTENANCE
Signature
Machine
working hours
Job description
Job accomplished
Date
SPECIAL MAINTENANCE
Signature
SPECIAL MAINTENANCE
Machine
working hours
Job description
Date
Signature
- CAUTION -
- CAUTION -
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/65
D/66
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
REGULAR MAINTENANCE
Job
Signature
Job
Job accomplished
Date
Date
REGULAR MAINTENANCE
Signature
Machine
working hours
Job description
Job accomplished
Date
SPECIAL MAINTENANCE
Signature
SPECIAL MAINTENANCE
Machine
working hours
Job description
Date
Signature
- CAUTION -
- CAUTION -
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/67
D/68
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
REGULAR MAINTENANCE
Job
Signature
Job
Job accomplished
Date
Date
REGULAR MAINTENANCE
Signature
Machine
working hours
Job description
Job accomplished
Date
SPECIAL MAINTENANCE
Signature
SPECIAL MAINTENANCE
Machine
working hours
Job description
Date
Signature
- CAUTION -
- CAUTION -
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
D/69
D/70
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
E/1
E/2
DESCRIPTION
Q.TY
PRINTED CIRCUIT
DIODE P 600 M
INTERMITTENCE 12 V
BUZZER
POWER TERMINAL M6
POWER TERMINAL M5
10
11
12
13
14
15
16
17
18
19
20
21
BLADE FUSE 15 A
22
BLADE FUSE 10 A
23
BLADE FUSE 3A
24
25
26
27
28
29
30
31
32
33
34
SPACER DCK 19
35
3X2
E/3
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
E/4
DESCRIPTION
A1
A31
A110
B3
B4
B5
B10
B12
B13
B27
B28
B31
B34
B35
B38
E1
E2
E4
E18
E22
E23
E24
E25
E26
E27
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
Q.TY
E/5
DESCRIPTION
F26
PARKING BRAKE + START GEAR FUSE 7.5A
F27
ENGINE STOP + SEAT MICRO SWITCH FUSE 7.5A
F28
WARNING FUSE 7.5A
F29
REVOLVING LIGHT FUSE 7.5A
F30
RADIO FUSE 5A
F31
OPTIONAL FUSE
F32
CURRENT SOCKET FUSE 7.5A
F33
BASKET SELECTOR FUSE 7.5A
F34
AIR CONDITIONER FUSE 15A
F35
BASKET FUSE 15A
F36
INSTRUMENT POWER SUPPLY FUSE 3A
FG1
GENERAL FUSE + 30
FG2
ALTERNATOR FUSE
FG3
START RELAY FUSE
FG4
IGNITION PLUG FUSE
FG5
ECU Engine fuse
G1
BATTERY
G2
ALTERNATOR
H2
REVERSE BUZZER
H3
HORN
H4
LEFT SPEAKER
H5
RIGHT SPEAKER
H7
CEILING LIGHT
H1
INSTRUMENT ALARM BUZZER
K5
START SWITCH RELAY WITH GEAR IN NEUTRAL
K6
SEAT MICRO SWITCH TIMER
K11
START CONSENT FROM CAB RELAY WITH OPERATOR
K16
RUNNING ENGINE FREQUENCY RELAY
K3M
Starting relay
K4M
Ignition plug relay
K5M
Emergency relay
K3 power supply +15
KS2
Fan 3rd speed relay
M1
STARTER MOTOR
M2
FRONT WINDSCREEN WIPER
M7
FRONT WINDSCREEN WIPER
M8
REAR WINDSCREEN WASHER
M9
FRONT WINDSCREEN WASHER
M10
HEATING
M32
PNEUMATIC SEAT COMPRESSOR
M33
Air conditioner
P1
INSTRUMENT
R1
Resistor
R8
CAN resistance
R14
Ignition plugs
S1
Emergency switch
S2
FAN SWITCH
S5
Rear windscreen switch
S6
Rear work light switch
S8
Gear change switch
E/6
Q.TY
S9
S11
S12
S13
S14
S15
S16
S17
S18
S20
S21
S22
S28
S37
S39
S40
S41
S42
S43
S44
S45
S48
S50
S51
S52
S53
