Super Cast Fosroc Admixtures
Super Cast Fosroc Admixtures
Super Cast Fosroc Admixtures
constructive solutions
Uses
Properties
Pot life
30 min. at 270C
Mixed Density
1.85-1.95 g/cc.
(brushable consistency)
Colours
Application temperature
Toxicity
Non-toxic
Adhesion to concrete
>1N/mm2
Advantages
Minimum surface preparation needed - Low labour costs.
Applied directly to the damp concrete and masonry
Excellent adhesion - Bonds to porous and nonporous
surfaces.
Non-toxic-ideal for potable water tanks
Waterproof - Excellent for damp-proofing basements
Breathable-allows transmission of water vapour from
interior of building
Excellent for concrete roof, leaking brick and masonry
walls
Good resistance to Carbon dioxide and Chloride ion
diffusion
Description
Brushbond is a two component acrylic polymer modified
elastomeric waterproofing membrane which consists of
Brushbond powder and Nitobond BB acrylic emulsion. It
requires only the addition of water on site and when mixed in
the proper proportions, an easily brushable coating is
produced. Brushbond can simply be applied by a stiff brush,
or trowel to obtain the desired thickness.
Brushbond powder consists of specially selected cements,
graded hard-wearing aggregates and additives supplied in
powder and Nitobond BB liquid component of blended acrylic
copolymers.
Brushbond
Technical Support
The company provides a technical advisory service supported
by a team of specialists in the field.
Application Instructions
Preparation
All the surfaces which are to receive Brushbond, must be free
from oil, grease, wax, dirt or any other form of foreign matter
which might affect adhesion. Spalled and deeply
disintergrated concrete should be removed to sound concrete
and repaired with Renderoc System.
Mixing
Nitobond BB is poured into a plastic or metal drum. To this,
an equal volume of clean fresh water is added, for brush
application consistency. Then mixing is started with a slow
speed drill (350-450 rpm). The powder component is added
gradually to the liquid avoiding lump formation and mixed for
2-4 minutes. Mix and use. More material should not be mixed
than can be used within pot life. Retempering with water
should not be done. Keep on stirring during application.
Mixing Ratio
Brushbond Components
Indl.pack
Small pack
Powder
23 kg
6 kg
Nitobond BB
4L
1L
Water
4L
1L
Application
For best results moisten the surface before coating with
Brushbond. Apply the mixed material using a short, stiff bristle
brush preferably 100 to 150mm width like a paint. Trowel
applications can be undertaken as necessary using the
correct mixing ratio to obtain satisfactory consistency.
Brushbond
Estimating
Packaging
Brushbond powder is supplied as a package of 23kg
(Industrial Pack) and 6kg powder. Nitobond BB is supplied in
4 litres and 1 litre jerry can.
Coverage
This depends on the required consistency. The approximate
coverage per pack at even consistency (1 mm thickness) is
as follows :
Consistency
Brush Application
16 - 18
4 - 4.5
Storage
Subsequent Finishes
Brushbond provides an aesthetically pleasing surface finish
texture depending on the method of application, and does
not normally require any further surface finishes.
Precautions
Cleaning
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.
telephone
fax
www.fosroc.com
e-mail
[email protected]
Regional Offices
Bangalore
Mumbai
Delhi
Kolkata
208/209, Persepolis
Sector 17, Vashi
Navi Mumbai 400 703
Ph:022-2789 6411/12
Fax: 022 - 2789 6413
email:[email protected]
Brushbond Coolcoat
constructive solutions
Uses
Properties
2 - 3 hours
Service temperature
-30C to +90C
Concrete
Asbestos sheet
weatherproof and roofing materials
Application area:
External and internal walls
Cold storage facilities
Roof slabs
Advantages
Minimum surface preparation needed
Single component - Brush or roller applied directly on the
substrate
Light weight yet effective
Excellent adhesion to most building substrates
Low thermal conductivity reduces energy consumption
Durable - High UV resistance
Description
Brushbond Coolcoat is a water-based white coloured
emulsion comprising of polymers and specially designed
hollow microspheres, less than 100 microns in diameter
with non conductive properties.
These microspheres collectively acts as thermal insulation
blanket covering the structure effectively reflecting solar
radiation back into the atmosphere. This results in impressive
temperature reduction behind the substrate.
Brushbond Coolcoat
Technical support
The company provides a technical advisory service supported
by a team of specialists in the field.
