Superuno Handleiding
Superuno Handleiding
WARNING .................................................................................................................................. 3
INTRODUCTION.......................................................................................................................... 3
1.1 Suggestions............................................................................................................................. 3
2. INSTALLATION (General directions)............................................................................................. 3
2.1 Machine with air cooled condenser........................................................................................... 3
2.2 Machine with water cooled condenser ...................................................................................... 3
2.3 Water valve regulation ............................................................................................................. 3
2.4 Electrical connections ............................................................................................................. 3
3. CONTROLS AVAILABLE TO THE OPERATOR .................................................................................. 4
3.1 Four positions switch (fig. 1 - pos. 3)........................................................................................ 4
3.2 Ice cream distribution handle (pos. 5 - fig. 1) ............................................................................4
3.3 Push button (pos. 12 - fig. 1) .................................................................................................... 4
3.4 Clean out light (pos. 1 - fig. 1) .................................................................................................. 4
4. STARTING THE MACHINE ............................................................................................................ 4
Out of business hours keep machine set at -STORAGE-.................................................................... 4
5. CLEAN OUT ................................................................................................................................ 5
5.1 Washing .................................................................................................................................. 5
5.2 Sterilization ............................................................................................................................. 5
5.3 Hygiene ................................................................................................................................... 5
6. REGULATIONS AND SETTING ...................................................................................................... 5
6.1 Hard-O-Matic Control adjustment............................................................................................. 5
6.2 Thermostats regulation ............................................................................................................ 5
6.2.1 TEV Thermostat(fig. 7) ........................................................................................................... 5
6.2.2 TEC Thermostat (fig. 7) .......................................................................................................... 5
7. MAINTENANCE .......................................................................................................................... 6
7.1 Refrigerating unit installation ................................................................................................... 6
7.2 Change of voltage (for machines with threephase motors) ......................................................... 6
7.2.1 Beater motor ........................................................................................................................ 6
7.2.2 Compressor motor ................................................................................................................ 6
7.3. Transmission of movement .................................................................................................... 6
7.4 Disassembling and reassembling of parts in contact with ice cream........................................ 6
7.4.1 Lid and pistons (Tav. Ill - IV)................................................................................................... 6
7.4.2 Beater (Tav. I II) ................................................................................................................. 6
7.4.3 Pressurizing pump (Tav. VI).................................................................................................... 6
8. ACCESSORIES ........................................................................................................................... 7
8.1 Machine equipment............................................................................................................... 7
8.2 Ordering spare parts .............................................................................................................. 7
8.3
Wiring diagram.................................................................................................................. 7
SCHEMA ELETTRICO SCHEMA ELECTRIQUE ELECTRICAL DIAGRAM SCHALTSCHEMA ........................... 8
IRREGULATIES WHICH CAN BE FIXED BY OPERATOR............................................................................ 9
DIMENSIONS ...................................................................................................................................11
SPARE PARTS TABLE ........................................................................................................................17
Spare part list ..................................................................................................................................23
1.
WARNING
NEVER PUT YOUR HANDS INTO THE MACHINE, NOT EVEN INTO THOSE PARTS THAT APPEAR AS TOTALLY
HARMLESS, WITHOUT FIRST HAVING SET THE MACHINE SWITCH INTO THE STOP" POSITION AND CUT OUT THE
GENERAL SWITCH.
CARPIGIANI IS NOT RESPONSIBLE FOR ANY ACCIDENT THAT MIGHT HAPPEN DURING THE OPERATION, THE
CLEANING AND/OR THE SERVICING OF ITS UNITS, IF THIS WARNING HAS NOT BEEN FULLY COMPLIED WITH.
1. INTRODUCTION
Please read carefully the present Instructions booklet and keep it handy for future reference and most of all follow its
instructions always. We are sure that if you follow our instructions you will obtain the best from our machine.
In the following pages you will find important information and procedures which describe proper installation, sanitizing,
operation and maintenance of your Carpigiani machine.
