Steel Lecture Notes 3rd Year
Steel Lecture Notes 3rd Year
Steel Structures
Sections used are angle, channel, I-section, Box, Z-section, pipes
------etc
Layout Drawing
General instructions:
The givens are only B & L
B
B
S
S = 5-8 m
Layout for concrete structures
S
S = 5-8 m
Layout for steel structures
1/15
Layout 1
The direction of column must be, so that the long direction (the
strongest inertia) is in the direction of Truss (direction of moment)
[Larger inertia resists the moment]
X
200
Note that: We can assume using I-section 500. Using scale 1:100, we
draw 5mm, and flange 2mm.
Drawing of section A A
Given: Clear height
The clear height is the distance between zero levels (ground level) to the
lowest level of Truss (To its lower chord)
H=
span" B"
12 16
h (at column)
1:5 to 1:20
1.25
H
clear
height
2/15
500
Layout 1
1:20
If h < 1.25
1.25
1:20
H
new
Secondary beams:
The ceiling (
) is corrugated sheets
with
S
140
40
The number of panel lengths "a" must be even so that the truss is
symmetric.
6-8 kg/m
R.C. slab
2
250 kg/m
t=10cm
1m
1m
Corrugated
sheets
1m
1m
a=1.5-2.0
Purlin
Plan
Elevation
3/15
Layout 1
Det A
T C
=35-55
a=1.5-2
B
Det A
Comp
Det B
tension
(See detail B)
)
.
Position 1 is preferable
In order to be sure that the angle
h
4/15
Layout 1
upper and lower steel "As and As' ", while the verticals are similar to
stirrups.
So the upper and lower chords carry moment and their maximum
forces are at mid span, while for verticals and diagonals, the maximum
forces are near support.
4
1 2
3
Rienforcement of R.C. beam
5/15
Layout 1
Vertical
to plan of truss
( truss )
We name this horizontal truss (horizontal bracing) .This bracing is
constructed between the upper chords of the 1st
trusses.
(level
of
horizontal
wind
horizontal bracing
Plan
30-60
OR
OR
6/15
Layout 1
The horizontal bracing may be each 2a, 3a, 4a, . as shown before.
We must keep the angle between 30 0 and 60 0. Also it must be symmetric
2- Vertical bracing:
The wind loads are transmitted from 1 st truss to horizontal bracing (level
of horizontal bracing is the level of the upper chord), so we must make
another truss carry the load (the truss must be in the load direction) &
transmit the load to the ground level. This truss is called vertical bracing.
horizontal
bracing
purlin
Pt 2
Pt 1
column
vertical bracing
VERTICAL BRACING
OR
clear
height h
Column
clear
height h
Mem 1
VERTICAL BRACING
7/15
Layout 1
Note that: Member 1 shown above is added at the level of the lower
chord joining point "1 and 2" in all successive trusses.
frame
14
60
10
vertical bracing
horizontal bracing
.
My
3- Longitudinal bracing:
The joints of the truss must be restrained (
8/15
Layout 1
Important note:
The distance between bracings in the longitudinal direction (direction of
"L") must be not more than 30m.
Note: 6-8m in direction of "B" and 30m in direction of "L"
32
9/15
Layout 1
horizontal
bracing
purlin
side
girt
column
end girt
vertical bracing
ROOF SLOPE
5 7m
END GABLE
End gable
part of plan
Note that: The direction of the end gable column is in the direction of
wind.
10/15
Layout 1
Example:
A factory building is to be constructed over a rectangular area (21 m * 42
m), the main system is made up of steel trusses. Steel columns are
provided along perimeters (
):
11/15
Layout 1
vl bracing
12/15
EN
D
GA
BL
E
N
LO
GI
NA
AC
NG
CI
A
R
LB
A
IC
RT
E
V
I
UD
R
LB
NG
MA
IN
SY
ST
EM
Layout 1
13/15
clear
height
H VAR.
S
S
S=5.0 7.0m
PLAN
10
11
12
13
Layout 1
14/15
Layout 1
clear
height
ROOF SLOPE
5 7m
END GABLE
@ AXES (1) & (13)
a=1.5 2.0m
B
MAIN SYSTEM
{TYPICAL TRUSS}
@ AXES FROM (2) TO (12)
15/15
Layout 2
Types of trusses:
a- For spans 14 22 m, it is preferable to use parallel chord system as
shown:
<<1.25
H
>>H
1.25
Parallel Chord
For short spans, "H" will be small, so after slope "h" will be <<< 1.25. If
we take "h" = 1.25 and slope upward, the height at the mid span of the
truss is high. So we can take height "H" at the column level & take
parallel chords.
For layout:
Exactly the same as before except that all longitudinal bracings will have
the same height.
N-truss
W-truss
For N-truss: All diagonals are tension members, while all verticals are
compression members.
For W-truss: Diagonals are one tension and the other is compression.
For verticals, one will carry the concentrated load of the purlin and the
other will be zero member.
1/9
Layout 2
2a
H
W-truss
2a
H
2a
2a
N-truss
For large spans, "H" at mid span will be large value. Maximum
panel length "a" is 2m.
The angle of the diagonal is not between 35 0 and 55 0.
So we make the diagonal each "2a".
We must put purlin each "a" because of the sheets
So we make subdivided
For layout:
1- In plan: Purlins are every 1.5-2m
2a
2a
2a
chord.
2/9
Layout 2
2a
moment
B
Fink truss
Important note:
If the clear height is
column
Added Hz
Member
vertical bracing
3/9
clear
height
H VAR.
S
S
S=5.0 7.0m
PLAN
10
11
Vl Br
13
Long Br
12
Layout 2
Different systems:
4/9
Layout 2
ROOF SLOPE
a=1.5 2.0m
B
5 7m
@ AXES (1) & (13)
Note that:
1- We make horizontal bracing over the cantilever part also.
2- We must add longitudinal bracing at the end of the cantilever to
restrain (fix) the last point of the compression chord.
3- The diagonals are tangent to moment diagram.
2) Car shed:
This system is cantilever truss either from
one side or double cantilever truss.
Span
68
5/9
clear
height
H VAR.
H = (B/7)
4
S
S
S=5.0 7.0m
PLAN
10
11
12
13
Layout 2
H = (B/7)
Or
6/9
Layout 2
Vl Br
PLAN
8
7
6
S
S
S=5.0 7.0m
5
4
clear
height
H VAR.
10
11
12
Long Br
13
7/9
Layout 2
Long. br
Long Br over
the conc. col.
@ AXES FROM (2) TO (12)
Long. Bracing
R.C.
Beam
R.C.
Beam
clear height 8m
clear height 4m
8/9
8.00
4.00
1.25
H VAR.
1.25
S
S
S=5.0 7.0m
PLAN
11
12
13
Layout 2
8.00
4.00
9/9
Column
Base
Plate
7/7
Buckling
Buckling lengths:
The buckling is the complete half sin wave.
The member may buckle either inside plane of truss (appear in the elevation), or
buckle outside plane of truss (appear in the plan)
Buckling outside: Buckling outside depends on the shape of the structure and
the location of the member as following:
Lonitudinal bracing
Lin= a Lin= a
Lout= 2a Lout= 3a
a
"a" for small slopes (1:5 to 1:20)
cos
While Lout = distance between purlins because purlins fix the upper chord outside.
a
"a" for small slopes (1:5 to 1:20)
cos
1/15
Lower horizonal
bracing
Member joining
poins of lower
Chord of trusses
2/15
a
L
2a
c- For X- trusses:
For upper and lower chord
For diagonals:
Lin = L/2 (distance between joints)
For buckling outside, the point of intersection is partially fixed
i.e. if the stiffness of the other member is so high, the point a will fixed and Lout =
0.5L while if the stiffness of the supporting member is zero Lout = L
3/15
Lout = 0.75 L
d- For K- trusses:
For upper and lower chord:
As before
For verticals:
L
a
M1
M2
M3
M4
L
M4 is member in X-system
4/15
g- For cantilevers:
Figure 1:
Lonitudinal bracing
M1
M2
L=4a
For all the marked members M1: Lin = a, Lout = 2L = 2*(4a) = 8a because there is
no bracing at the end of the cantilever, so the lower chord works as cantilever with
lenth "L" outside plan and the buckling length of cantilever is 2L
For all the marked members M2: Lin = a, Lout = 2L = 2*(2a) = 4a
Figure 2:
Lonitudinal bracing
M1
M2
L=4a
Figure 3:
Lonitudinal bracing
M4 M3
M1 M1 M2
M2
L=4a
For all the marked members M2: Lin = a, Lout = 2*(2a) = 4a (this part works as
cantilever)
For all the marked members M3: Lin = a, Lout = a
For all the marked members M4: Lin = a, Lout = 2a
Examples of buckling:
Calculate the buckling lengths inside and outside of the shown figures:
Figure 1:
2
Lonitudinal bracing
M4
10:1
M6
1.30
M1
M2
M5
M7
M3
Lout = 2.0*2=4.0m
Lout = 2.0*3=6.0m
Lout = 2.0*3=6.0m
Lout = 2.0m
M5: L=
(1.3 +
2*4 2
) + 22 =2.9,
10
M6: L= 1.3+
2*3
=1.9,
10
M7: L= 1.3+
2*5
=2.3,
10
6/15
Figure 2:
1.6
M7
15:1
M2
M4 M5
M3
1.75
M6
M1
Lout = 3.2*2=6.4m
Lout = 1.6m
M3: L=
(1.75 +
1.6 * 4 2
) + 3.2 2 =3.87, Lin = 0.5*3.87 = 1.94m, Lout = 3.87m
15
For length of subdivided members, draw the required truss members to scale or
using trigonometry (
M4: L = 0.5*(1.75+
M5: L=
(1.75 +
M6: L= 1.75+
M7: L= 2.13,
):
1.6 * 5
) =1.14m, Lin = 1.14 m, Lout = 1.2*1.14 = 1.37m
15
3 * 3.2 2
) + 3.2 2 =4.0, Lin = 0.5*4=2.0m, Lout = 4.0m
15
4 * 3.2
=2.6,
15
Lin = 2.13m,
7/15
Figure 3:
The shown truss is of clear height 6.5 m
M1
M2
1.25
M3
M4
6.0m
M1: Lin = 6.0 m
M2: L=
Lout = 6.0m
Figure 4:
M1
M2
M3
M4
a=1.8m
Lout = 1.8m
Lout = 1.8*4=7.2m
8/15
Figure 5:
M4
M1
M2 M3
Panel length=1.7m
9/15
Compactness
To determine whether the beam is compact, non-compact or slender
a-Compactness of the section: This is the ability of the section to perform local
buckling.
We have 3 types of sections:
1- Compact sections:
Achieve the plastic moment capacity without local buckling.
2- Non-compact sections:
Achieve the yield moment without local buckling.
3- Slender sections:
Undergo local buckling before achieving the yield moment.
Fy
Fy
Compact
sections
Fy
Fy
Fy
Fy
Non-compact Slender
sections
sections
10/15
Rolled UPN
welded I-section
tf
r=
Axis of bending
dw
tw
dw
h
tw
1
(b t w 2 r )
2
d w = h 2(t f + r )
c=
16.9
Fy
c 23
tf
Fy
> 23
Fy
127
Fy
d w 190
tw
Fy
> 190
Fy
Non compact
Slender
Compact
Non compact
Slender
Compact
Rolled I-section
dw
Welded I-section
1
c = ( b 2s t w )
2
d w = h 2( t f + s)
15.3
Compact
Fy
c 21
Non compact
tf
Fy
21
Slender
>
F
y
127
Fy
d w 190
tw
Fy
> 190
Fy
Non compact
Slender
Compact
11/15
From tables pages 9 to 12, we can see that we treat every portion of the
section as a separate part.
Table (2.1d) in page 12, is used for the ratios of equal and unequal angles
as well as T-sections (T-stub) and circular sections. In case of unequal angles,
we have to make 2 checks (look page12). Angles cannot be compact.
Important note: For rolled section and if "r" is not given, we can take "r" tf
So c =
1
1
(b-tw-2r) = (b-tw-2tf)
2
2
Important note: If for example, the flange is non-compact and the web is
compact, so we consider the whole section as non-compact (more safe).
12/15
Permitted to sway
Hinged-
Hinged-
Fixed-
Fixed
+ Fixed
+ Free
Hinged
Fixed
Fixed
free sway
free sway
1.00
0.80
0.65
2.00
1.2
Buckling
shape
k-value
2.10
h1
h2
hinged
lbin = 2( h2+
h1
)
2
lbout = h1 or h2 bigger
13/15
h1
h2
Fixed
(Inside)
lbin = 1.2 ( h2+
h1
)
2
hinged
(outside)
lbout = h1 or h2
bigger
lbin = 2.10 h
Fixed
base
lbout = h
h1
)
2
lbout = ( h1 or h2 )
14/15
h1
lbout = h1
15/15
braced.
Examples:
Calculate buckling lengths outside plan for lower chord, diagonals and
verticals for the given shapes.
1)
L1 = L2 = L3 = 3a
L4 = L5 = 2a
D1 = D 2 = 1.2L
D3 = D 4 = D5 = L (lower point
braced)
V1 = 1.2L
V 2 = V3 = V 4 = V 5 = L
2)
L4 = L5 = 2a
D1 = D 2 = 1.2L
D3 = D4 = D5 = L (lower point
braced)
V1 = V 2 = 1.2L
V3 = V4 = V5 = L
3)
LC1 = LC2 = 2a
L1 = L2 =L3 = L4 = 4a
DC1 = DC2 = 1.2L
D1 = D2 = 1.2L
D3 = D4 =
VC2 = 1.2L
V1 = V2 =
L
VC1 = L
1.2L
4)
V 3 = V4 = L
L1 = L2 = 2a
L3 = L4 = L5 = 3a
D1 = D 3 = D4 = 1.2L
D2 = D 5 = L
V2 = V 5 = L
V1 = V3 = V4 = 1.2L
Loads
Loads
Loads acting on truss:
1) Dead load:
Weight of corrugated and weight of steel structure
W c = (5 8) kg / m2
= (12 18) kg / m2
We take W s= B
take W s= 28 kg / m2
a
S + Ws aS
cos
P
P
P
PDL/2 PDL PDL PDL DL DL DL PDL PDL PDL PDL/2
2) Live load:
W LL = 60 66.66 tan
= 200 300 tan
In kg / m2 /hz proj.
i.e. If the slope 1 : 10
W LL = 60 66.66 *
1
= 60 6.7 = 53.3 kg / m2 /hz proj.
10
PLL = W LL a S
1/4
Loads
P
P
P
PLL/2 PLL PLL PLL LL LL LL PLL PLL PLL PLL/2
3) Wind load:
W w = C e k q kg / m2
a - K height factor
k = 1.0
k = 1.1
10 m
10 < h
20
b q = wind intensity in kg / m2
= 70 kg / m2
80 kg / m 2 Alexandria
Cairo
Wind
direction
Pressure side
Suction side
C e = - 0.5
Suction side
Wind
direction
Pressure side
2/4
Loads
Ce
0.2
0.05
0.8
0.4
0.8
tan
- 0.8
ie: For all trusses of slope 1:5 (0.2) to 1:20 (0.05), C e will be = -0.8 (suction)
although it lies in the pressure side.
Only fink truss can have slope more than 0.4
h
P1 = 0.8 * 70 * 1 * * S
2
P2 /2
P2
a
*S
cos
P2
a
*S
cos
h
P4 = 0.5 * 70 * 1 * * S
2
P2
P2
P2 /2
P3 /2
P3 = 0.5 * 70 * 1 *
P2 = 0.8 * 70 * 1 *
P3
P3
P3
P3
P3 /2
P1
P1
3/4
Loads
There are 2 main types of loads
Primary loads: Case I (A): dead and live load
Secondary loads: Case II (B): wind load, braking force & lateral shock
For case II (B) increase the allowable stresses by 20 %
D + L +W
1.2
D+L
Case I
If
D + L +W
> 1.2
D+L
Case II
Example:
Determine the design value & case for the following members:
DL
5
5
5
5
5
5
-5
-5
-5
LL
7
7
7
7
7
7
-7
-7
-7
WL
1
3
3
-3
1
3
3
3
7
WR
-2
-2
5
-1
-7
-7
-3
-1
3
Solution:
Case A
D+L
12
12
12
12
12
12
-12
-12
-12
D+L+WL
13
15
15
9
13
15
-9
-9
-5
Case B
Comparison
D+L+WR D+WL D+WR
10
6
3
13/12=1.08<1.2
10
8
3
15/12=1.25>1.2
17
8
10
17/12=1.4>1.2
11
2
4
5
6
-2
13/12=1.08<1.2
5
8
-2
15/12=1.25>1.2
-15
-2
-8
15/12=1.25>1.2
-13
-2
-6
13/12=1.08<1.2
-9
2
-2
Design case
and value
12 T (A)
15 T (B)
17 T (B)
12 T (A)
12T (A), 2C (B)
15T (B), 2C (B)
15 C (B)
12 C (A)
12 C (A), 2 T (B)
4/4
TorC
Area
My
I
QS
Ib
So what we have to do is to choose a section in which the actual stresses are less
than the allowable stress given in the specifications.
Single angle
Pipes
Double angle
Plates
Star shape
Channels
T-sec.
1/24-D.T.M.
Lower
Chord
Upper
Chord
st.37
) in the shop (
) while the
2/24-D.T.M.
Properties of angles:
"A" is the area; "a" is the length of the leg
"e" is the eccentricity, "t" thickness of leg
Always use first thickness in tables
i.e. 70*7 or 70*8 or 70*9, always use 70*7 or choose 80*8, but don't choose
70*8.
Design Concept:
The choice of a section for tension members should satisfy the following checks:
1. Minimum angle
2.Stress:
fact.=Force/Anet
3 Depth:
L/d=< 60
4 Stiffness: in = L bin/rin
< Ft
=< 300
0.9 amin = 3d
So amin = 3d * 1.1
For bolt M16, d=16mm, amin = 3*1.6*1.1 = 5.3 cm = 53 mm
So use angle 55*55*5
2. Stress:
fact. = Force/Anet
< Ft
"Force" is the force acting on the member from external loads. The force
is either due to dead and live (case I) or including wind (case II).
"Ft" is the allowable stress of tension in code which is 1.4t/cm2 for case I,
or 1.4*1.2=1.68t/cm2 for case II.
"Anet" is the area after subtracting the holes in case of bolted angles
If the C.G. of the angles does not coincide on the gusset, the section will
be un-symmetric as in case of single angle. Moment will be produced. So
we have either take effect of moment into consideration during design or
neglect moment and reduce area.
4/24-D.T.M.
Double angles
Lower chord
Single angle
Dl or Vl
Star shape
Vertical member
How to take effect of bolts together with effect of moment by reducing net
area of angle?
Welded
Bolted
3 A1
3 A1 + A2
0.7
5/24-D.T.M.
3 A1
x A2
3 A1 + A2
Note that: We take effect of bolt in (a-d') and effect of un-symmetry in the
reduction factor of A2.
A2= (a-t) x t
R.F. (reduction factor for A2 only) =
Anet=A1+
3 A1
3 A1 + A2
0.77
3 A1
x A2
3 A1 + A2
Note that: we take only the effect of un-symmetry in the reduction factor of A2
because there is no reduction due to bolt.
We use star shape at position of longitudinal bracing so that the angles are
symmetric about the 2 gusset plates used, the gusset plate of the main truss and
the gusset plate of the longitudinal bracing with the truss.
The c.g. of force does not coincide on the Gusset Plate, so the force will be
transmitted to Gusset Pl with moment.
6/24-D.T.M.
3 A1
3 A1 + A2
5 A1
5 A1 + A2
3 Depth: L/d=< 60
"L" is the length of the member which is always the distance between 2
successive joints.
"d" id the depth of the member in the vertical direction.
For single angle and 2 angles back to back, d = a.
For star shaped d = 2a+1 (For this in long members 5m, we use star shape)
Since this check is for deflection, so we don't make this check for vertical
members.
4 Stiffness: in = L bin/rin
=< 300
yY
v
x
x
v
I
in cm
A
y
Single angle
yY
Double angles
yY
v
x
v
V
y
Y
Star shape
7/24-D.T.M.
In case of using 2 angles the member will buckle about x-axis inside plan
while it buckles about y-axis out-side plan means
in = L bin/rx
=< 300
2I
= rx 1L
2A
rY =
I
=
A
2 I + 2 A(e +
2A
t G.Pl . 2
)
2
=
t
t
I
+ (e + G .Pl . ) 2 = r y2 + (e + G.Pl . ) 2
A
2
2
t G.Pl . 2
)
2
In case of using 2 angles star shape the member will buckle outside only
about U-axis which means: out= L bout/ru =< 300
The minimum radius of gyration in star shape is about U-axis, because it is the
only constant axis.
8/24-D.T.M.
0.38a
Estimation of section:
In order to make the previous checks, we have to choose a section.
This section should be as near as possible to the safe and economic section.
The best choice is that depend on the later check.
Since we need the stress in the net area < Ft, so we choose Anet=
Force
Ft
Applications
Design of symmetrical sections:
Symmetrical sections: 2 angles back to back and star shape.
Choice of section:
Ag 2L=Force/0.85Ftcm2
=Force/Ft
cm2
bolted connection
welded connection
bolted connection
welded connection
Checks:
Anet=2[Ag- (d +0.2 cm) x t]
Anet=2Ag
bolted connection
welded connection
9/24-D.T.M.
=Force/Anet of 2 angles< Ft
L/d
<60
L in/rx =
<300
Lout/ry =
<300
Or Lout/ru =
<300
Force
=cm2
0.85 * 0.85Ft
Choose L a x a x t
Due to the eccentricity between the member and gusset plate, the net area of the
member should be calculated from the following equation:
Anet=A1+
3 A1
x A2
3 A1 + A2
A2= (a-t) x t
Min. angle 3 + t
Checks:
fact = force/Anet
<Ft
L/d
<60
v = lb out/rv
<300
10/24-D.T.M.
Force
=cm2
0.85Ft
A2 = (a-t) t
Checks:
Fact = force/Anet
< Ft
L/d
<60
L/iv
<300
Force
/n
f1 * f 2 * Ft
in case of bolted
Force
Ft
Anet
And, R.F. =
3 A1
for both welded and bolted angles
3 A1 + A2
l in
l
, out = out , in case of 2 angles back to back
rx
rY
Only out =
l out
, in case of star shape
ru
Only out =
l out
, in case of single angle
rv
rx2 + (e +
t G.Pl . 2
)
2
12/24-D.T.M.
F2 =+8t
1:10
1.50
F1 =+11t
12*2m=24m
Solution:
Member1:
lower chord
b) Welded connection.
Choice of sec n
Choice of sec n
Ag =
11
= 9.24cm 2
0.85 * 1.4
Ag =
9.24
= 4.62cm 2
2
2L 50*50*5
Ag =
Ag =
11
= 7.86cm 2
1.4
7.86
= 3.93cm 2
2
choose 2L
45*45*5(min)
amin = 3d*1.1
= 3*1.6*1.1=52.8mm
Choose 2L
55*55*5
Checks
checks
11
= 1.24t / cm 2
8.84
1) f t = 11 = 1.28t / cm 2
2 * 4 .3
L 200
=
= 36.4 < 60
d
5.5
in
l bin
rx
2)
L 200
=
= 44.4 < 60
d
4 .5
3)
in
l bin
rx
13/24-D.T.M.
200
= 120.5 < 300
1.66
l bout
ry
bout
1
2
200
= 148 < 300
1.35
1
2
3 * 200
= 229.5 < 300
2.61
out
3 * 200
= 268.6 < 300
2.23
safe
Member2:
1L
l bout
ry
safe
(diagonal)
l = (2) 2 = (1.5 + 0.4) 2 = 2.76m
F = + 8.00 ton
a) Bolted connection
b) welded connection
Choice of sec n
choice of sec n
Ag 1L =
Choose
8
= 8.8cm 2
0.85 * 0.85 *1.4
Ag 1L =
65*65*7
8
= 6.72cm 2
0.85 *1.4
Choose
60*60*6
Checks:
Checks
A1 = [6.5-(1.6+0.2)] * 0.7 = 3.29
Anet = 3.29+4.06 (
3 * 3.29
)
3 * 3.29 + 4.06
Anet = 3.6+3.24 (
= 6.17 cm2
1) Ft =
2)
3)
8
= 1.297t / cm 2
6.17
L 276
= 42.5 < 60
=
d
6.5
v
l bout 276
=
= 219 < 300
rv
1.26
3 * 3.6
)
3 * 3.6 + 3.24
= 6.09 cm2
1) Ft =
2)
3)
8
= 1.31t / cm 2
6.09
L 276
= 46 < 60
=
d
6
v
l bout 276
=
= 236 < 300
rv
1.17
14/24-D.T.M.
1.75
F=15t
4m
t
15
=
F
4m
7m
Spacing between trusses
l = 7.00 m> 5m
Choice of sec n
1) Ag =
15
= 12.6cm 2
0.85 *1.4
Ag =
2)
u=
12.6
= 6.3cm 2
2
l bout
> 300, So
ru
From
tables
choose
60*60*6
700
= 300
ru
choose
ru
65*65*7
= 2.33cm = ru
( ru = 2.47cm )
Checks
Anet = 2 [ 8.7-(1.6+0.2)*0.7 ]= 14.88 cm 2
1) ft =
15
= 1.01t / cm 2 < 1.4t / cm 2
14.88
3)
15/24-D.T.M.
1.83
10:1
F1 = 10 t (D +L), F2 = 2 t (D +L+W),
1.5
F3 = 8 t (D +L+W)
2
1
10
2
/ 2 = 4.2 cm
0.85 *1.4
Use 2L
45*5
Checks
1 amin = 3 * 1.6 * 1.1 = 5.3 cm
Use 2L 55*5
2-
l 366
=
= 66.5 > 60
d 5.5
Use 2L
65 * 7
l 366
=
= 60 a = 6.1
d
a
So
l 366
=
= 56.3 < 60
d 6.5
10
= 0.67 t / cm2 < 1.4 t / cm2
14.88
4 - in =
366
= 186.7 < 300
1.96
out =
366 * 2
1.96 + (0.5 + 1.85) 2
2
2
= 1.4 cm2
0.85 *1.4 *1.2
16/24-D.T.M.
45*5 (welded)
l 198
=
= 44 < 60
d 4.5
2-
3 * 2.25
= 0.77
3 * 2.25 + 2
f=
2
= 0.53 t / cm2 < (1.4 * 1.2) t / cm 2
3.79
4 - out =
1.2 *198
= 273 < 300
0.87
8
= 5.6 cm2
0.85 *1.4 *1.2
Choose 60*6
Checks:
1 amin = 45 * 5
2 - out =
396
= 338 > 300
1.17
So out =
3-
396
= 300 ,
rv
So rv = 1.32cm
l 0.5 * 396
=
= 28.3 < 60
7
d
3 * 4.9
= 8.29 cm2
3 * 4.9 + 4.41
17/24-D.T.M.
8
= 0.96 t / cm2 < (1.4 * 1.2) t / cm2
8.29
8
8
2
=
/ 2 = 2.38 cm
2
1.4 *1.2
1.4 *1.2
Check:
0.5 * 396
= 147 < 300
1.35
1 - in =
out =
2-
396
1.35 + (0.5 + 1.28)2
2
l 0.5 * 396
=
= 44 < 60
4.5
d
3f=
10
= 1.16 t / cm2 < (1.4 * 1.2) t / cm2
2 * 4.3
**** Weight of 2 angles 45 = 2 * 3.38 = 6.76 kg / m/, while weight of single angle
70 * 7 = 7.38 kg / m/
For this we prefer to use 2 angles back to back in the diagonal subdivided truss.
18/24-D.T.M.
y
x
x
Y
Y x
Figure 1
y
Y
Figure 2
x
y
Figure 3
y
x
Figure 4
For channels in tables, the axis parallel to the web is "y" and the axis
parallel to the flange is "x". Buckling inside is about horizontal axis and
buckling outside is about vertical axis.
Figure 1: Lin =
l
lin
and Lout = out
ry
rx
Figure2: Lin =
l
l in
and Lout = out
ry
rx
ry 2 channels =
19/24-D.T.M.
l in
l
and Lout = out
rx
ry
Figure 4: Lin =
l
lin
and Lout = out
ry
rx
Where rx and ry are from table because the axes are not translated
Example:
Design the Shown truss members as:
1) Pipes
2) Square hollow Sections
3) Rectangular hollow Sections
4) 2 Channels back to back
2.0
Lonitudinal bracing
F=+75t I
Solution:
1 As pipe:
75
= 53.6 cm 2
1.4
A=
F
75
=
= 1.28 t / cm2 < 1.4 t / cm 2
A
58.5
20/24-D.T.M.
in
out
3-
200
= 21 < 300
9.4
600
= 63.8 < 300
9 .4
l 200
=
= 7.3 < 60
d 27.3
O.K.
Force
75
=A=
= 53.6 cm 2
Fc
1.4
Square 250 *250 *6.3 mm
A = 61.20 cm2
Checks
1)
75
= 1.2 t / cm2 < 1.4 t / cm 2
61.2
2)
200
= 20.12 < 300
9.94
600
= 60 < 300
9.94
200
= 8 < 60
25
3)
& ry = ry tables
Force
75
=A=
= 53.6 cm 2
Fc
1 .4
x
y
1)
75
= 1.2 < 1.4
61.2
2)
200
< 17.7 (buckling inside about horizontal axis X)
11.3
600
< 72.3 (buckling outside about vertical axis Y)
8.3
21/24-D.T.M.
200
= 6.7 < 60
30
x
y
To be as shown
rx = ry tables
ry = rx tables
The Same
300*200*6.3
y
x
Except:
in =
200
= 24 < 300 (buckling inside about horizontal axis Y)
8 .3
out =
600
= 53 < 300 (buckling outside about vertical axis X)
11.3
200
= 10 < 60 (20 cm is the vertical height)
20
x
y
Y
75
= 1.34t / cm 2
2 * 28
2. in =
200
= 28.8 < 300
6.95
out =
3.
600
( 2.02) 2 + (0.5 + 1.92) 2
l 200
=
= 11.11 < 60
d 18
22/24-D.T.M.
out =
3.
200
(2.02) 2 + (0.5 + 1.92) 2
x
Y
= 63 < 300
600
= 86.33 < 300
6.95
l
200
=
= 13.3 < 60
d 2 * 7 +1
Example: Calculate the maximum force that can be carried (resisted) by single
and double angle 80*8, welded and bolted.
Solution: 1- 2 Angles bolted:
Anet = 2(12.3-1.8*0.8) = 21.72 cm2
Fmax = 21.72 * 1.4 = 30.41 t
2- 2 Angles welded:
Fmax = 12.3*2*1.4 = 34.44 t
3 * 4.96
= 0.72
3 * 4.96 + 5.76
3 * 6.4
= 0.77
3 * 6.4 + 5.76
24/24-D.T.M.
Buckling modes:
1- For doubly symmetrical sections about 2 axes:
[The shear center coincides on C.G.]
Only flexural buckling occurs
1/23 D.C.M.
2007-2008
in
Out-plane:
l in
rin
out
where rin = rx
l out
rout
Local buckling:
Any member composed of 2 or more separated sections must have local
L
buckling
Lo
100mm
F/2
F/2
2/23 D.C.M.
2007-2008
lz =
l
2
lz =
l
3
lin
l
& out
rx
ry
'
l
Out-plane: out = out
rout
3/23 D.C.M.
2007-2008
'
(out
)2 + (z )2 =
( global ) 2 + (local ) 2 =
l out 2 l z 2
) + ( ) < 180
rout
rv
Note:At least one tie plate should be used for any member composed of two angles
whether it is tension or compression member. The tie plates are used to ensure
that the 2 angles are working together. If the tie plate is not added to any
member composed of 2 angles. Each angle will behave alone about its minor
axis rv in the outside direction.
(0.58Fy 0.75)
For >100
10
F c =1.4-6.5 x 10-5 2
Fc=7500/2
st.37
& Yo = e
4/23 D.C.M.
2007-2008
ro2 = rx2 + r y2 + x o2 + y o2
J=
H = 1
1
4
b t 3 a t 3 For angles
3
3
x o2 + y o2
ro2
G = 810 t/cm2
GJ
Ag is the total area of the section = 2Aangle for 2 angles back to back
Fcy + Fcz
* 1
Fcft =
2H
4F * F * H
cy
cz
( Fcy + F ) 2
cz
y-axis of symmetry
F c = [1.4-6.5 x 10 -5 2]*0.6
F c= [7500/2]*0.6
For <100
For >100
"The reduction factor 0.6 account for the moment effect and the flexural
torsional buckling"
ry = 0.45 a
rv = 0.2 a
ru = 0.38 a
5/23 D.C.M.
2007-2008
tG.PL
Choice of section:
We can choose by any method, but it is preferable
to choose using both the buckling and the stress as
d=a
Get a2=..cm
Get a3=..cm
Note: If during choice a1or a2 or a3 is less than minimum angle, we don't take it
min., but we use it as it is until the final choice which must be larger than min.
aav=
Choose aavxaavxt
Min. angle 45x45x5 if welded or 3d+t if bolted
Checks:
Since this section is 2 L singly symmetric so we have flexural buckling Fcx and
Fcy and flexural torsional buckling Fcft modes, and as it is composed of 2
separate parts, so there is local buckling.
6/23 D.C.M.
2007-2008
1) in=Lin/rx
=<180
rx1L=rx2L
< 100
Or = 7500/2
2) ry2L =
( rx ) 2 + (e +
100
t G.PL. 2
)
2
Lz =
/ = L /r
out
out y
l
( "l" is length of member)
3
l
2
z = z max & 60
rv 3
l
/ = l out
in= in & out
r
r
x
l
2
l
If z = z > max or 60 , use 3 tie plates Lz =
rv
out =
( global ) 2 + (local ) 2 =
l
l
( out ) 2 + ( z ) 2
rv
ry
< 180
< 100
Or = 7500/2
100
7/23 D.C.M.
2007-2008
Choose a1 x a1 x t
b-From buckling:
max = 100 = u
100 = Lbout/ru = Lbout/0.38 a2
Get a2
Note: If during choice a1or a2 is less than minimum angle, we don't take it min.,
but we use it as it is until the final choice which must be larger than min.
aav.=
a1 + a 2
2
Choose L aavxaavxt
bolted
45x45x5
welded
Checks:
Since this section is 2 L doubly symmetric so we have flexural buckling Fcx
and Fcy mode only no Fcft, and as it is composed of 2 separate parts, so there is
local buckling.
1) ru2L = ruL (from table)
Assume 2 tie plate
l
2
z = z max & 60
rv 3
Lz =
/ = L /r
out
out u
l
("l" is length of member)
3
/ = L /r
max = out
out u
l
l
2
If z = z > max or 60 , use 3 tie plates Lz =
rv
out =
( global ) 2 + (local ) 2 =
l
l
( out ) 2 + ( z ) 2
rv
ru
< 180
< 100
8/23 D.C.M.
2007-2008
100
<Fc
1-From stresses:
Assume Fc=0.6x0.75=0.45 t/cm2
Ag1L=force/0.45=cm2
Choose a1xa1xt
2-From buckling:
max=v=100
100=Lbout/ rv =Lbout/0.2a2
aav=(a1+a2)/2
Choose aav x aav x t where min. angle depth is 3d+ t (bolted), 45x45x5 (welded)
Checks:
Since it is unsymmetrical section, reduce Fc by 40%
1) v=Lbout/rv=<180
Then calculate Fc =[1.4-6.5 x 10 -5 2]*0.6
Or = 7500/2 *0.6
< 100
100
fc=force/Ag of 1 angle=< Fc
No tie plates used, single section.
9/23 D.C.M.
2007-2008
3d + t
45 x 45 x 5
bolted
welded
b) max=L/rmin.=<180
For 2 angles back to back x=Lbx/rx =180
rx2L=
get a=
u=Lbu/ru =180
ru2L =
get a=
v=Lbv/rv =180
rv1L=
get a=
c) dmin= L/60=.
get a=
ry2L = 0.48a2
Choice of section :
1-From stresses:
Assume Fc=0.75t/cm2
10/23 D.C.M.
2007-2008
2-From buckling:
max=100
in
x=
Lbin
=100
0.28a11
a1 av.=(a1+a11)/2
get a11
out
y=
Lb.out
=100
0.28a 22
get a22
a2 av.=(a2+a22)/2
Choose a1 av x a2 av x t
Checks:
1. amin = a1 av which is the smaller leg connected to gusset plate
2.
in
= Lb in/rx 2L = ...
3.
out =
< 180
Calculate Fcx
Calculate Fcy
4. Calculate Fcft
5. fc=force/Ag2L < least of (Fcx, Fcy, Fcft)
11/23 D.C.M.
2007-2008
-17 t
1
t
.8
-1
- tG.pl = 10 mm
1.6m
d = 16 mm
1.8m
3
1.8m
Member 1 :
F = - 17.00 ton
Lbout = 1.8 m
Lbin = 1.80 m
max =
100
Choice of section:
Assume
x
= 100
Lbx 180
= 100
=
0.3a
rx
Lby
a=6
y=
ry
180
= 100
0.45a
a=4
F c = 0.75 t / cm2
= 17 = 22.67 cm
0.75
Ag
Ag =
22.67
= 11.3 cm2
2
Choose
Aav =
80*80*8
8+6
= 7 cm
2
Choose
70*70*7
Angle 55*55*5
= 2.12 cm
x=
180
= 84.9 < 180
2.12
12/23 D.C.M.
2007-2008
2) ry
180
= 55.2 < 180
3.26
/
=
out
1
( 2.12) 2 + (1.97 + ) 2 = 3.26 cm
2
Lz = 180/3 = 60cm
2
3
out
ok
& Y o = 1.97 cm
H =1 (
= 19 cm2
x o2 + y o2
1.97 2
)
=
1
(
) =0.795
ro2
19
0.58(
G J
810 3.04
) = 0.58(
)=
2
Ag ro
18.8 19
Fcy + Fcz
2 H
) (1 (1
4 Fcy Fcz H
( Fcy + Fcz ) 2
3.99 t/cm2
))
1.0 + 3.99
4 1.0 3.99 0.795
) (1 (1
)) =
=(
2 .795
(1.0 + 3.99) 2
0.947 t/cm2
17
= 0.9 t/cm2 < Fleast =0.93 t/cm2
2 * 9.4
Safe
13/23 D.C.M.
2007-2008
L=
Agl =
Choose
45*45*5
Choose
=
Lbout
241
=
rv
0.2a
a = 12.05
80*80*8
241
= 155.48
1.55
Fc = 0.6 *
Fc =
4.5 + 12.05
= 8.2cm
2
aav =
= 100
7500
= 0.19 t/cm2
155.48
1.80
= 0.15 t/cm2
12.3
Member 3:
Zero member
, L = 1.60 m
= 16 mm
Lz = 160/3 = 53.33cm
Lbout
160
=
= 67.56 < 180
2.09
ru
2
3
not ok
Lz = 160/4 = 40cm
14/23 D.C.M.
2007-2008
2
3
out
'
= (out
)2 + (z )2 = (67.56) 2 + (37.4)2 = 77.2 < 180
No check for
L
for vertical members
d
Example 2:
2.0
Design member 1:
1.5
D.L.= -4t
L.L.= -6t
W.L.= -1t
Solution:
For Lin = 2 m, Lout = 8 m & we cannot add long bracing so the economic design
is to use an unequal angles
Case A = 4+6 = 10t
Case" A" 11
=
= 1.1 < 1.2
Case" B" 10
= 100
10
2
= 13.3 cm
0.75
in
13.3
2
= 6.7 cm
2
out =
Choose
a1av =
200
= 100
0.28a1
800
=100
0.48a 2
a11 = 7.14 cm
a22 = 16.7 cm
a2av =
8 + 16.7
= 12 cm
2
15/23 D.C.M.
2007-2008
Note that:
y
In tables
Y
ex
x X
In truss
Always buckling inside is about horizontal axis, while buckling outside is about
vertical axis. i.e. in this case
Lin
L
and out
ry
rx
in =
200
= 87.3 < 180
2.29
800
= 138.6 < 180
5.77
2
rxL
+ (e x + 0.5) 2 =
Lz = 200/3 = 66.6cm
2
3
out
ok
Fcy =
7500
= 0.36t / cm 2
2
143.9
3) Xo = 0
& Y o = 1.87 cm
= 42 cm2
x o2 + y o2
1.87 2
)
=
1
(
) =0.916
ro2
42
0.58(
810 8.53
G J
) = 0.58(
)=
2
31 42
Ag ro
3.07 t/cm2
16/23 D.C.M.
2007-2008
Fcy + Fcz
2 H
) (1 (1
4 Fcy Fcz H
(Fcy + Fcz )2
))
0.36 + 3.07
4 0.36 3.07 0.916
) (1 (1
)) =
2 .916
(0.36 + 3.07) 2
0.3584 t/cm2
fc =
10
= 0.32t / cm 2 < Fleast = 0.3584 t/cm2
2 * 15.5
safe
17/23 D.C.M.
2007-2008
2.00
1:10
+ 4t
- 4t
+8t
L6
L1
12x2.25 = 27.0m
The above figure shows an elevation of a factory building. The main system is
chosen as a steel truss. The truss members are welded to gusset plates except at
the position of field connections. Gusset plate thickness is 10 mm, and bolts
used at field connections are M16 non-pretensioned (d=16 mm). It is required
to:
1) Suggest suitable longitudinal bracing systems and propose the position of
field connections.
2) Design a suitable section for the lower chord member L6 (F = +20.0 t).
3) Design a suitable section for the lower chord member L1 (F = -3.0 t, case
).
2.00
Solution:
9.0m
9.0m
F.C.
9.0m
F.C.
at column ]
2) Design of L1
Lower chord
lin = 225 cm
18/23 D.C.M.
2007-2008
= 100
100 =
225
0.3a
a = 3.5 cm
100 =
675
0.45a
a = 15 cm
aav =
A=
3
/ 2 = 1.7cm 2
0.9
30*3
3.0 + 15
= 9cm
2
Use 90x90x90
Checks: 2 angles "flexural buckling and flexural torsional buckling"
1) rx
= 2.74 cm
x=
225
= 82.11 < 180
2.74
2) ry
/
out
=
675
= 165.03 < 180
4.09
tg 2
) =
2
Lz = 225/3 = 75cm
2
3
out
ok
Fcy =
7500
*1.2 = 0.3t / cm 2
170.432
3) Xo = 0
& Y o = 2.54 cm
H =1 (
= 30.68 cm2
x o2 + y o2
2.542
)
=
1
(
) =0.79
ro2
30.68
0.58(
810 8.748
G J
) = 0.58(
)=
2
31 30.68
A g ro
4.32 t/cm2
19/23 D.C.M.
2007-2008
Fcy + Fcz
2 H
) (1 (1
4 Fcy Fcz H
(Fcy + Fcz )2
))
0.3 + 4.32
4 0.3 4.32 0.79
) (1 (1
)) =
2 .79
(0.3 + 4.32) 2
0.29 t/cm2
fc =
Design of L6:
65*7
Welded
20
= 1.15t / cm 2 < 1.4t / cm 2
17.4
f=
L/d =
in
20
/ 2 = 7.14cm 2
1.4
A=
safe
out
225
= 34.6 < 60
6.5
225
= 115 < 300
1.96
675
1.96 + (0.5 + 1.85) 2
2
= 220
20/23 D.C.M.
2007-2008
+1
-3t 0t (C
(C as
ase e A
B) )
1.6
D1
4.0m
5*1.8=9.0m
D1 = +8 t.
Solution:
1) Long. Bracing is as shown
4 2 + 6 2 = 7.21m > 5m
c
1.6
721
= 60
d
d = 12
Use
l
= 60 (max)
d
120*12
a
4.0m
5*1.8=9.0m
Too big
= 100 =
721
0.38a
3
/ 2 = 1.67cm 2 a =30mm
0.75 * 1.2
21/23 D.C.M.
2007-2008
aav =
18.9 + 3
= 11cm
2
Use 110*10
Lz = 721/12 = 60cm
Lbout
721
=
= 170.44 < 180
4.23
ru
2
3
out
'
= (out
)2 + (z )2 = (170.44)2 + (27.7) 2 = 172.67 < 180
Fc =1.2*
fc =
7500
= 0.26t / cm 2
2
172.67
3
= 0.07t / cm 2 safe
2 * 21.2
10
= 0.23t / cm 2 < 1.4t / cm 2
2 * 21.2
l
721
=
= 31 < 60
d 2 * 11 + 1
< 300
ok
lout= 1.2 L
lout= 2.892 m
Diagonal
22/23 D.C.M.
2007-2008
8
= 6.7cm 2
1.4 * 0.85
60*6
Checks:
A1 = 6*0.6 = 3.6 cm2, A2 = (6-0.6) 0.6 = 3.24cm2
Anet = 3.6+
f t=
=
3*3.6
*3.24 = 6.09 cm2
3*3.6 + 3.24
8
= 1.31t / cm 2 < 1.4t / cm 2
6.09
289
= 247 < 300
1.17
l 241
=
= 40 < 60
d
6
Ok safe & economic
23/23 D.C.M.
2007-2008
Non-pretensioned bolts - 1
The connection between the angles and the gusset plate is either bolted or
welded.
The welded connections are executed (
) in the shop (
) while the
Bolted connections:
Types of bolts
Two types of bolts: non-pretensioned and pretensioned bolts.
Grades of bolts :
The values of the ultimate tensile strength Fub and the yield stress Fyb for various
bolt grades are given in the following table.
Bolt grade
4.6
4.8
5.6
5.8
6.8
8.8
10.9
Fub (t/cm2)
4.0
4.0
5.0
5.0
6.0
8.0
10.0
Fyb (t/cm2)
2.4
3.2
3.0
4.0
4.8
6.4
9.0
NOTE: The first number is the ultimate while the yield is the shown
percentage. i.e. for grade 5.6, the ultimate is 5 t/cm2 , while the yield is 0.6*5 =
3 t/cm2
Ordinary bolts of grade (4.6, 4.8, 5.6, 5.8 and 6.8) and High-strength bolts of
grade 8.8 and 10.9 can be used as non-pretensioned bolts, while only Highstrength bolts of grade 8.8 and 10.9 can be used as pretensioned bolts.
1/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Bolts arrangement:
1- Non-pretensioned bolts:
Gauge line: at
at
from the upper edge
2
1.5 d e 12 t min
0.9 amin = 3d
2/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
So amin = 3d * 1.1
Minimum angle: From previous the minimum angle to be used in case of bolted
connections is:
amin = 1.5d + 3d + 1.5d + tangle , since tangle = 0.1 a
so amin = 6d + 0.1 a
0.9 amin = 6d
So amin = 6d * 1.1
For bolt M16, d=16mm, amin = 6*1.6*1.1 = 10.6cm = 106 mm
So use angle 110*110*10
NOTE: The staggered is preferred than 2 gauge lines (although they have the
same minimum angle) because in designing the tension member, there will be
one bolt in each critical section for case of staggered, while there will be 2 bolts
in case of 2 gauge lines.
Example: Check the stress of 2 angles back to back 110*10 with tension force =
50t and has 2 gauge lines or 2 gauge lines staggered, Bolt used is M16.
Solution:
2 gauge lines:
Anet = 2*(21.2 - 2*1.8*1) = 35.2 cm2
Check stress f= 50/35.2 = 1.42 t/cm 2 unsafe
3/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
2 gauge lines staggered:
Anet = 2*(21.2 -*1.8*1) = 38.8 cm2
Check stress f= 50/38.8 = 1.28 t/cm2 safe
NOTE: If the bolts appear as cross (+) in the page so its axis is perpendicular to
the page, and the acting forces is in the plan of the page, so the acting force is
shear.
Design of bolted connection subjected to shear:
Note that:
In bolts we usually use forces not stresses.
(Allowable stress given in the code * area of bolt)
Different modes of failures due to shear and bearing:.
1)
2)
Non-pretensioned bolts - 1
3)
4)
where:
Rsh
A
qb
Fub
bolt diameter
= 0.25 Fub
= 0.2 Fub
ultimate normal stress for bolts taken from the previous table
d2
4
R4 shear = 4* Rsh
Abearing
d tmin
diameter of bolt
5/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
tmin
Fb
e 2.0d
e 2.5d
e 3.0d
0.6
0.8
1.0
1.2
min
* 0.8 * 3.6
Force
R least
Where:
Rleast is the minimum of Rsh or Rb
For design: Always the single angle is single shear, 2 angles back to back is
double shear, while star shaped is single shear for half the force in one angle.
