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Enterprise Kanban A Case Study

This document provides a case study on improving the full product development process (value chain) at a traditional 100-year old weather services company using Lean and Kanban principles. Some key findings include: - Lead times were reduced by half over 1.5 years. 95% of released products were reported as valuable. - They implemented an enterprise Kanban board to visualize flow from idea to customer use across marketing, development, change management and operations without using traditional roles like product owners. - Removing sprints and focusing on continuous flow helped shift teams' focus to finishing product ideas rather than completing increments. It also enabled identifying and eliminating bottlenecks in the end-to-end process. - They took

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0% found this document useful (0 votes)
373 views34 pages

Enterprise Kanban A Case Study

This document provides a case study on improving the full product development process (value chain) at a traditional 100-year old weather services company using Lean and Kanban principles. Some key findings include: - Lead times were reduced by half over 1.5 years. 95% of released products were reported as valuable. - They implemented an enterprise Kanban board to visualize flow from idea to customer use across marketing, development, change management and operations without using traditional roles like product owners. - Removing sprints and focusing on continuous flow helped shift teams' focus to finishing product ideas rather than completing increments. It also enabled identifying and eliminating bottlenecks in the end-to-end process. - They took

Uploaded by

toplicic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

Enterprise kanban - a case study

Mattias Skarin, 2013

Enterprise kanban
a case study of improving the full value chain
using Lean thinking
Executive summary
Very few companies start off improvements from a clean slate. They carry legacy:
people, technology, roles, culture, market shares, processes.. a simple proof they
have been successful at some point. So how do we improve a traditional company?
How do you get to a high trust culture? I find this question interesting. Refining it into
a question:
If you are a company that has been successful at some stage: you have an existing
market share, you have heritage in both systems and people then how far can we
get by improving flow, step-by-step and adding skills before altering the
organizational structures becomes necessary?
This is our learnings from improving the full value chain at a traditional company
using Enterprise Kanban.

What we found
We were able to reduce lead times by half over a period of 1,5 years. For released
products, 95% were reported value adding and useful.

Figure 1 Lead time for released product ideas aggregated per quarter.

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Enterprise kanban - a case study


Mattias Skarin, 2013

We use a minimum overhead


We work without traditional product owners or product managers. We dont have a
project office. We rely on self organized teams, Enterprise Kanban, collaborative
design, Concepts and cooperation over function borders to make it happen.

A little bit of background


The company sells and produces weather services. It has been around for 100 years
and it might surprise you but it was actually one of the early pioneers in computing.
The flipside of this is the company hefty tech stack, dating back to the 70s. The
company currently supports and runs 80+ systems.
The company employs 650 people in total, with roughly 100 of them being involved
in new product development. Products are sold business to business.

Marketing

IT

Market unit A
Development
Market unit B

Change
management

Operations

Market unit C

Products are mainly s

They are organized into two main departments: Marketing and IT. Marketing is split
into three units, each targeting a specific market segment.
IT is divided into three functions:

Development (software development teams, loosely organized by systems)


Change management (pushes changes to staging & production, responsible
for system tests for releases)
Operations (performs infrastructure work and live monitoring)

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Enterprise kanban - a case study


Mattias Skarin, 2013

Why get started?


Faster time to market to stay competitive
Openness of data and deregulations has created new competitors. Being new they
dont carry technological or organization legacy. Thus they are fast moving,
aggressive and provide stiff competition.
Our key challenge was to improve our ability to ship products faster, crucial to stay as
a competitive partner on the market.

Experience: Big projects that never seem to finish


Never happened to you right? The company had just stopped an earlier project,
aimed at renewing the product platform, which had been running well over 1.5 year
and still was far from finished. The bulk of current development efforts aimed at
solving this once and for all using new technology, better architecture and agile
teams.

I requested a suit and all I got was a lousy t-shirt


IT

??

This is an actual quote from a marketing manager describing his view on product
development. It was hard for marketing and development to agree on the right level
of communication. Either the make or break information such as what was unique in
a product idea wasnt explicitly communicated or - if it was, in order to make the
deadlines, teams would abandon these uniqueness in favor of shipping the product
in time. Either way, the upside of the product got lost.

Wheres my product idea?


