Scribd
Upload
30 views11 pages

Present SWCT EY Line: Standardized Work Combination

This document presents the standardized work combination table for the end yoke line. It details the manual, automatic, and wait times for 5 different operations: Allen Drill, Vertical Broaching Machine, Milling Machine, Hub Grinding, and Slinger Press. The total manual and walk times are calculated to determine the required manning of 5 people. The bottleneck machine is identified as the Hub Grinding process with an automatic time of 23 seconds. An analysis shows that the line is balanced and can meet the takt time of 30.6 seconds per part.

Uploaded by

Balachandar Sathananthan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
30 views11 pages

Present SWCT EY Line: Standardized Work Combination

This document presents the standardized work combination table for the end yoke line. It details the manual, automatic, and wait times for 5 different operations: Allen Drill, Vertical Broaching Machine, Milling Machine, Hub Grinding, and Slinger Press. The total manual and walk times are calculated to determine the required manning of 5 people. The bottleneck machine is identified as the Hub Grinding process with an automatic time of 23 seconds. An analysis shows that the line is balanced and can meet the takt time of 30.6 seconds per part.

Uploaded by

Balachandar Sathananthan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 11

Present SWCT EY Line

Part No.:
Part Name:
No.

All End Yokes

Line:

End Yoke

All End Yokes (Drill-Grind)

Date:

20/05/07

Manual

OE

Standardized Work Combination


Table

Auto

Wait
Time

Process Name

Time

Time

Unload the components

1.67

0.00

Put in the inspection table

1.10

0.00

Take the component from the conveyor

1.29

0.00

Clean the fixture by air

2.32

0.00

Load the component on Machine

1.71

0.00

Index the table by pressing cycle start button

1.43

0.00

Machine time

0.00

15.00

Clean the machined parts

4.01

0.00

Check Visually

2.73

0.00

10

Put the Ok parts into the conveyor

2.42

0.00

11

Regular Inspections (1/100)

1.20

0.00

Unload the components & Press cycle start button

2.12

0.00

Return stroke

0.00

2.50

Put the components in the inspection table

1.67

0.00

Take the input materials from bin on conveyor

1.46

0.00

Clean the hub face of components

0.96

0.00

Load the component in the fixture

2.23

0.00

Press the cycle start button

0.79

0.00

Machining

0.00

7.50

Check the symmetry of all components

5.64

0.00

10

Check Spline size

3.05

0.00

11

Put the Ok parts into the conveyor

1.79

0.00

12

Regular Inspections (1/100)

1.20

0.00

13

Broach change (1/800)

0.75

0.00

Unload the component

1.10

0.00

Load component on machine

2.63

0.00

Machining

0.00

10.00

Clean the component

1.71

0.00

Check Nib distance

2.38

0.00

Check Nib Symmetry

3.75

0.00

Put Ok parts into the conveyor

0.86

0.00

Regular Inspections (1/100)

2.40

0.00

Unload the component

2.46

Load the component and press cycle start

1.99

Machine Time

0.00

22.604

Clean the component

2.52

Check the component visually

2.16

Check Hub OD

5.27

Put the component in the bin on conveyor

1.41

Take the component from the bin

1.46

Clean the hub face

1.62

10

Regular Inspections (1/100) and dressing

5.40

Unload the component

0.66

Put component on Inspection table

1.00

Clean the fixture

1.00

Take component from the conveyor and load

1.82

Machine time

5.00

Check the component visually

1.89

Clean the burr from component

2.78

Put the component into the conveyor

1.01

1.80

Regular Inspections (1/100)

0
0
0
0
0
0
0
0
0
5.325

0
0
0
0
0
0
0
0
0
0
0
0
0

3.56

0
0
0
0
0
0
0
0

10.37

0
0
0
0
0
0
0
0
0
0

0.918

0
0
0
0
0
0
0
0
0
0

8.25

Target
Cycle
Time

Takt Time

600/shift

25.2

30.6

Manual

Walk

Auto

Wait

Red Line: Takt Time; Black Line: Total Cycle Time


Walk time

Volume

5###

10

11

12

13

14

15

16

17

18

19

20

21

23

24

25

25

26

27

28

29

30

31

Process
Allen Drill

Vertical Broaching
Machine

Element

Catagorized time

Unload the components

Manual

Put in the inspection table

Manual

Take the component from the conveyor

Manual

Clean the fixture by air

Manual

Load the component on Machine

Manual

Index the table by pressing cycle start button

Manual

Machine time

Auto

Clean the machined parts

Manual

Check Visually

Manual

Put the Ok parts into the conveyor

Manual

Regular Inspections (1/100)

