Substation Bldg. and Site Dev't. TES-P-119-19-R1
Substation Bldg. and Site Dev't. TES-P-119-19-R1
Substation Bldg. and Site Dev't. TES-P-119-19-R1
TES-P-119.19, Rev. 01
TABLE OF CONTENTS
1.0
SCOPE
2.0
CROSS REFERENCES
3.0
4.0
GENERAL
4.1
4.2
4.3
4.4
5.0
EQUIPMENT ARRANGEMENT
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
6.0
7.0
General
HVAC Design Parameters
HVAC Control System
CIVIL/STRUCTURAL REQUIREMENTS
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
TESP11919R01/ECP
PAGE NO. 2 OF 44
8.0
9.0
10.0
GROUNDING REQUIREMENTS
11.0
TESP11919R01/ECP
TES-P-119.19, Rev. 01
PAGE NO. 3 OF 44
1.0
TES-P-119.19, Rev. 01
SCOPE
This Transmission Engineering Standard (TES) covers the criteria and parameters for the
design of substation building structure and the spaces requirements of the equipment in
substation building. It also includes substation site development requirements such as roads
and walkways, surfacing, drainage system including surface drainage and boundary
wall/fencing, sign board and gate house.
2.0
CROSS REFERENCES
This Engineering Standard Specification shall always be read in conjunction with National
Grid Saudi Arabia General Specification TES-P-119.01, Titled "Introduction to Substation
Design Standards" and 01-TMSS-01, Latest Revision, titled "General Requirements For All
Equipment/Materials", which shall be considered as an integral part of this TES.
3.0
Company Standards
3.1.1
3.1.2
TESP11919R01/ECP
38-TMSS-03
70-TMSS-03
Normal Weight
Concrete
73-TMSS-01
73-TMSS-02
73-TMSS-03
Ready-Mixed
Portland
Cement
Shielding
TES-P-119.09
PAGE NO. 4 OF 44
3.1.3
3.2
TES-P-119.19, Rev. 01
TES-P-119.10
Grounding
TES-P-119.20
TES-P-119.21
TES-P-119.25
TES-P-119.27
TES-P-119.30
TES-P-122.05
Transmission Structures
TES-H-107.01
Painting
TES-K-100.01
TES-T-111.02
TES-T-111.03
TES-Q-113.01
TCS-Q-113.02
Earthworks
TCS-Q-113.03
SSA 2
3.2.2
SSA 14
3.2.3
SSA 15
3.2.4
SSA 142
TESP11919R01/ECP
PAGE NO. 5 OF 44
3.3
TES-P-119.19, Rev. 01
3.2.5
SSA 143
3.2.6
SSA 378
3.2.7
SSA 690
International Standards
3.3.1
NFPA 70
3.3.2
NFPA 72
3.3.3
NFPA 80
3.3.5
NFPA 220
3.3.6
ACI 318
3.3.7
ACI 318M
3.3.8
ANSI C2
3.3.9
3.3.10 ANSI/ASME Malleable Iron Threaded Fittings Classes 150 and 300
B16.3
3.3.11 ANSI/ASME Cast Copper Alloy Solder Joint Pressure Fittings
B16.18
3.3.12 ANSI A
112.6.3
PAGE NO. 6 OF 44
TES-P-119.19, Rev. 01
3.3.18 ASCE/SEI 7 Minimum Design Loads for Buildings and other Structures
3.3.19 ASTM A53
Specification for Pipe Steel, Black and Hot Dipped, Zinccoated, Welded and Seamless
TESP11919R01/ECP
PAGE NO. 7 OF 44
TES-P-119.19, Rev. 01
3.3.36 ASTM D2487 Practice for Classification of Soils for Engineering Purposes
(Unified Soil Classification System).
3.3.37 ASTM D2564 Specification for Solvent Cements for (Poly Vinyl Chloride)
Plastic Piping System
3.3.38 ASTM D2855 Practice for Making Solvent - Cemented Joints with Polyvinyl
Chloride (PVC) Pipe and Fittings.
3.3.39 ASTM D4253 Test Method for Maximum Index Density and Unit Weight of
Soils and Calculation of Relative Density.
3.3.40 ASTM D4254 Test Method for Minimum Index Density and Unit Weight of
Soils and Calculations of Relative Density.
3.3.40 ASTM E84
3.3.42 ASTM E119 Methods of Fire Tests of Building Construction and Materials
3.3.43 ASTM 615M Specification for Deformed and Plain Billet- steel Bars for
Concrete Reinforcement (Metric)
3.3.44 ACI 216.1M Code Requirments for Determining Fire Resistance of
Concrete and Masonry Construction Assemblies
3.3.45 AMCA 211
3.3.47 UBC
3.3.48 SBC
3.3.49 UMC
3.3.50 UPC
3.3.51 IBC
3.3.52 IPC
TESP11919R01/ECP
PAGE NO. 8 OF 44
3.4
TES-P-119.19, Rev. 01
3.5
4.0
This standard
SASO Codes and Standards
Other referenced codes and standards
Acceptable Alternative codes and standards
GENERAL
4.1
4.2
Environmental Considerations
All equipment/material and devices and their specific ratings shall be designed for
satisfactory operation in environment as stated in TES-P-119.02.
