INDUSTRIAL TRACTOR APPLICATIONS

A Product of Hard Work

Offering you a broad

range of applications

The range of applications to which Fastrac is suited is wide and varied. So

welcome to a machine that will perfectly meet the ever changing demands
and offers a real step forward in versatility and productivity, without
compromising performance or safety.
This universal vehicle is specifically designed to work effectively with an
extensive range of attachments and deliver performance characteristics that
will compare or surpass that of many dedicated machines while offering
year-long flexibility.
Key to its performance is the full suspension system, with excellent on and
off road capabilities Fastrac suspension offers the ability to travel at speed
with control and also perfect weight distribution. This combination of
vibration-free ride and one of the most comfortable two man cabs available
ensures operator fatigue is reduced to a new low.
A combination of truck-style ABS air brakes, with unique suspension system
and powerful Cummins engines means that the key benefits of high road
speeds coupled with low fuel consumption is achieved especially on the
3000 Series models. Additionally the compact 2000 Series provides the
option of full four-wheel steering, ideal where high manoeuvrability is
essential to the operation.
Whatever the job, you wont find a more productive and versatile option for
the industrial sector.

INDUSTRIAL TRACTOR APPLICATIONS | INTRODUCTION

CONTENTS
Tree and Woodland Management 4

Winter Maintenance 5

Waste and Recycling 6

JCB FASTRAC 2000 SERIES

JCB FASTRAC 7000 SERIES

Service Industries 7

Highway Maintenance 8

Airport Maintenance 9

The JCB Fastrac range technical guide 10 13

RANGE 14 15

JCB FASTRAC 3000 SERIES

JCB FASTRAC 8000 SERIES

A FEW WORDS ABOUT JCB 16 19

2|3

Tree and Woodland

Management
Excellent all-round visibility for operating in confined areas

Full suspension ensures safe operation in challenging conditions

Full power PTOs ideal for operating in the most arduous conditions

Powerful auxiliary hydraulics offer speed and control when

operating attachments

INDUSTRIAL TRACTOR APPLICATIONS | Tree and Woodland Management/WINTER MAINTENANCE

Winter Maintenance
Front linkage or DIN plate for operating snowploughs and sweepers
Full ABS system for safe braking in icy conditions
Rear deck capacity up to 3250kg suitable for carrying mounted equipment
Self levelling rear suspension ensures accurate application of de-icing agents
Optional cab winter pack ideal for operating in cold conditions
4WD & diff-locks provide excellent traction

4|5

Waste and Recycling

Capable of hauling up to 80kph reduces travel times between sites

Full power PTO for arduous applications

Transmission offers a wide range of forward speeds to suit all applications

Auxiliary hydraulics compatible with a wide range of equipment

Trailer braking facility available as standard

INDUSTRIAL TRACTOR APPLICATIONS | WASTE AND RECYCLING/SERVICE INDUSTRIES

Service Industries
Stretched chassis options available to suit large deck mounted equipment
High gross vehicle weight kit for increased load carrying capacity
3 way rear tipping body offers more versatility
Industrial specification tyre options for difficult operating conditions
Rear deck area suitable for crane and access platform mounting

6|7

Highway Maintenance
Front mounted mowers ideal for verge trimming applications
Up to three fully integrated positions for mounting attachments
Mid mounted cab for excellent all-round visibility
High road speeds for quick travel and response times
High power auxiliary hydraulics for the most challenging applications

INDUSTRIAL TRACTOR APPLICATIONS | HIGHWAY AND AIRPORT MAINTENANCE

Airport Maintenance
5th wheel coupling compatibility for operating with large trailed equipment
ABS, 4WD & diff-locks for safe control when operating in difficult conditions
DIN 3 plate and front linkage suitable for operating snowploughs and
snow pushers
Full power PTO suitable for snow blowers and de-icing rigs
Versatility for all year round operation

8|9

ENGINE
At the heart of every Fastrac is a Tier 3-compliant turbocharged Cummins engine
utilising the latest technology to meet the ever-increasing demands of emission
legislation, as well as offering improved fuel consumption.
The 8.3-litre unit on the 8250 features 4 valve per cylinder technology and air-toair intercooling. This produces 248 DIN hp at 2,200rpm, with a maximum torque
output of 1,179Nm right down at 1,200rpm, whilst producing over 1,100Nm of
torque for over 65% of the engines speed range.
The 2000, 3000 and 7000 Series feature a 6.7-litre engine, again utilising the 4
valve per cylinder technology and air-to-air intercooling. It also features over 95%
of maximum torque at just 1,000rpm and a rear-driven gear train which
dramatically reduces external engine noise.
Both the 8.3-litre and 6.7-litre engines use a common rail fuel injection system
that can operate at pressures of up to 1,600 bar and uses electronics to time the
exact injection of the fuel. This very precise control not only improves the engines
performance but also their efficiency.
When it comes to servicing, Fastrac cooling systems are designed with cleaning
access in mind. So cooling elements are laid out to allow access to each individual
section, enabling removal of dirt and debris quickly and
effectively.
All Fastracs also feature effective dust filtration of the
engines intake air. This is supplemented by a Donaldson
Powercore system that uses centrifugal force to
remove large dust particles before they enter the
filter element, helping to reduce routine
maintenance.
Finally, all Cummins electronic engines feature
a management system that continuously
monitors engine performance to help increase
service life. Following an initial 100-hour service
the engine oil and filters only need renewing
every 500 hours, whilst top-end engine
maintenance is only required every 5,000 hours.

TRANSMISSION
Fastracs are capable of speeds up to 80kph so their
transmissions need to be efficient and flexible.
Thats why the 8250 boasts the V-TRONIC
continuously variable transmission, the
3000 Series Xtra and 7000 Series feature
the P-TRONIC powershift transmission, and
the 2000 features the Smoothshift transmission
with Autoshift.
The V-TRONIC transmits mechanical power just like a
normal transmission. But instead of lots of gears providing
different speeds, the transmission uses a variable displacement
hydraulic pump, two variable displacement hydraulic motors and
epicyclic gear assembly to vary the speed infinitely. So you get the flexibility of a
hydrostatic system with the power efficiency of a mechanical transmission.
Both the V-TRONIC and P-TRONIC transmissions are is controlled electronically,
making it easy to operate from the drivers seat. Plus, by allowing the transmission
electronics to communicate with the engine electronics, the tractor can control
both automatically if required. This helps achieve maximum performance or
economy automatically. The P-TRONIC transmission features 6 gears in
4 ranges all of which can be selected using the armrest mounted
joystick without the need for a clutch.
The Smoothshift transmission features a multi-plate oilimmersed wet clutch, guaranteed against wear for 6,000
hours. It requires exceptionally low driver effort, either with
the clutch pedal or the Autoshuttle button. Plus, the
Selectronic system allows pre-selection of the required
gear range and direction.
With the three-speed powershift transmission, quick up or
down shifts can be made without using the clutch. The
electronic control system helps ensure smooth changes
under load. And with Autoshift it is possible for these changes
to be made automatically in response to engine load.

FRONT AND REAR PTO

A full power heavy-duty PTO drive train is incorporated in to transmission. Rear
PTO comes as standard, with the option of front PTO factory fit or as an after
market dealer fit option.
Selectable 540 and 1000rpm shaft speeds are standard with soft engage hydraulic
clutch pack engagement, the system also includes a shaft brake facility for
improved operator safety. At the rear as standard we specify a single direction
output with a reversible 6 or 21 spline shaft. Removal of a simple circlip is all that
is required to reverse the shaft. On 8250 and 7000 Series a convenient bolt-on
shaft converts between rear PTO spline options.
The front PTO is available as an option to suit your requirements, a single output
in an anti-clockwise direction (when viewed from the front). 540 and 1000rpm
shaft speeds are available driven at the same speed as the rear. 8250 offers a single
front PTO at 1000rpm with 20 or 21 spline shaft options.

AXLES
Heavy-duty differential gears in the rear axle drive head ensure durability and
increase service life. 3000 Series front axles feature a crown wheel and pinion of
the same size as the heavy-duty rear axle, with soft engage differential lock
providing true, 100% four wheel drive traction at the flick of a switch without
compromising the effortless steering.
Shot peening and superfinishing processes are used which strengthen the gears
providing excellent reliability, and a transmission which is able to cope with
supplying higher horsepower in the most demanding conditions.
For winter or difficult operating conditions selectable differential locking and fourwheel drive is available to ensure optimum traction.

INDUSTRIAL TRACTOR APPLICATIONS | technical guide

CHASSIS AND SUSPENSION

BRAKES AND STEERING

Theres never been a smoother ride. The Fastracs unique, vibration-free suspension
system actively increases the efficiency of both operator and implements.

The braking system is designed to EC truck standards.

The dynamic axle mounting system ensures implements remain stable, isolating
them and the operator from bounces and jolts which can limit their effectiveness.
Whatever the load on the rear deck, hydro-pneumatic rear suspension keeps the
chassis level. Side-to-side self-levelling and anti-roll bars improve handling, safety
and stability, particularly when cornering or working on hillsides.

Rear bump stop

Adjustable rear self-levelling

suspension

Rear hydro-pneumatic self-levelling

suspension

Front suspension system

The four link front suspension including panard rod features a large single centre
control arm and carefully designed upper arms to allow for an improved turning
circle. This mechanical progressive rate system allows a generous amount of axle
movement when lightly loaded, but stiffens up as the front load increases.
Rear Hydro-pneumatic suspension. When additional load is put on to the rear
deck, the chassis lowers in relation to the rear axle. The ride height corrector
valves allow oil flow into the system, this pressurises the hydraulic cylinders and
steadily restores the original ride height. At this point the valves close, trapping oil
within the system. The extra pressure also loads the gas springs to increase
suspension stiffness, to accommodate the extra weight on the deck.
Vee link

Unique chassis and suspension

system of the JCB Fastrac:

Gas springs

The ABS system implemented by JCB on the Fastrac

utilises a 4 sensor, three-modulator system, which provides
constant monitoring of all wheels and independent control of the rear wheels. A
high level of control is paramount, as directional instability during braking is at its
greatest on the rear wheels and independent modulation gives confidence and
control during braking.

As load is taken off the deck, ride height corrector valves are displaced, but in the
opposite direction, opening an escape path to the tank for the hydraulic oil.

Telescopic
shock absorber

Lower links

Z section welded
ladder type chassis

Safe and controlled stopping comes from full ABS (Antilock Braking System) air-over-hydraulic actuation, with
heavy-duty external discs and callipers on all four wheels.
Large external discs with excellent cooling ensure safe
fade-free braking. Air and hydraulic systems are split for
improved safety.

Suspension links

Suspension cylinders

The reducing pressure allows the vehicle to fall until the corrector valves close,
retaining the new volume of oil in the system and again restoring ride height to
the pre-set level.
Designed to cope with stress without resorting to an excessive increase in
weight, the Fastracs fully welded chassis is ideally suited to carrying linkage or
deck mounted implements. This chassis has also been designed to integrate with
various extended chassis options, increasing the already substantial rear deck by
an extra 750mm or 1450mm in length.

ABS braking system

Coil springs

10 | 11

BRAKES AND STEERING (CONTINUED)

CAB

The 2000 Series Fastracs have hydrostatic twin-ram steering, requiring low driver
effort to achieve high steer torque at the wheels. As for 3000 Series and 8250
machines, they employ a mechanical steering system with power assistance for
good driver feedback at higher speed.

Every Fastrac cab comes with two full size seats and air conditioning fitted as
standard, excellent ventilation and a powerful heater add to operator comfort,
also for dry operating environments, a full dust filter provides clean fresh air.

Only one system offers significantly greater manoeuvrability; that of JCB

Quadtronic. Available on the 2000 Series, it offers you the extra flexibility that
could only come from a four-wheel steer fully suspended vehicle.
With four steering modes in addition to two-wheel steer, overall manoeuvrability
can be increased by at least 30% ideal for operating in urban areas with narrow
street conditions. Four-wheel steer modes include tracking, proportional, delay
and crab steering.

Thanks to ergonomic design, all major controls are conveniently located to the
operators right-hand side while direction and range gears are positioned on the
left-hand steer column. The controls are sophisticated and informative yet simple
to use.
The operating environment features high quality trim, including a Grammer
seat and fully adjustable steering column. An optional high spec deluxe seat is
also available.
3000 Series Xtra, 7000 & 8000 Series models, all feature armrest mounted
controls with full colour touch screen control of vital tractor functions. This
armrest gives access to hydraulics, linkages and transmission control. 2000 Series
Plus machines feature similar electronic spool valves, deluxe mirrors, performance
pack, deluxe heated air seat and upgraded worklight package.

3000 Series Xtra Cab

State-of-the-art sound insulation techniques keep noise to class leading low

levels (as low as 72 decibels).
The JCB Electronic Monitoring System (EMS) provides an easy to understand
performance assessment of numerous machine functions to keep the operator
up-to-date with machine productivity. It also warns of service due dates to help
minimise downtime.

FIVE INSTANTLY SELECTABLE STEERING MODES

7000 / 8000 Series Cab

INDUSTRIAL TRACTOR APPLICATIONS | technical guide

HYDRAULICS

LINKAGES

FASTRAC OPTIONS

The Fastrac hydraulic system delivers power-on-demand together with precise

control to make optimum use of even the biggest attachments. The large
capacity hydraulic pump generates higher flow rates for faster response to
demand from the external auxiliary services.

Rear linkage features heavy-duty link arms with a maximum of 100mm lift
cylinders, providing a lift capacity at the link ends of up to 10,000kg.

Tailored to your needs. The Fastrac is specifically designed to meet the needs of
a wide range of industries. But, of course, everyone has individual requirements
so we provide a range of options that let you tailor the specification to suit you.

With a minimum of three spool valves all with a float position, the right option is
always available to the operator whatever the application.

Optional front linkage incorporates Category 2 lift arms, which fold neatly away
in the vertical position for storage. Lift capacity of 2,500kg on 2000 Series and
3,500kg on 3000, 7000 and 8250 Series are available.

A front mounted Din 3 Plate lets you fit industrial equipment, such as snowploughs
and sweepers.

High hydraulic oil flow rates are available for services up to 180 litres/min at 210 bar.
Available as an option on 2000 Series, the hydraulic flow divider gives an
uninterrupted accurate hydraulic feed to an attachment or hydraulic motor of up
to 90 litres/min.
This independent hydraulic system also allows the use of bio-oil in certain
applications. The couplings at the front or rear of the machine are all colour
coded with the corresponding control lever. The rear utility cross member
incorporates up to 4 pairs.

High GVW Kit (Gross Vehicle Weight) up to 14000kg, suitable for operating with
heavy deck and linkage mounted equipment (on 3000, 7000 Series and 8250).

Chassis extensions
Factory fitted chassis extensions of 750mm and 1450mm are available for all 3000
Series Fastracs. These extensions can be attached to the rear chassis providing
extra rear deck capacity and an increase in wheelbase. This is ideal for the mounting
of larger auxiliary equipment, for example, access platforms capable of reaching a
height of over 12 metres, cranes with up to 7 metre/ tonne capacity and also
three-way tipping bodies.
The chassis provides a strong, durable base which is easy to mount equipment to.
The increased wheelbase provides excellent stability, particularly when working
with equipment at height on uneven surfaces.

Category 2 Front Linkage is available.

