SCX-5835FN (Elbert-II)

Training Manual
Aug. 2008

MechanicalTechnical
book Rev 0.1
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Agenda
I.

General Specification

II.

Process

III.

Disassembly

IV.

Troubleshooting

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. General Specification

Objectives

. Understanding the General specifications of

SCX-5835FN
. Comprehension of the feature of major specs.

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. General Specification

Overall Spec.
Feature

SCX-5835FN

Size (WDH)

472x478x543mm

Weight (Net)

22.2 kg

Power
Consumption

Printing mode

750 W

Power save mode

25 W

Power down mode

1W

Printing/Copy

52/54 db

Standby

39 db

Noise

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. General Specification

Printing
Printer Type

Mono - Laser Printing

Printing Speed

Simplex : 33 ppm (A4) / 35ppm (LTR)

Duplex : 17 ipm (A4) / 18 ipm (LTR)

Resolution

1200dpi effective

Power save Mode

23.5 sec

Standby Mode

8.5 sec

FPOT

Warm up Time (Cold start)

Toner
Cartridge

50 sec

Consumable

10K pages

In-box

4K pages
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. General Specification

Scan
Method

Color CCDM

Resolution

600 x 600 dpi (Optical)

Minimum Scan Line Time

0.73ms(Color) / 0.365(Mono)

Copy
[ Simplex ] SDMC : 33cpm / MDSC : 29cpm
Copying Speed (A4)
[ Duplex ] 1-2 : 17ipm / 2-2 : 13ipm
FCOT

9.5 sec - Platen

11.5 sec - DADF

Zoom Rate

25% ~ 400% - Platen

25% ~ 200% - DADF
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. General Specification

Fax
Modem Speed

33.6Kbps

Transmission Speed

App. 3.0 sec per page

Memory

80GB HDD

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. General Specification

Paper Handling

Capacity
(75gr/20 lb)

Main Tray

500 sheets (80gsm)

Manual Tray

50 sheets (80gsm)

Optional Tray

N/A
250 sheets (face-down)
1 sheet (face-up)

Capacity of Output
Rear output tray is available for the special media such
as envelope, label, postcard, transparency and so on.

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. General Specification

Option
Optional Feeder

500 sheets (80gsm)

Duplex Feeder (Factory option)

Letter, A4, Folio and Legal

Memory

Elbert2 provides one Extension Slot

for extending Memory

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. Process

Objectives
. Comprehension of System Layout
. Studying the printing process
and electro-photographic process
. Understanding the basic structures and
operating principle of each parts

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. Process
1. System Layout

DADF PART

ENGINE PART
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. Process
2. Printing Process (General)

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. Process

3. Mechanical Parts
3-1. Feeding Section
Feeding type : Center Loading Cassette Type
Feeding capacity :
Main 500 Sheets (80gsm Standard Paper)
MPF 50 Sheets (80gsm Standard Paper) / 5 Sheets (Special Media)
Paper detecting sensor : Photo Interrupter

Cassette

MPF

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. Process

3. Mechanical Parts
3-2. Transfer Roller Assy
Looks similar to Elberts but different. Do not be confuse.
(There is not Gear-Transfer for Elbert-II model.)
Life span : 100,000 images

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. Process

3. Mechanical Parts
3-3. Driver Assy
Main motor assy (BLDC) : Paper Pickup, Paper Feeding, Toner Cartridge
Exit motor assy (STEP) : Fuser Unit, Letting out paper or Putting back paper
Duplex motor assy (STEP) : Paper Transferring for duplex printing

Duplex
Exit

Main

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. Process

3. Mechanical Parts
3-4. Fuser Assy
3-4-1. Fuser Detail
Fusing type : Thermal fixing with a couple of one heat roller and two pressure rollers
Hear roller : 28.3, Anodized, singel halogen lamp, thick brown color coating
Pressure roller 1 : 16.0 : PFA tube, Electrically conductive
Pressure roller 2 : 20.0 : LSR+PFA, Electrically conductive
Single thermistor and a pair of thermostat
A ball bearing at each end of heat roller (total amount; two)
Jam removal lever / Fuser door open for jam removal
Life span : 80,000 pages

Thermistor

Thermostat

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. Process

3-4-2. Fuser Error

Error message is displayed.

-Open Heat Error
-Low Heat Error
-Over Heat Error

Over Heat Error

Or Low Heat Error

Turn off the power and stay for 5minutes.

Turn on the printer.

Is the same
message shown
again?

No

OK

Yes
End User
Contact Samsung CC

SVC Engineer
Replace the Fuser Assy

Is the same message

shown again?

Is the same message

shown again?