Thermal conductivity
Brushbond Coolcoat
Normal Concrete
Steel
Note: High values indicate
heat
0.1 W/ m 0C
1.28 W/m 0C
16.0 W/m 0C
higher rate of transmission of
Application instructions
Preparation
All the surfaces which are to receive Brushbond Coolcoat
coating, must be free from oil, grease, wax, dirt or any other
form of foreign matter which might affect adhesion. Spalled
and deeply disintegrated concrete should be removed to
sound concrete and repaired with Renderoc system.
Metal surface must be thoroughly abraded to ensure proper
mechanical key.
Mixing
Add 800ml clean water per pack of 4 L of Brushbond Coolcoat
and mix thoroughly using a slow speed drill fitted with a paddle.
Priming
Priming is not required on metallic and non porous surfaces.
On highly porous cementitious surfaces, apply a slurry coat
made with 1:1:3 (Nitobond SBR:Water:Cement) using a clean
roller/brush and allow the surface to dry for atleast 2-3 hours.
Application
Once the sealer coat has dried, the Brushbond Coolcoat
system shall be applied using a brush/roller or by a suitable
spray equipment. Allow the surface to dry for atleast 2-3 hours
before applying the second coat.
Cleaning
Brushbond Coolcoat coating should be removed from tools
and equipment immediately after use with clean water.
Hardened material can only be removed mechanically.
Brushbond Coolcoat
Estimating
Limitations
Packaging
Precautions
Storage
Shelf life
Brushbond Coolcoat system has a shelf life of 6 months in
unopened packs, if kept in a cool dry store.
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.
telephone
fax
www.fosroc.com
e-mail
[email protected]
Regional Offices
Bangalore
Mumbai
Delhi
Kolkata
208/209, Persepolis
Sector 17, Vashi
Navi Mumbai 400 703
Ph:022-2789 6411/12
Fax: 022 - 2789 6413
email:[email protected]
Brushbond RFX
constructive solutions
Advantages
Excellent barrier to carbon dioxide, chloride
and sulphate ions.
Allows water vapour to escape from the structure.
Waterproof-suitable for water retaining structures.
High resistance to the effect of long-term weathering,
durable in all climate conditions including UV attack.
Non toxic - ideal for potable water tanks.
Flexible, with thermal expansion similar to concrete.
Excellent bond to concrete and masonry.
Good crack accommodation capacity.
Minimum surface preparation needed and low labour
costs.
Standards compliance
Pot life
30 min @ 270C
Mixed density
1.68g/cc
(brushable
consistency)
Colour
Grey
Application temp.
Adhesion to concrete
>1N/mm2
Toxicity
Non-toxic
1mm
Application Instructions
Surface Preparation
All surfaces which are to receive the coating must be free from
oil, laitance, grease, wax, dirt or any other form of foreign matter
which might affect adhesion. Typically concrete surfaces can
be cleaned using high pressure water jet or grit blasting or by
proper wire brushing. Spalled surfaces or those containing
large blow holes, cracks and other such defects should be
repaired using Renderoc concrete repair mortars. For further
advice on suitable repair mortars, contact the local Fosroc Office.
Mixing
Nitobond BBX concentrate should be poured into a plastic
container or metal drum. Clean fresh water is added in the
proportions shown below and mixing commenced with a
propeller agitator attached to a slow speed drill (500pm). The
powder component should be added gradually to the liquid to
avoid lump formation and mixed for 2-4 minutes. Brushbond
RFX should be immediately used after mixing. Do not mix more
material than can be used within the pot life. Keep stirring
Brushbond RFX during the application
Mixing ratio
Description
Brushbond RFX
Components
Brush Application
Indl Pack
Small
Powder
15kg
5kg
Nitobond BBX
4.8L
1.63L
Water
3L
1L
Properties
Technical Support
Fosroc offers technical support service to specifiers, endusers and contractors, as well as on-site technical
assistance in locations all over the country.
Application
For best results, surfaces should be damp. In order to
obtain the protective properties of Brushbond RFX, it is
important that the correct rates of application are
observed. Use a short stiff brush preferably 120-150mm
width and apply the mixed material like paint.
Brushbond RFX
Consistency
Brush application
Storage
12 - 14m2
4 - 4.5m2
Shelf life
9 months in unopened packs if kept in a dry store.