It might seem odd, but no one really knew the exact state of current products ideas.
These product ideas could exist partially in several Scrum teams product backlogs
and also could be in different stage of testing at the same time. Adding an enterprise
kanban board to see the true progress of new product ideas was a natural step. This
would drastically simplify for marketing to see what stage the product idea was in.
Another benefit of our enterprise kanban board was to provide a shared language for
all functions to discuss progress, and enable us to get a shared focus when needed.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Idea

Product idea
(still abstract)

Affects a complex
product/org

Each sprint backlog items needs to


be small and concrete

How do we bridge this gap


in multi team scenarios?

Selecting the right language in communication between business and development is


tricky. For example: should we choose a business friendly visionary language (here
are the three key areas our product needs to excel at: usability, reliability, pricing..)
and let the developers iron out the details? Or, should we opt for a development
friendly language (the acceptance criteria for feature making a call is.. )? The
degree of product knowledge in the development teams and the degree of slicing
skill in business sets this level. We used Concepts to help bridge this gap allowing the
level of details to adapt to the knowledge in the business/team relation.

Wouldnt a traditional project office solve the problem?


A traditional way to overcome knowing the state of things is to add a middle man to
bridge the gap between customer and IT product owners or project management.
But by doing so we have also insert two new handovers, increasing the chance the
important information gets lost or distorted. This can be seen as a consequence of
inserting roles to handle details where as the original problem was finding the right
level of language that enables business and developers develop a shared
understanding of what to develop.
Another challenge with traditional project management is that communication of
progress is often made towards plan (using gated milestones). This is not the same as
actual progress of the product. This can produce a misleading feeling of wellbeing
and being on track, only to get nasty surprises towards the end - pushing the delivery
date by a half a year or so. This is what agile teams long have known and helps us
address.

Its about selling the product too


A product becomes little worth unless we find ways to tell the market about its
existence, sell it, integrate it, train customers in its use and support it. Without
integrating with the steps outside software we wont bring in the money. So we need
to look beyond development, accept existence of functions (or become magnificent
multitaskers) and find ways to interact over the full value stream.

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Enterprise kanban - a case study


Mattias Skarin, 2013

I feel like Im just a small cog in the machinery


Developers felt like they merely was a small cog in the machinery and lacked an
overall picture of what they were creating. We wanted to raise teams ability to take
higher responsibility on the overall results (product idea success).

How we got going


Where to put the board
The kanban board ties together four functions: marketing, development, change
management and operations. It visualizes flow from product idea creation to
customer use. We decided to put the board in a corridor outside the development
teams, through which most of the involved functions pass once in a while.
After putting up the board the next step was to fill it with ongoing and upcoming
product ideas. Mapping current sprint items to ongoing product ideas was a fun
challenge that took some conversations to get right. But by the end of the day we got
them up.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Figure 2 One of our scrum masters mapping their sprint backlog items to what product idea they
belong to on the overall kanban board. A non trivial exercise.

Goodbye sprints, welcome flow


We wanted to refocus teams on flow, rather than sprints. Why?

To shift focus on finishing product ideas, over completing team increments


To allow communication across functions to circle on product ideas, less on
process artifacts.
To enable us to work on product ideas until done with quality, not shipped
because sprint has ended
To find bottlenecks and eliminate bottlenecks in end to end flow
To eliminate wait time

At first development teams were cautious about this change, in their view sprints
worked. But they were also keen to get a better view on what they were working on
(less a cog in the machinery) plus they were curious and so they agreed to give it a
try.

Removing sprints - what we learned


After a couple of months a few development teams reintroduced light sprint
planning. They lacked a team overview of what was being worked on, and wanted to
use combined skills when splitting complex work. It was light sprint planning since it
excluded estimating how much they could fit into sprints (we worked with
continuous flow).

How we approached product ownership


Traditionally, product management or product owners are responsible for product
decisions. We took a slightly different approach. We wanted the passionate people
behind the idea to run with it, regardless of role. But in order to do so we requested
two things:
1. You run with the idea all the way to working client.
2. You want it you make it happen there is no handover
We called this approach Concepts. Concepts helped us to:

Keep the integrity of the original idea through all phases of


development
Get a feedback loop from client use - post release
Make sure business owners arrived prepared to the conversation
with developers
Share the big picture across multiple teams
Stop ideas early which no one really cared enough for

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Enterprise kanban - a case study


Mattias Skarin, 2013

Decentralize risk mitigation. Concepts allowed us to empower any


team or downstream function to make tradeoff decisions without
asking for permission

To learn more see: Introduction to Concepts.