Manual
Total
OE 1

Unload the components & Press cycle start button

Manual

Return stroke

Auto

Put the components in the inspection table

Manual

Take the input materials from bin on conveyor

Manual

Clean the hub face of components

Manual

Load the component in the fixture

Manual

Press the cycle start button

Manual

Machining

Auto

Check the symmetry of all components

Manual

Check Spline size

Manual

Put the Ok parts into the conveyor

Manual

Regular Inspections (1/100)

Manual

Broach change (1/800)

Manual
Total
OE 2

Milling Machine

Unload the component

Manual

Load component on machine

Manual

Machining

Auto

Clean the component

Manual

Check Nib distance

Manual

Check Nib Symmetry

Manual

Put Ok parts into the conveyor

Manual

Regular Inspections (1/100)

Manual
Total
OE 3

Hub Grinding

Unload the component

Manual

Load the component and press cycle start

Manual

Machine Time

Auto

Clean the component

Manual

Check the component visually

Manual

Check Hub OD

Manual

Put the component in the bin on conveyor

Manual

Take the component from the bin

Manual

Clean the hub face

Manual

Regular Inspections (1/100) and dressing

Manual
Total
OE 4

Slinger press

Unload the component

Manual

Put component on Inspection table

Manual

Clean the fixture

Manual

Take component from the conveyor and load

Manual

Machine time

Auto

Check the component visually

Manual

Clean the burr from component

Manual

Put the component into the conveyor

Manual

Regular Inspections (1/100)

Manual
Total
OE 5
Total Manual +Walk Time
Bottleneck machine Auto time

RD 1

RD 2

RD 3

RD 4

RD 5

Avg.