Precautions
Health and Safety instruction
Fire
Estimating
Additional Information
Packing
Powder component
Liquid polymer component
Coverage
This depends on the required consistency. The approximate
coverage per pack at even consistency (1mm thickness) is as
follows
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.
telephone
fax
www.fosroc.com
e-mail
[email protected]
Regional Offices
Bangalore
Mumbai
Delhi
Kolkata
208/209, Persepolis
Sector 17, Vashi
Navi Mumbai 400 703
Ph:022-2789 6411/12
Fax: 022 - 2789 6413
email:[email protected]
Brushbond TGP
constructive solutions
Uses
Surface preparation
Old concrete
Surfaces must be clean and sound. Remove all oil, dirt,
laitance and other contaminants by water blasting.
New concrete
After forms are stripped, acid etch or sand blast / water blast
to facilitate penetration of crystals formed during the chemical
reaction. Surface must be left damp for application on
Brushbond TGP* crystalline waterproofing system.
Advantages
Meets the requirements as per ANSI/NSF Std 61 for
suitability to potable water
Penetrates concrete, seals capillary tracts
Contains no chloride
Easy to apply
Mixing
Description
Application
Brushbond TGP*
Technical support
The company provides a technical advisory service supported
by a team of specialists in the field.
Existing concrete
3 parts of powder shall be added to 1 part of clean and mixed
thoroughly with a slow speed drill equipped with a paddle.
For larger batches, mixing shall be done with a mortar mixer.
Do not mix more material than can be used in 20 minutes @
270C, 50% R.H. If mixture thickens, it shall be restirred to
reduce consistency. Extra water should not be added.
Curing and Protecting
Brushbond TGP* crystalline waterproofing system application
must be kept moist for a minimum of 48 hours. After initial
set, moist curing, using continuous water spray is
recommended. Treated surfaces shall be fog sprayed 3 to 4
times daily for the 48 hour period. For warmer climates, more
frequent spraying may be required. It is important to keep the
Brushbond TGP* crystalline waterproofing system moist to
allow the crystal formation to occur. The surfaces shall be
protected from foot traffic for 48 hours or heavy traffic for 7
Brushbond TGP*
Storage
Clean up
Precautions
Limitations
Estimating
Supply
Brushbond TGP :
15 kg bags
Coverage
Brushbond TGP :
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.
telephone
fax
www.fosroc.com
e-mail
[email protected]
Regional Offices
Bangalore
Mumbai
Delhi
Kolkata
208/209, Persepolis
Sector 17, Vashi
Navi Mumbai 400 703
Ph:022-2789 6411/12
Fax: 022 - 2789 6413
email:[email protected]
Brushbond TI Flexicoat
constructive solutions
Uses
Technical support
2 - 3 hours
Shore A Hardness
45 - 55
1 - 1.5 N/mm2
Elongation at break
ASTM D 412
100%
No evidence of cracking,
deterioration & loss of flexibility
Service temperature
-30C to +90C
Properties
Advantages
Minimum surface preparation needed
Single component - Brush or roller applied directly on the
substrate
Light weight yet effective
Excellent adhesion to most building substrates
Excellent flexibility at both high and low temperatures
Non conductive property saves air conditioning energy cost
Has resistance to water penetration
Flexible - high elongation characteristics
Good resistance to atmospheric pollution
Durable - High UV resistance
Brushbond TI Flexicoat
Thermal conductivity
Brushbond TI Flexicoat
Normal Concrete
Steel
Note: High values indicate
heat
0.1 W/ m 0C
1.28 W/m 0C
16.0 W/m 0C
higher rate of transmission of
Application instructions
Description
Preparation
Brushbond TI Flexicoat
Priming
Storage
Application
Shelf life
Cleaning
Estimating
Packaging
Precautions
Coverage
Limitations
Fosroc products are guaranteed against defective materials and manufacture and are sold subject
to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst
Fosroc endeavours to ensure that any advice, recommendation specification or information it may
give is accurate and correct, it cannot, because it has no direct or continuous control over where
or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products whether or not in accordance with any advice, specification, recommendation
or information given by it.
telephone
fax
www.fosroc.com
e-mail
[email protected]
Regional Offices
Bangalore
Mumbai
Delhi
Kolkata
208/209, Persepolis
Sector 17, Vashi
Navi Mumbai 400 703
Ph:022-2789 6411/12
Fax: 022 - 2789 6413
email:[email protected]