OPERATION MANUAL

FOR
MICROCOMPUTER BASED
DIGITAL TEMPERATURE CONTROLLER

XMT*-808 series

Yuyao changjiang temperature meter factory

Yuyao gongyi meter CO.,LTD

http://www.yycj.com

Version NO. :2007

Yuyao gongyi meter co.,LTD

Catalog
Catalog 1
Safety notice mark 3
Survey 3
Technical standard 4
2.1 Input

2.2 Precision

2.3 Response time

2.4 Adjusting mode

2.5 Output specification

2.6 Communication

2.7 Alarm function 4

2.8 Insulate resistance voltage

2.9 Manual function

2.10 Power supply 4

2.11 Work environment 5
2.12 Product authentication

Model selection 5
3.1 Model meaning 5

Installation and connection 5

4.1

XMT-808wiring diagram6

4.2

XMTD-808 wiring diagram6

4.3

XMTA/E/F-808 wiring diagram7

4.4

XMTG-808 wiring diagram7

4.5

SCR trigger wiring diagram8

Faceplate description 8
5.1

Faceplate chart8

5.2

Faceplate explain

Basic setting and operation

6.1 Temperature fixed value setting9

6.2

Parameter setting 9

6.3 Manual/Auto9
6.4

Setting operation 9

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6.5 Manual setting itself

10

Function and setting

10

7.1

Operation flow chart 10

7.2

Parameter function description 11

Additional remarks of partial function 16

8.1

Linearity current output 16

8.2

Time proportion Control 16

8.3

Remote transmission pressure control 17

8.4

Thermocouple cold end compensating 17

Common control method18

9.1

ON/OFF adjustment and alarm 18

9.1.1

ON/OFF adjustment introduction18

9.1.2

ON/OFF adjustment illustrate18

9.2

Temperature transmission 18

9.2.1

Temperature transmission introduction 18

9.2.2

Temperature transmission illustrate 18

9.3 Communication function18

9.3.1

Communication function introduction

18

9.3.2

Communication function connection 19

Fault analysis and clearance20

Attached1Check list between parameter prompt letter and English letter20
Product service directory 21

Safety Notice Mark

Before reading the instruction, it will turn up the below mark, showsDanger

Attention

Procedures which may lead to dangerous conditions and

cause death or serious injury, if not carried out properly.

Danger

Attention

Attention

XMT*808 series

Remind user of paying attention to special content or

important content.
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Survey
Thank you for the purchase of our XMT*-808 series microcomputer based digital temperature
controller.
This manual contains instructions for the install, operations, parameter setting and abnormal
diagnosis when operating the XMT*-808.please read and save this manual carefully before starting
operation ,so as to insure the steady .
XMT*808 series intelligence temperature controller uses nowadays the most advanced
monolithic microcomputer as mainframereduce peripheral assemblyand improve the reliability
It adopts the control method of vague theory combined with traditional PID control, and make the
control process with the advantage of rapid responsesmall overshoothigh steady state precision. It
is intelligence temperature controller with the function of high performancehigh reliabilitycomplete
inputits function is suitable to all the occasion needed temperature measurement and controlalso be
compatible with other industrial parameter measurement and control.
It adopts modular structurefurther improve overall performanceThe meter is operated with
4-keys,dual row 4-LED display for displaying the measurement value and set value or measurement
value and output value, with manual /automatic switch and setting itself functionwith characteristic
of small volumelow power consumptionconvenient operationsteady and reliable of running
They are now widely used for the automatic control system over the area of machinery, chemical,
ceramics, light industry, metallurgy, petrifaction, heat treatment industry.

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Technical standard

2.1Input and rangeone meter can be compatible

ThermocoupleK-501300S-50+1700T-200+350E0800

J01000B01800N01300WRe(02300)
Thermal resistancerCU50-50150PT100-20600

Linearity voltage05V15V01V0100mV020mV
Linearity currentwith diffluent resistance010mA020mA420mA
Linearity input: -1999~+9999 (user freely setting)
2.2precision

Input by thermal resistance , linearity voltage and linearity current 0.5FS+1

Thermocouple input adopt copper resistance or freezing compensate cold end 0.5 FS +1

Although the meter can measure BSWRE during the temperature 0600,its measurement

could not reach 0.5 class

differentiate rate10.1
2.3response time: 0.5s (filter parameter sets 0)
2.4Adjusting mode

ON/OFF control methodReturn difference can be adjusted

Common PID controlwith the parameter of self-setting function

Intelligence adjustment(including vague PID adjustment and advanced control algorithm with the
parameter of self-setting function)
2.5Output specificationit make out directly output parameter modularity or without modularity

The switch of relay contact point output : 240VAC 3A/30VDC 1A (resistance load)

SSR voltage:12VDC/30mA(apply for driving SSR relay)

Contact point output with controllable silicon: can contact 5500A two directions controllable
silicon;2 separate directions controllable silicon opposite direction parallel.

