Address:C/Venezuelap.

17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

CONCRETE BATCHING PLANT

MODULMIX 2000

MODULMIX range is based in a modular concept as a complete solution to easy transport and quick assembly by
combiningheaviness, reliability and high production capacity. The plant is divided in two different areas, the
aggregatesdosageandstoragemoduleandontheotherhandthemixingarea,withdifferentoptionsdependingon
theproductionrequirements.

ThemainfeaturesofModulmixbatchingplantsare:

Modularsetofhoppersincludingmetallicwallsforfeedingramp.Thestructureiscompletelyfoldedduring
transport.
Mixingareawithdifferentoptionsdependingonrequestedproductioncapacity.
Fullypreinstalledatourpremisestoallowafastassembly.
Acontrolcabinmaybeproposedasanoptionaltoinstallourinformationsystem.
Combineheaviness,reliabilityandversatility.

Internationallyrecognizedquality,thereliabilityisourvalue.

1de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

MAINCHARACTERISTICS

Wetwaybatchingplant.
2m3perbatch.
Twinshaftmixer3000/2000.
Aggregatesgroupcompactmodulardesign.Totalcapacity60120m3.
Dosageofaggregatesbyweighingconveyor2m3.
1,000kgcementscale.
500ltswaterscale.
Waterfeedsystemthrough1.5batchingcountingunit.
Waterfeedingsystemthrough5.5kwpump+pressurecontrolasanoption.
Pneumaticsystemequippedwith7.5kwcompressor.
Controlcabinwithairconditioningsystemasanoption.
Powerandcontrolsystemincluded.
Requiredareaforinstallation400m2.

Internationallyrecognizedquality,thereliabilityisourvalue.

2de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

SETOF4MODULARHOPPERSINALINE
Totalcapacityofset60120m.
Madeof5mmsteelplate.
Dimensionsofset12,000x3,800mm.
Supportstructuremadeofsteelstructuralprofiles.
Aggregate discharge through 10 gates operated by

pneumaticcylinders.
Set equipped with two electric vibrators in sand
compartments.
Readyforinstallationofhumiditymeasurement.

SUPPORTWALLSFORLOADRAMPSFORACCESTOHOPPERSSET
Placedtofeedaggregatesgroupthroughoneorbothsides

(onlyfor60and80m3models).
Madeof5mmsteelplate.

AGGREGATESWEIGHINGSYSTEM
Weighinghopperwithloadcapacitypercycleof2m3.
Madeof5mmsteelplate.
Weighingsystemfittedwith6stainlesssteelloadcellsof

3,000kg.
Beltstructurefabricatedin6mmfoldedsteelplate.
SIEMENSSimogear15kwgearedmotor.

AGGREGATESLIFTINGSYSTEM
Aggregatesliftingbelttomixer800mmribbedbelt.
Beltstructuremadeof5mmsteelplate.
SIEMENSSimogear15kwgearedmotor.
Emergencystopswitch.
Antireturnbearing.

Internationallyrecognizedquality,thereliabilityisourvalue.

3de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

CEMENTWEIGHINGSYSTEM
Cementweighingscalewithloadcapacityof1,000kg.
Madeof3mmsteelplate.
Weighingsystemfittedwith3stainlesssteelloadcellsof

750kg.
Equippedwithpneumaticvibrator.
Cementdischargethrough250mmbutterflyvalvewithpneumatic
actuator.
Concretemixerconnectionwithflexiblehose.

WATERDOSING
Waterweighingscalewithloadcapacity500liters.
Madeof3mmstainlesssteelplate.
Weighingsystemfittedwith3stainlesssteelloadcellsof300kg.
Waterdischargethrough6''pneumaticbutterflyvalve.
Additional water feed system through batchingcounting unit, 1.5''

programmableoperation,opening/closingthroughpneumaticvalves.
Water feeding system with 5.5 Kw pump + pressure control adjustment
system.

SUPPORTSTRUCTUREFORMIXINGAREA
Madeofsteellaminatedprofiles.
Supportstructureforcementandwaterscales.
Inspectionwalkwaysforscalesstructurewithaccessladder.
Accessstairfromgroundleveltomainplatform.

Internationallyrecognizedquality,thereliabilityisourvalue.

4de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

MIXINGSET
HorizontaltwinshaftmixerMAO3000/2000.
Omegashapedtankcladwithcastironplates.
Dischargesystemcentredontankbase.
Gatefittedwithnondriprubberseals.
1.5kwhydraulicunit.
8mixingarmsand2scrapingarmsperaxle.
Manualauxiliarypumpforemergencies.24Velectrovalve.
NYHARDcastironpanellinings.
SidecladdinginCR321steel.
MixingpaddlesinNYHARDcastiron.
Centralizedgreaselubricationequipmentforseals.
Maintenancegatewithelectricalsafetysystem.
2x37kwmixingmotors.
380Velectricalinstallationwithjunctionbox.
Mixerdischargeconeequippedwithelectricvibrator

COMPRESSEDAIRINSTALLATION
10HPcompressorwithairreceiverof500litres.
Sealedcabinetsforpneumaticelectrovalves.
Maintenanceaccessfrommainstructure.
Pneumaticsystemequippedwithfiltrationandlubrication.
Refrigerateddryerasanoption.

Internationallyrecognizedquality,thereliabilityisourvalue.

5de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

POWERANDCONTROLPANEL
Sealedcabinetlocatedindosingshed.
Controlpushbuttonsanddisplayoncabinetdoors.
Automaticandmanualoperation.
EquippedwithSIEMENS&Schneiderelectricalmechanisms.
Electricalunitpreinstallationandrequiredassemblymaterials

K2SYSTEMFORAUTOMATIONANDMANAGEMENTOFCONCRETEBATCHINGPLANTS
LoadcontrolviaWetPath(WP).
Controlofaggregatesstoragesystem.
K2controllerwith48outputs/24inputs
Fouranalogue/digitalchannels.
Fourquickcounters.
Two24relay8Acards.
"K2"Automationandmanagementprogram.

Systemcomponents
PC+TFTmonitor.
Keyboard,opticalmouseandprinter.
DVDrecorder.
UPS.

FeaturesofK2system
Dynamiccontrolofproductionflows.
Automaticactivationofvibratorsandfluidisers.
Weightsafetycontrolinscales.
Dynamiccorrectionsincycles.
Recordingofmanualactionsintheconsole.
Quickbatchingofproductsforconsignment.
Modificationofrecipesandprimarykeys.
Generationofordersandprintingofdispatchnotes.
Controlofmovementsinthewarehouse.
Dataloggersystem.
Smartanalysissystem.

Internationallyrecognizedquality,thereliabilityisourvalue.

6de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

OPTIONALACCESORIES

SILOSFORCEMENTSTORAGE

Frumecarstandardmodels

Fixedsilosforcontainertransport.Capacitiesof23,43and55Tm.
Boltedsilosforcontainertransport.Capacitiesof50,70,90,112,135,150and
175Tm.Additionaloptionsupto1000Tm.
Telescopicboltedsilos.Transportbytruck(twosilosfortruck).Capacityof55
Tm.
Fixedsilos2,5003,500.Capacitiesbetween30and150Tm.

Frumecarcementsiloscharacteristics

Verticalaccessladderintwosectionswithintermediatelandingplatform.
Safetybarrieronupperpart.
Manualbutterflyopening/closingsystem.
Filingpipe3.5"diameter.
Fillingcurve4diametercaststeelwithboltedflanges.
Setof4fluidisersandelectrovalveonthebottompartofsilo.
Safetyvalveontheupperpartofthesilo.

CARTRIDGETYPEFILTERFORCEMENT
WAMSilotopfilterWAM(Italy).
Cartridgetypefilterinaluminiumandpolystyrenewithcartridgesincorrugated

syntheticmaterialtoobtainahighlyfilteringsurfacewithminimumdimensions.
Pneumaticcleaningsystemthatusestimedpulsesofcompressedair.
Filteringsurfacearea:24.5m2
Electroniccontrolpanel.
Voltage:220/380V.
Workingpressure:67bar.
Supportframeforinstallationonsilo.

SCREWCONVEYOURFORCEMENT
BrandWAM(Italy).
Diameter:273mm.
Length:13,200mm.
Manufacturedwithsteelspiralandtube.
18.5kw,290rpmgearedmotor,directlyconnectedtoaxle.
Production:90Tm/h.
Intermediatesupportswithbearing.
Sleeveandclampsforthedischarge.

FILLINGSYSTEMFORCEMENTSILOS
Cement receiving hopper 3001,500 kg capacity. Fabricated in steel plate.

Equippedwithbreakingbagssystem..
Horizontalscrewconveyorforcementextraction193mm.Manufacturedwith
steelspiralandtube.4kWgearedmotor.Productioncapacity17Tm/h.
Verticalscrewconveyorforelevationtosilos193mm.Manufacturedwithsteel
spiralandtube.9.2kWgearedmotor.Productioncapacity17Tm/h.

Internationallyrecognizedquality,thereliabilityisourvalue.

7de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

AUTOMATICFEEDINGSYSTEMFORAGGRAGATES
Aggregateintakehopper4.5m3capacity,fabricatedinsheetsteel.

Equippedwithanelectricvibrator.
Liftingbelttoaggregateshoppersrubbedbelt,equippedwith7.5kw
gearedmotor.
Electricrotatingdistributorforaggregates.
Electriccontrolpanel.

HYDROMIXVIIDIGITALMICROWAVEMOISTURESENSOR
Readyforinstallationinaggregateshoppers.
Connectioncable4meterslength.
Supportandwasherfixation.
Enlargementelectricalcabinet.

ADMIXTUREDOSINGSYSTEM
Boxfortwopneumaticpumps.
CounterM253/4.
Terminalblockforelectricconnections.
Airinletregulationfilter.
Electrovalveforpumpactivation.
3/4"samplingtap.
Checkvalvewith3/4"key.

ADMIXTURESWEIGHINGSYSTEM
Plasticcasesforfillingpneumaticpumpsof1/2".
Electricjunctionboxeswithterminalblock.
Airinletregulationfilter.
Electrovalveforpumpactivation.
3/4"samplingtap.
Metallicboxforadmixturesscales.
24litresplexiglascontainers(othersizesavailable).
50kgloadingcells.
Optionofdischargebygravityorbypump.

Internationallyrecognizedquality,thereliabilityisourvalue.

8de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

TECHNICALSPECIFICATIONS
2m3
80m3/h
45
60120m3
4
1,000kg
500lts
1.5
152Kw
132Kw
Twinshaftmixer

Capacityperbatch
Productioncapacity
Numberofaggregateshoppers
Aggregatescapacity
Numberofcementsilos
Cementscale

Waterscale
Waterbatchingcounter
Installedpower(2silos)
Simultaneouspower

Mixertype

INSTALLEDPOWER

COMPONENT

QUANTITY

UNITARY(HP)

UNITARY(KW)

INSTALLED(KW)

Aggregatesvibrator

1.00

0.75

1.50

FACTOR SIMULTANEOUS(KW)
0

0.00

Weighingbelt

20.00

15.00

15.00

15.00

Weighingbeltvibrator
Liftingbelt
Loadingscrewconveyor
MixerMAO3000/2000
Mixerhydraulicsystem
Mixerconevibrator
Compressor

2
1
2
2
1
1
1

0.24
20.00
25.00
50.00
2.00
0.24
10.00

0.18
15.00
18.50
37.50
1.50
0.18
7.50

0.36
15.00
37.00
75.00
1.50
0.18
7.50

1
1
0.5
1
1
1
1

0.36
15.00
18.50
75.00
1.50
0.18
7.50

LOGISTICREQUIREMENTS

Transporttype

Type

Content

Road

Truck

C1.Aggregatesgroup
C23.Mixingarea

Maritime

Container40'
HighCube

C1.Aggregatesgroup
C23.Mixingarea

Dimensions(mm)

Length=13,000
Height=2,550
Width=2,550
Length=12,000
Height=2,550
Width=2,550

Weight(Tm)

Volume(m3)

1x18
2x20

3x84

1x18
2x20

3x69

Internationallyrecognizedquality,thereliabilityisourvalue.

9de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

DRAWINGSSET

Internationallyrecognizedquality,thereliabilityisourvalue.

10de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

LOSGISTICANDINSTALLATION
AGGREGATESGROUP

MIXINGAREA

Internationallyrecognizedquality,thereliabilityisourvalue.

11de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

QUALITYREPORT
MATERIALS

Steelprofiles:S275JR.
Steelplate:S235JR.
Diamondplate:4/6S235JR.
Steelstainless:A304
Wearingplates:400HB.
Rubber:R395.
Neoprene:Acrylonitrilebutadiene(NBR).

WEIGHINGDEVICES

Extensiometricloadcellsattensionandcompression,brandDinacellbuiltinstainlesssteel.

HYDRAULICINSTALLATION

HydraulicdeviceVickersorTDZ.
BalancedovercentervalveHBS.

MOTORISATION

GearedmotorsbrandSIEMENSSimogearSeries.

SILOACCESORIESANDFILTERINGINSTALLATION

ScrewconveyorsWAM.
Butterflyvalves,levelandpressureindicatorsWAM.
CartridgefilterWAMmodelSilotop.
SecurityvalveWAM.

PNEUMATICINSTALLATION

FINIrotarypistoncompressorwithcastironcylinders,includingoilfilter.
ActuatorsandpneumaticpanelwithcomponentsMETALWORK.

PAINTING

Enamelbasedonacrylicpolyurethaneresin,polymerizedbyaliphaticpolyisocyanateLACAPOLD/D
EVOLUTION.
BAREPIK870F.CPolyamideepoxyprimerformulatedwithzincphosphate.
PolyurethanecatalystforbodyworksK784.
120micronsthickness.

