POLARIS

Air Compressors

Delivering What
Matters Most
The question isnt Which compressor can do the job?
Many choices can deliver that basic function. More
important is knowing which compressor works reliably
longer, even in demanding environments. Which saves
money by using energy more efficiently. Which is easy
to install and use. Which minimizes downtimeand the
hassleof emergency repairs and ongoing maintenance.
The question is Which compressor delivers what
mattersmost?
When you ask the right question, the answer is clear:
Polaris compressors not only do the job, they deliver the
high quality, efficiency, and ease of operation that make
any job more successful.

Why Centrifugal?
Efficient aerodynamics make centrifugal compressors
ideal for a variety of industrial applications. Centrifugal
compressors produce pressure by transferring energy from
a rotating impeller to the air. Capacity can be controlled by
adjusting the inlet guide vanesclosed to reduce and open
to increase flow.
Polaris centrifugal compressors feature a simple, effective
design that outperforms other compressors in delivering
trouble-free operation and the lowest cost of ownership.
Polaris owners enjoy:
100% oil-free air for purity that meets exactingstandards.
Low maintenance with no wearing parts that require
regular change-out. Eliminates the need for periodic and
expensive air end replacement.
Low-to-no vibration without any special
foundationrequired.
Superior control through a variety of Regulus
controllersystem options.
Excellent reliability over extended periods with
minimalmaintenance.

Highest Quality
Delivering the most reliable, oil-free air in the industry
doesnt happen by chance. Its the result of rigorous focus
on quality from the inside out.
FS-Elliott is committed to building products that will support
our customers high standards. At the heart of the Polaris
compressor is a technologically advanced, yet beautifully
simple, aerodynamic design that builds on the flawless
reliability of our custom-engineered PAP Plus product line.
Every unit we manufacture is subject to strict quality control
at our ISO 9001-certified manufacturing facility to ensure
consistent reliability from commissioning through years of
demanding use.

Energy Savings
Any compressor can supply pressurized air. What sets
Polaris compressors apart is the advanced aerodynamic
designs and control systems that enable them to deliver
reliable compressed air while minimizing energy and
maintenancecosts.

Aerodynamic Design and Materials

To reduce power requirements, Polaris compressors
combine optimized aerodynamic stage matching with
intercooler efficiencies. Stainless steel impellers resist
corrosion, leading to longer life and increased efficiency.
Their backward-leaning design can be precisely
controlled to optimize both airflow and air compression.
We custom-design each impeller using state-of-the art
software to ensure the perfect aerodynamics for your
specificapplication.

Computerized Control System

The advanced Regulus PLC-based control system, standard
on every model, offers flexible control to efficiently manage
plant load and maximize energy savings.

Adjustable Inlet Guide Vane

By controlling the amount of air being compressed (and
consequently the power consumed), inlet guide vanes
efficiently adjust to plant conditions and load variations to
conserve energy.

Zero Loss PulsarTM Drain Valves

Removing condensate from the compressor only when
needed, rather than constantly, eliminates wasting
compressed airand the energy needed to produce it.

Ease of Ownership
No matter how well a compressor performs, if its difficult
to install, commission, and maintain, why own it? Polaris
compressors are built to be easy to own and operate, year
after year.

Installation Ease
By packaging key components and accessoriesincluding
the aftercooler, water manifold, and lube systemPolaris
compressors reduce site preparation time and costs and
make installation easier.

Operation Ease
A touch-screen interface is easy for operators to use. Four
standard control modes, including auto dual and auto startstop, heighten operating flexibility and efficiency.

Maintenance Ease
Polaris compressors combine several features that allow
them to operate reliably for extended periods with
minimalmaintenance.
Horizontally split gearcase means the precision
components inside can be easily inspected and
fieldserviced.
Straight-through intercooler tube accommodates periodic
cleaning, rather than replacement.
Full-capacity auxiliary oil pump continues normal,
safe operation in the event of a main oil pump failure.
CoronaTM brand lubricants last longer and provide
excellent wear protection. By minimizing harmful buildup, they also ensure longer equipment operating cycles.
T rained local distribution network offers expert repair
and maintenance services on demand 24/7/365.
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PRODUCT FEATURES

The quality of what goes into Polaris compressors is essential

Simple, practical design

to the quality of what comes out. A range of advanced

increases reliability and

features ensures efficient, trouble-free performance over years

decreases downtime by limiting

of demanding use.

rotating and wearing parts

and accommodating quick
fieldmaintenance.

Horizontally split bearing and

sealdesign allows for easy
inspection and maintenance of
rotors, bearings, and seals.

Regulus R150 Control System

seal

lets you easily monitor and

manage the performance of one or
multiple compressors, at the unit or
remotely, to meet air demands while

bearing

maximizing energysavings.

Inlet guide vane adjusts to plant

conditions and load variations to
conserve energy.

Aerodynamic design of the

backward-leaning, stainless
steel impellers optimizes airflow
and provides highly efficient

Straight-through intercooler

aircompression.

tubebundles offer high heat-transfer

efficiency with minimum pressure
loss. The trouble-free design means
the tube can be easily cleaned when
required, rather than replaced, for
lower maintenance costs.