Liner electric current output initial current and terminal current value can be defined when the
output is 024mAvoltage range 1123VDC

2.6Communication
Support RS485communication modeadopt AIBUS communication agreementand baud rate
support the below selection 1200bps4800bps7200bps9600bps
2.7Alarm:
Support two passive contact outputrelay contact 250VAC/7AIt has four methods including
upper limit, lower limit, positive deviation ,negative deviation .It can output 2 ways at most
2.8Tolerance for pressure when it is segregatedBetween electric power ,relays contact and signals end ,do
2000V pressure tolerance test 1s,there is no abnormal phenomenon;
2.9Movement with hand: Automatic /Manual
2.10

Power supply:

XMT*808 series

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85V-242VAC50-60HZpower consumption 4W

24VDC/AC

220VAC10% 50HZpower consumption4W

power consumption4W

2.11working circumstance
Environment temperature:050humidity 85,no corrode and strong electromagnetism
disturb
2.12Product authentication
XMT*-808 series temperature meter acquire CE authentication and ROHS Environmental
Protection authentication.

Model selection
Model selection instruction
About XMT*808 series intelligence temperature controllerwe mark specific
model on each piece. According to on site control request by itself ,client should contrast
the meaning of the product model code carefully before use and chooseto avoid wrong
use or wrong model selection.,or you can telephone to consult.

3.2 Product code

XMT
8
8
1 (2) (3) (4) (5)
1 The External dimension
Blank16080120

Installation hole 15276

A9696110

Installation hole 9292

D7272110

Installation hole 6868

E 4896110

Installation hole 4492

F9648110

Installation hole 9244

S80160120

Installation hole 76156

G4848110

Installation hole 4444

2 Control Mode8four key set, two row LED display,fuzzy control.

3 Additional alarm0no alarm
3two group alarms

1one group alarm

5voice alarm

4 Signal input type8freely exchange signal

5 Suffix
Main control output method
Blankrelays open and closed contact output
ASingle-phase over-zero spark pulse
A3Three-phase over-zero spark pulse;
BSingle-phase shift-phase spark pulse
B3Three-phase shift-phase spark pulse
C010mA or 420mA constant electric current output
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ELinearity voltage output
GON/OFF solid state relaySSRadjustment output
Auxiliary ways
Kwith RS485 or RS232 communication module interface
Wtwith micro-printer output signal
VDC24VDC12VDC5V output

P30 segment program

Installation and connection

Connection explanation
XMT*808 series intelligence temperature controller, it provides the below wiring
diagram for referenceClient can make the correct connection according to the meaning of
the model code.when find the wiring diagram is different from the meter model, or the
order is the special specificationplease be confirm to case connectionor you can telephone
to consult.
4.1

XMT-808 wiring diagram

Figure 41
Notelinearity voltage range under 1V can input by terminal 12signal 05V and 15V can input by terminal 1
4. 420mA linearity current input can achieve by changing 250 or 50resistance to 15V or 0.21V voltage
signaland then input from 12 terminal or 14 terminal.

XMT*808 series

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4.2

XMTD-808 connection

Figure 42
Notelinearity voltage range under 1V can input by terminal 1314signal 05V and 15V can input by
terminal 1114420mA linearity current input can achieve by changing 250 or 50resistance to 15V or 0.2
1V voltage signal, and then input from 1114

4.3

terminal or 1314 terminal.

XMTA/E/F-808 wiring diagram

Figure 43
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Notelinearity voltage range under 1V can input by terminal 1516signal 05V and 15V can input by
terminal 1316420mA. linearity current input can achieve by changing 250 or 50resistance to 15V or 0.2
1V voltage signal, and then input from 1316 terminal or

1516 terminal .

4.4 XMTG-808 connection

Figure44
Notelinearity voltage range under 1V can input by terminal 45signal 05V and 15V can input by terminal
25.420mA420mA. linearity current input can achieve by changing 250 or 50resistance to 15V or 0.2
1V voltage signal, and then input from 45

terminal or 25 terminal .

