AWE Freight Weigh Brochure 26nov1
AWE Freight Weigh Brochure 26nov1
AWE Freight Weigh Brochure 26nov1
the truck that just left, cause you to break the law? The fines could close your business.
Would your company survive fines of $304,646 for breaching CoR Laws?
If you believe having overweight trucks gives you a competitive advantage, then think again
because its a crime
How would you live with yourself, if your overweight truck killed someone?
Contents
Table of Contents
The 3 Must Have Elements, To Make Sure Your Weighbridge Keeps Working
ZAP And Its Fried, Electrostatic Discharge: The Unseen Electronics Destroyer
10
11
12
Standard Sizes for Concrete & Steel Freight-Weigh Above Ground Weighbridges
15
Customised Software
16
17
18
19
20
21 - 23
24 - 26
27
28
29
30
31 - 32
Questions You Should Consider To Get The Right Weighbride & FAQ
33 - 34
Weighbridge Terms
35 - 36
37 - 40
7-8
9
13 - 14
Belltrees Bridge, Scone Shire Council 1996. Could a bridge designer of the 1920s
have foreseen a Super-Dog combination or a B-Double ?
A Weighbridge in Action
Leveling a Weighbridge
A
n articulated truck is equivalent to 6000 cars.
A
standard axle fitted with dual tyres and loaded to 8.2 tonnes will cause 2250 times more
damage than a car.
The
same standard axle loaded to 10 tonnes will double the damage to the road pavement.
7. Meet your duty of care, by providing a safer Workplace, and your drivers will feel safer because
your trucks are loaded within safe legal load limits.
8. Your Weighbridge creates a record of the loaded weight for each trip so that
you can prove your trucks are within the relevant mass limits, promoting better
relationships with enforcement agencies.
9. Overloading causes a lot of damage to roads and bridges, forcing us to pay more taxes to make
up for the shortfall.
Ground Level
Ground
Level
Deck Level
Deck Level
Ground Level
Deck Level
1M
1M
A
Junction Box
Loadcell
A
Loadcell
Junction Box
150
Junction Box
Junction Box
Loadcell
150
ENLARGED VIEW
Loadcell
Cross
bracing every 5 metres, to prevent twisting. A all welds of the steel structure, are min
8mm welds as to AS/ NS 1554.1
Structural
The
heart of any weighbridge is the load cell. Our hermetically sealed, stainless steel load cells
are made from 17-4PH stainless steel. Stainless steel load cells are more expensive than other
load cells due to the additional costs of sealing the load cell. AWE Load Cells are Certified by
NMI Australia.
3. The bridge has been calibrated to Zero, the load cells, detects
a change in weight.
4. The Load Cell sensing or spring element is designed to
detect strain of the weight directly proportional to the
load applied.
5. The strain gauges, are usually connected in multiples of four,
called a Wheatstone bridge configuration - converting the
very small change in resistance into a usable electrical signal.
Ramp
Deck Surface
Approach and
End wall
Main Beams
ISOMETRIC VIEW
Above Ground Weighbridge
Strength
Structural integrity is vital for accurate weighing, so you need
to purchase from a reliable vendor. We prefer to manage all
subcontractors to monitor their quality and workmanship. Cost
saving can cause a breach in your weighbridge resulting in costly
downtime or worse, your exposure to overloading and breaking
CoR Laws
Because these heavy duty steel UBeams are more rigid, they reduce
excessive flexing when loaded, so you get accurate weighing
AWE Galvanise all steel frames and components, to protect your
weighbridge from corrosion. You dont have worry about your
Weighbridge rusting away.
Every item is checked to make sure it meets the high quality
standards of ISO 9001/2000
Dont Take Short Cuts, Because If Your Trucks Are
Overweight The Fines Could Kill Your Business
Qualified Boilermakers
Wheatstone Bridge
Configuration
Hot Dipped Galvanising is the Gold Standard for Protecting Steel. Dont Compromise
the Life of Your Weighbridge, by Accepting Cheap Powdercoating or Inferior Finishes
Galvanising Pros
Galvanising Cons
Implications
Powdercoating Pros
Powdercoating Cons
Implications
Choice of colours
11
Advantages
Disadvantages
Concrete
Deck
The
Concrete
Steel
Deck
Powdercoating
Forklift/
6 Metres to 60 Metres
(non trade)
Steel deck are easier to relocate
Higher resell value
Doesnt Rust
Concrete Will Last Longer Than A Steel Deck
Provides Better Traction When Wet
Unaffected By Most Chemicals
Concrete Aboveground Weighbridge
Model
Length
(Metres)
Internal Width
(Metres)
Number of
Loadcells
Load Capacity
(Tonnes)
WBFWC-630
40
WBFWC-635
3.5
40
WBFWC-830
40
WBFWC-835
3.5
40
WBFWC-1030
10
40
WBFWC-1035
10
3.5
40
WBFWC-1830
18
60
WBFWC-1835
18
3.5
60
WBFWC-2030
20
60
WBFWC-2035
20
3.5
60
WBFWC-2630
26
60
WBFWC-2635
26
3.5
80
WBFWC-2830
28
80
WBFWC-2835
28
3.5
80
WBFWC-3030
30
80
WBFWC-3035
30
3.5
80
WBFWC-3630
36
10
80
WBFWC-3635
36
3.5
10
80
WBFWC-4030
40
10
80
WBFWC-4035
40
3.5
10
80
Other capacities and sizes in stock or manufactured to suit your requirements up to a maximum
capacity of 500T
13
Steel
No
Chequer
Model
Length
(Metres)
Internal Width
(Metres)
Number of
Loadcells
Load Capacity
(Tonnes)
WBFWC-630
40
WBFWC-635
3.5
40
WBFWC-830
40
WBFWC-835
3.5
40
WBFWC-1030
10
40
WBFWC-1035
10
3.5
40
WBFWC-1830
18
60
WBFWC-1835
18
3.5
60
WBFWC-2030
20
60
WBFWC-2035
20
3.5
60
WBFWC-2630
26
60
WBFWC-2635
26
3.5
80
WBFWC-2830
28
80
WBFWC-2835
28
3.5
80
WBFWC-3030
30
80
WBFWC-3035
30
3.5
80
WBFWC-3630
36
10
80
WBFWC-3635
36
3.5
10
80
WBFWC-4030
40
10
80
WBFWC-4035
40
3.5
10
80
Huts
Signage
Boom Gates
Admin Link To
Office
Printers
Prox Cards
RF D Tags
Customised Software
Just as every weighbridge is designed to meet your unique applications,
so should your software. AWE designs and writes customised software,
that works with your work processes, rather than making you change
your systems to suit others Out-of- the-box software.
Touch screen
Design Reports
Once the data has been captured, our software allows you to configure
your data, to do whatever you require.
AWE has written 100s of customised software packages, so your
weighbridge will work with your business systems, rather than trying to
adapt to lazy programming.
Your business has its own processes and there is no need to
compromise your operations with inflexible software. Our software is
configurable out of the box for most common applications, otherwise we
will reprogram any changes in a cost effective manner.
What If Your Trucks Were Overloaded?
Australian Weighing Equipment Riteweigh Scales
Sydney +61 2 8717 3333 Melbourne +61 3 9330 1011 Brisbane +61 7 3423 1388
www.awe.com.au
The GS1650Mk3
(old model). Many 1000s
sold since 1990.
Sized Front Panel and Keyboard. The 12mm keys can easily be operated while wearing
gloves and the large six digit 14mm LED display is clearly readable from a distance and in low
light conditions.
Designed to Withstand the Heat. Unlike miniature weight indicators having
high component densities which could make them prone to overheating, Gedge
instruments RUN COOL, due to its purpose designed generous layout which
enhances heat dissipation.
Full Range of Options. Options including Time and Date, Simultaneous Analog & Serial Outputs
and Optically Isolated Serial Options
Australian Weights and Measures Approved to 8,500 divisions. NSC Certificate
S193B.
IP65 Stainless Steel Remote Display. With the fitment of a low cost serial card (Option01),
the Gedge instruments can be connected to as many as eleven remote displays and weight
controllers over distances to 1,000 meters. These include the IP65 rated Stainless Steel housed
40mm High Visibility Remote Display model GS1040-99, perfect for all weight display repeater
applications.
Assured Quality. Through experience, design and in-house production control. Also
each Indicator is shipped with a signed and numbered quality certificate.
Weight Indicators of Choice. Gedge Systems Weight Indicators are chosen by more Major
Australian Weighbridge & Scale Manufacturers than any other Brand and for good reasons:
Quality, Reliability, Accuracy, Australian Made
Fully Compliant. Meets the latest Australian and European EMI/RFI immunity and
emission standards.
17
Disadvantages
Above
Ground
Weighbridge
Less
Needs
Pit Type
Weighbridge
Does
Requires
AML Series
Portable
Axle Weigher
Simple
Scorping
Onboard
Weighing
Legalisation
Not
Design
May
A vehicle must not be operated at a mass limit that will exceed the:
Manufacturers
GVM/GCM;
Manufacturers individual component rating (i.e., axles, springs,
tyres etc.); or the
Statutory mass limits or overall axle spacings.
It is the operators responsibility to make sure these limits are not
exceeded.
Dont risk the heavy CoR fines because of overweight trucks.