An Auxiliary Flow Divider offers a metered, adjustable service to the rear of
the Fastrac for equipment requiring accurate flow metering (on 2000 Series).
Front Auxiliary Hydraulics add auxiliary services and a free-flow return to the
front of the Fastrac.
Heavy-duty suspension cylinders raise the rear deck carrying capacity from 2.5
to 3.25 tonnes, a useful increase to payload when using mounted equipment
(on 2000, 3000 and 7000 Series).
The Winter Pack combines a heated front and rear screen with heated and
electrically adjustable door mirrors, providing excellent driver visibility even in
the coldest of climates (on 3000, 7000 Series and 8250).
Front PTO with single shaft supplies 540 or 1000 rpm output options on 2000
and 3000 and 7000 Series (single direction is in anti-clockwise direction when
viewed from the front). The 8250 has the option of a 1000 rpm single direction
front PTO.
Rockinger ladder hitch allows the use of a number of different trailer couplings
adjustable in 10 different vertical positions.

12 | 13

2155

2170

3200 XTRA

3230 XTRA

Cummins QSB6.7

Cummins QSB6.7

Engine type

Cummins QSB6.7

Cummins QSB6.7

Gross power @ rated speed (SAE J1995) hp (kW)

160 (119) @ 2200rpm

170 (127) @ 2200rpm

137 (102)

147 (110)

168 (125.3)

190 (141.7)

6,845 (15,091)

6,845 (15,091)

7,590 (16,733)

7,590 (16,733)

641 @ 1500rpm

675 @1500rpm

931 @1500rpm

949 @ 1500rpm

PTO
Weight

hp (kW)
kg (lb)

190 (141) @ 2200rpm 220hp** (for transport) 220 (164.2) @ 2200rpm 260hp** (for transport)

Max torque @ engine rpm

Nm

Maximum rear lift capacity

kg (lb)

6,000 (13,230)

6,000 (13,230)

8,000 (17,640)

8,000 (17,640)

Auxiliary hydraulics @ rated speed

l/min

99

99

132

132

60 (37)

60 (37)

65/80 (40/50)

65/80 (40/50)

Brakes (territory dependant)

ABS

ABS

ABS

ABS

Fuel tank capacity

litres

330

330

350

350

Hydraulic tank

litres

120

120

120

120

Smoothshift Selectronic

Smoothshift Selectronic

P-TRONIC

P-TRONIC

*Road speed

kph (mph)

Transmission
* Territory and tyre equipment dependant

INDUSTRIAL TRACTOR APPLICATIONS | RANGE

7170

7200

7230

7270

8250

Cummins QSB6.7

Cummins QSB6.7

Cummins QSB6.7

Cummins QSB6.7

Cummins QSC8.3

173 (129) @ 2200rpm

193 (144) @ 2200rpm

220 (164) @ 2200rpm

260 (194) @ 2200rpm

260 (194) @ 2200rpm

150 (112)

177 (132)

203 (151)

238 (177)

225 (168)

9,150 (20,172)

9,150 (20,172)

9,150 (20,172)

9,150 (20,172)

10,135 (22,345)

799 @ 1500rpm

931 @ 1300rpm

949 @ 1300rpm

990 @ 1500rpm

1179 @ 1200rpm

9,100 (20,062)

9,100 (20,062)

9,100 (20,062)

9,100 (20,062)

10,000 (22,045)

132 or 187

132 or 187

132 or 187

132 or 187

132 or 187

70 (44)

70 (44)

70 (44)

70 (44)

65/69 (40/43)

ABS

ABS

ABS

ABS

ABS

430

430

430

430

600

130

130

130

130

180

P-TRONIC

P-TRONIC

P-TRONIC

P-TRONIC

V-TRONIC

14 | 15

A few words about JCB

A groundbreaking, class-leading
family business with a commitment
to supporting our customers and
protecting the environment

A family company on a global scale. JCB is no ordinary company.