4.5 Controllable silicon contact connection

XMT*808 series

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Panel

Explanation

5.1 Panel chart

5.2 Panel explanation

1PV------- Measured value indicator (red)
2SV------- Set value indicator (green)
3A-M-------- manual indicator lamp or setting itself(green)
4ALM1------ AL1 indicatorred
5ALM2------ AL2 indicatorred
6OUT--------output indicator(green)
7 SET--------function key
8----------- data automatic/manual shift function key
9-------Data reduce key
10-------Data addend key
When the power is onthe upper display window displays measured valuePV
the lower
display window

display set valueSV.

There are 4 LED indicator on the faceplatetheir meaning as below

OUT indicatorwhen the linearity current output output indicator reflect the current size by
the change of output indicators light and darkwhen output with time scale methodrelaysolid relay
and controllable silicon contact output when it exceed zero. Scintillation time scale reflect output size.
ALM1 indicatorwhen ALM1 output is ON ,a red LED lights.
ALM2 indicatorwhen ALM2 output is ON ,a red LED lights.
A-M indicatorManual indicator

Attention
Faceplate instruction just take XMTD-808 for instance other model take
XMTD-808 for reference.

Basic setting and operation

6.1Temperature

fixed value setting.Under normal conditionpress orto enter into

fixed value setting stateAt that timethe lower nixie tube scintilla the decimal pointand then
pressA/M key to modify the setting data. Press SET to save and exit. If there is no
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button operation ,it will exit automatically the state after 10 s.
6.2Setting parameterpress SET key for 3 second to enter setting parameter state. In this state
press SET key ,the instrument will display each parameter in turn, for example, upper limit ALM1
parameter lock LOCK and so onand for the instrument with good configuration and parameter
lock, only display needed parameter (the parameter on site) .Use A/Mkey can modify
the parameter data.First pressA/Mkey and simultaneity press SET key can exit the setting
parameter state.If there is no button operation ,it will exit automatically the state after 10 s.
6.3Manual/Automatic mode switchA-M=0pressA/Mkey can make the instrument
switch between A/M. If the instrument works on Manual mode ,its output value can be increased or
decreased by pressing key or key under display status, and the lower display the first word
M. If the instrument works on AUTO mode, press SET key can look for the automatic output
data(the lower display the first wordA).Through parameter setting A-Mrefer to the back
instructioncan make the instrument dont

allow to switch to manual mode by panel button

operation in case that enter the manual mode blind.

6.4Setting itselfAtUse the instrument at first time, start the function setting itself to assure
PId

control parameter. First do this ,switch the instrument into normal display state ,press

A/Mkey for 3 secondAT=1the lower display alternately At. when the instrument setting
itself, the instrument use ON/OFF control, after 2-3 times ON/OFF,it will calculate automatically
PId control parameter. If stop setting itself in advance ,press A/Mkey for 3s, and make At
disappeared .For different system, the time setting itself needed is different. After finishing the
setting itself successfully ,the instrument will set parameter At

to 3so it will not set itself through

press A/Mkey on the panel so as to avoid artificially by accident to restart the setting itself.
The instrument can set parameter At to 2 when it restart after one time .reference the back article
parameter functiondescription.
Before doing setting itself,it should set the assigned data into the common data or the median, if the
system is an electric cooker with good heat preservation property, the assigned data should be set
the biggest data allowed before start. The setting of Parameter tControl periodand Hyreturn
difference will effect the process of setting itself .In a general way ,for these two parameter ,the
setting data are smaller, the parameter accuracy will higher. But if Hy data is smaller,the instrument
will be brought ON/OFF adjustment wrong action ,it will set wrong parameter .Command t=0-2
Hy=0.3
Attention
Avoid no load setting when setting itself ,it should be ineffectual when it set with no
load.
6.5(Movement with hand)Setting itselfAs it adopt ON/OFF adjustment, its output can be
positioned in the place defined by parameter outL and outH. In the occasion where didnt allow big
extent change, such as the occasion some actuator adopt controlling valve, the common setting
itself is not suitable ,it only need to set with hand. Firstly adjust with hand, after the adjustment is
stable, then use it automaticallyso the output value will be limited in the current hand movement
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value range of +10% and -10% range ,not the range defined by outL and outHconsequently it
avoid

not allowing valves big extent change. Besides, Movement with hand will get more

accurate result when the controlled physical quantity response fast.

function and setting

7.1 Operation flow chart

7.2Parameter function descriptionMeters input ,output, alarm and control method can be defined
by parameter.
Code

High
alarm

limit

ALM1

ALM2

Description

Setting
range

Ex-Factory

When the measured value more than ALM1+Hy, the meter

have upper limit alarm. When the measured value less than
ALM1-Hy, the meter will free from the upper limit alarm.
Set the ALM1 =9999 can avoid come into being alarm
function.

