Diagnostic Automobile
Diagnostic Automobile
Diagnostic Automobile
Testing automotive
systems with an
analog/digital multimeter
Perhaps the most important tool
youll use in troubleshooting auto
electrical systems is the multimeter. The basic multimeter
measures voltage, current and
resistance, while more elaborate
multimeters, such as the new
Fluke 88-V, have features that
can check things such as
frequency, duty cycle, pulse
width, make diode tests, and
even measure temperature.
In this application note you
will find troubleshooting techniques using the high quality,
affordable and popular line of
Fluke analog/digital multimeters
and automotive troubleshooting
accessories. Flukes analog/
digital combination has distinct
advantages over either digital
or analog meters alone, and
the accessories are designed to
make your job easier and more
profitable.
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Thinking about
troubleshooting
When troubleshooting electrical
systems, its important to use a
logical process of deductive
reasoning to solve the problem.
This process is most important
since you cant see inside or dismantle the majority of electrical
components to tell whether
theyre functioning, as you can
with mechanical devices.
Jumping to conclusions can be
expensive and time consuming.
With well thought-out and
organized steps, you can usually
determine the source of the problem the first time.
The key tool in this process is
the DMM.
Types of measurements
When troubleshooting auto-electrical systems, you measure
voltage, current and resistance.
Probably the easiest and most
useful measurement is voltage. It
can answer these questions:
Is voltage present?
What is the voltage reading?
What is the available voltage?
What is the voltage drop
across a component or
connector?
Troubleshooting with
a Fluke analog/digital
multimeter
Bar Graph
Min/Max
Vacuum***
Pressure***
Temperature
RPM**
mS Pulse Width
% Duty Cycle
Hz
Amps DC*
Diode Test
Continuity
Ohms
Millivolts
Volts DC
System/Component
Volts AC
Measurement Type
Charging System
Alternators
Computerized regulators
Connectors
Diodes (ac ripple)
Diode rectifier
Regulators
Starting System
Battery
Connectors
Interlocks (neutral safety switch)
Solenoid
Starters
Fuel/Air System
Engine speed
Engine vacuum
Feedback carburetor
Fuel injectors (electronic)
Igniton System
Coils
Condensors (capacitors)
Contact sets
Distributor cap
Ignition modules
Body Electric
Compressor clutch
Lighting circuits
Relay & motor diodes
Transmissions
Engine Management
Computer temperature sensors
Connectors
Hall-type sensor
O2 sensors
Oil pressure
Cooling Systems
Connectors
Fan motor
Radiator
Relays
Temperature switches
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Charging System
Batteries
Charging system problems often
come to you as a no-start
complaint. The battery will have
discharged and the starter wont
crank the engine. The first step is
to test the battery and charge it if
necessary (Figure 1).
No-load test
Voltage
Percent charge
12.60 V to 12.72 V
100 %
12.45 V
75 %
12.30 V
50 %
12.15 V
25 %
Alternators
A DMMs accuracy and digital
display make regulator/alternator
diagnosis and adjustment easy.
Regulators
CA
T
III
AC
/D
C
CU
R
ZE
R
6
60 00V
0A
CA
T
OUT RE i4
NT 1
PU
C 0
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60 T: 1mV/ LAMP
0V A
Alternator ac leakage
CA
T
III
60 T: 1mV/ LAMP
0V A
OUT RE i4
NT 1
PU
C 0
AC
/D
C
CU
R
ZE
R
6
60 00V
0A
CA
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Starting System
CA
T
60 : 1mV/
0V A
III
AM
P
EN i1
OU
TP
T 0 10
CL
UT
AC
/D
CU
RR
ZE
RO
60
0V
10 600A
00
A
CAT
Starter current
Investigate excessive current
draw; check for worn-through
insulation, a seized or tight
engine, a faulty starter, etc. If the
starter turns the engine slowly,
the current draw is not high, and
the battery is in good condition,
check the resistance in the starter
circuit.
Circuit resistance
Ohms law (E = I x R) tells us that
even very low resistance in the
starter circuit will cause the
starter to turn slowly, because of
low voltage. For example: in a
system drawing 200 amps, 0.01
ohms resistance in the starter
cable will cause a 2 volt drop in
voltage at the starter; 0.01 ohms
is too little for all but the most
expensive and sophisticated
ohmmeters to measure, but
measurements of voltage drop
will indicate where there is
resistance. See example of Ohms
Law on page 11.
Test
Test
Test
Test
Test
Solenoid
Test
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Fuel/Air System
Ford BP/MAP sensor
The barometric pressure/manifold
absolute pressure (BP/MAP) sensor is critical in determining fuel
mixture and spark advance under
varying loads. Much like a
Throttle Position Sensor, it must
provide a smooth, gradual
change in output, or driveability
problems can occur. In some
instances, a BP/MAP sensor can
deviate without setting trouble
codes. To verify its operation, you
need to check its output over its
full operating range.
Harness
Connector
Signal
Ground
Jumper
Wires
To Vacuum
Pump
BP/MAP
Sensor
Fuel pressure
Fuel pressure is important for
both performance and fuel efficiency. Maintaining proper fuel
pressure under all operating conditions is the job of the fuel
system.
The PV350 provides critical
fuel pressure readings on a multitude of fuel systems: carbureted,
central point, throttle body injection or multipoint injection. Use it
with the Fluke 88-V to check the
operation of fuel pressure regulators, fuel pumps and fuel pump
check valves.
Fuel pressures fall into two
categories: high and low. Central
point, or throttle body systems
typically use low pressure (10-15
psi, 70-105 kPa). Most multipoint
systems use a higher pressure
(35-60 psi, 240-415 kPa). Low
pressure during hard acceleration
can indicate that a fuel filter is
starting to clog.
METRIC
ENGLISH
PV350
cmHg
kPa
PRESSURE / VACUUM
in
ZERO
MODULE
Hg
psi
OFF
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Jumper Wires
5V Supply
Ground
Signal
Figure 10. Testing a throttle position sensor
Use the Min/Max recording feature of the Fluke 88-V to check your
base TPS setting at idle; to get the maximum reading, depress the
accelerator. By comparing these readings to those you get when you
open the throttle by hand, you can verify whether the throttle cable
and/or linkage is properly adjusted to allow full throttle opening. If it
isnt, this may be the source of a problem with poor acceleration.
Ignition System
Ignition coils
Fluke analog/digital multimeters
will measure from tenths of an
ohm (.01 on the Fluke 88-V
High Res Mode) up to 50 million
ohms, making ignition tests easy
to interpret. Analog meters usually cant measure less than 1
ohm.
Condensers
Fluke analog/digital multimeters
can also be used for checking
automotive capacitors (condensers). The movement of the
bar graph will show that the
DMM is charging the condenser.
Youll see the resistance increase
from 0 to infinity. Be sure to
switch the leads and check both
ways. Also make sure to check
condensers both hot and cold.
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Spark
Plug
Wire
Hall-Effect position
sensors
To
Distributor
Spark
Plug S
Output Plug
RPM
Pickup
Coil
Connect
with jumpers
to battery
Fixed
Position
Magnet
Hall Effect
Device
Gnd -
Shields
Switching
Transistor
12V
Output
Signal
Dist.
Shaft
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Spark
Plug
Inductive
Pickup
Magnetic position
sensors
Dist. Ref.
(Signal Out)
ide
Bad grounds
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E
I
E=IxR
Where:
E = Volts
I = Current in Amps
R = Resistance in Ohms
Voltage drop
In automotive circuits even the
smallest loss of voltage will cause
poor performance. Set your Fluke
multimeter in the mV or VDC setting and connect the meter +
lead to the side of the device
nearer the battery + terminal and
the - lead to the side nearer the
battery - terminal or ground and
engage the Min/Max function.
Current must be flowing for the
meter to register the voltage drop
found. This procedure is helpful
on components and connections
(both on the + feed side and ground side) except solenoids,
which read battery voltage if you
measure across them when the
engine is being cranked.
Voltage drops should not
exceed the following:
200 mV
300 mV
100 mV
0 mV to < 50 mV
0.0 V
Wire or cable
Switch
Ground
Sensor Connections
Connections
Duty cycle
Duty cycle is the measurement
made of pulse width modulated
circuits, such as a charcoal canister purge solenoid. The higher
the duty cycle, the longer the ontime of that circuit. The higher
the on-time, the higher the flow
rate, or purging of the canister.
100 % duty cycle means the
solenoid is on all the time. 10 %
duty cycle means that the circuit
is energized only a small portion
of the time. The ECU determines
when to purge the canister and
at what flow rate based upon
such variables as engine temperature, how long the engine has
been running since startup, vehicle speed and other parameters.
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Cooling systems/
temperature
measurement
The Fluke 88-Vs built-in temperature function makes it quick
and easy to check engine cooling
systems for proper temperature,
which is critical with todays
computer-controlled engines. You
can also check transmissions for
overheating, and heaters and air
conditioning systems for proper
operation.
With the Fluke 88-Vs 80BK
bead thermocouple probe, you
can test thermostats and fan
switches without heating them in
hot water on a hot plate. You get
faster, more accurate diagnosis of
electrically controlled cooling systems and can compare computer
data stream information with
actual temperatures.
On many late model cars the
cooling system is sealed; the only
opening is in the expansion tank.
Since it doesnt have water circulating through it, you cant make
an accurate temperature measurement here. The only accurate
test is to measure the surface
temperature of the upper tank at
the radiator inlet. With the Fluke
88-V, its easy to do.
Temp F
Fan comes on
195
180
Fan goes off
Time
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Fluke 73-3
31-segment analog bar graph
Automatic Touch Hold
Auto and manual ranging
Diode test/audible continuity beeper
Sleep mode
Limited lifetime warranty
Fluke 78
Volts, amps, continuity and resistance
Frequency and duty cycle
Min/Max recording
Precision analog bar graph
10 Megohm input impedance
Sleep mode
Protective holster with Flex-Stand
PV350 Pressure/Vacuum
Module
Min/Max/Avg recording
Frequency and duty cycle measurements
LoOhms function and Input Alert
Dual backlit display
Sleep mode
10 Megohm input impedance
Limited lifetime warranty
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