Nitoflor Leveltop

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Nitoflor Leveltop*

Self smoothing, cementitious floor compound


Uses

Properties

Nitoflor Leveltop provides a self levelling, cementitious underlay


for a wide variety of floor finishes which require a smooth level
substrate, such as:

The test results below were determined on laboratory


specimens and may vary from those obtained under site
conditions.

n Tiles
n Carpeting

BRE Screed Test


Flow (BS 890 Cone)

:
:

Foot traffic

n Vinyl sheeting
n Linoleum
n Rubber and other sheet flooring
Advantages

n Can be used directly on in situ or precast floors to provide


smooth level surface without screeding.
n Excellent adhesion to prepared substrates.
n Quick easy laying and fast hardening.
n One pack product - simply mixed with water on site.
Standards compliance

Nitoflor Leveltop exceeds the UK Building Research


Establishment requirements (CP 72/78 and IP 11/84) for
Category A floor screeds.
Description

Nitoflor Leveltop is a blend of specially selected cements,


graded aggregates, polymers and set control additives. It is
supplied as a dry, grey powder which requires only the addition
of water to produce a smooth free flowing and self levelling
material which can be laid to a feather edge. This provides
an ideal fairing material for levelling uneven, in situ or precast
concrete floors.
Nitoflor Leveltop has been carefully formulated to enable it to
be applied at temperatures up to 35oC.

Nitoflor Leveltop

Specification

Where shown on the contract documents, the self smoothing,


cementitious floor compound shall be Nitoflor Leveltop by
Fosroc. It shall be capable of sustaining foot traffic within 10
to 18 hours, when applied at an ambient temperature of 35oC.
It shall further show an indentation of less than 3 mm at 28
days, when tested in accordance with the BRE Screed Test.

< 3 mm indentation@ 28 days


Initial - 290 mm
@ 10 mins - 300 mm
@ 15 mins - No flow
16-24 hours @ 20oC
10-18 hours @ 35oC

Instructions for use

Preparation
New concrete should be at least 14 days old. The substrate
should be clean, sound and free from loose material and
contamination such as plaster, oil, paint and grease.
Excess laitence should be removed by light scabbling or
blasting followed by washing and vacuuming to remove dust
debris. Light oil and grease staining can be removed with
proprietary chemical degreaser, followed by washing with clean
water.
Priming
The purpose of priming is to seal the substrate, to prevent air
release from forming bubbles and pinholes in the surface of
the Nitoflor Leveltop.
The substrate should be primed using a 3:1 mix of water and
Nitobond PVA, which should be brushed into the substrate
using a stiff brush and allowed to dry before the application
of Nitoflor Leveltop.
Extremely porous substrates will require at least two priming
coats. In this case, allow the previous coat to dry before
applying the subsequent coats. The surface should be presoaked with wet hessian for several hours prior to priming
and application.

Mixing

Floor adhesives

Nitoflor Leveltop should be mixed in a forced action mechanical


mixer or by a heavy duty drill fitted with a purpose made mixing
paddle.

Proprietary floor adhesives should be applied 48 hours after


application of Nitoflor Leveltop.

Each 20 kg bag of Nitoflor Leveltop requires the addition of


5.2 litres of cool, clean water to produce a free flowing self
levelling consistency (water addition will vary according to
each site condition).
Best results are obtained by using the following mixing
procedure:
a. Pour 2/3 of the mixing water into the mixing vessel.
b. Slowly add the 20 kg of Nitoflor Leveltop whilst
continuously mixing, until a smooth consistency is
obtained. Mix for a minimum of five minutes.

Limitations

n Application should not commence if the temperature of


the substrate is below 5oC.
n Nitoflor Leveltop should not be used on floors known to
suffer from rising damp, unless treated with a suitable damp
proof membrane.
n There should be no air flow over the floor area until the
material has hardened (16 to 24 hours).
n A minimum application thickness of 3 mm is advised to
sustain the standard physical performance of the product.

c. Slowly add the remaining 1/3 water mixing throughout to


obtain a smooth, self levelling, pourable mix.

n In applications where high flexible material is required use


Nitoflor Leveltop FLX.

Do not mix more Nitoflor Leveltop than can be reasonably


laid within the flow time of the material i.e. 10 minutes @ 35oC.
However, ensure that subsequent mixes are ready, to enable
continuous pouring of the whole area to be surfaced.