4.3
Equipment Limitations
Indoor high voltage equipment shall be limited to 69kV conventional equipment and
69/110/115/132/230/380kV Gas Insulated Switchgear (GIS).
4.4
TESP11919R01/ECP
PAGE NO. 9 OF 44
4.4.5
4.4.6
4.4.7
4.4.8
4.4.9
4.4.10
4.4.11
4.4.12
TES-P-119.19, Rev. 01
Indoor equipment space allocation and space allowance shall be made for known or
likely future expansion.
5.0
EQUIPMENT ARRANGEMENT
5.1
5.2
Metalclad Switchgear
All section of Metalclad switchgear shall be housed in one room. The dimensions of
the metalclad switchgear cubicle and space required for the removal of a circuit
breaker shall vary depending on the design and rating of the metalclad switchgear or
as per the recommendation of the manufacturer.
5.3
Station Battery
5.3.1
5.3.2
The battery room shall be sized according to battery bank size, layout of
racks and as to provide a clearance of at least 1.5 meters between any battery
and the eye and skin wash equipment.
5.3.3
The battery room shall be provided with a trapped and vented floor drain to
serve eye and skin wash facilities and wash down of electrolyte spills. A hose
bib of 20mm diameter shall be provided for washdown of electrolyte spills.
The floor drain shall be connected to a neutralization pit, before connecting
to the sanitary system.
TESP11919R01/ECP
PAGE NO. 10 OF 44
TES-P-119.19, Rev. 01
All piping in the upstream of the neutralization pit and also the vents and the
neutralization pit shall be acid resistant. In remote areas, where sewer or
drainage line close by is not available, the floor drain in the battery room
shall be primed trap, un-vented and piped to a dry sump. Acid resistant
portable water facilities or gravity water storage tank with piping shall be
provided for eye and skin washing and flushing electrolyte spills inside the
battery room.
5.4
5.5
Battery Charger
5.4.1
5.4.2
Chargers are usually constructed so that all components are readily accessible
from the front. The manufacturer's recommendations for minimum working
space for maintenance shall be taken into consideration; and the working
space shall permit full opening of all doors. Nevertheless, the working space
shall not be less than 1.0 m.
5.4.3
When chargers are located near other equipment, proper care shall be taken
that its ventilation openings are not obstructed.
Auxiliary Panels
5.5.1
Auxiliary AC/DC Panels shall be housed in control room for grid substations
up to 132kV system voltage unless otherwise specified in SOW/TS. For
BSP's, 230kV and 380kV substations, the same shall be house in separate
room called "Auxiliary AC/DC Room". LV AC distribution panels, DC
distribution panels for station DC system, AC lighting panels, auto-transfer
switch panels, intrusion alarm, fire alarm and annunciator panels and any
other auxiliary panels which do not require back access shall be surface
mounted on the interior face of the building wall, unless free-standing type is
required. A minimum spacing of 150mm shall be maintained between panels
to facilitate conduit connections. DC distribution panel for communication
system shall be installed in the communication room.
5.5.2
TESP11919R01/ECP
PAGE NO. 11 OF 44
5.6
TES-P-119.19, Rev. 01
Communication Equipment
5.6.1
5.6.2
5.6.3
5.7
SCADA Equipment
SCADA equipment (viz. RTU, IFC and Transducers) shall be installed in the control
room as per 38-TMSS-03 and TES-P-119.27. Manufacturer's dimensional data for a
particular installation shall be used in all cases.
5.8
5.9
5.10
TESP11919R01/ECP
PAGE NO. 12 OF 44
TES-P-119.19, Rev. 01
6 meters on the main entrance and 4 meters on the other side for grid substation
up to 132kV voltage.
8 meters on the main entrance and 5 meters on the other side for BSP's &
Substation with 230kV and Higher voltage.
Front clearance between GIS Room building wall edge to the GIS:
Rear clearance between GIS Room building wall edge to the GIS:
TESP11919R01/ECP
PAGE NO. 13 OF 44
6.0
HEATING, VENTILATING
REQUIREMENTS
6.1
AND
TES-P-119.19, Rev. 01
AIR
CONDITIONING
(HVAC)
SYSTEMS
General
6.1.1
Heating, ventilating and air conditioning system shall be provided for the
Substation Buildings to maintain all year-round desired indoor temperature
and environmental condition for efficient equipment operation. Design and
installation shall meet the requirement of TES-K-100.01 and TCS-K-100.01
respectively.
6.1.2
Each substation shall be provided with air conditioning system per TES-K100.01 and Material standards 73-TMSS-01, 73-TMSS-02 & 73-TMSS-03.