Minimum number of Bolts:
2 in one gauge line.
Li 15d i
200d
0.75
Where Li is the distance between the center of the first and last bolt.
When we have large number of bolts, we arrange them on minimum pitch
which is 3d so
Li = (n -1) 3d, where n is number of bolts
6/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Example: Calculate the actual force that a bolt can carry if:
Rl = 4.02 t
, n = 8 bolts
B =1 -
nnew =
F
Rl
Important note: The reduction factor does not reduce the number of bolts, but
it reduces the allowable of one bolt.
F2
60*6
80*8
F1
F2
F4
60*6
F4
F3
55*5
60
*6
F3
55*5
F4
F3
80*8
F1
F2
60
*6
55*5
80*8
80*8
F1
position of
field connection
n1 =
F1
Rl
tangles
F4
F3
F2
60
*6
60*6
55*5
Design:
80*8
F1
7/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
For member (2)
n2 =
F2
(same as member 1)
Rl
n3 =
F3
Rl
n4 =
F4 / 2
Rl
F1 F2
Rl
tangles
Calculation of n3 and n4 is as before in case of simple joint because they
are not continuous.
8/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
In case when the two forces of chord
60
F2
Fdes = F1 + F2
F5
F3
F2
60*6
60*6
F2
F1
Fdes = F2 F1
*6
80*8
80*8
F5
F3
F4
2
F4
F3
55*5
Notes:
F4
2
60*6
60*6
F1
Fdes = F1 + F2
Or = F3cos 1 +F4cos 2
or = F3cos 1 - F4cos 2
members
( Center Line)
( chord members)
(vertical members )
eav
(diagonals)
9/29 D.O.C.1
2007-2008
F1
Non-pretensioned bolts - 1
eav
20mm
eav
a1- e av
a2- e av
a1- e av
a2- e av
eav
eav
20mm
Upper chord
Lower chord
G. P.
(V l & D l )
(
) (C .L)
a/2
a/2
members
gauge line
members
G.P.
member
G.P L.
member
G.PL
members
members
members
G.PL
member
10/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
180 0
G.PL
G.PL
150
members
( )
members
(
G.PL
gauge line
RL)
(Long joint
n = 6 bolts)
9t
15t
Solution:
Rs.s= (
9t
4
80 3
*8
2
60*6
60*6
1
80*8
(1.6) 2
d 2
(0.25*4.0) = 2.01 ton
) (0.25 Fub) =
4
4
21
= 5.22 n1 = 6 bolts
4.02
Member (2)
21t
Non-pretensioned bolts - 1
Rl is minimum of 4.02 and 4.61
n2 =
15
= 3.7 n2 = 4 bolts
4.02
Member (3)
tmin = 8 mm
Rb = (1.6*0.8)(0.8*3.6) = 3.69t
Rl is minimum of 2.01 and 3.69
9
= 4.5
2.01
n3 =
Member (4)
n3 = 5 bolts
tmin = 6 mm
Rb = (1.6*0.6)(0.8*3.6) = 2.76t
Rl is minimum of 2.01 and 2.76
n4=
or n4=
9/2
= 2.24
2.01
9
= 4.47
2.01
3 each side
6 blots
emin = 2*16 = 32 mm 35 mm
50
35
x8
80
70 35
star 60x6
Pmin = 3*16 = 48 mm 50 mm
50
35 70
50
5
50 3
2L 60x6
37
75
75
75
37 35
50 50 50 50 50
2L 80x8
35
12/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Example 2: Design the connection shown
&
-20t
90*9 1
70
*7
4
3
-10t
55*5
RD.S = 4.02t
7t
5
= 1.24 nch = 2 bolts (Note if F1=F2 so nch = 0 taken 2 min
4.02
Member (3)
55*55*5
n3 =
tmin = 10 mm
10
= 2.5
4.02
n3 = 3 bolts
Member (4)
70*70*7
& n4 =
7
= 3.5
2.01
tmin = 7 mm
Rb = 3.23 t
n4 = 4 bolts
steel
Corrugated
m thick
m
.5
0
s
t
e
e
sh
40
105
40
105
25
25
50
60
50
60
50
35
35
2L
x7
70
2L 60x6
2L 70x7
2L 70x7
13/29 D.O.C.1
2007-2008
-25t
Non-pretensioned bolts - 1
in the figure, using non-pretension bolts
9t
25t
G.PL = 10 mm
80 3
*
2 8
60*6
Solution:
Rs.s= (
9t
4
60*6
28t
80*8
(1.6) 2
d 2
(0.25*4.0) = 2.01 ton
) (0.25 Fub) =
4
4
28
= 6.96 n1 = 7 bolts > 6 so the bolt resistance is Rl
4.02
Li = 6*3d = 18d
n1 =
18d 15d
=0.985
200d
= 1-
21d 15d
=0.97
200d
25
= 6.22 n2 = 7 bolts >6
4.02
Li = 6*3d = 18d
n1 =
= 1-
28
= 7.18 n1 = 8 bolts
0.97 * 4.02
Member (2)
n2 =
28
= 7.07 n1 = 8 bolts
0.985 * 4.02
Li = 7*3d = 21d
n1 =
= 1-
18d 15d
=0.985
200d
25
= 6.31 n1 = 7 bolts
0.985 * 4.02
Member (3)
tmin = 8 mm
Rb = (1.6*0.8)(0.8*3.6) = 3.69t
14/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
9
= 4.5
2.01
n3 =
Member (4)
n3 = 5 bolts
tmin = 6 mm
Rb = (1.6*0.6)(0.8*3.6) = 2.76t
or n4=
9/2
= 2.24
2.01
9
= 4.47
2.01
3 each side
-6t
3
8t
55 2
*5
20t
60*6
n4=
1
80*8
Rss =
tmin =1 cm
Rb = 1.8*1*(0.8*3.6) = 5.18 t
Member (1) n1= 20 = 3.9 taken 4 bolts
5.09
Member (2)
tmin =0.5 cm
8
= 3.14
2.54
Member (3)
n3 =
taken 4 bolts
star shape
6/2
= 1.18 taken 2 bolts each angle
2.54
15/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Example 5:
55 2
*
1 5
60*6
8t
20t
-6t
3
80*8
Design connection "A" shown in the figure, using non-pretension bolts M18 mm
(grade 5.8). G.PL = 10 mm. Connection "A" is at position of field splice.
Solution:
Although the 2 member are on same straight line & of same section, but it's a
position of field connection, so they must be simple (separate). So n1, n2 and n3
are the same as been calculated in the previous example.
Example 6:
-3t
80 3
*8
5 -5t
60
*
6t
55*5
-1t
4
5t
60*6
For the shown connection it's required to design it using M16 grade 4.8
Solution:
Q The chord has same section, so it will be continuous
Rss = (0.2*4)
* 1.6 2
= 1.61 t
4
Non-pretensioned bolts - 1
Lower chord
Fdes = 5+3 = 8 t
8
= 2.48
3.22
nch =
taken 3 bolts
Member (3)
Rb = (0.8*3.6) *0.8*1.6 = 3.69 t
n3 =
6
= 3.7
1.61
taken 4 bolts
Member (4)
Rb = (0.8*3.6) *0.5 *1.6 = 2.3 t
n4 =
1
= 0.62
1.61
taken 2 bolts
Member (5)
n5 =
5
= 1.55
3.22
taken 2 bolts
Atension
bolt diameter
Ftb
d2
4
d2
4
Force
Rt
17/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Example 7:
Design the connection between the lower chord and the column shown in figure
95
50
50
[ 160
2L 70x7
10t
L 80x8
Solution: The bolts connecting the truss angles with the gusset plate, and that
connecting the gusset plate to the framing angles subjected to double shear.
RDS = 2*
1 .8 2
*0.2*5= 5.08t
4
Rb = (0.8*3.6)*1.8*1=5.18t
n=
10
= 1.97 taken 2 bolts
5.08
For bolts connecting the framing angles to the column flange, the force is
parallel to the axis of the bolt, so the force is tension
Rt = 0.33*5*0.7*
n=
1 .8 2
= 2.94t
4
10
= 3.4 taken 4 bolts, 2 each side
2.94
Note that: In this example some bolts are subjected to shear, while others are
subjected to tension. There are no bolts subjected to shear and tension at the
same time.
18/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
3-Non-pretension bolts subjected to tension and shear:
If we have set of forces we have to analyze them all in 2 directions, one
parallel to the bolt and produce tension, while the other perpendicular to the
bolt and produce shear.
NOTE: If the bolts appear as cross (+) in the page so its axis is perpendicular to
the page, and the acting forces is in the plan of the page, so the acting force is
shear. To design them we have to get the resultant either graphically or
analytically.
The choice of the bolts subjected to combined tension and shear is
determined by the following equation
n= ( Ntension ) 2 + ( N shear )2
Nshear = No of bolts for shear =
Rsh
Q
ShearForce
=
R sh
Rsh
= Ashear qbolt
Q / N 2 Text / N 2
) +(
) 1.0
Rt
R
sh
Where:
Text
Rsh
(0.2 or 0.25)*Fub*
Rt
0.33*Fub*
d2
which is allowable of shear of 1 bolt
4
d2
*0.7 which is allowable of tension of 1 bolt
4
19/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Example 8:
Design the connection between the upper chord and the column shown in figure
using M16 grade 4.6. Forces of diagonal and chord are shown.
[ 160
47
2L 80*8 -2t
95
n2
[ 160
n4
n3
1:10
1.5
n1
47
95
L 80x8
1.3
-2t
10
t
80
x8
10
2L 60x6
Solution: The bolts connecting the upper chord with the gusset plate, and that
connecting the gusset plate to the framing angles subjected to double shear.
n1(connecting diagonal to G.Pl.):
Rs.s.= (
(1.6) 2
) (0.25*4) = 2.01 ton
4
(e 2 =0.8)
Rl = 2.01
n1=
10
= 4.98
2.01
take n1 = 5 bolts
2
= 0.5
4.02
take n2 = 2 bolts
20/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Inclination of upper chord with horizontal
Or graphically
=tan-1(1/10) =5.71o
2t
49
10t
8.75
= 2.18
4.02
take n2 = 3 bolts
(1.6) 2
= 1.86t
4
6.76 2
5.56 2
) =4.5 bolt
) +(
2.01
1.86
Interaction equation = (
6.76 / 6 2
5.56 / 6 2
) = 0.56 < 1.00
) +(
2.01
1.86
o.k.
Note that: In the interaction equation we use Rshear even if the bearing is less
than shear, because we are studying the bolt which is subjected to shear and
tension not the plates.
We have to draw the upper shown connection in the example with the
calculated number of bolts and full dimensions.
Important note: When the bolts are subjected to compression, the compression
force is to be neglected (it's carried by bearing) and use minimum number of
bolts. Also if the bolts are subjected to shear and compression, the compression
forces are neglected and design the bolts for shear only.
21/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Example 9:
Design the connection between the lower chord and the column shown in figure
2L 70x7
95
50
50
[ 160
5t
L 80x8
5
= 1.24
4.02
taken 2 bolts
22/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
If there is concentrated load on a joint of truss as in case of monorail
hanged from a truss joint:
50
35
x8
80
d 2
* 0.7
4
50
50
35 70
T
RT
4
star 60x6
n
2
5
50 3
F
2
70 35
n
1
2L 60x6
n 2L 80x8
3
F
1
F + (T / 2 )
R3 =
F12 + (T / 2 ) 2
n2 =
2
2
R2
,
Rl
n3 =
R3
Rl
min
23/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
star 60x6
x8
80
force
50
35
50
35 70
50
R = ( F1 F2 ) 2 + T 2
R
Rl
n
2
5
50 3
n2 =
where Rl is the
min
F
2
70 35
n
1
2L 80x8
2L 80x8
F
1
Example 10:
For the shown truss it's required to: [In both cases]
1:20
8t
Q1
M3
M2
22t
70*7
+25.5
M1
1.25
-5t
connection
-5t
8t
M2
22t
80*8
10*2m
Q2
M3
+25.5
M1
24/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Solution: For Q1:
- Assume longitudinal bracing is as shown (If it's not given)
A =
25.5
= 21.42 cm 2
0.85 * 1.4
A = 10.7 cm2
O.K.
Check
1 Anet = 2 [12.3 1.8 * 0.8 ] = 21.72 cm 2
F
25.5
=
= 1.17 t / cm 2 < 1.4 t / cm 2
A
21.72
23
O.K.
l 200
=
= 25 < 60
d
8
in
out
200
= 82.6 < 300
2.42
400
2.42 2 + (0.5 + 2.26) 2
O.K.
6
= 1.55 m
20
5
= 6.7 cm 2
075
A = 3.33 cm2
= 100
100 =
155
0.38a
a = 4.0 cm
a = 4.5
25/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
4 .5 + 4
= 4.5
2
aav =
Lz = 155/3 = 51.666cm
Lbout
155
=
= 74 < 180
2.09
ru
2
3
out
'
= (out
)2 + (z )2 = (74) 2 + (48.2) 2 = 88.31 < 180
5
= 0.47 t / cm 2 < 0.89 t / cm2 safe and waste
2 * 5.32
But we cannot use smaller angle because we are already using min. angle
Design of member 3
Use single angle
A=
8
= 8.8 cm2
0.65 * 1.4
O.K.
3 * 3.29
* 4.06= 6.17 cm2
3 * 3.29 + 4.06
(1)
F
8
=
= 1.3 t / cm 2
A 6.17
(2)
l 247
=
= 38 < 60
d 6.5
< 1.4
O.K.
out
247
= 100 < 300
2.47
26/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Design of connection
Q Right side
70
Discontinuous connection
Rss =
* 1.6 2
*0.2 * 4 = 1.61 t
4
Take
For
n1 =
e = 1.5 d
25.5
= 7.92
3.22
n2 =
22
= 6.8
3.22
n3 =
5
= 1.55
3.22
n4 =
8
= 5 bolts
1.61
O.K.
=1-
n1 =
correct
21d 15d
= 0.97
200d
25.5
= 8.17
0.97 * 3.22
=1 -
n1 corret =
24d 15d
= 0.955
200d
25.5
= 8.3 bolts
0.955 * 3.22
taken 9 bolts
O.K.
18d 15d
= 0.985
200d
27/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
22
= 6.94
0.985 * 3.22
taken 7 bolts
e = 2 d = 2*1.6 =3.2 cm
n2 =
O.K.
80
= 6.47 t
1.45
= 36
2
6.47
= 2 bolts
3.22
Important example: For the previous example Q1 &Q2, Add a monorail at the
joint "A" of weight 10 t
Question (1), discontinuous
F for member 25.5 t 5 2 + 25.5 2 = 26 t
n1 =
26
= 8.07
3.22
get
-------
taken 9 bolts
22.56
= 7 bolts
3.22
get
-------
d = 16
28/29 D.O.C.1
2007-2008
Non-pretensioned bolts - 1
Ft =0.7 *
* 1.6 2
* 0.33 *4 = 1.86 t
4
nrequired =
10
= 6 bolts >4
1.86
Note that: we cannot use 2 bolts in the same side, because the angle and half the
flange of the I-beam is smaller than 6d*1.1
SO get new d
i.e. each bolt has 10 / 4 = 2.5 t
*d2
*0.33*4 = 2.5
4
0.7 *
d = 1.86 cm
use M 20
R =
n =
6.47 2 + 10 2 = 11.9 t
11.9
= 3.7
3.22
taken 4 bolts
Ashear=A
(2)
thread
thread
Shank
(+)
T
distribution on bolt
29/29 D.O.C.1
2007-2008
Design of connections 2
SPLICES
We usually use splices if it's required to decrease number of bolts in one
row, or it's required that the maximum number of bolts in one row is ---- bolt
(mostly it will be 6 bolts). This will be instead of using
in long joints.
Types of splices:
1. Horizontal splice
2. Vertical splice
1) Horizontal splice:
Important note: Horizontal splices used in lower chord only
In this type we assume that half the smaller force transmitted to the splice
plate through bolts with single shear, while the other half will be transmitted to
the gusset plate through bolts with double shear.
In all the explanations, we assume that F2 is smaller than F1
The forces are transmitted in the system as shown:
F2
F2/2
F2/2
Gusset plate
F1-F2 /2
F1
Splice plate
F2/2
1/12 D.O.C.2
2007-2008
Design of connections 2
n
n
1
Elevation
Plan
Fsmaller F2
=
2
2
nsp =
Fsplice
Rl
F2 Fsplice
Rl
F2 / 2
Rl
2tangles
n2 =
F1 Fsplice
Rl
F1 F2 / 2
Rl
Check stresses on splice plate: The splice carry half the smaller force F2/2
Where plate width b = 2a+1 (under 2 legs and gusset), d' = d+0.2
f=
Fsp
(bsp 2d ) * t sp
/
2/12 D.O.C.2
2007-2008
Design of connections 2
As shown, when the lower chord is inclined at the middle of the truss, we
have to put the 2 separate splice plates on the angle. This is because if we put
the plate under the lower chord, the tension in the 2 angles will make tension on
the bolts & we didn't design the bolts to carry tension.
To design this splice: The design procedures are the same to get nsp, n1,
and n2, because the 2 splice plates together carry half the force. The only
difference is the dimensions of the splice plate where b = 0.8a (because we put
it over angle). Since splice carry F2/2 so every plate carry F2/4
f=
Fsp = F2 / 4
(bsp d ) * t sp
/
zero
55*5
30t
80*8
90*9
35t
(1.6) 2
Solution: RD.S =2(
) (0.25*4) = 4.02 ton
4
30
= 7.46 > 6 bolts
4.02
3/12 D.O.C.2
2007-2008
Design of connections 2
Fsp =
Fmin 30
= 15 ton
=
2
2
Q Rs.s.= (
nsp =
(1.6) 2
) (0.25*4) = 2.01 ton
4
15
= 7.46 take 8 bolts
2.01
n1 =
30 15
= 3.7 nch = 4 bolts
4.02
n2 =
35 15
= 4.97 nch = 5 bolts
4.02
Check on splice
b sp =2*9 +1 = 19 cm
tsp =1 cm
f=
15
=0.97 t / cm2 < 1.4 t / cm2, we may try t = 8mm
(19 2 * 1.8)(1)
zero
55*5
30t
80*8
80*8
30t
(1.6) 2
) (0.25*4) = 4.02 ton
4
Design of connections 2
nch =
30
= 7.46 > 6 bolts
4.02
Fsp =
Fmin 30
=
= 15 ton
2
2
Q Rs.s.= (
nsp =
(1.6) 2
) (0.25*4) = 2.01 ton
4
15
= 7.46 take 8 bolts
2.01
n1 = n2 =
30 15
= 3.7 nch = 4 bolts
4.02
Check on splice
b sp =0.8*8 = 6.4 cm
tsp =1 cm
f=
30 / 4
=1.63 t / cm2 > 1.4, Try 12 mm thickness
(6.4 1.8)(1)
gusset
(
) staggered
splice
tension member
5/12 D.O.C.2
2007-2008
Design of connections 2
While if we make them staggered
OR
2) Vertical splice:
Important note: Vertical splices can be used in upper and lower chord, except if
the lower chord is inclined.
In this type we assume that the smaller force transmitted to the 2 splice
plates and the gusset plate through bolts with 4 shear, while the difference
between bigger and smaller force will be transmitted to the gusset plate through
bolts with double shear.
In all the explanations, we assume that F2 is smaller than F1
The forces are transmitted in the system as shown:
R2S
Gusset plate
F2
F2
R4S
R4S
Splice plate
F2
F1-F2
F1
n
n
diff
6/12 D.O.C.2
2007-2008
Design of connections 2
Fsplice
nsp =
Rl
equal)
Where Rl is the minimum of R4S or Rb and
F1 F2
Rl
ndiff equals to zero if the 2 forces are equal. The minimum of ndiff is not 2. This
means if ndiff = 0.6, we take it 1 bolt.
Check stresses on splice plate: Although we design with the total smaller force
F2 because the bolt is working in 4 planes (R4S), but the splice carry half the
smaller force F2/2 (as in case of horizontal splice) because the bolt is working
with 4 planes of shear (2 in contact with gusset plate and 2 in contact with
splice plate). Since splice carry F2/2 so every plate carry F2/4
f=
Fsp = F2 / 4
(bsp d / ) * t sp
Note: The splice plate or plates always carry (Fsmaller/2) in both vertical and
horizontal splices. If we have only one splice plate as in case of horizontal splice
under the leg, so it carry the total force (Fsmaller/2). If we have 2 splice plates as
in case of horizontal splice over the leg or in case of vertical splice, every splice
will be carrying (Fsmaller/4).
7/12 D.O.C.2
2007-2008
Design of connections 2
Example 3: Design the shown connection
90*9
2
one row is 6M16 grade 4.6 of non- -28t
pretensioned bolts. Draw to scale 1:10 the
designed connection.
Solution:
RD.S =2(
(1.6) 2
) (0.25*4) =
4
90*9
1
7t 70*
7
3
4
-10t
-32t
55*5
4.02 ton
Rb = (1.6*1.0) (0.8*3.6) = 4.61 ton
32
= 7.96 > 6 bolts in one row
4.02
nch =
So we have to use splice. Since this is an upper chord, so we have to use vertical
splice.
Fsp = Fmin = 28 t
Assume tGPL =10 mm & tsp = 10 mm
tmin = 2*0.7 = 1.4cm or 1+2*1 = 3cm
R4s = 4 (
taken 1.4 cm
(1.6) 2
) (0.25*4) = 8.04 t
4
28
= 4.3 nsp = 5 bolts
6.45
to get ndiff
RD.S = 2 (
(1.6) 2
) (0.25*4) = 4.02t
4
32 28
= 0.99 ndiff = 1 bolt
4.02
7
2
2
= 1.25 t/cm < 1.4 t/cm
5.6 * 1
8/12 D.O.C.2
2007-2008
Design of connections 2
steel
Corrugated
thick
m
m
.5
0
s
t
e
she
[ 160
8
x
L 80
53 53
65
27 33 65 65 65
Note that: If the upper chord is inclined, the lower edge of the splice must
be straight so that the internal angle does not exceed 180 o, so the connection will
be as shown below:
[ 160
L 80x8
2L 80x8
L 80x8
25
50
2L 80x8
9/12 D.O.C.2
2007-2008
Design of connections 2
If the lower chord is inclined, we can not use horizontal bracing because
the internal angle will be larger than 1800, so we have to use horizontal splice.
>180
In general, always use vertical splice with upper chord & horizontal splice
with lower chord. Except if it's required something else
10/12 D.O.C.2
2007-2008
Design of connections 2
given that the maximum number of bolts
-60t
90*9
55*5
-10t
Solution:
nch =
60
= 9.5bolt > 6 bolts in one row
2 * 3.16
So we have to use splice. Since this is an upper chord, so we have to use vertical
splice.
Fsp = Fmin = 60 t
Assume tGPL =10 mm & tsp = 10 mm
nsp =
60
= 4.74 nsp = 5 bolts
4 * 3.16
15
2
2
= 2.67 t/cm > 1.4 t/cm
5.6 * 1
f=
15
2
= 1.4 t/cm tsp = 1.91cm taken 2.0cm = 20mm
5.6 * t
[ 160
L 80x8
2L 80x8
L 80x8
25
50
2L 80x8
11/12 D.O.C.2
2007-2008
Design of connections 2
Summary:
Steps of Design:
1 - Determine whether the connection is separate or Continuous .It's
preferable to be Continuous to decrease number of bolts.
Note: We cannot make continuous connection in the following cases:a) If the 2 angles are not of same size
b) If the 2 angles are not on the same straight line like upper chord & lower
chord of parallel chord system
c) At position of field splice even if the 2 angles have the same size
2 -Calculate Rss & RDS & Rb as before, then calculate no. of bolts
3 -If the no. of bolts are more than 6 i.e. Li more than 15d which is the
maximum distance between the 1 st & last bolt
a) Try to use staggered
amin = 6d *1.1
12/12 D.O.C.2
2007-2008
Design of connections 3
Design of pretensioned bolts
1-Pretension bolts subjected to shear:
These are produced from high-grade steel (8.8 and 10.9) pretension with
controlled tightening. The forces acting transverse to the shank are transmitted
by friction between the connected parts.
All allowable of pretensioned bolts are given as forces not stresses so we
don't have to multiply it with area of bolt
"T"
In this case, failure of connection will be due to friction between the plates
No of bolts required = N =
Force
m Ps
Where:
Ps
resistance of one bolt per one friction surface taken from tables
page 106 in the ECP (Egyptian code of practice). Ordinary work,
steel 37, case I or II according to the given loads.
Note that: For pretensioned bolts grade 8.8, the values of the table (except area
9t
(grade 10.9)
- Draw the connection to scale 1: 10
Data: Steel used is st. 37
15t
80 3
*
2 8
60*6
9t
4
60*6
21t
80*8
G.PL = 10 mm
1/10 D.O.C.3
2007-2008
Design of connections 3
Solution: Ps = 3.16t
Member (1):
n1 =
21
= 3.32 n1 = 4 bolts
2 * 3.16
Member (2)
n2 =
15
= 2.37 n2 = 3 bolts
2 * 3.16
Member (3)
9
= 2.85
3.16
n3 =
Member (4)
n4=
or n4=
n3 = 3 bolts
9/2
= 1.42
3.16
9
=2.85
3.16
2 each side
4 blots
emin = 2*16 = 32 mm 35 mm
Pmin = 3*16 = 48 mm 50 mm
-20t
90*9 1
55*5
7t
3
-10t
-25t
70
*7
Fdes = 25 20 = 5 t
Or 7 cos 45 = 4.95
2/10 D.O.C.3
2007-2008
Design of connections 3
nch =
5
= 0.72 nch = 2 bolts
2 * 3.45
Member (3)
55*55*5 (back to back)
n3 =
10
= 1.45
2 * 3.45
n3 = 2 bolts
Member (4)
70*70*7
& n4 =
(single angle)
7
= 2.03
3.45
n4 = 3 bolts
Important note: When using pretensioned bolts, the area net in tension will be
total area without any reduction due to presence of hole (as if we are designing
welded angles); this is because the pretensioned bolt packed all the plates
together and prevents any movement.
Example 3:
25t
7t
1.5
2.0
8.8
Solution:
Although it is bolted, but we used Pretesioned bolt. Use " Ag "
Member 1:
Lin
= Lout = 2 m
25
= 17.86cm 2
1.4
17.86
= 8.93cm2
2
Use
70*7
3/10 D.O.C.3
2007-2008
Design of connections 3
amin = 55*5
Anet = 2*9.4 = 18.8 cm 2
F =
in
out
25
2
2
= 1.33 t/cm < 1.4 t/cm
18.8
200
= 94 < 300
2.12
200
(2.12) + (0.5 + 1.97) 2
2
= 61 < 300
l 200
=
= 28.6 < 60
7
d
Lout = 1.2*2.5 = 3m
7
= 5.9cm 2
0.85 *1.4
Choose
A1 = 6*0.6 = 3.6 cm 2
A2 = (6-0.6) 0.6 = 3.24 cm 2
R.F. =
3 * 3.6
= 0.77
3 * 3.6 + 3.24
300
= 2.56 < 300
1.17
l 250
=
= 41.7 < 60
6
d
4/10 D.O.C.3
2007-2008
Design of connections 3
zero
55*5
30t
80*8
90*9
35t
35
= 7.9 > 6 bolts
2 * 2.21
Fmin 30
= 15 ton
=
2
2
nsp =
n1 =
n2 =
15
= 6.8 take 8 bolts
2.21
30 15
= 3.39 nch = 4 bolts
2 * 2.21
35 15
2 * 2.21
15
=0.79 t / cm2 < 1.4 t / cm2, we may try tmin = 8mm
19 * 1
5/10 D.O.C.3
2007-2008
Design of connections 3
Force
0 .6 T
Where:
0.6 T
The pre-tension force in the bolt and is found in table page 106
Example 5: Design the connection between the lower chord and the column
[ 160
2L 70x7
10t
50
95
50
shown in figure using M16 grade 8.8. Force in lower chord is 10t tension.
L 80x8
Solution: The bolts connecting the angle with the gusset plate, and that
connecting the gusset plate to the framing angles subjected to double shear.
Ps= 2*(0.7*3.16) = 4.42t
6/10 D.O.C.3
2007-2008
Design of connections 3
Rt = 0.6*(0.7*9.89) =4.15t
n=
10
= 2.26 taken 3 bolts
4.42
For bolts connecting the framing angles to the column flange, the force is
parallel to the axis of the bolt, so the force is tension
n=
10
= 2.4 taken 4 bolts, 2 each side
4.15
Q Text
+
Ps
T
Text
= 0.6T
n
2. Qext,b =
Qext
= .. Ps'
n
Text,b
T
external tension force will decrease the pretensioning force on the bolt,
which in turn decrease the friction between the surfaces, leading to decrease
of the allowable of shear.
7/10 D.O.C.3
2007-2008
Design of connections 3
Example 6:
Design the connection between the upper chord and the column shown in figure
using pretensioned M16 grade 10.9. Forces of diagonal and chord are shown.
95
47
[ 160
[ 160
n4
n2
-2t
-2t
10
t
1.3
n3
1:10
1.5
n1
47
95
L 80x8
2L 80*8
80
x8
2L 60x6
10
t
Or graphically
2t
49
10t
Ps = 3.16t
n1=
10
= 3.16
3.16
take n1 = 4 bolts
2
= 0.3
3.16 * 2
take n2 = 2 bolts
Design of connections 3
R= 5.56 2 + 6.76 2 = 8.75t
n3 =
8.75
= 1.38
2 * 3.16
take n2 = 2 bolts
6.76 5.56
Q Text
=
= 2.7 bolt
+
+
Ps
T
3.16 9.89
1. Text,b =
Text
5.56
=
= 1.39t (0.6*9.89)=5.93t
n
4
1.39
) = 2.71 t
9.89
Qext
6.76
=
= 1.69t 2.71 t
n
4
Example 7:
Design and draw the connection shown
2 channels
F=20t
IPE300
2.5m
Solution:
-1
= tan
1
= 21.8
2 .5
o
T=0.7*9.89 = 6.92t
18.57 7.427
Q Text
= 9.47
=
+
+
Ps
T
2.21
6.92
Design of connections 3
Checks:
Text,b =
PS (1-
7.427
= 0.74t < 0.6*6.92 = 4.15t
10
Text / n
7.427 / 10
) = 2.21 (1) = 1.97t
t
6.92
Q 18.57
= 1.86 ton < 1.97t ok safe
=
n
10
160
IPE 300
10/10 D.O.C.3
2007-2008
Design of connections 4
Design of welded connection
Allowable stresses of welded connections:
a-Butt weld:
Kind of stresses
Allowable Stresses
Good weld
Excellent weld
Compression
1.0 Fc
1.1 Fc
Tension
0.7 Ft
1.0 Ft
Shear
1.0 q
1.1 q
Where:
Fc
Ft
Fy
yield stresses
0.58Fy
3
b-Fillet Weld
Allowable stresses in fillet weld :
For all kinds of stresses (compression - tension - shear) = 0.2 Fu
For combined shear stress and normal stress = 1.1*0.2Fu
s
size of weld
smin
1/24 D.C.4
2007-2008.
Design of connections 4
Smax
i.e. If we are connecting 2 angles 70*7 back to back with a gusset plate of
thickness 10 mm, Smax = 7mm (minimum thickness)
L
size of weld
Lmin
Lmax
Leff
Lact
leff +2s
s
leff
lact
F2
F
F1
ae
)
a
e
a
F2 = F ( ) = F F1
Where F is the total force in the member
Force = Area of weld * allowable stress
2/24 D.C.4
2007-2008.
Design of connections 4
Allowable stress for shear is 0.2Fu, where Fu is the ultimate stress of the metal
used. We always use steel 37 with Fu = 3.6 t/cm2
Force is either F1 on the weld near the leg or F2 on the other weld. The area is
either s*l if one angle or 2*s*l if 2 angles. From this equation we can get L
Length of weld in first leg of angle = l(1)act. =
F1
+2 s
(m s )(0.2 Fu )
F2
+2 s
(m s )(0.2 Fu )
Continuous joint:
This occurs when the two chord members have the same cross-section and there
is no field splice at this position.
Fdes. = the bigger from (Fm1 Fm2) or (Fm3 * cos )
F1 = Fdes. (
ae
)
a
l(1)act. =
F1
+2 s
(m s )(0.2 Fu )
l(2)act. =
F2
+2 s
(m s )(0.2 Fu )
e
a
F2 = Fdes. ( )
Special cases:
For case of upper chord joint:
The welding is usually carried out as submerged welding. Therefore the size of
weld for the part between the two angles is taken half the thickness of the gusset
plate.
i.e.
s=
t g . pl..
2
3/24 D.C.4
2007-2008.
Design of connections 4
Drawing rules of welded connections:
The welded connection is the same as bolted connections in steps of drawing
except that:
Distance between edges of angles is 40mm instead of 20mm
40mm
The edge of the gusset plate is either under the edge of the angle as in
the lower chord or embedded between the angles in the submerged
weld of the upper chord.
The edge of the gusset plate may not be perpendicular to the angle.
4/24 D.C.4
2007-2008.
Design of connections 4
15
if separte
if contionous
15
if separte
if contionous
if separte
if contionous
5/24 D.C.4
2007-2008.
Design of connections 4
Example 1:
90*9
19t
Solution:
60*6
-8.5t
-23t
10
t
90*9
5
3 5*5
2
60*6 A
-28t
6
7t 0*6
5
1
23t
80*8
80*80*8
e = 2.26 cm
8 2.26
) = 16.5 t
8
F2 = 23-16.5 = 6.5 t
L1act =
16.5
+ 2*0.5 = 23.9 cm, Take L1 = 24 cm
(2 * 0.5)(0.2 * 3.6)
L2act =
6.5
+ 2*0.5 = 10.03 cm, Take L2 = 11 cm
(2 * 0.5)(0.2 * 3.6)
Member 2 :
F = 19 t
F1 = 19 (
60*60*6
e = 1.69 cm
6 1.69
) = 13.65 t
6
F2 = 1913.65 = 5.35 t
L1act =
13.65
+ 2*0.5 = 19.96
(2 * 0.5)(0.72)
L2act =
5.35
+ 2*0.5 = 8.4
(2 * 0.5)(0.72)
20 cm
9 cm
Member 3:
F = 10 t
F1 = 10 (
F2
55*55*5
e = 1.52 cm
5.5 1.52
) = 7.24 t
5.5
= 10 7.24 = 2.76 t
6/24 D.C.4
2007-2008.
Design of connections 4
L1act =
7.24
+ 2*0.5 = 11.06 cm
(2 * 0.5)(0.72)
L2act =
2.76
+ 2 * 0.5 = 4.8
(2 * 0.5)(0.72)
12 cm
5cm + 2*0.5 = 6 cm
Member 4 :
F = 8.5 t
60*60*6
F1 = 8.5 (
6 1.69
) = 6.1 t
6
F2 = 8.5 6.1
= 2.4 t
L1act =
6.1
+ 2*0.5 = 9.47
(2 * 0.5)(0.72)
L2act =
2.4
+ 2*0.5 = 4.3
(2 * 0.5)(0.72)
10 cm
L2 = 6 cm (min. length)
9 2.54
) = 3.6 t
9
F2 = 5-3.6
Assume
= 1.4 t
S=
t G.Pl
10
= 5 mm (submerged weld)
=
2
2
L1act =
3.6
+ 2*0.5 = 6 cm
(2 * 0.5)(0.72)
L2act =
1.4
+ 2*0.5 = 2.9
(2 * 0.5)(0.72)
L2 = 6 cm
Member 5:
F=7t
60*60*6
F1 = 7 (
6 1.69
) = 5.0 t
6
F2 = 7-5
= 2.0 t
7/24 D.C.4
2007-2008.
Design of connections 4
L1act =
5
+ 2*0.5 = 14.8 cm
(0.5)(0.72)
L2act =
2
+ 2*0.5 = 6.5
(0.5)(0.72)
15.0 cm
7.0 cm
Example 2:
Design the two connections shown in the
figure using fillet weld:
, s is constant for connection
32t
60*6
-8.5t
TG.Pl = 10
10
t
mm
5
3 5*5
2
60*6 A
1
45t
80*8
80*80*8
e = 2.26 cm
8 2.26
) = 32.3 t
8
F2 = 45-32.3 = 12.7 t
L1act =
32.3
= 44.9+2*0.5 = 45.9 cm, Take L1 = 46cm
(2 * 0.5)(0.2 * 3.6)
L2act =
12.7
+ 2*0.5 = 17.4 cm, Take L2 = 18 cm
(2 * 0.5)(0.2 * 3.6)
Member 2 :
F = 32 t
F1 = 32 (
60*60*6
e = 1.69 cm
6 1.69
) = 23 t
6
F2 = 3223 = 9 t
L1act =
23
+ 2*0.5 = 32.94
(2 * 0.5)(0.72)
33 cm
8/24 D.C.4
2007-2008.
Design of connections 4
L2act =
9
+ 2*0.5 = 13.5
(2 * 0.5)(0.72)
14 cm
Example 3:
Redesign the previous example knowing that the maximum length of weld is
35cm.
Solution: Since the weld of member 1 is 46cm > 35cm, so we have to use
welded splice. Since this is lower chord and not inclined, so we can use either
vertical or horizontal welded splice.
The design of the splice is the same as in bolts, because the weld will be
subjected to shear. The splice plates carry half the smaller force.
Using horizontal or vertical splice:
We use plates over legs so that we can make fillet weld
under the angles of the lower chord.
Half force to the 2 splice plates & other half to the
gusset plate. Each plate carries 1/4 of the smaller force.
b sp= 0.8a-2cm (2 cm for the weld)
Fsp = 32/2 = 16t
1.4 =
32 / 4
(0.8 * 6 2)t
t =2.04 cm
taken 22 mm
Design of weld :
Weld of splice (one splice plate carries 32/4 = 8 t) while the whole splice carry
16 t
Lsp =
8
+1 = 12.1 taken 13 cm for each splice
2 * 0.5 * 0.72
= 32 16 = 16 t
= 45 16 = 29 t
Design of connections 4
Member1:
F = 29 t
F1 = 29 (
80*80*8
e = 2.26 cm
8 2.26
) = 20.8 t
8
F2 = 29-20.8 = 8.19 t
L1act =
20.8
+1 = 29.9 cm, Take L1 = 30cm
(2 * 0.5)(0.2 * 3.6)
L2act =
8.19
+ 2*0.5 = 12.4
(2 * 0.5)(0.72)
13 cm
Member 2:
F = 16 t
F1 = 16 (
60*60*6
e = 1.69 cm
6 1.69
) = 11.5 t
6
F2 =1611.5 = 4.5 t
L1act =
11.5
+ 2*0.5 = 16.97
(2 * 0.5)(0.72)
L2act =
4.5
+ 2*0.5 = 7.25
(2 * 0.5)(0.72)
17 cm
8 cm
Note that: vertical and horizontal splices are the same, in which splice plates
carry half the smaller force while the rest of the forces will be carried by the
gusset plate.
We may use submerged weld in the lower chord and put the plate under the
legs where b=2a+1-2.
We may make the splice plate wider than angle's leg.
10/24 D.C.4
2007-2008.
Design of connections 4
Example 4:
It is required to design and draw the shown connection,
given that the truss members are welded to the gusset
plate and the gusset plate is bolted to the column using
framing angles 80*8. Bolts used are non-pretensioned
bolts M16 grade 4.6. Upper chord is 2 angles 60*6.
Diagonal is single angle 80*8.
Note: In the field connection (field splice), either the 2 sides are bolted, or one
side is bolted and the other side is welded. But the 2 sides cannot be welded
80*80*8
6 1.69
) = 1.44 t
6
F1 = 2 (
F2 = 2-1.44 = 0.56 t
L1act =
1.44
+ 2*0.5 = 3.0 cm
(0.5)(0.72)
taken 6 cm (min)
80*80*8
8 2.26
) = 7.17 t
8
F2 = 10-7.17
= 2.83 t
L1act =
7.17
+ 2*0.5 = 20.9 cm
(0.5)(0.72)
L2act =
2.83
+ 2*0.5 = 7.86
(0.5)(0.72)
21.0 cm
8.0 cm
11/24 D.C.4
2007-2008.
Design of connections 4
Bolts connecting gusset plate to the framing angles:
They are subjected to shear equal to the resultant of the 2 forces
R=8.75t, Rds = 4.02t, Rb= 0.8*3.6*1.6*1 = 4.61t
n=
8.75
= 2.17 taken 3 bolts. (if when draw, p>pmax, so increase n)
4.02
12/24 D.C.4
2007-2008.
Design of connections 4
Fillet Weld subjected to Tension or compression:
If the weld is subjected to tension or compression, the allowable stress is 0.2Fu
(exactly as in case of fillet weld subjected to shear). The fillet weld is subjected
to tension or compression when a force perpendicular to the weld is acting.
Example 5:
It is required to design the shown connection, given that the truss members
are bolted to the gusset plate and the gusset plate is welded to the column
using fillet. Bolts used are pretensioned bolts M16 grade 10.9. (Ps=3.16t)
Solution: For the connection between the truss member and the gusset plate:
n=
10
= 1.58 taken 2 bolts.
2 * 3.16
For the connection between the gusset plate and the column:
The weld between gusset plate and column is as the shown shape in
which we weld on both sides of the gusset plate with area s*l each L
side.
The applied force is perpendicular to the weld, so the weld is
subjected to tension.
Assume s=5mm
(Tension force/Area resists force) Allowable stress (Fu)
10
= (0.2*3.6) l = 13.9cm 14cm
2*0.5* l
13/24 D.C.4
2007-2008.
Design of connections 4
Note: We will design the weld even if it is subjected to compression (
)
Example 6:
It is required to design the shown connection, given that the truss members
are bolted to the gusset plate and the gusset plate is welded to the column
using fillet. Bolts used are pretensioned bolts M16 grade 10.9. (Ps=3.16t)
Solution: For the connection between the truss member and the gusset plate:
n=
10
= 1.58 taken 2 bolts.
2 * 3.16
For the connection between the gusset plate and the column:
The applied force is perpendicular to the weld, so the weld is subjected to
compression.
Assume s=5mm
(Compression force/Area resists force) Allowable stress (Fu)
5
= (0.2 * 3.6) l = 7cm
2 0.5 * l
14/24 D.C.4
2007-2008.
Design of connections 4
Fillet Weld subjected to Combined Shear and Tension or
Compression:
If the weld is subjected to combined shear and tension or compression, the
allowable stress is 1.1*0.2Fu . We get L weld by solving the equation
f 2 + 3q 2 1.1 (0.2Fu)
Where f =
Tension or Compression
and q =
Aweld total
Shear
Aweld
Example 7:
It is required to design and draw the shown connection, given
that the truss members are bolted to the gusset plate and the
gusset plate is welded to the column using fillet. Bolts used are
non-pretensioned bolts M16 grade 4.6.
Solution:
n1 =
2
= 2 bolts
4.02
n2 =
10
= 5 bolts
2.01
The weld between the gusset plate and the column using fillet:
The weld is subjected to Tension T (perpendicular to weld) & shear Q (parallel
to weld). From given forces of the upper chord and the diagonal, T=5.56t,
Q=6.76t.
We get L of weld from this equation
(
(
f 2 + 3q 2 1.1 (0.2Fu)
6.76 2
5.56 2
) = 1.1 *0.72
) + 3(
2 * 0 .5 * l
2 * 0.5 * l
5.56 2
6.76 2
) + 3* (
) = 0.79
l
l
30.91 137.1
+ 2 = 0.79
l2
l
l = 15 cm
15/24 D.C.4
2007-2008.
Design of connections 4
Do not forget to put dimensions on weld (l and s) and bolts (P and e).
Example 8:
For the shown figure, it is required to estimate a section for the tie and design
and draw its connection to the column, given that the tie is bolted to the
gusset plate using non-pretensioned bolts M16 grade 4.6, while the gusset
plate is welded to the column using fillet.
Solution:
Estimation means choose from limits without check:
1l=
plate .
Aangle =
15
= 6.5 cm2
1.4 * 0.85 * 2
16/24 D.C.4
2007-2008.
Design of connections 4
Choose 60*6 > min
55*5
l
850
= 60
=60
d
a
d = 14.2 cm = 2a + 1
a = 6.58 cm
use 70*7
850
=
0.45a
use
a = 6.3
O.K.
70*7
15 / 2
= 3.73 bolts
2.01
4
= 28 0
7.5
Q = 15 cos28 =13.2 t
T = 15 sin28 = 7.04 t
We can assume l from drawing or
(
f 2 + 3q 2 1.1 (0.2Fu)
13.2 2
7.04 2
) = 1.1 *0.72
) + 3(
2 * 0.5 * l
2 * 0.5 * l
7.04 2 13.2 2
) +(
) = 0.79
l
l
49.56 522.72
+
= 0.79
l2
l2
l = 27 cm
17/24 D.C.4
2007-2008.
Design of connections 4
We can draw any shape to the connection of the truss to the column because it's
not mentioned. (The truss may be welded or bolted to the gusset plate, while the
gusset plate also may be welded or bolted to the column. But the tie must be
drawn as given in the question.
18/24 D.C.4
2007-2008.
Design of connections 4
Example 9:
For the shown connection, get maximum capacity or Max force. Bolts used are
non-pretensioned bolts M20 Grade 4.6
Solution
1 Failure by tension for member:
Anet = 2 [12.3 2.2 * 0.8] = 21.08 cm2
Tmax = Anet * Ft = 1.4 * 21.08 = 29.5 t
2 For n1
e = 35
1.5d = 1.5*2 =3 cm
e > 1.5 d
= 0.6
& 2d = 2*2 = 4 cm
* 22
*0.25 * 4 = 6.28 t
4
Rl = 4.32 t
n=
F
T = 3 * 4.32 = 12.96 t
Rl
3 For n2
R=
Same as before
19/24 D.C.4
2007-2008.
Design of connections 4
4 For n3
Tension = T cos20 = 0.94 T
Shear = Tsin20 = 0.34 T
Use interaction equation:
(
0.34T / 6
0.94T / 6
)2 = 1
)2 + (
2
2
*2
*2
* 0.25 * 4
* 0.33 * 4
0 .7 *
4
4
Get T
T2 =308
T = 17.56 t
Example 10:
For the previous example, get maximum capacity or Max. Force if the member
used is SINGLE angle 80*8
Solution
1 Failure by tension for member:
A1 = (8-2.2)*0.8 = 4.64 cm2
A2 = (8-0.8)*0.8 = 5.76 cm2
R.F. =
3 * 4.64
= 0.71
3 * 4.64 + 5.76
= 0.6
1.5d = 1.5*2 =3 cm
& 2d = 2*2 = 4 cm
* 22
*0.25 * 4 = 3.14 t
4
20/24 D.C.4
2007-2008.
Design of connections 4
Rl = 3.14 t
n=
F
T = 3 * 3.14 = 9.42 t
Rl
= 0.6
* 22
*0.25 * 4 = 6.28 t
4
Rl = 4.32 t
n=
F
T = 3 * 4.32 = 12.96 t
Rl
Example 11:
For the previous example, get maximum capacity or Max. Force, if we used 2
angles 80*8 back to back and bolts used are pretensioned bolts grade 8.8.
Solution
1 Failure by tension for member: Agross because we used pretensioned bolts
Anet = 2 [12.3] = 24.6 cm2
Tmax = Anet * Ft = 1.4 * 24.6 = 34.44 t
2 For n1: Double shear
Ps = 2*0.7*4.93 = 6.9 t
n=
F
T = 3 * 6.9 = 20.7 t
Rl
21/24 D.C.4
2007-2008.
Design of connections 4
1-
0.94T
= 0.6*(0.7*15.43) = 41.36t.
6
2-
0.34T
0.94T / 6
= (0.7*4.93)*(1) T= 32.32t
6
0.7 * 15.43
Example 12:
For the previous example, get maximum capacity or Max. Force, if we used
single angle 80*8 and bolts used are pretensioned bolts grade 8.8.
Solution
1 Failure by tension for member:
A1 = 8*0.8 = 6.4 cm2
A2 = (8-0.8)*0.8 = 5.76 cm2
R.F. =
3 * 6 .4
= 0.77
3 * 6.4 + 5.76
F
T = 3 * 3.45 = 10.35 t
Rl
F
T = 3 * 6.9 = 20.7 t
Rl
4 For n3
Same as previous example T = 32.32 t
The maximum force = 10.35 t
22/24 D.C.4
2007-2008.