-1999
+9999
or 1
unit

9999

When the measured value less than ALM2-Hy, the meter

The
same as

1999

Meaning

Low
alarm

limit

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have lower limit alarm. When the measured value more
than ALM2+Hy, the meter will free from the lower limit

above

alarm. Set the ALM2=1999 can avoid come into being

alarm function
When the deviation PV-SV Hy-1+Hy, the meter

Hy-1

Positive
deviation
alarm

have positive deviation alarm. When the deviation less than

Hy-1-Hy, the meter will free from the positive deviation
alarm. If set the Hy-1=9999 (temperature is 999.9),the
alarm will be cancelled. When use ON/OFF adjustment,
Hy-1 and Hy-2 are the second upper limit and lower limit

0999.9

or 0
9999
1 unit

9999

The
same as
above

9999

absolute value alarm.

When the negative deviationSV-PVHy-2+Hy, the
Hy-2

Negative
deviation
alarm

meter have negative deviation alarm. When the negative

deviationSV-PVHy-2-Hy, the meter have no negative
deviation alarm. Set the Hy-2=9999(temperature is 999.9
), the alarm will be cancelled

Hy

Dead band

Hy is set to permits protection of position control output

from high switching frequencies caused by process input
fluctuation.
If the meter use ON/OFF adjustment or parameter setting
itself , provided appointed value SV is 700, Hy is 0.5,
by reaction adjustment (heating control)
1Output is switch on , when the measure temperature
value is more than 700.5, the (SV+Hy) will close.
2Output is switch off, when the measure temperature

0-200.0

or 0-2000

0.5

less than 699.5 (SV-Hy), switch on again and heating.

At

PID Control
method

Hold
parameter

XMT*808 series

At=0, ON/OFF control, suitable for the application which

dont need high precision.
At=1, artificial intelligence control / PID control, allow to
set the auto tuning function from front panel.
At=2, startup auto tuning function, after auto tuning finish,
it will set 3.
At=3, artificial intelligence control. After auto tuning
finish, the meter automatism enter into this set, this setting
dont allow to set from front panel.
I, P, D, t these parameter are for artificial intelligence
control algorithm, but no for ON/OFF control mode
(At=0).
I is defined as measurement variation after output is
changed. Generally I parameter of the same system will
changes with measurement value, and so I parameter
should be configured with process value around operation
point.
For example: take temperature control of electric furnace,
operating point is 700, to find out optimum I parameter,
assuming that when out remains 50%, the temperature of
electric furnace will finally be stabilized around 700, and
when output changes to 55%, the temperature will final be
at
around
750 .
The
I
(optimum
parameter)=750-700=50.0 ()
I parameter mainly determines the degree of integral
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function, similar as integral time of PID control. When the
I smaller, the calculus function strong. When the I larger,
the calculus function weaken (calculus time add). When
I=0, the system will cancel the calculus function and
artificial intelligence adjustment function, the instrument
will turn to an PD adjustment.
P is in reverse proportion to measurement variations caused
by output changes by 100% in one sec..
When At=1 or 3, then P=1000measurement elevatory
value per sec. , the unit is 0.1 or 1 defined unit.
Example: the instrument use 100% power to heat and there
is no heat loss, electric cooker 1 each sec., then P=1000
P

Rating
parameter

10=100. P like PID instruments proportion area, but

1-9999

100

0-2000s

100

0-120s

20

diversification is reverse. P , the proportion and

differential function , if P , the proportion and
differential function. P parameter and calculus function
have no relation. Set P=0 corresponds to P=0.5

Lag time

Parameter d is applied as one of the important

parameters of XMT808 artificial intelligence control
algorithm. d is defined as follows: time needed for a
electric furnace from the beginning of elevating
temperature to get to 63.5% against the final speed of
temperature elevating, provided there is no heat loss. The
unit of parameter d is second.
For industrial control, hysteresis effect of the controlled
process is an important factor impairing control effect. The
longer is system lag time, the more difficult to get ideal
control effect. Lag time parameter d is a new introduce
important parameter for XMT808 artificial intelligence
algorithm. XMT808 series instrument can use parameter
d to do fuzzy calculation, and therefore overshoot and
hunting do not easily occurs and the control have the best
responsibility at the time.
Parameter d gives effect on proportion, integral and
differential function. Decreasing parameter d will
strengthen proportional and integral function and weaken
differential function, with the extent of strengthening
greater than that of weakening. And therefore as a whole
decreasing d will strengthen feedback function. If dT,

Output
period

derivative function of system will be eliminated.

Parameter can be set between 0.5 to 125s (0 means 0.5s).
It represent the instrument of the calculate speed. When t
, the proportion function , differential function .
When t, the proportion function, differential function
. When t 5s, differential function is absolutely
eliminated, then the system is a proportional or
proportional-calculus adjustment. If the t less than 1/5 of its
lag time, the change is very small influence to control. If
d=100, the t set 0.5 or 10s the control effect basic is same.

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1it is insignificant when ON/OFF control
2Relay outputtusually be set 10s upwardsother
output method be set 12soutput is relay output, the
shorter the time, the better the control effect ,but it will
affect the relays
life.
Sn Input specification
Sn
Sn
Input spec.

Input spec.

WRe

8-9

special
thermocouple

10

19

special
thermocouple

20

21

PT100

22-25

11-

Sn

specification
Input

26
28
30

32
34

input
0-20mV

voltage

input
0-60mV

voltage

input
0.2-1V

voltage

input

input

27
29
31

CU50
Special

thermal

resistance

0-37

0-400 resistance

input
0-100mV

voltage

input
0-1V(0-500mV)
1-5V voltage input

33

or
4-20mA current input

0-5V voltage input

2-20V

increase

specification

0-80 resistance

-100-+100mV
36

ient appointed to

35

-20-+20mV(0-10V)

37

-5V-+5V(0-50V)

or

voltage

input)

dP

Decimal
point
position

XMT*808 series

When it is linearity input: parameter dP is used to define

decimal point place according to users habit
dP=0, display pattern is 0000, decimal point not displayed
dP=1, display pattern is 000.0, decimal point is at tens
place
dP=2, display pattern is 00.00, decimal point is at
hundreds place
dP=3, display pattern is 0.000, decimal point is at
thousands place
In case of thermocouple or RTD input: dP is used to define
temperature display resolution

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dP=0, temperature display resolution is 1
dP=1, temperature display resolution is 0.1
Adjustment of this parameter only affects the display, and
gives no effect on control precision or measurement
precision

P-SL

Input
limit

lower

(1) When the linearity input define single lower limit

value, external appointed, output display.
For example: a pressure transmitter is used to convert
pressure signal ( temperature, flow and humidity
signals also possible) to standard 1-5V input (4-20mA
can external contact 250resistance to change).
1V signal pressure is 0, 5V signal pressure is 1mPa, if
want the instrument display is 0.001mPa. the
-1999
parameter can be set as the following:
+9999
Sn=33 (select 1-5V linearity voltage input)
dP=3 (set decimal point, display 0.000)
P-SL=0.000 (define the pressure display value when
the input lower limit 1V)
P-SH=1.000(define the pressure display value when
the input upper limit 5V)
(2) When the thermal resistance, thermocouple input

defining lower limit appointed value.

P-SH

Pb

oP-A

outL
outH

AL-P

Input
limit

upper

Input shift

Output mode

Output lower
limit
Output upper
limit

Alarm
Output
definition

When the linearity input defining single upper limit value,

use with P-SL .
Parameter Pb is used to make input shift to compensate the
error produced by sensor or input signal itself. For
thermocouple input, parameter Pb is used to correct
reference junction compensation error.
Op-A denote output signal mode, and must conform to the
module type installed as main output.
Op-A=0, the mode of main output is time-proportional
output (for artificial intelligence control) or ON/OFF mode
(for ON/OFF control). If output modules such as SSR
voltage output or relay contact discrete output, it should set
Op-A=0.
Op-A=1, any specification linear current continuum output,
Op-A=2, time proportional output

The
same as
above
-199.9

+199.9

2000

0-2

Restrain minimum value of adjust output

0-110%

Restrain maximum value of adjust output.

0-110%

100

0-3 1

17

AL-P used to define ALM1, ALM2, Hy-1 and Hy-2 alarm

output locality. Its function is determined by the following
formula:
AL-P= A x 1 + B x 2 + C x 4 + D x 8 + E x 16
If A=0, then upper limit alarm by the relay2 output
If A=1, then upper limit alarm by the relay1 output
If B=0, then lower limit alarm by the relay2 output
If B=1, then lower limit alarm by the relay 1output
If C=0, then positive deviation alarm by the relay 2output
If C=1, then positive deviation alarm by the relay1output

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If D=0, then negative deviation alarm by the relay 2 output
If D=1, then negative deviation alarm by the relay 1output
If E=0, then alarm types, such as ALM1 and ALM2
will be displayed alternately in the lower display window
when alarm occurs.
For example: If it need that the upper limit alarm by the
alarm1 relay output, lower limit alarmpositive deviation
alarm and negative deviation alarm by alarm2output, when
alarm occurs no alarm type display in the lower display
window. Then we reach a conclusion: A=1B=0C=0
D=0E=1, and parameter AL-P should be configured to:
AL-P= 1x1+0x2+0x4+0x8+1x16=17
COOL is used to select some system function
CooL=A1+B2
A=0, reaction control mode, if the input increase, the
output will diminishment like heating control.
A=1, direct action control mode, if input increase, output
will increase like cooling control.
B=0, without the function of alarm while at the power on or
SV change
B=1, have the alarm function while the power on and
when the SV change have no alarm function.

CooL

System
function

Communicat
ion
address

When the instrument have RS485 , Addr can be configured

Addr

bAud

Communicat
ion
Baud rete

When the instrument have communication interface,

parameter bAud is communication baud rate, the range is

FILt

A-M

LocK

0-7

0-256

9600

0-20

Operation
condition

A-M is define manual / automatic control state

A-M=0, manual control state
A-M=1, automatic control state
A-M=2, automatic control state, in this state manual
operation is prohibited. When the manual function is not
required, it can avoid entering manual state due to
operators false operating.
If use the RS485 to control the instrument, the transfer of
automatic/manual status can be carry out by adjusting
parameter A-M from computer.

0-2

lock

Lock=0, can set locale parameter and SV.

Lock=1, can display and view the locale parameter, but
dont to modification. The SV can set.
Lock=2, can display and view the locale parameter, but the
locale parameter and SV all cannot modification.
Lock=808, all the parameter and SV can set.
When the Lock is set other values except 808, then only
locale parameter the range of 0 to 8 r and parameter Lock
itself can be display and set.

0-9999

808

PV
input
filter

XMT*808 series

the ranged of 0 to256 In the same communication lines

instruments, every one need have a different address.

300 -19200bit /s(19.2K) .

When the FILt value set large, the measurement value is
stabilized but the response time is longer.

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EP1EP8

Field
parameter
definition

When configuration of the instrument is completed, most

parameters will not need to be locale operators.
Furthermore, locale operators may not understand many
parameters, and may probably set parameters incorrectly by
mistake and make the instrument unable to work.
EP1-EP8 defines 1-8 locale parameters for operators user
in parameter table. Their parameter values are parameters
except parameter EP itself like ALM1ALM2, etc. When
LOCK=0,1,2 and so on, only be defined parameter can
display, other parameters can not be displayed and
modified. This function can speed up the parameter
modification and prevent important parameters (like input,
output parameters) from modifying falsely.
Parameter EP1-EP8 can define 8 locale parameters at most,
if the number of locale parameters is less than 8
(sometimes even none), it is necessary to define useful
parameters from EP1-EP8 in order, the first parameter
which are not used is defined as none. For example, two
parameters of ALM1 and ALM2 are need to be modified by
locale operators, the parameter EP can be set as follows:
Loc=0EP1=ALM1EP2=ALM2EP3=nonE
Sometimes locale parameters are not needed after we finish
adjusting the instrument, we can set EP1 parameter an
nonE

none

Additional remarks of partial function

8.1 linear current output
Any specification linear current continuum output.OP-A=1output upper limit and output
lower limit define the instruments current output specification, and its range can set at random
between 0-22mA,for example output 0-10mA,so the setting is outL=0,outH=100(unit is
0.1mA).4-20mA can be set outL=40,outH=200,and

it can also define nonstandard output,for

example output 2-8mAset outL=20,outH=80 and so on .During setting,output can be valid when
outL is less than outH.
8.2 Time proportion control
Time proportion output0P-A=2OP-A=0 relay output or SSR voltage outputIn case of time
proportional output mode,the output value can change by adjusting,during a fixed base period,the
ratio of on-off time(or the ratio of the time during which SSR high voltage output or low voltage
output is activated).
Time proportional output can be regarded as a square wave,the base period of which equals to
control periodT,and the output value of which direct proportional to the on-off ratio of the square
wave.The on-off ratio may be configured to be in the range of 0% to 100%.For special
applications,the range of time proportional output can be

clamped by tuning parameters OutL and

OutH.For example,if the output need to be clamped to between 20-60%then OutL=20

OutH=60may just be set.Normally in case of time proportional output,if OutL=0OutH=100 is
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set ,then there will be no output limit.