S54
S103
S104
S105
S106
S106.1
S107
S108
S111
X29
Y1
Y2
Y4
Y5
Y6
Y7
Y8
Y9
Y10
Y11
Y12
Y13
Y14
DESCRIPTION
Q.TY
Levelling switch
Boom head solenoid valve switch
Manual axle lock switch
Left front outrigger switch
Right front outrigger switch
Revolving light switch
Anti-tipping exclusion switch
Left rear outrigger switch
Right rear outrigger switch
Air condition switch
Parking brake switch
steering selector switch
Front windscreen switch
START GEAR
STOP LIGHTS MICRO SWITCH
LIGHT SWITCH
Starter control board switch
BATTERY ISOLATOR SWITCH
AXLE LOCK SENSOR
EXTENSION AND LIFTING DEVICE SENSOR
OPTIONAL PROXIMITY SENSOR
Front work light switch
Outrigger consent
foot cross member switch
ALIGNED CAB PROXIMITY SENSOR
BLOCKED CAB PROXIMITY SENSOR
CURRENT SOCKET
Electric contact switch
Accelerator switch
OUTRIGGER DESCENT SELECTOR
Wheels alignment check switch
OUTRIGGERS ASCENT SELECTOR
CROSS MEMBER MOVEMENT SELECTOR
FOOT MOVEMENT SELECTOR
Mushroom shaped emergency button switch
Accelerator pedal
FORWARD GEAR SOLENOID VALVE
REVERSE SOLENOID VALVE
LEFT LEVELLING SOLENOID VALVE
RIGHT LEVELLING SOLENOID VALVE
RIGHT FRONT OUTRIGGER/ RIGHT FRONT OUTRIGGER CROSS MEMBER ASCENT SOLENOID VALVE
RIGHT FRONT OUTRIGGER/ RIGHT FRONT OUTRIGGER FEET DESCENT SOLENOID VALVE
LEFT FRONT OUTRIGGER/LEFT FRONT OUTRIGGER CROSS MEMBER ANTERIORE SX
LEFT FRONT OUTRIGGER/LEFT FRONT OUTRIGGER FEET ANTERIORE SX
RIGHT REAR OUTRIGGER/ RIGHT REAR OUTRIGGER CROSS MEMBER POSTERIORE DX
RIGHT REAR OUTRIGGER/ RIGHT REAR OUTRIGGER FEET DESCENT SOLENOID VALVE
LEFT REAR OUTRIGGER/LEFT REAR OUTRIGGER FEET ASCENT SOLENOID VALVE
LEFT REAR OUTRIGGER/ LEFT REAR OUTRIGGER FEET DESCENT SOLENOID VALVE
OUTRIGGERS GENERAL SOLENOID VALVE/OUTRIGGERS DESCENT SELECTION PEGASUS 18/21 mt
E/7
E/8
DESCRIPTION
Y15
Y16
Y17
Y18
Y19
Y20
Y21
Y22
Y23
Y36
Y98
Y99
X10.1.p
X10.2.p
X10.3.p
X4
X1
X1
X1
X12
X13
X14
X15
X17.1
X17.2
X19
X2
X2.1
X20
X22
X23
X25
X26
X3
X32
X5
X6
X7
X99
XR
Q.TY
WIRE COLOURS
A
B
C
G
H
L
M
N
R
S
V
Z
SKY BLUE
WHITE
ORANGE
YELLOW
GREY
DARK BLUE
BROWN
BLACK
RED
PINK
GREEN
PURPLE
NOTE:
WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE, FOR EXAMPLE:
E/9
Valid certified
copy only
10
E/10
Valid certified
copy only
10
E/11
Valid certified
copy only
10
E/12
Valid certified
copy only
10
E/13
Valid certified
copy only
10
E/14
Valid certified
copy only
10
E/15
Valid certified
copy only
10
E/16
Valid certified
copy only
10
E/17
Valid certified
copy only
10
E/18
Valid certified
copy only
10
E/19
DISTRIBUTOR
EXTENSION SIGNAL 1
LIFTING SIGNAL 2
SERVICES SIGNAL 3
ROTATION SIGNAL 4
SWIVEL SIGNAL 5
V
G
L
H
B
GND
12V DISTRIBUTOR (+GEN SOL. VALVE)
6N
6Z
N
C-V
12V
MUSHROOM-SHAPE EMERGENCY BUTTON
12V TO BASKET
12V TO WINCH
VEHICLE LIGHT OK
BOOM HEAD SOLENOID VALVE
HORN
START ENGINE
B-R
L-N
R
H-N
Z-N
B
C
B-N
ANTI-TIPPING LIGHT OK
ALARM FROM BOOM HEAD
12V DISTRIB. (from basket joystick)
BASKET SIGNAL (for upp. Radioc.)
R-N
Z-N
Z
G-R
B-R
N
B-N
R-A
R
B-R
12V
A-R
ACCELERATOR (disengage)
A-B
ACCELERATOR (raise-resume)
MUSHROOM-SHAPED EMERGENCY BUTTON (TRIPOD) L-N
MUSHROOM-SHAPED EMERGENCY BUTTON (TRIPOD) L-N
FORKS SEL.
WINCH SEL.
BASKET SEL.
RADIO CONTROL SEL.
C-N
H-N
G-R
R
B-R
N
C
M-B
G-N
M
E/20
L-N
L-N
B-N
C
B
M-V
B-R
G-N
-
3
4
5
M3
1
2
M4
1
2
3
OUTRIGGERS 1 LOWERED
OUTRIGGERS MOVEMENT
ANTI-TIPPING EXCLUSION
M
M-N
H-R
GND
GND
N
N
B-R
B-R
C-V
JOYSTICKT1 or 2
CM11
1
2
3
4
5
6
7
8
9
10
CM12
1
2
3
4
5
6
H-S
M
M-V
V
G
L
H
B
R
N
Z
R-L
S
V-B
RADIO CONTROL
CM13
1
2
3
4
5
6
7
8
9
10
CM14
1
2
3
4
5
6
7
8
9
10
H-R
M-N
M-V
V
G
L
H
B
R
N
Z
G-S
A-B
A-R
C
B-N
G-N
-
CM15
1
2
3
4
5
6
7
8
M-B
V
A
A-R
G-N
G-N
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
K12
K13
K14
K15
K16
K17
K18
K19
K20
RELAY FUNCTIONS
LIFTING
EXTENSION OR
SERVICES
ROTATION
SWIVEL
12V DISTRIBUTOR
BASKET
WINCH
STAB OUT (x CAB LED)
OUTRIGGERS 1)
STOP
OUTRIGGERS 2
PUMP 2
FLASHING RADIO CONTROL
JOYSTICK (Proportional signals)
JOYSTICK (Proportional signals)
JOYSTICK (Proportional signals)
RADIO CONTROL
BOOM DOWN (x basket)
ACCELERATOR
1
8
1
1
1
6
3
1
10
10
1
4
5
1 8
10
10
E/21
Cabin
Circuit board
Valid certified
copy only
E/22
Radio control
lamp
Upper Arm
Arm Low
Circuit board
Midac
Valid certified
copy only
E/23
By pass Plug
Arm's Head
Circuit Board
Joystick
Valid certified
copy only
E/24
Distributor
valve
Main valve
Lifting
Rotation
Boom
Forks
Aux
Radio
control
Circuit Board
Valid certified
copy only
E/25
E/26
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
E/27
Valid certified
copy only
E/28
Valid certified
copy only
E/29
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
E/30
E2
E/31
E/32
DESCRIPTION
PRINTED CIRCUIT
DIODE P 600 M
INTERMITTENCE 12 V
BUZZER
POWER TERMINAL M6
POWER TERMINAL M5
10
11
12
13
14
15
16
17
18
19
20
21
BLADE FUSE 15 A
22
BLADE FUSE 10 A
23
BLADE FUSE 3A
24
25
26
27
28
29
30
31
32
33
34
SPACER DCK 19
35
3X2
QTY
E/33
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
E/34
DESCRIPTION
SHEET
E/35
E/36
DESCRIPTION
HEATING FAN FUSE 15A
PARKING BRAKE + START GEAR FUSE 7.5A
ENGINE STOP + SEAT MICRO SWITCH FUSE 7.5A
WARNING FUSE 7.5
REVOLVING LIGHT FUSE 7.5A
RADIO, CEILING LIGHT AND RADIO CONTROL BATTERY CHARGER FUSE 5A
OPTIONAL FUSE 10A
CURRENT SOCKET FUSE 7.5A
STEERING SELECTOR FUSE 7.5A
AIR CONDITIONER FUSE 15A
OPTIONAL FUSE 15A
INSTRUMENT POWER SUPPLY FUSE 3A
BASKET AND RADIO CONTROL FUSE 15A
ACCELERATOR FUSE SET-UP
POWER SUPP. FUSE SET-UP +30
ALTERNATOR FUSE 80A
GENERAL FUSE 80A
STARTING RELAY FUSE 40A
BATTERY
ALTERNATOR
REVERSE BUZZER
INSTRUMENT ALARM BUZZER
HORN
LEFT SPEAKER
RIGHT SPEAKER
FULL BEAM HEADLIGHTS RELAY
START RELAY
HORN RELAY
FILTER PRE-HEAT RELAY
DRIVE DISCONNECTION RELAY
HEAT STARTER RELAY
POWER SUPPLY RELAY +15
BUZZER AND REVERSE LIGHT RELAY
SEAT MICRO SWITCH TIMER
DIPPED BEAM HEADLIGHTS RELAY
DEDALUS ANTI-TIPPING RELAY
HYDRAULIC FAST GEAR RELAY
REVERSE RELAY
OUTRIGGERS PREVENTION RELAY WITH BASKET ENGAGED
OUTRIGGERS INHIBITION RELAY FROM OPTIONAL SENSOR
AUTOMATIC AXLE BLOCK RELAY
FORWARD GEAR RELAY
STEERING SELECTOR RELAY
INHIBITION RELAY FROM LIFTING/EXTEN. SENSOR
LEVELLING LIMITATION RELAY
MECHANICAL GEARS LEDS RELAY
INTERMITTENCE
START SWITCH RELAY WITH GEAR IN NEUTRAL
USERS ABSORPTION EXCLUSIONS RELAY
ACCELERATOR RELAY (OPTIONAL)
START CONSENT FROM CAB RELAY WITH OPERATOR SITTING
SHEET
DESCRIPTION
K16
KR
K401
KS2
M1
M2
M7
M8
M9
M10
M33
P1
R5
R1
R510
S0
S1
S2
S5
S6
S8
S9
S11
S12
S13
S14
S15
S16
S17
S18
S20
S21
S22
S25
S28
S34
S35
S37
S38
S39
S40
S43
S44
S48
S50
S51
S52
S53
S103
S104
SHEET
E/37
E/38
DESCRIPTION
SHEET
DESCRIPTION
SHEET
WIRE COLOURS
A
B
C
G
H
L
M
N
R
S
V
Z
SKY BLUE
WHITE
ORANGE
YELLOW
GREY
DARK BLUE
BROWN
BLACK
RED
PINK
GREEN
PURPLE
NOTE:
WIRES WITH TWO COLOURS ARE INDICATED BY COMBINING THE SYMBOLS ABOVE, FOR EXAMPLE:
E/39
Valid certified
copy only
10
E/40
Valid certified
copy only
10
E/41
Valid certified
copy only
10
E/42
Valid certified
copy only
10
E/43
Valid certified
copy only
10
E/44
Valid certified
copy only
10
E/45
Valid certified
copy only
10
E/46
Valid certified
copy only
10
E/47
Valid certified
copy only
10
E/48
Valid certified
copy only
10
E/49
Cabin
Circuit board
Valid certified
copy only
E/50
Radio control
lamp
Upper Arm
Arm Low
Circuit board
Midac
Valid certified
copy only
E/51
By pass Plug
Arm's Head
Circuit Board
Joystick
Valid certified
copy only
E/52
Distributor
valve
Main valve
Lifting
Rotation
Boom
Forks
Aux
Speed
Rotation
Regulator
Radio
control
Circuit Board
Valid certified
copy only
E/53
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
E/54
E/55
OUT OPTIONAL S45
Valid certified
copy only
E/56
Valid certified
copy only
E/57
Valid certified
copy only
E/58
HYDRAULIC CIRCUIT
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
F/1
Hydraulic system
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
F/2
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
F/3
12
14
15
16
14
15
16
11
13
11
13
10
10
12
S13
Hydraulic system
F/4
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
F/5
MH = HYDROSTATIC ENGINE
P = PUMP
PH = HYDROSTATIC PUMP
PM = MANUAL PUMP
PS = OUTRIGGERS PISTON
ACC = ACCUMULATOR
GR = ROTATING JOINT
14
16
16
13
15
15
12
14
13
12
11
11
10
10
S12
Hydraulic system
F/6
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
F/7
GR = ROTATING JOINT
10
11
12
13
14
15
16
10
11
12
13
14
15
16
LS a
220
F/8
LIFT
Pp
P
Pg a g e
T0
S11
SWING
TELES.
TILT
AUX
LS b
220
2
2
1
1
Hydraulic system
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
F/9
MH = HYDROSTATIC ENGINE
P = PUMP
PH = HYDROSTATIC PUMP
PM = MANUAL PUMP
PS = OUTRIGGERS PISTON
ACC = ACCUMULATOR
GR = ROTATING JOINT
Hydraulic system
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK FOR PRINTING PURPOSES
F/10
- CAUTION: - Read the SAFETY REGULATIONS (in this manual) carefully for the safety of all personnel and the machine.
TECHNICAL DATA
and
TECHNICAL SPECIFICATIONS
G/1
G/2
Technical data
CAUTION
An operator on the ground must be present while the basket is being used.
CAUTION
To use attachments, consult the capacity diagrams.
CAUTION
To use attachments with radio control, read the instructions
in the enclosed manual.
CAUTION
To use attachments with the load limiting device (with display)
(optional), read the instructions in the enclosed manual.
CAUTION
Before assembling attachments on the machine, check machine/attachment
compatibility according to the contents of the conformity certicates
issued by the manufacturer.
G/3
Technical data
Pegasus 38.16
2430
38.16
2950
4880
6640
980
1920
2380
3820
R6230
R
17
00
R4660
G/4
R44
30
3040
PEGASUS
3,2
20
2,5
1,3
1,7
2,0
1,4
1,7
2,0
0,6
1,0
0,75
0,1
0,2
0,35
0,6
10
0,8
10
-1
-1
3,8
20
5
4
3
1,0
30
2,5
30
40
10
11
14 13 12 11 10 9
14 13 12 11 10 9
13,4
AXB1487
MAX 2,3 ton
m 11 10
13,4
70
13,80
G
60
F
E
D
50
C
B
A
40
1,8
E
40
10
12
11
50
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
-1
30
2,3
50
H
G
13
12
60
14
3,0
60
13
70
15,70
3,5
14
15
20
10
0
8 7
0,8
1,3
70
0,3
16
15,50
0,6
15
0,3
0,45
16
AXB1487/1
AXB1487/12
Pegasus 38.16
8,10
PERFORMANCES
ENGINE
TRANSMISSION
REFUELLING (litre)
Hydraulic system (total):...................................................... 245
Fuel tank:............................................................................... 126
STANDARD DEVICES
HYDRAULIC SYSTEM
Gear pump with capacity at max speed:......................... 100 lt/1'
Max working pressure:.................................................... 230 bar
Control distributor with joystick:...................... 5 in 1 proportional
TYRES
Tyres:......................................................................... 405/70x20"
DIFFERENTIAL AXLES
SYMBOLS KEY
Extendable
front Basket
Extendable
three-sided basket
Jib
(Measurements)
Jib
(Measurements)
Continuous
rotation
Front
position
Stabilizers
raised
Forks
Front
fixed basket
Three-sided
fixed basket
Winch
(Capacity)
Fork-carrying
plate hook
Non-continuous
rotation
Do not work
on tyres
Stabilizers
lowered
DO NOT maneuver
if the machine
is NOT levelled
G/5
G/6
Technical data
G/7
G/8
Technical data
G/9
G/10
Technical data
G/11
G/12
Technical data
G/13
G/14
Technical data
G/15
G/16
Technical data
G/17
G/18
Technical data
G/19
G/20
Technical data
G/21
G/22
Technical data
ALFABETICAL INDEX
"A"
AIR FILTER ............................................................................................................................................................D/25
AIR RECIRCULATION ..........................................................................................................................................C/47
ALARMS .................................................................................................................................................................C/82
ALIGNMENT (STANDARD) ....................................................................................................................................C/40
ANGLE AND EXTENSION TRANSDUCER ALARM ..............................................................................................C/83
ANTI ROLL-OVER DEVICE ...................................................................................................................................C/37
APPENDIX: WIRING DIAGRAMS ..........................................................................................................................C/81
ASHTRAY. ..............................................................................................................................................................C/10
ATTACHMENT AND OPERATING MODE DISPLAY..............................................................................................C/75
ATTACHMENT AND OPERATING MODE SELECTION ........................................................................................C/76
"B"
BATTERIES ............................................................................................................................................................B/22
BATTERY CUT-OFF SWITCH................................................................................................................................D/46
BOOM HEAD SOLENOID VALVE SWITCH (OPTIONAL) .....................................................................................C/45
BOOM HEAD WORK SPOTLIGHT SWITCH (OPTIONAL) ...................................................................................C/45
BOOM SLIDING BLOCKS......................................................................................................................................D/39
BRAKES .................................................................................................................................................................D/16
"C"
CAB ..........................................................................................................................................................................C/7
CAPACITY OF THE PARTS TO LUBRICATE ........................................................................................................D/13
CARRYING OUT MAINTENANCE WORK SAFELY ..............................................................................................B/16
CATALYTIC PURIFIER (OPTIONAL) .....................................................................................................................C/53
CHANGING THE HYDRAULIC OIL AND FILTERS................................................................................................D/20
CHECKING THE WIND SPEED.............................................................................................................................B/32
CLEANING AND STORING DIESEL FUEL............................................................................................................B/29
CLEANING THE CAB.............................................................................................................................................B/20
CLEANING THE MACHINE ...................................................................................................................................B/19
CLEANING THE WINDOWS ..................................................................................................................................B/20
COMPLEMENTARY WORK DATA READINGS .....................................................................................................C/74
CONTACT WITH DANGEROUS FLUIDS ..............................................................................................................B/27
COURTESY COMPARTMENT ...............................................................................................................................C/11
CYLINDER CHECK VALVES .................................................................................................................................D/32
"D"
DASHBOARD LEVERS..........................................................................................................................................C/22
DECLARATION OF CONFORMITY ........................................................................................................................A/9
DIAGNOSTICS DISPLAYS ....................................................................................................................................C/78
DIESEL ...................................................................................................................................................................B/28
DISPLAY.................................................................................................................................................................C/72
DOOR CONTROLS ..................................................................................................................................................C/8
DOUBLE JOYSTICK (OPTIONAL).........................................................................................................................C/35
DRIVING LICENCES AND AUTHORISATIONS.......................................................................................................B/7
DUAL REFLECTOR WORK SPOTLIGHT ..............................................................................................................D/49
DURATION .............................................................................................................................................................C/53
"E"
ECOLOGICAL CONSIDERATIONS .......................................................................................................................B/30
ELECTRICAL SYSTEM OVERLOAD PROTECTION ............................................................................................B/24
ELECTROMAGNETIC INTERFERENCE...............................................................................................................B/16
Alfabetical index
"F"
FAST/SLOW GEAR SWITCH.................................................................................................................................C/26
FIRE PREVENTION ...............................................................................................................................................B/21
FOR ACCIDENT PREVENTION AND SAFETY IN THE WORKPLACE) ...............................................................D/56
FRONT CAB SPOTLIGHT SWITCH (OPTIONAL) .................................................................................................C/42
Front headlight........................................................................................................................................................D/48
FRONT WINDSCREEN WIPER CONTROL ..........................................................................................................C/43
FUEL TANK ............................................................................................................................................................D/22
FUSES....................................................................................................................................................................D/47
"G"
GENERAL ALARM PILOT LIGHT ..........................................................................................................................C/61
GENERAL INFORMATION.....................................................................................................................................C/71
GENERAL WARNINGS ............................................................................................................................................B/3
GENERAL WARNINGS ............................................................................................................................................C/3
GETTING IN AND OUT OF THE CAB .....................................................................................................................C/8
GETTING THE MACHINE READY AFTER PROLONGED INACTIVITY ...............................................................B/19
"H"
HANDLING LOADS ................................................................................................................................................B/12
HANDLING LOADS ................................................................................................................................................B/42
HOW TO COMPLETE THE SERVICE REGISTER ................................................................................................D/56
HOW TO DETERMINE WEAR CAUSED BY ELONGATION .................................................................................D/41
HYDRAULIC OIL LEVEL .......................................................................................................................................D/19
HYDROSTATIC SYSTEM FILTER .........................................................................................................................D/21
"I"
IDENTIFYING MACHINE PARTS ............................................................................................................................D/8