Substation building shall be provided with two (2) identical air conditioning
units with a common ducting system and having cooling, humidification and
heating functions. Each unit shall have 100% cooling capacity and the
selected air conditioning stand-by unit shall automatically operate when the
other unit is out of service. System selection and evaluation shall follow
recommendation set forth by TES-K-100.01.
6.1.3
6.1.4
6.1.5
Fresh air make-up shall be through sand trap louver with air filtration,
volume control damper and removable 13 mm wire mesh screen.
6.1.6
6.1.7
6.1.8 Controls shall be direct digital control type. Interlock controls shall be
provided with SCADA and FPSP to remotely monitor status of the air
conditioning unit and to trip the air conditioning unit in case of smoke/fire
detection, respectively. Likewise, provision shall be made not to trip air
conditioning unit operation on manual checking of alarm.
The control system shall have provision for management stations and/or
service terminal for future connections.
TESP11919R01/ECP
PAGE NO. 14 OF 44
6.1.9
TES-P-119.19, Rev. 01
All air handling units, air-cooled condensers, package air conditioning units,
air cooled chillers and any other equipment to be installed outside shall be
mounted on a reinforced concrete pad, at a minimum of 100mm above the
floor or 150mm above the surrounding ground finished grade level with
vibration isolators. For PACU, roof mounting to be considered if there is
space restriction around the Substation.
6.1.10 Battery room shall be provided with a centrifugal direct drive type exhaust
fan having capacity to evacuate the gasses during normal trickle charge,
equalized charge and boost charge of the battery. Wall mounted, acid
resistant and explosion proof exhaust fan, capable of providing at least 12 air
change per hour. Exhaust fan must not trip in the event of fire alarm system
activation. The exhaust fan shall bear AMCA certified rating seal for both
sound and air performance in accordance with AMCA 211 and AMCA 311.
Speed controller shall be provided for proper air balancing. For battery room
HVAC air inlet control shall be by means of adjusting volume dumpers.
6.1.11 Exhaust fan for toilet shall be of centrifugal direct drive type, wall mounted,
complete with front guard and backdraft damper. Exhaust fan control shall be
arranged such that the fan starts when the light is switched-on and continue to
run for 30 minutes, after the light is switched-off.
6.1.12 Remote On/Off auto toggle switch shall be provided to activate each chiller
automatically/manually. The remote switch shall be located on the central
plant panel at the mechanical room.
6.1.13 Control of chilled water for Air-Handling Unit (AHU) and Fan Coil Units
shall be through electronic three-way valve which responds to electronic
thermostat via DDC.
6.1.14 Chilled water piping, concealed or exposed, shall be identified with plastic
tape pipe markers. Tags on piping shall be used to indicate service, flow
direction and pressure.
6.1.15 Fire dampers and combination fire and smoke dampers shall be provided at
locations where ducts and outlets pass through fire rated walls, partitions and
floors. Ionization or photoelectric smoke detectors shall be provided in the
HVAC main supply and return ducts. Perimeter mounting angles, sleeves,
breakaway duct connections, corrosion resistant springs, bearings, bushings
and hinges shall be installed wherever required.
6.1.16 Balancing dampers shall be provided on duct take-off to diffusers, and grilles
and registers, in addition to the dampers specified as a part of the diffuser, or
grilles and register assembly.
6.1.17 Air conditioning main control panel shall have 7-day change-over timer
adjustable from 1 day to 7 days, to automatically switch on the standby unit
and vice-versa. In addition, fault change over shall be provided to start the
standby air conditioning unit, if running air conditioning unit fails.
TESP11919R01/ECP
PAGE NO. 15 OF 44
TES-P-119.19, Rev. 01
6.3
TESP11919R01/ECP
The direct digital control system shall also include all the necessary pressure
and temperature control protective devices as well as control relays
consisting of, but not be limited to, the following in addition to the
requirements defined in 73-TMSS-01;
a.
Low pressure stat with automatic reset, opens control circuit if suction
pressure drops below setting to prevent loss of charge and evaporator
coil freeze-up.
b.
High pressure stat with automatic reset; shuts off the unit if discharge
pressure rises above setting, to protect unit from excessive condensing
pressures and to prevent overheating of the compressor.
c.
d.
e.
f.
g.
PAGE NO. 16 OF 44
TES-P-119.19, Rev. 01
h.
i.
j.
k.
l.
Ammeter and voltmeter for each compressor motor, air handling unit
(AHU) motor and electric duct heater.
m.
"TRIP" and "RUNNING" indicating lights for each fan and compressor
motor.
n.
o.
p.
q.
r.
Time delay (adjustment from 80 to 250 seconds) for AHU fan to start
when motorized dampers for the selected units are in fully open
positioned. Motorized damper end-switch / limit switch shall be
interlock with the AHU fan effectively.
s.
6.3.2
Pre-piped gauge board shall be provided with pressure gauges for suction and
discharge refrigerant pressures, and oil pressures for each compressor.
Valves shall be provided for all gauges. Pressure gauges shall be glacier
filled type.