1.1 Suggestions
First of all we wish to thank you for having chosen our machine.
In order to satisfy your most demanding customers, first or high quality mix should be used in ice cream production.
Any saving on the purchase of mix, quaiitywise, will result in a loss far superior to what you have saved.
Therefore following suggestions should be followed:
1. make mixes yourself with high quality products or purchase them from realible, trustworthy companies. In the latter case
follow carefully instructions given by your mix supplier to prepare mixes. Do not alter recipes by adding sugar or water beyond
quantities recommended.
2. Taste ice cream and do not sell it unless you are entirely satisfied.
3. Make sure that ice cream machine is kept perfectly clean at all times.
4. To service your machine always choose a technician authorized by Carpigiani. Thanking you again we wish you every
success.
WARNING
A WATER COOLED UNIT SHOULD NEVER BE LEFT WHEREVER THE TEMPERATURE MAY FALL BELOW 0C (32C)
WITHOUT HAVING CAREFULLY DRAINED ITS CONDENSER FROM ALL THE WATER. OR THIS MAY FREEZE AND
SERIOUSLY DAMAGE THE MACHINE. TO DRAIN THE CONDENSER SIMPLY UNSCREW AND REMOVE THE WATER
PLUG Fig. 3 pos. 14 AND ALLOW THE WATER TO FLOW OUT THEN REPLACE THE PLUG.
2.3
The water valve (part, no 17 (ig. 3) must be regulated so that the water does not flow out when the machine is not working but it
starts running as soon as the refrigerating unit is started. The estimated water consumption for an hour of continued operation
si indicated on the table on page 45.
More water is required if. when entering the machine, water temperature is higher than 20C
2.4
Electrical connections
When connecting machine to mains insert a circuit breaker with fuses (see electrical diagram). Besides power-carrying wires,
connect the yellow-green wire to a good earth plate. Connect the wire cable of the control circuit always to a single phased
220/50/1 line and connect the yellow-green wire always to a earth plate. Before switching on current check:
that machine voltage indicated in the rating plate on the rear panel of the machine corresponds with mains.
Beater rotation direction must be anticlockwise.
To check this remove tho roar panel and control that pulley turn in the direction of the arrow (fig. 4).
To reverse beater rotation direction (three phase machines only), interchange two of the three leads coming from circuit
breaker.
After power failures check mixture temperature before machine enters into service. If mixture is above +6C wash and sterilize
the machine and pour in new mixture at 4C.
5. CLEAN OUT
5.1 Washing
To drain all the ice cream as well as all the mixture turn the switch pos. 3 - fig. 1 to -CLEAN OUT- position.
CAUTION:
DO NOT FORGET THE MACHINE"IN THIS POSITION. LOWER DISTRIBUTION HANDLE AND DRAIN ALL ICE CREAM AND
MIXTURE FROM THE MACHINE.
POUR IN A SOLUTION OF COLD OR LUKEWARM WATER AND LOW FOAM DETERGENT. CAUTION:
Too hot water could damage the special materials of the machine. IMPORTANT
Running the cylinder empty or filled with water and cleansing agent, for moro than a minute, will wear out rapidly the cylinder
and pump.
Place a container under the tap and drain the machine. Then set at -OFF- straight away. Remove container pos. 27 (fig. 1).
If this contains mixture it means that the stuffing box pos. 28 (Tav. I - II) is leaking. Change with spare.
If the stuffing box does not present any defects it can be used again, after being washed, when it has, at room temperature
reacquired its original shape.
Disassemble machine as indicated in chapter 7.4 -Disassembling and reassembling of pans coming into contact with ice
cream-.
Besides disassembled parts wash cylinders, tanks and pressure pipe pos. 32 which connects cylinders to tanks. Dry and
reassemble.
5.2
Sterilization
After having reassembled machine, some hours before starting production, fill up the tub with a non corrosive sterilizing
solution.