Attention
when OP-A=2there is no alarm output

8.3 Long distance transfer pressure control

YTZ-150 resistance long distance transfer pressure gauge mating setting methodinstrument
setting parameter Sn=27
dP decimal point positionP-SL Input lower limitP-Sh input upper limit Pb input shift

NoteDisplay range =display upper limit data display lower limit dataresistance range =
long distance transfer resistance pressure gauge ranges correspondent resistance data; starting
resistance=long distance transfer resistance pressure gauges correspondent resistance datafull range
resistance = long distance transfer resistance pressure gauge full ranges correspondent resistance
datastarting range=display lower limit datafull range =display upper limit data
8.4 thermocouple cold junction compensate
Using connection method to choose thermocouple cold junction
automatically compensate mode
When adopt thermocouple as signal ,it should do temperature compensate to thermocouple according
to the testing principle, XMT-808 series instrument can measure the temperature near the instrument
s back connection terminal and do automatically compensate to thermocouple, as the deviation of
testing componentthe instrument itself turn hot or the other heat source near the instrument(the
temperature of connection terminal will also rise),it will cause the deviation of automatic compensate
mode turn bigger.so it need to adopt copper resistance compensate the high precision request.

808

series instrument can use the different to choose several compensate mode,so as to provide flawless
thermocouple compensate scheme.
1Inner automatic compensatewhen the instruments leave factory ,they are all adopt this mode to
satisfy the most industrial application. but as for the flamestat installed in the inner, and it easily
effected when the instrument got hot or effected by compensating lead wire and ambience, and
deviation temperature can reach

2-4

2Circumscribe CU50 copper resistance sensor compensatingplace a connection

box, put CU50 copper resistance it need to buyand the terminal cold junction together far away
XMT*808 series

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from the several heat object,so the testing deviation will be less than 0.5.As CU50 copper resistance
itself deviation will cause room temperature with a little deviation,it can use SC parameter to modify.
Change the outer connect copper resistance

to precision fixed resistance can achieve constant

temperature bath function.

Figure 8-1

Instrument common working method

9.1 ON/OFF adjustment/Alarm
9.1.1 ON/OFF adjustment Introduction
ON/OFF adjustmentON/OFFis an easy adjustment method, it usually used for temperature
control or alarm to that with low control precision occasion. When using ON/OFF adjustment, it
use the inner relay to control the middle of outer relay and then control AC contactor to control
heating wire s on/off to achieve the temperature control.
Parameter Hy can determine dead band of ON/OFF adjustment. AT=0,OP-A=0,parameter CooLs A
can used to decide adjustment direction of positive interaction or counteractiveCooL.A=0 ,OUT
is heat control ,CooL.A=1,OUTis refrigeration controlthe instrument below display window SV is
setting point.
9.1.2 ON/OFF adjustment illustrate
For exampleheating installationtemperature control requirement as followstemperature rise to
100,stop heatinglower to 96 start heatingtemperature exceed 110 will alarmlower than
50 will alarm.
According to the above request, choose XMT*838 seriesset the below parameterset temperature
fixed valueSP98,set setting itself parameterAt0set main control return differenceHy
2,set upper limit alarmALM1110,set lower limit alarmALM250

9.1.3 Alarm function

Besides ON/OFF adjustment ,there is also 2-ON/OFF adjustment,3- ON/OFF adjustment,
4- ON/OFF adjustment or add alarm output, it should use alarm function ,so it make up of
upper-lower limit alarmupper-upper limit alarm and lower-lower limit alarm instrument. XMT808
series have ALM1ALM2 Hy-1Hy-2 4 alarm setting point ,during ALM1ALM2Hy-1Hy-2
these alarm parameter which arent used should be set limit data(the data have be set before leaving
factory)so as to avoid unnecessary action.