ELECTRICALINSTALLATION

SteelcabinetSCHNEIDERELECTRICIP55
SteelderivationboxesSCHNEIDERELECTRICSPACIALSDB.
Trayforelectricalcables(Traymadeofsteelbarselectricallywelded).
SwitchdisconnectorsSCHNEIDERELECTRICCOMPACTNSXandINTERPACTINS2503P.
Switchesthermomagneticofcircuitsandreceptors.
ContactorsSIEMENSandSCHNEIDERELECTRIC.
PilotdevicesSCHNEIDERELECTRICHARMONYXB4.
ProgrammablecontrollerSIEMENSLOGO!LOGIC24RC.

Internationallyrecognizedquality,thereliabilityisourvalue.

12de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

COMMITTEDTOQUALITY

Internationallyrecognizedquality,thereliabilityisourvalue.

13de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

Internationallyrecognizedquality,thereliabilityisourvalue.

14de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

Internationallyrecognizedquality,thereliabilityisourvalue.

15de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

FRUMECAR,THESTRENGTHOFAGREATCOMPANY

MISION
Our main mission is to supply machinery and technology to the concrete industry, provide technical services with
addedvalueandmarketspareparts.Weareacompanyaimedatfullysatisfyingtheneedsandexpectationsofour
customers,thatcountsonaskilledteamofstaffthatisinvolvedwithourmissionandwiththemostuptodateand
efficienttechnologicalresources.

VISION
InFRUMECAR,ourvisionistobecometheleadingpartnerinthedesignandmanufactureofmachineryand
technologyfortheconcreteindustrytofacetheglobalchallengesoftomorrow.
Thisvisionguidesallouractivitiesandpractices,aswellasourorganization.Itisourcompass,ensuringthatwhat
reallyaddvaluetoourcompanyandourpartnersworldwide.

VALUES
Weconductourcompanywithresponsibilitytakingourvaluesasapermanentreference:
Zerofaults.
Fullsatisfactionofourcustomersandtheirneeds.
Ongoinginnovationinproducts,servicesandprocesses.
Capacityforadaptingtonewsituationseasilyandsuccessfully.
Teamwork.
Respectforoursurroundingsandtheenvironment.
Safeguardingofthehealthandsafetyofourstaff.

Everyoneofourstaffmemberscontributetheirindividualcommitmentandprofessionalismto
ourMISSIONarealityeveryday,participatingintherealizationofourVISIONofthecompany.

BRIEFHISTORYREVIEW
1970

Foundationoftheoriginalsmallfamilyworkshop

1979

Transformationinthecurrentcorporation

1997

MovedtoitscurrentlocationintheP.I.OesteMurcia

1999

AwardFREMMMETAL98inthecategoryofmanufacturing

2000

ObtainqualitycertificationISO9001:2001byAENOR

2002

FRUMECARsuccessfullyentersthemarketforconcretemixers

2004

AwardDesarrolloempresarial2003oftheCmaradeComerciodeMurcia

2008

FRUMECARoptimizesitsproductrangetoconquertheinternationalmarket

Internationallyrecognizedquality,thereliabilityisourvalue.

16de21

Address:C/Ve
enezuelap.17/1
10PolgonoIndustrialOeste30169
Murcia(Espaaa)
Tel.:+349688
890000
Fax:+34968890777
umecar.comem
mail:frumecar@
@frumecar.com
m
Web:www.fru

FRUMECARA
AROUNDTHEWORLD
D

Withap
presenceino
over50countriesandmo
orethan3000plants,FRU
UMECARisvvisibleintheworld.

Frumecarplants

FRUMEC
CARcommerrcialanddistributionnetw
work

Frum
mecarHQ
Subsiidiaries
Distriibutors

dquality,therreliabilityisou
urvalue.
Internationallyrecognized

17de21
1

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

QUALITYCERTIFICATE

Internationallyrecognizedquality,thereliabilityisourvalue.

18de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

GUARANTEECERTIFICATE

Internationallyrecognizedquality,thereliabilityisourvalue.

YEARSOF
WARRANTY

19de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

Internationallyrecognizedquality,thereliabilityisourvalue.

20de21

Address:C/Venezuelap.17/10PolgonoIndustrialOeste30169
Murcia(Espaa)
Tel.:+34968890000
Fax:+34968890777
Web:www.frumecar.comemail:[email protected]

CECONFORMITYDECLARATION

*Importantnote:Thisdossierisinformativeandnotbindingincontract.FrumecarS.L.reservestherighttochangethetechnical
characteristicsherecontainedwithoutpriornotice.

Internationallyrecognizedquality,thereliabilityisourvalue.

21de21