How we handled the overall experience


It is fair to say that the overall experience was handled from a market segment
perspective. Each market department maintained their product portfolio and knew
what product ideas that were under development. If they discovered that an effort
was required to improve the product portfolio targeting this market segment, they
would either:

Insert a new concept (or)


Ask an existing concept owner to make adjustments necessary to improve
the portfolio product experience.

An example of such efforts was performance improvements.

Learning to prepare good inflow


In the beginning we kept candidates for new product ideas on a wall next to the
kanban board. Since we used Concepts, each product idea was represented by an A3.

Figure 3 Our wall with candidates for new products

The first time I reviewed them, I noticed 40% did not contain the specified
information we had agreed necessary to engage in a conversation with development.
For example impact would frequently be missing. To fix this we added a policy where

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Enterprise kanban - a case study


Mattias Skarin, 2013

we requested that the team leads screened incoming Concepts before they entered
prioritization and remind the creator of any missing information. While this was
partly expected since we were still early in the learning curve, one cant stop wonder
what would happen if we had developed and released these product ideas.

How we approached ROI and budgeting


A common scenario is to do a return on investment calculation (ROI) for new
development projects. Costs are generally estimated by asking each function to
predict number of man hours involved. This is used to decide if this is a profitable
investment and sometimes to figure out how much of the IT budget that this project
will consume (and by whom).
We have to make calls on what to develop. So we do a value vs effort judgment one
way or the other.. The problem happens when our effort is largely focused on
estimating cost rather than value. The value of the product idea normally carries
higher uncertainty than the cost. Therefore, spending large amounts of effort
estimating the cost side of the equation is not well invested effort (you are
addressing the wrong uncertainty).
Try a simple thought experiment: how many customers will buy your product after
its been released? Estimate the range for the value comparing worst case with best.
Then estimate the range of costs (hint: Standish group estimates overrun in costs in
software projects to be 240%). Compare the ranges and see which one that carries
the most uncertainty. Now ask yourself how much of your efforts are directed to
each.
Amount of uncertainty
Value

Cost

?
Effort spent addressing it
Figure 4 The uncertainty imbalance. The biggest uncertainty is on the value side - will the product fly?
Yet we invest the most of our effort during early product development in estimating the effort/cost.

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Enterprise kanban - a case study


Mattias Skarin, 2013

We wanted to shift emphasis to reducing value uncertainty. So we simplified our


return on investment calls (what to develop) using a set of assumptions:

Uncertainty of value is best discovered by shipping the product idea and


trying it on the market
The cost, of which the headcount is a main component, remains fairly
stable over time. Changes do happen, but they are regularly a rare event.
Time through the system = effort consumed. Use lead time for product idea
to learn how much effort it has consumed.
It is smarter to validate effort consumption throughout or post
development than pre development.
Ensuring that each marketing department gets their fair share of the
development effort, matters. This can be guaranteed using the right inflow
and WIP limits.

Funding of IT was solved by letting each marketing department fund IT with an equal
amount (1/3rd each). In return, they would be guaranteed to get every third product
idea. In this way, the important decision each marketing department needed to do
was figure out what the next product idea most likely to succeed on the market.
Product
ideas

Flow under
WIP control

Ready
to use

Market
unit A
Market
unit B

Market
unit C

Figure 5 A fixed WIP combined with the decision rule of each marketing department got every third
product idea made sure each department got the portion of development effort they paid for.

The default decision rule of every third product idea could be overruled, if
marketing department heads agreed. This would typically happen if they recognized
that a certain product idea or improvement gained the company as a whole. Heads of
marketing met in front of the board every 14th day to review priorities and make such
calls if needed.
One example of a prioritization call that overruled every third was to pull in a
performance improvement that gained all departments.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Enterprise kanban - walking the board


Product
ideas

Market
unit A

Next
[3]

Ready for
dev [1]
In prog.

Done

Dev
[5]
Data Graphics Portal
service

System
Test
Cust.

Ready
for
test

Testing

Production
Release
ready for
prod.

Acc
test

Ready Cust.
to use usage

Custom
adapt.

Market
unit B

Popular

Oh crap!

Market
unit C

A brief explanation of each step


Product ideas

Each marketing department is responsible for keeping two product ideas


prepared here. For a product idea to exist on the board, it had to have a
prepared Concept.