From the dreams of one man, Joseph Cyril Bamford, and our beginnings
in agricultural machinery, we have grown into a major world brand. Since
1945, the same attention to detail, passion for progress and family spirit
has taken us from strength to strength.
Nowadays JCB operates across all five continents, manufacturing at 17
factories in the UK, Brazil, Germany, China, North America and India.
With 1,500 dealerships and depots selling and supporting our products
in over 150 countries, we produce some of the most innovative and
popular farm machinery, including the Fastrac and Loadall, at some of the
finest engineering facilities in the world.
A history of world-class innovation. Our business has always been
driven by innovation, using only the most advanced technology, components
and processes, meticulous design and rigorous testing. Evidence of this
doesnt come much more powerful than our revolutionary JCB Dieselmax
engine. Having grabbed the headlines when it smashed the world landspeed record at 350.092mph, it is now providing our customers with
tomorrows performance today.

Sustainability in all we do. As a manufacturer of working machinery,

operating in both established and emerging markets, we accept the
challenge of helping to deliver economic and environmental sustainability.
Product innovations that provide the right solutions to our customers
have been a vital part of our history and will be key to our sustainable
future. But in addition to developing cleaner and more efficient machines,
we have a commitment to ensuring our manufacturing facilities meet the
highest environmental standards.
A commitment to our customers that goes on and on. Thats a fact
we remind ourselves of constantly, and its the reason our customers are
at the heart of everything we do. Whatever a customer needs, we make it
our mission to provide world-class support and 100% satisfaction.
But legendary service is about more than just responsiveness. Its about
anticipating new needs, offering solutions and exceeding expectations.
With that in mind, we are always seeking out improvements that guarantee
quality in everything from our products to our working practices.

JCB | A FEW WORDS

The best back-up in the business

Whether were providing you with
support, parts or finance, we aim for
100% satisfaction. Its all part of our
promise to put you, the customer, first

Wherever you are, we are. Our mission to provide world-class

can benefit your business in many ways, from increasing the security of

support and deliver 100% satisfaction reaches into more than 1,500

your machines to improving fleet utilisation. It can also enable your JCB

dealer depots, spanning 150 countries across five continents. The aim?

dealer to view your machine and guarantee timely servicing of your fleet,

To bring you global expertise at a local level. We truly believe no other

improving uptime.

manufacturer does more to understand the subtle differences between

one region of the world and another. Its a degree of attention that we
maintain at every level of the company and an assurance to our customers
that wherever they are in the world, JCB will fulfil their needs.
Trust the genuine article. At the heart of the support network is our
impressive World Parts Centre, a state-of-the-art facility operating 24/7 to
dispatch more than a million genuine parts and attachments every week to
our dealers and international distribution centres. Because we understand
the need to minimise downtime, we utilise the latest logistics and
warehouse management systems and have committed to an Anywhere in
24 hours strategy.
Keeping you up and running. Just as important as genuine JCB parts
are the people who fit and maintain them. Our JCB-trained technicians in
all of those 1,500-plus dealer depots provide excellent, expert customer
care, whether its routine servicing or something more urgent. If there is
an emergency breakdown situation, we need to act fast. This is why all
our dealers operate their own fleets of support vehicles, enabling parts to

Thats why, at JCB, we are committed to offering expert financial advice

and support to help customers maximise their earning potential.

be delivered quickly and fitted expertly, and fulfilling our promise to keep

Finance options* are available for new and used machinery, all part of

our customers working.

our dedication to helping customers preserve their working capital while

Advanced technology. At JCB, we are constantly looking at new,

Manufacturing Facilities
Dealers
Parts Distribution Centres

Maximising earning potential. We grow as our customers grow.

spreading costs in the most effective and tax-efficient way.

innovative ways to help you get the most out of your machine. Our latest

And as well as financial help, we are also happy to offer JCB Insurance.*

development is JCB LiveLink, an advanced telematics system using satellite

We specialise in construction and industrial insurance and in offering

and cellular technology that enables you to better protect your machine

Insurance Premium Finance facilities.

and accurately monitor and improve its performance. Using JCB LiveLink

* Please check individual countries for available services.

JCB | BACK-UP

JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP. Tel: +44 (0)1889 590312 Email: [email protected]
Download the very latest information on this product range at: www.jcb.com
2009 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB Sales.
JCB reserves the right to change specifications without notice. Illustrations and specifications shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.

9999/5057 10/09 Issue 3