2 X 520 MW, IPP, Vizag

3.0
S.No
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.2
3.2.1
A
B
C
D
E
3.2.2
A
B
C
D
E
F
G
3.2.3
A
B
C
D
3.2.4
A

Generator & Generator Auxiliaries

Description
Generator
Specification of generator
Weights of generator parts
Winding Resistances
Rectifier Wheel
Generator Critical Speeds & Volume
Generator Component Material
Specification for Exciter
Generator Auxiliaries
Seal Oil System
Pump details
Seal oil filters
Seal Oil Cooler
Seal oil cooler Materials
Seal oil filters
Primary water system
Primary Water Specification
Pump details
Main filters
Fine filter
Ion exchanger
PW Cooler
PW cooler Materials
Gas System
Compressed Air
Carbon Dioxide (CO2)
Hydrogen (H2)
Nitrogen (N2)
Waste Gas System
Bearing vapor exhausters

Page. No

Generator Page 48

2 X 520 MW, IPP, Vizag

3.0 Generator & Generator Auxiliaries
3.1 Generator
3.1.1
Specification of generator
S.No
3.1.1.1
3.1.1.2
3.1.1.3
3.1.1.4
3.1.1.5
3.1.1.6
3.1.1.7
3.1.1.8

Parameter
Make
Rating
Power Factor
Apparent power
Speed/frequency
Type
Insulation
Specification

3.1.1.9

Stator

3.1.1.10
3.1.1.11
3.1.1.12

Rotor
H2 pressure
Cont. perm. unbalanced Load

3.1.2

Weights of generator parts

S.No
3.1.2.1
3.1.2.2
3.1.2.3
3.1.2.4
3.1.2.5
3.1.2.6
3.1.2.7
3.1.2.8

Parameter
Stator with end shields and coolers
Shipping weight of stator
Stator end shield, upper part TE
Stator end shield, upper part EE
Stator end shield, lower part, TE
Stator end shield, lower part, EE
Rotor
Exciter rotor

3.1.3
S.No

3.1.3.1

3.1.4

units
kW
KVA
rpm/Hz
-

Description
BHEL, Haridwar
5,20,000
0.85 Lag
6,11,765
3000 /50
THDF 115/59
Class F
IS: 5422 IEC: 60034-I
21kV, 16819A,Phase 3,YY
connection, Water & H2 cooled
332V, 4179A, H2 cooled
kg/cm (g) 4.0
%
8

units
kg
kg
kg
kg
kg
kg
kg
kg

Description
3,60,000
2,65,000
22,066
6,665
24,200
9,950
68,000
7,550

Winding Resistances
Resistance
in Ohms at
25C

Stator
Winding

Turbo generator

Main Exciter

U-X 0.0014747 ohms

V-Y 0.0014747 ohms
W-Z 0.0014747 ohms

F1-F2 0.6036 ohms

F1-F2 0.067873 ohms

U-V 0.000469 ohms

U-W 0.000469 ohms
V-W 0.000469 ohms

Pilot Exciter
U-0 0.002579 ohms
V-0 0.002579 ohms
W-0 0.002579 ohms
-

Rectifier Wheel

S.No
3.1.4.1
3.1.4.2
3.1.4.3
3.1.4.4

Parameter
Number of fuses per rectifier wheel
Fuse rating
Fuse, resistance approx.
Number of diodes per rectifier wheel

Units
Nos
V,A

Nos

3.1.4.5

2 fuses blown per bridge arm and rectifier wheel

3.1.4.6

3 fuses blown per bridge arm and rectifier wheel

Description
30
800,800
150
60
Action Required:
Switch off field forcing
Shutdown turbinegenerator, replace
fuses and diodes
Generator Page 49

2 X 520 MW, IPP, Vizag

3.1.5
S.No

Generator Critical Speeds & Volume

Parameter

3.1.5.1

Critical speed (calculated)

(Generator + Exciter coupled)

rpm

3.1.5.2
3.1.5.3
3.1.5.4

Generator volume (gas volume)

CO2 filling quantity
H2 filling quantity (to 4.0 bar at standstill)

m
m
m

3.1.6

units

Description
1=864,
2= 2,388
3= 4,680
80
160 (S.T.P)*
520 (S.T.P)*

S.T.P Standard Temperature and Pressure, 0C, 1.013 bar to DIN1343

S.No
3.1.6.1
3.1.6.2
3.1.6.3
3.1.6.4
3.1.6.5
3.1.6.6
3.1.6.7
3.1.6.8
3.1.6.9

Generator Component Material

Parts
Rotor shaft
Rotor copper
Rotor wedges
Retaining rings
Damper wedges
Electrical sheet-steel
Stator copper
Bearing Babbitt
Seal rings Babbitt