Manual Auto

3.52

3.19

2.84

3.69

3.42

1.67

1.67

2.11

2.14

1.69

2.19

2.84

1.10

1.10

2.46

2.64

2.78

2.36

2.67

1.29

1.29

4.50

4.80

4.44

4.64

4.78

2.32

2.32

3.19

3.19

3.68

3.46

3.55

1.71

1.71

2.94

2.87

2.89

2.86

2.78

1.43

1.43

30.00

30.00

30.00

30.00

30.00

15.00

8.16

7.92

7.67

8.19

8.17

4.01

4.01

5.00

5.21

5.25

5.36

6.50

2.73

2.73

5.28

4.41

4.95

4.90

4.67

2.42

2.42

2.40

2.40

2.40

2.40

2.40

1.20

1.20
19.88
19.88
2.12

Total
OE 1

Walk

15.00

3.88

4.46

4.21

4.19

4.46

2.12

5.00

5.00

5.00

5.00

5.00

2.50

3.73

3.21

3.03

3.00

3.70

1.67

1.67

2.32

2.46

3.11

3.00

3.69

1.46

1.46

1.69

1.99

2.42

1.67

1.84

0.96

0.96

4.31

4.50

4.66

4.32

4.46

2.23

2.23

1.53

1.46

1.79

1.62

1.45

0.79

0.79

15.00

15.00

15.00

15.00

15.00

7.50

10.62

11.23

11.80

10.81

11.91

5.64

5.64

5.30

6.30

7.10

7.20

4.60

3.05

3.05

3.70

3.35

3.53

3.42

3.87

1.79

1.79

2.40

2.40

2.40

2.40

2.40

1.20

1.20

15.00
15.00

2.50

7.50

0.00
0.00

1.50

1.50

1.50

1.50

1.50

0.75

0.75

Total
OE 2
1.14

1.13

0.89

0.95

1.40

1.10

21.64
21.64
1.10

2.58

2.64

2.69

2.61

2.62

2.63

2.63

10.00

10.00

10.00

10.00

10.00

10.00

1.83

1.75

1.69

1.66

1.63

1.71

1.71

2.42

2.47

2.25

2.31

2.45

2.38

2.38

3.29

3.94

3.86

3.87

3.79

3.75

3.75

0.86

0.74

0.85

0.92

0.92

0.86

0.86

2.40

2.40

2.40

2.40

2.40

2.40

2.40

Total
OE 3

0.00
0.00

10.00

2.43

2.67

2.30

2.56

2.34

2.46

14.83
14.83
2.46

2.12

1.89

1.74

2.19

2.00

1.99

1.99

22.77

22.74

22.32

22.72

22.47

22.60

2.65

2.19

2.82

2.62

2.31

2.52

2.52

2.12

2.13

2.16

2.18

2.19

2.16

2.16

4.95

5.62

5.58

4.79

5.42

5.27

5.27

1.30

1.19

1.62

1.21

1.72

1.41

1.41

1.42

1.67

1.32

1.54

1.37

1.46

1.46

1.76

1.64

1.49

1.65

1.54

1.62

1.62

5.40

5.40

5.40

5.40

5.40

5.40

5.40

Total
OE 4

10.00
10.00

10.00
10.00

0.00
0.00

22.60

0.60

0.62

0.61

0.71

0.74

0.66

24.28
24.28
0.66

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

22.60
22.60

0.00
0.00

2.20

1.98

1.70

1.60

1.60

1.82

1.82

5.00

5.00

5.00

5.00

5.00

5.00

5.00

1.92

1.87

1.67

2.01

2.00

1.89

1.89

2.05

2.89

2.75

3.02

3.17

2.78

2.78

0.97

0.98

1.06

1.07

0.95

1.01

1.01

1.80

1.80

1.80

1.80

1.80

1.80

1.80

Total
OE 5

Walk Time
e Auto time
balancing
Slinger Press
FI
Oiling & packing

16.95
16.95

0.00
0.00

0.00
0.00

97.58
22.60
70
15
50
60
195

293

17554.5
292.575
345

EY Line Requirement
Plan for the Shift

TAKT TIME
TAKT TIME =

1000

Shift

30600
1000

Available Time
Requirement

TAKT TIME=

30.6

TARGET CYCLE TIME


TARGET CYCLE TIME=AVAILABLE TIME-ALLOWANCES
DAILY DEMAND
Shift Demand =
1000 pcs
AVAILABLE TIME
AVAILABLE TIME =
30600 sec
8HRS X 60MIN/HR X 60 SEC/MIN =
ALLOWANCES =
5400 sec
25200 sec
STANDARD ALLOWANCES
BREAKS = 2@10 MIN EACH
1200

T.C.T. =
PARTS/HOUR =

25.2 sec/pc

TEAM MEETINGS @ 12 MIN =

LUNCH BREAK=
FIRST PIECE 10 MIN =
142.86 pc/hr
TOTAL =

1800
1800
600
5400

MANNING
TARGET MANNING =

TARGET MANNING=

STANDARD MANNING =

STANDARD MANNING =

TOTAL MANUAL TIME + TOTAL WALK TIME

97.58

TARGET CYCLE TIME

25.20

3.9

TOTAL MANNING ROUNDED UP TO NEXT WHOLE PERSON

5
To avoid fatigue to OP. ENGG. one extra manning required.

SEC

28800

sec/day

sec
sec
sec
sec
sec

one extra manning required.

Manual
Walk
Wait
Auto
Target Cycle Time
Takt Time

OE1
19.88
0.00
5
15
25.2
30.6

OE2
21.64
0.00
3.56
10
25.2
30.6

OE 3
14.83
0.00
10.37
10.00
25.2
30.6

OE 4
24.28
0.00
0.918
23
25.2
30.6

OE 5
16.95
0
8.25
0
25.2
30.6

EY Cell Balance Board

35

Time(seconds)

30
25
20
15
10
5
0
OE1

OE2

OE 3

OE 4

OE 5

OEs
Wait

Walk

Manual

Target Cycle Time

Takt Time

OE 5

Takt Time

You might also like