Turn the switch pos. 3 (fig. 1) on -CLEAN OUT- position and let the machine run for one minute. Nevertheless follow the
instructions given by the suppliers of the sterilizing product and after the complete drainage of the sterilizing solution, rinse the
machine with running water if required by your Country legislation.
CAUTION
DURING CLEAN OUT AND STERILIZING OPERATIONS RUN MACHINE ONLY FOR THE TIME STRICTLY NECESSARY.
NO DANGER EXISTS DURING ICE CREAM SALE AS MIXTURE ACTS AS A LUBRICANT. DO NOT TOUCH STERILIZED
PARTS WITH HANDS. NAPKINS. ETC.
5.3
Hygiene
Mildew and bacteria can thrive and multiply rapidly in fat mixture contents, therefore cleaning and sterilizing must be carried out
as above mentioned with utmost care. All stainless steel materials used for parts in contacts with mixture and ice cream are
easy to clean but do not prevent the proliferation of mildew if not cleaned sufficiently.
7. MAINTENANCE
7.1 Refrigerating unit installation
Refrigerating unit has been thoroughly dried and charged with R502. Whenever additional gas is needed use only genuine
R502 bottles to avoid humidity. The proper charge of gas is shown on the plate attached on the rear panel of the machine and
on the table at page 45.
The compressor should work at a suction pressure of about: 1,3* 1.6 Bar (Super Tre B/p). 1.6*1.9 Bar (Tre B/p). Super Uno
B/p.
7.4
8. ACCESSORIES
8.1
Machine equipment
In the following tables each machine part has been assigned a number. When ordering spare parts specify this number and
machine serial number, found on the characteristics plate.
N.B. The Carpigiani soft ice cream froozor is the result of the most modern engineering and manufacturing techniques, not just
a normal manual machine: remember to treat it as such.
Entrust its maintenance to skilled qualified personnell. to avoid damaging in any way the machine.
Always contact your dealer or us personally when in need, and follow his/our advice. It is in our interest that the machine
functions well and for a long time.
All technical data, pictures and drawings contained in this booklet are of a purely indicative nature.
Carpigiani reserves the right to alter or modify, in part or in whole, the machine, without by so doing giving its customers any
legal claim whatsoeve
8.3
Wiring diagram
The wiring diagram of this unit is attached to the back of the panel closing the terminal box
on the rear of the unit itself.
One copy is also included in this booklet.
CAUSE
- Burnt fuses
- Machine unplugged.
- Thermic released.
- Not set at DISTRIBUTION-.
PROCEDURE TO FOLLOW
Check and replace.
- Check and plug in.
- Push buttons pos. 12 (fig. 1).
- Check and even if set at -DISTRIBUTION,
turn to -OFF- then back to -DISTRIBUTION-.
- See procedure n. 2.
- Open cock and take off 1/2 litre of product.
- Add mixture.
- Wet gears with water or mix. Tighten well pump
knobs.
Check that valve pos. 245, spring 206 (Tav. VI)
are correctly installed. Check all pump Ors and
replace if necessary.
Piston without OR or OR
is ruined.
IRREGULARITY
CAUSE
PROCEDURE TO FOLLOW
- Fix or replace.
- Gaskets missing or not
- Loosen and tighten again crosswise.
properly installed.
- Front lid knobs pos. 8a
(fig. 1) not tightened evenly.
- Gears crushed.
- Mix contains hard pieces
(nuts, seeds).
15. Bacteria tests show too high - Too much bacteria in mix. - Improve preparation procedure by sterilizing all
level.
- Machines not clean
containers, spoons, etc., have mix analyzed
enough.
before being introduced to machine.
Storage temperature is too high (see chapter
Thermostat adjustment).
- Empty and clean machine with care. It's
important to follow instructions in Sterilisationchapter with care.
DIMENSIONS
Modelle-Macchina
Pe
netto
Kg
so lordo largh.
Kg
mm.