Materials / Specifications
26NiCrMoV145
CuAg0.1PF25
CuCo2BeZr
X8CrMnN1818K
CuAg0.1F25
1.5 W/Kg at 1 Tesla, 0.5 mm TK
E-Cu58F20
Babbitt V 738
Babbitt V 738

3.1.7
S.No
3.1.7.1
3.1.7.2
3.1.7.3
3.1.7.4
3.1.7.5
3.1.7.6
3.1.7.7

Specification for Exciter

Rated Data & Outputs
Type
Apparent power
Active power
Current
Voltage
Speed
Frequency

Units
KVA
kW
A
V
rpm
Hz

A) Diode wheel
S.No
Description
3.1.7.8
No./Type of diodes
3.1.7.9
Make
3.1.7.10 No./Type of fuses
Resistance/voltage/
3.1.7.11
current per fuse
3.1.7.12 No. of RC networks
B) Stroboscope
S.No
Parameter
3.1.7.13 Type
3.1.7.14 Voltage
3.1.7.15 Frequency
3.1.7.16 No. of stroboscope

Main Exciter
ELR-70/90-30/6-20
1,496
4,179
332
3,000
-

Pilot Exciter
ELP-50/42-30/16
65
195
220 + 22
3,000
400

A-wheel(negative polarity)
60 Nos./ BHEL1220
BHEL EDN, Bangalore
30 Nos/3NC 9 538

B-wheel (positive polarity)

60 Nos./BHEL 1320
BHEL EDN, Bangalore
30 Nos/3NC 9 538

approx.150 , 800 V, 800 A

approx. 150 , 800 V, 800 A

6 Nos

6 Nos
units
V
Hz
Nos

Description
LX5-30/36-2
240
50/60
1

Generator Page 50

2 X 520 MW, IPP, Vizag

C) Exciter air dryer
S.No
Parameter
3.1.7.17 Make
3.1.7.18 Type
3.1.7.19 Rating
3.1.7.20 Voltage
3.1.7.21 Frequency
3.1.7.22 Adsorption air flow rate
3.1.7.23 Regeneration air flow rate
3.1.7.24 No. of dryer
D) Exciter Air Cooler
S.No
Parameter
3.1.7.25 Air pressure
3.1.7.26 Quantity
3.1.7.27 Air flow (Total)
3.1.7.28 Heat dissipating capacity (Rated)
3.1.7.29 Cold air temperature
3.1.7.30 Hot air temperature (max.)
3.1.7.31 Air pressure drop (approx.)
3.1.7.32 Cooling water flow
3.1.7.33 Cooling water inlet temperature (design)
3.1.7.34 Water outlet temperature
3.1.7.35 Water pressure drop*

units
kW
V
Hz
m/hr
m/hr
Nos
Units
kg/cm(g)
Nos
m/s
kW
C
C
Pa
m/hr
C
C
mWC

Description
M/S BRYAIR
BA-1.5 A
4.6
230
50
120
35
1
Description
1.02
2 x 50 %
15.5
500
45
74
700
200
38
40.2
3.0

Generator Page 51

2 X 520 MW, IPP, Vizag

2 Generator Auxiliaries
3.2.1 Seal Oil System

A)

Pump details
Description

Units

3.2.1.1

Make

3.2.1.2

Kind of pump

3.2.1.3
3.2.1.4
3.2.1.5

Type
Quantity
Capacity
Discharge
pressure

Nos
lpm

DC Seal oil
pump
UT Pumps &
UT Pumps & Pvt ltd.
Pvt ltd.
Three Screw
Screw pump
pump
T3S - 52/54
T3S - 52/54
2x100%
1x100%
258
258

kg/cm

12

12

Vacuum 0.2

Make
Rating
Voltage
Current
Speed
Type of
enclosure

kW
V
A
rpm

CGL
7.5
415
13.6
1,455

CGL
8.5
220
67
1,450

CGL
0.37
415
1.07
1,410

TEFC,IP55

TEFC

TEFC, IP55

S.No

3.2.1.6
Motor
3.2.1.7
3.2.1.8
3.2.1.9
3.2.1.10
3.2.1.11
3.2.1.12

B)
S.No
3.2.1.13
3.2.1.14
3.2.1.15
3.2.1.16
3.2.1.17
3.2.1.18
3.2.1.19

C)
S.No
3.2.1.20
3.2.1.21
3.2.1.22
3.2.1.23
3.2.1.24
3.2.1.25
3.2.1.26
3.2.1.27
3.2.1.28
3.2.1.29

AC Seal oil
pumps -1,2

Vacuum Pump
Acmevac Pumps
& engg Pvt. ltd
Rotary sliding
vane type
SSD70D
2X100%
70

Seal oil filters

Parameter
Make
Kind of filter
Type
Volumetric flow rate
Degree of filtration
Pressure drop across filter
Quantity