IDENTIFYING MACHINE PARTS EIGHT MOVEMENT STABILISERS ................................................................C/5
IDENTIFYING MACHINE PARTS - EIGHT MOVEMENT STABILISERS. ...............................................................D/7
IDENTIFYING MACHINE PARTS FOUR MOVEMENT STABILISERS.................................................................C/4
IDENTIFYING MACHINE PARTS - FOUR MOVEMENT STABILISERS. ................................................................D/6
IDENTIFYING THE TELEHANDLER .......................................................................................................................A/7
IDENTIFYING YOUR MACHINE ..............................................................................................................................A/6
IGNITION SWITCH ................................................................................................................................................C/20
INSPECTING THE MACHINE ..................................................................................................................................B/4
INSTRUMENT CLUSTER ......................................................................................................................................C/57
INSTRUMENT CLUSTER USING THE INSTRUMENTS ....................................................................................C/16
INSTRUMENT CLUSTER PILOT LIGHTS .............................................................................................................C/15
INSTRUMENT CLUSTER: INITIAL CHECK UP OF THE INSTRUMENTS ...........................................................C/60
INSTRUMENTS INSIDE THE CAB ........................................................................................................................C/14
INTERNAL CAB LIGHT ..........................................................................................................................................C/10
INTERNAL CAB VENTILATION .............................................................................................................................C/46
INTERNAL COMPONENTS .....................................................................................................................................C/7
INTERNAL DOOR HANDLE ....................................................................................................................................C/8
INTRODUCTION ......................................................................................................................................................A/3
INTRODUCTION ......................................................................................................................................................D/3
"J"
JOYSTICK (STANDARD) .......................................................................................................................................C/34
"L"
LCD DISPLAY ........................................................................................................................................................C/58
LEVELLING THE FRONT DIFFERENTIAL AXLE ..................................................................................................C/28
LIFTING THE MACHINE ........................................................................................................................................B/15
LIGHTS...................................................................................................................................................................D/48
LIMITING DEVICE EXCLUSION ............................................................................................................................C/38
LOAD TABLES .......................................................................................................................................................B/38
LUBRICATION........................................................................................................................................................D/39
LUBRICATORS ......................................................................................................................................................D/42
"M"
MACHINE DETAILS ...............................................................................................................................................D/57
MACHINE FUNCTION SELECTOR .......................................................................................................................C/36
MAIN WORK DATA ................................................................................................................................................C/73
MAINTENANCE .....................................................................................................................................................C/53
MAINTENANCE .....................................................................................................................................................C/53
MAINTENANCE AND ADJUSTMENT SCHEDULE ...............................................................................................D/10
MAINTENANCE REGULATIONS .............................................................................................................................D/3
MANUAL ELECTRONIC ACCELERATOR .............................................................................................................C/43
MANUAL MECHANICAL ACCELERATOR (PEGASUS 38.16) ..............................................................................C/44
MANUFACTURERS FIRST TEST STATEMENT .....................................................................................................D/5
MAX 180W POWER OUTLET................................................................................................................................C/10
MIDAC ALARMS ....................................................................................................................................................C/79
MULTIFUNCTION LEVER......................................................................................................................................C/23
"N"
"O"
OBLIGATIONS AND HOW TO FORWARD STATEMENTS TO I.S.P.E.S.L.
(SUPREME INSTITUTE FOR ACCIDENT PREVENTION AND SAFETY IN THE WORKPLACE ................................