6.3.3
TESP11919R01/ECP
PAGE NO. 17 OF 44
6.3.4
TES-P-119.19, Rev. 01
6.3.5
TESP11919R01/ECP
PAGE NO. 18 OF 44
6.3.6
TES-P-119.19, Rev. 01
7.0
CIVIL/STRUCTURAL REQUIREMENTS
7.1
TESP11919R01/ECP
9.87 kN/m
b. Concrete :
23.35 kN/m
c. Steel
77.08 kN/m
d. Soil
e. Sand
19.61 kN/m
PAGE NO. 19 OF 44
TES-P-119.19, Rev. 01
Roof
Not Access
Access
:
:
1.0 kN/m
1.5 kN/m
b.
c.
4.8 kN/m
Concentrated Load
5000 N (minimum)
Distributed Load
Equipment load
Equipment load shall be treated as live load and floor shall be designed for
the heaviest intensity of equipment load or live load, whichever is higher.
Impact load factor due to dynamic and operating loads shall be per
ASCE/SEI 7.
7.1.3. Wind Load
The design wind loads for the building as a whole or for individual
components and cladding thereof shall be in accordance with ASCE/SEI 7,
with a basic wind speed of 150 km/h and exposure C category. Moreover,
Importance factor of 1.15 shall be adopted in calculating wind load.
TESP11919R01/ECP
PAGE NO. 20 OF 44
TES-P-119.19, Rev. 01
7.1.6
7.2
Substation Building
7.2.1
Foundations
Foundation types for Substation building structures and outdoor equipments
shall be base on the recommendations of the soil investigation agency and as
per good engineering practice and requirements.
7.2.2
TESP11919R01/ECP
PAGE NO. 21 OF 44
TES-P-119.19, Rev. 01
walls or openings to run to the sump. The number of sump pits shall
be at least one for every 200 square meters of cable cellar area.
b.
c.
TESP11919R01/ECP
: 50 mm (nominal)
: 4 Liters per second
: as required by the installation
: 230V, 60Hz, single phase
d.
Tanking shall be done for all the portions of the basement, with
waterproofing membrane, extending up to substation site
development asphalt finished grade level. All cable/ducts penetrations
through basement walls shall be sealed with water stops.
e.
PAGE NO. 22 OF 44
7.2.3
TES-P-119.19, Rev. 01
Ground Floor
Floor of the substation building shall be of concrete slab with a minimum of
150mm thickness for the slab resting on ground reinforced with welded wire
fabric, deformed steel bars or a combination of both. For slabs resting on
beams, minimum thickness shall be 200mm, reinforce with deformed steel
rebar. The finished floor level shall have a minimum height of 450mm above
The asphalt crown finished grade level from the center of the substation site.
Cable trenches formed into the floor slab or false floors shall be installed to
provide access to large areas below the finished floor. Floors shall also be
suitable to carry the static and dynamic loads of the withdrawable circuit
breakers.
Floors shall have smooth steel trowel finish with floor hardener, except at
toilet and battery room. Floors shall be coated with dust proof, antiskid and
wear resistant floor surfacing. Material shall be epoxy resin, one component,
non-pigmented applied as per manufacturer's instructions. Thickness
requirements shall be 2mm. Toilet floor shall be provided with anti slip,
ceramic vitrified un-glazed tiles and toilet wall shall be provided with glazed
ceramic vitrified tiles from the floor level up to 100mm above false ceiling
level. The tiles shall be fixed with adhesives and grouts suitable for damp
conditions.
Battery room floor and walls shall be provided with acid resistant, anti skid,
vitrified tiles. Wall tiles shall be extended up to the ceiling. These shall be
fixed with chemically resistant epoxy adhesive and grout.
The walkways and Loading/Unloading Platform in front of equipment doors
shall be coated with floor hardener.
7.2.4
Substation building
Buildings shall be fire resistant, low maintenance, made of material
equivalent to Type I-(433) construction as mentioned in TES-P-119.21. All
concrete structures shall be designed and constructed in accordance with
TES-Q-113.01 and TCS-Q-113.03.
Substation building shall be one or two storey building, with or without cable
basement or cellar underneath the 69/110/115/132/230/380kV switchgears
and/or cable termination in GIS or AIS building. Cellar shall have a clear
height of 2500mm from top of basement floor to bottom of ground floor
beam. Length and width of cellar shall be sized to provide sufficient space
for pulling, routing and termination of cables to associated switchgears or
equipment.
TESP11919R01/ECP
PAGE NO. 23 OF 44
TES-P-119.19, Rev. 01
Septic Tank
a. Hand trim excavation to suit septic tank, distribution box and field tile
arrangement shall be provided. Stones, roots or other obstructions shall
be removed.
b. Backfilling around sides of tank, tamped in place and compaction to 95%
of dry density shall be provided.
c. Installation of septic tank and distribution box and related components
shall be provided on bedding.