Next

These are the next three product ideas the company has decided to pull
in. This is also where WIP begins and lead time measurements start. From
this moment the marketing department cannot insert new features or
make major changes to the feature scope. They do have the right to
cancel the product idea all together, in this case it moves to oh crap
section at the end of the board.
The manager of each marketing department met up in front of the board
every 14:th day to review prioritization. After a while our head of
development also joined this conversation. This proved to be an ample
opportunity to discuss and agree why an investment in technical debt
would be beneficial now or later.
Not all prioritization decision needs to be synced between the heads of
marketing. In our case each marketing department funds IT with 1/3rd of
its budget. Given this, our default decision rule was every third product
idea would be pulled from your marketing department. This default rule
could be overruled if all heads of marketing agreed. This would typically
happen for product ideas where the company as a whole benefited or key
technical debt.

Ready for dev

Solution options under creation. At least one representative from each


team participates. See more under the collaborative design session.

Dev

Product idea under development. Each column indicates roughly which


team that is moving it forward right now. Before the product idea moves
to system test, teams and concept owner must agree that the product
and its features represents a sellable product.

System test

Basic verification product works from a system perspective Integration


and deployment on production like platform, maintainability, data and

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Enterprise kanban - a case study


Mattias Skarin, 2013

stability over time verified.


Production

The release is moved into production. Customer specific branding and


configurations added, if necessary.

Acc. test

Validation by concept owner of final experience.

Ready to use

Ready to be taken into use by customer.

Customer usage

Feedback from customer. If they liked it and uses it (=popular) if it


didnt work out (=oh crap!)

Kanban standup - sharing progress and addressing flow


blockers
We decided on using a regular meeting cadence in front of the board, 2 times a week
we would gather key stakeholders and have a 15 minute standup. The purpose was
to allow stakeholders to get an overview on the state the product ideas and to
address impediments blocking progress.

Walk the flow


2 times/week

Marketing

Sysadmin

Devteam

Change
management

Marketing (x3)
If active product

Devteam (x4)
Every time

Sysadmin
team
On demand
Change
Mgmnt team
Every time

Who comes?
At first, we asked for a (minimum) representation by each function at the standup.
That made up three from marketing (one per function), six from development (one
per team plus the head of engineering), one from change management and one from
operations). Specialists would get pulled in on need basis. Our facilitator at these

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Enterprise kanban - a case study


Mattias Skarin, 2013

meetings and the owner of the enterprise kanban board was our head of
engineering.
Our agenda:
1. Walk the flow. Find out if there is any blocker preventing progress. We
walked this from the back of the board forward.
2. If a blocker is found: Ask who are the right people to address it and assign
one responsible for each. Avoid discussing the problem at the standup, do
this right after.
3. Before ending the meeting: Recap important points (for example who owns
each blocking event)
4. Officially end the meeting (Thank you everyone we are done for today)
It is key to keep these meeting short. We would have 10-20 people in front of the
board from different functions at these meetings. We learned to arrive prepared and
study the board in advance instead of tripping over at the typical oh, what was this
about again.. with people patiently waiting. I believe we can say it worked, since we
still use this twice a week standup.

Kanban standup what we learned


Operations remarked after a while that there rarely was an item on the board that
required their input, so we simplified attendance to: If you have something of
interest on the board you come to the standup. That worked better. Using this
approach Concepts owners (marketing people who had active product ideas under
development) would always be there, one representative from each development
team (if they were working on an active concept) would be there. We would pull in
specialized resources such as sysadmins or outside teams on need basis.

The importance of the overall blocker section


We learned early on, that a few key impediments could not be tied directly to single
product ideas. Some spanned many. To ensure we acted on them, we added a
section on top of the board, where each development team could signal if they were
being impeded by some factor.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Figure 6 The section where general impediments blocking progress where visible

While it may seem trivial, it sent an important signal that we did care about blockers
and we werent going to proceed until we had fixed them. It was an important
leadership signal showing these things mattered.
It was frequently used in early during our kanban implementation, but as we solved
a couple of the key blocking issues, it got less frequently used. Currently it is rarely
used. It is still on the board mainly to ensure teams that if they raise a serious
concern, they will be heard. This section is actually an unfiltered communication
channel all the way to both head of marketing and head of development.

Learnings - why werent these things solved before?


You might wonder why some if these blockers werent addressed before? We had
been using Scrum and development teams for some time. A simple explanation is
that each of these problems was too big for a single team to solve. All required
cooperation across teams, sometimes functions to address. Now we were able to
focus across functions to address them.