Units
m/hr.
m
kg/cm
Nos

Description
M/s Boll & Kirch
Strainer-type filter
BFD
12
100
0.306 with clean filter
2x100%

Seal Oil Cooler

Parameter
Make
Quantity
Oil flow
Oil inlet temperature
Oil Outlet temperature
Oil pressure drop (approximate)
Cooling water flow
Cooling water inlet temperature (design)
Cooling water outlet temperature
Water pressure drop (approximate)*

Units
Nos
m/hr
C
C
kg/cm
m/hr
C
C
kg/cm

Description
Tranter India Pvt. Ltd.
2 x 100%
7.8
70
43
0.153
17.4
38
43
0.153

Generator Page 52

2 X 520 MW, IPP, Vizag

D)

Seal oil cooler Materials

S.No
Parameter
3.2.1.30
Heat Transfer Plates
3.2.1.31
Gaskets
Cooling water Pressures
3.2.1.32
Design pressure
3.2.1.33
Test pressure
Oil Side Pressures
3.2.1.34
design pressure
3.2.1.35
Test pressure

Units
-

Description
SS316
Neoprene

kg/cm
kg/cm

16
24

kg/cm
kg/cm

16
24

3.2.2 Primary water system

A)
Primary Water Specification
The water used must not contain any contaminants that might have a harmful effect on the
materials used in the primary water circuit. For this reason, the water must have the following
quality criteria:
S.No
Parameter
Units
Description
3.2.2.1
Conductivity
mho/cm
< 10, Preferably 0.5
3.2.2.2
PH
6-8
3.2.2.3
Dissolved O2
ppb
Minimum, preferably less than 100
3.2.2.4
Dissolved CO2
Minimum, permissible conductivity
Chlorides and after a strongly
3.2.2.5
acidic cation other anions
mho/cm
< 0.2
exchanger
Minimum, test with Nesslers solution as
3.2.2.6
Ammonia
a reagent shall not cause a change in
color.
3.2.2.7
Cu, dissolved/ un dissolved
ppb
Less than 20
3.2.2.8
Fe, dissolved/ un dissolved
ppb
Less than 20
The water shall not contain chemicals
from treatment processes, such as
3.2.2.9
Dissolved solids
hydrazine, morpholine, levoxine,
phosphate, etc.
B)
S.No
3.2.2.10
3.2.2.11
3.2.2.12
3.2.2.13
3.2.2.14
3.2.2.15
3.2.2.16
3.2.2.17
3.2.2.18
3.2.2.19
3.2.2.20

Pump details
Parameter
Make
Type of pump
Model no
Motor Rating
Voltage
Speed
Capacity
Head
Motor make
Motor frame
Quantity

Units
kW
V
rpm
m/hr
m
Nos

Description
Sulzer pumps India ltd.
Centrifugal pump
CZ 65-250
37
415
2,950
70
80
M/s marathon
ND200 L
2x100%

Generator Page 53

2 X 520 MW, IPP, Vizag

C)
Main filters
S.No
Parameter
3.2.2.21
Make
3.2.2.22
Quantity
3.2.2.23
Type of filter
3.2.2.24
Type
3.2.2.25
Volumetric flow rate
3.2.2.26
Degree of filtration

Units
Nos
m/hr
mm

3.2.2.27

kg/cm

Pressure drop across filter

D)
Fine filter
S.No
Parameter
3.2.2.28
Make
3.2.2.29
Quantity
3.2.2.30
Kind of filter
3.2.2.31
Type
3.2.2.32
Volumetric flow rate

Units
Nos
m/hr

3.2.2.33

kg/cm

Pressure drop across filter

E)
Ion exchanger
S.No
Parameter
3.2.2.34
Volume
3.2.2.35
Resin make
3.2.2.36
Resin volume

Units
Liters
Liters

F)
PW Cooler
S.No
Parameter
3.2.2.37 Make
3.2.2.38 Primary water flow
3.2.2.39 Primary water inlet temperature
3.2.2.40 Primary water outlet temperature
3.2.2.41 Primary water pressure drop
3.2.2.42 Cooling water flow
3.2.2.43 Maximum cooling water inlet temperature
3.2.2.44 Cooling water outlet temperature
3.2.2.45 Water pressure drop*
* Flange-to-flange of equipment only
G)
PW cooler Materials
S.No
Parameter
3.2.2.46
Heat Transfer Plates
3.2.2.47
Gaskets
Cooling water Pressures
3.2.2.48
Design pressure
3.2.2.49
Test pressure
PW Side Pressures
3.2.2.7.1 design pressure
3.2.2.7.2 Test pressure

Description
M/s Boll & Kirch
2 x 100%
Magnet bars type
1.53.1
90 max.
150
0.102 with clean filter,
1.224 with 100% fouling