This
This
Multi Deck Weighbridges are designed to provide an efficient method of weighing different
truck axle groups, in a single weigh operation (in most cases)
he Multi Deck can be designed to suit most truck configurations, to minimise truck
T
repositioning on the weighbridge
Shows
the operators & truck drivers the weights of the different axle groups and
displays the total gross weight
Saves
time because the driver can get an accurate reading of each axle groups, without having
to keep manoeuvering their truck over the Weighbridge
If you feel your business could be left exposed to the Chain of Responsibility Laws, then speak to
AWE for our CoR Solutions.
Ask for a free site inspection, and get the right Weighbridge to suit your application.
Single Deck
Multi Deck
1.3 metre
1.3 metre
Standard Capacities
Accuracy
Weighbridge Type
Construction
Deck Construction
Concrete or Steel
Concrete or Steel
tonne
Digital Indicator
Gedge instruments
Gedge instruments
Design Loading
Ground Compaction
NMI Approval No
Loadcell S493
Loadcell S493
NMI Approval No
Weighbridge 6B/206
Weighbridge 6B/206
AML Weighbridge
Axles set were given to make sure the truck driver &
operator onsite were not sending overloaded or underloaded
trucks onto the roads.
Not only did this save them money on overloaded fines (CoR),
but also saved on sending out underloaded trucks not losing
money revenue by sending additional trucks
21
Why are the AWE weighbridges so good, why do you choose them?
Their service is good, their weighbridges are reliable we load about 20 B doubles
Night & Day so theres a lot of traffic going over them and they require little
maintenance.
23
So Ron tell me about this weighbridge you have installed, how long has this been here?
The weighbridges have been installed over the Christmas break period, it was done at this time
because thats our down period, where we dont have many trucks, so AWE came in during the
period and installed all of the pads so we could get them operational, as soon as possible after the
New Year period.
So why did you choose this particular weighbridge? Whats unique about it? Whats
special?
We have the difficulty with the installation here, that much of the structure and is old structure
and so we are limited by the height we have available. We had contemplated putting in a full
standardised weighbridge, but the amount of work to do than and the space we have was too
prohibitive and these pads solved our problem for us. There low in profile.
What makes them different?
Well they are different because the profile is fairly small and so we can fit them and were still able
to maintain our distance from our spouts and structures and the weighpads.
What has set apart AWE from other companies supplying weighbridges?
Well there are other companies around that have similar systems, but our relationship with AWE
has been over a reasonable lengthly period of time. Because we have been doing this project and
trying to get the right answers before we launched into doing the project and they have aways been
cooperative and good people to deal with, so we were always keen in the first place when we got
quotations to deal with AWE and what we got now supports our stance in that regard.
25
Elf Mushrooms is situated at 61 Wallace Road, Vineyard in the North West area of Sydney. They
produce approximately 3 million kilograms of mushrooms annually and employ 130 permanent
employees.This makes them the largest mushroom producer in NSW. Elf Mushrooms has been a
family owned company since its beginnings dating back to 1960.
AWE/Rite-Weigh installed their original weighbridge 28 years ago and we still maintain and service
it today.
Problem: They were looking for faster weighing and higher accuracy than their old 5-metre Split
weighing system.
Solution: New relocated with 28M x 3.5M Pit Weighbridge
Security
to see what was in the trucks, camera system showing above trucks
Front and rear number plates, linked to front gate, so if any truck was overloaded
they would not be able to leave the site. Saves having to reload and reweigh trucks
End sensors truck wheels were in confines of the weighbridge
Driver control scanners & printers, no operator required at weighbridge, linked to
ethernet to office, less labour without paying someone to sit at weighbridge
Youre Responsible If Your Trucks Are Overweight !
27
Clients
Solution
Bakeries
Boral
Cement Australia
James Hardy
Leightons
Amcor
BOC Gases
Sibelco
Elf Mushrooms
Graincorp
Amcor
Vo Pak
Sibelco
Bingo Waste
Orange Bins
BHP Lysaght
One Steel
Sims Metal
Freightweigh Weighbridge
Smorgen Steel
Border Express
Onboard Weighing
JCB Telehandlers
Onboard Weighing
Councils
Building
Industrial
Produce
Packaging
Quarries
Recyclers/Waste
Steel
Transport / Logistics
Trucks & Machinery
A Busy Weighbridge
29
Minimum
1 Mtr.
Minimum
1 Mtr.
Ground
Level
Locating a Weighbridge
31
Weighbridge Requires
1 M Clearance
FAQ Weighbridges
Questions You Should Consider To Get The Right Weighbridge
How
do you intend to use your weighing solution, for Trade or Non Trade?
What purpose do you need Weighbridge
Where do you plan to locate your weighbridge?
What Kind Of Weighbridge Do I Need - Portable, Inground or Above Ground?
What is the largest vehicle you intend to weigh?
Weight for Trucks so not overloaded?
What size trucks do you have?
Do you expect to have bigger trucks in the future?
Do you own site or lease?
Does it need to be be portable?
Do you need to move it to another site or position?
What accessories do you require for your weighing solution?
What type of Trucks do you expect to use on your weighbridge and what is the specification of
vehicles for which the weighbridge is required - eg axle loads, wheel positions and gross vehicle
weight
Will the standard weighbridge pattern suit your workflow or operations?
Frequently Asked Questions
What Size Weighbridge Do I Need?
To determine the size of your Weighbridge you need to select a platform, long enough to weigh
the largest truck you anticipate weighing in the future. Weighbridges come in 2 widths to suit most
trucks 3.0 and 3.5 metres, and they can range in size from 6 metres to over 60 metres.
Its much more expensive to add an extra metre to your weighbridge, 5 years down the track when
your trucks outgrow your initial weighbridge. Your weighbridge needs to fit within the area you have
allocated, allowing for a straight approach and departure from the weighbridge.
What is the largest vehicle you intend to weigh?
AWE provides of multiple of standard platform sizes to cater for most common truck types. In
addition to these sizes we also provide custom weighbridges for larger trucks such as B-Triples,
Road Trains, Mining Trucks/Dumpers.
Whats the Difference between Trade & Non Trade?
Trade: A weighbridge is used for trade when it is used, or made available for others to use, to buy
or sell goods, to determine freight or other charges based on weight, or to determine a tax.
Non trade: To check axle group weights and gross vehicle weights. This helps to stop axle
overloading and possible heavy fines.
AWE also provides non-trade approved portable axle weighers systems to help prevent
vehicle overload.
33
FAQ Weighbridges
What Capacity Can The Weighbridge Weigh?
The platform size, weighing capacity should be selected based on your current and anticipated
needs. The capacities associated with truck scales nominal capacity, is the total measurable load
that can be distributed over the scale platform. Most truck scales have nominal capacities of
20,000kg, 30,000kg 60,000kg 80,000kgs to over 300,000kgs which covers Australias highway,
mining, railways maximum capacity for 99% of trucks and railways. Selection of the nominal
capacity is normally not of concern since it is typically great enough to handle all but the most
extreme loads.
Wheres the best location for your weighbridge?
Theres a number of factors which determine the best location for your weighbridge.
Will it compliment your flow of traffic, or cause a traffic bottleneck?
Is your site Geothechnically suitable to take the weight off the weighbridge & trucks?
Do you own or rent the site? Because this will determine whether it needs to be portable or have
a fixed location.
How much of a real estate can you allocate for the weighbridge?
An Above Ground weighbridge requires ramps at both ends of Weighbridge. Allow 5-7 metres
per ramp including the flat 1 metre section before the actual weighbridge. Aboveground Requires
large real estate and impedes clear access to hard stand area. However, an above Ground
Weighbridge is less expensive to install because it requires less civil work and foundations
What type of load cell would work best with a washdown application?
A hermetically sealed stainless steel load cell provides the best protection from water ingress
What is the difference between hermetically sealed and welded seal load cell?
A load cell that is classified as hermetically sealed has both a welded seal and additional hermetic
sealing gland entry area. Welded seal load cells are not protected in the cable entry area.
What about end to end (split) weighing?
Larger vehicles can split weigh their loads, by weighing individual axle groups on a platform smaller
than the vehicle they intend to weigh. The process can be used to capture a legal weight, provided
the concrete approaches are at a suitable length for the vehicle you intend to weigh.
What Do I Do After I have Selected My Weighbridge?
Youve decided on a weighbridge and are ready to go, but before you sign on the dotted line, there
are a few more things to investigate. First, check with your council to make certain you can place a
weighbridge at your site. Often a DA along with the necessary fees and drawings are required for
installation of a weighbridge. And most importantly, remember to call AWE for the Right
Weighbridge Solution.
Weighbridge Terms
Adjustment:
Indicating Device
Calibrating A Weighbridge
Unmanned Weighbridge
35
A Concrete Platform
A Rite-Weigh Scale
Calibration Truck
Verification Mark
37
Reliability
Licensed
Tradesmen
Engineers
Electrical Engineers
Structural Engineers
Draftsmen
Fitter & Turners
Boilermakers
Fully Qualified Scale Makers
Electronic Technicians
Instrument Fitters
Electricians
Service Technicians
Project Managers
Formworkers
Concreters
Mechanical
Australian Weighing
Equipment P/L
Sydney
Melbourne
Bendfab P/L
Rite-Weigh Scales
Melbourne Office
Rite-Weigh Scales
Queensland Office
37 Barrie Road
Tullamarine, VIC, 3043
Ph: (+61) 3 9330 1011
Email: [email protected]
7 Darnick Street,
Underwood, QLD, 4119
Ph: (+61) 7 3423 1388
Email: [email protected]
Brisbane
China