TESP11919R01/ECP
PAGE NO. 24 OF 44
TES-P-119.19, Rev. 01
7.2.9
7.2.10 Canopies
Canopies shall be provided over all exterior doors to protect the doors from
rain and direct sunlight. The canopy shall be installed at a suitable height
above the doors to accommodate lights under it. Top of the canopy shall be
sloped to drain water. Minimum projection of the canopy shall be 1000mm.
7.2.11 Access Cage Ladder to Roof
The access to roof shall be at least through the cage ladder. Access ladder
with more than nine (9) meters in height shall be provided with resting
platform as detailed on standard drawing TA-800049. Access ladder shall be
provided to reach all roof levels.
TESP11919R01/ECP
PAGE NO. 25 OF 44
TES-P-119.19, Rev. 01
b.
c.
The main runners shall be 40mm high screw slot Tee at 610mm
centers. Special hanger unit will slide into the upper rib of the Tee
runners and will be spaced at 1200mm centers. Tee runners will be
supported with 3.3mm galvanized wire hangers attached to the
structural roof systems.
d.
e.
Cross bracing painted galvanized iron Tee will be fixed on top of the
main runners and connected to it at 1220mm centers to ensure lateral
rigidity of the suspension system.
f.
g.
: 0.55 - 0.65
: 35 - 39
: 25
: LR-1
: Less than 50
h.
i.
The materials for the acoustic ceiling system shall conform to the
following standards:
ASTM A167, ASTM B209, ASTM C423, ASTM C635, ASTM
C636, ASTM E84, ASTM E90, ASTM E119.
TESP11919R01/ECP
PAGE NO. 26 OF 44
TES-P-119.19, Rev. 01
7.2.13 Passageways
Passageways shall be unobstructed and shall have a minimum of 2200 mm of
headroom. Passage width for emergency exits and aisles shall be a minimum
of 1500mm. Indoor busses directly above the passageways shall be protected
by metallic barrier. The metallic safety barrier shall be grounded.
7.2.14 Emergency Exits
At least two emergency exits shall be arranged or located in such a manner to
permit escape from the building and basement. One of the exit stairways
from the basement shall be used as entrance from switchgear room to
basement and cable entry room. In other areas, access to the basement is
through an internal access, a stair. A separate door and stair shall be provided
outside the switchgear building to allow access to the basement.
7.2.15 Stairways
The stair steps shall be of minimum 1.5 meter width; and rise and run as per
UBC, Section 3306. Stairs shall be made of concrete and steps shall be
provided with antislip surfacing and aluminum or galvanized steel angel
nosing. In substation with limited space reduction of the minimum width
requirements of 1.2 meter shall be allowed. Stairways shall be provided with
handrails complying with the requirements of NFPA101, Life Safety Code.
Guardrails above stair opening in the floor slab shall be provided. Handrails
and guardrails shall be painted canary yellow.
7.2.16 Cableways
All cable/duct penetrations including cable tunnel through fire rated walls,
floors and ceilings shall be provided with fire stops in accordance with TESP-119.21. Cable routing can be accomplished by using any of the several
methods described below:
a.
Cable Trench
Cable trenches for power, control and communication cables shall be
formed into concrete floor slab and covered with checkered metalplate covers, flushed with the finished floor. Preferably the cable
trench shall be located adjacent to the control/relay and equipment
panels to facilitate panel interconnections. HV and LV power and
control cable trenches shall be designed per TES-P-119.21 and TESP-119.20.
TESP11919R01/ECP
PAGE NO. 27 OF 44
b.
TES-P-119.19, Rev. 01
When large open area is required for cable routing, false floor
shall be used. The top of the removable floor panels shall be
flush with the finished floor. In some cases, lightweight
removable floor panels installed on the adjustable pedestal are
positioned in areas requiring extensive cable interconnections
or where future plans dictate a large amount of cable
rerouting. False flooring shall have a minimum vertical clear
space of 900 mm below the floor. The false floor shall be
designed for the maximum anticipated rolling and
concentrated load of equipment and personnel.
ii.
iii.
c.
iv
v.
vi.
vi.
Conduits
This method is useful for cable routing in floors or along walls and
for cable entrance in the control building. Conduits may be used for
wire containment to convenience outlets, lighting fixtures and other
control room auxiliary power equipment per TES-P-119.25.
Communication conduits for outside plant shall be in accordance with
standard drawing TB-800079.
TESP11919R01/ECP
PAGE NO. 28 OF 44
d.
TES-P-119.19, Rev. 01
Cable Tray
i.
ii.
7.2.17 Toilet/Hammam
a.
General
All substation buildings shall be provided with a toilet/hammam.
Water connection shall be tapped from the municipal water supply for
the toilet fixtures and other fixtures that require water supply. A roof
mounted, 2000 liters capacity storage tank shall be provided to ensure
a continuous supply of water with adequate pressure at all times. In
case municipal water supply pressure is not sufficient to fill the tank,
booster pump shall be provided with by pass line for filling the
storage tank. Pump shall be rated at a maximum filling time of 20 to
30 minutes. Pumps and control accessories shall be protected from
rain/sunlight by constructing a metallic shelter. In case municipal
water line is not available within 200 meter radius from the property
line, a provision for storage tank-truck filling shall be provided
complete with transfer pump with bypass line rated at a maximum
filling time of 30 minutes.