Design of connections 4
Example 13:
For the previous example, get maximum capacity or Max. Force, if we use
double angle 80*8 where angles are welded to gusset plate and gusset plate is
welded to column. (This cannot happen because it is field connection so
there must be a bolted side, but we take this solved example for training).
Length of weld between angle and gusset is 200mm. Length of weld of gusset
with column is 300mm. Size is to be maximum. TG.PL = 10mm
Solution
1 Failure by tension for member: Exactly as in pretensioned-example 3
(take gross area). Tmax = 34.44 t
2 For weld between the member and the gusset plate: double shear
Smax=8mm (minimum of 8 mm or 10mm)
F1=T*(
8 2.26
) = 0.72T
8
F2 = T-0.72T = 0.28T
L1act =
0.72T
+ 2*0.8 = 20
(2 * 0.8)(0.72)
So T=29.44t
L2act =
0.28T
+ 2*0.8 = 20
(2 * 0.8)(0.72)
So T=75.7t
3 For weld between gusset plate and the column: This weld is subjected
to tension = T cos 20 o and shear = T sin 20o
Smax=10mm (minimum of 10 mm or tflange of column = 13.5mm)
23/24 D.C.4
2007-2008.
Design of connections 4
f=
T cos 20o
,
2 *1* 30
q=
T sin 20 o
2 * 1 * 30
f 2 + 3q 2 1.1 (0.2Fu)
T cos 20 o 2
T sin 20 o 2
) = 0.79
) + 3(
60
60
T=42.7t
Example 14:
For the previous example, get maximum capacity or Max. Force, if we use
single angle 80*8 where angle is welded to gusset plate and gusset plate is
welded to column. Length of weld between angle and gusset is 200mm. Length
of weld of gusset with column is 300mm. Size is to be maximum. TG.PL = 10mm
Solution
1 Failure by tension for member: Exactly as in pretensioned-example 4
(take gross area of unsymmetric section). Tmax = 15.17 t
2 For weld between the member and the gusset plate: single shear
Smax=8mm (minimum of 8 mm or 10mm)
F1=T*(
8 2.26
) = 0.72T
8
F2 = T-0.72T = 0.28T
L1act =
0.72T
+ 2*0.8 = 20
(1 * 0.8)(0.72)
So T=14.72t
L2act =
0.28T
+ 2*0.8 = 20
(1 * 0.8)(0.72)
So T=37.85t
3 For weld between gusset plate and the column: This weld is subjected
to tension = T cos 20 o and shear = T sin 20o (Same as in example 5)
T=42.7t
The maximum force = 14.72 t
24/24 D.C.4
2007-2008.
Eccentric Connections 1
Eccentric Connections can be subjected to any of these two types of stresses:
1- Normal stresses caused by bending moment and axial force "tension or
compression"
2- Shear stresses caused by torsion moment and shear force.
1- Connections subjected to shear, tension and bending moment:
Note that: The bracket is welded to head plate, which is in turn bolted to column as
shown in the figure.
I-
Non-pretensioned bolts:
1/28-E.C.1
2007-2008
Eccentric Connections 1
Design Steps:
1- Dim of Head plate.
Assume H = h + 2 cm + 2cm
B = bf of bracket + 2 cm + 2 cm
B
bf of column
2- Arrange bolts.
Assume p = (3
Assume x =
ii-
Aeff = 0.7
H
" approx N-A"
6
2
4
B x2
2 Aeff [( y1 x ) + ( y 2 x ) + ( y 3 x ) + ...) = zero
iii- Snv =
2
Get actual position of N-A = X
Then calculate
B x3
+ 2 Aeff [( y1 x ) 2 + ( y 2 x ) 2 + ( y 3 x ) 2 + ...)
INV =
3
2/28-E.C.1
2007-2008
Eccentric Connections 1
4- Moving the load from its point of application to the C.G. of bolts.
T = Px, Qy = P y
M = (Qy x ex + T x ey)
M
( y1 x) * Aeff
I nv
- Ft1 =
T
, Aeff = 0.7
n
2
4
QY
n
Ftot
Q
)2 + (
)2 1.00
Aeff f all
A qall
2
4
Eccentric Connections 1
In case of unsafe:
Increase Number of bolts by increasing the plate length and put stiff. Plate and
it will appear exactly as in case of welded connections.
4/28-E.C.1
2007-2008
Eccentric Connections 1
III- Pretensioned bolts: Subjected to shear, tension and bending moment.
5/28-E.C.1
2007-2008
Eccentric Connections 1
Design Steps:
1- Calculate the number of bolts required:
n tension side =
M /(0.8h) + Text
0.6T
3- Arrange bolts.
Since the arrangement of the HSB does not require a maximum distance between
the bolts, bolts (calculated from above) are distributed in the tension zone only and
ONE row of bolts is added in the compression zone.
6/28-E.C.1
2007-2008
Eccentric Connections 1
5- Moving the load from its point of application to the C.G. of bolts.
Text = Px, Q y = Py
N.B.: In case Px is of reversible direction, we must choose the direction which give max M.
6- Effect of moment "M" on bolts.
The moment will create a tensile force on each bolt in the tension side "Text, b, M"
fc = ft =
f1 =
M H
( ) ,
IX 2
M
(X 2 )
IX
Where IX =
B H 3
12
Text, b1, M =
1 ft +f1
(
) B X 1
2
2
0.8 T
Text, b2, M =
1 f1 +f 2
(
)B X 2
2
2
0.8 T
T ext PX
=
n
n
0.6 T
7/28-E.C.1
2007-2008
Eccentric Connections 1
Prying force is only calculated if there is a row of bolts over flange and
there is no stiffener as shown in following figure.
2 30a b 2 AS
P=[
] (Text, b1 +Text, b1,M )
W t p4
3a a
( )( + 1) +
4b 4b
30a b 2 AS
M (2b + 2S + t b )
,
d b *W * Fb
W=
B
2
Fb = 1.4t/cm2
8/28-E.C.1
2007-2008
Eccentric Connections 1
8- Check bolts:
For tensile force
If prying force is neglected: ( as shown before):
If subjected to tension only: Text =
Text
0.6T
n
Text ,b
Q
'
P s = Ps*(1)
n
T
N.B.:
1- If the connection is subjected to M, Q only so Text = zero, in this case follow the
same steps but Text,b = 0.
2- If the connection is subjected to compression N not tension Text , we neglect the
effect of N on the two checks of the bolt.
But the head plate is subjected to compressive stress.
fc =
M H
N
( )+
IX 2
B H
0.72Fy
9/28-E.C.1
2007-2008
Eccentric Connections 1
In case of:
1- The first row of bolt 1 is unsafe we have 2 alternatives:a- Increase the number of bolts in that row to be
4 not just 2.
B 3Pmin+2emin = 3*(3d) + 2*(1.5d) = 12d
Text, b1, M =
1 ft +f1
) B X 1
(
4
2
0.8 T
Text, b2, M =
1 f1 +f 2
(
)B X 2
2
2
0.8 T
b- If B < 12d
Increase the bolt diameter so to increase it's allowable.
Text, b1, M =
1 ft +f1
) B X 1
(
2
2
0.8 T
Text, b2, M =
1 f1 +f 2
(
)B X 2
2
2
0.8 T
Text, b3, M =
1 f2 +f3
(
) B X 3
2
2
0.8 T
10/28-E.C.1
2007-2008
Eccentric Connections 1
Calculation of head plate thickness
These are approx ways to calculate the thickness of the head plate.
tp min = 20 mm
Case I:No row of bolts over the tension flange, bolts are only between the 2 flanges.
As shown in figure.
This method can be used for both pretension or non-pretension bolts.
We take a strip of height h1 as in figure,
we calculate the moment from this strip
Mp = force in bolt x e
h1 = edge + pitch / 2 and e B/4
This moment is acting on a rectangular section
so we have to check bending stresses on that
section.
fb =
MP
t
2
( P ) Fb = 0.72 Fy t/cm we get tp
3
h t
2
( 1 P)
12
min tp = 20 mm
Note that: I / y = S = h1 * t2 / 6
11/28-E.C.1
2007-2008
Eccentric Connections 1
Case II:1 row of bolts over the tension flange and the head plate is stiffened with a
vertical stiffener, As shown in figure.
This method can be used for both pretension or non-pretension bolts.
We take a strip of width b/2 as in figure, we calculate the
moment from this strip
Mp = force in bolt x e
This moment is acting on a rectangular section so we
have to check bending stresses on that section.
MP
t
2
( P ) Fb = 0.72 Fy t/cm , we get tp
3
h1 t P
2
(
)
12
h1 = hstiffener and e B/4
fb =
min tp = 20 mm
Case III:1 row of bolts over the tension flange and the head plate is unstiffened, As
shown in figure.
12/28-E.C.1
2007-2008
Eccentric Connections 1
A for non-pretension bolts
We take a strip of width b/2 as in figure, we calculate the moment from this strip
Mp = force in bolt x e
This moment is acting on a rectangular section so we have to check bending stresses
on that section.
b/2
fb =
MP
t
2
( P ) Fb = 0.72Fy t/cm , we get tp
3
b / 2 t P
2
(
)
12
min tp = 20 mm
tP
fb =
MP
t
2
( P ) Fb = 1.4 t/cm , we get tp
3
w tP
2
(
)
12
min tp = 20 mm
13/28-E.C.1
2007-2008
Eccentric Connections 1
Example 1:It is required to design the shown connection:Non-Pretensioned bolts M20 grade "4.6".
Given:Px = 1.0 ton, Py = 10 ton.
Solution:-
I- Non-Pretensioned Bolts.
Design Steps:
1- Dim of Head plate.
The given drawing is with 2 stiffeners
Assume H = 30 + 7.5 cm + 7.5 cm = 45 cm
as shown
in figure
B = 15 + 2 cm + 2 cm = 19
20 cm
bf column = 20 cm
2- Arrange bolts.
Assume p = (3.5)
14/28-E.C.1
2007-2008
Eccentric Connections 1
3- Calculate the C.G. of bolts arrangement.
i- Assume x =
ii- Aeff = 0.7
iii-Snv =
"N-A Position"
H
45
= = 7.5 cm" approx N-A"
6
6
2
= 0.7
4
2.02
= 2.2 cm2
4
20 x 2
2 2.2[(41 x ) + (33 x ) + ( 26 x ) + (19 x ) + (12 x )) = zero
2
20 6.573
+ 2 2.2[(41 6.57)2 + (33 6.57)2 + (26 6.57)2 + (19 6.57)2 + (12 6.57)2 )
3
= 12650.75 cm4
4- Moving the load from its point of application to the C.G. of bolts.
T = Px = 1.0 ton, Qy = Py = 10 ton
Mt = (Qy x ex + T x ey) = 10 x 0.35 + 1.0 x (0.55 + 0.3 + 0.075-0.0657) = 4.36 mt
5- Check the critical bolt.
The critical bolt is the most far bolt from the N-A.
Calculate:- fb1 =
4.36 100
(41 6.57) *2.2= 2.61 t
12650.75
- ft1 =
1.0
= 0.083 t
12
2
=
4
2.02
= 3.14 cm2
4
q1 =
10
= 0.83 t
12
2.69 2
0.83 2
) +(
) = 0.93 1.00 Safe
2.9
3.14
6 * 12.1
7.5 * t 2
15/28-E.C.1
2007-2008
Eccentric Connections 1
Example 2:1- It is required to design the shown connection:Using Pretensioned bolts M20 grade "8.8".
Calculate the thickness of the head plate.
Given:Px = 1.0 ton, Py = 10 ton.
Col. Section I.P.E 500
Bracket Beam I.P.E 300
417 / 32 + 1
=2.29 taken min 4 bolts
0.6 *10.81
= 2 x 20 = 40 mm = 4 cm
H = 30 + 2 cm + 2 x 4 cm = 40 cm
B = 15 cm < b f of column = 20 cm
3- Calculate the C.G. of bolts arrangement. "N-A Position"
The C.G. will be the same C.G. of the head plate, at H/2
4- Moving the load from its point of application to the C.G. of bolts.
Text = Px = 1.0 ton, Qy = Py = 10 ton
M = (Qy x ex + Text x ey) = 10 x 0.35 + 1.0 x (0.55 + 0.3+0.02 0.2) = 4.17 mt
5- Arrange bolts. As shown in the question
1 row of bolts over the tension flange of the bracket
1 row of bolts under the tension flange
1 row at the compression side
16/28-E.C.1
2007-2008
Eccentric Connections 1
6- Effect of moment "M" on bolts.
The moment will create a tensile force on each bolt in the tension side "Text, b, M"
B H 3 15 403
=
=80000cm4
12
12
IX =
fc = ft =
M H
4.17 100 40
2
( )=
( ) = 0.104 t/cm
IX 2
80000
2
X1 = 2 e +
X2 =
f1 =
tb
1.07
=2x4+
=8.535 cm
2
2
H
40
- X 1=
- 8.535 = 11.46 cm
2
2
M
4.17 100
2
(X 2 ) =
(11.46) = 0.06 t/cm
IX
80000
Text, b1, M =
1 ft +f1
1 0.1 + 0.06
(
) B X 1 = (
) 15 8.53 = 5.25t
2
2
2
2
Text, b2, M =
1 f1 + f2
1 0.06 + 0
(
) B X 2 = (
) 15 11.46 = 2.57t
2
2
2
2
0.8T=8.64
0.8T=8.64
Tbigger = 5.25t
7- Effect of tension "Text" on bolts.
The tensile force Text will by distributed on all bolts in the connection.
Text, b1 = Text, b2 = Text, b =
T ext PX 1.0
=
=
= 0.1666 t
n
6
n
0.6 T = 6.48
8- Effect of prying force on bolts. There is row of bolts over flange and there is no
stiffener, so there is prying force.
W=
B
= 7.5 cm
2
tpl = 0.613
M (2b + 2S + t b )
4.17*100(2*3 + 2*1 + 1.07)
=2.13 cm = 2.2 cm
= 0.613
d b *W * Fb
(30 1.07)*7.5*1.4
1
7.5 2.2 4
2 30 4 32 2.45
P=[
] (0.166+5.25) =0.31 x 5.41 = 1.68 ton
3 4
4
7.5 2.2 4
(
)(
+ 1) +
43 43
30 4 32 2.45
17/28-E.C.1
2007-2008
Eccentric Connections 1
9-Check bolts.
I- Tensile force: Text, b1, M + Text, b + P = 5.25 + 0.166 + 1.68 = 7.0 ton < 0.8 T
II- Shear force: Qbolt =
Q 10
0.166
= = 1.66 < 0.7 4.93(1 (
)) = 3.39
n
6
10.738
9.51
MP
t
t
2
( P ) =
( P ) = Fb = 0.72 Fy t/cm ,
3
3
w tP
7.5 t P
2
2
(
)
(
)
12
12
18/28-E.C.1
2007-2008
Eccentric Connections 1
Example 3:
It is required to design the shown connection:Using Pretensioned bolts M20 grade "10.9" .
And calculate the thickness of the head plate.
Given:Mx = 17.0 mt, Q = 12.0 ton.
Col Sec IPE 600
T = 15.43 ton
Design Steps:
1- Number of bolts: n =
1700 / 48
=3.82 taken min 4 bolts
0.6 *15.43
= 2 x 20 = 40 mm = 4 cm
H = 50 + 2 cm + 2 x 4 cm = 60 cm
B = 20 cm < b f of column
3- Calculate the C.G. of bolts arrangement.
"N-A Position"
The C.G. will be the same C.G. of the head plate, at H/2
4- Effect of moment "M" on bolts.
The moment will create a tensile force on each bolt in the tension side "Text, b, M"
IX =
B H 3 20 603
=
=360000cm4
12
12
fc = ft =
M H
17 100 60
2
( )=
( ) = 0.14 t/cm
IX 2
360000 2
X1 = 2 e +
X2 =
tb
1.6
=2x4+
=8.8 cm
2
2
H
60
- X 1=
- 8.8 = 21.2 cm
2
2
19/28-E.C.1
2007-2008
Eccentric Connections 1
f1 =
M
17 100
2
(X 2 ) =
(21.2) = 0.1 t/cm
IX
80000
Text, b1, M =
1 ft + f1
1 0.14 + 0.1
(
) B X 1 = (
) 20 8.8 = 10.56 < 0.8T=12.34
2
2
2
2
Text, b2, M =
1 f1 + f 2
1 0.1 + 0
(
)B X 2 = (
) 20 21.2 = 10.55 < 0.8T=12.34
2
2
2
2
Q
12
=
= 2 < 4.93
n
6
h1= hstiffener = 8 cm
S= 8*t2/6
f = Mp / S
1.73 =
6 * 47.52
8*t2
20/28-E.C.1
2007-2008
Eccentric Connections 1
Example 4:
It is required to design the shown connection:Using Pretensioned bolts M20 grade "10.9".
Arrange all bolts under flange
Rafter is IPE 500
Solution:Design Steps:
As = 2.45 cm2; Ps = 4.93 ton
T = 15.43 ton
1- Number of bolts. N=
1000 / 43.2 + 5
=3.04 taken 4
0.6 *15.43
= 2 x 20 = 40 mm = 4 cm
H = 50 + 2 cm + 2 cm = 54 cm
B = 20 cm < bf of column
3- Arrange bolts.
2 row of bolts under the tension flange
1 row at the compression side
4- Calculate the C.G. of bolts arrangement.
"N-A Position"
B H 3 20 543
=
=262440cm4
12
12
fc = ft =
M H
10 100 54
2
( )=
( ) = 0.102 t/cm
IX 2
262440 2
21/28-E.C.1
2007-2008
Eccentric Connections 1
X1 = e + 2 cm + tb +
X2 =
f1 =
P
= 4 + 2 + 1.6 + 4 = 11.6 cm
2
H
54
- X1= - 11.6 = 15.4 cm
2
2
M
10 100
2
(X 2 ) =
(15.4) = 0.059 t/cm
IX
262440
Text, b1, M =
1 ft +f1
1 0.102 + 0.059
(
)B X 1 = (
) 20 11.6 = 9.3 t
2
2
2
2
Text, b2, M =
1 f1 +f 2
1 0.059 + 0
(
)B X 2 = (
) 20 15.4 = 4.54 t 0.8T=12.34
2
2
2
2
0.8T=12.34
Bigger = 9.3t
6- Effect of tension "Text" on bolts.
The tensile force Text will by distributed on all bolts in the connection.
Text, b1 = Text, b2 = Text, b =
T ext FX 5
=
= = 0.833
n
n
6
0.6 T = 9.26
Text, b1, M
0.8T
Qbolt =
Text, b1
0.6T
9.4 0.833
+
= 0.85 < 1
12.34 9.26
Q
5
0.833
= = 0.833 < 4.93(1)
9.26
n
6
S= 8*t2/6
f = Mp / S
1.73 =
6 * 46.05
8*t2
22/28-E.C.1
2007-2008
Eccentric Connections 1
Example 5:
For the shown portal frame it is required to:20 mt
20 mt
13 mt
Moment
A Design the shown connection between the rafter and the column.
B Design the shown connection between the two rafters.
Use M24 grade ( 10.9 ). T = 22.23 ton Ps = 7.11 ton
Given that: Q at haunch = 5t and = zero at mid span
PL. 10 MM
STEEL SHEET
RAIN GUTTER .7MM
IPE 360
PART OF IPE
360
C 140X65X4
IPE 360
IPE 360
23/28-E.C.1
2007-2008
Eccentric Connections 1
Solution:
A) Connection between rafter and column:
IPE
h1
e
X1
fb
f1
X2
PART OF IPE
Mact = 20 mt
, Qact = 6 ton
H= 2x36+4 = 76 cm
Ix = B H3 / 12 = 17 x 76 3 / 12 = 621882.667 cm4
Y = H / 2 = 38 cm
X1 = 2 + tf + e + P /2 = 2 + 1.27 + 4 + 4 = 11.27 cm
X2 = H / 2 X1 = 38 11.27 = 26.73 cm
fb = Mmax Y / Ix = 2000 x 38 / 621882.6 = 0.12 t/cm2
f1 = Mmax X2 / Ix = 2000 x 26.73 / 621882.6 = 0.086 t/cm2
safe
safe
h1 = 8cm
t=
6 x39.56
= 4.14 cm taken 42 mm
8 x0.72 x 2.4
24/28-E.C.1
2007-2008
Eccentric Connections 1
B )connection between2 rafter:
17.0
Mact = 13 mt
, Qact = 0
2.0
1.27
4.0
36.0
26.73
36.0
Y = H / 2 = 38 cm
f1
8.0
X1 = 2 + tf + e + P /2 = 2 + 1.27 + 4 + 4 = 11.27 cm
4.0
1.27
2.0
fb
X2 = H / 2 X1 = 38 11.27 = 26.73 cm
fb = Mmax Y / Ix = 1300 x 38 / 621882.6 = 0.079 t/cm2
f1 = Mmax X2 / Ix = 1300 x 26.73 / 621882.6 = 0.056 t/cm2
Check bending on bolts :
Text,b1,M = 1 / 2 ( ( 0.079 + 0.056 ) /2 x ( 17 x 11.27 ) ) = 6.46 < 0.8 T = 17.84
safe
Text,b2,M = 1 / 2 ( ( 0.056 + 0 ) /2 x ( 17 x 26.73 ) ) = 6.36 < 0.8 T safe
Check shear on bolts :
Qact / n = 0 / 6 = 0 ton < Ps = 7.11 ton
safe
h1 = 8cm
t=
6 x 25.84
= 3.35 cm taken 34 mm
8 x0.72 x 2.4
25/28-E.C.1
2007-2008
11.27
Eccentric Connections 1
Other shapes of rafter to rafter connection
R ID G E C A P .7M M
C 140X 65X
4
L 80X 80X 8
IP E
IP E
S T IF F . P L .1 0M M
X2
f1
X1
fb
S T IF F . PL 1 0M M
S E C 1-1
R ID G E C A P .7M M
C 140X 65X
4
L 80X 80X 8
IP E 3 00
IPE 3 00
f1
fb
X2
X1
S E C 1-1
26/28-E.C.1
2007-2008
Eccentric Connections 1
Example 5:
Conn A
5.0
Col 1
The previous figure shows the main system of an industrial building. It is required
to:
Design the welded and bolted connection "connection A" between the double crane
bracket and column 1 using pretensioned bolts M24 grade 8.8.
Data:.
Section of column 1 is BFIB 600.
head plate of Thickness 20 & use stiffener 10cm *10
32.15 t
2.5 t
0.4m
32.15 t
0.4m
0.9 t
2.5 t
BFIB 360
IPE 500
32.15 t
0.4m
0.4m
2.5 t
BFIB 360
IPE 500
27/28-E.C.1
2007-2008
Eccentric Connections 1
Solution:
Case of max moment & corresponding normal
N= 33.05 t,
Q = 2.5 t
N = 64.3t,
Q = 5t
Q Vertical force causes normal force on bolt. Since the compression force on bolts
40
5 5 5
X2 = 40 11.5 = 28.5 cm
30 80
I=
12
= 1280000 cm4
f1 =
1465 80
2
( ) = 0.046 t/cm
f2 =
1465
2
* 28.5 = 0.033 t/cm
T = 0.7*22.23
Text, b1, M=(
BFIB 600
X2
f2
0.046 + 0.033
1
) * 30 * 11.5 * = 6.8t < 0.8T = 12.44 t
2
2
Text, b2, M = (
0.033 + 0
1
) * 30 * 28.5 * = 7t < 0.8T =12.44 t
2
2
X1
5 max shear
= 0.625 < Ps
8 4 each side
28/28-E.C.1
2007-2008
f1
Eccentric Connections 2
1- Connections subjected to shear, tension and bending moment:
Note that: The bracket can be either welded to column or welded to head plate,
which is in turn bolted to column as shown in the figure.
Smax= tmin
(Always for moments use maximum
size of weld because it is critical)
hweld =0.8 x h
bw1 =bf
bw2 =0.4 x bf
A X
A
W
,Y=
A Y
A
W
1/16-E.C.2
2007-2008
Eccentric Connections 2
Moving the load from its point of application to the C.G. of weld.
QY
"
Aw vl
fb =
M
IX
iii. Effect of T.
T will cause tensile stress on total weld " ft =
T
Awtot
3
S hweld
12
+ 2 bw1 S (
h+S 2
h
S
) + 4 b w2 S ( t f ) 2
2
2
2
2/16-E.C.2
2007-2008
Eccentric Connections 2
Check the critical points of weld.
Point 1 " Hz weld "
Stresses at 1:Shear stress:
q1 = 0
no effect of Q y on Hz weld
Normal stress:
f1 =
M
T
y1 +
0.2 Fu =0.2 x 3.6 = 0.72
Awtot
IX
QY
Aw vl
Normal stress:
f2 =
M
T
y2 +
Awtot
IX
3/16-E.C.2
2007-2008
Eccentric Connections 2
Example 1:It is required to design the shown connection using Fillet weld. "between head pl
and Bracket"
Given:Px = 1.0 ton, Py = 10 ton.
4/16-E.C.2
2007-2008
Eccentric Connections 2
10
QY
2
= 0.173 t/cm
=
AWvl 57.6
Normal stress:
f1 = fb1 + ft1 =
T
M
y1 +
Awtot
IX
=
4.0 100 30
1 .0
( + 6) +
= 0.52 t/cm2
16719
2
96
Resultant:
R1 = 3q12 + f12 = 3 0.1732 + 0.522 = 0.60 < 0.2 x 1.1 x 3.6 = 0.792 t/cm2
Safe
5/16-E.C.2
2007-2008
Eccentric Connections 2
Example2:
For the shown figure:
Design the weld between bracket and column given that
The bracket is IPE 500. If the weld is unsafe suggest a
suitable solution and design it.
Py = 32.28 t
Px = 2.5 t
Solution:
1- Dim of Weld.
Use max size of weld because there are no
stiffeners
Sw = 10 mm, Sf = 16 mm, bf1 = 20 cm,
bf2 = 0.4 * 20 = 8 cm
h = 0.8 * 50 = 40 cm
2- Mechanical properties of weld.
AT = (20*1.6)* 2 + 4 * (8*1.6) + (40*1) * 2
= 195.2 cm2
AV = 40*1*2 = 80 cm2
Ix = 2* (1*40 3 / 12) + 4*(8*1.6) * (25 - 1.6 - 1.6/2)2 + 2*(20*1.6)*(25+1.6/2)2 = 79418 cm4
3- Moving the load from its point of application to the C.G. of weld.
Q = 32.28 t, T = 2.5 t
M = 32.28 * 0.5 + 2.5 * (0.45 + 0.5/2) = 17.89
4 - Check the critical points of weld.
Here we have 2 points. The first is subjected to maximum moment
stresses but no shear, while the second is affected with both shear
and moment
6/16-E.C.2
2007-2008
Eccentric Connections 2
Point 1:
f1 =
2 .5
17.89 * 100 50
2
2
+
* ( + 1.6) = 0.61 t/cm < 0.72 t/cm
195.2
79418
2
Point 2:
f2 =
2.5
17.89 * 100 40
+
*
= 0.46 t/cm2
195.2
79418
2
q2 =
32.28
2
* 0.4 t/cm
80
83
50
4
+ 8 * ( + 10 4) 2 = 110340.7 cm
12
2
2.5
1789
50
2
+
* ( + 10) = 0.58 t/cm
227.2 110340.7
2
q1 =
32.28
= 0.29 t/cm2
112
7/16-E.C.2
2007-2008
Eccentric Connections 2
Example3:
For the shown figure:
Design the weld between bracket and column given that the
crane girder is HEB 450 and the crane girder supports a
crane of 2 wheel loads 15 t each spaced 2m. The spacing
between frames is 6m. The bracket is IPE 500. If the weld is
unsafe suggest a suitable solution and design it.
Py = 32.28 t
Px = 2.5 t
Solution:
1- Dim of Weld.
Ix = 20*1.6*(28.8-0.8)2 + 2*8*1.6[(28.8- 4)2 + (28.8- 49.2)2 + (28.852.4)2] + 2*40*(28.8- 52.4)2 + 2*8*(57.6- 28.8)2 + 2*8 3/12 +
2*403/12 = 90155 cm4
3- Moving the load from its point of application to the C.G. of
weld.
M= 32.28*0.5 + 2.5(0.45+0.5-0.266) = 17.85 mt
(We can take moment as if c.g. is at mid height)
8/16-E.C.2
2007-2008
Eccentric Connections 2
Q = 32.28 t, T=2.5 t
Checks: check on point 1 only
f1 =
1785
2 .5
* 33.4 +
= 0.67 t/cm2
90155
204.8
q1 =
32.28
= 0.34 t/cm2
96
R = 0.67 2 + 3 * 0.34 2 = 0.89 t/cm2 > 0.79 t/cm2 Use another stiffener
No need to check point 2 because y < y 1
NOTE that:
If y 1 < y , so we have to check the shown 2 points
The first is as before, while the second is in the compression side
and its check will be:
f2 =
T M
y < 0.2 Fu
A I
9/16-E.C.2
2007-2008
Eccentric Connections 2
Example4:
For the shown portal frame it is required to:20 mt
20 mt
13 mt
Moment
A Design the shown connection between the rafter and the column.
B Design the shown connection between the two rafters.
Design the welded connection only
Given that: Q at haunch = 5t and = zero at mid span
PL. 10 MM
STEEL SHEET
RAIN GUTTER .7MM
IPE 360
PART OF IPE
360
C 140X65X4
IPE 360
IPE 360
10/16-E.C.2
2007-2008
Eccentric Connections 2
Solution:
A) Connection between rafter and column:
IPE
h1
e
X1
fb
f1
X2
PART OF IPE
Mact = 20 mt
, Qact = 6 ton
H= 2x36+4 = 76 cm
17.0
At point 16.0
q1 = 0 t/cm2
f1 = 2000 x ( 36 + 1 ) / 108301.4 = 0.69 t/cm2 < 0.72 t/cm2
28.0
11/16-E.C.2
2007-2008
Eccentric Connections 2
At point 2q2 = 6 / 89.6 = 0.067 t/cm2
f2 = 2000 x ( 18 + 28 / 2 ) / 108301.4 = 0.59 t/cm2
R1 =
, Qact = 0
17.0
6.0
= 70213.472 cm4
28.0
Checks:
No shear so only point 1 is critical
At point 1q1 = 0 t/cm2
f1 = 1300 x (36 + 0.6) / 70213.472 = 0.67 t/cm2 < 0.72 t/cm2
Other shapes of rafter to rafter connection
12/16-E.C.2
2007-2008
Eccentric Connections 2
R ID G E C A P .7M M
C 140X 65X
4
L 80X 80X 8
IP E
IP E
S T IF F . P L .1 0M M
X2
f1
X1
fb
S T IF F . PL 1 0M M
S E C 1-1
R ID G E C A P .7M M
C 140X 65X
4
L 80X 80X 8
IP E 3 00
IPE 3 00
f1
fb
X2
X1
S E C 1-1
13/16-E.C.2
2007-2008
Eccentric Connections 2
Example 5:
Conn A
5.0
Col 1
The previous figure shows the main system of an industrial building. It is required
to:
The previous figure shows the main system of an industrial building. It is required
to:
Design the welded and bolted connection "connection A" between the double crane
bracket and column 1 using pretensioned bolts M24 grade 8.8.
Data:.
Section of column 1 is BFIB 600.
head plate of Thickness 20 & use stiffener 10cm *10
32.15 t
2.5 t
0.4m
32.15 t
0.4m
0.9 t
2.5 t
BFIB 360
IPE 500
32.15 t
0.4m
0.4m
2.5 t
BFIB 360
IPE 500
14/16-E.C.2
2007-2008
Eccentric Connections 2
Solution:
Design of welded connection
Case of max moment & corresponding normal
N= 33.05 t
M = (32.15 0.9) 0.4 + 2.5(0.5+0.36) = 14.65 mt
Q = 2.5 t
Case of max normal
N = 64.3t
M = 2.52 (0.5 + 0.36) = 4.3 mt
Q = 5t
Q Vertical force causes normal force on both weld and bolt. Since the compression
considered.
Use head plate of Thickness 20 & use stiffener 10cm *10
24x2
1
48x1.4
8x1
BFIB 600
Lw web = 0.8 60 = 48 cm
Properties of weld
Ah = 814 + 481.42 = 166.4 cm2
Atotal = 166.4 + 8122 = 358.4 cm2
15/16-E.C.2
2007-2008
Eccentric Connections 2
3
48
8
60
8 2
3 2
4
Ix = 21.4
+ 4[ + 8 * ( + 10 ) ] + 8 24 2 (30 ) = 379350 cm
12
12
2
2
2
Or Ix exactly
3
48
8
60
8 2
60 2 2
60
2 2
Ix = 2 1.4
+ 4[ + 8 ( + 10 ) ] + 4 ( 24 2) ( + ) + 4 ( 24 2)( 3 )
12
12
2
2
2 2
2
2
2 .5
2
= 0.015 t/cm
166.4
f=
33.05
1465
60
2
+
* ( + 10) = 0.246 t/cm
358.4 379350 2
2
5
2
= 0.03 t/cm
166.4
f=
64.3
430
2
+
* 40 = 0.224 t/cm
358.4 379350
2
16/16-E.C.2
2007-2008
Eccentric Connections 3
2- Connections subjected to shear and torsion:
I- Using Pretension or Non-Pretension bolts.
1/16-E.C.3
2007-2008
Eccentric Connections 3
Design Steps:
1- Dim of Bracket plates.
Assume h = (1 1.25) x d
2- Arrange bolts.
Assume e = (2 3) , p = (4 5)
n
h
Calculate bolt =
p
2
Then we round nbolt and calculate the new h =
nbolt
xp
2
3- Calculate the C.G. of bolts arrangement.(If the bolts are not symmetric)
X=
A X b
A Yb
,Y=
A
A
2
4
Eccentric Connections 3
Distribution of Qx, Q y and Mt on bolts.
a- Effect of shear force on bolts:
Each bolt will be subjected to same
Shear force in X direction = H =
And in Y-direction = V =
QX
n
QY
n
Mt
2
ri
y
x
Sin = i , Cos = i
ri
ri
Fix = Fi sin =
Mt
2
ri
yi
Fiy = Fi cos
Mt
2
ri
xi
5- Check the critical bolt for safety against shear from Qx, Qy & Mt.
The critical bolt is the bolt where H and Fix are of same direction;
V and Fiy are of same direction too.
Therefore, from the figure bolt 1 is the critical bolt.
Rx =H + Fix
R=
Ry =V + Fiy
R X2 + RY2 Rleast
Eccentric Connections 3
II- Using fillet weld.
We may use fillet weld instead of bolts to connect the two brackets plates
to the column Section.
4/16-E.C.3
2007-2008
Eccentric Connections 3
Design Steps:
1- Dim of Bracket plates.
Assume h = (1 to 1.25) x d
2- Dim of Weld.
Assume size of weld S= (We may assume S=10mm)
Smin = 4 mm for static load
6 mm for dynamic load
Smax= tmin ,
hweld=hbracket 2 S = h 2 S, bweld=bf 2 S
3- Moving the load from its point of application to the C.G. of weld.
QX
AWhz
QY
AWvl
5/16-E.C.3
2007-2008
Eccentric Connections 3
b- Effect of torsion moment on weld.
The total weld will be subjected to a diff. shear stress resulting from the torsion
moment.
Fi =
y
x
Mt
ri ; Sin = i , Cos = i
ri
ri
IP
Fix = Fi sin
Mt
yi
IP
; Fiy = Fi cos =
Mt
xi
IP
3
S hweld
h
+ 4 bweld S ( ) 2
12
2
S b 3weld
d ' bf 2
)
+ 4 b weld S (
12
2
4- Iy =
d'
+2 h weld S ( )2
2
4
5- Ip = Ix + Iy
5- Check the critical point of weld
Point 1 " Hz weld "
Shear stress at 1 in:1- X direction
q 1x = H + F1x =
M
QX
+ t y1
AWhz I P
2- Y direction
q 1y = 0 + F1y = 0 +
Mt
x1
IP
No effect of V on Hz weld
Resultant
R1 = q12X + q12Y 0.2 FU =
0.2 x 3.6 = 0.72 t/cm2
q 2x = 0 + F2x =0 +
Mt
y2
IP
No effect of H on Vl weld
2- Y direction
q 2y = V + F2y =
QY
M
+ t x2
AWVl
IP
Resultant
R2 = q22X + q22Y 0.2 FU =
0.2 x 3.6 = 0.72 t/cm2
6/16-E.C.3
2007-2008
Eccentric Connections 3
If R1 > 0.2 x Fu:1- We increase height of bracket to increase the weld length and recheck.
2- Or increase S up to Smax and recheck, where Snew = Sold
R1
0.2 Fu
Example1:
For the shown figure, it is required to design the shown connection:1- Using non-Pretension bolts M16 grade "8.8".
2- Using Pretension bolts M16 grade "8.8".
3- Using fillet weld.
Given:Col. Section 2C 350
Bracket pl. 14mm
Py = 17.85 t
Px = 1.36 t
7/16-E.C.3
2007-2008
Eccentric Connections 3
Solution:1- Using Non-Pretension.
Design Steps:
Dim of Bracket plates.
Assume h = 1.25 x d
= 1.25 x 40 = 50cm
Arrange bolts.
Assume e = 2.5
p=5
= 2.5 x 16 = 40mm
= 5 x 16 = 80mm
500
nbolt
h
= 6.25 taken 6 bolts
=
=
2
p
80
h=
nbolt
x p = 6 x 80 = 480 mm
2
Moving the load from its point of application to the C.G. of bolts.
Qx = Px / 2= 1.36 /2 = 0.68 ton
Qy = Py / 2 = 17.85 /2 = 8.925 ton
Mt = (Qy x ex + Qx x ey) = 8.925 x (0.2 + 0.3) + 0.68 x (0.36 + 0.02 + 0.48 / 2) = 4.88 mt
Check the critical bolt for safety against shear from Qx, Qy & Mt.
The critical bolt is the bolt where H and Fix are of same direction;
V and Fiy are of same direction too.
So from the figure bolt 1 is the critical bolt.
ri2 = x i2 + yi2 = 12 (15)2 + 4 (42+122+202) = 4940 cm2
Rx = H + F1x =
Mt
QX
0.68
488
yi =
+
+
20 = 2.03 t
2
12
4940
n
ri
8/16-E.C.3
2007-2008
Eccentric Connections 3
Ry = V + F1y =
RS.S =
M
QY
488
8.92
+ t xi =
+
15 = 2.23 t
2
4940
12
n
ri
1.6 2
0.25 x 8 = 4.01 ton,
4
R=
Rleast = 4.01 t
9/16-E.C.3
2007-2008
Eccentric Connections 3
3- Using fillet weld.
Dim of Bracket plates.
Assume h = 1.0 x d = 1 x 400 = 400 mm
Dim of Weld.
Assume size of weld S= 10 mm
bweld=bf 2S = 10 2 = 8 cm
hweld=h 2S = 40 2 = 38 cm
Moving the load from its point of application to the C.G. of weld.
Qx = Px / 2= 1.36 /2 = 0.68 ton, Qy = Py / 2 = 17.85 /2 = 8.925 ton
Mt = (Qy x ex + Px x ey) = 8.925 x (0.2 + 0.3) + 0.68 x (0.36 + 0.02 + 0.40 / 2)
= 4.86 mt
Mechanical properties of weld.
Awhz = 4 bweld x S = 4 x 1.0 x 8 = 32 cm2
Awvl = 2 hweld x S = 2 x 1.0 x 38 = 76 cm2
3
S hweld
h+S 2
)
+ 4 bweld S (
12
2
1 383
40 + 1 2
4
=2
) = 22593 cm
+ 4 8 1 (
2
12
3
d '+ S 2
d ' b f 2
S bweld
+ 4 bweld S (
) + 2 hweld S (
)
Iy = 4
12
2
2
Ix = 2
10/16-E.C.3
2007-2008
Eccentric Connections 3
=4
1 83
12
+ 4 8 1 (
40 + 1 2
40 10 2
4
) = 39309 cm
) + 2 38 1 (
2
2
Ip = Ix + Iy = 61902 cm4
Check the critical points of weld.
Point 1 " Hz weld "
Shear stress at 1 in:1- X direction
QX
M
+ t y1
AWhz I P
0.68
486
40
+
( + 1) =0.18
=
32 61902
2
q1x = H + F1x =
2- Y direction
Mt
x1
IP
486
40
( 1) = 0.15
=0+
61902
2
q1y = 0 + F1y = 0 +
Resultant
2
2
R1 = q1X
+ q1Y
= 0.182 + 0.152
= 0.234 < 0.2 x 3.6 = 0.72 t/cm2
Safe
q2x = 0 + F2x =0 +
2- Y direction
QY
M
+ t x2
AWVl
IP
8.925
486
40
+
( + 1) = 0.282
=
76
61902
2
q2y = V + F2y =
Resultant
2
R2 = q 22X + q 2Y
= 0.152 + 0.2822 =
0.32 < 0.2 x 3.6 = 0.72 t/cm2
Safe
11/16-E.C.3
2007-2008
Eccentric Connections 3
N.B.:Case of bracket carries 2 crane girders:
If we have 2 crane girders as shown in figure.
12/16-E.C.3
2007-2008
Eccentric Connections 3
Example2:
For the shown figure, the right crane girder C1 supports 2 cranes.
It is required to design the connection between the bracket and built-up column
using: 1- Fillet weld (Take h = 40cm)
2- Non-pretension bolts M16 grade 8.8 (Take h = 48cm)
Loads:
From right crane girder:
PY = 36.3 t = Pmax
PY = 30.94 t = Pmax
Px = 2.8 t
Px = 2.36 t
Solution:
1- Design using fillet weld:
Dim of Weld.
Assume size of weld S= 10 mm
bweld=bf 2S = 10 2 = 8 cm
hweld=h 2S = 40 2 = 38 cm
13/16-E.C.3
2007-2008
Eccentric Connections 3
Moving the load from its point of application to the C.G. of weld.
We have 2 cases:
Case 1:
Maximum torsion and corresponding shear
Qx = 1.4 ton,
Qy = 0.74 + 18.15 = 18.89 ton
Mt = (18.15 0.74) x (0.45/2 + 0.35) + 1.4 x
(0.6 + 0.02 + 0.4/2) = 11.16 mt
Case 2:
Maximum shear and corresponding torsion:
Qx = 1.4+1.18 = 2.58 ton,
Qy = 15.47 + 18.15 = 33.62 ton
Mt = (18.15 15.47) * (0.45/2 + 0.35) +
(1.4+1.18) * (0.6 + 0.02 + 0.4/2) = 3.66 mt
Mechanical properties of weld. ( As
previous example)
Awhz = 32 cm2
Awvl = 76 cm2
Ix = 22593 cm4
Iy = 39309 cm4
Ip = Ix + Iy = 61902 cm4
Then we have to check as before for 2 points and twice. First, for case of
maximum torsion and corresponding shear, while the second time, for case of
maximum shear and corresponding torsion.
14/16-E.C.3
2007-2008
Eccentric Connections 3
Check the critical point of weld in case of maximum torsion.
Point 1 " Hz weld "
Shear stress at 1 in:3- X direction
QX
M
+ t y1
AWhz I P
1.4 1116
40
= +
( + 1) =0.42
32 61902
2
q1x = H + F1x =
4- Y direction
M
q1y = 0 + F1y = 0 + t x1
IP
1116
40
( 1) = 0.34
=0+
61902
2
Resultant
2
2
R1 = q1X
+ q1Y
= 0.422 + 0.342
= 0.542 < 0.2 x 3.6 = 0.72 t/cm2
Safe
q2x = 0 + F2x =0 +
4- Y direction
M
QY
+ t x2
IP
AWVl
18.89
1116
40
+
( + 1) = 0.627
=
76
61902
2
q2y = V + F2y =
Resultant
2
R2 = q 22X + q 2Y
= 0.34 2 + 0.6272 =
0.71 < 0.2 x 3.6 = 0.72 t/cm2
Safe
q1x = H + F1x =
6- Y direction
Mt
x1
IP
366
40
=0+
( 1) = 0.11
61902
2
q1y = 0 + F1y = 0 +
Resultant
2
2
R1 = q1X
+ q1Y
= 0.22 + 0.112
= 0.228 < 0.2 x 3.6 = 0.72 t/cm2
Safe
q2x = 0 + F2x =0 +
6- Y direction
QY
M
+ t x2
AWVl
IP
33.62
366
40
+
=
( + 1) = 0.566
76
61902
2
q2y = V + F2y =
Resultant
2
R2 = q 22X + q 2Y
= 0.112 + 0.562
= 0.57 < 0.2 x 3.6 = 0.72 t/cm2
Safe
15/16-E.C.3
2007-2008
Eccentric Connections 3
2- Design using non-pretension bolts:
Design Steps:
Dim of Bracket plates.
Assume h = 1.25 x d
= 1.25 x 40 = 50cm
Arrange bolts. As in previous example
Calculate the C.G. of bolts arrangement.
Due to symmetry, X = 150 mm, Y = 200 mm
Moving the load from its point of application to the C.G. of bolts.
The 2 cases of loading as in case of weld:
Case of maximum shear and corresponding torsion:
Qx = 2.58 t
Qy = 33.62 t
Mt = 3.66 mt
Qy = 18.89 t
Mt = 11.16 mt
2.58
366
+
20 = 1.7 t
12
4940
Ry =
33.62
366
+
15 = 3.91 t
12
4940
Ry =
18.89 1116
+
15 = 4.96 t
12
4940
1.4
1116
+
20 = 4.63 t
12
4940
16/16-E.C.3
2007-2008
L.R.F.D
Design using L.R.F.D.
- There are two design philosophies in steel structures design:
1) Allowable stress design (ASD)
Depending on working stress
(0.58 Fy)
Qi
Concept of (LRFD)
Rn
R n
Rn
)
factor of safety
Concept of (ASD)
.
Load combinations for (LRFD) design;
(1) 1.4 D
(2) 1.2 D + 1.6 L + 0.5 Lr
(3) 1.2 D + 1.6 Lr + (0.5 L or 0.8 W)
1/18
L.R.F.D
(4) 1.2 D + 1.3 W + 0.5 L + 0.5 Lr
(5) 1.2 D E + 0.5 L
(6) 0.9 D (1.3 W or E)
Where D = dead load, L= live load, Lr= roof live load, W= wind load, E=
earthquake load.
Note that: For all our examples, we use either 1.4D or 1.2D+1.6L
LRFD/ASD
0.8
1.4D
0.6
1.2D+1.6L
0.4
0.2
0
0
L/D
2/18
L.R.F.D
From the curve, it is clear that LRFD is more economic for L/D less than 2,
while ASD is more economic if L/D more than 2.
-1
-2
3- Change in resistance factor " " are much easier to make than (ASD)
ASD
LRFD
-3
4- LRFD makes design in all materials more compatible and can be used for
any material.
-4
.
5- For low live load to dead ratio, this method is economic.
.
-5
-6
3/18
L.R.F.D
1.1, Fcr = (
Where
0.648
2c
For
) Fy
Fc = 0.58 Fy -
) Fy
100, Fc = 7500 /
ASD
2.5
LRFD
4
3.5
Critical stress
0 . 58 F y 0 . 75
10
Fy
E
c=
100,
Allowable stress
For
yield=2.4
2.5
yield=2.8
yield=3.6
1.5
yield=2.4
1.5
yield=2.8
yield=3.6
0.5
20
0.5
40
60
80
100
120
140
160
180
200
Slenderness
0
0
0.5
1.5
2.5
Slenderness
Calculate the capacity of the member "Pu" from the following conditions:
1) Failure based on yielding stresses (gross area):
Pn =
Ag (gross) Fy
Ae (effective) Fu
4/18
L.R.F.D
Where
rupture)
How to calculate area tension Ant, Agt and shear area Anv, Agv?
m
a-m
1- Angle or plate with one row:
Agt = m*t, Agv = (e+L)*t, Ant = (m 0.5 d/ ) t, Anv = [ e + L (n -0.5) d/ ] t
d/ = d + 0.4 cm, n = number of bolts, L = ( n- 1) p'
p' is pitch between bolts in direction of force , t is tL or tplate
at
(if not given)
2
m
e x
5/18
L.R.F.D
e x
U=1i.e.
x
L
0.9
L= (n-1) p
L= Lact
Ae = Aeffective = U Anet
So Ae = Ag
U=1, Anet
So Ae
0.85Ag
So Ae
0.85Ag
Ae = UAnet
0.85 Ag
in ASD.
L.R.F.D
Calculation of Anet:
In the LRFD code, the clearance of the hole is taken 2mm from each side.
Bolt hole = nominal standard hole dimension + 2mm
i.e. if d = 20mm, so d' = 2 + 0.2 + 0.2 = 2.4cm
Anet = Ag d' t
In double angles:
Anet = Ag 2d' t
In double angles:
Examples:
Calculate the capacity load (define the load) of the following sections connected
to gusset plate using non-pretensioned bolts M20. Steel used is st.37. Check also
if the given load is safe or not.
30
3*60
30
36
44
7/18
L.R.F.D
Solution:
1- Yield: Ag = 12.3 cm2 (from tables)
Pn = 0.85*2.4*12.3 = 25.09t
2- Fracture: (U may be given in exam)
Anet = 12.3 (2+0.4)*0.8 = 10.38 cm2
_
Ae
= 9.02/12.3 = 0.73 0.7 Ag
Ag
ok
Pn = 0.7*3.6*9.02 = 22.73t
3- Block shear rupture: Li = 3+3*6 = 21cm, d' = 2.4cm
Agt = 3.6*0.8 = 2.88 cm2, Agv = 21*0.8 = 16.8 cm2
Ant = (3.6-0.5*2.4)0.8 = 1.92 cm2, Anv = (21-3.5*2.4)0.8 = 10.08 cm2
**** 0.6 Fu Anv = 0.6*3.6*10.08 = 21.77
**** Fu Ant = 3.6*1.92 = 6.91
So 0.6 Fu Anv> Fu Ant
Pn = 0.7(0.6*3.6*10.08+2.4*2.88) = 20t
So Pn is the smaller value which is 20t
3 * 4.48
= 0.7, Anet = 4.48 + 0.7*5.76 = 8.51 cm2
3 * 4.48 + 5.76
8/18
L.R.F.D
****
L.R.F.D.
20
=
= 1.68
A.S.D. 11.92
unsafe
Pl = 15t
3*60
30
36
44
Solution:
1- Yield: Ag = 12.3 cm2 (from tables)
Pn = 0.85*2.4*12.3*2 = 50.18t
2- Fracture: (U = 1) Symmetric
Anet =2[12.3 (2+0.4)*0.8] = 20.76 cm2
Ae = UAnet = 1*20.76 = 20.76cm2
*****
Ae
= 20.76/24.6 = 0.84 0.85 Ag
Ag
ok
Pn = 0.7*3.6*20.76 = 52.31t
3- Block shear rupture: Same as before for single angle
This means that if we have 2 angles, so treat them like one angle, then multiply
the resultant *2
Pn = 2*20 = 40t
So Pn is the smaller value which is 40t
Using A.S.D.:
Anet = 2(12.3-2.4*0.8) = 20.76 cm2
9/18
L.R.F.D
P = 20.76 * 0.58Fy = 20.76*1.4 = 29.06t
Note that we used the values in example 1
****
L.R.F.D.
40
=
= 1.54
A.S.D.
26.04
ok
Use 80*8
x = ex = 2.26 cm
U=1-
2.26
= 0.87 < 0.9
18
ok
Ae
= 0.87 0.85 ok
Ag
Pn = 0.7*3.6*10.75 = 27.1 t
*****
3x 6.4
x5.76 = 10.83 cm2
3x 6.4 + 5.76
10/18
L.R.F.D
F = 10.83 * 1.4 = 15.16 t
*****
LRFD 25.09
=
= 1.65
ASD 15.16
Check of angle:
Using ASD: 5 + 8 = 13 t < 15.16 t
Using LRFD: 1.2*5 + 8*1.6 = 18.8 t < 25.09 t
30
/ 2 = 10.71cm2
1.4
Use 2Ls 80 * 8
1) Yield: Pn = 0.85*2.4*2*12.3 = 50.18 t
2) Fracture: U = 1
Therefore Ae = Ag = 2*12.3 = 24.6 cm2
Pn = 0.7*3.6*24.6 = 61.99 t
ASD:
T = (2*12.3) * 1.4 = 34.44 t
*****
LRFD 50.18
=
= 1.46
ASD 34.44
Check of angle:
Using ASD: 15 + 15 = 30 t < 34.44 t
Using LRFD: 1.2*5 + 1.6*15 = 42 t < 50.18 t
11/18
L.R.F.D
Design of compression members using L.R.F.D.
The capacity of the section is calculated from:
Pu =
Ag Fcr
Where:
If
1.1
Fcr = (1 0.384
If
1.1
Fcr = (
0.648
2
c
) * Q Fy
)* Q Fy
Fy
E
buckling length = l b
as in ASD, E = 2100 t/cm2
raduis of gyration = r
ry2L =
( rx ) 2 + (e +
t G.PL. 2
)
2
Lz =
in =
lbin
/ = l out
& out
ry
rx
/ = L /r
out
out y
l
("l" is length of member)
3
l
/ = l out
in= in & out
r
r
x
l
l
2
If z = z > max or 60 , use 3 tie plates Lz =
rv
out =
( global ) 2 + (local ) 2 =
l
l
( out ) 2 + ( z ) 2
rv
ry
< 180
12/18
L.R.F.D
Calculate c in both X & Y direction, and then calculate Fcr in both X & Y
direction.
Calculate flexural torsional buckling:
ro2 = rx2 + r y2 + x o2 + y o2
J=
H = 1
1
4
b t3 a t3
3
3
x o2 + y o2
ro2
G = 810 t/cm2
GJ
Ag is the total area of the section = 2Aangle for 2 angles back to back
Fcft =
Fcy + Fcz
2H
4F * F * H
cy
cz
* 1 1
2
( Fcy + F )
cz
y-axis of symmetry
Lz =
l
("l" is length of member)
3
l
2
z = z max & 60
rv 3
out =
( global ) 2 + (local ) 2 =
l
l
( out ) 2 + ( z ) 2
ru
rv
< 180
out
lbout
rv
1.1
) * Q Fy
13/18
L.R.F.D
If
1.1
Fcr = 0.6* (
0.648
2
c
)* Q Fy
Fy
E
Fixed-Fixed
lb =0.65L
Fixed-Hinged
lb =0.8L
Hinged-Hinged
Pined column
l b =L
Cantilever
l b =2.1L
L.R.F.D
When choose use the method of ASD:
Fc = 0.75 * 0.6 = 0.45 t/cm2
Assume
7.5 + 6.5
= 7 cm
2
Use L 70 * 7
cv
2.4
= 1.17
3.14 * 2100
= 109
Fcr = 0.6*
0.648
1.17
angle).
Pn = 0.80*9.4*0.68 = 5.11t > 4.32 t. The chosen section is satisfactory
ASD
Pw = D + L = 2 + 1.2 = 3.2 t
Try one angle 70 x 70 x 7, having rv = 1.37 cm
Check class of section (non-compact or slender):
The section is non-compact.
v
Since
> 100
Fc
fact
= 3.2 / 0.4 = 0.34 t/cm2 < Fc = 0.37 t/cm2. The chosen section is
satisfactory
15/18
L.R.F.D
b- Double angles welded or bolted to gusset plate:
Example1: Select a suitable section of steel 37 to be
2.0
1.5
D.L.=12t
L.L.=8t
a=6.7cm
= 200/2.74 = 73,
ry =
z =
out =
Lz =
/
out
200
= 66.7 cm
3
66.7
2
= 37.9 * 97.8 = 65.2 & 60
1.76
3
cx
= 73*
cy
= 104.9*
< 180
Fcrx = 2.4*(1-0.384*0.7852) = 1.83 t/cm2
2.4
= 1.13 >1.1
x 2100
Fcr y = 2.4*
0.648
1.13
= 1.22 t/cm2
J=
4
* 9 * 0.93 = 8.75 cm4
3
H = 1
2.542
= 0.79
30.7
G = 810 t/cm2
16/18
L.R.F.D
810 * 8.75
Fcz =
= 7.45 t/cm2
2 * 15.5 * 30.7
Fcft =
2 * 0.79
(1.22 + 7.45)
c- Other sections:
Example1:
Select a suitable I-section of steel 37 to be used as a fixed-hinged column 4m
long and carrying an axial compressive load of D = 55t (dead load) and L= 45t
(live load) in a braced structure.
LRFD
Pu
Fy = 10.9
17/18
L.R.F.D
For web:
dw = 24 4 x 1.7 = 17.2 cm
dw / tw = 17.2 / 1.0 = 17.2 < 64 /
= 60 *
2.4
= 0.645 < 1.1
x 2100
2
Fcr = Fy (1-0.384
2
c
) = 2.01 t/cm2
18/18
Design of beams
Introduction:
Beams are sections subjected to moment and shear only (no
tension or compression forces with the moment and shear). This moment
may be from concrete floor as in case of floor beams, may be from
corrugated sheets as in case of purlins or may be from wind as in case of
side and end girt.
Design of beams:
Beams have same concept of design. We have to choose a section
in which the actual stresses due to moment and shear are less than the
allowable stresses of each of them.
As in case of sections subjected to tension or compression, we have
to estimate an approximate section and check.
Table (2.1d) in page 12, is used for the ratios of equal and unequal
angles as well as T-sections (T-stub) and circular sections. In case of
unequal angles, we have to make 2 checks (look page 12). Angles and
channels cannot be compact.
Shape of cross section after later torsional buckling
Section at mid section
b) After deflection
To calculate Lu
act
Support
Support
L
Figure 1
Figure 2
act
restrained at its mid span. The beam in figure 2, Lu act = L because the
additional support has no effect on the compression flange.
Why to use smaller of FLTB and 0.58Fy?
This is because if FLTB is smaller, so the section will perform
L.T.B. before reach yield. This means that the L.T.B. is guide in design.
While if 0.58Fy is smaller this means that, the section will reach its
maximum stress capacity before maximum stress of L.T.B.
QS
, but since we can neglect
Ib
Q
ht
QS
Ib
carry shear.
We may also assume that the shear
is distributed equally on the web.
Therefore, qall =
Q
,
Area
Aeff sh = hw tw
Design of Beams 1
Beams are subjected to moment and shear
We will study how to calculate the actual and allowable stresses:
1- Stress due to moment:
fact =
My
Fbcx
I
Where: fact is the actual stresses due to actual moment affecting the beam. We
calculate "M" using load distribution due to either concrete slab or corrugated
sheets.
Fbcx is: the allowable stress of bending in compression side due to
moment about x-x axis.
For rolled section: we can use "S" in cm3 from tables (in some tables it is called
"Z") instead of (I /Y)
2- Non-compact sections:
Are those sections which can achieve the yield moment
without local buckling of any of its compression elements.
1/27 Beams
Design of Beams 1
3- Slender sections:
Are those sections, which undergo local buckling before
achieving the yield moment.
Rolled UPN
welded I-section
tf
r=
Axis of bending
dw
tw
Rolled I-section
dw
dw
tw
Welded I-section
2/27 Beams
Design of Beams 1
1
(b t w 2 r )
2
d w = h 2(t f + r )
c=
16.9
Fy
c 23
tf
Fy
> 23
Fy
127
Fy
d w 190
tw
Fy
> 190
Fy
Non compact
Slender
Compact
Compact
Non compact
Slender
1
c = ( b 2s t w )
2
d w = h 2( t f + s)
15.3
Compact
Fy
c 21
Non compact
tf
Fy
21
Slender
>
F
y
127
Fy
d w 190
tw
Fy
190
>
Fy
Non compact
Slender
Compact
From tables pages 9 to 12, we can see that we treat every portion of the
section as a separate part.
Note that in all tables we use the flat portions.
Important note: For rolled section and if "r" is not given, we can take "r" tf
So c =
1
1
(b-tw-2r) = (b-tw-2tf)
2
2
Important note: If for example, the flange is non-compact and the web is
compact, so we consider the whole section as non-compact (more safe).
3/27 Beams
Design of Beams 1
Important note:
a) In ECP 9, Web is subjected to moment (
compression (
) in case of beams, to
) in beam-columns.
.
) in case
).
.
Section at
support
Section at
mid section
4/27 Beams
Design of Beams 1
Lu max is the maximum unsupported length. This is the maximum length with no
lateral torsional buckling. Lu max calculated from 2 equations in the code.
Lu act is the actual unsupported length. Lu act calculated from the given structure.
To calculate Lu max : ECP page 16
We take the smaller of the following 2 values:
L u . max =
20b f
Fy
OR
L u . max =
1380A f
Cb
Fy d
5/27 Beams
Design of Beams 1
6/27 Beams
Design of Beams 1
Closed ring
Hooked bar
Spiral
Studs
Friction only
Fle
Compression flange
embedded in conc
xib
le
n
con
ect
or
1-Floor beams (with concrete slab or steel deck): (Mezzanine floors, tanks)
a- For Simple floor beams:
The system is either main and secondary beams, or secondary, main beams and
main girders as shown in the following figures:
S.B.
S.B.
Main girder
S.B.
S.B.
S.B.
M.B.
S.B.
Direction
of load
S.B.
Main girder
S.B.
S.B.
S.B.
S.B.
S.B.
Direction
of load
S.B.
M.B.
M.B.
M.B.
M.B.
DONOT
DEPEND
ON
FRICTION
TO
RESTRAIN
THE
COMPRESSION FLANGE.
We use shear connector to ensure that the concrete restrain the flange.
7/27 Beams
Design of Beams 1
If there is shear connector:
The concrete will be supported over the upper compression flange of both
secondary and main beams, So Lu act = zero.
If there is NO shear connector:
The concrete will Not support the upper compression flange of both
secondary and main beams, So Lu act = length of beam.
Design of Beams 1
sec1
sec2
0.2L
flange, while the other is near the support, where Lu act 0.2L and calculate the
allowable of moment for each section.
act
will be
0.8L
sec2
0.2L
sec3
0.6L
We have 3 sections.
Section 1, the positive section of the first panel, Lu act is 0.8L because the
compression flange is the upper flange. The upper flange is supported laterally
with the column and tension in the flange at distance 0.2L from support.
9/27 Beams
Design of Beams 1
Section 2, the negative section, Lu
act
flange is the lower flange. The lower flange is supported laterally with the
column and tension in the lower flange at distance 0.2L from support.
Section 3, the positive section of the intermediate panel, Lu
act
is 0.6L
because the compression flange is the upper flange. The upper flange is
supported laterally with the tension in the upper flange at distance 0.2L from
supports from each side.
Design of Beams 1
i.e. if FLTB 1 is bigger than 0.58Fy, so stop calculations and take Fbcx = 0.58Fy
For the following equations, see page 18 and 19 in the ECP
Fbc =
(F
2
ltb1
+ F 2 ltb 2 ) 0.58Fy
Where Fltb1 =
800A f C b
0.58F
Lud
Fltb 2 = 0.58Fy
Fltb 2 = (0.64
Fltb 2 =
for
Lu
C
84 b
rt
Fy
( L u / rt ) 2
C
L
C
Fy , for 84 b u 188 b
5
1.176 *10 * c b
Fy
rt
Fy
C
L
12000
* c b , for u > 188 b
2
Fy
rt
( L u / rt )
Where rt is the radius of gyration about Y-Y axis for the compression flange and
(1/6) of the web.
rt =
I yy
1
, where A = bf * tf + hw * tw
A
6
1h
6 w
Iy-y =
t f * b3f (1 / 6) h w * t 3w
+
(the second term can be
12
12
neglected)
Very important note: Lu in the equations is Lu act NOT Lu max
Fltb1 =
800A f C b
0.58F
Lud
11/27 Beams
Design of Beams 1
How to determine allowable compressive bending stress
Lu
max
1380A f
F d Cc
y
= the least of
Lu
20
b
f
Fy
LU
C
84 b
rT
Fy
The section is compact
Fbt = 0.64Fy
Fbc = 0.64Fy
Yes
Fltb2 = 0.58 Fy
No
The section is non-compact
Fbt = 0.58Fy
Fbc =
(F
ltb1
+ F 2 ltb2 0.58Fy
84
Cb LU
C
188 b
Fy rT
Fy
Fltb2
2
LU
(
rT ) FY
Fy 0.58 Fy
= 0.64
1.176 105 Cb
2
Calculate (Lu/rT)
1
Fltb1 =
800 A f C b
LU d
0.58F y
Lu
C
188 b
rt
Fy
Fltb2 =
12000C b
Lu
r
t
0.58F y
12/27 Beams
Design of Beams 1
Allowable shear stress:
On the gross effective area-resisting shear, the actual shear stresses must not
exceed the following allowable value:
q all = 0.35Fy
Q
Q
=
Area
dt w
L
300
all
L
180
5 wL4
For simple beam with distributed load: act =
384 EI
For continuous beam with distributed load:
act
= 0.8*
act
of simple beam.
act=
PL3
48EI
wL4
For cantilever with distributed load: act =
8EI
PL3
For cantilever with concentrated load at its end: act=
3EI
13/27 Beams
Design of Beams 1
If we have 2 of the previous cases, we can make superposition. i.e.
calculate the effect of each load alone and add them together.
If we do not have any of the previous studied cases, we have to use
conjugate beam or any other method to calculate deflection. In this
method , the elastic moments (the area of the actual bending moment
diagram) are calculated and the supports are changed as following:
Hinged or roller support remains as it is
Free end turns to be fixed, while the fixed end turns to be free
R = R1 +R2
M = R(a+a/2) R2 (0.5a+a/3) R1(a/4)
M1
R
R1
R2
R1 = 0.5aM1, R2 = aM1
P
a
P
a
M1
R
R1
M2
R2
R3
= M in m3t
EI
14/27 Beams
Design of Beams 1
Estimation of Rolled sections:
In order to make the previous checks, we have to choose a section near to the
safe and economic section.
Nearly all the rolled sections in the tables are compact with respect to
dimensions. Therefore, Lu act and Lu max will be the guide. For this if
Lu act < 3m , assume that Fbcx = 0.64Fy = 1.536 t/cm2 for steel 37
Lu act < 6m , assume that Fbcx = 0.58Fy = 1.4 t/cm2 for steel 37
Lu act > 6m , assume that Fbcx = 1.0 t/cm2 for steel 37
Choose the section from the equation: Sx =
M
and note that M is usually
Fbcx
My
Fbcx
I
Q
0.35Fy
A = dt w
act
L
L
in case of beams or
in case of cantilever.
300
180
15/27 Beams
Design of Beams 1
Example:
These shown beams are used to support a
13 t
13 t
13 t
13 t
3*2.33=7m
3*3=9m
92
WD = 0.122 *
= 1.23 m t
8
QD = 0.122 * 9/2 = 0.55 t
b Live load:
M = 39 m t
13 t
Q = 13 t
3m
13 t
3m
3m
To calculate Fbcx:
1 Check compactness:
C = 0.5 (22 1.2 2 * 2.4) = 8 cm,
C
16.9
= 8/1.9 = 4.21 <
= 10.9
tf
2.4
dw
127
= 82
= 51.4/1.2 = 42.8 <
tw
2 .4
16/27 Beams
Design of Beams 1
Lu act = 900 cm
Lu max =
20 * 22
= 284 cm < 900
2.4
No need to calculate the other equation L.T.B. will occur and we have to
calculate Fltb . (Cb for simple beam carrying concentrated load = 1.35)
Fltb1 =
I
A
rt =
rt =
1687
= 5.6 cm
53.8
900
L
u =
= 160.7
rt
5.6
84
Cb
1.35
= 84
= 63
Fy
2.4
188
Cb
= 141
Fy
C
L
u f 188 b
Fy
rt
Fltb2 = (12000/160.72) * 1.35 = 0.63 t / cm2 < 1.4 t / cm2
Fltb =
Check Stresses:
1 Moment : Fact =
we may add
3*2.33=7m
In order to decrease Lu
17/27 Beams
Design of Beams 1
lateral movement & at the same time don't carry vertical loads. These members
are bracing as shown
Lu act = 9/3 = 3m
Lu max = 284 < 300 cm
Fltb =
1
800 * ( 22 *1.9)
*1.35 = 2.51t / cm 2 f 1.4t / m 2
300 * 60
2. Shear : qact =
(13 + 0.55)
= 0.19t / cm2 p 0.84t / cm2
60 *1.2
3. Deflection
calculate
elastic
13
ME
13
reactions
OK
117*4.558.5*(1.5/2)
39mt
117
336.4 *106
900
act =
= 1.74cm p
2100 * 92080
300
= 3cm
58.5
58.5
13
2.33
Dead load:
13
2.33
2.33
MD = 0.1*(72/8) = 0.61 mt
QD = 0.1*(7/2) = 0.35 t
13
Live load:
ML = 13*2.33 = 30.3 mt
QL = 13 t
Total loads:
18/27 Beams
Design of Beams 1
MD+ ML = 30.3+0.61 = 30.91 mt
QD+ QL = 0.35+13 = 13.35 t
Estimation of section
Lu act = 2.33 < 3 m, therefore
Assume section is compact and Fbcx = 0.64 Fy = 1.536 t/cm2
Sx =
30.91*100
= 2012cm3
1.536
C
16.9
= 7.546/1.72 = 4.38 <
= 10.9
tf
2.4
127
dw
= 82
= 46.76/1.11 = 42.13 <
tw
2 .4
The section is compact
Check lateral torsional buckling:
Lu act = 7/3 = 2.33 m
1380 * ( 21*1.72)
*1.35 = 510cm
55 * 2.4
= 271cm
2.4
where cb = 1.35 (simple beam with concentrated loads)
Lu act < Lu max
So No lateral torsional buckling
The section is compact and no lateral torsional buckling
Fbcx = 1.536 t/cm2 (0.64 Fy)
Checks:
1. Moment : Fact =
30.91*100
= 1.27t / cm 2 < 1.536t / cm2
2440
19/27 Beams
Design of Beams 1
2. Shear = 13.35 / (55 * 1.11) = 0.21 t/cm2 < 0.84 t/cm2
3. Deflection: Exactly as before in secondary beam but using the dimensions
of Main beam.
Applications of beams
1- Floor beams
The system consists of secondary and main beams
Calculation of loads for floor beams:
Loads:
Rc slab 10 14 cm
F.C.
150 kg / m2
L.L.
300 kg / m2
+ F.C. = .t / m 2
= 2.5 t/m3
S2
..m t
MD = WD *
8
Q D = WD *
S
.t
2
300 kg / m\
20/27 Beams
Design of Beams 1
S2
ML = W L *
..m t
8
Q L = WL *
S
.t
2
c Total loads:
MTot = MD + ML
Q Tot = QD + QL
0.9M
0.75M
0.75M
0.75M
sec2
0.2L
0.8M
0.8M
0.8M
The moment at the end panel is the largest moment, so we estimate the section
from it. We have to design 2 sections. One at the mid of the first panel where
M=0.9Mo and Lu act = zero, while the second is of smaller moment, M=0.75Mo,
but its Lu act = 0.2S
For shear: Q max = 0.6wS as shown in the following figure:
0.4wS
R=0.4wS
0.5wS
0.6wS
R=1.1wS
0.5wS
0.5wS
R=wS
0.5wS
0.5wS
R=wS
Design of Beams 1
The second main beam is the most critical main beam as it is subjected to the
maximum reaction, which is 1.1wS as shown above.
Concentrated loads = Reaction of secondary beams = 1.1WTot * S
Assume o.w. = 0.1 t / m\ = 100 kg / m\
Calculate Mx & Q x
Note that the deflection is calculated due to L.L. only, so we have to RECALCULATE the values of the reaction from the secondary beams.
Example:
2.0
Main beam
2.5*4m = 10m
Solution:
1) Secondary beam simple:
a- Dead load:
wD = 0.12 * 2.5 + 0.175 = 0.475 t/m2
22/27 Beams
Design of Beams 1
Assume o.w. = 50 kg/m2
WD = 0.475 * 2.5 + 0.05 = 1.24 t/m2
MD = 1.24 * 6 2 / 8 = 5.58 mt
b- Live load:
WL = 0.4 * 2.5 = 1 t/m'
ML = 1 * 62 / 8 = 4.5 mt
QL = 1 * (6/2) = 3 t
c- Total loads:
MT = 5.58 + 4.5 = 10.08 mt
QT = 3.72 + 3 = 6.72 t
Estimation of section:
Simple beams upper flange is compression.
Therefore Lu act = zero < 3m
Therefore assume Fbcx = 0.64 Fy = 1.536 t/cm2
Sx =
10.08 *100
= 656.25 cm3
1.536
Choose Ip E 330
Note the difference between concrete and steel, the beam is of length 600 cm
and depth 33 cm
i.e. d =
Span
for secondary beams.
20
(important)
5.825
C
= 5.06 < 10.9
=
1.15
tf
dw
27.1
= 36.1 < 82
=
0.75
tw
fact =
qact =
10.08 *100
= 1.41 t/cm2 < 1.536 t/cm2
713
6.72
= 0.27 t/cm2 < 0.84 t/cm2
33 * 0.75
23/27 Beams
Design of Beams 1
act
WL.L = 1 t/m/
5
1* 64
600
*
* 10 6 = 0.68 <
= 2 cm
L.L =
384 2100 * 11770
300
DONOT forget to multiply *106 to change m4 to cm4 and t/m to t/cm
m4 * t/m' = m 3t = 106 cm3t
13.44
13.44
2.5
o.w.
2.5
2.5
* 6 = 13.44 t
RL = WL * S = 1 * 6 = 6 t
M
20.66
68.45 *100
= 4456 cm3
1.536
C 11.65
=
= 4.66 < 10.8
tf
2.5
d w 48.6
=
= 37.4 < 82
tw
1.3
Compact sections
24/27 Beams
Design of Beams 1
20 * 30
2.4 = 387cm
L u max = the least of
59 * 2.4
Where cb = 1.35, simple beam with concentrated loads (distributed
o.w. is not effective)
Lu act = 250 < 387 cm
Therefore No L.T.B
68.45 *100
= 1.43 t/cm2 < 1.536 t/cm2
4790
fact =
2- q act =
20.66
= 0.27 t/cm2 < 0.84 t/cm2
59 *1.3
6
2
2.5
6
2.5
6
2.5
2.5
22.5
93.75
30
28.1 25.25
93.75 m t
9.4
M = 93.75*5 9.375*2.5/3
56.25*2.5/2 28.1*(2.5+2.5/3)
= 297 m3t
act =
297 *106
1000
= 1 cm <
= 3.3 cm
2100 *141200
300
25/27 Beams
Design of Beams 1
3) Design of secondary beam as Continuous beam:
Same as before in calculating Mo = 10.08mt,
Moment in first panel = 0.9*10.08 = 9.07 mt
M-ve (near support)= 0.75*10.08 = 7.56 mt
7.56mt
sec1
9.07mt
Choice of section: S =
sec2
0.2L
8.06
9.07 *100
= 590 cm3
1.536
Checks:
1- Moment:
For sec 1: same as before for compactness
Lu act = zero (compression flange is the upper flange contacted with R.C. slab
Therefore fact = 9.07*100/713 = 1.27 t/cm2 < 1.536 t/cm2
For sec 2: Lu act = 0.2*6 = 1.2 m
Therefore, we have to calculate Lu max
Cb = 1.3 (continuous beam with distributed load)
20 *16
2.4 = 206cm
Lu
= the least of
max
1380
*
(
16
*
0
.
75
)
*1.3 = 272cm
33 * 2.4
Therefore Lu act < Lu max , NO L.T.B.
fact =
7.56 *100
= 1.06 t/cm2 < 1.536 t/cm2
713
26/27 Beams
Design of Beams 1
2- Shear:
6.72t
6.72t
8.06t
6.72t
6.72t
6.72t
act
act
of simple beam
Note that reaction is (1.1 w*S) not (w*S) as in case of simple beam
RT =1.1 WD+L S =1.1*2.24*6 =
14.78
14.78 t
2.5
14.78
14.78
2.5
o.w.
2.5
2.5
M
20.66
QT = 22.67 t
Sx = 75.15*100 / 1.536 = 4892 cm3
Use BFIB 650
6.6
2.5
6.6
2.5
6.6
2.5
27/27 Beams
2.5
Design of Beams 2
Allowable bending stresses for Channel sections:
The shear center does not coincide on the C.G. of the section. Therefore, this
section cannot be compact. This section is either non-compact or slender. We
have to check this section by the limits of non-compact only.
When calculating FLTB: There is FLTB 1 only
Fltb1 =
800A f C b
0.58F
Lud
Sec 1
Case 1
Sec 1
Sec 3
Case 2
Sec 2
For Case 1 :
a- If there is no shear connector :
Luact = L
Luact = zero
&M=
WL2
8
WL2
&M=
8
1/10 Beams
Design of Beams 2
For Case 2 :
a -If there is no shear connector:
Sec
Luact
0.9M 0
0.8 L
0.75 M 0
0.2 L
0.8M 0
0.6 L
Sec
Luact
0.9M 0
zero
0.75 M 0
0.2 L
0.8M 0
zero
Design of Beams 2
Or Fbtx = 0.58Fy otherwise (in all other cases).
Otherwise (in all other cases), the allowable of moment = Fbcy = 0.58 Fy.
If Fbcx = 0.58 Fy or Fltb
Un-symmetric
Mx and My
section
Compact and
No
Fbcx = 0.64 Fy
= 1.54
LTB
Otherwise
Fbcx = least of
0.58Fy and Fltb
Fbtx = 0.64 Fy
= 1.54
Fbtx = 0.58 Fy
= 1.4
Fbcy = 0.72 Fy
= 1.73
Fbcy = 0.58 Fy
= 1.4
Un-symmetric
Mx and My
section
All Cases
Fbcx = least of
0.58Fy and Fltb
Fbtx = 0.58 Fy
= 1.4
Fbcy = 0.58 Fy
= 1.4
3/10 Beams
Design of Beams 2
Example 1:
600cm
4*200cm
30
, FC = 150 kg / m 2
, LL = 500 kg / m 2
Solution:
Dead load: W DL = (0.160*02.5 + 0.15) 2 + 0.05 = 1.15 t / m/
W LL = 0.5 * 2 = 1 t / m/
LL
W T = 1 + 1.15 = 2.15 t / m/
W X = 2.15 * cos 30 = 1.86 t / m/
W y = 2.15 * sin 30 = 1.075 t / m/
Mx =
1.86 * 6 2
= 8.37 m t
8
wy
w
wx
1.075 * 6 2
My =
= 4.84 m t
8
Q x = 1.86 *
6
= 5.58 t
2
Q y = 1.075 * 3 = 3.2 t
4/10 Beams
Design of Beams 2
1) If there is shear connector:
Estimation
M x + 6M y
0.64F y
SX = 2435 cm3
Check
= Sx
C dw
,
---------- compact
t f tw
Lu act = zero
Check stresses
M x + 4M y
0.64 Fy
SX = 1805 cm 3
Check
= Sx
C dw
,
---------- compact
t f tw
Check Stresses:
5.58
= 0.15 t / cm 2 < 0.35 * 2.4 = 0.84 t / cm 2
32 *1.15
3.2
= 0.03 t / cm 2 < 0.84 t / cm 2
2 * 30 * 2.05
5
0.87 * 6 4
600
u =
*
*106 = 0.23cm <
= 2 cm
384 2100 * 30820
300
5/10 Beams
Design of Beams 2
2) If there is no shear connector
Lu act = 600 cm
C dw
,
---------- compact
t f tw
20 * 30
= 387 cm
2.4
Lu max =
Fltb1 =
Check Stresses: f =
O.K
Example 2:
B2
B3
B1
1.5
1.5
3.0
1.5
1.5
shown points. The rest of the ceiling is covered with chequered plate of weight
50 kg / m
ceiling = 300 kg / m 2
It is required to design B1, B2 & B 3 using channel section for B1 & B 3 & I
section for B2
6/10 Beams
Design of Beams 2
Solution:
10t
For Beam B1
0.225
50
W DL = 0.05 +
* 0.5 = 0.075 t / m /
1000
W LL = 0.3 * 0.5 = 0.15 t / m
3m
3
32
+ 0.225 *
= 7.75 m t
4
8
Sx =
775
= 553 cm 4
1.4
Check
tf
10 1.4
23
= 4.9 <
= 14.8 (limit of non-compact)
1.75
2.4
d w 32 4 *1.75
190
=
= 122.6 (limit of non-compact)
= 17.8 <
tw
1.4
2.4
Lu act = 300
Lu max =
20 *10
=129 cm < 300
2.4
Fltb1 =
Fbcx = 1.4 t / cm 2
Note: c b = 1.35 because the effective load is conc. Load
Check moment stress =
Shear q =
u =
775
= 1.14 t / cm 2 < 1.4 t / cm 2
679
5.34
= 0.12 t / cm 2 < 0.84 t / cm 2
32 *1.4
5
0.15 * 34
10 * 33
*10 6 = 0.25 cm
*
*10 6 +
384 2100 *10870
48 * 2100 *10870
<
300
= 1cm
300
O.K
7/10 Beams
Design of Beams 2
0.575
For Beam B 3 :
W D = 0.05 +
Sx =
62
= 2.6 m t
8
Q = 0.575 * 3 = 1.725 t
260
= 186 cm 3
1.4
Check
c
tf
6m
50
* 1.5 = 0.125 t / m /
1000
dw
as before
tw
Lu max =
Lu act = 600 cm
20 * 7.5
=96.8 cm < 600 cm
2.4
There is L.T.B.
Fltb =
Fbcx = 0.65 t / cm 2
Check moment f =
Choose S x =
Fltb =
260
= 400 cm 4
0.65
UNSAFE
Check f =
q=
260
= 1.36 t / cm 2 > 0.654 t / cm 2
191
260
= 0.58 t / cm 2 < 0.77 t / cm 2
448
SAFE
1.725
= 0.06 t / cm 2 < 0.84 t / cm 2
28 *1
5
0.45 * 6 4
600
LL =
*
*10 6 = < 0.57 cm <
= 2 cm
384 2100 * 6280
300
8/10 Beams
Design of Beams 2
Design of Beam B2:
5.34
Reaction of B1 = 5.34t
W D = 0.05 + 0.05 *
10
5.34
0.31
1.5
= 0.09 t / m /
2
Sx =
2173
= 1415 cm 3
1.536
c
Check
tf
IPE 450
dw
compact
tw
Lu max =
20 *19
= 245 cm < 400
2.4
there is L T B
Fltb1 =
1 f =
2173
= 1.45 t / cm 2 > 1.4 t / cm 2
1500
2- q=
11.27
= 0.22 t / cm 2 < 0.84 t / cm 2
50 *1.02
Loads on M.B:
1.725
11.27
0.1
1.5
1.5
11.27
1.725
0.275
3.0
0.1
1.5
1.5
Design of Beams 2
Example 3:
For the shown plan.
4*5m
It is required to design a secondary beam if it is continuously supported over
MG without using shear connector
Solution:
W D = (0.2 * 2.5 + 0.15) 2 + 0.05 = 1.35 t / m /
W L = 0.4 * 2 = 0.8 t / m /
52
M 0 = 2.15 *
= 6.72 m t
8
Sx =
672
= 480 cm 3
1.4
c
tf
dw
tw
Lu act = 400 cm
Fltb1 =
& Lu max =
20 *15
=194 cm < 400
2 .4
There is L T B
f =
672
= 1.21 t / cm 2 < 1.4 t / cm 2
557
q=
0.6 * 2.15 * 5
= 0.3 t/cm2 < 0.84 t / cm 2
30 * 0.71
5
0.8 * 5 4
500
*10 6 = < 0.3 cm <
LL = 0.8 *
*
= 1.67 cm
384 2100 * 8360
300
10/10 Beams
Beam connections
Design of beam connections:
1. We always design FROM ONE SIDE ONLY (take the reaction and
moment of one side to calculate the number of bolts from one side).
2. Always design on the reaction of the smaller element. If we are designing
the connection between secondary and main beam, so use reactions of
secondary beam. If we are designing the connection between main beam
and column, so use reactions of main beam. If we are designing the
connection between secondary beam and column, so use reactions of
secondary beam.
3. Beams are always flushed (their upper flanges are on the same level)
except otherwise indicated.
R sec
Rl
Where: Rsec is the reaction of secondary beam from one side only = 0.5*w*S
Rl is the least of RD.S. or Rb where tmin is the least of 2tL (2*0.8) or tw of
secondary beam.
2- n2 =
R sec
Rl
Where: Rsec is the reaction of secondary beam from one side only = 0.5*w*S
1/20C
Beam connections
Rl is the least of RS.S. Or Rb where tmin is the least of tL (0.8) or tw of main
beam. n2 must be even number ( 2 sides)
2/20C
Beam connections
0.4wS
0.6wS
0.6wS
0.4wS
0.5wS
R=1.1wS
R=0.4wS
0.5wS
0.5wS
0.5wS
0.5wS
0.5wS
0.5wS
0.5wS
R=wS
0.5wS
R=wS
R sec
Rl
(Same as before)
Where: Rsec is the reaction of secondary beam from one side only = 0.6*w*S
Rl is the least of RD.S. or Rb where tmin is the least of 2tL (2*0.8) or tw of
secondary beam.
2- n2 =
R sec
Rl
Where: Rsec is the reaction of secondary beam from one side only = 0.6*w*S
3/20C
Beam connections
Rl is the least of RS.S. Or Rb where tmin is the least of tL (0.8) or tw of main
beam. n2 must be even number ( 2 sides)
3- n3 =
M
T
Where T = connection and M connection = 0.75Mo
hsec
Rl
tie plate
(assumed
M
0.6C
Where C = connection and M connection = 0.75Mo
hsec
Rl
4/20C
Beam connections
Design of upper tie plate:
The plate is subjected to tension so we have to calculate Anet
We have 2 sections as shown:
We have to measure the lengths "L1", "a" and "b"
L1 (
from drawing
2b
) from drawing (
1.1
Approximate method
S2
S2
. L2 = a+2g+2
4g
4g
5/20C
Beam connections
T
= .....< 1.4 t/cm2
(A1orA 2 )
= zero, so Fc = 1.4t/cm2
0.6C
= .... < 1.4t / cm 2 Where bfl is the flange width of the secondary beam.
b fl * t
cant
Q
1
Q
3
M1
Q2
6/20C
Beam connections
2. Beam to column connection:
I-
R sec
Rl
(Same as before)
Where: Rsec is the reaction of secondary beam from one side only = 0.5*w*S
Rl is the least of RD.S. or Rb where tmin is the least of 2tL (2*0.8) or tw of
secondary beam.
2- n2 =
R sec
Rl
Where: Rsec is the reaction of secondary beam from one side only = 0.5*w*S
Rl is the least of RS.S. Or Rb where tmin is the least of tL (0.8) or tw of column.
n2 must be even number ( 2 sides)
II-
1- n1 =
R main
Rl
(Same as before)
Where: Rmain is the reaction of main beam from one side only
Rl is the least of RD.S. or Rb where tmin is the least of 2tL (2*0.8) or tw of main
beam.
2- n2 =
R main
Rl
Where: Rmain is the reaction of main beam from one side only
7/20C
Beam connections
Rl is the least of RS.S. Or Rb where tmin is the least of tL (0.8) or tf (connected to
40
80
80
80
40
8/20C
Beam connections
Example:
Design the shown connections using nonpretensioned M18 grade 5.6. Given that total
dead load (slab + ow) is 0.5t/m2 and live load
is 0.35t/m2. Assume that secondary beam is
IPE 270, main beam is IPE 400 and column
is IPE 600.
Solution:
W = (0.5 + 0.35)1.5 = 1.275 t / m /
RSS =
= 0.8
n1 =
3.83
= 1.12 use 2 bolts
3.42
3.83
= 1.2
3.18
n1 =
4.59
= 1.34 taken 2 bolts
3.42
9/20C
Beam connections
n2 =
4.59
= 1.44 taken 4 bolts, 2 each side
3.18
1.275 * 62
M0 =
= 5.74 m t
8
M connection = 0.75 * 5.74 * 100 = 430 cm t
T=C=
430
= 15.9 t
27
assume t plate = 1 cm
n3 =
15.9
= 5 bolts
3.18
n4 =
(0.6 *15.9)
= 3 bolts
3.18
1.76 2
= 20.47 cm
4 * 6.57
(Exact as ECP)
L2 = 24.2 cm
d' = 1.8 + 0.2 = 2cm
A1 = (19.46 - 2*2)*1
= 15.46 cm2
A2 = (24.2 4*2)*1
= 16.2 cm2
Take smaller area (critical)
ft = 15.9 / 15.46 = 1.03t/cm2
We may decrease thickness of the plate to be 8mm and recheck
10/20C
Beam connections
Design of compression tie plate
A = 13.5 * 1 = 13.5 cm2
fc =
0.6 *15.9
= 0.71 t / cm2 < 1.4 t / cm2
13.5
Connection B:
If the secondary beam is simply supported over M.B.
This connection is designed same as before
R= 0.5 w s = 3.83 t
n1 =
3.83
= 2 bolts
3.42
n2 =
3.83
= 4 bolts, 2 each side
3.18
n1 =
3.06
= 2 b0lts
3.42
n2 =
3.06
= 4 bolts, 2 each side
3.18
Design of connection C
If secondary beam is simply supported over
1.275 t/m'
3.4
2.55
22
= 2.55 m t
2
4.25
n1 =
4.25
3.42
taken 2 bolts
n2 =
4.25
3.18
Beam connections
Design of connection D
I - Secondary beam with column
Assume all beams as simply supported
1.275
) = 1.91 t
R = 0.5 w s = 0.5 * 6 * (
2
Note that: The beam connected to column carry half weight
n1: t min is the least of (2 * 0.8) or t w secondary = 0.66 cm
Rb = 5.18 * 0.66 = 3.42 < RDS
n1 =
1.91
= 0.5 use 2 bolts
3.42
n2 =
1.91
= 0.46
4.14
main = 0.86 cm
Rb = 5.18 * 0.86 = 4.45 < RDS
n1 =
22.95
= 5.16 bolts, taken 6 bolts
4.45
22.95
= 1.0
n2 =
22.95
= 7.2
3.18
Beam connections
13/20C
Beam connections
14/20C
Beam connections
Continuous connection: Connection "A" and "C"
15/20C
Beam connections
16/20C
Beam connections
40
80
80
80
40
17/20C
Beam connections
Isometric:
(1) IF the main beam is simply supported over column:
Column
S.B.
M.B.
18/20C
Beam connections
(2) IF the main beam is rigidly connected with column:
Column
M.B.
19/20C
Beam connections
(4) Connection between main beam and secondary beam: (Continuous)
20/20C
resistance
factor =0.85
f=Fy
f=Fy
f=Fy
f<Fy
plastic
elastic
plastic
I-section
M=Mp
plastic
section
Mn=Zx Fy
plastic
My<M<Mp
M=My
Mn=Sx Fy
M<My
(1)
web
rolled
welded
d w 127
C 16.9
C 15.3
compact
Fy
Fy
tf
tf
tw
Fy
16.9 C
23 15.3 C
21 127 d w 190
Non<
<
<
Fy
tf
Fy
tf
Fy
tw
Fy
Fy
Fy
compact
d w 190
C
23
C
21
>
>
>
slender
tf
tf
tw
Fy
Fy
Fy
C
tf
C
tf
tw
dw
welded
tw
dw
rolled
0.7t/cm2 (rolled)
1.16t/cm2 (welded)
Where:
web
) hybrid section
. flange
(A.y)
)
C.G.
f=Fy
d/2
s
t
I-section
plastic
M=Mp
= ZFy
M=My
= SFy
d 2
d
) / 2 ( b s )( t ) 2 / 2 ] x 2 xF y
2
2
d
d
Z = b ( ) 2 ( b s )( t ) 2
2
2
M p = [ b(
(2)
My
Mr
Mp
inelastic range
elastic range
Lp
Lr
where:
ry radius of gyration of I-section
about y-axis
0.104 rT d 2
X =(
) , Af = bf t f
Af
rT =
t f bf3 16 dt w3
+
12
12
t f bf + 16 dtw
bf
tf
1/6 d
d
tw
T-section
Lb Lp
]
M n = C b M p ( M p M r )[
L
L
r
p
Lb L p
plastic range
Lr L p
Mp
Mn
M p M n
M p Mr
inelastic range
Mr
elastic range
Lp
Lb
Lr
Where:
Mp = z.Fy
Mr = S.FL
FL = smaller value of (Fyw) or (Fyf Fr)
Fr = 0.7t/cm2 (rolled) , 1.16t/cm2 (built-up)
Cb = is the modification factor for non-uniform
moment diagram (page 20 EC-2001) or.
M1
M
+ 0.3 ( 1 ) 2 2.3
M2
M2
12.5 M max
Cb =
2.3
2.5 M max + 3 M a + 4 M b + 3 M c
C b = 1.75 + 1.05
M2
big
+ve
M2
-ve
0.75L
0.5L
M1
small
M1
Mc
Mmax
Mb
Ma
0.25L
resistance
factor =0.85
If
h
112
F yw
tw
Vn = 0.6 F yw Aw
112
h 140
<
F yw tw
F yw
140
h
If
<
260
F yw tw
Vn = 0.6 F yw Aw (
If
112 /
Vn = 0.6 F yw Aw (
F yw
h / tw
9500
)
( h / tw ) 2
Taking Aweb = d x tw
tw
h d
tw
shear yielding
rolled
welded
inelastic buckling
in shear
elastic buckling
in shear
140
F yw
260
h d
Example
Design an IPE section to be used as a beam to support
machines in a floor of an industrial building. The beam carries
an equivalent uniformly distributed dead load of 1.2t/m\
including its own weight, and an equivalent distributed live
load of 0.4t/m\. The beam span is 5m, and is simply
supported to other main beams.
- Design the beam using LRFD
1) taking the compression flange of the beam is fully laterally
unsupported.
2) taking the compression flange of the beam is fully laterally
supported.
- Redesign the beam using ASD.
Solution:
Using LRFD method (laterally unsupported):
(1) calculation of loads:
wL=0.4t/m\
1.2 x 5 2
Md =
= 3.75 mt
wd=1.2t/m\
8
0.4 x 5 2
ML =
= 1.25 mt
8
5.0m
Mu = 1.4x3.75 = 5.25mt
Or
1.2x3.75+1.6x1.25= 6.5mt (controls)
1.2 x 5
= 3t
2
0.4 x 5
VL =
= 1m
2
Vu = 1.4x3 = 4.2t
Or
1.2x3+1.6x1= 5.2t (controls)
Vd =
Where:
Ultimate load = (1.4dead) or (1.2dead+1.6live)
135
10.2
compact web
C 13.5 / 2 .66 / 2 1.5
=
= 4.82
tf
1.02
16.9
<
= 10.9 compact flange
2.4
so the whole section is compact.
to calculate Lr:
Af = bf tf = 13.5 x1.02 = 13.77 cm 2
270
6.6
15
IPE 270
135
10.2
270
6.6
T-section
1
6x270=45
0.104 x 3.535 x 27 2
) = 0.52
13.77
FL = 2.4 0.7 = 1.7t/cm2
1380 x13.77 1
Lr =
[1 + 1 + ( 2 x 0.52 x1.7 ) 2 ] = 510 cm
27 x1.7
2
X =(
=835.8cm.t
Mu = 605cm.t < 0.85x835.8 = 710.4cm.t
safe.
safe.
120
9.8
240
6.2
15
IPE 240
safe.
safe.
safe.
1/6 d
t f bf3 16 dt w3
+
12
12
t f bf + 16 dt w
tw
If Lu act Lu
there is no lateral torsional buckling (LTB)
And the moment is calculated according to compact or noncompact section
If Lu < Lu act
there is LTB, thus M = SxF LTB
2
2
+ FLTB
0.58Fy = 1.4t/cm2
where FLTB = FLTB
1
2
FLTB1 =
800 Af
Cb
Lu act d
FLTB 2
LTB
1.4t/cm2
FLTB 1
2
1.4t/cm
.
1.4t/cm2
FLTB2 = 0.58 F y
FLTB2 = [ 0.64
FLTB2 = [
If
( Lu act / rT ) 2 F y
1.176 x10 5 C b
12000
]Cb
( Lu act / rT ) 2
Lu act
rt
< 84
Cb
Fy
] Fy
If 188
C b Lu act
Cb
84
rt
Fy
Fy
If 188
C b Lu act
<
Fy
rt
Aweb = d x tw
h
105
tw
F yw
105
h
159
If
<
F yw
F yw tw
If
q b = 0.35 F yw
q b = [1.5
If
159
h
<
F yw tw
qb = [
( h / tw ) F yw
212
] 0.35 F y
119
] 0.35 F y
( h / tw ) F y
:
rolled
0.35Fy
Qmax = 3+1 = 4t
(2)
estimation of the section:
because the section is laterally unsupported
assume Fb = 0.58Fy = 1.4t/cm2
5 x100
1.4 =
Sx = 357cm3 choose IPE270
Sx
(3)
classification of the section:
(3-a) width to thickness ratio:
d w 21.9
127
=
= 33.2 <
= 125
tw
0.66
2.4
compact web
C 13.5 / 2 .66 / 2 1.5
=
= 4.82
tf
1.02
16.9
<
= 10.9 compact flange
2.4
so the section is compact.
135
10.2
270
6.6
15
IPE 270
T-section
135
10.2
1
6x270=45
270
6.6
1380 Af
Cb
d Fy
800 Af
800 x13.5 x1.02
Cb =
x1.13 = 0.92 t / cm 2
Lu act d
500 x 27
to calculate FLTB 2:
Lu act = 500
rT = 3.535
Lu act = 500
rT = 3.535
= 141 > 84
C b = 1.13
= 57.6
F y = 2.4
C b = 1.13
= 129
F y = 2.4
C b Lu act
<
Fy
rt
12000
12000
2
x
1
.
13
0
.
682
t
/
cm
=[
]
C
=
=
b
1412
( Lu act / rT ) 2
So for 188
FLTB2
unsafe.
q b = 0.35 F yw
tw
F yw
h = 21.9
105
= 33.2
= 67.8
t w = 0.66
2.4
rolled
0.35Fy
safe.
safe.
calculation of loads:
120
9.8
240
6.2
15
IPE 240
(4)
check the safety of the section:
(4-a) check bending moment:
Mmax = 500cm.t 0.64x2.4x324 = 498cm.t
safe.
q b = 0.35 F yw
F yw
tw
h = 19
105
= 30.6
= 67.8
t w = 0.62
2.4
if
safe.
safe.
/7 LRFD beams
2.5
3.0
2.5
0.1x 82
Md =
= 0.8mt
8
0.1x8
Vd =
= 0.4mt
2
7.5
7.5
2.5
3.0
2.5
/7 LRFD beams
Mu = 1.4x0.8 = 1.12mt
Or
Vu = 1.4x0.4 = 0.56t
Or
Where:
Ultimate load = (1.4dead) or (1.2dead+1.6live)
(2) estimation of the section:
because the section is laterally unsupported
assume Fb = 1.0 t/cm2
Md+ML = 18.75+0.8 = 19.55mt (working loads)
1.0 =
19.55x 100
Sx
/7 LRFD beams
16.9
C 20 / 2
=
= 6.25 <
= 10.9 compact flange
tf
1.6
2.4
Lp =
Fyf
80 x 4.31
= 222.6cm
2.4
To calculate Lr:
A f = b f t f = 20x 1.6 = 32cm2
1.6x 20 3 1 6 x 50 x1.02 3
+
12
12
= 5.1cm
1
1.6 x 20 + 6 x 50x1.02
rT =
X =(
0.104 x 5.1x 50 2
) = 0.91
32
1380x 32 1
[1 + 1 + (2 x0.91x 1.7)2 ] = 757.5cm
50x1.7 2
/7 LRFD beams
(concentrated loads)
18.75mt
18.75mt
Mmax = Mb = 18. 75 mt
Ma = Mb = 18.75*2/2.5 = 15mt
Cb =
12.5 * 18.75
= 1.1
2.5 * 18.75 + 3 * 15 + 4 * 18.75 + 3 * 15
Mn = Mcr = 1.35*1930 (
1380 * 32 2
20700
) +(
)2
2
50 * 800
(800 / 5.1)
= 3761mt
Mu = 3840 cm.t > 0.85x3761= 3197cm.t
unsafe.
safe.
/7 LRFD beams
LL without impact
1.5m
2.5m
51.55
18.75mt
23.43
18.75mt
28.12
Melastic = 51.55*4-28.12*.75-23.43*(1.5+2.5/3) =
130.44 m3t
span = 800
130.44 * 10 6
=
= 1.29cm <
= 2.67 cm
2100 x 48200
300
/7 LRFD beams
web crippling
= 0.7
t
d
N tw 1.5
)( ) ]{E Fyw f }0.5
if load is at distance > from the end
d tf
tw
2
d
if load is at distance
from the end
2
if N/d 0.2
t
N t
R n = 0.1813tw2 [1 + 3( )( w )1.5 ]{E Fyw f }0.5
d tf
tw
if N/d > 0.2
t
t
N
R n = 0.1813tw2 [1 + (4 0.2)( w )1.5 ]{E Fyw f }0.5
d
tf
tw
R n = 0.3627tw2 [1 + 3(
K = tf + r = c = 3.7cm
safe
/7 LRFD beams
1.6
10 1.02
R n = 0.3627 * 1.02 * 1 + 3
2100 * 2.4 *
= 43.8 t
50
1.6
1.02
safe
Crane Girder I
Important Structural Notes on moving loads
1 - How to get the position of maximum moment:
If we have, many moving concentrated loads and want to get the position of
maximum moment on certain beam.
,
,
(
p1
3
p
2 R
x
p4
p
1
p
2
p
3
p
4
X/2
15
10
10
15
Solution:
R = 10+10+11+15= 50t,
X' =
1.5
2.0
10 2 + 15 3.5 + 15 5.5
= 3.1 m , X = 3.5 3.1 = 0.4 m
50
1.1
0.4
50
10
X'
15
15
10
X
3.0
2.0
3.23
1.7
15
10
10
2.0
1.3
0.2
15
2.0
2.8
1/35-C.G.I
2007-2008
Crane Girder I
2 - How to calculate maximum shear:
We can make the moving loads over support to get the maximum shear and reaction.
15
10
10
15
2.0
10 4.5 + 10 6.5 + 15 8 + 15 10
= 38.0 t = Q max
10
4.5
2.0
15
15
10
10
R=
1.5
2.0
1.5
2.0
R
P
a
P a/2
2P P
a/2
is:
One load lies at distance "a/4" from the C.G. of the
a/4 3a/4
P
a
2/35-C.G.I
2007-2008
Crane Girder I
Design of crane girder
Def:
Crane girder is a beam used to carry a crane; a frame or truss column may
simply or continuously supports it. We prefer it to be simply supported to avoid the
effect of diff- settlement at the ends.
We will study two types of cranes:
1- Overhead crane (with 2 wheels) moving over the crane girder.
2- Monorail (with 1 wheel) suspended by the crane girder.
The crane girder used here is an I-section, it can be rolled section or B.U.S. of I
shape.
3/35-C.G.I
2007-2008
Crane Girder I
ne
cra
pla
bra
2
(B. chan
U . ne
col ls
um
n
cke
gir
der
te
Crane Data
1- Maximum wheel load "P ".
2- Distance between wheels "a ".
3- Crane girder span = Spacing between columns, frames, trusses "S ".
4/35-C.G.I
2007-2008
Crane Girder I
Very very very important note:
When we study and design the crane girder, we calculate the loads and
straining action "Moment and Shear" on crane girder.
However, when we study and design the column or the connection between the
crane girder and the column, we calculate the loads from crane girder "max
reaction of crane girder ".
Wd * S 2
=mt
MD.L. =
8
QD.L. =
Wd * S
=t
2
I = 25 % = 0.25
If manually operated
I=10% = 0.1
Crane Girder I
ML.L. = mt
P
10
M L.L.
10
"Case B".
P
7
This force will cause normal force on the beam "we neglect it in the design of the
beam".
Finally the max straining actions on the Crane girder are:
Mx = Md + ML.L. ( 1 + I ) = mt Case A
My = Mlateral shock =
M L.L.
= mt
10
Qmax = Qd + Q L.L. ( 1 + I ) = t
Case B
Case A
6/35-C.G.I
2007-2008
Crane Girder I
II- Loads from Crane girder "on connection or column or base"
Here we need to calculate the max reaction = case of max shear
A- Dead load: "O.W. of the crane girder"
Assume Wd = O.W. of the crane girder = (0.15 0.20) t/m'
Pd =2 Rd =2*
W d *S
= Wd x S = t
2
Impact factor I = 25 %
PL.L. = RL.L.
P
10
R L.L.
10
"Case B"
7/35-C.G.I
2007-2008
Crane Girder I
III- Longitudinal load: "Braking force" NOT NEGLECTED
B=
P
7
R
PX = L.L. = t
10
B=
P
7
=t
Important note: The braking force is not neglected when calculating the straining
actions on columns and connection.
8/35-C.G.I
2007-2008
Crane Girder I
Example: Calculate the maximum moment and shear on the crane girder given that
the maximum wheel load is 8t and the 2 loads are parted 2m. The distance between
columns is 6m. Calculate also the max & min reactions acting on column and column
connection.
Solution:
1- Straining actions on crane girder: "Loads on Crane girder"
A- Dead load: "O.W. of the crane girder"
Assume Wd = O.W. of the crane girder = 0.15 t/m'
MD.L. =
0.15 62
= 0.675mt
8
QD.L. =
0.15 6
=0.45t
2
MLL =6.67*2.5=16.67 mt
QL.L. = Rshear =8 + 8*
62
=13.3 t
6
M L.L.
=1.67 mt
10
"Case B".
9/35-C.G.I
2007-2008
Crane Girder I
Final Straining actions on Crane Girder
Mx = Md + ML.L. ( 1 + I ) =0.675 + 16.7 (1+0.25)=21.5 mt Case A
My =
M L.L.
= 1.67 mt
10
Case B
Case A
62
=13.3 t,
6
RDL=0.15*6=0.9t
Impact factor I = 25 %
P
= 0.8ton
10
R L.L. 13.3
=
=1.33ton
10
10
"Case B"
10/35-C.G.I
2007-2008
Crane Girder I
P = 8 + 8 =2.28ton
7
R
PX = L.L. = 1.33t
10
B=
P
7
= 2.28t
P
=17.52 t
y max
P
=0.9 t
y min
P
=1.33 t
x max
P
= zero
x min
10cm
I.P.E.
No. 500
I.P.E.
No. 500
Stiffener pls.
10mm th.
Very important note: The lateral shock and the braking forces have no direction. We
take the critical direction in the design. Both the 2 forces are case "B".
11/35-C.G.I
2007-2008
Crane Girder I
Fatigue effect:
a. Fatigue effect results from changing the load on any member from maximum
to minimum to maximum to , this change is most probably due to a moving
load. As crane girder is subjected to moving load so we must study fatigue
effect on it.
b. Stress range fsr is the range between maximum and minimum stress.
Fmax
Fsr
Fsr
Fmax
c. To safeguard fatigue stresses we need to make sure that the difference between
the maximum and the minimum stress fsr is < the allowable stress range Fsr
fsr = F max - F min =
Where
M max = M D + M L+I
Mmin = MD M -ve
(M d + M L ) M d M L
Fsr
=
Sx
Sx
Crane Girder I
1- No. of cycles: ECP 40 table 3.1c
We can get the number of cycles according to the type of use (field of
application) Occasional, regular, severe, (This will be given in exam)
If not given assume n = 100000 or 500000 or 2000000
2- Different details for crane girder: Tables ECP 43 to 50
1.1 Base metal with rolled un-machined section (Rolled
) detail "A"
Illustrative Example 1:
If MD = 50 m t
13000 5000
8000
=
= 1.28 < 4.3 safe
6240
SX
13/35-C.G.I
2007-2008
Crane Girder I
Crippling: ECP 22 & 25
We have to check crippling if there is direct loading on the flange of the I-beam. Since for
crane girders, the wheel is moving directly over flange, so we have to check crane girder
against crippling. [Assume contact length after the rail = 10cm if not given]
The contact length in ECP is "n" (Not "n" which is number of cycles)
fcrp =
P
0.75Fy
(n + 2 K ) * t w
K= tf + r 2 tf
B- Choice of section
fbc =
M X MY
+
= Fbcx x 1.2
SY
SX
2
My is case B
Crane Girder I
Important note: My is resisted only by the upper flange, so we take Sy/2 because Sy
of one flange is
M x + 8M y
1.4 *1.2
4 Sy
for BFIB.
C- Checks:
Check fatigue:
M max M min
Fsr
Sx
M L+I
Fsr
Sx
If the section is unsafe, increase the dimensions, recheck fatigue and continue the
checks.
Determine F bc :
Calculate c/tf, dW/tW to determine compact, non-compact or slender.
Luact = "S", as the compression flange is only supported at column.
1380 AF
Cb ,
FY d
Lumax = min of
20 b f
FY
If Luact
If Luact > Lumax, So Fbcx = Fltb or 0.58Fy, Fbcy = 0.58Fy and Fbtx = 0.58Fy
15/35-C.G.I
2007-2008
Crane Girder I
Check bending stress:
From the shown bending stresses @ X and Y-axes
we will have to check 2 points.
"Case A"
MX
Fbcx
SX
"Case B"
M y /( S y / 2 )
M x / Sx
+
Fbcx
Fbcy
1 x 1.2
Qmax
h * tw
P
0.75Fy
(n + 2 K ) * t w
K= tf + r 2 tf
We calculate act =
M
EI x
all =
Span
S
=
800 800
ECP 132
16/35-C.G.I
2007-2008
Crane Girder I
B) As Built-up section "B.U.S. of I shape"
As My is only resisted by the upper flange so we will reduce the lower flange and so
we get an economic section, and that's why we use BUS.
A- Straining actions:
Mx = mt, My = mt, Qmax = t
B- Choice of section
Here we are going to create the section shown in figure.
we need to find hw,tw,bu,tu,bL and tL.
I- Web dim.:hw =
Span
Span
= . cm, for crane girder supporting two cranes, take it
10 15
10
8 mm
tw = max of
hW
(190 / Fy )
Qmax
0.35 FY hW
Explanations:
1- Recommended minimum thickness is 8mm
2- Non-compact web limit
3- We must choose the web to resist shear:
Qmax
= 0.35F y
hw * t w
17/35-C.G.I
2007-2008
Crane Girder I
II- flanges dim.:-
MX
A flange plate
bf
tf
hw
T
T=C=
Mx
= ton (changing moment to force)
0.98 hw
Force C
=
= cm2
Stress 1.2
2
*(2A flange plate) = b u x tu
3
A Lower fl =
1
*(2A flange plate)
3
b
bL = U
2
and tl = tu
A Y
t u bU3
3- Iy of the upper flange only Iy =
= cm4
12
18/35-C.G.I
2007-2008
Crane Girder I
Checks:
Check fatigue: (
M max M min
M
) Y = ( L + I ) Y Fsr
Ix
Ix
1380 AF
Cb , Cb = 1.35
FY d
Lumax = min of
20 b f
FY
Lumax and the section is compact, So Fbcx = 0.64Fy and Fbcy = 0.72Fy
M X y1
Fbcx
IX
(M x / I x ) * y2 (M y / I y ) * x2
+
Fbcx
Fbcy
1 x 1.2
19/35-C.G.I
2007-2008
Crane Girder I
Point 3"subjected to Mx only, on tension flange "Case A"
fb3 =
M X y3
Fbt =
IX
0.64 x Fy
0.58 x Fy
Otherwise
P
0.75Fy
(n + 2 K ) * t w
K= tf + sw 2 tf
Qmax
dw * tw
qb
For
d w 105
tw
Fy
q b = 0.35 Fy t/cm2
For
105 d w 159
<
tw
Fy
Fy
q b = [1.5 -
For
d w 159
>
tw
Fy
qb=[
( hw / t w ) F y
212
][0.35 F y ] 0.35F y
119
][0.35F y ] 0.35F y
( hw / t w ) F y
As before
Q (d + L + I ) S
Ix
= 2S w 0.2 Fu
Where:
S = first moment of inertia of upper flange only = bu t u (hw + t u + t l Y )
Ix = Ix of crane girder
Get sw, sw min = 6 mm
20/35-C.G.I
2007-2008
Crane Girder I
Example:
For the shown figure, it is required to:
1- Design the crane girder.
a- As a rolled sec.
b- As a built up sec.
2- Calculate the maximum and minimum reactions Px
and Py
Given: Spacing between frames = 6.0 m, Crane wheel
loads P = 12 t , regular use crane
with intermittent operation.
Solution:
I- Design of crane girder:
Loads on crane girder
A- Dead load: "O.W. of the crane girder"
Assume Wd = O.W. of the crane girder = 0.20 t/m'
MD.L. =
0.20 6 2
= 0.90mt
8
QD.L. =
0.20 6
= 0.6t
2
ML.L. = 26.26 mt
Crane Girder I
II- Horizontal load: "Lateral Shock"
My = M lateral shock max =
M L.L. 26.26
=
= 2.626 mt
10
10
"Case B"
M L.L.
= 2.626 mt
10
M X MY
+
= Fbcx x 1.2 My is case B
SY
SX
2
4 Sy
for BFIB.
fsr = (
33.73 0.9
3283
)100 =
= 0.924 < 2.52 safe
SX
3550
Determine F bc:
C = 0.5 x (30- 2 x 2.6 - 1.4) = 11.7 cm, dw = h 4tf = 45 4 x 2.6 = 34.6 cm
22/35-C.G.I
2007-2008
Crane Girder I
C / tf = 11.7 / 2.6 = 4.5 < 10.91 compact flange
dW / tW = 34.6 / 1.4 = 24.71 < 82 compact web
As both are compact, so regarding local buckling the section is a compact section.
Luact = "S" = 600 cm
20 b f
Lumax = min of
FY
20 30
=387.3cm
2 .4
1380 AF
1380 30 2.6
Cb =
1.35 =1346cm
2.4 45
FY d
As Luact > Lumax
2
2
Fltb
1 + Fltb 2
Fbcx = Fltb =
Fltb1 =
Lumax = 387.3 cm
800 A f
800 30 2.6
2
2
1.35 = 3.11 t/cm > 1.4 t/cm
Cb =
600 45
Lu d
"Case A"
M X 33.73 100
=
= 0.95 t/cm2 <Fbc = 1.4 t/cm2
SX
3550
"Case B"
fbc2=
M
Sx
Fbcx
MY
+
SY 2
Fbcy
33.73 100
1.4
2.626 100
3550 +
781 2
1.4
Q max
26.23
2
=
= 0.42 < qall = 0.35 x Fy = 0.84 t /cm
Aweb 45 1.4
P
12
= 0.42 t/cm2 < 0.75Fy = 1.8 t/cm2
=
(10
+
2
5.2)1.4
(n + 2 K ) * t w
Crane Girder I
Check deflection "using conjugate beam method"
From the shown case of loading
= 95.55 m3t
act
M
95.55 106
=
=
= 0.57cm
E IX
2100 79890
all
Span 600
=
= 0.75cm.
800 800
600
Span
= 50 cm
=
12 15
12
8 mm
tw = max of
50
(190 / 2.4)
Q max
26.23
=
= 0.62cm = 6.2 mm
0.35 FY hW 0.35 2.4 50
Mx
33.73 100
= 68.84 ton
=
0.98 50
0.98 hw
C 68.84
=
= 57.4 cm2
1.2 1.2
A Upper fl =
2
2
A Tot = x 114.8 = 76.53 cm2
3
3
Crane Girder I
tU = 1.96 cm
2 cm = 20 mm
b
40
bL = u =
= 20cm and
2
2
bU = 20 x 2 = 40 cm
tL = tU = 2 cm
Properties of area:
1- C.G. of the section Y =
A Y
2-Ix=
0.8 503
+ 0.8 50 (27 33.5)2 + 40 2 (53 33.5) 2 + 20 2 (33.5 1)2
12
= 82693.3 cm4
3- Iy of the upper flange (compression flange only)
3
t u bu3 2 40
=
= 10666.66 cm4
Iy =
12
12
Checks:
-Check fatigue stress:
Regular use with intermittent operation n = 500000
BUS section detail B
Fsr = 2.0 t/cm2
For fatigue stresses:
fsr = (
33.73 0.9
3283
33.5 = 1.329 < 2.0 safe
)100 Y =
82693.3
IX
-Determine F bc
Assume Size of weld = 8mm " can't be > tw"
C = (bf tw 2S)/ 2 = (40 0.8 2 x 0.8) / 2 = 18.8 cm,
dw = hw 2S = 50 2 x 0.8 = 48.4 cm
C / tf = 18.8 / 2.0 = 9.4 <
15.3
=9.88 compact flange
2.4
25/35-C.G.I
2007-2008
Crane Girder I
As both are compact, so regarding local buckling the section is a compact section:
Luact = "S" = 600 cm
Lumax = min of
Or
20 b f
FY
20 40
2.4
=516.4cm
1380 AF
1380 40 2.0
1.35 = 1150cm, so Lumax = 516.4 cm
Cb =
2.4 (50 + 2 2)
FY d
As Luact > Lumax Section is non compact, and LTB may occur
Fbcx = Fltb =
Fltb1 =
2
2
2
Fltb
1 + Fltb 2 and Fbcy = 1.4 t/cm
800 A f
800 40 2.0
2
2
1.35 = 2.673 t/cm > 1.4 t/cm
Cb =
600 54
Lu d
non-compact sec.
Point 2 " Subjected to Mx & My, on compression flange "Case B" "
fbc2=
(M x / I x ) * y2 (M y / I y ) * x2
+
=
Fbcx
Fbcy
1.4
82693.3 +
2.626 100 20
1.4
26/35-C.G.I
2007-2008
Crane Girder I
Check web crippling
fcrp =
P
12
= 0.83 t/cm2 < 0.75Fy = 1.8 t/cm2
=
( n + 2 K ) * t w (10 + 2 4)0.8
d w 50
105
=
= 62.5 <
= 67.8 q b = 0.35Fy
t w 0.8
2.4
qact =
Q max
26.23
2
=
= 0.65 < q b = 0.35*2.4 = 0.84 t/cm
Aweb 50 0.8
Q (d + L + I ) S
Ix
= 2S w 0.2 Fu
26.23 1640
= 2S w 0.2 3.6
82693.3
sw = 0.36 cm = 4 mm
take sw = 6 mm min
= 95.55 m3t
act =
M
95.55 106
=
= 0.55cm
E IX
2100 82693.3
all
Span 600
=
= 0.75cm.
800 800
27/35-C.G.I
2007-2008
Crane Girder I
II-Maximum and minimum reactions of crane Px and Py :
A- Dead load: "O.W. of the crane girder"
Wd = 0.20 t/m' as assumed before.
Pd = 2 x
WD L
0.2 6
=2 x
= 1.2 t
2
2
P 12
= = 1.2 t
10 10
20.50
=2.05 t "Case B"
10
B=
12 + 12
= 3.42 t
7
PL .L . R L.L.
=2.05 t
=
10
10
P
7
Case B
=3.42 t
28/35-C.G.I
2007-2008
Crane Girder I
Example:
Design a suitable Rolled section and BUS for a crane girder carrying 2 cranes
each has 2 wheel loads. The 1st crane with 2 loads of 10 t spaced 2m and the other
with 2 loads of 15t & spaced 2.5m. The minimum distance between the 2 cranes is
0.5m, the spacing between frames is 8m. Calculate also the straining actions acting
on the bracket. Impact 25%
Solution:
1. Loads on crane girder
Dead Load:Assume O.W. = 0.15 t/m'
MDL = 0.15 x 82 / 8 = 1.2 mt
QDL = 0.15 x 8 / 2 =0.6 t
Live Load:Case of Max Moment:R = 2 (10 + 15) = 50 t
X' = (10 x 2 + 15 x 2.5 + 15 x 5)/50 = 2.65 m
X = 2.65 2.5 = 0.15m
Qmax = 35.31 t
29/35-C.G.I
2007-2008
Crane Girder I
Total straining actions:
Mx = 1.2 + 66.4 x 1.25 = 84 mt
My = 0.1 x 66.4 = 6.64 mt
Qx = 0.6 + 1.25 x 35.31 = 44.74 t
2- Design of sections
I- As a Rolled Section
Choice of section:
Assume Fbcx = 1.4 t/cm2
Sx =
Sx = 4Sy
Choose H.E.B. 800
Continue as before
Note that:
1. O.W. of HEB 800 is 0.26 t/m\ not 0.15 t/m\ which is not effective
2. Design of large crane girders is preferable to be built up section which is
very economic
II- As a B.U.S.
Choice of section
For crane girder carrying 2 cranes, hw = span / 10
hw =
800
= 80 cm
10
30/35-C.G.I
2007-2008
Crane Girder I
2. Straining actions on Bracket from crane with BUS on bracket:
The maximum reaction
5.5
= 25.31 t
8
10 * 5.5 + 10 * 7.5
R2 =
= 16.25 t
8
R = 25.31 + 16.25 = 41.56 t
R1 = 15 + 15 *
WD = 0.2*4*2 = 1.6 t
P
=4.16 t
x max
P
= zero
x min
50
10cm
assume
I.P.E.
No. 500
I.P.E.
No. 500
Stiffener pls.
10mm th.
80 + 2 * 2.6 + 50 / 2
M B = 26.78 + 4.16 *
= 31.36 mt
100
M A 31.36
=
= 1.17 < 1.2
M B 26.78
Therefore, Case A is more critical
If the design of the bracket is required, we design a cantilever beam same as before
Note:
1. Cantilever: Destabilizing load (on upper flange)
2. At Support: continuous with lateral & torsional restraint (completely
welded in column)
3. At Tip : free
So Lu act = 2.5 lc
31/35-C.G.I
2007-2008
Crane Girder I
Example: Calculate the straining action acting on crane girder carrying 2 cranes each
has 2 wheel loads. The 1st crane with 2 loads of 10 t spaced 2m and the other with 2
loads of 15t & spaced 2.5m. The minimum distance between the 2 cranes is 0.5m, the
spacing between frames is 5m.
Solution:
Case of Max Moment:
As before, we have to calculate the position of the resultant
X = 2.75 2 / 2 2.5 / 2 = 0.5m
R = 2 (10 + 15) = 50 t
X' = (10 * 2 + 15 * 2.5 + 15 * 5) / 50= 2.65
X = 2.65 2.5 = 0.15 m
As shown, the 4th load lies outside the beam (or in other case so near to support), so
we have to use only 3 loads and calculate their resultant. The 3 loads are 15, 15 and
10t "big loads"
R = 2 (15) + 10 = 40 t
R left =
MC
32/35-C.G.I
2007-2008
Crane Girder I
Important notes:
If the distance between the 2 frames is small, while the spacing between the 2
wheels is large, after putting the loads as before to get case of max moment, we find
out that 1 wheel is very close to the support or even out of the span, we use only one
load in the middle to get max moment, But for case of shear we put the 2 loads
Approximately: a > S/2
Example: Calculate the straining actions acting on crane girder, given that the
distance between 2 frames is 4m, and the crane with 2 wheels 10t each spaced 2.4m.
Solution:
Case of max Moment:2 loads , so we put the load at a/4 from mid span as before, but we can see that the
second load is soooo near the support, so try another case putting only 1 load at mid
span "more critical"
MLL=9.8mt
"case 2 wheels"
QLL=14t
33/35-C.G.I
2007-2008
Crane Girder I
Drawing of connection between crane girder and column:
34/35-C.G.I
2007-2008
Crane Girder I
35/35-C.G.I
2007-2008
Crane Girder II
2-Design of monorail crane girder:
The monorail is the same as overhanging crane except:
Pt. 3
Compression
Side
Pt. 1
Tension
Side
Pt. 2
Span
15
The lower flange is the tension flange and subjected to Mx and My, while the
upper flange which is the compression flange is subjected to Mx only.
So the maximum moment and the maximum shear are calculated from the
following cases:
M LL = P
S
4
My = 0.1 MLL
Qy = R = P
Example 1:
For the shown figure, it is required to
Rafter
Spacing=7m
Given that: The spacing between frames is 7m and the frame carries
the monorail only.
4m
1/34-C.G.II
2007-2008
Crane Girder II
Solution:
1-Design of Crane Girder
Loads on Crane Girder
-Dead Load:Assume o.w. = 0.15 t/m2
MDL = 0.15 x (72 / 8) = 0.92 mt
-Live Load:-
8t
3.5m
M LL = 8
8t
3.5m
7
= 14mt
4
QLL = 8 t
Sx =
- Checks:
Check fatigue stress:
Assume regular use with intermittent operation n = 500000
Rolled section detail A
Fsr = 2.52 t/cm2
For fatigue stresses:
fsr = (
18.42 0.92
1750
)100 =
= 0.906 < 2.52 safe
1930
SX
2/34-C.G.II
2007-2008
Crane Girder II
Determination of F bcx and F bcy
c
tf
d w h 2c 22.5
=
=
= 19.6 < 82
tw
tw
1.15
The section regarding local buckling is compact
Lu max
Lu act = 700 cm
20 * 30
= 387cm < 700
2.4
Fltb1 =
2
Fbcx = 1.4 t/cm 2 , Fbtx = 1.4 t/cm
Pt1
M X 18.42 100
=
= 0.95 t/cm2 < Fbc = 1.4 t/cm2
1930
SX
fbt2 =
"Case A"
Sx
Fbtx
MY
+
SY 2
=
Fbty
18.42 100
1.4
"Case B"
1.4 100
1930 +
616 2
Pt2
1.4
q=
10.5
= 0.28 t/cm < 0.84 t/cm
32 *1.15
3/34-C.G.II
2007-2008
Crane Girder II
Check deflection:
=
PL3
48 EI X
8 7003
700
= 0.88 >
= 0.875 cm
48 2100 30820
800
8t
3.5m
3.5m
8 7003
= 0.74 < 0.875 cm
48 2100 36660
700
Span
= 45 cm
=
12 15
15
8 mm
tw = max of
hw
(190 / Fy )
45
= 0.366
(190 / 2.4)
Q max
10.5
=
= 0.28cm = 2.8mm
0.35 FY hW 0.35 2.4 45
Dimensions of flanges:
T=C=
Mx
18.42 *100
=
= 41.8 ton
0.98 hw
0.98 * 45
A flange plate =
41.8
= 34.81 cm 2
1.2
45*0.8
18.81
32*1.6
2
A Lower fl =
*69.6 = 46.4 cm2
3
Assume bL = 20tL, so A Lower fl =46.4 = 20 tL x tL = 20 tL2
tL = 1.52 cm = 16 mm
bL = 20 x 1.6 = 32 cm
4/34-C.G.II
2007-2008
Crane Girder II
bU =
bL
32
=
= 16cm and
2
2
tU = tL = 1.6 cm
Properties of area:
y=
45
+ 1.6) + 16 *1.6 * (1.6 + 45 + 0.8)
2
= 18.81 cm
32 *1.6 + 45 * 0.8 + 16 *1.6
I y (lower flange) =
0.8 453
4
+ 0.8 45 (18.81 24.1)2 + 16 1.6 (47.4 18.81)2 = 61813 cm
12
1.6 323
= 4369 cm 4
12
Checks:
Check fatigue stress:
Assume regular use with intermittent operation n = 500000
Built up section detail B
Fsr = 2.0 t/cm2
For fatigue stresses:
fsr = (
18.42 0.92
1750
)100 Y =
18.81 = 0.53 < 2.0 safe
IX
61813
c
tf
d w 45 2 * 0.8
=
= 54.25 < 82
tw
0 .8
16
1.6
0.8
7.5
Lu act = 700 cm
Lu max =
20 *16
= 206.6 cm < 700 cm
2.4
5/34-C.G.II
2007-2008
Crane Girder II
Fltb1 =
Note that we used the area of the upper flange, which is the compression flange
Iy = 1.6 * (163 / 3) = 546.1 cm4
A = 16 * 1.6 + 7.5 * 0.8 = 31.6 cm2
Lu 700
=
= 168.3
rt 4.16
84
1.35
= 63
2.4
188
1.35
= 141
2.4
546.1
L
c
= 4.16 cm u > 188 b
rt
Fy
31.6
r=
Fltb2 =
12000
2
168.3
*1.35 = 0.57 t / cm 2
Compression
Side
Point 2 " Subjected to Mx & My, on tension flange "Case B" "
18.81
(M x / I x ) * y2 (M y / I y ) * x2
+
=
fbc2=
Fbcx
Fbcy
18.42 100 (18.81)
1.4
61813 +
1.4 100 16
1.4
6/34-C.G.II
2007-2008
Tension
Side
2
Crane Girder II
Check web crippling:
No crippling as the wheel is hanged from the lower flange not rested on the upper
flange as in case of overhead crane.
Check shear:
d w 45
105
= 56.25 <
=
= 67.8 , so q b = 0.35Fy
t w 0 .8
Fy
qact = 10.5 / (45 * 0.8) = 0.29 t/cm2 < 0.84 t/cm2
Check deflection:
=
8* 7003
700
= 0.44cm <
= 0.875cm
48* 2100 * 61813
800
Q (d + L + I ) S
Ix
= 2S w 0.2Fu
S = first moment of inertia of upper flange only = 16 1.6 (45 + 1.6 + 1.6 18.81) =752
=
10.5 752
= 2S w 0.2 3.6
61813
sw = 0.08 cm = 1 mm
take sw = 6 mm min
7/34-C.G.II
2007-2008
Crane Girder II
Design of different shapes of built-up crane girders:
a- Design using IPE and channel:
x
X
X
Local axes
Mx
= S x of IPE (get IPE from
1.2
tables)
My
1.2
of channel)
Check the minimum channel [ bf IPE + 2 tf channel ] (
Properties of section:
e
h
AI * I + AC * (hI + t w channel ec )
2
y=
AI + AC
h
2
h
Ix = Ix-IPE (from tables) + AIPE * ( y - IPE ) 2
2
y
y
+ Iy channel + AC * (h I +t w channel - ec - y ) 2
Iy (for channel and upper flange only) = Ix-channel + (Iy-IPE / 2)
For calculating the allowable, always consider that the section is non-compact
with no LTB
8/34-C.G.II
2007-2008
Crane Girder II
b- Design using IPE and 2 angles:
1- Calculate Mx, My, Q exactly as before
2- Estimation of section:
Assume Mx is carried by IPE and My carried by angles
Assume F = 1.2 t/cm2
3-
Mx
= S x of IPE (get IPE from tables)
1.2
4- C = T "on angle" =
My
d
Properties of section:
h
AI * I + 2 * AL * ( hI e L )
2
y=
AI + 2 * AL
h
Ix = Ix-IPE (from tables) + AIPE * ( y - IPE ) + 2*Ix angle
2
Stiffener
y
+ 2*AL * (h I - ec - y ) 2
Iy (for 2 angles and upper flange only) = 2*Ix-L+ 2* AL * (bf / 2 + a e) 2+ (Iy-IPE / 2)
For calculating the allowable, always consider that the section is non-compact
with no LTB
9/34-C.G.II
2007-2008
Crane Girder II
Example 2: Design a built- up crane girder supports a crane, given that its maximum
wheel load is 8t and the 2 loads are parted 2m. The distance between columns is 6m.
Using:
MD.L. =
0.15 62
= 0.675mt
8
QD.L. =
0.15 6
=0.45t
2
MLL =6.67*2.5=16.67 mt
QL.L. = Rshear =8 + 8*
62
=13.3 t
6
M L.L.
=1.67 mt
10
"Case B".
M L.L.
= 1.67 mt
10
Case B
Case A
10/34-C.G.II
2007-2008
Crane Girder II
a- Design using IPE and channel:
Estimation of section: Assume Fbcx = 1.2 t/cm2
Assume IPE is subjected to Mx only
Sx-IPE =
21.5 *100
= 1792 cm3 Choose IPE 500
1.2
1.67 *100
= 139.2 cm3
1.2
1 y
2.23
2
x
19.61
31.34
25
3 y
= 4670 cm4
OR Iy = 3600 + 1.6*203/12 = 4667 cm4
Checks:
Check fatigue stress:
Assume regular use with continuous operation n = 2000000
Built up section detail A, take care this section at tension side "lower flange" is a
rolled section, no weld, so take it detail A
Fsr = 1.68 t/cm2
For fatigue stresses:
fsr = (
21.5 0.675
2087
31.34 = 0.99 < 1.68 safe
)100 Y =
IX
65888
Crane Girder II
Point 1:
21.5 *100
*19.61 = 0.64 t/cm2 < 1.4 t/cm2
65888
21.5 * 100
1.67 * 100
* 19.61
* 12
65888
4670
+
= 0.76 < 1.2
Point 2:
1.4
1.4
Point 3:
21.5 *100
* 31.34 = 1.02 t/cm2 < 1.4 t/cm2
65888
The section seems to be waste because the required channel is 180, while the used
section is channel 240, which is minimum.
Shear stress
Q / Aweb = 17 / ( 50 x 1.02 ) = 0.33 < .35 Fy safe
Q (d + L + I ) S
Ix
= 2S w 0.2 Fu
S = first moment of inertia of channel only = 42.3 (50 + 0.95 31.34 2.23) =735
=
17.07 735
= 2S w 0.2 3.6
65888
sw = 0.13 cm = 1.3 mm
take sw = 6 mm min
P
8
=
= 0.43 t/cm2 < 0.75Fy = 1.8 t/cm2
( n + 2 K ) * t w (10 + 2 4.15)1.02
12/34-C.G.II
2007-2008
Crane Girder II
b- Using IPE and 2 angles:
Estimation of section: Assume Fbcx = 1.2 t/cm2
Assume IPE is subjected to Mx only
Sx-IPE =
21.5 *100
= 1792 cm3 Choose IPE 500
1.2
C=T=
167
= 8.35t
20
AL =
8.35
= 6.95 cm2
1.2
Choose 2 angles 65
y =
1 y
21.98
x
28.02
Stiffener
Checks:
Check fatigue stress:
Assume regular use with continuous operation n = 2000000
Built up section detail A, take care this section at tension side "lower flange" is a
rolled section, no weld, so take it detail A
Fsr = 1.68 t/cm2
For fatigue stresses:
fsr = (
21.5 0.675
2087
)100 Y =
28.02 = 1.037 < 1.68 safe
IX
56375
13/34-C.G.II
2007-2008
Crane Girder II
Check bending stress
Point 1:
21.5*100
2
2
* 21.98 = 0.83 t/cm < 1.4 t/cm
56375
21.5*100
1.67 *100
* 21.98
*(10 + 6.5)
Point 2: 56375
+ 4867
= 1.00 < 1.2
1.4
1.4
Point 3:
21.5*100
2
2
* 28.02 = 1.06 t/cm < 1.4 t/cm
56375
Continue check shear, crippling, web to flange weld and deflection as before
14/34-C.G.II
2007-2008
Crane Girder II
Example 3:
MD.L. =
0.171 62
= 0.77mt
8
QD.L. =
0.171 6
= 0.513t
2
I = 25 %
ML.L. = 2.0833P mt
M L .L .
2.0833P
=
= 0.2083P mt
10
10
"Case B"
15/34-C.G.II
2007-2008
Crane Girder II
Finally the max straining actions on the Crane girder are:
Mx = Md + ML.L. (1 + I) = 0.77 + 2.0833P (1+0.25) = (0.77 + 2.6 P) mt
My = Mlateral shock =
M L .L .
= 0.2083 P mt
10
fsr = (
2.6P
260 P
)100 =
= 1.68
SX
3550
So P = 22.93 ton
Determine F bc
C = bf / 2 = 30 / 2 = 15 cm, dw = h 4tf = 45 4 x 2.6 = 34.6 cm
C / tf = 15 / 2.6 = 5.77 < 10.91 compact flange
dW / tW = 34.6 / 1.4 = 24.71 < 82 compact web
Luact = "S" = 600 cm
20 30
20 b f
=
= 387.3cm
FY
2.4
Lumax = min of
1380 A F
1380 30 2.6
Cb =
1.0 =996.3cm
FY d
2.4 45
Lumax = 387.3 cm
As Luact > Lumax
Sec is non-compact, and LTB may occur.
2
2
Fbc = Fltb = FFltb
1 + FFltb 2
16/34-C.G.II
2007-2008
Crane Girder II
Fltb1 =
800 A f
800 30 2.6
2
2
1.35 = 3.11 t/cm > 1.4 t/cm
Cb =
600 45
Lu d
MX
M
= X Fbc = 1.4
3550
SX
MX
M
= X = Fbc = 1.4 ,so Mx = 4970 cmt =
3550
SX
49.7 mt
Mx = (0.77 + 2.6 P) = 49.7,
So P = 18.8 ton
Point 2 " subjected to Mx & My
fbc2 =
MX
M
M
MY
2
+ Y = X +
= Fbc x 1.2 = 1.4 x 1.2 = 1.68 t/cm
SX
SY 2 3550 781 2
fbc2 =
P
P
= 0.75Fy = 1.8 t/cm2
=
(n + 2 K ) * t w (10 + 2 5.2)1.4
17/34-C.G.II
2007-2008
Crane Girder II
Check deflection " using conjugate beam method "
From the shown case of loading
= 7.66 P m 3t
M
act =
E IX
7.68P 106
=
2100 79890
all
Span 600
=
= 0.75cm.
800 800
).
Hz Bracing
18/34-C.G.II
2007-2008
Crane Girder II
Example 4:
Design an economic crane girder using these available sections in market
IPE 450, BFIB 600, C 260 and C200.
Given that: The spacing between frames is 6m.
I = 30 %
Solution:
Loads on crane girder:
1- D.L.:
Assume OW = 0.2 t/m'
Qdl = Wdl x S / 2 = 0.2 x 6 / 2 = 0.6 ton
Mdl = Wdl x S2 / 8 = .2 x 62 / 8 = 0.9 mt
2- L.L.
Case of max Shear:
Rll = 10 + 10 x 2/6 = 13.3 ton
So since one wheel is not on the beam, so the critical case is one load at mid span.
Mll = 10*6/4 = 15 mt
Mx = Mdl + Mll (1 + I) =0.9 + 15 x 1.3 = 20.4mt
Qmax = Qdl + Rll (1 + I) =0.6 + 13.3 x 1.3 = 18 ton
My = (1 / 10) Mll = 15 / 10 = 1.5 mt
19/34-C.G.II
2007-2008
Crane Girder II
Choice of sec:
Assume non-compact sec.
Sx = ( Mx + 8 My ) / (1.4 x 1.2 ) = 1929 cm3
From tables required sec is BFIB 400
Available sections in market:
BFIB 600
Sx = 4790 cm3
IPE
450
Sx = 1500 cm3
260
Sx = 371 cm3
fsr =
1950
= 1.01 < 1.68 safe
1930
Lumax = 20 bf /
800A f
800 19 1.46
2
Cb =
1.35 = 1.09 < 1.4 t/cm
Lu d
600 45
20/34-C.G.II
2007-2008
Crane Girder II
At = 19 x 1.46 + 7 x .94 = 34.3 cm2
IYt = 1.46 x 193 / 12 + 7 x .943 / 12 = 835 cm4
rt =
84
I yt
At
= 4.93
Cb
C
= 63 > (Lu / rt ) > 188 b = 141
Fy
Fy
Fltb2 = (0.64
(Lu / rT ) 2 Fy
1.176 10 C b
5
Bending stresses:
Point 1:
Fb = Mx / Sx = 2040 / 1500 = 1.36 < 1.4 t / cm2 safe
Point 2:
Mx My
20.4 *100 1.5*100
Sy
Sx
Fb =
+
= 1500 + 176 / 2 = 2.4 >>> 1.2
1.15 1.4
1.15
1.4
unsafe
As point 1 is safe and point 2 is very unsafe so the prob. is the My.
That's why we dont use IPE.
21/34-C.G.II
2007-2008
Crane Girder II
Sol 1:
Use lateral bracing between the upper flange of the crane girder and the Hz
member of the vertical bracing, so the lateral shock will be carried without causing
My on crane girder.
Mx = Mdl + Mll (1 + I) = 0.9 + 15 x 1.3 = 20.4 mt
Hz Bracing
safe
P
10
=
= 0.671 t/cm2 < 0.75Fy = 1.8 t/cm2
( n + 2 K ) * t w (10 + 2 2.92)0.94
Mc = 43.35 m3t
= 43.35 x 106 / (2100 x 33740) = 0.62 < 600 / 800 = 0.75 Safe and economic
22/34-C.G.II
2007-2008
Crane Girder II
Sol 2:
e
c
y
c
45
Y
y
I
Bfl of IPE 450 = 21 cm < (hw of the C 260 2 tf) = 26 2 x 1.4 = 23.2
ok
Prop of Sec :
IxC = 4820 cm4
AI = 98.8 cm2
Y=
AY/
Yupper = 16.56 cm
X upper = hc / 2 = 13 cm
fsr = (
M ll + I
1950
)100 Y =
29.44 = 1.18 < 1.68 safe
IX
48554.77
Bending stresses:
Point 1:"middle of upper flange"
Fbc1 =
Mx
2040
2
16.56 = 0.695 < 1.4 t / cm
y =
48554.77
Ix
safe
23/34-C.G.II
2007-2008
Crane Girder II
Point 2: "end of upper flange"
My
Mx
2040
150
x
y
16.56
13
Iy
Ix
= 48554.77
Fbc2 =
+ 5654.5 = 0.74 < 1.2 safe
+
Fbcy
Fbcx
1.4
1.4
Mx
2040
2
29.44 = 1.23 < 1.4 t / cm safe
y=
48554.77
Ix
Shear stress
Q / Aweb = 18 / (45 x 0.94) = 0.425 < .35 Fy safe
Q (d + L + I ) S
Ix
= 2S w 0.2Fu
S = first moment of inertia of channel only = 48.3 (45 + 1.0 29.44 2.36) =685.86
=
18 685.86
= 2S w 0.2 3.6
48554.7
sw = 0.17 cm = 1.7 mm
Take sw = 6 mm min
P
10
=
= 0.596 t/cm2 < 0.75Fy = 1.8 t/cm2
(10
+
2
3.92)0.94
(n + 2 K ) * t w
Deflection
Mc = 43.35 m3t
= 43.35 x 106 / (2100 x 48554.7) = 0.42 < 600 / 800 = 0.75
Safe and economic
24/34-C.G.II
2007-2008
Crane Girder II
Example 5:
A factory is to be constructed over an area of 40x20m. Trusses of span 20m are to be
constructed. The spacing between trusses is 6.0 m.
The truss column carries a crane girder of an overhead crane, max wheel load equals
to 10 t and spaced by 2.0 m.
The crane girder is simply supported over the brackets, while the last crane girder has
a cantilever outside the factory with distance 3.25m as shown in figure.
It is required to:
1- Design the crane girder as rolled section.
2- Design the crane girder as unsymmetrical built-up section.
Main truss
Column
Crane
Girder
6.0*10
Axis B
6.0 m
Axis A
3.25
3.25 m
General plan for the whole factory
Isometric
Crane girder is simply supported over
bracekts and cantilever from the last
to outside factory with 3.25m
25/34-C.G.II
2007-2008
Crane Girder II
Solution:
Calculation of loads on crane girder:
(a) Dead load:
0 .7 9 m t
0 .2 8 m t
6 .0 0 m
3 .2 5 m
3.252
M-ve = 0.15 *
= 0.79 mt
2
0 .5 8 t
0 .4 9 t
0.79 0.15 * 6 2
M+ve =
+
= 0.28mt
8
2
0 .3 2 t
Qmax = 0.58t
10
10 *1.5 + 10 * 3.5
= 8.33t
6
3.25m
8.33
2.5
10
0.5 1.5
1.5
10
10
0.75
Mmax-ve = 10*2.75+10*0.75=35mt
25.8
2.0
10 * 6.75 + 10 * 8.75
= 25.8t
6
0.5
R=
6.0
26/34-C.G.II
2007-2008
Crane Girder II
- Case of max shear:
10
10
10
16.7
3.25m
6.0
0.75
2.0
0.5
25.8
10
2.0
Case (1)
4.0
Case (2)
5.8
10
20
max
= 20 t (left of support)
max
Luact = 6m
For ve Section: The section is cantilever, so Luact is calculated from table in ECP 66.
1- Load is on upper flange "Destabilizing"
2- At support "column". Continuous with lateral and torsional restraint
3- Free at tip
27/34-C.G.II
2007-2008
Crane Girder II
Straining actions:
Negative section
M-vemax = 35 1.25 + 0.79 = 44.54 mt
My = 0.1 35 = 3.5mt
on upper flange
on upper flange
Sx =
M L + I 35 *1.25 *100
=
= 0.88 t / cm2 < 1.68 t / cm2
Sx
4970
Determination of Fbcx, Fbcy, Fbtx and Fbty
c
tf
(30 1.5) / 2
16.9
= 4.9 <
= 10.9
2.9
2.4
d w 55 2 * 2.9
190
= 122.7
=
= 32.8 <
tw
1.5
2.4
L u act = 8.125 m = 812.5 cm
L u max =
20 * 30
= 387 cm < 812.5 cm
2.4
So there is L.T.B.
28/34-C.G.II
2007-2008
Crane Girder II
Fltb1 =
800 * 30 * 2.9
*1.5 = 2.33 t / cm2 > 1.4 t / cm2
812.5 * 55
My
Mx
Sx
Fbcx
44.54 *100
1.4
2
4970 = 0.64 < 1.0
Mx
O.K.
Safe
25.5
= 0.31 t / cm2 < 0.35 * 2.8 = 0.98 t / cm2
55 *1.5
2 "Positive section"
Determination of Fbcx, Fbcy, Fbtx and Fbty
L u act = 600 cm < L u max = 387 cm
Fltb1 =
800 * 30 * 2.9
*1.35 = 2.85 t / cm2 > 1.4 t / cm2
600 * 55
Mx
Sx
Fbcx
26.32 *100
1.4
My
2
Mx
Crane Girder II
Design as built-up section:
Negative section
M-vemax = 35 1.25 + 0.79 = 44.54 mt
My = 0.1 35 = 3.5mt
on upper flange
on upper flange
Estimation of section:
hw =
600
= 40cm (for simple span)
10 15
or
325
= 40-55cm (for cantilever span)
6 8
Take hw = 45cm
8 mm
25.5
= 0.67cm
45 * 0.35 2.4
60 * 2.4
= 0.49 cm
190
T = C=
44.54 100
= 101t
0.98 45
tu = 2.2cm
101
= 84 cm 2
1.2
44*2.2
20t = 112
Assume b = 20t
bu = 44cm
Take tl = 2.2 cm
Y =
Af1 =
18.4
Af1 upper =
Take tw = 8 mm
& bl = 22cm.
31
tw =
45*0.8
22*2.2
45
) + 44 2.2 (2.2 + 45 + 1.1)
2
= 31cm.
22 2.2 + 45 0.8 + 44 2.2
30/34-C.G.II
2007-2008
Crane Girder II
Ix = 222.2 * (31 -
2.2 2
453
45
) + 0.8
+ 0.845*(31-2.2- )2 + 44*2.2* (18.4 1.1)2
2
12
2
= 79754 cm4
Iy =
22 443
= 15617 cm4 (of upper flange only because the upper flange is the
12
35 *1.25 *100
* 22.4 = 0.82 t/cm2 <1.26 t/cm2
119732
20
22
2.4
C
( 44 2 0.8) / 2
= 9.36 <10.91
=
2.2
tf
hw 45 2
=
=53.75 < 82
tw
0.8
There is L.T.B.
Fltb1 =
My
f1 =
44.54 100
2
2
31 = 1.73 t/cm > Fbcx=1.4 t/cm `
79745
Mx
1
Crane Girder II
55
) + 44 2.2 (2.2 + 55 + 1.1)
2
=37cm.
22 2.2 + 55 0.8 + 44 2.2
44*2.2
55*0.8
37
Y =
22.4
hw 55 2
=
= 66.25 < 82
tw
0.8
22*2.2
2.2 2
553
55
Ix = 222.2 * (37 ) + 0.8
+ 0.855*(37-2.2- )2 + 44*2.2*
2
12
2
(22.4 1.1)2 = 119732 cm4
Iy =
55 *0.8
6
2.2 443
= 15617 cm4
12
22*2.2
2.2 223
Iy of T =
= 1952 cm4
12
Lu 812.5
=
= 137
rt
5.92
84
rt =
1952
= 5.92cm
55.73
1 .5
= 66.4
2.4
Cb Lu
Cb
<
84
< 188
rt
Fy
Fy
Fltb2 = (0.64-
188
1.5
= 148.6
2.4
(137) 2 * 2.4
1.176 *10 5 *1.5
Fltb = 1.32 + 0.92 2 = 1.59 t/cm2 >1.4 t/cm2, Fbcx = Fbtx = Fbcy = Fbty = 1.4 t/cm2
Point (1) in compression side:
44.54 100
2
2
37 = 1.38 t/cm < Fbcx=1.4 t/cm `
119732
Point (2) in tension side:
44.54 100
2
22.4 = 0.83 t/cm < Fbt
119732
Point (3) in tension side:
3.5 *100 44
44.54 *100
*
* 22.4
15617
2 = 0.95 < 1.2
119732
+
1 .4
1.4
32/34-C.G.II
2007-2008
Crane Girder II
Check shear:
hw 55
105
=
= 68.75 >
= 67.8
t w 0.8
2.4
h
105
159
= 67.8 < w <
= 103
tw
2.4
2.4
qb=[1.5-
68.75 * 2.4
] * 0.35 * 2.4 = 0.84 t/cm2
212
25.5
= 0.58 t / cm2 < 0.84 t / cm2 safe
55 * 0.8
Design of weld between web & flange
S = 44 * 2.2 * (22.4 1.1) = 2062 cm3
QS 25.5 * 2062
=
= 0.44 t/cm/
I
119732
Force
0.44
=
= 0.2 * 3.6 S = 0.3 cm = 3 mm
Area 1 * S * 2
Take S min = 6 mm
Continue other checks
33/34-C.G.II
2007-2008
Crane Girder II
+ ve section
Determination of Fbcx, Fbtx, Fbcy and Fbty
L u act = 600 cm
The compression flange is the upper flange, with b u = 44 cm & t u = 2.2 cm &
C b = 1.35
Lu max =
20 * 44
= 568 cm < 600 cm
2.4
My
There is L.T.B.
Mx
Mx
y 26.31*100 22.4
Ix
= 119732
= 0.35 < 1.0
Fbcx
1.4
37
1
22.4
800 * 44 * 2.2
*1.35 = 3.17 t/cm2 > 1.4 t/cm2
Fltb1 =
600 * 55
26.31*100
2.08*100 44
22.4
*
119732
15617
2 = 0.56 < 1.2
+
1.4
1.4
Point (3) in tension side:
Mx
y 26.31*100 *37
Ix
= 119732
= 0.58 < 1.0
Fbtx
1.4
Check shear, deflection & crippling as before
34/34-C.G.II
2007-2008
Crane Girder I
cra
pla
bra
2
(B. c h a n
U. n e
col l s
um
n
cke
ir
eg
der
te
1/1-C.G.I
2006
Roof Purlins 1
Purlins are those roof beams used to support the roof covering materials.
Usually, purlins are designed as simply supported beam with span equal to the
spacing between trusses or the main frames.
Loads:
Purlin
a/cos
1-Dead load:
Own weight of corrugated sheets:
Single layer Wc = (5~8) kg/m2
a
Wx D.L = WD.L*cos
Corrugated
sheets
S2
Mx D.L. = Wx D.L *
8
S2
My D.L. = Wy D.L *
8
X
X
W yD . L .
WD.L.
WxD . L.
.
1/15 R.P. 1
2007-2008
Roof Purlins 1
2-Live load:
The moment due to live load is taken the bigger of uniform load or 100 kg
concentrated load.
a-Due to uniform load:
WL.L
S
L.L. = 200-300tan
L.L. (kg/m2)
WL.L = L.L. * a
Wx L.L = WL.L*cos
Wy L.L = WL.L * sin
Mx L.L. = Wx L.L *
200
S2
8
Accessible
roof
My L.L. = Wy L.L *
Inaccessible
roof
60
S
8
20 kg/m2
Tan
0.6
Py =
100sin
Mx L.L = Px L.L. S/4
My L.L = Py L.L. S/4
Qx L.L. = Px/2
W .L
2/15 R.P. 1
2007-2008
Roof Purlins 1
Wx L.L = ( C k q)
a
cos
a/cos
Where:
0 10 m
1.0
10 20 m
1.1
20 30 m
30 ....
1.3
....
Ce
+ 0.8
Tan
0.8
-0.8
Important note:
When Ce is ve value (suction), neglect wind load in the design of purlin
as it reduces the positive moment due to dead load and live load. This
case occurs for all trusses when the slope of roof "tan " is less than 0.4
When Ce is +ve value (pressure), take effect of wind load in the design of
purlin as it increases the positive moment due to dead load and live load.
This case occurs for all trusses when the slope of roof "tan " is more than
0.4. We have to take the effect of wind on the design of roof purlin as
following:
3/15 R.P. 1
2007-2008
Roof Purlins 1
If Wx W.L. is +ve
Mx W.L. = Wx W.L
S2
8
My W.L. = zero
Q x W.L. = WW.L. (S/2)
4-Combinations of loads:
a- If the wind is suction: tan 0.4, Ce negative
Case (I) D.L+L.L
Mx = M x D.L + M x L.L
My = M y D.L + M y L.L
Qx = Q x D.L + Q x L.L
Where ML.L. is the bigger of the 2 cases of either distributed or concentrated
load. This case of design is case A
Mx = M x D.L + M x L.L
My = M y D.L + M y L.L
Qx = Q x D.L + Q x L.L
Case (II) D.L+L.L+W.L
My = My D.L + My L.L
Roof purlins can be Hot rolled steel section Channel section UPN or
Cold formed steel section C, Z,
4/15 R.P. 1
2007-2008
Roof Purlins 1
Design as Hot rolled
Choice of section:
Channel sections are commonly used for purlins.
According to the Egyptian code, channel sections are treated as non-compact.
Since purlins are simple beams, and the corrugated sheets restrains the upper
flange which is the compression flange. The allowable compressive bending
stress is as follows: (Do not forget to check the class of the section
"compactness" to be sure that the used section is not slender.
Fbcx = Fbcy = 0.58Fy.
If the design is governed by case (I)
fb =
Mx My
+
= .... Fbcx = 0.58Fy
Sx
Sy
M x + 7M y
=cm3
Fbc
M x + 7M y
=cm3
Fbc 1.2
Check stresses:
Normal stresses
Case( I )
fb =
M xA
Case( II )
fb =
M xB
M yA
M yB
Sx
Sx
Sy
Sy
Shear stresses
Case( I )
Case( II )
q act =
Q zA
q act =
t wd
Q zB
t wd
0.35Fy
0.35Fy 1.2
5/15 R.P. 1
2007-2008
Roof Purlins 1
Check deflection:
Due to live load only
L . L. =
5W x L.L S 4
384EI x
= ...
span
300
S/2
T1
T2
T3
T4
S/2
Truss
S/3
T5
T1
T2
T3
T4
S/3
S/3
Truss
6/15 R.P. 1
2007-2008
Roof Purlins 1
1-Dead load:
WD.L = WC a + O.W
cos
Wx D.L = WD.L*cos
S2
Mx D.L. = Wx D.L *
8
Case of using one tie rod at mid span:
(S / 2) 2 1
My D.L. = Wy D.L *
= My D.L (case of no tie rods)
8
4
Case of using 2 tie rods at middle thirds:
My D.L. = Wy D.L *
(S / 3) 2 1
= My D.L (case of no tie rods)
8
9
2-Live load:
a- case of uniform load:
WL.L = L.L. a
Wx L.L = WL.L*cos
S2
Mx D.L. = Wx D.L *
8
Case of using one tie rod at mid span:
(S / 2) 2 1
My L.L. = Wy L.L *
= My L.L (case of no tie rods)
8
4
Case of using 2 tie rods at middle thirds:
(S / 3) 2 1
= My L.L (case of no tie rods)
My L.L. = Wy L.L *
8
9
Qx L.L. = Wx L.L * S/2
7/15 R.P. 1
2007-2008
Roof Purlins 1
b-Due to one concentrated load P = 100kg.
P = 100 kg Px = 100cos
Py = 100sin
S/ 2 1
=
My L.L (case of no tie rods)
2
4
S/3 1
= My L.L (case of no tie rods)
3
4
Qx L.L. = Px/2
3-Wind load:
The same as before, as in case of purlins without tie rods because the
moments are in direction of X-only and tie rods affect only in Y-direction.
Wy = Wy D.L+Wy
Tie rod
8/15 R.P. 1
2007-2008
Roof Purlins 1
In case of one tie rod in the middle:
T1 =
1
Wy S
2
2
T2 = T1 + Wy S
T3 = T2 + Wy S
T4 = T3 + Wy S
T5 = T4 + Wy S
Q 2T5 sin = T5
'
'
T5 =
T5
2 sin
1
Wy S ,
2
3
T2 = T1 + Wy S
T3 = T2 + Wy S ,
T4 = T3 + Wy S
T5 = T4 + Wy S
'
T5 =
T5
sin
T5 in its general form = (0.5wy *S/2) + n (wy *S/2) for using one tie rod
= (0.5wy *S/3) + n (wy *S/3) for using two tie rods
Force = area stress
T5 = 0.7 A Ft = 0.7
2 Ft
4
Get =
Use minimum rienforcement bar 12 mm
9/15 R.P. 1
2007-2008
Roof Purlins 1
Example 1:
For a system of trusses with spacing = 6.00 m and panel length =2.00m
Design an intermediate purlin using hot rolled section, Slope 1:10
Assume any missing data.
Solution:
As hot rolled section
Q l (span of purlin ) = 6.00 m
= tan-1
1
= 5.710
10
1) Dead Load:
Assume wc =6 kg / m2
wD.L. = 6 *
2
+ 20 = 32.06 kg / m/
COS 5.71
(31.9)(6) 2
= 143.55 kg .m.
8
My D.L. =
(3.19)(6)2
= 14.355 kg. m
8
QXD.L. =
(31.9)(6)
= 95.7 kg
2
2) Live load:
a) Uniform load
L .L . = 60 66.67 * (0.1) = 53.33 kg / m2
Wl.l. = 53.33 * 2 = 106.66 kg / m/
wx l.l. = 106.66 * cos5.71 = 106.13 kg / m/
wy l.l. = 106.66 * sin5.71 =10.61 kg / m/
10/15 R.P. 1
2007-2008
Roof Purlins 1
Mx L.L.=
(106.13)(6)2
= 477.59 kg . m
8
My l.l. =
(10.61)(6)2
= 47.76 kg .m.
8
Qx L.L. =
(106.13)(6)
= 318.39 kg
2
99.5 * 6
= 149.3 kg. m
4
My l.l. =
9.95 * 6
= 14.93 kg. m
4
3) Wind Load:.
Q tan
wind is suction
4-Combination of loads
Mx = 143.55 + 477.59 = 621.14m. kg = 62.11 cm. t.
My = 14.355 + 47.75 = 62.1m. kg = 6.21 cm. t.
Qx = 95.7 + 318.39 = 414.1kg = 0.41 t
Choice of section
Assume
Sx =
Sx = 7 Sy
&
62.11 + 6.21* 7
= 75.41 cm3
1.4
dw= 14-2*1-2-1 = 10
cm
c 4.3
23
23
=
= 4.3 <
=
= 14.84
t f 1.0
Fy
2.4
d w 10
190
190
=
= 122.6
=
= 14.3 <
t w 0.7
Fy
2.4
Note that we used the limits of non-compact because we know that according to the
Egyptian code, the channels are non-compact.
11/15 R.P. 1
2007-2008
Roof Purlins 1
Simple beam, Compression flange is the upper flange and supported with corrugated
sheets, so Luact = zero (no need to calculate Lu max).
Check stresses:
1- fact =
62.11 6.21
+
= 1.14 t/cm2 < 1.4 t/cm2
86.4 14.8
2- q act =
0.41
= 0.04t / cm 2 <<<< 0.35Fy = 0.84 t/cm2
14 * 0.7
5 ( WxLL ) * S 4
5 (106.13) * 6 4
600
=
*103 = 1.4 <
3- L.L. =
=2cm
384
EI
384 2100 * 605
300
Example 2:
For a system of trusses with spacing =
6.00 m
Design an intermediate purlin using hot
3.5m
1.75
9m
7m
) only available
= tan 1
1) DL:
3.5
= 26.60
7
tan
= 0.5
a
1.75
=
= 1.96m, o.w = 20 kg / m/
cos cos 26.6
= 17.7 kg / m/
62
= 159.3 kg m
8
12/15 R.P. 1
2007-2008
Roof Purlins 1
62
= 79.6 kg m
8
MyDL= 17.7 *
62
= 187.78 kg m
8
62
= 94.05 kg m
8
3) Wind load:
Q tan
0.5 0.4 C e
=
0.8 0.4 0.8
Ce = 0.2
Mx wl = 30.18 *
62
= 135.8 kg m
8
Design loads:
Case I : MxDL + Mx LL = 159.3 + 187.8 = 347.1 kg m =34.7cmt
Case ` : MxD + MXl +Mxw = 347.1 + 135.8 = 482.9 kg m =48.3cmt
In both cases:
caseB 482.9
=
= 1.39 > 1.2
caseA 347.1
Use case B
i.e. D + L +W
Estimation of section: Sx =
48.3 + 17.4 * 7
= 101.2 cm3
1.4 *1.2
13/15 R.P. 1
2007-2008
Roof Purlins 1
Add one tie Rod at mid Span
Mx = 48.3 cm t
Sx =
& My =
17.4
= 4.35 cm t
4
48.3 + 4.35 * 7
= 46.9 cm3
1.4 *1.2
Mx = 48.3 cm t
Sx =
& My =
17.4
= 1.93 cm t
9
48.3 + 1.93 * 7
= 36.8 cm3
1.4 *1.2
Use channel100
dw= 10-2*0.85-2*0.85=6.6cm
c 3.55
23
23
=
= 4.17 <
=
= 14.84
t f 0.85
Fy
2.4
d w 6.6
190
190
=
= 11<
=
= 122.6
t w 0.6
Fy
2.4
Note that we used the limits of non-compact because we know that according to the
Egyptian code, the channels are non-compact.
Simple beam, Compression flange is the upper flange and supported with corrugated
sheets, so Luact = zero (no need to calculate Lu max).
Checks: 1)
f=
48.3 1.93
+
= 1.4 t / cm2 < 1.4*1.2=1.68 t / cm2
41.2 8.49
f=
34.71 1.93
+
= 1.07 t / cm2 < 1.4 t / cm2
41.2 8.49
5 41.73 * 6 4
600
=
*
* 103 = 1.62 cm <
= 2 cm
300
384 2100 * 206
O.K.
Roof Purlins 1
Wy = wy LL + wy DL = 17.7+20.9 = 38.6 kg / m/
T4/ =
1
6
6
* 38.6 * + 3 * (38.6 * ) = 270.4 kg = 0.27 t
2
3
3
T4 cos = T4/
-1
= tan
Truss
2
= 490
1.75
T4 cos 49 = 0.27
T1 T2 T3 T4
T4 = 0.39 t
A = 0.42 cm
2
= 0.4
4
6m
Truss
7m
= 0.7 cm = 7 mm
min = 12 mm (minimum)
15/15 R.P. 1
2007-2008
Types of sections:
0.58Fy
Cold formed sections are most probably slender sections so Fbc = the min of
Fltb
The problem here is that due to the very small thickness, cold formed sections
are subjected to local buckling, so we have to calculate the effective part of the
section "the part of the section which will not buckle".
Sections subjected to M x
1/19-C.F.
For web
For lip
be =
he =
de =
1- =
P 0.15 0.05
P2
2- =
f1
stress in tension side
=
f 2 stress in compression side
3- P =
b t
44
Fy
K
3 times, to get
we need
and to
get it we need K .
So the first step to do is to calculate K "buckling coefficient" which depends on:1- The case of the studied part "stiffened, unstiffened or partially stiffened.
N.B.
All webs are stiffened by the two flanges.
All lips are unstiffened.
2-
2/19-C.F.
Stiff or unstiff
Straining
action
Stiff.
Comp
Unstiff.
Comp
0.43
Stiff.
-1
Moment
23.9
Partially stiff.
Comp
????
3/19-C.F.
E
Fy
t d 3
IS = stiffener moment of inertia =
12
No edge stiff required
b
t
S
3
=1
be = b
D
0.25
b
S < b <S
t
3
K = [4.82 5(
0.25<
I a = 399[
IS
+ 0.43 4.0
Ia
K = 3.57
D
0.8
b
b t
0.33]3 t 4
S
D
0.25
b
5.25 5(
K = 3.57
D
)
b
IS
+ 0.43 4.0
Ia
b
>S
t
D
0.25<
0.8
b
115(b t )
Ia = [
+ 5] t 4
S
I
D
)] S + 0.43
b
Ia
K = [4.82 5(
5.25 5(
I
D
)] S + 0.43
b
Ia
D
)
b
4/19-C.F.
If
for all parts is > 1 so the whole section is fully effective and we get Ix, Iy,
But if
of any part is < 1 so the section is not fully effective and we must
calculate the mechanical properties of the new section following this way:
We have to calculate the new position of the N-A but we can neglect this step
and suppose that the N-A is the same.
Notes:
R'
5/19-C.F.
M X MY
+
= Fbc
SX
SY
And assume Sx
6 Sy
Sy
M X + (6 or 1)M Y
= cm3 from tables choose section
1.4
SX =
3- Checks:-
Stiff.
b
300
t
unstiff.
b
40
t
Partially stiff.
b
60
t
d
40
t
For Lip
b- Determine the effective parts of the section.
Calculate
My
Mx
*y+
*x
Iy
I x eff
eff
1.4
If the section is fully effective so use Sx and Sy from tables, Else calculate the new Sx and Sy.
d- Check shear.
q=
Q
0.35Fy
Aweb
e- Check deflection.
act =
5 WLL L4
384 E I X
all
= span / 200
6/19-C.F.
N
= Fc
A
N
= cm2 from tables choose section
Fc
Stiff.
b
300
t
unstiff.
b
40
t
Partially stiff.
b
60
t
d
40
t
For Lip
b- Determine in =
Lbin
L
, out = bout
rin
rout
Fc = 7500
if max 100
2
max
N
A eff
Fc
7/19-C.F.
We have to calculate the area and inertia of the fully effective section.
Calculate =
kl
, where r =
r
I
. (Note that KL will be given inside and outside plan)
A
Calculate Fc
Maximum capacity = Fc x Aeffective (After reduction)
I effective
y
8/19-C.F.
Solution:
1- Calculate the loads and straining actions.
I- dead load:
Assume Wc = 6 kg/m2, o.w. = 10 kg/m'
Wd.l. =
Wc a
6 1.75
+ o .w . =
+ 10 = 20.6 kg/m'
cos
cos8
Mydl =
Qxdl =
W ydl S 2
8
2.87 6 2
= 12.92 mkg
8
W xdl S 20.4 6
=
= 61.2 kg
2
2
9/19-C.F.
Mxll
W X L .L . S 2 87.74 62
=
= 394 mkg
=
8
8
Myll =
Qxll =
WY L .L . S 2 12.33 62
=
= 55.5 mkg
8
8
W xll S 87.74 6
=
= 263.22 kg
2
2
b- concentrated load:
P = 100 kg
Pxll = P cos = 100 cos8 = 99 kg
Pyll = P sin = 100 sin 8 = 13.91 kg
Mxll =
PX L .L . S 99 6
=
= 148.5 mkg
4
4
Myll =
PY L .L . S 13.91 6
=
= 20.86 mkg
4
4
= 8o so tan
neglected"
10/19-C.F.
M X MY
+
= Fbc
SX
SY
And assume Sx
SX =
6 Sy
M X + 6M Y
48.58 + 6 6.84
3
=
= 64 .0cm from tables choose C180x75x4
1.4
1.4
b-
1-
Flange
b t
44
=1,
b = 65 mm
Fy
K
65 4 2.4
= 0.87
44 0.43
be =
b = 0.885 x 65 = 57.53 mm
11/19-C.F.
= -1 , K = 23.9
h = 160 mm
P =
=
b t
44
Fy
K
160 4 2.4
= 0.29
44
23.9
MX
M
48.58
6.84
2
y + Y x =
9+
(7.5 1.9) =1.39 < 1.4 t/cm
IX
IY
583.11
59
d- Check shear.
q=
0.325
= 0.054 < 0.35Fy
16 0.4
e- Check deflection.
act =
5 W LL L 4
5 87.84 6004 5
10 = 1.21 cm <
384 E I X
384 2100 583
all
600
=3cm
200
12/19-C.F.
M X MY
+
= Fbc
SX
SY
And assume Sx
SX =
6 Sy
M X + 6M Y
48.58 + 6 6.84
3
=
= 64 .0cm from tables choose C160x80x30x4
1.4
1.4
For lip
d = D r t = 30 6 4 = 20 mm
d 20
=
= 5 < 40 Ok
t
4
=1,
K = ???
13/19-C.F.
E
2100
= 1.28
=37.86
Fy
2.4
b 60
=
= 15 < S =37.86
t
4
S
= 12.62
3
<
I a = 399[
15
b t
4
0.33]3 t 4 = 399[
0.33]3 0.4 4 = 0.00296 cm
S
37.86
t d 3 0.4 23
=
=0.266 cm4
12
12
D 30
= = 0.5 <0.8
b 60
K = [4.82 5(
I
D
0.26
)] S + 0.43 = [4.82 5(0.5)]
+ 0.43 = 22.44
b
Ia
0.00296
so take K = 2.75
D
> 5.25 5( ) = 5.25 5(0.5) = 2.75
b
P =
=
b t
44
Fy
K
60 4 2.4
= 0.318
44 2.75
2- Web
Stiff. Web subjected to moment
= -1 , K = 23.9
h = 140 mm
P =
=
b t
44
Fy
K
140 4 2.4
= 0.25
44
23.9
14/19-C.F.
= 1 , K = 0.43
d = 20 mm
P =
=
b t
44
Fy
K
20 4 2.4
= 0.27
44 0.43
As all parts are fully effective so we can use Sx and Sy from tables.
MX
MY
48.58
6.84
+
=
+
=0.99 < 1.4 t/cm2
SX
SY
68.23 24.35
d- Check shear.
q=
0.325
= 0.058 < 0.35Fy
14 0.4
e- Check deflection.
act
5 W LL L 4
5 87.84 600 4 5
=
10 = 1.26 cm <
384 E I X
384 2100 554.9
all
600
=3cm
200
15/19-C.F.
M X MY
+
= Fbc
SX
SY
And assume Sx
SX =
Sy
M X + MY
48.58 + 6.84
3
=
= 39.6 .0cm from tables choose box 100x100x4
1.4
1.4
=1,K =4
b = 76 mm
P =
=
b t
44
Fy
K
76 4 2.4
= 0.33
44
4
16/19-C.F.
2- Web
Stiff. Web subjected to moment
= -1 , K = 23.9
h = 76 mm
P =
=
b t
44
Fy
K
76 4 2.4
= 0.14
44 23.9
MX
M
48.58 6.84
+ Y =
+
=1.2 < 1.4 t/cm2
ZX
ZY
46.8
46.8
d- Check shear.
q=
0.325
= 0.054 < 0.35Fy
2 7.6 0.4
e- Check deflection.
act
5 W LL L4
5 87.84 6004 5
=
10 = 3.01 cm
384 E I X
384 2100 234
all
600
=3cm
200
17/19-C.F.
Example:
It is required to design the marked member using box cold formed section.
Solution:
1- Calculate the loads = N.
From the equilibrium of the shown bracing system:
2 F2 cos 45 = 10 ton
F2 =
10
= 7ton
2 cos 45
Equilibrium of joint 1
X = 0 = 10 F2 cos 45 F1 = 10 5 F1 = 0
F1 = 5ton
2- Choice of section
fc =
A=
N
= Fc
A
N
5
2
=
= 12.5 cm from tables choose Box 100x100x4
0.4 0.4
18/19-C.F.
b- Determine
in =
out =
7500
7500
2
=
=0.458 t/cm
2
2
max 127.87
Fc =
(Square section)
b t
44
= 1,
b = 76 mm
Fy
K
76 4 2.4
= 0.33
44
4
N
5
2
=
= 0.326 < Fc 0.458 t/cm
A eff
15.3
19/19-C.F.
Beam-Column I
The beam-column members are subjected to both normal and moment, so their
stress is calculated using the formula:
N Mx My
+
+
Fallowable . Since allowable of
A
Sx
Sy
M /S
N / A M x /Sx
A1 + y y A 2 1 ,
+
Fc
Fbcx
Fbcy
IPE
BFIB
2) Built upysections:
xx
2 Channels
y
x x
4 Angles
y
2 IPE
y
2 IPE
1/33-B.C.I
2007-2008
Beam-Column I
Design steps of columns:
1- Suggest a suitable bracing system
2- Calculate moment and normal and determine the critical sections to be
designed. ( the column may have more than one critical section and the
design is to check the stresses in all the critical sections)
3- Estimation of section.
4- Apply in the interaction equation.
1- If the bracing is not given in the exam, we have to suggest a suitable
bracing system:
Positions of horizontal member in vertical bracing:
1- Level of upper and lower chord of truss.
2- Level of rafter in portal frames.
3- Level of crane girder to avoid braking force.
4- Level of any beam connected to the column especially if this beam carry
load perpendicular to plane of column, (gives My) on column.
h > 5m or 6m
post
Beam
End gable section
2/33-B.C.I
2007-2008
Beam-Column I
For the design of column we have to calculate all the terms of the interaction
equation, so we need to calculate Fc (allowable of compression), which in turns
requires the calculation of both
in
Lbin
and
rin
out
L = k in L
Lbout
. Where bin
rout
Lbout = k out L
I- Buckling of Beam-columns
K = is the buckling coefficient, which will be calculated twice, first for in-plane
and second for out-plane.
In order to calculate K for the column, we have to study two points "for in-plane
and for out-plane":A-Types of structures according to sway-:
a) Permitted to side sway. (Side movement)
b) Prevented from side sway .
The structure is prevented from sway when we use:
1- Tie member join the structure to the ground
The frame in the figure is prevented from sway
inside plane
Beam-Column I
2-Types of connection between column and girder-:
a) Fixed:
When the inertia of the girder is too large related to that of the column, the girder
PREVENTS the column from ROTATION.
Example: When the truss is connected to the column with distance "h" min.
1.25m
No rotation (fixed) but sway
Sway
Fixed base
Hinged base
Sway
Fixed bases
Hinged bases
b) Free:
Cantilever .
c) Rigid:
When the inertia of the girder is smaller or bigger than that of the column with
small value and the connection is moment connection, the column and the girder
rotate while the angle between them remains CONSTANT.
Example: The column is connected to the girder with head plate while their
inertias are close to each other.
Usually inertia of girder is smaller than that of column (Ic = 2-3 Ig )
This structure is called PORTAL FRAME
Hinged bases
Fixed bases
4/33-B.C.I
2007-2008
Beam-Column I
d) Hinged:
When the connection is hinged (does not translate moment).
Example: The column is connected to the girder using angles connecting the
web of the girder.
Permitted to sway
Rigid connection
Hinged connection
5/33-B.C.I
2007-2008
Beam-Column I
In case the connection between the column and girder is fixed, hinged or
free we use the table ECP 53
Prevented from sway
Permitted to sway
Hinged-
Hinged-
Fixed-
Fixed
+ Fixed
+ Free
Hinged
Fixed
Fixed
free sway
free sway
1.00
0.80
0.65
2.00
1.3
Buckling
shape
k-value
2.10
h1
h2
hinged
hinged
lbin = 2( h2+
h1
)
2
lbout = h1 or h2 (bigger)
h1
)
2
h in g e d
( o u ts id e )
lbout = h1 or h2
(bigger)
6/33-B.C.I
2007-2008
Beam-Column I
iii ) For partially fixed base :
h1
roof
column
h
2
Partially
fixed
h
3
Combined
column
Fixed
base
h1
)
2
lbout = h1 or h2
(bigger)
lbout = h3
h4
h3
h2
h1
h4
)
2
lbout = h3 or h4
(bigger)
lbout = h1 + h2
7/33-B.C.I
2007-2008
Beam-Column I
v ) For fink truss:
F ix e d
b ase
lbin = 2.10 h
lbout = h
h1
)
2
lbout = ( h1 or h2 )
(bigger)
lbout = h1
lbin = ( h2 + h1 )
lbout = ( h1 or h2 ) (bigger)
8/33-B.C.I
2007-2008
Beam-Column I
In case the connection between the column and girder is rigid we use the
alignment chart ECP page 60 and 61.
Buckling length of columns in rigid frames:
B
I
g
I
c
L
c
A
L
g
For column AB
lbin = KLc
lbout = Lc
:
(chart)
GA = 10
GA = 1.0
( rigidity of joint )
- GB =
Where
( I c / Lc )
[( I g / L g ) * F ]
(k)
F = factor depends on the condition of the far end of girder and on the
case of frame.
C
Col 2
B
Col 1
A
9/33-B.C.I
2007-2008
Beam-Column I
Frame permitted to sway :
Col 2
F = 0.50 for hinged far end
B
Col 1
A
Important notes:
1- If the studied column is column 2 in the previous shape, so we have to
calculate Gb and Gc and use the alignment chart.
2- If the column is connected to a cantilever beam it has no effect on the
buckling of the column.
3- Inertia:
For beams and girders :We always use Ix
For columns :We have to check the direction of buckling whether it is around
X-axis or Y-axis of the member under consideration
10/33-B.C.I
2007-2008
Beam-Column I
Examples for buckling:
Example 1:
IPE 500
Col 1
8.0
4.0
IPE 450
IPE 500
IPE 400
Col 4
Col 3
6.0
5.0
3.0
Col 2
IPE 400
IPE 550
4.5
IPE 600
IPE 500
IPE 400
8.0
3.0
Solution:
4.5
Column 1:
Inside plan:
GA = 10 (hinged base)
32080 48200
+
I c / Lc
450
300
GB =
=
48200
( I g / L g * F )
800
.. GB = 6.06
.. From chart permitted to s way
k = 2.65
.. lbin = 2.65*4.5=11.925 m
Out-plan:
lbout = Lc = 4.50 m.
11/33-B.C.I
2007-2008
Beam-Column I
Column 2:
Inside plan:
48200
GC = 300 = 5.56
23130
800
GB = 6.06
From chart
k = 2.35
.. lbin = 2.35*3.0=7.05 m
Out-plan:
lbout = 3.00 m
Figure 2:
Column 3: Frame prevented from sway
GA = 1.00 (fixed base)
48200 23130
+
500
400
GB =
= 1.10
23130
33740
* 1. 5 +
* 2.0
600
800
Note that: although the left support is roller, but this floor level is prevented from
sway, so we use the factor "F" for the prevented from sway frames.
From chart prevented from sway
k = 0.78
.. lb in = 0.78*5.00 = 3.90 m
lb out = 5.00 m
23130
400
GC =
= 1.03
67120
* 0.67
800
k = 1.3
.. lb in = 1.3*4.00 = 5.20 m
lb out = 5.00 m
12/33-B.C.I
2007-2008
Beam-Column I
Example 2:
slope 1:10
IPE 400
3.00
5.50m
36.0m
K =2.6
lbin = 3x2.6
= 7.8m
Example 3:
3.00
4.00
col 2
col 1
3.00
3.00
col 1
5.00
3.00
col 2
Elevation
Side View
All beams are IPE 300.
Columns of first floor are IPE 500, second floor IPE 400
third floor IPE 360.
Take the floor height equals to 3 m.
13/33-B.C.I
2007-2008
Beam-Column I
Solution:
To solve this problem, we have to draw plan to know exactly the location of the
columns.
3.00
4.00
3.00
3.00
5.00
col 2
3.00
col 1
Elevation (Inside plan)
Buckling about x-axis of columns
Column 1:
Inside: GA =
GB =
K = 2.1
Outside: GA =
GB =
K = 1.1
Column 2:
Inside: lbin =6.3, same as col. no.1
Outside: GA =
GB =
K = 1.05
Beam-Column I
Example 4:
Sec 1
Sec 2
IPE 270
28 m
28 m
3m
IPE 330
Sec 1
Portal frame
bracing
Sec 2
Vertical
bracing
23130 / 700
= 5. 7
16270 / 2800
Allowed to sway
GB = 1.0 fixed
The crane bracket has no effect on the col., the col. length is 7.0m not 5.0 m
K = 1.7
lbout : Bracing
Col 3
Col 2
IPE 500
IPE 400
Col 1
5.0
IPE 360
IPE 400
IPE 360
2.0
lbout = 3.5m
Col"2" :
Inside: GA = 1.0 fixed
15/33-B.C.I
2007-2008
Beam-Column I
GB =
48200 / 700
= 5.9
16270 / 2800 * 2
lb in = 1.7 * 7 = 11.9 m
K= 1.7
2140 / 700
= 0.15
11770 / 600
K = 1.75
lb in = 1.75 * 7 = 12.25 m
Col 3: Same as col."1" because we neglect effect of cantilever (Its stiffness = zero)
Example 5:
IPE 300
Col 1
IPE 360
IPE 330
IPE 500
2.5
Col 2
3.5
IPE 360
IPE 500
3.5
2.5
IPE 300
4.0
4.0
Side View
Col 2
IPE 330
R.C.
Building
Col 1
4.0
4.0
Elevation
hinged.
bracing
frame
lbout = 3.5m
Lbin
16/33-B.C.I
2007-2008
Beam-Column I
The frame is connected to R.C. building which prevent the Sway at the
level of the 1st floor
K = 0.28
Column "2":
Outside is prevented from Sway (bracing) and the connections between
beams & columns are hinged
lbout = 2.5m
Inside: The column is allowed to sway because its top is allowed to Sway
GA (column 2) = GB (column 1) = 6.9
GB (column 2) = 16270 / 250 = 3.1
8360 / 400
Col 2
There is no bracing
Allowed to sway
Connections are rigid
Col 1
There is bracing
Prevented from sway
Connections are hinged
Side view
17/33-B.C.I
2007-2008
Beam-Column I
Example 6:
Calculate the buckling lengths of columns 1, 2 and 3.
IPE 500
Col 3 Col 4
IPE 400
Col 2
IPE330
3.5
IPE 500
Col 1
7.0m
IPE400
8.0m
25.0m
6.0m
For Col 1,3 and 4
6.0m
For Col 2
Solution:Column 1:
Inside plan:
GA = 10 (hinged base)
48200
I c / Lc
GB =
= 700 = 7.44
( I g / L g * F ) 23130
2500
k = 2.85
.. lbin = 2.85*7.0=19.95 m
Out-plan:
Column 2:
Inside plan: fixed base, hinged connection with girder and frame is permitted to
sway, as the case of fixed free, K = 2.1
.. lbin = 2.1*3.5=7.35 m
Out-plan:
18/33-B.C.I
2007-2008
Beam-Column I
Column 3:
Inside plan:
GA = 10 (hinged base)
48200 48200
+
350 = 27.08
GB = 350
16270
*0.5
800
k = 3.6
.. lbin = 3.6*3.5=12.6 m
Out-plan:
Column 4:
Inside plan:
GB = 27.08
48200
GB = 350 = 14.88
23130
2500
k = 4.1
.. lbin = 4.1*3.5=14.35 m
Out-plan:
19/33-B.C.I
2007-2008
Beam-Column I
To determine Fbcx and Fbcy we have to know whether this section is
compact or non-compact and relation between Lu act and Lu max
built-up section
10.91 compact
C
tf
9.87 compact
C
tf
14.8 non-compact
> 14.8 slender
13.5 non-compact
> 13.5 slender
b) Web: Subjected to moment and normal (not as case of beams which are
subjected to moment only) ECP 9
Calculate
dw = h 2 [ tf + r ] h 4tf (rolled)
= h 2 [ tf + s ]
( built-up)
+ve
-ve
dw
+ve
-ve
dw
Fy
-ve
Fy
Fy
Fy
Moment
dw = h 2tf
dw =
N = 2a x tw x Fy
dw
+a
2
dw =
2a
Fy
Compression
a=
N
2t w F y
dw
N
1
N
+
= x( d w +
)
2
2t w F y 2
t w Fy
N
1
(
+ 1)
2 d w t w Fy
20/33-B.C.I
2007-2008
Beam-Column I
Very important note: N is +ve for compression and ve for tension
tw
(case
of
compression
and
moment)
Fy
699
(13 1) Fy
-ve
dw
0.5
dw
+ve
dw
>
dw
63.6
t w Fy
Fy
Note that:
dw
63.6
127
=
tw
0.5 * F y
Fy
While
dw
699
699 / 12
58
=
=
tw
(13 * 1 1) F y
Fy
Fy
If
dw
is greater than the above ratios
tw
Fy
N / A + M x / Sx
Tension
=
N / A M x / S x Compression
>-1 (compression)
dw
190
t w (2 + ) F y
-1 (tension)
d w 95(1 )
tw
Fy
For
= -1(pure moment)
dw
+
-ve
Calculate
Fy
dw
190
190
=
=
tw
Fy
(2 + ( 1)) F y
21/33-B.C.I
2007-2008
Beam-Column I
For
If
= 1 (pure compression)
dw
190
64
=
=
tw
(2 + 1) F y
Fy
dw
is greater than the above ratios
tw
Web is slender
To calculate LTB:
Cb = 1.75 + 1.05
=
+ 0.3
M
2
2.3
M1
smaller moment
=
bigger moment
M2
Lumax =
1380 AF
Cb
F y .d
M1
or
Lumax =
20b f
M1
Fy
M2
= - ve
M1
M1
M2
ECP
22/33-B.C.I
2007-2008
= + ve
Beam-Column I
II- We need also to calculate the straining actions on the beam-columns
inplane and outplane N, Mx and My:
Edge columns with and without crane
Internal columns with crane
E d g e C o lu m n
N
M1
M1
1
Inplane
Inplane
2
M2
X
Y
Outplane
N
M1
R wind
M1
Inplane
Inplane
2
M2
X
Y
Rwind
Outplane
Min = M1 = X x h , N1 = Y
Min = M1 = given
Critical section is 1
Max M and N
Mout = zero
N1 = N 2 = N = Y
Critical section:
sec1 - if M1 > M2
sec2 - if M2 > M1
23/33-B.C.I
2007-2008
Beam-Column I
A- Cantilever column:
The base must be FIXED inside plan to maintain stability
N
M
M
Cantilever
Cantilever
To calculate M and N:
wtot = (wc + ws + wLL) t/m2,
Where wc = (5-8) kg/m2 (corrugated sheets), ws = (20-35) kg/m2
WLL = (60-66.66 tan ) kg/m2
N = WLc
Mout = zero
Note:
Dead
Total
Total
Total
Cantilever
Cantilever
Max normal
24/33-B.C.I
2007-2008
Beam-Column I
B- Edge columns with cranes:
Cranes give 3 loads in 3 different directions loads from crane:
PY = RDL + RLL+I , PX = 0.1*RLL and B =
P
7
M
B
M2
N2
PY
M1 M'1
PX
B/2
PX
Inplane
Inplane
3
N1
M3
N1
Outplane
Y
N2
N2
Rwind
M2
M2
2
M'1
M1
Rwind
PY
M'1
M1
M2
PY
Inplane
M1 M'1
PX
N1
Y
Inplane
3
X
PY
B/2
PX
M3
N1
Y
Outplane
Mout = zero
N1 = Y and N2 = Y PY
Critical Sections:
- If M1 > M2
25/33-B.C.I
2007-2008
Beam-Column I
Sec1 only (Min=M1, N1 and Mout = zero)
- If M2 > M1
Sec1 (Min=M1, N1 and Mout = zero)
and sec2 (Min=M2, N2 and Mout = zero)
M2
N2
M1
PX
M'1
B/2
PX
Inplane
Inplane
3
N1
M3
N1
Outplane
Y
N2
N2
R wind
M2
M2
2
M'1
M1
R wind
PY
PY
M'1
M1
M2
PY
Inplane
M1
PX
M'1
Inplane
3
X
PY
N1
M3
B/2
PX
N1
Outplane
Mout = ..
N1 = Y and N2 = Y PY
R
Critical Sections:
B
- If M1 > M2
Sec1 only (Min=M1, N1 and Mout = .)
h
h
- If M2 > M1
Sec1 (Min=M1, N1 and Mout = .)
and sec2 (Min=M2, N2 and Mout = zero)
26/33-B.C.I
2007-2008
Beam-Column I
C- External combined columns:
The following figures show the BMD and NFD of combined columns and
roof columns, the moment at the partially fixed connection between the 2
columns must be given in the exam.
Roof
Roof
Partially
fixed
Partially
fixed
Combined
Column
Combined
Column
Note: If the moment at the partially fixed connection between the 2 columns
is not in the exam, we may consider the connection to be hinged with moment
equals zero as shown:
Roof
Roof
Partially
fixed
Partially
fixed
Combined
Column
Combined
Column
27/33-B.C.I
2007-2008
Beam-Column I
D- Internal columns with cranes:
Internal
This short column is used to carry the crane girder, s it will be subjected to loads
from crane Px , Py and B
Case 1 the column carry 1 crane girder
PY
Inplane
The shown column is cant. Inplane
PX
So Min = Px (h+hI)
N = Py
h
Min
28/33-B.C.I
2007-2008
Beam-Column I
Outplane
As this column is inside the building, we have three diff ways for
the outside plane.
a- Ordinary bracing system
Very Very important note: This column did not carry any wind load because it
is an internal column.
Since we used bracing, so the bases outside are hinged
B/2
29/33-B.C.I
2007-2008
Beam-Column I
b- Portal frame bracing system.
Lbin = 2.1 h
Outside: The column is connected with the beam with rigid connection, outside
(base is hinged)
Use GA = 10 & GB =
(I
(I
/ l)c
/ l )b
B=
P
7
Mout =
B
xh
2
B/2
2
B/2
M out
1
B/2
B/2
Outplane
So we have to design 2 sections
Section "1" at the base: N & Min , while Mout = zero
Section "2"at the top of the column: N & Mout , while Min = zero
30/33-B.C.I
2007-2008
Beam-Column I
c- No bracing cant. Col. In the outside plane
This system is unstable outside. So the column must be
B
xh
2
N = Py
And Lbin = Lbout = 2.1h
31/33-B.C.I
2007-2008
Beam-Column I
Case 2 the column carry 2 crane girders
We have here 2 cases of loading
1- 2 cranes working at same time.
PY1
PY2
PX1
PX2
h
d
h
B total
2
B total
2
Min
Inplane
Outplane
Inplane
The shown column is cant. Inplane
Assume crane 1 > crane 2
So Min = Px1 (h+d+hI) + Px2 (h+d+hI) + Py1 (e1) - Py2(e2)
N = Py1 + Py2
Outplane
We have the same 3 diff bracing systems.
a- Ordinary bracing system
Mout = zero
Lbin = 2.1 h
Lbout = h
Btotal =
P1 P2
+
7
7
32/33-B.C.I
2007-2008
Beam-Column I
2- The max crane working and the other at rest.
PY1
Pd2
h
d
h
PX1
Btotal
2
Btotal
2
Min
Inplane
Outplane
Inplane
The shown column is cant. Inplane
So Min = Px1 (h+d+hI) + Py1 (e1) + Pd2 (e1)
N = Py1
Outplane
We have the same 3 diff bracing systems.
b- Ordinary bracing system
Mout = zero
Lbin = 2.1 h
Lbout = h
Btotal =
P1
7
33/33-B.C.I
2007-2008
Beam-Column 2
Design of rolled columns
After calculating the straining actins and choosing the critical sections, we
get Min, Mout and N.