High temperature working

Application
Good site organisation is essential - the required thickness
must be achieved in one application. Best results are achieved
when the pouring and levelling is a continuous process until
the designated area is completely levelled.
Pour the mixed material onto the primed substrate, spread
with a trowel or squeegee and allow to self level. The material
must then be rolled with a Fosroc Spiked Roller to achieve air
release and final level. Rolling must be done immediately
after placing the material. Do not attempt to float the setting
surface.
If high spots or splashes occur these can be scraped off with
the edge of a trowel after initial set.
Points to note

It is suggested that, for temperatures above 35C, the following


guidelines are adopted as good working practice:
(i) Store unmixed material in a cool (preferably temperature
controlled) environment, avoiding exposure to direct
sunlight.
(ii) Keep equipment cool, arranging shade protection if
necessary. It is especially important to keep cool those
surfaces of the equipment which will come into direct
contact with the material itself.
(iii) Try to eliminate application during the hottest times of the
day and in direct sunlight.
(iv) Make sufficient material, plant and labour available to
ensure that application is a continuous process.
(v) Water (below 20C) should be used for mixing the grout
prior to placement.
Technical support

Slabs on a sloping gradient must incorporate a damp proof


membrane in the subfloor.
Curing
Curing is generally not required. However under harsh curing
conditions such as high ambient temperatures, drying winds
etc., freshly hardened surfaces should be cured for two days
with damp hessian completely covered with a polythene sheet.

Fosroc offers a comprehensive range of high performance,


high quality repair, maintenance and construction products.
In addition, Fosroc offers a technical support package to
specifiers, end-users and contractors, as well as on-site
technical assistance in locations all over the world.

Nitoflor Leveltop - Page 2 of 4

Estimating

Precautions

Supply

Health and safety

Nitoflor Leveltop
Nitobond PVA
Fosroc Acid Etch

:
:
:

20 kg bags
25 & 200 litre can
25 litre pails

Nitoflor Leveltop

Nitobond PVA

6.0 m2 / 20 kg bag
@ 2 mm thickness
Approximately 15 m 2/litre
when
diluted
3:1
water:Nitobond PVA. The
actual coverage may vary
depending on the porosity of
the surface to be primed.

Coverage

Nitoflor Leveltop is non-toxic but is mildly alkaline. Gloves


should be worn during use. Splashes to the skin should be
washed with clean water. Accidental splashes to the eyes
should also be washed with water but should prolonged
irritation occur medical advice should be sought.
Fire
Nitoflor Leveltop is non-flammable.
Cleaning and disposal
All tools and equipment should be cleaned with water.

Storage

All of the above products have a shelf life of 12 months if kept


in a dry store in their original unopened packages.
Store in cool, dry conditions in original unopened packs. If
stored at high temperature and/or high humidity conditions,
the shelf life may be reduced.
* Denotes the trademark of Fosroc International Limited

Nitoflor Leveltop - Page 3 of 4

Additional Information

Fosroc manufactures a wide range of complementary


products which include :
n waterproofing membranes & waterstops
n joint sealants & filler boards
n cementitious & epoxy grouts
n specialised flooring materials
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and refurbishment
of damaged concrete. Fosrocs Systematic Approach to
concrete repair features the following :
n hand-placed repair mortars
n spray grade repair mortars
n fluid micro-concretes
n chemically resistant epoxy mortars
n anti-carbonation/anti-chloride protective coatings
n chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.

REGIONAL SALES OFFICES IN :

Al Gurg Fosroc LLC


P. O. Box 657
Dubai
United Arab Emirates
TEL : (04) 285 8606
FAX : (04) 285 9649

DUBAI

ABU DHABI

BAHRAIN

KUWAIT

OMAN

QATAR

Al Gurg Fosroc

Al Gurg Fosroc

YBA Kanoo

Boodai

GETCO

Tadmur

TEL : 285 8787

TEL : 673 1779

TEL : 738200

TEL : 481 7618

TEL : 771 5080

TEL : 441 3628

FAX : 285 2023

FAX : 673 1449

FAX : 732828

FAX : 483 2124

FAX : 771 7554

FAX : 444 0812

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of which
may be obtained on request. Whilst Fosroc endeavours to ensure that the technical information on this data sheet is correct at the time of printing, it is the
customers responsibility to satisfy himself, by checking with the company that this information is still current at the time of use, that the product is suitable for
the intended application, and that the actual conditions of use are in accordance with those recommended. Because Fosroc has no control over the conditions of
use of its products, all recommendations or suggestions regarding the use of these products are made without guarantee.

www.fosrocgulf.com

UAE/0203/99/C

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