Description
M/s Boll & Kirch
1 x 100%
1 plug. 1 cartridge
1.55.1
1.52 max.
0.153 with clean filter,
1.224 with 100% fouling

Description
83
Lewatit
56

Units
m/hr
C
C
kg/cm
m/hr
C
C
kg/cm

Description
GEA Eco flex India
75
75
50
0.612
100
38
45
0.714

Units
-

Description
SS316
Neoprene

kg/cm
kg/cm

16
24

kg/cm
kg/cm

16
24

Generator Page 54

2 X 520 MW, IPP, Vizag

3.2.3 Gas System

A)

Compressed Air

B)

The compressed air shall be free of

Corrosive contaminants and hazardous gases,
Flammable or toxic.
The maximum total oil or hydrocarbon content, exclusive of non-condensable, shall be
as close to zero w/w or v/v as possible, and under no circumstances shall it exceed
one ppm w/w or v/v under normal operating conditions.
The compressed air shall be practically free of dust.
The maximum particle size in the air stream shall be 5m.
The oxygen content of the expanded air shall be between 20 and 21% v/v.
The dew point at line pressure shall be at least 15K below the minimum possible
generator temperature. In no case should the dew point at line pressure exceed 10
C.
The compressed air shall be available at a gauge pressure between 6 and 9 bar.
Volumetric flow rate: 144 to 216 m/h.

Carbon Dioxide (CO2)

S.No
3.2.3.1
3.2.3.2
3.2.3.3
3.2.3.4
3.2.3.5
3.2.3.6
3.2.3.7
3.2.3.8

C)

Carbon dioxide shall be made available with a purity 99.9 % v/v.

The remaining 0.1 % v/v shall be free of corrosive contaminants: traces of ammonia
(NH3) and sulphur-dioxide (SO2) shall not be detectable by analysis.
If obtained from a central bulk supply, the gas shall be made available at the following
conditions:
Gauge pressure
: 1 to 2.5 bar
Temperature
: 20 to 30 C
Volumetric flow rate: 144 to 216 m/h.
CO2 vaporizer
Parameter
Units
Description
Rating
kw
18
Voltage
V
415
Heat transfer liquid
HYTHERM 500 (M/s HPCL)
Volume of heat transfer liquid
Liters
25
Hole in orifice
mm
2.8
Relief valve on high-pressure side
kg/cm
178.5
Relief valve on low-pressure side
kg/cm
8.16
Quantity
Nos
1x100%

Hydrogen (H2)

S.No
3.2.3.9
3.2.3.10
3.2.3.11

The hydrogen gas shall be made available with a purity 99.9% v/v. The remaining 0.1
% v/v shall be free of corrosive contaminants: traces of ammonia (NH 3) and sulphur
dioxide (SO2) shall not be detectable by analysis.
If obtained from a central bulk supply, the hydrogen gas shall be made available at the
following conditions:
Gauge pressure
: 8 to 9 bar
Volumetric flow rate: 144 to 216 m/h.
Hydrogen Gas Coolers
Parameter
Units
Description
Hydrogen pressure
kg/cm(g)
4.08
Total Gas flow
m/s
33
Heat dissipating capacity (Rated)
kW
4,963
Generator Page 55

2 X 520 MW, IPP, Vizag

3.2.3.12
3.2.3.13
3.2.3.14
3.2.3.15
3.2.3.16
3.2.3.17
3.2.3.18

Cold gas temperature

Hot gas temperature (max.)
Gas pressure drop (approx.)
Cooling water flow (Total for 4 sections)
Cooling water inlet temperature (design)
Water outlet temperature
Water pressure drop

C
C
kg/cm
m/hr
C
C
mWC

45
72
0.007138 (700 pa)
600
38
45.3
4.0

Materials
Fins- Copper, Tubes - 90/10 Cu-Ni
Tube sheets - Carbon steel, Water channels - Carbon steel
Design pressure - 10 kg/cm
Test pressure - 15 kg/cm

D)

Nitrogen (N2)

The nitrogen gas shall be made available with a purity of 99.99% v/v.
Contaminants (O2, H2O): not applicable
The remaining 0.01% v/v shall be free of corrosive contaminants; traces of ammonia
(NH3) and sulphur dioxide (SO2) shall not be detectable by analysis.

3.2.4 Waste Gas System

A)
S.No
3.2.4.1
3.2.4.2
3.2.4.3
3.2.4.4
3.2.4.5
3.2.4.6

Bearing vapor exhausters

Parameter
Quantity
Motor Rating
Voltage/frequency
Speed
Type of exhausters
Quantity

Units
Nos
kW, A
V
rpm
Nos

Description
2
0.75, 1.8
415
2,820
Radial-flow
2

Generator Page 56