Waste, drain and sewage disposal systems through septic tank and
seepage pit shall be provided if existing municipal sewer line is not
available for connection within 200 meter radius from the property.
Septic tank and seepage pit shall be per standard drawings TA800134 and TA-800135, respectively.
Design and installation of plumbing system shall conform to Uniform
Plumbing Code (UPC) and Uniform Mechanical Code (UMC).
TESP11919R01/ECP
PAGE NO. 29 OF 44
b.
Plumbing Piping
i.
c.
d.
TESP11919R01/ECP
TES-P-119.19, Rev. 01
Installation
Installation shall be in accordance with manufacturer's
instructions.
Piping shall be installed to conserve building space.
Elevations of buried piping shall be provided to ensure not less
than 1.00 meter and 0.50 meter of cover for traffic and non-traffic
areas, respectively.
At inverted elevations, slopes for drainage of minimum 2%
gradients shall be maintained.
Means to encase exterior cleanouts in concrete, flush with grade
shall be provided.
Water hammer arresters complete with accessible isolation valve
on hot and cold water supply piping to lavatories shall be
provided.
Means to disinfect water line including building plumbing system
shall be provided.
Connecting Piping
i.
ii.
ii.
iii.
PAGE NO. 30 OF 44
e.
TES-P-119.19, Rev. 01
Piping Tests
Test shall be performed on all piping and plumbing systems to ensure
that they are absolutely leak free. Test pressures shall be in
accordance with the required codes and standards. The test pressures
given in Table 19-1 below are typical values.
Table19-1:
i.
Material
Service
PVC
Gravity
Sewer
PVC, CPVC
Building
Water
Test
Pressure
3meter
head or
MH Full
1034 kPa
Test Time
Test Fluid
24 hrs.
Water
4 hrs.
Water
TESP11919R01/ECP
PAGE NO. 31 OF 44
TES-P-119.19, Rev. 01
Ball Valves
Up to and including 50 mm: Bronze one piece body, chrome
plated steel ball, teflon seats and stuffing box ring, lever handle
and balancing stops, threaded ends.
Over 50mm: Cast steel body; chrome plated steel ball, Teflon seat
and stuffing box seals, lever handle, flanged.
TESP11919R01/ECP
PAGE NO. 32 OF 44
TES-P-119.19, Rev. 01
Plug Valves
Up to and including 50 mm: Bronze body, bronze tapered plug,
non-lubricated, Teflon packing, threaded ends.
Over 50mm: Cast iron body and plug, non-lubricated, Teflon
packing, flanged ends.
Floor Drains
Per ANSI A112.21.1, galvanized-cast iron two-piece body with
double drainage flange, weep holes, reversible clamping collar
and round, adjustable nickel bronze strainer.
Floor drains for the battery room shall be acid resisting epoxy
coated.
Cleanouts
Interior Finished Floor Areas: galvanized cast iron, two-piece
body with double drainage flange, weep holes, reversible
clamping collar, round with scoriated cover in service areas and
round with depressed cover to accept floor finish in finished floor
areas.
Interior Finished Wall Areas: Line type with lacquered cast iron
body and round epoxy coated gasketed cover, and round stainless
steel access cover secured with machine screw.
Exterior Unsurfaced Areas: Line type with lacquered cast iron
body and round epoxy coated gasketed cover encased in concrete
flush with floor grade.
Battery Room: Acid resistant epoxy coated cast iron.
Hose Bibs
Bronze or brass, replaceable hexagonal disc, hose thread spout,
chrome plated where exposed, with handwheel.
TESP11919R01/ECP
PAGE NO. 33 OF 44
TES-P-119.19, Rev. 01
Cover: Standard cast iron with minimum sized pick hole and
frame per standard drawing TA-800138. Use heavy duty cover
and frame in vehicular traffic area.
Steps: 20 mm diameter galvanized steel on 300 mm centers.
Lavatory
Basin: per ANSI/ASME A112.19.2, vitreous china wall hung
lavatory with 100mm high back, drillings on 100mm centers, and
rectangular basin with splash lip, front overflow and soap
depression.
Trim: per ASME A112.18.1, chrome plated combination supply
fitting with pop up waste, water economy aerator; chrome plated
17 gauge (1.3 mm) brass type P-trap with clean out plug and arm
with escutcheon.
Wash sink
Bowl: per ANSI/ASME A112.19.3, single compartment 20 gauge
(0.9mm) thick, type 304 stainless steel, self rimming with
undercoating, 90 mm crumb cup and stainless steel drain, ledge
back drilled for trim.