Orientation of the Section:
1- If the column is subjected to Min and N only
Put Min = Mx so My = Mout = zero
N2
M2
2
M'1
M1
1
Inplane
X
N1
Outplane
Y
X
M2
2
M'1
M1
1
Inplane
X
Y
N1
Y
Outplane
1/18-B.C.2
2007-2008
Beam-Column 2
Case 2 Mout >>>> Min very rare case
Put Min = My so MX = Mout
M2
N2
2
M'1
M1
Mout
1
Inplane
N1
Outplane
X
Y
N
= 0.75 t/cm2
A
Mx
= (0.8 to 1.2) t/cm2
Sx
Mx
= (0.4 to 0.7) t/cm2
Sx
f by
f
f ca
) A2 1.00
) + ( bx ) A1 + (
Fbcy
Fc
Fbcx
case (A)
1.20
case (B)
Where
2/18-B.C.2
2007-2008
Beam-Column 2
-fca = actual axial compressive stress =
N
A
<100
7500
>100
Mx
Sx
My
Sy
C mx
1.00
f ca
(1 )
FEx
, FEX =
7500
2x
(even if
A2 =
C my
f
(1 ca )
FEy
1.00
is the
f ca
0.15
Fc
Take A1 = A2 = 1.00
Beam-Column 2
Cmx , Cmy = moment modification factor
a) For frames permitted to sway Cm = 0.85
b) For frames prevented from sway and with transverse loads:
= 1.00
Fixed end
Transverse load
Cm = 0.85
Hinged end
Cmx =1
M1
) > 0.40
M2
M 1 smaller moment
=
bigger moment
M2
M1
M1
M1
= - ve
M1
= + ve
M2
M2
Subjected to compression
Rolled section
built-up section
10.91 compact
C
tf
14.8 non-compact
9.87 compact
C
tf
13.5 non-compact
Beam-Column 2
b) Web: Subjected to moment and normal ECP 9
Calculate
dw = h 2 [ tf + r ] h 4tf (rolled)
= h 2 [ tf + s ]
( built-up)
N
1
(
+ 1)
2 d w t w Fy
dw
tw
If
699
(13 1) Fy
dw
63.6
t w Fy
dw
is greater than the above ratios
tw
If
N / A + M x / Sx
N / A M x / Sx
>-1 (compression)
dw
190
t w (2 + ) F y
-1 (tension)
d w 95(1 )
tw
Fy
dw
is greater than the above ratios
tw
Web is slender
5/18-B.C.2
2007-2008
Beam-Column 2
To calculate LTB:
Cb = 1.75 + 1.05
=
+ 0.3
2.3
M1
smaller moment
=
bigger moment
M2
Lumax =
1380 AF
Cb
F y .d
or
Lumax =
20b f
Fy
Take smaller
segments
member of vertical bracing
Important: When the bending moment at any point within the un-braced
length is larger than the values at both ends of this length, the value of Cb
shall be taken as unity.
ECP
6/18-B.C.2
2007-2008
Beam-Column 2
Some examples to calculate both Cm and Cb :
=+M /M
= zero
C b = 1.75+1.05
C b = 1.75
Cmx = 0.85 (Sway)
Cmx
+0.3
= 0.85 (Sway)
Note that: If M1 for the truss with fixed base is not given, it can be assumed to
be 0.5 M2
M
Cantilever
= -1
Cb = 1
M
tie
M
Cantilever
= zero
C b = 1.75
Cmx = 0.6-0.4(0)
= 0.6
Fink truss
Base must be fixed
= zero
M
C b = 1.75
Cmx = 0.85 (Sway)
7/18-B.C.2
2007-2008
Beam-Column 2
How to determine Lu act and Lout
Lu act. = distance between points, where the comp. flange is laterally braced.
What braces the compression flange? (Lu act)
1- Bracing outside plan (perpendicular to column)
2- Presence of side girts
3- Knee bracing at the level of any side grit
4- If compression in the flange changes to be tension.
Corrugated
sheets
side
girt
IPE
Elevation
Plan
Knee bracing
8/18-B.C.2
2007-2008
Beam-Column 2
Examples:
If h > 6m
h2
h2
h1
h1
2
=L
=
u act
b out
=L
=h
u act
b out 1
with no knee bracing
h1
OR L
L
=
h
AND
=
b out
u act
1
2
Using knee bracing at mid height
If h > 6m
h
Sec1-1
1
2
1
Sec2-2
b out
h1
2
Case 2
= h1
b out
Case 1
Beam-Column 2
Case 2:
Sec. 1-1: Luact. = h1 / 2
Sec. 2-2: Lu act. = a (maximum distance between side girts which is mostly the
height of the wall)
column
Luact =
1
h1= Lb out
2
If h > 6m
h
M
Cantilever
h1
h
L
u act
=L
b out
h1
M
=L
=h
u act
b out 1
In this example, we can not use knee bracing because there is no side girts
Note that: If the column has 2 different sections as shown, we have to study the
2 sections
N
Sec 2
M2
Sec 1
3.0m
M
M3
5.0m
10/18-B.C.2
2007-2008
Beam-Column 2
For Section 1:
For Section 2:
Luact = 3m
Luact = 5.0
For Section 1:
For Section 2:
Lb out = 3m
Lb out = 5.0
act
and Lb
out
studied.
For section 1:
M3
M2
11/18-B.C.2
2007-2008
Beam-Column 2
Summary
The design of column is the design of compression member subjected to
pure normal force, then design of beam subjected to pure moment except
in 3 differences:
1. There is a magnification factor called A1 due to p
effect
N=P
Mx=P
Choice of section:
Assume
f=
Mx
= (0.8 1.20) t/cm2
Sx
S x req. =
approx 1 t/cm2
Mx
= cm3
f
Choose IPE no
check:
Calculate
x=
Lbout = P
Lbin =P
Lbin
rx
y=
Lbout
ry
N
A
12/18-B.C.2
2007-2008
Beam-Column 2
f ca
= P 0.15 A1 = A2 = 1.00
Fc
Get
> 0.15 A1 =
fbcx =
C mx
F
(1 ca )
FEx
Mx
=P
Sx
1380 A f
Cb = P
Fy . d
20bf
Fy
min
=P
Example 1:
2.0
section.
4.0 t
5.0
12.0 t
Solution:
N = 12 ton.
Min = Mx = 4 * 5.00 = 20 m.t.
Choice of section
Assume fbcx = 1.00 t/cm2
Sxreq. =
20 100
= 2000 cm3
1.00
Beam-Column 2
Checks:
Flange:
C
20 / 2
= 6.25 <10.9
=
1. 6
tf
Web:
N co1
1
(
+ 1)
2 d w t w Fy
dw = 50 41.6 = 43.6 cm
1
12
(
+ 1 ) = 0.556 > 0.5
2 43.6 1.02 2.4
d
699
699 / 2.4
43.6
= 42.75] <[
[ w =
= 72.4]
=
1.02
(13 0.556 1
tw
(13 1) F y
The section is compact
> Lumax =
Luact = 500 cm
20 20
= 258
2.4
There is LTB
Fltb1 =
800 A f
Lu .d
.C b
M1
= Zero Cb = 1.75
M2
800 20 1.6
1.75 = 1.792 > 1.4 t/cm2
500 50
2
1200
= 58.82 <180
20.4
Fc =
fca =
2
) = 12 m
2
7500
(116) 2
Lbout = 5.00 m
y=
500
= 116 <180
4.31
= 0.557
N
12
=
= 0.103 t/cm2
A
116
f ca 0.103
=
= 0.186 > 0.15
0.557
Fc
14/18-B.C.2
2007-2008
Beam-Column 2
A1 =
7500
= 2.17 t/cm2
(58.82)2
fEx =
A1 =
fbx =
C mx
f
1 ca
Fex
0.85
= 0.89 < 1.00
0.103
)
(1
2.17
A1 = 1.00
Mx 20 100
=
= 1.04 t/cm2
Sx
1930
f ca
f
) + ( bx ) A1
Fc
Fbcx
. = 0.186 + (
1.04
) * 1.00 = 0.93 < 1.00
1.4
Example 2:
Design the column shown in the figure using rolled section. 2 .0
Spacing between trusses 5.0 m
Y = 12 ton and X = 3.33 ton
6 .0
X
Solution:
1- Bracing system:
2 .0
3 .0
3 .0
15/18-B.C.2
2007-2008
Beam-Column 2
2- Straining action on the column.
In Plane
Out of Plane
N = 12ton
M1= 20mt
1
20.0 100
Mx
2
3
= 1.0 t / cm , so Sx =
= 2000 cm
1.0
Sx
4- Check:
Int. Equ. :
f bcy
f ca
f
+ A1 ( bcx ) + A 2 (
) 1.0
Fc
Fbcx
Fbcy
As M y = zero
f ca
f
+ A1 ( bcx ) 1.0
Fc
Fbcx
* fca =
N
12
2
=
= 0.103 t/cm
A 116
16/18-B.C.2
2007-2008
Beam-Column 2
* fbcx =
M x 20.0 100
2
=
= 1.04 t/cm
Zx
1930
2
1.4 6.5 105 max
for
max
< 100
7500
2
max
for
max
> 100
Fc =
So we need for
in
max
max,
out
2
* Fc =1.4 6.5 105 max
= 1.4 6.5 105 69.62 = 1.085 t/cm2
f ca 0.103
=
= 0.095
Fc 1.085
* Fbcx :
1- Study the local buckling " compact or non compact "
C = bf / 2 = 20 / 2 = 10.0 cm, dw = h 4tf = 50 4 x 1.6 = 43.6 cm
C / tf = 10 / 1.6 = 6.25 < 10.9 compact flange
We need to calculate = (
As
699
FY
(13 1)
699 2.4
= 72.4
(13 0.556 1)
Beam-Column 2
2- Study the L.T.B.
From the B M D the compression flange is the inner flange.
From the bracing, at sec 1 1 Luact = 3.0 m
Lumax =
20b f
20 20
=
= 258 cm
2.4
Fy
800 A f
800 20 1.6
Cb =
Cb =
Lu d
300 50
Cb = 1.75 + 1.05
=
M small
M big
+0.3
, at sec 1 1
M small
10.0
= - 0.5
=
M big
20.0
800 20 1.6
2
2
1.3 = 1.7 t/cm > 1.4 t/cm
300 50
f ca 0.103
=
= 0.095 < 0.15 so A1 =1.0
Fc 1.085
f ca
f
1.04
+ A1 ( bcx ) = 0.096 + 1.0(
) = 0.83 < 1.0 Safe
Fc
Fbcx
1.4
18/18-B.C.2
2007-2008
Beam-Column 3
Design of built-up sections (combined columns)
After calculating the straining action as before, we have Min, Mout and N.
Orientation (Direction) of column:
Always make the axis which resist the moment (or resist the bigger
moment in case of Mx and My) is the bigger inertia axis.
a- if section subjected to Min and N
As for combined col Iy > Ix
So put Min = My
So the in-plane is the Y plane while the out-plane is the X.
b- if the section subjected to Min, Mout and N
case Min > Mout or Mout > Min
Put Min = My
So the in-plane is the Y plane while the out-plane is the X.
Case Mout>>>>Min
Put Mout = My
So the out-plane is the Y plane and the in-plane is the X.
y
d
(1) 4 angles
and plate
y
d
(2) 4 angles
y
d
(3) 2 channels
1/49-B.C-3
2007-2008
Beam-Column 3
y
y
d
y
d
(4) 2 IPE
(5) 4 angles
and plate
(6) 4 angles
Design of section:y
H
12 15
y
d
c=
N
M
+
2
d
Force(C)
= . Cm2
Fc
Beam-Column 3
Assume Fc = (0.5 0.8) t/cm2, for section subjected to My, Mx and N only
Choose according to the required section
Not a check
f by
f
f ca
) A2 1.00
) + ( bx ) A1 + (
Fbcy
Fc
Fbcx
1.20
case (A)
case (B)
Where,
* fca =
N
N
=
A 2[ 2A[
* fbcx =
Mx Mx
y
=
Sx2[ I x2[
,y=
h
, I x[ ] = 2(I x[ )
2
* fbcy =
My My
=
x
Sy2[ I y2[
,x=
d
d
+ e[ , I y[ ] = 2(I y[ + A[ ( )2 )
2
2
7500
max 2
<100
>100
3/49-B.C-3
2007-2008
Beam-Column 3
Global and local buckling:
As this section is composed of several parts so we have 3 buckling modes
Global buckling:
The whole section (all its components) will buckle inside
or outside (as in case of rolled section).
Local buckling:
Each individual section will buckle alone about its minor
axis (local buckling). The local buckling occurs inside
plan or outside plan or in both direction according to the
presence of batten plates or lacing bars as shown.
Overall buckling:
The sum of local and global buckling on each direction.
Calculate Lbin , Lbout (Exactly as before)
Global buckling: out =
L bout
rx[ ]
and in =
L bin
ry[ ]
Lz
rmin
Where, Lz is the free distance where each individual part an buckle alone.
rmin is minimum radius of gyration of the part that buckles alone.
Beam-Column 3
Check: z =
If
Lz
2
= < 60 and <
max (of in and out)
3
rmin
45
45
Single intesection
Lacing BARS
Single intesection
Lacing ANGLES
5/49-B.C-3
2007-2008
Beam-Column 3
Special case for Lz in case of 4L as in figures:-
Lz
Lz
*A2 =
C my
f
(1 ca )
FEy
1.00, FEy =
7500
2y
, in = y
6/49-B.C-3
2007-2008
Beam-Column 3
Different types of built-up sections:
1- Section composed of 2 channels:
A2 channels = 2A one channel
Or rx 2 channels =
Ix
(Ix and A are of the whole section)
A
d
2
y
d
Iy
, ry 2 channels =
My d
( + e[ )
I y[] 2
y
My d
b
( + f)
I yII 2
2
y
d
2 IPE
y
y
d
4 angles
y
d
4 angles
N
M
+
(Force on 2 angels)
2
d
Beam-Column 3
Force(C)
= . cm2 (Area of 2 angles)
Fc
L
l
( bout ) 2 + (C z ) 2
rx 4 L
rmin
y = in =
l
L
( bin ) 2 + (C z ) 2
ry 4L
rmin
d
d
ry 4 L = ( rx1L ) 2 + ( ) 2
2
2
N
M
+
2
d
Force
= (A2L + Apl.)
f
y
d
4 angles
and plate
= 10-20mm
A1L =
Atot A pl
Get area of each angle from tables
2
Lbx
rx
in =
l
L
( bin ) 2 + (C z ) 2
ry
rmin
Where rx and ry are of the whole section (4 angles and plate). While rmin is the
minimum radius of gyration of the part buckles alone which is the 2 angles and
the plate of each side. So we have to calculate rmin =
I min
A2 Ls + pl
hp = h
tp as assumed before (10 20 mm)
Ap = hp tp
8/49-B.C-3
2007-2008
Beam-Column 3
Imin is Iy, so we have to calculate X and Iy
A = 2 A1L + Apl
Ap *
X =
Iy =
hp
2
+ 2 AL * (t p + e L )
yX
hp * t p3
12
tp
(can be neglected) + Ap X
2
2
y
part behaves
lonely
2
+ 2 I x1L + A1L * (t p + e L X )
rmin =
Iy
A
H
, tp = 10mm
12 15
N M
+
2 d
C/2
A1L =
Fc
4 angles
and plate
H
,
12 15
tw is max of 5mm or
dw
190 Fy
y
N M
Force on flange = +
2 d
Beam-Column 3
Design of Cross column:
flange
web
plan
The cross column can be with the following shapes:
Case 2
Case 1
Case 3
Economic
Easiest
Estimation of section:
Here we will deal with each section apart "each IPE resists the moment in its direction.
S x IPE 1 =
S x IPE 2 =
Mx
=P
0.9 1.3
My
0.9 1.3
=P
Checks:
Interaction equ.:
f
1.0 Case I
f ca
f
+ A1 bcx + A 2 bcy
Fc
Fbcx
Fbcy 1.2 Case II
* fca = N / Atot
f bcx =
Mx
y
I xtot
f bcy =
My
I ytot
in =
* Fc
out =
Lbin
, rx =
rx
I xtot
Atot
I ytot
Lbout
, ry =
ry
Atot
* A1 and A2 as before
10/49-B.C-3
2007-2008
Beam-Column 3
* Calculation of Fbcx and Fbcy:
1- Check compactness:
All flanges as before
c
tf
< 10.91
Case 1:
Web of IPE 1 is always compact because
it is stiffened with flange of the other IPE
IPE 2
699 / F y
dw
<
Web of IPE 2
13 1
tw
Where
1
N IPE 2
+ 1)
*(
2 dw * t w * Fy
Where NIPE 2
IPE 1
A2
Ncol
A1 + A2
Case 2:
Web subjected to
bending and comp.
IPE 2
Web of IPE 1
58/ Fy Compact
0.5d w
<
tw
64/ Fy non - Compact
Web of IPE 2
Where
IPE 1
699 / F y
dw
<
13 1
tw
1
N IPE 2
+ 1)
*(
2 dw * t w * Fy
Where NIPE 2
A2
Ncol
A1 + A2
11/49-B.C-3
2007-2008
Web subjected to
comp. only
Beam-Column 3
Case 3:
Web subjected to
comp. only
Web subjected to
bending and comp.
IPE 2
58/ Fy Compact
0.5d w
<
tw
64/ Fy non - Compact
IPE 1
f
.5
1-1
12/49-B.C-3
2007-2008
Beam-Column 3
Design of lacing bars and batten plates for combined columns:
Important note: The design of lacing bars and batten plates are not calculated
in the exam except if it is required. (
I-
Lacing bars are designed on shear force of column as well as 2% of the normal
force.
Q* = Q + 0.02 N
45
Q /2
F2
4 5
Q /2
Q /2
Q /2
Since the given shape has 2 plans of lacing bars, so Q* will be divided to the 2
plans affecting each plan with Q* / 2.
Force in the diagonal: Use method of sections.
x =0
F cos
Q*
2
F=
Q*
2 cos
x =0
F = Q* / 2
13/49-B.C-3
2007-2008
Beam-Column 3
2- 1 plan of lacing bars with single intersection system:
F1
F2
4 5
45
Since the given shape has 1 plan of lacing bars, so Q* will be carried by one
plan.
Force in the diagonal: Use method of sections.
x =0
F cos
= Q*
F=
Q*
cos
x =0
F = Q*
F1
F2
a
F1
4 5
F2
45
Q
Joint a
Q /2
Since the given shape has 2 plans of lacing bars, so Q* will be divided to the 2
plans affecting each plan with Q* / 2.
From the equilibrium of joint "a": F1 equals F2 and in opposite directions
So F1 = F2 = F
Force in the diagonal: Use method of sections.
x =0
2* F cos
Q*
2
F=
Q*
4 cos
14/49-B.C-3
2007-2008
Beam-Column 3
Summery of previous:
F=
Q*
n m cos
F=
Q*
(Force in horizontal member if any)
n
Where:
d
cos
(Lcos
= d)
L
10
tmin =
L
(ECP 134)
50
8mm t 20mm
The lacing bars are designed as compression members and checked as tension
members.
Lbx = Lby = L
15/49-B.C-3
2007-2008
Beam-Column 3
bt 3
Ix =
rx =
12
x=
Fc =
L
rx
< 140
Ix
=
A
bt 3 / 12
=
bt
12
ECP 134
100
7500
>100
2x
fact =
F
Fc
bt
Anet = (b - / ) * t
If welded:
Anet = Agross = bt
1) fact =
2)
/ = + 2mm
Force
= t/cm2 < Ft = 1.4 t/cm2
Anet
L
L
= = .. 60 (b is the depth of bar)
d
b
a) As comp. member:
v=
Where L = d / cos
Lout
= 140
rv
Lout = L
16/49-B.C-3
2007-2008
Beam-Column 3
Fc = 0.60
v 100
7500
v >100
2v
Force
= .. Fc
AL
b) As tension member:
Anet = A1 + A2 (
3 A1
)
3 A1 + A2
Where A1 = at
And
A1 = (a - / ) t
While A2 = ( a t ) * t
fact =
Force
2
1.4 t/cm
Anet
L
60
d
Q*
(i.e the force is decreased to its half)
4 cos
L
50
ECP 134
Note that: In case of using double lacing bars, we must use packing under one of
the lacing bars with thickness equals to thickness of lacing bar.
17/49-B.C-3
2007-2008
Beam-Column 3
Design of connection:
a) If bolted connection:
Force < Rs.s.
0.25 Fu
2
)*
(
Force = (
0.2 Fu )
4
= ..mm 20 mm.
b) If welded connection:
Assume
Get
Lact =
Force
+ 2S
(2 S ) * (0.2 Fu )
(1-1.25)d
(1-1.25)d
(1-1.25)d
(1-1.25)d
18/49-B.C-3
2007-2008
Beam-Column 3
II-
The system consists of batten plate together with column acts as multi-storey
frame.
(1-2)d
(0.75-1)d
(1-2)d
(0.75-1)d
(1-2)d
(1-1.25)d
19/49-B.C-3
2007-2008
Beam-Column 3
For system with 2 plans of batten plates:
Q /4
2
Q /2
d
2
d
2 R
1
Q /4
Q /4
Q /4
Q*/2 Q*
=
2
4
x = 0, so reaction at joint 2 = Q* / 4
d
2
M1 = 0,
R* =
Q*
*a
4
R=
Q * .a
2d
d
2
and Q = R
M h
0.72 F y
Ix 2
Where: Ix =
t.h
for welded batten plate
12
Or Ix =
t.h
- I for bolted batten plate
12
2- Check shear: q =
3Q
(we use total area for shear as given in ECP13
2 h.t
20/49-B.C-3
2007-2008
Beam-Column 3
Design of connection between batten plate and column:
This connection is subjected to torsion and shear
Qy = R
and
Mt = R* d / 2
1- Bolted connection:
The height of the batten plate is taken (0.75-1) d
So we arrange bolts with edge 2d and pitch (3-4) d
Mt
r
Q
n
Vertical force V= Qy /n
Horizontal force = H=
Mt
r2
* y1
2- Welded connection:
The height of the weld = h batten plate
Mt
b = flange of column
Q
1
x
Assume size = 10 mm
Mt
the column.
Calculate Ip = Ix + Iy, also calculate Avl
Point 1
Point 2
V=
Q Mt
+
*x2
Avl I p
H 2 + V 2 0.2 Fu
H=
Mt
* y2
Ip
V=
Mt
*x1
Ip
H=
Mt
* y1
Ip
H 2 + V 2 0.2 Fu
21/49-B.C-3
2007-2008
Beam-Column 3
Solved examples:
Example 1:
Design the shown roof column (N=7.00 t., M = 4.00 m.t.). Design also the
combined column using welded batten plates (N = 25.00 t., M = 29.00m.t. Q =
3.00 t.). Design also the batten plate and its welded connection to the column
section. Recheck the batten plate if it is bolted to the column and check the M16
grade 4.6 bolts
1.5
roof
column
2.5
6.5
Combined
column
Fixed
base
Solution:
Q Moment at the partially fixed connection is not
1.5
2.5
) Roof column:
Assume f = 1.00 t/cm2
.. Sx =
400
= 400cm 3
1.00
1.5
) = 4.875m
2
487.5
= 43.5 < 180
11.2
lbout=2.5m
y=
250
= 82.8 < 180
3.02
Fc =1.4-6.5*10-5(82.8)2=0.95 t/cm2
22/49-B.C-3
2007-2008
Beam-Column 3
Fca=
N
7
=
= 0.153t / cm 2
A 45.9
f ca 0.153
=
= 0.16 > 0.15
fc
0.95
A1 =
Fbx =
.. [
= 3.96t / cm 2
Take A1 = 1
400
= 0.932t / cm 2
429
Flanges
assume compact .
=
7500
(43.5)
0.85
= 0.88 < 1.00
0.153
1
3.96
Check compactness:
web
FEX =
c
tf
13.5 / 2
= 6.6 < 10.9 compact
1.02
dw = 27 4*1.02 = 23.46 cm
1
7
(
+ 1) = 0.59
2 23.46 * 0.66 * 2.4
d w 23.46
699 / 2.4
= 67.6 compact
=
= 34.73 ] <
13 * 0.59 1
tw
0.66
Lu max =
20b f
Fy
20 * 13.5
2.4
800 AF
800 * 13.5 * 1.02
.cb =
* 1.0 = 1.632 > 1.4 t/cm2
Lu d
250 * 27
0.932
*1.00 = 0.83 < 1.00
1.4
650
= 50 cm.
12 15
N M 25 29
+
=
+
= 70.5ton
2 d
2 0.5
23/49-B.C-3
2007-2008
Beam-Column 3
Assume f = 1.2 t/cm2
.. A1 [=
d 50
=
= 1.67
h 30
70.5
= 58.75cm 2
1.2
.. o.k.
Check:
lbin = 1.5*6.5 = 9.75 m
lbout = 6.50 m
ry[ ]=
Iy
/
in
L z 100
=
= 34.5 < 60
2.9
rZ
2
3
/
y
975
= 38.7
25.17
Assume Lz = 2d=100 cm
z
74490
d
= 25.17 ~
= 25cm
2
117.6
650
= 55.55
11.7
in
ok
25
= 0.213t / cm 2
117.6
f
0.213
( ca ) =
= 0.18 > 0.15
tc
1.18
A2 =
fbcy =
C my
f
1 ca
t Ey
FEy =
0.85
= 0.94 < 1.00
0.213
1
2.23
7500
= 2.23t / cm 2
2
(57.94)
Take A2 = 1
My d
2900
( + e[ ) =
(25 + 2.7) = 1.08t / cm 2
I y[] 2
74490
1.08
(0.18) + (
)(1.00) = 0.95 < 1.00
1.4
Beam-Column 3
) Design of batten plate:
N = 25 t.
.. Q = 3 +
Q=3t
2
(25) = 3.5t.
100
Assume
t=
d 50
=
= 1cm.
50 50
a = Lz + h = 100+40 = 140 cm
M1 = zero
Q /4
.. R*25 = (3.5/4)*140
Or R =
.. R = 4.90 ton.
Q * .a 3.5 * 140
=
= 4.9 t
nd
2 * 50
ECP 136
d
2 R
1
ECP 136
Q /4
Very important note: If you want to use the equations of the ECP directly, you
must note that, the definition of "a" and "d" is the opposite (
). This
The moment =
Qd
Qa
, so M =
2n
2n
M = 122.5 cmt
Ix =
(1.0)(40) 3
= 5333.3cm 4
12
M h 122.5
* 20 = 0.46t / cm 2 < 0.72 * 2.4 = 1.73t / cm 2
=
I x 2 5333.3
25/49-B.C-3
2007-2008
Beam-Column 3
q=
3Q 3
4.90
= *
= 0.12t / cm 2 <
2 A 2 1.0 * 40
Check on weld:
= 0.84t / cm
Qy = 4.90 t.
Mt = 122.5 cm.t
10
Ix =
(1)(40)
+ 2(1)(10)( 20.5) 2 = 13738cm 4
12
Iy = 2[
(1)(10) 3
+ (1)(10)(5 2.7) 2 ] + (1)(40)( 2.7 0.5) 2 = 466cm 4
12
40
e=2.7
IP = Ix + Iy = 14204 cm4
Point (1):
q1x = 0 +
122.5 40
* ( + 1) = 0.18t / cm2
14204
2
q1y = 0 +
122.5
* (10 2.7) = 0.063t / cm 2
14204
q2x = 0 +
q2y =
122.5 40
* ( + 1) = 0.18t / cm 2
14204
2
4.90 122.5
+
* (2.7) = 0.146t / cm 2
40 14204
0.23
= 3.2
0.72
take s = 5mm
40
40 2 * 3.2
Number of pitches =
= 5.25 Taken 5 bolts (6 bolts)
4 * 1.6
Pitch =
40 2 * 3.2
6.6 cm and e= 3.5 cm
5
/
26/49-B.C-3
2007-2008
Beam-Column 3
Ix =
(1.0)(40) 3
2 * 1.8(3.3 2 + 9.9 2 + 16.5 2 ) = 4157cm 4
12
f=
M h 122.5
* 20 = 0.59t / cm 2 < 0.72 * 2.4 = 1.73t / cm 2
=
I x 2 4157
q=
3Q 3
4.90
= *
= 0.12t / cm 2 <
2 A 2 1.0 * 40
Check on bolt:
Qy = 4.90 t.
Mt = 122.5 cm.t
2
2
2
2
r 2 = 2 (3.3 + 9.9 + 16.5 ) = 762.3 cm
Bolt (1):
V= 4.9 / 6 = 0.82 t
122.5
H=
* 16.5 = 2.65 t
762.3
* 1.6 2
R= 2.65 + 0.82 = 2.77 t > Rss = 0.25*4
= 2.01t
4
2
27/49-B.C-3
2007-2008
Beam-Column 3
Example 2:
For the shown main system with spacing = 7.00 m
It is required to:
1- Design a built-up section for column 1using section composed of 4 angles.
2- Design also its welded lacing bars and its connection to the column.
3- Redesign the lacing bars if it is bolted to the column as well as its connection.
4- Redesign bolted lacing bars with horizontal member and its connection.
5- Redesign the lacing bars using double intersection system assuming welded
connection.
6- Redesign the lacing system using lacing angles assuming bolted connection.
IPE400
1.5
Col 1
5.0
7.0m
10 10
25.0m
Solution:
To get reactions from crane girder
Dead load: Assume o.w. of crane girder = 0.2 t /m'
RD.L. = 0.7*2 = 1.40 ton
Live load:
RL.L.
5.50
= 10 + 10 *
= 17.86ton
7.50
10
10
1.5
5.5
Lateral shock =
(Px) =
1
of wheel load without impact
10
1
RL.L. =1.79 ton.
10
28/49-B.C-3
2007-2008
Beam-Column 3
*
1
1
vertical loads without impact = (2 *10) = 2.86ton.
7
7
Since bracing is not given, so we can assume a suitable bracing system that the
braking force is resisted by the column and the column is not subjected to My
B
2
B
2 =1.43
500
= 35 cm.
12 15
Assume h =
35
= 25 cm
1.5
N M 24.22 8.93
+
=
+
= 37.62t
2 d
2
0.35
y
40 cm
4 angles 90*9
x 30 cm
25264
= 20.19 20 cm
62
* f ca =
24.22
= 0.39 t / cm2
62
* f bx =
893
* ( 20 + 2.54) = 0.8 t / cm 2
25264
rx =
14414
= 15.25 15 cm
62
29/49-B.C-3
2007-2008
Beam-Column 3
* Fc :
Lbin = 2.10*5.00 = 10.5 , Lbout = 5.00 m
1- Global buckling:/y =
1050
= 52
20.19
/x =
500
= 32.8
15.25
35 cm
70
70
35
= 19.9 < 60
1.76
40
Elevation
30
Side view
2
* 55.67 = 37.1
3
O.K.
A2 =
7500
55.67 2
= 2.42 t / cm2
0.85
= 1.01
0.39
1
2.42
0.8
* 1.01 = 0.9 < 1.2 (case of lateral shock)
1.4
Beam-Column 3
2- Design of lacing bar as single intersection system:
Q = 1.786 t
Q* = Q +
N = 24.22
Q*
2 cos
2
N = 2.27t
100
2.27
= 1.5t
2 * 1 * cos 41
d
40
=
= 53cm
cos 45 cos 41
Assume b =
l
= 5.00cm.
10
l
53
=
= 1.06cm Taken 12mm
50 50
Fc =
1.4
12
132.5 2
12
1.2
12
= 0.35cm
t = 1.4 cm.
= 0.4
7500
lbx
53
=
= 151.5 > 140
rx
0.35
Increase (t)
rx =
rx =
= 0.43 t/cm2
fact =
53
= 132.5 < 140
0.4
1.5
= 0.21t / cm 2 < 0.43 t/cm2
5.00 * 1.40
1.5
2
= 0.21t / cm 2 < 1.4 t/cm no need for it in case of welded lacing
5.00 *1.40
l
53
=
= 10.6 << 60
b 5.00
F
1.61
+ 2S =
+ 2 * 0.6 = 3.06cm
2 * S (0.2 Fu )
2 * 0.6 * 0.72
31/49-B.C-3
2007-2008
Beam-Column 3
3- If lacing bars are bolted to the column: Assume use M16 grade 4.6
For dimensions, the same as in case of welded except b= 10cm > 3*1.6= 4.8 cm
because this is the minimum edge from both sides.
Check compression is the same as in welded
Check tension: f =
1.5
= 0.34t / cm 2 < 1.4 t/cm2
5 * 1.4 (1.8 * 1.4)
l
53
=
= 10.6 << 60
b 5.00
Rb = 0.8*3.6*1.6*0.9=4.1t
* 1.6 2
= 2.01t < 4.01t, so R least =2.01t > 1.5t (force on lacing)
4
4- If lacing bars are bolted to the column and have horizontal member:
The diagonal will be the same as previous
The horizontal member:
F=
Q * 2.27
=
= 1.135 t
2
2
lin = lout = d = 40 cm
Dimensions of horizontal bar:
l = 40 cm,
0.8
12
= 0.23 cm
40
= 173 > 140
0.23
40
= 138 < 140
0.29
Take t = 1 cm,
r=
1
12
= 0.29 cm
32/49-B.C-3
2007-2008
Beam-Column 3
Fc =
7500
138 2
= 0.39 t/ cm2
fca =
1.135
= 0.28 t/ cm2 < 0.39 t/ cm2
4 *1
f=
1.135
= 0.51 t/ cm2 < 1.4 t/ cm2 o.k.
4 * 1 (1.8 * 1)
.. F = +
2.27
= 0.75t
2 * 2 * cos 41
40
d
=
= 53cm
cos 45 cos 41
Assume b =
l
= 5.00cm.
10
53
l
=
= 1.06cm Taken 12mm
50 50
7500
106 2
rx =
t
12
1.2
12
= 0.35cm
lbx 37.1
=
= 106 < 140
rx
0.35
= 0.67 t/cm2
fact =
0.75
= 0.125t / cm 2 < 0.67 t/cm2
5.00 * 1.20
0.75
2
= 0.125t / cm 2 < 1.4 t/cm
5.00 *1.20
l
53
=
= 10.6 << 60
b 5.00
33/49-B.C-3
2007-2008
Beam-Column 3
6- Design of lacing angles: (bolted connection)
Q = 1.786 t
Q* = Q +
N = 24.22
Q*
2 cos
2
N = 2.27t
100
2.27
= 1.5t
2 * 1 * cos 41
l=
40
d
=
= 53cm = Lb
cos 45 cos 41
Assume minimum angle 55*5 (using bolt M16) or choose as comp member
Check as compression member:
v
53
=49.53 < 140
1.07
1.5
5.32
3 * 1.85
*2.5 = 3.6 cm2
3 * 1.85 + 2.5
1.5
= 0.42 t/cm2 < 1.4 t/ cm2
3.6
l
53
=
= 9.6 < 60
d
5.5
34/49-B.C-3
2007-2008
Beam-Column 3
Example 3:
For the shown figure, it is required to design the B.U. column using the given
section (4 angles and 2 plates). The straining actions are M=30mt and N=40t.
1.5
roof
column
d
1
2.5
d
2
Combined
column
6.0
Proposed
section
Fixed
base
Solution:
Assume d1 =
6.0
= 40 cm
12 15
d1
= 1.5
d2
Take
d2 =
d1
= 25 cm
1.5 2
3000 40
+
= 95 t
40
2
Assume h p 25 cm
95
= 79 cm2
1.2
& t p = 1 cm
79 25
= 27 cm2 use angle120
2
Too large
& d 2 = 30 cm
3000 40
+
= 80 t
50
2
Area =
80
= 66.7 cm2
1.2
& t p = 15 mm
66.7 30 * 1.5
= 10.85 cm
2
35/49-B.C-3
2007-2008
Beam-Column 3
Use angle 75 * 7 (we may use 80*8)
h plate = 30 + 2 * 2.03 = 34 cm
I in = 4 [52.4 + 10.1* 252] + 2 *(34*1.5) (25 + 2.03 +
I out = 4 [52.4 + 10.1* 152] + 2 *
1.5 2
) = 104176 cm4
2
1.5 * 34 3
= 19126 cm4
12
104176
= 27 cm
142.4
rout =
19126
= 11.6 cm
142.4
1.5 * 600
= 33.3
27
out =
600
= 51.7
11.6
1.5
34 * 1.5 *
+ 2 * 10.1 * (1.5 + 2.03)
2
x=
= 1.54 cm
2 * 10.1 + 34 * 1.5
34 * 1.53
1.5
Iy=
+ 34 * 1.5 (1.54 - ) 2 + 2 [52.4
12
2
part behaves
lonely
226.19
= 1.78 cm
2 * 10.1 + 34 * 1.5
z =
100
= 56.2 < 60
1.78
z = 56.2 >
2
* 65.3 = 43.5
3
Unsafe
50
= 28.1
1.78
40
= 0.28 t / cm2
142.4
36/49-B.C-3
2007-2008
Beam-Column 3
f ca 0.28
= 0.23 > 0.15
=
FC 1.23
A2 =
1
0.85
0.28
= 0.91 < 1
take A2 = 1
7500 / 43.6 2
O. K.
Example 4:
L3
30
L1
and 30 cm.
60
L1
L3
L2
Pt1
60 cm
Elevation
120 cm
Lz = 60 cm
60 cm
Solution:
L2
Pt1
60 cm
30 cm
Side view
37/49-B.C-3
2007-2008
Beam-Column 3
Example 5:
For the shown frame it is required to:
7m
70cm
5t
25 m
20 t
maximum force.
Solution:
N = 20 t
3.5m
2. M = 5 * 7 = 35 mt
3.5m
C = (20/2) + (35/0.7) = 60 t
Area of 2 angles = 60 / 1.2 = 50 cm2
6.0m
1.4
ry =
136222
= 35.2 cm
110
rx =
3321
= 5.5 cm
110
Assume
Ic = 2-3 Ig
So GA = 10 (hinged base)
GB =
Ic / 7
= 7.14
0.5 I c / 25
lb in = 2.8 * 7 = 19.6 m
K = 2.8
,
lb out = 3.5 m
38/49-B.C-3
2007-2008
Beam-Column 3
'in =
1960
= 55.7
35.2
'
out
=
350
= 63.6
5.5
70
= 29.8 < 60
2.35
fbx =
0.85
= 0.95 < 1
0.18
1
1.67
take A1 = 1
3500
* (35 + 3.4) = 0.99 t/cm2
136222
ok
n=1
Q
d
2
Q* = 5 + 0.02 * 20 = 5.4 t
Q=R=
5.4 * 130
= 10 t
1 * 70
Q /2
Q /2
39/49-B.C-3
2007-2008
Beam-Column 3
5.4 * 130
= 351 cmt
2 *1
F1
= 45 o
F2
45
M=
5.4
= 7.64 t
1 * 1 cos 45
F2 = Q* = 5.4 t
40/49-B.C-3
2007-2008
Beam-Column 3
Example 6:
The given figure shows the main structural system of an industrial building:
1:10
IPE 400
3.0 m
shape 1
7.0 m
col 1
H
V
30
shape 2
41/49-B.C-3
2007-2008
Beam-Column 3
Solution
The crane is simply supported over columns
Assume ow = 0.15 t/m
15
15
RLL = 15+15*4/6 = 25 t
2
Px = 0.1 25 = 2.5 t
For column "1"
32.15 t
0.4m
2.5 t
32.15 t
0.4m
0.9 t
32.15 t
0.4m
2.5 t
0.4m
2.5 t
BFIB 360
BFIB 360
IPE 500
IPE 500
5.0m
5.0
42/49-B.C-3
2007-2008
Beam-Column 3
1) BU of shape 1 using portal frame bracing outside:
B=
2 15
= 4.28t
7
4.3
4.3
My
4.3
4.3
6.0 m
2930
= 2930 cm3
1
Sx IPE 2 =
2150
= 2150 cm3
1
Properties of section:
A = 134 + 156 = 290 cm2
IY (inside) = 92080 + 2670 = 94750 cm4
IX (outside)
needs y
y=
55
2 = 12.7 cm
290
134 *
IPE500
y
IPE600
IX (outside) = 3390 + 156 * 12.72 + 67120 + 134 (55/2 12.7)2 = 125023 cm4
43/49-B.C-3
2007-2008
Beam-Column 3
94750
= 18 cm
290
rYin =
rxout =
125023
= 20.7 cm
290
Assume Ic = 2Ig
GA = 10 (hinged outside)
GB =
I c 15 (2 I g ) / 5
=
= 2.4
I g 16
Ig /6
K =2.2
in
1050
= 58.3
18
out
1100
= 53.14
20.7
20 * b
Stiff
2.4
M
x
20 * 22
2.4
44/49-B.C-3
2007-2008
Beam-Column 3
Check compactness:
IPE600
Check
1
N
+ 1
2 d w * t w * F y
134
= 29.7 t
134 + 156
M
y
1
29.7
+ 1 = 0.73
Limit =
699 / 2.4
= 53.1
13 * 0.73 1
d w 24.06
=
= 21.7 < 53.1
tw
1.11
2930
* 30 = 0.93 t/cm2
94750
FEx =
7500
= 2.2
58.32
A1 =
0.85
= 0.94
0.22
1
2.2
A1 = 1
45/49-B.C-3
2007-2008
Stiff
Beam-Column 3
Check for section 2: (at base) Mx = zero, N = 64.3 t and My = 21.5mt
f bcy =
A2 =
2150
2
* (55 12.7) = 0.73 t/cm
125023
0.85
= 0.93
0.22
1
2.65
FEy =
7500
= 2.65
53.142
A2 = 1
2930
= 2930 cm3
1
Sx IPE 2 =
2150
= 2150 cm3
1
Properties of section:
A = (1/2) * 134 + 156 = 223 cm2
y=
25.8 *
25.8
* 1.11 + 1.72 * 21 * 26.6
2
= 5.97cm
223
25.8 3
Iy = 3390 + 1.11 *
+ 1.11 * 25.8 (25.8 5.97)2
12
Mx
Stiff
1 IPE 550
2
IPE 600
21*1.72 (26.2)2 = ..
46/49-B.C-3
2007-2008
Beam-Column 3
Head PL.
Crane girder
Head PL.
Packing
Stiff PL.
Stiff.Pl
Bracket
Portal Frame Bracing Rafter
Stiff PL.
Stiff PL.
Stiff PL.
47/49-B.C-3
2007-2008
Beam-Column 3
Head PL.
Crane girder
Head PL.
Packing
Stiff PL.
Stiff.Pl
Bracket
Portal Frame Bracing Rafter
Stiff PL.
Stiff PL.
Stiff PL.
48/49-B.C-3
2007-2008
Beam-Column 3
Head PL.
Crane girder
Head PL.
Packing
Stiff PL.
Stiff.Pl
Bracket
Portal Frame Bracing Rafter
Stiff PL.
Stiff PL.
Stiff PL.
49/49-B.C-3
2007-2008
Examples-Column 4
Very important solved example:
The given figure shows the main structural system of an industrial building:
1:10
IPE 400
Vc
3.0 m
col 2
5.0 m
col 1
H
V
30
It is required to:
a) Design column "1" in the following cases:
1- Design a rolled section for column "1" in the following cases using bracing
system and calculate the loads on the bracing system you suggested.
2- Redesign a rolled section for column "1" using portal frame bracing. If
unsafe, try BU section.
3- Redesign a BU section for column "1" (2 IPE with batten plates) using no
bracing at all (Cantilever)
b) Design the welded and bolted connection between the double crane bracket
and column "1" using pretensioned bolts M24 grade 8.8 for the case of using
portal frame bracing outside.
Examples-Column 4
1- Using horizontal member at the level of crane girder.
2- Without using horizontal member at the level of crane girder.
Data:
Crane girder wheel loads are 15t each and spaced 2m.
Spacing between frames = 6 m
Assume brackets are IPE 500, the crane girder BFIB360, distance between
centerline of crane girder and centerline of column is 40 cm. Assume braking
force is to be carried by 2 columns.
The total reactions due to roof loads and crane are as follows
H = 6t and V = 38 t
Solution:
The crane is simply supported over columns
Assume ow = 0.15 t/m
15
15
RLL = 15+15*4/6 = 25 t
Vc = 25 1.25 + 0.15 * 6 = 32.15 t (max)
Hc = 0.1 25 = 2.5 t
For column "1"
To calculate Mx:
2/24-B.C.4
Examples-Column 4
32.15 t
0.4m
2.5 t
32.15 t
0.4m
0.9 t
32.15 t
0.4m
2.5 t
0.4m
2.5 t
BFIB 360
BFIB 360
IPE 500
IPE 500
5.0m
5.0
15
= 2.14t
7
2B * 2 = 4B = 2.14 4 = 8.6 t
For h 5m use horizontal member at mid height
3/24-B.C.4
Examples-Column 4
2B
F1
4B = 8.6 t
2B
F2
F3
5.0
6.0
-1
= tan
5
= 39.8o
6
F2 = 5.6 t
F3 = zero
Lin = Lout = 6m
Where l= 5 + 6 = 7.81m
Design of column:
Assume Fbcx = 1 t/cm2
Estimation of section
29.3 100
=1
Sx
fca =
Sx = 2930 cm
2
64.3
= 0.41t / cm
156
1050
= 43
24.3
Lout = 2.5 m
out =
250
= 54
4.66
Examples-Column 4
f ca
0.41
= 0.34 > 0.15
=
1.2
Fc
fbx =
2930
= 0.95 t/cm2
3070
Fbcx
11 1.2 1.9
C
2
= 4.47 <10.91
=
1.9
tf
dw = 60 4 1.9 = 52.4 cm
=
1
64.3
[
+ 1 ] = 0.71 > 0.5 (compression member)
2 52.4 1.2 2.4
d w 52.4
=
= 44 < 54.6
tw
1.2
699
= 54.6
(13 1) 2.4
The section is compact
Luact = 2.5 m
Lumax =
20 22
2.4
= 284cm
0.5M
A1 =
0.85
= 0.94 A1 = 1
0.41
1
4.06
Where FEx =
7500
2
= 4.06 t/cm2
43
This is the most economic solution. So if we can use Bracing, we must use
bracing.
bracing
5/24-B.C.4
Examples-Column 4
2) Using portal frame bracing:
Bracing force of 2 cranes are
p
15
= 4.3t
* 2 each side = 2
7
7
4.3
My
N = 32.15 * 2 = 64.3 t
Mx = 2 2.5 (5 + 0.5 + 0.36) = 29.3 mt
4.3
4.3
6.0 m
Estimation of section:
Assume f = 0.8 t/cm2 [for there is My]
2930
= 0.8 Sx = 3660 cm3
Sx
There is no IPE of Sx = 3660
There is Mx & My So use BFIB Use HEB 500
Assume Ic = 2Ig
GA = 10 (hinged outside)
6/24-B.C.4
Examples-Column 4
I c 15 (2 I g ) / 5
=
= 2.4
I g 16
Ig /6
GB =
"N "
:
"N "
K =2.2
1050
= 49.5
21.2
in =
out =
64.3
2
= 0.27 t/cm
239
fca =
1100
= 151.3 < 180
7.27
7500
Fc =
= 0.33 t/cm2
151.3
f ca 0.27
=
= 0.82
Fc
0.33
Too large
1050
= 41.7
25.2
7500
Fc =
out =
2
= 0.31 t/cm
Fca =
156
f ca
Fc
Fbcx
1100
= 156
7.07
64.3
2
= 0.24 t/cm
270
0.24
= 0.77
0.31
C
=
tf
15
1
* 1.55 3
2
= 3.74 <10.9
3
dw = 60 43 = 48 cm
=
64.3
1
[
+ 1 ] = 0.68 >0.5
2 48 1.55 * 2.4
699
= 57.5
(13 1) 2.4
dw
48
=
= 31 < 57.5
t w 1.55
7/24-B.C.4
Examples-Column 4
Compact
Lu act = 5m
Lu max =
20 30
2.4
= 387 cm
There is L.T.B
= zero
fltb 1 =
FEx =
Cb = 1.75
800 30 3
2
*1.75 = 4.2 t/cm
500 60
7500
2
= 4.31 t/cm
41.7
A1 =
0.85
= 0.9
0.24
1
4.31
taken =1
fbx =
2930
2
= 0.51 t/cm
5700
0.24 0.51
+
*1 = 1.14 <1.2
0.31 1.4
7500
2
= 0.31 t/cm
A2 =
156
Fby =
0.85
= 3.84
0.24
1
0.31
2150
= 2.7 >> 1.4 t/cm2
902
2150
2
= 1.97 t/cm >> 1.4]
1090
Note that: 1090 is the Sy of HEB 1000 (biggest section is the tables)
So if we have portal frame outside we have to use the cross
column as shown:
2 IPE
8/24-B.C.4
Examples-Column 4
The previous 2 pages are only to prove that we cannot use single I-beam if we
have portal frame outside. In the exam, if there is portal frame outside, use
cross column directly.