Potenza Consumo
instal. kW acqua *
litri/ora
TRE B/p
200
290
510
740
1440
2,7
150
245
287
560
840
1440
3,8
260
183
220
430
800
1440
2,4
150
Modello Macchina
Capacita
vasca litri
Prod
Kg
- -KK
uzione
c***
litri
rana
porz.
75 gr.
TRE B/p
7x2
30
51
400
1,2
1,4
1,2
1.4
12x2
40
68
533
1,3
1,5
1,3
1,5
12x2
35
60
466
1,1
1,2
1,1
1,2
1
Tensione
aliment.
Volt
I
Modello Macchina
I
Taratura
H.O.M. Amp
I
Compressore Trmico
Tar.
Motore Agitatore Trmico | Amp
Tar.
| Amp
TRE B/p
6,5
6,7+10
10
8,5 + 13
12
6,5
6,7 + 10
TRE B/p
5 + 7,5
6,2
7,5
6,7+10
5 + 7,5
6,2
TRE B/p
2,8 + 4,1
3,6
4,5
3,7 + 5,5
5,4
2,8 + 4,1
3,6
380/50/3
220/50/3
220/50/1
TRE B/p
SUPER TRE B/p
200/60/3
8,6
8,5 + 13
11
4
7
Fig. 7
Before mounting the spigot body check that the mixer p/24 are correctly fixed into the beater p/n 21 as per picture.
eingesetzt ist (siehe Zeichnung).
220/50/1
220/60/1
220/50/1
**
380/50/3
220/50/3
380/50/3
220/50/3
Z56
SPZ 722
220/60/1
220/50/1
220/60/1
220/50/1
380/50/3
220/50/3
**
220/60/1
360/50/3
220/50/3
TRE B/p
Poly V 562
J20
Z54
Z54
SPZ 925
SPZ 950
Poly V 562
J20
Z59
Z59
SPZ 925
SPZ 950
SPZ 925
SPZ 925
Tav. VI
20
142A
001
Warning light
167
Beater motor
002 Thermometer
003 Switch
005 Spigot handle
006 Spigot pin
007 Front lid body
008 Front lid knob
012 Re-set knob
014 Threaded plug
018 Water valve
021 Beater
026 Drip pan
027 Drip drawer
028 Stuffing box
030 Standard piston
031 Pressure pipe valve
032 Pressure pipe
034 Rocker spring
034a Jockey washer
034b Rubber washer
035 Washer of the motor base
037 Drip pan cover
038-038A Pump gears (pair)
181
182
185
186A
186D
187
188
189
190
191
192
193
194
195
199
202
203
206
207
210
211
039
043
047
049
Pump body
Piston control
Stud, bolt
Shelf stop limit screw
212
213
214
050
054
076
077
078
079
080
Front shelf
Front gasket
Rear drive gasket
Rear drive support
Bearing-locking nut
MIM-Gascket
Rear drive cover
215
222
240
241
245
250
252
081
086
087
088
095
096
097
Hub
Beater pulley
Motor pulley
Motor fan
Pump drive pulley
Pump staft
Pump hub muff
101
Bush
103
104
116
Jockey pulley
118
Notched pulley
120
Notched belt
127
142
144
Cone container
Thimble
152
Microswitch
258
277
278
282
302
303
Accessories box
Adjustable microswitch holder
Bracket pivot with spring
Lid tray
Piston, central spigot
Special twin OR for central spigot
piston
SUPER UNO B/p - TRE B/p - SUPER TRE B/p cod. 192 151 811
Solo per rete a 220 V e MC a 380 V
Pressostato Pressure control Pressostat
PR
Only (or electric network at 220 V and
Pressostat
MC=380 V
Seulement pour reseau electrique a 220
V et MC=380 V
Nur fur 220 V. Netz und MC=380 V
<
RTA
CR
RX
EVC
TEC
EVV
TEV
LSP
TR
MC
TTA
MIA
TTC
MIR
TZF
MV