Compressed Gas Cylinders

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ACTIVITY HAZARDS ANALYSIS

Date Prepared: February 16, 2010

Page 1 of 4

Risk Assessment Code(RAC):

Project: EC-HMQ

Job: Compressed Gas Cylinder

Prepared By: Karen M. Gonzlez

Reviewed By: Michael Henry

E = Extremely High Risk

P r o b a b i l i t y

H = High Risk
M = Moderate Risk

Recommended Protective Clothing & Equipment:

Frequent

Likely

Occasional

Seldom

Unlikely

Severity

L = Low Risk

Seldom, Catastrophic

JOB STEPS
Compressed Gas Cylinder
Handling/Storage

HAZARDS
Death, Bodily Injury

Catastrophic

Critical

Marginal

Negligible

ACTIONS TO ELEMINATE OR
MINMIZE HAZARDS
Storage
1. Cylinders shall be stored in wellventilated locations
2. Cylinders containing the same gas shall
be stored in a segregated group; empty
cylinders shall be stored in the same
manner
3. Cylinders in storage shall be separated
from flammable or combustible liquids
and from easily ignitable materials (such
as wood, paper, packaging materials,
oil, and grease) by at least 40 ft or by
fire resistive partition having at least a 1
hour rating
4. Cylinders containing oxygen or
oxidizing gases shall be separated from
cylinders in storage containing fuel
gases by at least 20 ft or a fire resistive

EM 385-1-1 (PARA
REF)
Section 20.D

partition, having at least a 1 hour rating


5. Areas containing hazardous gas in
storage shall be appropriately placarded
6. Smoking shall be prohibited wherever
cylinders are stored, handled, or used
7. Cylinders shall be protected from
physical damage, electric current, and
extremes of temperature: the
temperature of cylinders shall not be
allowed to exceed 130o F
8. Cylinders containing oxygen and
acetylene (or other fuel gas) shall not be
taken into confined spaces
9. Cylinder valves and valve caps
a. Cylinder valves shall be closed
when cylinders are in storage, in
transit, not in use, or empty
b. Cylinder valve caps shall be in place
when cylinders are in storage, in
transit, or whenever the regulator is
not in place
10. All compressed gas cylinders in service
shall be secured in substantial fixed
portable racks or hand trucks
11. Compressed gas cylinders transported
by crane, hoist, or derrick shall be
securely transported in cradles, nets, or
skip pans, and never directly by slings,
chains or magnets
12. Compressed gas cylinders shall be
secured in an upright position at all
times, except when being hoisted
(except acetylene cylinders shall never
be laid horizontal): horizontal storage

configurations approved for


transportation are permitted for
cylinders other than acetylene
13. Valve wrench or wheel shall be in
operating position when cylinder is in
use
a. Valves shall be opened slowly
b. Quick closing valves on fuel gas
cylinders shall not be opened more
than 1-11/2 turns
14. Cylinders shall be used only for their
designed purpose of containing a
specific compressed gas
15. Cylinders shall be refilled only by
qualified persons
16. Cylinders shall be handled in a manner
which will not weaken or damage the
cylinder or valve
17. Leaking cylinders shall be moved to an
isolated location out of doors, the valve
shall be cracked and gas allowed to
escape slowly
a. Personnel and all sources of ignition
shall be kept away
b. The cylinder shall be tagged
DEFECTIVE
18. Cylinders containing different gases
shall not be bled simultaneously in close
proximity of each other
19. Bleeding of cylinders containing toxic
gases shall be accomplished only under
the direct supervision of qualified
personnel

20. Oxygen cylinders and fittings shall be


kept away from oil or grease
a. Cylinders, cylinder valve, couplings,
regulators, hose, and apparatus shall
be kept free from oil or greasy
substance and shall not be handled
with oily hands or gloves
b. Oxygen shall not be directed at oil
surfaces, greasy cloths, or within a
fuel oil or other storage tank or
vessel
21. Oxygen and fuel gas pressure regulators,
including their related gauges, shall be
in proper working order while in use

CELRL Form 1259, 1 November 2001

Previous Versions are Obsolete and Should Not Be Used

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