Replace the SMPS

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Replace the Main PBA

. Process

3-4-3. Fuser Disassembly

1. Turn off the Printer and unplug the power cable.
2. Open the Rear Cover.

4. Unfold the Guide-Output (Black mold part).

3. Unfasten the strap.

4. Unscrew 4 screws on the Fuser.

5. Check the Fuser Assy whether defective or not (go to the next page)

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. Process
3-4-4. Defective Checking
JC96-05064A : ELA UNIT-FUSER 220V
JC96-05063A : ELA UNIT-FUSER 110V

4712-001031 : THERMOSTAT
1404-001364 : THERMISTOR-NTC ASSY

Thermostat
(1)

(2) Halogen Lamp

Thermostat

1. Measure the resistance value between and

- Defective : infinite
- Non-defective : Approx. 0 (zero) ~ 1 ohm
2. If defective, replace the new thermostat.
- Unscrews 2 screw and

1. Measure the resistance value between and

- Defective : infinite
- Non-defective : Approx. 0(zero) ~ 10 ohm
2. If defective, replace the new fuser assy

(3) Thermistor
e

If you replace the thermistor , unscrew here

1. Measure the resistance value between and

- Defective : infinite
- Non-defective : Approx. 330 ~ 360 (K)ohm
2. If defective, replace the new thermistor.
- Unscrews 1 screw.

Thermistor Temperature-Measuring Device

Thermostat Critical Temperature-Detecting Device

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. Process

3. Mechanical Parts
3-5. LSU
Laser diode : Dual type
Same as Elbert
Protecting glass for beam slot
Safety inter-rock switch against beam emission while front cover open

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. Process

3. Mechanical Parts
3-6. DADF
Faster ADF than Elbert : 30 cpm/LTR (MDSP) Solenoid clutch
Duplex Auto Document Feeder : Capacity 50 Sheets

Document Align : Center (with document guide)

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. Process

3. Mechanical Parts
3-7. Flatbed Scanner
Enhanced color CCD(Charge Coupled Device) : Kepler Middle with white LED light
Minimum Scan Line Time: 0.73ms(Color) / 0.365(Mono)
Scan Resolution : Optical 600 x 600 DPI

Color Depth : 36 Bits (Internal), 24Bits (External)

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. Process

3. Mechanical Parts
3-8. OPE panel
LCD : 7" Color LCD ( 800 by 480 line color TFT LCD )

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. Process

3. Mechanical Parts
3-9-1. Toner Cartridge(1)
Capacity : 4,000 images (in box) / 10,000 images (After-Market)
[ ISO19752 pattern on A4 paper and 68F (50 %) ~75 F (60 %) ]

CRUM with encryption

Non-magnetic 1 element contacting method
Toner: Non-magnetic 1 element shatter type toner (Average Dia. 8 )

Frame- CR- Hol der

PCB-CRUM Cl eani ng Bl ade

CR

Doctor Bl ade

Cap-Toner
Frame- Cl eani ng

Drum OPC

DR

SR

Agi tat or1

Agi tat or2

Frame- Deve

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. Process
3-9-2. Toner Cartridge(2)
OPC Cleaning: Rake used toner into waste toner box with cleaning blade
OPC Drum protecting Shutter : Do not have

OPC drive gear

Cleaning blade

OPC drum
Waste toner box
OPC Drum
(no protecting shutter)

Waste toner box

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. Process
3-9-3. Toner Cartridge(3)
Method of toner supply : Toner is transported to the developing roller by supply
roller.
Regulating toner level : SUS Blade (Doctor Blade)

Sus blade

Supply roller
Developing roller

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. Process
3-9-4. Components layout
Toner Cartridge

CR cleaning
CR

Upper Frame
Doctor Blade

CRUM

Cleaning Blade
Agitator1
Cleaning Frame

OPC

DR

SR

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Agitator2

3-9-5. Applied voltage & measurement

Gnd

Gnd

Gnd
(-)1350V@NN

(-)390V

(-)590V

(-)1300 ~ (-)1450V

C/R
D/R Voltage
Measurement

D/R
OPC

(+)1300V@NN

T/R

S/R Voltage
Measurement
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Gnd

(+)400 ~ 5000V

S/R

. Maintenance
3-9-6. Redistributing Toner

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. Process

3. System Layout
3-10. Duplex Unit
A4, Letter, Folio, Oficio and Legal
Recommended to use heavier paper than 75gsm for duplex printing
Standard

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. Process

3. System Layout
3-11. Optional Feeder (SCF)
Capacity : 500 sheets (80gsm)
Available paper size : A5, Executive, JIS B5, ISO B5, A4(210x297mm), Letter(216x279mm),
Legal, Folio, Oficio

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. Process

4. Electrical Parts

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. Process

4. Electrical Parts
4-1. Main Board

4-1. Main Board

Scan MOTIC

Flash Memory

CHORUS3(ASIC)
USB IC

DDR2 DIMM

Network IC

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. Process

4. Electrical Parts

-2. Installing Printer Memory

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. Process

4. Electrical Parts

-3. HVPS

SUPPLY
-6303%
DEV
-4303%

THV
+13003%
-12003%

OPC
-13015.4%
MHV
-13503%

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. Process

4. Electrical Parts

-4. SMPS

FUSER

5V
24V

Fuse AC

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. Process

4. Electrical Parts

-5. PBA-DRIVER

Exit motor

A3983SLP
(Duplex motor)

Duplex
motor
A3983SLP
(Exit motor)

Main Fan
LSU Fan
Duplex
motor

SMPS

SMPS fan

SMPS
Fan

Exit motor
LSU fan

Exit motor / Duplex motor

Main FAN / LSU FAN / SMPS FAN
SMPS
MAIN PBA

MAIN
PBA

SMPS

main Fan

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. Process

4. Electrical Parts

DADF
motor

P_size
sensor

-6. PBA-DADF

Exit solenoid

A3983SLP

MAIN
PBA

(DADF motor)

COVER
OPEN
sensor

Regi
solenoid

P_DET
sensor

P_REGI
sensor

P_POS
sensor

Pick Up solenoid

DADF motor
DADF P_POS / DADF P_REGI / DADF P_DET sensor
DADF Cover OPEN / P_SIZE sensor
DADF Exit solenoid / DADF Pick up solenoid
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. Process

4. Electrical Parts

-7. PBA-OPE_MAIN

OP_KEY_SUB

MAIN PBA

MAIN IF MAIN IF
(POWER) (USB)

NOR FLASH
32MB

S3C2413C

OP_KEY_SUB

OP_KEY

LCD
INTERFACE

TOUCH
SCREEN
BUZZER

LCD
MAIN IF

BACK
LIGHT

LCD
BACK
LIGHT IF

LCD
TOUCH IF

OP_KEY_SUB

DDR1 SDRAM
32MB

LCD
OP_KEY_SUB / OP_KEY
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DEBUG

JTAG

OP_KEY

. Process

4. Electrical Parts

-8. PBA-OPE_KEY_SUB

MAIN PBA

OPE_MAIN

OPE_MAIN
USB2415-AEZG
(USB HUB IC)

USB DIRECT

USB HUB IC(USB2415-AEZG)

LEFT side KEY and LED of OPE
-. LED : MACHINE STATUS GREEN and RED
-. KEY : MACHINE SETUP KEY, JOB STATUS
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. Process

4. Electrical Parts

OPE_MAIN

-9. PBA-OPE_KEY

RIGHT side KEY and LED of OPE

-. LED : POWER SAVE / INTERRUP PRINTING
-. KEY : INTERRUPT / CLEAR ALL / STOP CLEAR / ON HOOK /
REDIAL-PAUSE / CLEAR / NUMBER 1 ~ 0
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. Process

4. Electrical Parts

-10. PBA-FAX

MAIN PBA

LINE
SI2435
EXTERNAL

SiLAB modem

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. Process

4. Electrical Parts

-11. PBA-SCF(Option)

Paper
empty
sensor

MAIN PBA
S3F443FX
BLDC

solenoid

BLDC / Solenoid

Paper empty sensor

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. Process

Review

. What is the function of paper feeding sensor ?

. Do you know life span of Transfer Roller?
. Do you know the function of Thermistor
and Thermostat?

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. Disassembly

Objectives

. Studying the method of disassemble parts

from a complete whole
. Comprehension of the function of each parts
. Understanding the basic structures of
major part

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly
5

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. Disassembly

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. Disassembly

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. Disassembly

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. Disassembly

1. Actual Training
-. Refer to Service Manual
TBD

-. Refer to Exploded view

Adobe Acrobat
Document

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. Troubleshooting

Objectives

. Building ability to deal with various problems

raised in the field by reviewing troubleshooting
. Check the solution of each problem.
. Check the difference of each Jam.

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. Troubleshooting
Clearing Jams in the Paper Tray
Type

Case

Jam Removal

Jam 0

Leading edge of media does not

1. Pull out cassette
arrive at registration within a certain 2. Remove jammed paper
time after pick-up
(If fails at a time,it tries pick-up again)

Jam 1

Leading edge of media does not

1. Open front cover
arrive at Exit Sensor within a certain 2. Pull out toner cartridge
time after registration
3. Remove jammed paper

Jam 2

Trailing edge of media does not

leave Exit Sensor within a certain
time after touching registration

1. Open rear cover

(2. Pull down jam lever on fuser unit
and open fuser cover)
3. Remove jammed paper from exit

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Jam Layout

. Troubleshooting
Clearing Jams in the Paper Tray

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. Troubleshooting
Clearing Jams in the Paper Tray

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. Troubleshooting
Clearing Jams in the Paper Tray

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. Troubleshooting
Clearing Jams in the D uplex Unit

Type

Case

Duplex Jam 1 Trailing edge of media leaves Exit

Sensor, and does not arrive at
Duplex Sensor

Jam Removal
1. Open rear cover
2. Remove jammed paper
OR
1. Pull out duplex unit
2. Remove jammed paper from duplex
unit

Duplex Jam 0 Leading edge of media does not

1. Open rear cover
arrive at registration within a certain 2. Remove jammed paper
time after touching Duplex Sensor OR
1. Pull out duplex unit
2. Remove jammed paper from duplex
unit

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Jam Layout

. Troubleshooting
Clearing Jams in the D uplex Unit

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. Troubleshooting
Clearing Jams in the D A D F

Type
Document Jam

Case
All case of DADF Jam

Jam Removal
1. Open DADF open cover
2. Remove jammed paper
OR
1. Open DADF open cover and Lift up DADF middle cover
2. Remove jammed paper

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. Troubleshooting
Clearing Jams in the D A D F

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