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NCR

This nonconformance report documents issues found during an inspection at the GSCC FABRICATION SHOP #2. Specifically, several nozzles (N45A, N45B, 47A, 47B) were found to be excessively excavated/ground on the base metal, which does not meet client specifications. The recommended corrective actions are to smoothly grind the excavated areas, weld them, and perform PT testing in front of the client. To prevent future issues, fitters should be guided/monitored during grinding. The root cause was identified as the fabrication team being unaware of the quality plan and job details.

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Akhilesh Kumar
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728 views3 pages

NCR

This nonconformance report documents issues found during an inspection at the GSCC FABRICATION SHOP #2. Specifically, several nozzles (N45A, N45B, 47A, 47B) were found to be excessively excavated/ground on the base metal, which does not meet client specifications. The recommended corrective actions are to smoothly grind the excavated areas, weld them, and perform PT testing in front of the client. To prevent future issues, fitters should be guided/monitored during grinding. The root cause was identified as the fabrication team being unaware of the quality plan and job details.

Uploaded by

Akhilesh Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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NONCONFORMANCE REPORT

[1] Title: COMPANY Comments not incorporated on documents

[2] NCR No.: GSCC/SHOP/


NCR # - 012

[3] NCR Issued To: Construction /


[4] Issue Date: 29/Mar2015
Fabrication
[6] Location of Problem: GSCC FABRICATION SHOP #2

[5] Response Due Date:


4/Apr/2015
[7] Ref. GSCC Quality Manual

[8] NCR Written By (print): Bineesh E


QC Inspector
[9] Condition Description (Requirement and Nonconformity Found)
Attachment(s): Yes No
During Fit up Inspection for Job No-PE-242-44 Nozzle No N45A,N45B,47A & 47B Neck were found as
excavated /Grinded on the base metal severely. It is not acceptable as per the client specification.
[12] Recommended Corrective Action (Required Yes
Corrective Action will be implemented.

No): Include in your response, the date

Excavated area is to be smoothly grinded, welded and PT has to be done in front of client.
[13] Recommended Preventive Action (Required Yes
Preventive Action will be implemented.

No): Include in your response, the date

During Fit up Fitter should be Guide/monitor the Grinding man


(attach separately if needed)
[14] Root Cause of condition:
Fabrication Team is Unaware about quality plan and job.
(attach separately if needed)
[15] Response Prepared by:

Date:

(Print name)
(Sign name)
[16] Engineering Disposition Required Yes No
[17] Response Approved by:

Date:

(Print name)
[18] Verified by:

(Sign name)

(Print name)
DOC. NO.: QSR04-3
PAGE 1 OF 1

(Sign name)

Closed Date:

REV.: 02

NONCONFORMANCE REPORT

To: Petron Emirates Contg. & Mfg. Co (LLC)


Dubai. U.A.E.

Report No.:
PEC/UNIT-3/NCR/001
Date of Issue:
03.04.2007
Form Contractors Inspector Name: R.SENTHIL KUMAR
General Information:
Material Description or item number: Plate & Angle As per attachment.
Purchase Order
Requisition
No.:QCSD9DO125
No.:QCS/50/00/ME
/RQ/Na/120-A
1. Nonconforming Conditions Detected:
As attached
We are aware of clients restricted origins of supply countries. In spite of our best efforts, we could not locate
certain materials (refer attached list) as allowed origins of supply countries. Keeping in view of clients delivery
schedule we had to resort purchase of materials from out side the allowable supply states.
To: CONTRACTOR:
Procurement Manager,
Quality Control Manager
From: Vendors Representative Name : V.J.ROY
Position:
Sr.Purchas
e officer
2. Vendors Recommended Disposition Plans:
Repair,
Re-work / Replace,
As attached.

Use-as-is,

These materials purchased with Mill T.C. & Heat marks. We are sure that the materials meet the Quality Control
requirements and we fabricated out of these materials.

3. Technical Justification:

As attached ____________________________

ATTACHED MTC & PMI REPORTS


4. Risk Assessment:
Performance/Function
No effect
Effect as attached
Maintenance/Operability
No effect
Effect as attached
Safety
No effect
Effect as attached
Schedule
No effect
Effect as attached
Cost
No effect
Effect as attached
5. Corrective Actions to be implemented to preclude recurrence:
As attached
No corrective action required

NONCONFORMANCE REPORT

6. Contractors Disposition Order:

Reviewed by Engineer Name:


Checked by Engineer Name:
Approved by SEM:
7. COMPANY Review / Approval:

As proposed by Vendor,

With comments as attached

Position:
Date
Position:
Date
Signature:
Date:
As Proposed by Vendor,
As proposed by Contractor
Rejected,
With Comments as attached

Reviewed by Name:
Approved by Name:
8. Completion of Disposition Order:

Position:
Position:
with quality record,

By: Vendors Representative:


9. Confirmation of NCR Closeout:

with witness,

By: CONTRACTORs Representative:


[1] Title: COMPANY Comments not incorporated on documents

Date:
Date:
without quality record,

N/A

Position:
with review of quality record,

N/A

Position:
[2] NCR No.: GSCC/SHOP/ NCR # - 012

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