OIL COMPARISON TABLE ....................................................................................................................................D/13
OPENING THE CAB DOOR WINDOW ....................................................................................................................C/9
OPENING THE ENGINE BONNET ........................................................................................................................D/14
"P"
PARKING BRAKE ..................................................................................................................................................C/25
PARKING BRAKE ..................................................................................................................................................D/18
PARKING THE MACHINE ......................................................................................................................................B/13
PEDALS .................................................................................................................................................................C/24
PEDALS .................................................................................................................................................................D/15
POSITIONING EIGHT MOVEMENT STABILISERS. .............................................................................................C/33
POSITIONING THE FOUR MOVEMENT STABILISERS .......................................................................................C/32
PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 1 NUTS AND BOLTS ..........................................D/50
PRELOAD AND TIGHTENING TORQUE TABLE FOR CLASS 2 NUTS AND BOLTS ..........................................D/51
PREPARING FOR EMERGENCIES ........................................................................................................................B/5
PRESSURE TRANSDUCER ALARM.....................................................................................................................C/82
PROTECTIVE CLOTHING .......................................................................................................................................B/4
PUSH BUTTONS ...................................................................................................................................................C/59
"Q"
"R"
RADIO CONTROL (OPTIONAL) ...........................................................................................................................C/39
REAR CAB SPOTLIGHT SWITCH (OPTIONAL) ...................................................................................................C/42
REAR DIFFERENTIAL AXLE OSCILLATION LOCK ..............................................................................................C/29
REAR LIGHT ..........................................................................................................................................................D/49
REAR WINDOW .......................................................................................................................................................C/9
REAR WINDSHIELD WIPER CONTROL...............................................................................................................C/43
RECOGNISING SAFETY STANDARDS ..................................................................................................................B/2
RECOMMENDED FUEL SPECIFICATIONS ..........................................................................................................B/28
RECORD OF SCHEDULED INSPECTIONS AND MAINTENANCE WORK..........................................................D/59
Alfabetical index
"S"
SAFETY DEVICES ................................................................................................................................................B/34
SAFETY STICKERS..............................................................................................................................................B/20
SAFETY STICKERS..............................................................................................................................................B/46
SCHEDULED INSPECTIONS AND REGISTRATION METHOD ..........................................................................D/56
SEAT .....................................................................................................................................................................C/12
SEAT BELTS .........................................................................................................................................................C/13
SELF-DIAGNOSTICS AND ALARM MESSAGES .................................................................................................C/77
SERVICE ...............................................................................................................................................................C/64
SPIRIT LEVEL .......................................................................................................................................................C/27
STABILISERS........................................................................................................................................................C/31
STARTING THE MACHINE ..................................................................................................................................... B / 7
STARTING UP WITH AUXILIARY BATTERIES .................................................................................................... B/23
STEERING SELECTOR ........................................................................................................................................C/40
STEERING WHEEL (ADJUSTMENT) ................................................................................................................... C/11
STOPPING TEMPORARILY.................................................................................................................................. B/13
STORING DANGEROUS FLUIDS ........................................................................................................................ B/27
STORING THE MACHINE/PROLONGED INACTIVITY ........................................................................................ B/19
"T"
TECHNICAL DOCUMENT COMPARTMENT ........................................................................................................ C/11
TELESCOPIC BOOM RECOVERY PEGASUS 38.16 ..........................................................................................C/49
THE DRIVERS CAB ...............................................................................................................................................B / 6
THE DRIVERS CAB .............................................................................................................................................B/37
TIGHTENING THE WHEEL NUTS ........................................................................................................................ B/25
TORQUE TABLE FOR HYDRAULIC FITTINGS ...................................................................................................D/52
TOWING THE MACHINE ......................................................................................................................................C/50
TRANSPORTING THE MACHINE ........................................................................................................................ B/15
TROUBLE SHOOTING .........................................................................................................................................D/53
TURRET ROTATION LOCKING PIN .....................................................................................................................C/30
TYRES...................................................................................................................................................................B/25
"U"
UNENCODED ATTACHMENT AND OPERATING MODE DISPLAY.....................................................................C/76
USING THE LOAD TABLES AND BOOM INDICATORS ...................................................................................... B/39
"V"
VIBRATION EMISSION STATEMENT.....................................................................................................................D / 5
VIBRATIONS .........................................................................................................................................................B/16
"W"
WARRANTY ............................................................................................................................................................A / 4
WASTE DISPOSAL ...............................................................................................................................................B/30
WATER DRIVEN PURIFIER (OPTIONAL) ............................................................................................................C/53
WHEELS ALIGNMENT SELECTOR .....................................................................................................................C/41
WORK SPOTLIGHT ..............................................................................................................................................D/49
WORKING IN CONDITIONS OF SAFETY .............................................................................................................. B / 8
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