Trim: per ANSI/ASME A112.18.1, chrome plated brass supply
with swing spout, water economy aerator; chrome plated 17 gauge
(1.3 mm) brass type P-trap with clean out plug.
TESP11919R01/ECP
PAGE NO. 34 OF 44
TES-P-119.19, Rev. 01
Ablution Faucet
Personal ablution faucet with squeeze operated self-closing hand
held valve flow control lever, including recessed volume control
and aerator nozzle, flexible 1.0 meter long stainless steel base
hose, chrome plated wall hook, pressure closing wear-free inlet
valve with vandal proof housing integral vacuum breaker.
Urinal
Per ANSI/ASME A112.19.2 vitreous china, wall-hung washout
urinal with integral flushing rim and trap, 20 mm top spud. Flush
valve shall be exposed, chrome plated diaphragm type with
oscillating handle.
TESP11919R01/ECP
PAGE NO. 35 OF 44
TES-P-119.19, Rev. 01
TESP11919R01/ECP
PAGE NO. 36 OF 44
TES-P-119.19, Rev. 01
Seepage Pits
Construction shall be similar to standard drawing TA-800135.
7.2.19 Workshop/Office
a. Separate rooms shall be provided for maintenance workshop and/or office
space, if specified. For office, space requirements shall be limited to a
desk and at least two (2) chairs, one filing cabinet to hold one set of
operation and maintenance manual, and drawing chest to hold one set of
as-built substation drawings. Office furniture shall be of non-combustible
materials.
b. If maintenance workshop is required, it shall be constructed adjacent to
metalclad switchgear room and it shall include sufficient work space, a
work bench and a tool rack. The maintenance workshop shall be
equipped with AC outlets per TES-P-119.30. A common access door
shall be constructed between metalclad switchgear room and workshop.
A hook at the ceiling of the workshop shall be installed so that chain
pulley block can be used for maintenance purposes.
7.2.20 Painting
Painting and color of exterior of the building shall be in accordance with
National Grid Saudi Arabia standard TES-H-107.01.
7.2.21 Building Assemblies/Members Fire Resistance
The structural members shall be fire resistance and minimum concrete cover
shall be as per the requirements of ACI 216.1M.
TESP11919R01/ECP
PAGE NO. 37 OF 44
7.3
7.4
TES-P-119.19, Rev. 01
7.3.2
Access road edges or kerbs shall be painted with reflectorized yellow paint.
The center line of road shall be painted with reflectorized white broken line.
Road traffic warning signs shall be provided at suitable locations.
7.3.3
Walkways and platforms shall be designed for a live load (same as substation
building floor) of 200kg/m minimum or a single concentrated load of 150 kg
occupying a space of 305 mm square. Concrete sidewalk shall be provided
around the perimeter of the building. Width of the sidewalk shall be 1500mm
minimum from the edge of the building exterior wall which shall be provided
with control joint of 6mm x 25mm depth at every 2000mm center to center
distance and expansion joint at every change in directions and shall be at the
same elevation of the floor level of the building. A loading platform of
minimum width of 2500mm shall be provided for all equipment doors.
Site Development
The finished grade (crown) of the substation site development shall be at least 1.0m
above the finish asphalt or grade of the nearest adjacent paved or municipal road; or
minimum 2.0m above the highest existing plot ground level; or bottom of the base
slab of basement floor shall be at least 1.0m above the ground water level, whichever
gives higher elevation.
7.4.1
TESP11919R01/ECP
Substation site development shall be graded to drain away from the building
towards the perimeter fence/boundary wall. The substation site development
includes surface paved with asphalt in vehicular traffic areas and 50 mm
sized gravel in non-traffic areas of the Substation to prevent wind erosion or
deposits of drifting sand. The particulars of asphalting areas and nonasphalting area shall be as specified in scope of work/technical specifications
(SOW/TS) and conceptual drawings of the project.
PAGE NO. 38 OF 44
7.4.2
7.5
TES-P-119.19, Rev. 01
Fencing shall comply with the requirements of National Grid Saudi Arabia
Standard TES-P-119.21.
7.5.2
7.5.3
For indoor substations, boundary wall facing the power transformers shall be
removable precast panels to provide easy access for installation and
maintenance. The precast panels shall be constructed as per Standard
Drawing TA-800012. For urban area substations and vital substations
removable precast panels shall also be provided.
7.5.4
All metallic portions of the boundary wall, namely extension arms, drive gate
and personnel gate shall be constructed per TES-P-119.21. The perimeter
fence/boundary wall shall be provided with warning signs per TES-P-119.21.
Minimum clearance between the removable fence and transformers shall be
4.2 meters. Minimum distance between the boundary wall or removable
precast panels/fence and the edge of the fire barrier shall be 3.5 meters.
7.6
7.5.5
All metallic portion of fence and boundary wall including gates shall be
grounded per TES-P-119.10.
7.5.6
7.5.7
Substation Signboard
7.6.1 Before construction commences, Project Signboard shall be provided and
constructed on site as per Standard Drawing TA-800146.
7.6.2
TESP11919R01/ECP
PAGE NO. 39 OF 44
7.6.3
TES-P-119.19, Rev. 01
Before fabrication commences, the Contractor shall submit the following for
review and acceptance by the Company:
a. Large scale drawing of the signboard faces showing both the English and
Arabic title, and logo.
b. Detailed fabrication drawings.
c. Description of materials to be used.
7.7
7.8
TESP11919R01/ECP
General
a.
b.
c.
PAGE NO. 40 OF 44
7.8.2
TESP11919R01/ECP
TES-P-119.19, Rev. 01
Crane Equipment/Accessories
a.
Crane girder shall have lifting capacity to handle the heaviest module
in the GIS buildings. Girders are to be selected based on minimum of
1/800 of the span with built-in safety factor of 5:1. Electric wire rope
hoist shall be considered subject to lifting small and medium capacity
loads in periods of about equal time.
b.
Trolley shall be motor driven with creep speed. Wheel bearings shall
be sized for a minimum bearing life of 5,000 hours at selected
capacity and speed. Gear bearing life shall be minimum 25,000 hours.
c.
d.
e.
f.
Steel structural parts shall be painted with one coat of primer and one
finish coat of enamel for corrosion protection.
g.
Span of crane shall be able to mount on the steel girder on the bay
provided for the equipment.
h.
Power supply for the crane shall be 400 or 230 volts, 3-phase, 60 Hz.
Motors shall be per NEMA rated with "Class F" insulation. Thermal
detectors shall be provided for the motors.
i.
j.
k.
All trolley and bridge drive motors shall be furnished with at least
two braking systems.
l.
Bridge power conductor system shall be UL approved, multiconductor flat cable for festoon system suspended and traversing
bridge.
PAGE NO. 41 OF 44
m.
7.9
TES-P-119.19, Rev. 01
Bridge control shall be designed for single and two speed bridge
operation. Controls shall have NEMA 12 enclosure. Control circuit
shall be rated for 230Vac and protected by fuse.
Jib Crane
Jib crane shall be Direct Electric Drive and capable of lifting the heaviest single
electric component to be installed in the Control Building, Switchgear Building and
GIS Building. The maximum span shall be enough to lift the weight from the
platform and transfer it to the ground floor easily and vise versa.
The reactions coming from the Jib crane shall be supported by the substation
building framing system. The design of the jib crane support and framing system of
the substation building shall consider the loads/reactions from Jib Crane and to
withstand the load rating to accommodate the heaviest electrical panels or parts of
the Switchgear, Control Room and maintenance parts of other electrical equipment.
7.9.1
7.10
The unit system shall be provided with mechanical limiting device to prevent
unit overrunning beyond safe limits and shall be as specified below:
a.
b.
c.
d.
Working Height
as per Manufacturer
recommendation
e.
f.
g.
Protection
h.
i.
Motor Insulation
Class F
Gate House
When the substation requires Gate House, the construction shall be as per National
Grid Saudi Arabia Standard TES-P-119.21.
TESP11919R01/ECP
PAGE NO. 42 OF 44
7.11
TES-P-119.19, Rev. 01
Cable Tunnel
Cable tunnels shall be formed with reinforced concrete top slab, side walls and floor
slab. The design of the members shall be as per ACI and relevant Company and
International Standards.
7.11.1 The minimum clear width of tunnel shall be five (5) meters and the minimum
clear height of the tunnel shall be three (3) meters. Cable tunnels shall be
sized adequately, taking into consideration the following aspects: space for
maintenance and operation, all future piping to be installed and all cables
installation plus a 20% spare capacity.
7.11.2 Cable tunnels shall be provided with metallic cable trays, galvanized steel
supports for the cables and necessary accessories as needed.
7.11.3 A minimum of two (2) emergency exits from the cable tunnels shall be
provided. Fire rated doors and reinforced concrete stairways with pipe railing
shall be provided at the emergency exits to allow exit from the cable tunnels
or entrance to cable tunnel from the substation yard.
7.11.4 The floor slab of the tunnel shall be slope towards the drainage sump pit at
0.5% slope with the use of cement screed.
7.11.5 Sump pit shall be equipped with dedicated and permanently installed
submersible pump with electric motor, power supply float switches,
automatic controls and a galvanized steel rising main to discharge unto the
paved area surrounding the substation.
7.11.6 A minimum of two (2) sump pits shall be provided. The size of the sump pits
shall be 600mm x 600mm x 400mm.
7.11.7 Cable tunnels shall be properly ventilated.
TESP11919R01/ECP
PAGE NO. 43 OF 44
8.0
TES-P-119.19, Rev. 01
9.0
10.0
GROUNDING REQUIREMENTS
The permanent protective grounding system for substation electrical equipment and
communication facilities shall be designed per TES-P-119.10 and TES-P-111.02,
respectively. It shall also comply with the applicable requirements of ANSI C2.
11.0
TESP11919R01/ECP
PAGE NO. 44 OF 44