2930
= 2930 cm3
1
Sx IPE 2 =
2150
= 2150 cm3
1
IPE 600
Properties of area:
Stiff
94750
= 18.07 cm
290
ry =
IPE 550
70510
= 15.6 cm
290
GB =
K =2.2
in =
1050
= 58.1 < 180
18.07
out =
1100
= 70.51 < 180
15.6
Check for section 1: (at base) Mx = 29.3 mt, N = 64.3 t and My = zero
fca =
FEx =
64.3
= 0.22 t/cm2
290
7500
2
f ca
Fc
0.22
= 0.205 > 0.15
1.076
= 2.22 t/cm2
58.1
9/24-B.C.4
Examples-Column 4
fbx =
0.85
= 0.9 4
0.205
1
2.22
taken =1
29.3 * 100
* 30 = 0.927 t/cm2
94750
Fbcx
Limit of compact:
Web of IPE 600:
58
2.4
Mx
= 37.44
Stiff
IPE 600
A1 =
IPE 550
d w 26.5
=
= 22.1 < 37.44
tw
1.2
20 22
2.4
= 284 cm
There is no L.T.B
0.927
= 0.8 < 1.2
1.536
fby =
7500
70.512
f ca
= 1.51 t/cm2
Fc
A2 =
0.22
= 0.205 > 0.15
1.076
0.85
= 0.98
0.205
1
1.51
Taken =1
29.3 * 100
* 30 = 0.927 t/cm2
94750
Stiff
IPE 600
FEy =
64.3
= 0.22 t/cm2
290
My
fca =
IPE 550
10/24-B.C.4
Examples-Column 4
d w 24.06
=
= 21.7 < 37.44
tw
1.11
Compact
20 21
2.4
= 271 cm
There is no L.T.B
0.927
= 0.8 < 1.2
1.536
successive columns
Each carries B
My = 4.3 5 = 21.5 mt
15
= 4.3t
7
My
Outside
N = 32.15 * 2 = 64.3 t
Mx = 2 2.5 (5 + 0.5 + 0.36) = 29.3 mt
Section 1 is subjected to Mx My & N
Lin = 2.1*5 = 10.5m = Lout
Note: The base is fixed in both directions (inside & outside)
Use 2 IPE.
F=
64.3 2930
+
= 81 t
2
60
A = 101 cm
(Presence of My)
Use 2 IPE 450
spaced 60 cm
11/24-B.C.4
Examples-Column 4
d 60
= 1.3 <1.5
=
h 45
Min Mout
d
may be = 1
h
30
30
rx = 18.5 (outside)
2
d
2
1050
= 57
18.5
in =
Lz
rmin
1050
= 35
30.28
z=
100
= 24.3
4.12
< 60
<
in
2
57 = 38
3
2150 45
2
*
= 0.72 t/cm
67480 2
2930
19
2
* (30 + ) = 0.64 t/cm
181200
2
12/24-B.C.4
Examples-Column 4
FE in =
7500
2
= 3.5 t/cm2
FE out =
7500
46.3
Ainside =
= 2.31 t/cm
57
0.85
= 0.98 1
0.32
1
3.5
Aoutside =
0.85
= 0.98 1
0.32
1
2.31
0.72
0.64
*1 +
* 1 = 1.24 > 1.2
1.4
1.4
We may increase distance between the 2IPE to be 70 cm
d 70
= 1.56
=
h 45
(1.5 2) ok
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
(b) Design of welded & bolted connection for Bolt & weld.
Case of max moment & corresponding normal
N= 33.05 t
Q = 2.5 t
For case of max normal [weld only]
N = 64.3t
Q= 5t
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
13/24-B.C.4
Examples-Column 4
C) Design of column "2": ( External column with crane):
1) Using horizontal member at level of crane:
41
5.85
Vc
x
Hc
3.0
15.6
38
30
5.0
6t
38t
x=36+25 = 61cm
N crane = V c = 32.15t
H c = 2.5t
N= 38t
(2) Mx = 41 mt
N= 5.85t
1) Estimation of section
Use bigger moment for estimation
Assume f= 1.0 t/cm2
4100
= Sx Sx = 4100 cm2
1.0
Sx = 3070 cm3
GB =
107200 / 8
= 17.4
23130 / 30
14/24-B.C.4
Examples-Column 4
Lin = 3.8 8 = 30.4m
Kin = 3.8
Lbont = 5m
3040
= 143.4 < 180
21.2
in =
7500
Fc =
143.4 2
Fbcx
out =
= 0.36 t/cm2
fbx =
500
= 68.8
7.27
3000
= 0.7 t/cm2
4290
699
= 61.6
(13 * 0.64 1) 2.4
The section is compact
Lu act =5m
= zero Cb = 1.75 (This column has no segments because there is no
horizontal member at mid height. If there is horizontal member at mid height,
will be equal -0.5)
Lu max =
filb1 =
20 30
2.4
fca =
38
= 0.16 t/cm2
239
f ca 0.16
=
= 0.44 > 0.15
Fc
0.36
A1 =
There is LTB
FEx =
7500
143.4 2
= 0.36 t/cm2
0.85
= 1.53
0.16
1
0.36
15/24-B.C.4
Examples-Column 4
Applying in the interaction equation:
0.44 +
0.7
1.53 = 1.205 1.2
1.4
Check using BFIB "450" for section 2: Section 2 is in the upper segment of
column with M = 41mt and N = 5.85 t
4100
= 0.95 t/cm2
4290
fbx =
Fbcx
C
= 4.1 < 10.91
tf
as before
dw = 38.8 cm
1
5.85
= [
+ 1] = 0.52 > 0.5
2 38.8 1.45 2.4
dw
= 26.75 < 78.3
tw
699
= 78.3
(13 * 0.52 1)( 2.4)
Lb out = 3m
out
Fc =
300
= 41.3
7.27
7500
143.4 2
out
3040
= 143.4
21.2
= 0.36 t/cm2
Luact = 3m
15.6
= 0.38
41
20 30
2.4
= 387cm
1380 * 30 2.8
1.39 = 1342cm
2.4 50
16/24-B.C.4
Examples-Column 4
f ca =
5.85
= 0.024 t/cm2
239
f ca 0.024
=
= 0.07 < 0.15
Fc
0.36
A1 = 1
4100 / 4290
1 = 0.82 < 1.2
1.536
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
Forces on bracing:
RB = 2
h1= 8m
hav =
F3
15
= 4.3 t
7
Rw
h2 = 8 +
15
= 9.5m
10
F4
F1
RB
8 + 9.5
= 8.75m
2
ww = 0.8170
3.0
F2
5.0
8.75
= 245 kg/m
2
6.0
245
Rw =
*15 = 3.675t
1000
For M1 Lin =L
F1
Lout = 1.2L
2F1 cos 45 = 3
For M2 L in = 0.5L
where L= 3 + 3 = 4.24m
F1= 2.6t
2
Lout= 0.75L
where L= 5 + 6 = 7.81 m
where = tan-1
5
= 40
6
F2 = 5.2t
M3
Lin = Lout = 6m
F3 = F1 cos = 1.84t
M4 Lin = 0.5L
Lout = L
where L =6m
Examples-Column 4
Design all previous members as compression members & check
L
d
Sec 2
38
8.06
Rw
41
3.0
15.6
30
Sec 1
5.0
M outside
y
M inside
x
6.0
3000
3
= 6000 cm
0.5
Lin GA = 10
107200 / 8
= 17.4
23130 / 30
Kin = 3.8
Lout = 8m
in =
Fc =
3040
= 112.2
27.1
7500
2
= 0.57t / cm
out =
800
= 114
6.99
114
2
38
= 0.13t / cm
286
f ca 0.13
=
= 0.23 > 0.15
fc
0.57
18/24-B.C.4
Examples-Column 4
fbx =
3000
= 0.46t / cm 2
6480
Fbcx
C
=
tf
15
fby =
2
806
= 0.84t / cm
932
1
1.6 3.1
2
= 3.58 < 10.9
3.1
dw = 65 43.1 = 52.6 cm
1
32
= [
+ 1] = 0.59 > 0.5
2 52.6 1.6 2.4
d w 52.6
=
= 17 < 67
tw
3.1
699
= 67
(13 * 0.59 1) 2.4
Luact = 8m
Lu max =
20 30
2.4
Ok compact
=387 cm
There is LTB
fltb1 =
800 30 3.1
* C b = 1.43Cb > 1.4t / cm 2
800 65
Since the segment of the column for the points braced outside is 8m, and since
the moment is not straight, so take Cb as unity
2
FEX =
7500
112.2 2
= 0.6t / cm 2
FEy =
7500
2
= 0.57t / cm
114
A1 =
0.85
= 1.09
0.13
1
0.6
The frame is not allowed to sway outside plan (My) because of the presence of
bracing. RB causes transverse load and with hinged base (outside). Cmy=1.0
A2 =
C my = 1
0.13
1
0.57
= 1.3
0.46
0.84
1.09 +
1.3 = 1.37 > 1.2
1.4
1.4
Examples-Column 4
We have to check section "2" with Mx = 41mt, N=5.85t and My = zero
Lu act = 8m, Lb in = 30.4m, Lb out = 8m, Cmx = 0.85
Cb = 1 (moment is not straight in the segment between the points braced outside)
Note: For bracing it carries Rw only
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
Solved example "2":
4.0 m
3002006.3
Solution:
(1) Assume Fc = 0.75t/cm2
A =
in
2
2
= 2.7cm
0.75
out
= 100
IPE 80
ry = 4cm
IPE 450
IPE =
fca =
Fc =
80 + 450
= 265
2
2
2
= 0.04t / cm
45.9
7500
2
= 0.43t / cm
fca << Fc
(400 / 3.02)
Fc =
180 =
7500
(400 / 2.24)
fca =
400
r y = 2.22
ry
= 0.235t / cm 2
2
= 0.07 t/cm2 < 0.235 t/cm2
28.5
20/24-B.C.4
Examples-Column 4
A=
400
= 100
rx
2
2
= 2.7cm
0.75
40404
rx = 4 cm = 40
1001004
40 + 100
= 70
2
Use 707036
Fca =
2
= 0.21 t/cm 2
9.5
x=
400
= 148
2.7
Fc =
7500
148
= 0.34t / cm 2
(3)Max "P"
400
= 48.2
8.3
=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=
21/24-B.C.4
Examples-Column 4
Solved example "3":
1:10
8m
wsteel = 20 kg/m2
2m
8m
Solution:
Since it is double cantilever so we have to make cases of loading
W corr = 6 kg / m2
, W steel = 20 kg / m2
6
+ 20) * 6 = 156 kg / m/ = 0.160 t / m/
cos
6.0
Case 1
Case 2
22/24-B.C.4
Examples-Column 4
Assume f = 1.2 t / cm2
Sx=
15.04 * 100
= 1253 cm3
1.2
Use I PE 450
Lb out = 4 m , L b in = 2.1 * 8 = 16.8 m
out =
400
= 97 ,
4.12
in =
1680
= 90.8
18.5
1
4.16
*(
+ 1) = 0.52 > 0.5
2 37.8 * 0.94 * 2.4
Limit =
699 / 2.4
= 78
13 * 0.52 1
d w 37.8
=
= 40 < 78
t w 0.94
Compact
Note that: we used the larger normal force, so the smaller will be compact also.
Segment between braced points
=-1 ,
LU act = 4 m
4.0 m
20 *19
Lu max =
= 245 cm < 400 cm
2.4
Segment
SO LT B will occur
y
18*1.35
1
h = (45 2 * 1.46) = 7 cm
6
I=
1.46 * 19
12
6.22*0.86
y
= 834.5 cm4
834.5
= 4.9 cm
34.32
23/24-B.C.4
Examples-Column 4
Lu 400
= 82
=
rr
4.9
84
1
= 54.2
2.4
84
cb Lu
c
<
< 188 b
Fy
rt
Fy
Fltb2 = (0.64
, 188
1
= 121.35
2.4
82 2 * 2.4
2
2
)2.4 = 1.18 t / cm < 1.4 t / cm
1.176 * 105 *1
f ca 0.05
=
= 0.06 < 0.15
F
0.86
4.8
= 0.05 t / cm2
98.8
A1 = 1
0.06 +
, Fbx =
14.4 *100
= 0.96 t / cm2
1500
0.96
* 1 = 0.74 < 1
1. 4
f ca 0.042
=
= 0.05 < 0.15
F
0.86
4.16
= 0.042 t / cm2
98.8
A1 = 1
0.05 +
, Fbx =
15.04 * 100
= 1 t / cm2
1500
1
* 1 = 0.76 < 1
1. 4
24/24-B.C.4
anchor bolts
base plate
H ING ED BASE
d
b
N
anchor bolts
R.C.
head column
anchor bolts
base
plate
(+0.00)
side view
elevation
horizontal weld
b
B
d
L
plan
1/14 D.C.B.
2007-2008
0.8d
0.4b
d
where
Aweb weld = 2 x 0.8d x s
Atotal = 2 x 0.8d x s + 2 x b x s + 4 x 0.4b x s
if it unsafe or waste we can get new weld size
F weld
x s old
s new =
0.2F u x1.1
2) Bearing on concrete:
N
Wb =
= ... kg / cm 2
BxL
100kg/cm2
70kg/cm2
40kg/cm2
anchor bolts
st.52
2
with Fy = 3.6t/cm , Fu = 5.2t/cm2
0.25Fu or 0.35Fy =
.
min. anchor bolts 2
19.
6xM plate
0.72F y
M plate = W b x
where
m or n
2
m = 0.5(L 0.95d)
n = 0.5(B 0.8b)
0.8b
n
m
0.95d
3/14 D.C.B.
2007-2008
B=17+4=21cm
b=17cm
0.8b
n
m
0.95d
L=36+4=40cm
4/14 D.C.B.
2007-2008
column
side plates
stiffeners
anchor bolts
base plate
R.C.
column head
FIXED BASE
5/14 D.C.B.
2007-2008
side plate
stiffener
anchor bolts
R.C.
head column
base
plate
M
Q
L = 2-3 d
side view
elevation
base plate
horizontal weld
vertical
weld
10cm
10cm
d
L = 2-3 d
plan
6/14 D.C.B.
2007-2008
7/14 D.C.B.
2007-2008
where
0.6N M
F1 =
y1
A
Ix
F2 =
N M
+
y2
A Ix
point 2
point 1
x
y1
Q
, q1 =
A
y2
b
x
A = 2xLxs + 4xbxs
sL3
sb 3
L b
I x = 2x
+ 4x
+ 4 xsxb ( )2
12
12
2 2
d
L = 2-3 d
L = 2.5-3 d
L
N ( 7) + M x 100
2
3a
50
x
x (L 7 a ) xB = 0
2 1000
T
get "a" = cm
then take forces = zero
N+T=C
get "T" = t
get required diameter of anchor bolt by ..
L/2
7cm
Fc
N.A.
2a
a
3a
8/14 D.C.B.
2007-2008
T
2
nx 0.7 x
4
anchor bolts
st.52
with Fy = 3.6t/cm2, Fu = 5.2t/cm2
.Fu = 5.2t/cm2
0.33Fu =
assume No. of anchor bolts 2,3,4,.. then get diameter ""
min. anchor bolts 2 19
4) Base plate thickness:
Fav
10cm
Fav
Fav
10cm
strip1
d
L = 2 -3 d
av
14cm
9/14 D.C.B.
2007-2008
= 50t (comp .)
50
2
22x100 12
T =
= 38 t (tens.)
50
2
50cm
N=12t
T
M=22mt
0.38
x 1 = 0.53 cm use 0.6 cm
0.72
2) Horizontal weld:
assume weld size "s" = 1.0cm
A = 2x130x1 + 4x40x1
= 420cm2
1x130 3
1x 40 3
I x = 2x
+ 4x
12
12
130 40 2
+ 4 x1x 40 x (
)
2
2
= 711500cm 4
b = 40
F1 =
x
d = 50cm
L = (2.5-3)x50 = 130cm
4
= 0.01t / cm 2
420
10/14 D.C.B.
2007-2008
50
0.218
x 1 = 0.29cm take min . 0.4cm
0.72x 1.1
3) Anchor bolts:
assume that fc = 50kg/cm2
B = bfl + 2x10cm
+ 2x1cm(side plates)
= 20+2x10+2cm=42cm
N=12t
x
x (130 7 a ) x 42 = 0
2 1000
2896387.45a+3.15a =0
get "a" = 115cm (false), 8cm (true)
L=130cm
65
12t
50
M=22mt
22mt
7cm
0.05
T=13.2t
N.A.
16
a=8
24
13.2
4 x 0.7 x2 / 4
get = 2.02cm
take 4 22
NOTE..
if "T" is ve value.
so there is no tension, and it is indicating that the base plate
dimensions are over estimated, use min. anchor bolts 2 19
11/14 D.C.B.
2007-2008
Fav
M1
Fav
Fav
14cm
10cm
42cm
10cm
M1
Fav
M3
M2
from stress distribution under the base plate , Fav 25kg/cm2
25 10 2
M1 =
x
= 1.25cmt
1000
2
assuming that = 1.0 (most critical value)
25
( 42 20)2
1.25 = 0.26cmt
M2 =
x
1000
8
25 14 2
M3 =
x
= 2.45cmt
1000
2
2.45
0.72x 2.4 =
1 x t2 /6
get t = 2.91cm = 3.0cm
12/14 D.C.B.
2007-2008
50
2
= 50t (comp .)
22x100 12
T =
50
2
= 38 t (tens.)
stiffener
base
plate
M
Q
L = 2-3 d
elevation
= 0.38t / cm 0.72
base plate
horizontal weld
vertical
weld
)
2
2
= 195833cm 4
d
L
plan
b = 25
10cm
s
x
d = 50cm
L = (2-3)x50 = 100cm
13/14 D.C.B.
2007-2008
4
= 0.04t / cm 2
100
3) Anchor bolts:
50
12t
7cm
22mt
0.05
N.A.
assume that fc = 50kg/cm
C
B = bfl + 2x10cm
2a
= 20+2x10 = 40cm
3a
take moment at "T" = zero
100
3a
50
12(
7) + 22 x 100
x
x (100 7 a ) x 40 = 0
2
2 1000
2716279a+3a2=0
get "a" = 82cm (false), 11cm (true)
take forces = zero
3x11 50
C =
x
x 40 = 33t , 12+T=33t T = 21t
2
1000
taking 4 anchor bolts
21
( 0.33x 5.2) x 0.85 =
4 x 0.7 x2 / 4
get = 2.56cm ,
take 4 28
14/14 D.C.B.
2007-2008
h2 = Clear height + H
h2
h1
h1 = Clear height + h
1) HL bracing:
R
Vertical
Bracing
W
w
h1 + h2
2
k =1,
q = 70 kg/m2
R = ww
B
2
2) VL bracing:
1/8-D.B.M.
2007-2008
Steps of design:
1- Calculating of forces and buckling lengths:
a) Hz bracing:
R
Bracing every 2a
lin = lout = l/2
F=
R
2 cos
Note that: F=
Bracing every 3a
Bracing every 4a
F=
R
2 cos
R
n cos
F=
R
2 cos
Where:
"n" is the number of members you cut
" the angle between member and direction of "R"
F
F
2/8-D.B.M.
2007-2008
3
R e
1
1
h
1
b 4 a 2
2
C
d
c
Sec 1-1
Sec 1-1
Sec 2-2
1
b
Sec 2-2
Note that: "C" is the clear height, "S" is the spacing and "h" is the distance between
upper and lower chord.
Calculation of F 1:
From summation of forces at joint a:
y=0
x =0
R = 2 F1 cos
So F1=
R
2 cos 1
R = 2 F2 cos
So F2=
R
2 cos 2
Calculation of F 2:
For section 2-2:
x =0
Calculation of F 3:
From joint e:
F3 =
x =0
R = F1 cos
+ F3 =
R
cos
2 cos1
+ F3
R
2
Calculation of F 4:
From joint b:
F4 =
x =0
F2 cos
= F4
R
cos 2= F4
2 cos 2
R
2
3/8-D.B.M.
2007-2008
l=
S
( )2 + h2
2
For l2
l=
S 2 + C2
For l3
lin = lout = S
For l4
2- W-shape:
c 5
6
1
3 a
b
1
R
Sec 1-1
Sec 1-1
Sec 2-2
1
b
Sec 2-2
R
4 cos1
R
R
(as before)
and F3 =
2
2 cos 2
x =0
R
R
= zero
cos 12
4 cos1
R
cos
4 cos1
From joint b:
x =0
F5 = F1 cos 1=
From joint c:
x =0
F6 = 2F1 cos 1+ F5
F6 = 2
R
cos
4 cos1
R
4
R 3R
=
4
4
4/8-D.B.M.
2007-2008
l=
S
( )2 + h2
4
For l2
l=
S 2 + C2
For l3
For l4
lin = S/2,
lout = S
For l5
lin = S/2,
lout = S
For l6
lin = S/2,
lout = S
Note that:
Member 5 and 6 will have the same section, so we have to design them both
and use the bigger section.
Member 3 and 4 will have the same section, so we have to design them both
and use the bigger section.
Summary: Calculate the forces in the inclined members using method of
sections and in the horizontal member using method of joints.
For VL bracing:
For upper members l1 use single angle 90*9 if bigger use 2 angles back to back
For l2 use 2 angles back to back
For members with no intermediate joints as l3 in the first drawing, use star shape
as l/d is the guide.
5/8-D.B.M.
2007-2008
and l/d.
will be guide
If the length of the member is larger than 5m, so use star shape as L/d is the guide.
So we can estimate the section using maximum
l
If single angle: 200 = out
0.2a
l
200 = out
0.38a
If star shape:
get a
get a
l
200 = in
0.3a
l
200 = out
0.45a
get a
get a
(take bigger a)
For checks:
Design as Comp member and check as tension member
Steps:
F
Agross
Fc
3) Check
F
1.4 t/cm 2
Anet
4) Check
l
60
d
Don't check
L L2
=
< 60 .
D
a
Lout = 0.75L
For member 2:
F2 =
R
2
Lin = 0.5L,
Lin = Lout = S
S
2- VL bracing for trusses with crane:
The braking force is
P
7
Member Lin
Lout
Force
R/2
S
L
1.2L
R
2 cos 1
0.5S
R/2
1.2L
R
2 cos 2
0.5S
(B+R)/2
0.5L
0.75L
(R + B )
2 cos 3
2
3
4
5
6
L
7/8-D.B.M.
2007-2008
Member Lin
Lout
Force
R/2
1.2L
R
2 cos 1
0.5S
(B+R)/2
0.5L
0.75L
(R + B )
2 cos 2
R
B
2
3
4
L
Internal
Member Lin
Lout
Force
2B/2
0.5L
0.75L
(2B )
2 cos 1
2B
2
L
8/8-D.B.M.
2007-2008
Portal Frame I
General Layout
vertical bracing
horizontal bracing
? = 30 - 60
.
spacing
(4-8m)
purlins
end gable
4 - 8m
Used if
h > 6.0 m
1/26 P.F.I
2007-2008
Portal Frame I
1.5 - 2.0 m
purlin
10:1
L/10 - L/20
1.0 m
1.5 - 2.0
1.0 - 1.5
2.0 - 3.0
span = L
Main frame
corrugated steel
10:1
purlin
side girts
window
end girts
4.0-8.0 m
gate
2/26 P.F.I
2007-2008
Portal Frame I
h
S
L
WL.L. = L.L. x S
3/26 P.F.I
2007-2008
Portal Frame I
3) Wind load :
Wwind = ( Ce x K x q ) x S
W
K= 1.0 for h 10 m
= 1.1 for h 20 m
q = 70 kg/m2 in Cairo
Pressure side
o Vertical surface " surface 1"
Ce = +0.8
W1 = 0.8 x 1.0 x 70 x S
Pressure
Suction
side
side
Suction side
o Vertical surface " surface 3"
Ce = -0.5
W3 = -0.5 x 1.0 x 70 x S
+0.8
0.4
tan
0.8
-0.8
M -ve
1
M -ve
M +ve
3
4
4/26 P.F.I
2007-2008
Portal Frame I
Wind effect
3
2
1
3
4
Case of wind
Neglected
Case of wind
May be critical
Case A
Case B
5/26 P.F.I
2007-2008
Portal Frame I
Design of rafter
a
M 3
Mh
M 2
M1
X
h
X
WT
) + WT X2 / 2 Y x X
1 to get Xh put Mx = M 2
2 to get the point of Zero Moment beginning of the ve moment zone " Xo
put Mx = zero
L / 20
Xh
Q
Y
L /10
M max
Fbcx
Sx
Assume fb = 1.536 t/cm2 " compact section "
M
and get the Sx required = max cm3
1.536
and from the tables we choose the appropriate IPE .
fb =
6/26 P.F.I
2007-2008
Portal Frame I
2- Check
1- Check for compact Section
2- Lumax = min of
20 b f / fy
1380 Af Cb / ( fy d )
L 80X80X8
Purlin
L 60X60X6
Y
PL 10MM
X
h
tf
bf
7/26 P.F.I
2007-2008
Portal Frame I
Design of column
Choose the critical section 1 " without wind " or 4 " with wind "
1-Choice of Section:
fb =
Mx
Fbcx
Sx
Mx
cm3
fb
f ca f bcx
+
A1 1.00 as previously described
Fc Fbcx
8/26 P.F.I
2007-2008
Portal Frame I
End Gable Column
The end gable column is the supporting element of the end girts, its statical system is hinged
base and roller connection with the rafter as shown in figure, so there is no normal force transmitted
from the rafter to the end gable.
Design Procedure:
1- The acting loads:
a. Dead Load:
i. Own weight (40 60) kg/m.
ii. Weight of the steel sheets wc = (5-8) kg/m2 for single layer.
iii. Weight of the end girts wg = (10 20) kg/m.
b. Wind load:
i. In this case the wind load will be a main load so it will be a case A
ii. Wwind = ((Ce + Ci ) x K x q) x S1
Ce = 0.8 for pressure case, 0.5 for suction case
Ci = 0.3 for pressure case
K= 1.0 for h 10 m
= 1.1 for h 20 m
q = 70 kg/m2 in Cairo
MX
WX h2
=
8
9/26 P.F.I
2007-2008
Portal Frame I
d. N = due to dead loads only
N = wc x (S1 x (h - hwall)) + o.w. x h + wg x ( number of girts ) x S1
Where
S1 = the span of end girts = spacing between end gables columns.
h = the end gable height.
3- Choice of Section:
M
f b = x Fbcx
Sx
Mx
cm3
1.2
And from the tables we choose the appropriate IPE.
4- Check
1- lbin = lby = the bigger of ( distance between end girts or height of wall ) .
2- lbout = lbx = h
3- Check for compact Section
4- Luact = distance between end girts or height of wall for pressure case.
= h "for case of suction (compression flange is the inner flange), we can use knee
bracing to reduce it."
20 b f
5- Calculate Lu max =
Fy
1380 A f
Fy d
Cb = 1.13
Cb
6- And finaly get fca ,Fc , fbcx , Fbcx and A1 and check
f ca f bcx
+
A1 1.00 as previously
Fc Fbcx
10/26 P.F.I
2007-2008
Portal Frame I
Example:
It is required for the shown industrial building to:42 m
24 m
a. Draw with a suitable scale a complete layout for the main system "2 hinged steel frame" of
clear height 8 m.
b. Calculate the loads on the frame for the diff. cases of loading.
c. Design the Col, Rafter.
d. Design the end gable column and draw its connection with the rafter.
e. Design and draw the connection between the rafter and the column
Use M24 grade (10.9) bolts, T = 22.23 ton Ps = 7.11 ton.
f. Design and draw the connection between the two rafters
Use M24 grade (10.9) bolts, T = 22.23 ton Ps = 7.11 ton.
11/26 P.F.I
2007-2008
Portal Frame I
Solution:-
6.0 m
6.0 m
42.0 m
2.0 m
4.0 m 4.0 m
6.0 m
24.0 m
Vertical Bracing
Plan
12/26 P.F.I
2007-2008
Portal Frame I
2.0 m
10:1
1.0 m
1.5 m
8.0 m
1.0 m
2.5 m
24.0 m
Elevation
@ axis 2 to 7
10:1
1.5 m
8.0 m
1.0 m
2.5 m
6.0 m
24.0 m
1.5 m
8.0 m
1.0 m
2.5 m
6.0 m
24.0 m
Portal Frame I
B Loads on frame:
tan
= 0.1
= 5.71o
1) Dead load :
WS = 25 kg/m2
WC = 5 kg/m2
Wd = ( (WC / cos ) + WS ) x S = ( (5 / cos 5.71) + 25 ) x 6 = 180 kg/m
2) Live load :
L.L. = 60 66.67 tan = 60 66.67 x 0.1 = 53.33 kg/m2
WL = L.L. x S = 53.33 x 6 = 320 kg/m
3) Wind load :
Wwind = ( Ce x K x q ) x S
W
K= 1.0 for h 10 m
= 1.1 for h 20 m
q = 70 kg/m2 in Cairo
Pressure side
o Vertical surface " surface 1"
Ce = +0.8
W1 = 0.8 x 1.0 x 70 x 6 = 340 kg/m
Pressure
Suction
side
side
Suction side
o Vertical surface " surface 3"
Ce = -0.5
W3 = -0.5 x 1.0 x 70 x 6 = - 200 kg/m
o Inclined Surface " surface 4"
Ce = -0.5
W4 = -0.5 x 1.0 x 70 x 6 = -200 kg/m
14/26 P.F.I
2007-2008
Portal Frame I
Original system
W2
WT
W
1
W
3
Pressure
side
Suction
side
W
4
WT
W
3
W
4
W
1
4.32 ton
6 ton
9 mt
6 ton
3.53 ton
23.7 mt
36 mt
Mo Total load
1.84 ton
6.4 mt
Mo Wind load
9.2 mt
3.6 mt
6.12 mt
8 mt
8 mt
23.7 mt
0.64 mt
2.72 mt
M1
1 ton
6.4 mt
1.6 mt
Mo Wind load
15/26 P.F.I
2007-2008
Portal Frame I
From case A .( Dead + Live Only )
10
11
+ X1 x
X1 = 2.378
10
11
=0
11
10 + X1 x
X1 = 0.746
11
=0
Final Moment
6.22 mt
20mt
20 mt
3
2
13 mt
3
4
17.7 mt
0.432 mt
16/26 P.F.I
2007-2008
Portal Frame I
Design of rafter:
M2 = 13 mt
M3 = 20 mt
N = neglected
0.5
x tan
) + WT X / 2 Y x X
20/8 = 2.5
= 0.25 X2 5.75 X + 20
1 to get Xh put Mx = M2
13 = 0.25 Xh2 5.75 Xh + 20
Xh = 1.29 take length of haunch = 1.5 m
2 to get the point of Zero Shear "beginning of the ve moment zone" Xo
Put Mx = zero
0 = 0.25 Xo2 5.75 Xo + 20
Xo = 4.27 m
24 / 20 = 1.2 m < Xh = 1.5 m < 24 / 10 = 2.4 m
so Mmax = M2 = Mh = 13 mt
Choice of sec:
Assume f = 1.536 t/cm2 Sx = 13 x 100 / 1.536 = 850 cm3
Choose I.P.E 360
Check:
Dw / tw = ( 36 4 x 1.27 ) / 0.8 = 38.6 < 82
C / tf = 8.5 / 1.27 = 6.7 < 10.9
Lumax = 20 bf /
Fy = 20 x 17 / 2.4 = 219
Portal Frame I
Sec 5-5: End of the haunch
Y
36
X
36
1.27
17
18/26 P.F.I
2007-2008
Portal Frame I
Design of column
Choice of sec 1 1 :
Mx = 20 mt
N = 6 ton
1 case A
K = 2.90
out =
compact
1
6
699 2.4
(
+ 1) =0.528 > 0.5 compare with
= 76.6
2 43.6 1.02 2.4
(13 1)
>
Lumax = 20 bf /
Fy = 20 x 20 / 2.4 = 258.2
Portal Frame I
Column height is devided out plane in 2 parts by the hz member, critical one is sec 1 .
= Msmall / Mbig = - 10 / 20 = -.5
Cb = 1.75 + 1.05
+ .3
20
= 1.3
10
Fbcx = 1.4 t / cm
A1:
Fca / Fc = .09 < .15
A1 = 1.0
safe.
20/26 P.F.I
2007-2008
Portal Frame I
D ) End gable colum:
1- The acting loads:
h = 8 + 12 x 0.1 = 9.2 m
a. Dead Load:
i. Own weight 50 kg/m.
ii. Weight of the steel sheets wc = 6 kg/m2.
iii. Weight of the end girts wg = 20 kg/m.
b. Wind load:
i. In this case the wind load will be a main load so it will be a case A
ii. Wwind = ((Ce + Ci ) x K x q) x S1
Ce = 0.8, Ci = 0.3
K= 1.0 for h 10 m
q = 70 kg/m2 in Cairo
WX h2
= 0.462 x 9.22 / 8 = 4.88 mt
8
b. Case of wind suction
Wx = due to wind load only
Wx = Wwind = 0.5 x 1 x 70 x 6 = 0.21 t/m'
MX =
MX =
WX h2
= 0.21 x 9.22 / 8 = 2.22 mt
8
Choice of sec:
From wind pressure case
Mx = 4.88 mt
N = 1.21 ton
Assume f = 1.2 t/cm2 Sx = 4.88 x 100 / 1.2 = 406 cm3
Choose I.P.E 270
21/26 P.F.I
2007-2008
Portal Frame I
Check:
1- Wind pressure case:
Fca / Fc + A1 fbx / Fbcx
compact
699 2.4
1
1.21
= 78.33
(
+ 1) =0.51 > 0.5, compare with
(13 1)
2 22.92 0.66 2.4
2- L.T.B.
Luact = 250 cm
>
Lumax = 20 bf /
A1 = 1.0
22/26 P.F.I
2007-2008
Portal Frame I
Applying interaction equation :
.027+ 1.0 x 1.13 / 1.4 = 0.84 < 1 "case A"
safe.
Fbcx :
Regarding local buckling section is compact as before
1- L.T.B.
Luact = 920 cm
>
Lumax = 20 bf /
A1 = 1.0
safe.
23/26 P.F.I
2007-2008
Portal Frame I
E )connection between rafter and column:
Mact = 20 mt , Qact = 6 ton
PL. 10 MM
STEEL SHEET
RAIN GUTTER .7MM
IPE 360
17.0
1
1.27
4.0
8.0
2.0
11.27
f1
36.0
26.73
H = 2 + 36 + 36 + 2 = 76 cm
Ix = B H3 / 12 = 17 x 763 / 12 = 621882.667 cm4
Y = H / 2 = 38 cm
X1 = 2 + tf + e + P /2 = 2 + 1.27 + 4 + 4 = 11.27 cm
X2 = H / 2 X1 = 38 11.27 = 26.73 cm
fb = Mmax Y / Ix = 2000 x 38 / 621882.6 = 0.12 t/cm2
f1 = Mmax X2 / Ix = 2000 x 26.73 / 621882.6 = 0.086 t/cm2
36.0
2.0
SEC 1-1
safe
fb
safe
Portal Frame I
17.0
Checks:
At point 1q1 = 0 t/cm2
f1 = 2000 x ( 36 + 1 ) / 108301.4 = 0.69 t/cm2 < 0.72 t/cm2
6.0
28.0
C 140X65X4
IPE 360
IPE 360
1
17.0
2.0
1.27
4.0
H = 2 + 36 + 36 + 2 = 76 cm
36.0
26.73
36.0
f1
8.0
4.0
1.27
2.0
11.27
fb
SEC 1-1
safe
25/26 P.F.I
2007-2008
Portal Frame I
Text,b2,M = 1 / 2 ( ( 0.056 + 0 ) /2 x ( 17 x 26.73 ) ) = 6.36 < 0.8 T safe
Check shear stress on bolts :
Qact / n = 0 / 6 = 0 ton < Ps = 7.11 ton
safe
17.0
28.0
26/26 P.F.I
2007-2008
Portal Frame II
Side and End grits
Both side and end girts are used to mount the side or end cladding, the difference between
the two is that the side girts are supported on the main column and the end girts are supported on the
end gables column.
Design Procedure:
1- The acting loads:
Dead Load:
- Own weight (10 20) kg/m.
- Weight of the steel sheets wc = (5-8) kg/m2 for single layer.
Live Load :
-
Wind load:
- In this case the wind load will be a main load so it will be a case A
- Wwind = ( (Ce + Ci ) x K x q ) x a
Ce = 0.8 , Ci = 0.3
K= 1.0 for h 10 m
= 1.1 for h 20 m
q = 70 kg/m2 in Cairo
WX S 2
W S
, QX = X
8
2
Portal Frame II
Where S is:
The span of side girts = spacing between main frames columns.
The span of end girts = spacing between end gables columns.
And a is the spacing between side or end girts.
3- Choice of Section:
fb =
Mx My
+
Fbcx
Sx
Sy
4- Checks
1- Bending stress:
My
M
fb = x +
Fbcx = 1.4t / cm 2
Sx
Sy
2- Shear stress:
Q
q x = x 0.35Fy
A web
Qy
qy =
0.35Fy
A flanges
2- Deflection "due to live load only":
act =
P S 3
span
<
48E IY
300
N.B.:
In case of not satisfied we increase the channel section or use tie rod to reduce S in the Y
direction, and so we decrease My and the deflection.
MY with 1 tie = 1 / 4 MY without tie rod
MY with 2 tie = 1 / 9 MY without tie rod
For case of using cold formed section we must use tie rod, to safeguard the deflection
N.B.
We have to check another case of wind, if wind is suction, Ce = 0.5
Wx = Wwind = 0.5 x K x q x a
W S2
MX = X
And Luact = span
8
2/12-P.F.II
2007-2008
Portal Frame II
Rafter Splices
-
Splice
WT
x tan?
< 12 m
< 12 m
x of splice
h
L / 2 > 12 m
span = L
X
Y
3/12-P.F.II
2007-2008
Portal Frame II
2 head plate splice. " using Pretensioned bolts "
M max
Q act
fb
2
tf
X1 e
p
f1
h
H
I
X1 = 2 + tf + e + P /2
X2 = H / 2 X 1
Check bolts :
" Always N is neglected for bolts as it decreases tension on bolts"
Text,b1,M = 1 / 2 ( ( fb + f1 ) /2 x ( B x X1 ) )
0.8 T
Text,b2,M = 1 / 2 ( ( f1 + 0 ) /2 x ( B x X2 ) )
0.8 T
4/12-P.F.II
2007-2008
Portal Frame II
Check on weld between head plate and rafter section:
Properties of the weld :
b f -2S
Awhz = ( bf 2S ) S x 2 + 4 x 0.4 x bf x S
Awvl = 2 x 0.8 x h x S
Awtot = Awhz + Awvl
0.4 b f
Ix = 2 ( S x (0.8h)3 / 12 ) + 2 ( b f 2S ) S x (( h + S ) / 2)2
+ 4 ( 0.4 bf x S ) x ( h / 2 S / 2 tf )2
0.8h
Checks:
At point 1q1 = 0
f1 = N / Awtot + Mmax x ( h /2 + S ) / Ix
0.72 t/cm2
5/12-P.F.II
2007-2008
Portal Frame II
Example:
It is required for the previous example:
Solution:
a. Rafter splice:
At splice sec:Qact = Y -WT . X of splice = 6 0.5 x 4 = 4 ton
Mmax = Sx x Fbcx = 1.536 x 904 = 1388 cmt
Splice Type I
17.0
X1
1.27
4.0
8.0
fb
f1
X2
36 40
H = 36 + 2 + 2 = 40 cm
Ix = B H3 / 12 = 17 x 403 / 12 = 90666.6 cm4
Y = H / 2 = 20 cm
X1 = 2 + tf + e + P /2 = 2 + 1.27 + 4 + 4 = 11.27 cm
X2 = H / 2 X1 = 20 11.27 = 8.73 cm
fb = Mmax Y / Ix = 1388 x 20 / 90666.66 = 0.3 t/cm2
f1 = Mmax X2 / Ix = 1388 x 8.73 / 90666.66 = 0.13 t/cm2
Q act
unsafe
Portal Frame II
fb
4.0
H = 36 + 8 + 8 = 52 cm
8.0
4.0
1.2 7
4.0
52.0
f1
36.0
8.0
S T . P L 1 0m m
Check bolts :
Text,b1,M = 1 / 2 ( ( 0.181 + 0.12 ) /2 x ( 17 x 8.63 ) ) = 11 < 0.8 T = 17.84
safe
safe
44
MP
t
t
( P ) =
( P ) = Fb = 0.72Fy t/cm2
3
3
h t
8 t P
2
2
( 1 P)
(
)
12
12
so tp = 4.4 cm very big
fb =
0.8x8
0.8x36
0.4x17
Portal Frame II
b. Design of Side girts
1- As hot rolled C section
1- The acting loads:
Dead Load:
- Own weight 20 kg/m.
- Weight of the steel sheets wc = 6 kg/m2 .
Live Load :
-
Py = 100 kg
Wind load:
- Wwind = ( (Ce + Ci) x K x q ) x a
Ce = 0.8, Ci = 0.3
K= 1.0 for h 10 m
q = 70 kg/m2 in Cairo
WX S 2
0.115 62
= 0.517 mt
=
8
8
W S
0.115 6
QX = X
=
= 0.345 t
2
2
MX =
3- Choice of Section:
fb =
Mx My
+
Fbcx
Sx
Sy
8/12-P.F.II
2007-2008
Portal Frame II
Sx required =
M x + 7M y
1.4
Choose C 200
4- Check
1- Bending stress:
Luact = zero as the compression flange is fully laterally supported by the corrugated sheets.
Section is non-compact as we are using channels
Fbcx = 1.4 t/cm2
M
M
51.7 28
fb = x + y =
+
= 1.3 < Fbcx = 1.4t / cm 2
Sx
Sy
191 27
2- Shear stress:
Q
0.345
qx = x =
= 0.02 0.35Fy
A web 20 0.85
Qy
0.137
=
= 0.008 0.35Fy
qy =
A flanges 2 7.5 1.15
0.1 6003
P S 3
span 600
=
= 1.44cm <
=
= 2cm
48E IY
48 2100 148
300 300
9/12-P.F.II
2007-2008
Portal Frame II
2- As cold formed C section
1- The acting loads:
Dead Load:
- Own weight 10 kg/m.
- Weight of the steel sheets wc = 6 kg/m2.
Live Load :
-
Py = 100 kg
Wind load:
- Wwind = (( (Ce + Ci) x K x q ) x a
Ce = 0.8, Ci = 0.3
K= 1.0 for h 10 m
q = 70 kg/m2 in Cairo
WX S 2
0.115 62
= 0.517 mt
=
8
8
W S
0.115 6
QX = X
=
= 0.345 t
2
2
MX =
fb =
Mx My
+
Fbcx
Sx
Sy
Portal Frame II
4- Checks:a- Code limits for slender sections.
For web subjected to moment
h = H 2r 2 t = 180 2(6)-2(4) = 160 mm
h 160
=
= 40 < 200 Ok
t
4
For Unstiff. flange
b = B r t = 75 6 4 = 65 mm
b 65
=
= 16.25 < 40 Ok
t
4
Section satisfies code limits.
b- Determine the effective parts of the section.
1- Flange
Unstiffened flange subjected to compression
= 1 , K = 0.43
b = 65 mm
b t Fy
65 4 2.4
= 0.87
=
44 K
44 0.43
0.15 0.05 0.87 0.15 0.05 1
= P
=
= 0.885 < 1
P2
0.87 2
P =
be =
b = 0.885 x 65 = 57.53 mm
2- Web
Stiff. Web subjected to moment
= -1 , K = 23.9
h = 160 mm
b t Fy
160 4 2.4
P =
=
= 0.29
44 K
44
23.9
0.40.7473
0.747 2
) ) = 59cm4
+ 0.40.747(7.5 1.9
12
2
11/12-P.F.II
2007-2008
Portal Frame II
51.7
5.95
MX
MY
y +
x =
9+
(7.5 1.9) =1.36 < 1.4 t/cm2
IX
IY
583.11
59
b- Check shear stress.
fbc =
0.1 2003
P S 3
span 200
=
= 0.13cm <
=
= 0.66cm
48E IY
48 2100 59
300 300
12/12-P.F.II
2007-2008
1/12
2/12
3/12
4/12
5/12
6/12
7/12
Y M
+
2
d
Y
2
0.6 ( +
or
M
)
d
Normal on weld
N=X
q=
Q
2 sh
on 4 welds
f=
N
4 sh
- Y+ M
2 d
Y+ M
2 d
h
x
8/12
Hinged base
Gusset plate connected to the web of the I-beam
9/12
Hinged base
10/12
Fixed base
Gusset plate connected to the side plate
11/12
Fixed base
12/12
Stairs
1/7-Stairs
Stairs
Design of step:
Checkered plate
5-7
6/8 as shown
Assume o.w. of step = 20 kg / m\
L.L = 300 500 kg / m2
b = 30 cm
20
+ (F.C. + L.L.) b
1000
wa 2
Calculate M =
8
wa
Q=
2
W=
Check f, q,
L
L=a
300
(6.00)
(3.00)
w = ...... t/m'
1
2
F.C. = .. if any
W=
25
+ (70 + F.C. + L.L.) (a/2)
1000
wL2
M=
8
Q=
M1
M2
wL
2
Lu act = zero
2/7-Stairs
Stairs
Fbcx = 1.4 t/cm2
dmin of channel
t
h-22
Check f, q,
2
3
26.5
L70*7
hweld
hchannel
cos
31
Calculate Ix
Check
M
y = ..< 0.7 ft (allowable of good butt weld subjected to tension due
Ix
RR
Calculate M, Q
3/7-Stairs
Stairs
Solved example:
Beam B
b
1.25
(4.50)
3.0
(6.00)
1.25
a
1.0
Solution:
1.25
1.25
1.0
0.5
Design of step:
Assume o.w. of step = 20 kg/m\
Take shape of step as Z section (assume b = 30cm) (checkered plate 6/8)
WDL = 20 + 150 * 0.3 = 65 kg/m\
WLL = 400 * 0.3 = 120 kg/m\
WT = 120 + 65 = 185 kg/m\
M = 0.185 *
1.25 2
= 0.036 mt = 3.6 cmt
8
30 * 0.6 3
Ix =
(neglected) + 2
12
Lip = 5cm
t = 0.6
4.4
30
0.6 * 4.4 3
12
Checks:
1. f =
3.6 * 4.7
= 0.41 t/cm2 < 1.4 t/cm2
41.52
0.11
= 0.02 t/cm2 <<< 0.84 t/cm2
2 * 5 * 0.6
5
120 * 1.25 4
125
3. L.L. =
*10 3 = 0.04 cm <
*
= 0.42 cm
384 2100 * 41.52
300
4/7-Stairs
Stairs
Design of stair beam:
Assume o.w. = 25 kg/m\
Weight of other steel structure is 70 kg/m\
WDL = 25 + (70 + 150) * (1.25 / 2)
= 162.5 kg/m\
WLL = 400 * (1.25 / 2) = 250 kg/m\
Wtotal = 250 + 162.5 = 412.5 kg/m\
w = 0.41 t/m'
0.41 * 5.5 2
M=
= 1.56 mt
8
1.56
1.13
1.41
c
tf
So No L.T.B.
dw
= 11.6 / 0.75 = 15.5 < 82
tw
Therefore, the section is not slender (simply symmetric channel)
1. f = 156 / 116 = 1.34 t/cm2 < 1.4 t/cm2
2. q =
1.13
= 0.09 t/cm2 < 0.84 t/cm2
16 * 0.75
5 0.25 * 5.5 4
3. L.L. =
*
*10 6 = 1.53 cm < 550/300 = 1.83cm
384 2100 * 925
5/7-Stairs
Stairs
94
.
t
9
h-2 =
2
5cm
Min channel:
h 2t
= 9.94 (From drawing)
2
t 1cm
h = 22 cm
30cm
0
26.5
L70*7
= 13.25
2
22
= 22.6 cm
cos13.25
22.6
t=1.25
t=0.9
0.9 * 22.6 3
22.6 1.25 2
) = 2888.4 cm4
Ix =
+ 2 *1.25 * (8 0.9) * (
12
2
2
f=
141
22.6
*
= 0.55 t/cm2 < 0.7*1.4 = 0.98 t/cm2
2888.4
2
Chequerd
plate
L70*7
6/7-Stairs
Stairs
Design of beam B (at mid floor level)
Rtotal stair beam = 1.13 t, O.W. = 50 kg/m'
1.13 1.13
0.05
1.25
1.00
1.13
1.25
0.5
1.00
Checks:
c
tf
11 0.59 2 * 1.2
= 8.7 < 10.9
0.92
dw
= 21.2 / 0.59 =35.9 < 82
tw
Fbcx = 0.64 Fy
2.38
= 0.18 t/cm2 < 0.84 t/cm2
22 * 0.59
0.69
0.69
1.25
0.69
1.25
3.51
0.69
1.725
0.54 0.56
3. deflection due to live load only " RLL stair beam "
L.L. =
5.43 * 10 6
= 0.93 cm < 550/300 = 1.67cm
2100 * 2770
7/7-Stairs