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WEIGHTS AND DIMENSIONS

Polaris compressors combine 50 years of operational

and design experience in an extremely reliable, energyefficient, cost-effective package. They suit a broad range
of applications, with models ranging from 250 hp to
2,500 hp in two- and three-stage configurations up to

P-300

150 psig (10.5 bar g) discharge pressure.

m
/59
ICFM
2090 /336 kW
HP
450

Polaris
Model

Overall Dimensions
in.

mm

in.

mm

in.

mm

lb.

kg

P-300

115

2910

101

2568

72

1832

10000

4550

P-400

143

3632

75

1905

81

2057

14500

6575

P-500

125

3175

85

2160

85

2160

16000

7260

P-600

181

4597

92

2337

87

2210

25500

11567

P-700

181

4597

92

2337

87

2210

28800

13063

A*

B*

in

/m
M/95 m
3350 ICF
W
k
522
700 HP/
3

in
3
m /m
/25
ICFM /186 kW
0
0
9
HP
250
3 min
/45 m /
1600 ICFM
8 kW
9
2
/
P
H
400

Approximate
Weight*

C*

/min

2600 ICFM/74 m3/min

600 HP/447 kW

P-400

4500 ICFM/127 m3/min

1000 HP/746 kW

4000 ICFM
/113 m 3
/min
700 HP/
522 kW

* Value may vary with motor rating and type

6500 ICFM
/1
3
1500 HP/ 84 m /min
1119 kW

Discharge Pressure:
45 to 150 psig/3.1 to 10.3 bar g

6000

P-500

ICFM
/
1250 170 m 3/
min
HP/
932
kW

Performance may vary based on

actual site conditions. Consult your

authorized FS-Elliott distributor for

more information.

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1150
0I
2500 CFM/3
26
HP/
186 m 3/min
4 kW

P-600

P-700

OPTIONS AND ACCESSORIES

SOUND ENCLOSURES

MOTOR STARTERS

REGULUS CONTROL SYSTEMS

DUAL OIL FILTERS WITH INTEGRAL

ZERO LOSS PULSAR

SIRIUS INTEGRATOR

ARIES DRYERS

Modular enclosures

Choose from a full line of

A large color touch screen

TRANSFER VALVE

DRAIN VALVE

This advanced software allows

To maintain optimum low

accommodate installation sites

motor starters to suit your

lets you easily monitor and

When continuous operation

By discharging condensate only

you to monitor and control the

dewpoints and high air

that have special acoustic

needs. Certain models

manage the performance of

is essential and shutdowns

when its reservoir is full, this

entire compressed air system

cleanliness, Aries desiccant

requirements. A rigid base

include an option to mount

one or multiple compressors,

for routine maintenance are

energy-saving valve eliminates

even different types and brands

dryers are ideal. Their

the starter on the unit.

at the unit or remotely, to meet

unacceptable, opt for the

water without unnecessarily

of compressorsfrom a single

extremely low maintenance

foundation, while side and

air demands while maximizing

dual filter and transfer valve

losing air. It is simple to install,

location. By increasing overall

design (only one moving valve

roof panels are removable for

energysavings.

configuration. It allows the

intuitive, and features compact,

system efficiency and energy

part) both minimizes pressure

easy access during routine

compressor to continue to operate

rugged construction. Various

savings, the Sirius Integrator

drop and extends the life of

maintenance and handling.

while switching smoothly from one

configurations are available

has a very short payback

thedesiccant.

filter element to the other.

for installation.

period, typically within one

frame provides a stable

year ofinstallation.

CORONA LUBRICANTS

Our exclusive line of

lubricants minimizes harmful
build-up to maximize
equipment operating cycles.
Exclusive use of Corona
lubricants makes your
compressor eligible for the
FS-Elliott Extended Warranty
Program, adding peace of
mind and reducing long-term
cost of ownership.

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LOCAL SERVICE AROUND THE WORLD

Parts

Repairs

Rerates

Our extensive inventory of quality OEM parts gives you immediate

Our compressors are designed for complete field servicing.

Rerating an existing compressor is the most efficient way to meet the

access to the service parts you need. We can provide parts to

FS-Elliotts factory-authorized distributor service teams are available

changing demands of your compressed air system. By implementing

meet exacting dimensions, material specifications, and the latest

to perform a variety of repair services at your facility. Whether a

design innovations and upgrades to match current needs, you can

technology. Most parts can be shipped directly to you within

simple oil change or a complete overhaul, no job is too big or too

improve reliability and reduce lifecycle costs. Given todays rising

24hours.

small. Emergency situations are handled with urgency 24/7/365.

energy costs, rerates can generate very fast returns.

Installation and Start-up

Maintenance

Training

Working with our distributors, we tailor installation and start-up

Polaris compressors combine several features that ensure reliable

We offer a wide range

services to you and your needs. From providing qualified assistance

operation over extended periods with minimal maintenance:

of operator and

to your commissioning team to delivering a total turnkey installation,

Inherently low vibration

maintenance training

we will help you get up and running quickly and efficiently.

No rubbing or direct wearing parts

programs, including

Optimum clearances between rotating and stationary parts

standard, self-contained

No oscillating load

packages and customized sessions to

Integrated package to simplify installation and ongoing use

fit your needs. Training can be delivered

at your facility or one of ours.

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HeadquartersExport, Pennsylvania, USA

Basingstoke, United Kingdom
Houston, Texas, USA
Jubail, Kingdom of Saudi Arabia
Los Angeles, California, USA
Mangalore, India
Sao Paulo, Brazil
Shanghai, China
Taipei, Taiwan

Building on a 50-year tradition of excellence in compressor design and manufacturing,

FS-Elliott brings our customers the resources of a global industry leader along with the convenience
and responsiveness of local sales and service. Thousands of reliable, hard-working FS-Elliott
compressors are installed worldwide.

FS-Elliott Co., LLC

5710 Mellon Road
Export, PA 15632-8948
724.387.3200 tel
724.387.3270 fax
[email protected] email

www.fs-elliott.com

ISO 9001-certified for the

design and manufacture of
centrifugal compressors.

FS-Elliott Co., LLC reserves the right to modify the

design or construction of the equipment described
in this brochure and to furnish it, as altered,
without further reference to the illustrations or
information contained herein.
Bulletin FSP74-710
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FS-Elliott Co., LLC 2011

Represented by: