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Cajon-001 WPS

This welding procedure specification outlines the parameters for orbital gas tungsten arc welding of 304/304L stainless steel pipe with an outer diameter of 1/4 inch and wall thickness of 0.035 inch. The document specifies the welding process as automatic gas tungsten arc welding using a Cajon orbital welding machine. It provides details on joint design, base and filler metals, welding positions, preheat and interpass temperatures, shielding gases, electrical characteristics, welding technique, and a sequence chart for the orbital welding parameters.

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Danem Halas
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463 views2 pages

Cajon-001 WPS

This welding procedure specification outlines the parameters for orbital gas tungsten arc welding of 304/304L stainless steel pipe with an outer diameter of 1/4 inch and wall thickness of 0.035 inch. The document specifies the welding process as automatic gas tungsten arc welding using a Cajon orbital welding machine. It provides details on joint design, base and filler metals, welding positions, preheat and interpass temperatures, shielding gases, electrical characteristics, welding technique, and a sequence chart for the orbital welding parameters.

Uploaded by

Danem Halas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 2

Fermi National Accelerator Laboratory

Technical Division-Machine Shop

Welding Procedure Specification


Welding Procedure Specification No.:
Revision No.:

Revision Date:

Welding Processes:

WPS Cajon/Orbital 001

Date: 12/29/2009**

Remarks:

Supporting PQR No.(s):


PQR Cajon/Orbital 001

GTAW/Automatic

(2)

(Manual, Automatic, Machine, Semi-automatic)

Joints (QW-402):
Joint Design: Groove
Retainer: Yes *** No
Joint Details:

Backing: Gas
Backing Material (Type): Argon Gas
Type: Non-Metallic *** Metallic (Non-fusing)

Remainder:

.035

.250
0.0to 0.002 opening
SA249 304/304L .035 x 0.250

Cajon Orbital Welding Machine (Autogenous only)

P-No.: 8 Group 1
TO
Base Metals (QW403):
Specification Type and Grade: SA 249 Type 304/304L
TO Specification Type and Grade: SA 249 Type 304/304L
OR Chemical Analysis and Mechanical Properties:
TO Chemical Analysis and Mechanical properties:
Thickness Range:
Process 1
Groove: .035
Fillet: Unlimited
Base Metal:
Groove:
.035
Fillet: Unlimited
Deposited Weld Metal:
Groove: .250 Minimum
Fillet: Unlimited
Pipe Diameter Range:
Other:
Filler Metals (QW-404)
Specification No. (SFA):
AWS No, (Class):
F-No.:
A No.:
Size of Filler Metals:
Deposited Weld Metal
Thickness Range:
Electrode-Flux (Class):
Flux Trade Name:
Consumable Insert:

P-No.:

8 Group 1

Process 2
Groove:
Groove:
Groove:

Process 1
Autogenous No Filler

Fillet:
Fillet:
Fillet:

Process 2

Groove:

Fillet: Unlimited

Groove:

Fillet:

Other:
Each Base Metal-Filler Metal Combination should be recorded individually
Page 1 of 2

12/29/09

Fermi National Accelerator Laboratory


Technical Division-Machine Shop

Welding Procedure Specification

Positions (QW-405
Positions of Groove:
Welding Progression
Positions of Fillet
Preheat (QW-408)
Preheat Temperature:
Interpass Temperature:
Preheat Maintenance:
Minimum Welding Temperature

Post Heat Treatment (QW-407)


Temperature Range:
None
Time Range
N/A

All
Upward & downward
All

Gas (QW-408)
% Composition

Minimum 50 F
Maximum-Not Recorded
None
32 F

Electrical Characteristics (QW-409)


Current AC or DC:
Direct Current
Tungsten Electrode:
Size: .040
Mode of Metal Transfer for GMAW:
N/A
Electrode Wire Feed Speed Range:
N/A

Shielding
Trailing
Backing

Polarity: Straight
EWCe-2

Gases
Argon
None
Argon

Mixture
99.9%
***
99.9%

Characteristics

Flow Rate
10-15 CFH
***
8-12 CFH

Pulsing

Technique (QW-410)
String or Weave Bead:
String
Orifice or Gas Cup Size:
Cajon Orbital Head CWS H5
Initial Interpass Cleaning (Brushing, Grinding, etc.):
Initial Solvent Clean***Wire brush between passes
Method of Back Gouging:
None
Oscillation:
None
Contact Tube to Work Distance:
N/A
Multiple or Single Pass (per side): Single
Multiple or Single Electrode(s):
Single
Travel Speed (Range):
As Required
Peening:
None
Other:

Sequence Chart: Cajon Welding Systems for .035 x SA249 304/304L

Impulse
41.0

Maintenance
11.0

Frequency
10

Duty Cycle
20

Start
40

Pre-purge
10

Dwell
10

Down-slope
15

Post Purge
30

Speed
82

Special Notes
ARC Length
.035
Gage Setting
.722
Material
304/304L
Wall Thickness
.035

Outside Diameter

1/4

Duration
15

Gas Settings
Type
Head
Tube
Head Model

Argon
12CFH
10CFH
5H

Power Supply

100D

Page 2 of 2

Date:

Welder: Harbacek #8
12/29/09

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