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9.2 Temperature transmitter
9.2.1Introduction
XMT808 series instrument can set measurement value to linearity current output of any
range ,and used as a instrument with display and temperature transmit function. Transmit precision
durng 0-20mA,the deviation is less than 0.1mA,parameter setting as follows:
aAT=0:current output is transmit current
bOP-A=1linearity current output
coutLoutHtransmit current output range
dP-SL P-SHtransmit temperature range
9.2.2 Give examples
For examplethe temperature range is 0-400output is 4-20mA.So the parameter setting
should beAT=0OP-A=1 P-SL=0P-SH=400outL=40outH=200.so the transmitter can be
defined ,when the temperature is less than 0output is 4mAwhen the temperature is bigger than
or be equal to 400output is 20mAbetween 0-400output between 4-20 mA change
continuously.
9.3 Communication function
9.3.1communication function introduction
808 series meter can configure photoelectric isolated RS485 communication interfaceadopt
AIBUS communication agreementthrough computer all the meter s operation and function can be
completed. Except consumer s all kinds of application software developed by themselvesthe factory
also provide AIDCS application softwarewhich runs under WINDOWS 95/98/NT/XP operating
systemcan centralized monitoring and manage for 1~256pcs 808 series model meterand also can
automatically record measurement data and print. The meter adopt RS485 communication interface
the computer needs to add one RS323C/RS485 transducerthis way can connect 64pcs meter at most
as follows figure10-1add RS485 repeater can connect 100pcs metersone computer with two
communication interface can connect 100pcs meter. To pay attention that each meter should be set
different address, when meters quantity is big ,use 2pcs or more piece computereach computer
makes up of local area network. According to communication agreement ,customers can develop
configuration software themselvesor use Kunlun configuration software. All of our meter with
communication function add into Kunlun configuration softwareCustomers can buy configuration
software directly from company.
Communication interface is 8 digit data bit1digit or 2 digit stop bitwithout parity bitThe data adopt
16 digit summation check, its correction capability is countless thousands fold higher than parity
checkto assure the correctness and reliability of communication data. When the meter under
communication method, it can make up of collect-disperse systems with epigyny computerwhen the
epigyny computercommunication interface or circuitry goes wrong, 808 meter can still hold on its
normal working, detailed explanation please refer to meters instruction and software CD .
9.3.2 Communication function connection

XMT*808 series

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Figure 10-1
Description above is all the function description around the whole seriesactual use should be
confirm to the purchase meters function.

Fault Analysis and Clearance

XMT*808 series adopt advanced production process, and have the strict test before leaving factory, it
improve the reliability of the meter .The usual fault caused by the wrong operation or parameter
setting .If you find the fault couldnt be cope with, please record it,and contact with the agent or us.
Sheet 11-1 is the usual fault of XMT*808 series in the daily application
Sheet 11-1 Common fault handling
fault symptom
analysis of causes
Abnormal powerblank screen 1poor contact of power cord
2power switch without lose

Disposal measurement
Check the power

Signal display do not correlate

1check input specification

1Wrong setting of input

with the facts.display orAL specificationSn

2check signal wire

2Wrong signal connection.

3check the sensor

3Sensor break down

4check input signal

4Input measurement signal exceed

range
Abnormal alarm output

Abnormal PID output

1incorrect alarm defination

1set alarm definition parameter

parameter setting

value again.

Incorrect PID parameter setting

Turn on setting itself again

such as proportionintegral
differential parameter and so on.

Attached1Statement of meters parameter attention letter and English letter

A

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Yuyao Changjiang Temperature Meter Factory

Service Guide
Dear Sir
Thanks for your selection of our XMT*808 series intelligence temperature meter. We will do our
quality service to express appreciation for your trust.
We suggest that make sure carefully read 808 series intelligence temperature controller notice and
Maintenance principlethis will make you use XMT*808 series intelligence temperature controller
convenient, and can familiar with the maintenance service which is enjoyed.
Notice of first use XMT*808 series intelligence temperature controller
1Check dataFirst check whether products actual configure is in accord with outer labelattached
data and fittings are complete, please contact us if you have any question.
2 Read attached dataPlease read carefully attached data and maintenance principleand completely
keep .
Maintenance principle
1 Maintenance periodFive working days

from the day receive the product. 2 Maintenance fee

1)Intelligence meters free maintenance period is one year and six monthProduct quality problem.
2) Maintenance period should be calculated from purchase dayCustomers purchase invoice(mark
product model, mainframe serial number) or its copy should be as voucher .If customer could not
show the invoice, we will calculate from our production date.
3) During maintenance period, the fault caused by customers wrong use or they have already
unsealed product eligible sealit need to collect fees. After products repairit has half of the year
maintenance .
3Notice
1) Be sure to send back the product, and attach the fault descriptionso as to help the engineer repair it
quickly.
2) Correctly fill telephone number /fax number, communication address and contact person, so as to
return the maintenance product.
3) If you

need engineer directly come to maintain it, you should afford the fees brought from this.

4) We often send back the product by postwithout insuranceif you need other transportplease
mark in the meter ,and pay the correlative fees.
RemarkOur company will improve product technology ,design and specification, it is confirm to the

object.

XMT*808 series

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