How the team decided what to work on


A question that surfaced early was what should we do about work the teams face
but that is not on the kanban board? We clarified to the teams that we wanted
them to keep visualizing what they were working on and gave them a decision rule to
organize their work around.

50% of work should be product idea oriented


20% would be improvements, (if there was none from the enterprise board
this was left to team to decide)

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Enterprise kanban - a case study


Mattias Skarin, 2013

20% on bug fixing


10% on quick fixes, answering questions etc.

Each team was given the mandate to make the call if to pick up work or not when
approached by external parties as long they kept these rough guidelines.

How we kept track of spent effort


On top of the kanban board we kept a small section that was updated and reviewed
at the monthly retro. This section was updated by the teams in the presence of the IT
managers. Each team was asked to give their picture of their effort allocation by
manually changing the size of the columns for each category. If a big diversion was
discovered this would lead to questions by the IT manager what had caused this and
potential action points.

Target

Front
end team

50 %

20 %

20 % 20 %
10 %

Back
end team

65 %

5%

10 %

Feat.
50 %

Bug + maint

20 %
10%

10 %

These bars was visualized on top of the kanban board, see the highlighted area
below.

This proved to be a remarkably simple mechanism allowing us to track extraordinary


events as well if teams had been pushed in the wrong direction for political or

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Tech. inv

Quick fix

Enterprise kanban - a case study


Mattias Skarin, 2013

personal reasons. This mechanism replaced time reporting as a tool to learn where
team had spent time.

How we approached collaborative design


When a new product idea comes to light its important to look at it from series of
perspectives. How it affects architectural constraints, how architecture might affect
the integrity of the idea, what type what solutions options exist, what parts need to
fit together before we have something valuable, what timeframe should the design
be optimized for.
We set up collaborative design to achieve three things

Leverage of brainpower. If we got multiple minds to look at a problem we


would get multiple perspectives quickly. No need to wait for an iteration or
two to find out if its doable or not.

Avoid the feeling that teams where only a small cog in the machinery.
Since one member of each team participated they would bring back an
understanding of the problem addressed plus the reasoning behind design
decisions to their team.

Get a creative height. Avoid turning breakdown a lame exercise of fitting


the product idea into the existing architecture. Our goal was to always
deliver two solutions to any problem.

The workflow
Enterprise kanban board

Concept
(A3)
Release
Product
idea

Change
Sys admin
management

Collaborative
design
Dev teams

Prioritze
top 3 product
ideas

A product idea is written down by the owner of the idea as a Concept. This then
(hopefully..) get prioritized by the head of each marketing department. It is then
pulled into collaborative design which happens on demand.

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Client

Enterprise kanban - a case study


Mattias Skarin, 2013

Who attends?
Concept owner

Facilitator

Expert
(pull in)

Calling the meeting and running the show would be was done by a facilitator. He or
she was generally one of the developments teams scrum masters who received
specific coaching for the job. The facilitator would call the meeting and make sure
one developer from each team participated. If required, specialist resources would
be pulled in to this session, for example if integration was required with outside
teams.
Collaborative design session followed the agenda:
1. Paint the picture the concept owner describes the idea, walking through
the concept
2. Discover Carve out 2-4 solution ideas
3. Explore Dive deeper down each solution idea
4. Select Select two options to move forward with
Its the facilitators role to move the group between these modes, selecting the
balance between diving in to detail and exploring options.
Good facilitation is key
The job of the facilitator is to:

Make sure multiple solution options were explored


Bring back discussions deterring into detail
Explore ideas thrown out unintentionally but lost during conversations,
Provoke the team if necessary to stimulate thinking from other angles. So
this is a valid solution, but what would the dirt simple solution look like?

One of the most important tasks for the facilitator is to transcribe the discussion.
Ideas are many times thrown out and unintentionally lost. Transcribing enables the
participants to recap earlier conversations and solution options.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Figure 7 Completing a collaborative design session. Solution ideas transcribed on the whiteboard.

Collaborative design starts with picking a balanced team


If the crowd is too homogenous, few ideas emerge. Facilitation starts by picking a set
of personalities balancing each other. The goal is to see different angles and enable
the team to build on each others ideas. Being part of these sessions was focused
work both mentally and emotionally. Membership rotated, and it was the
facilitators job to keep a balanced team.
Collaborative design what we learned
In a few examples we let a senior developer and the concept owner pair up and
walk through the idea, before the collaborative design session. That didnt turn out
the way we expected..
The participants felt that no matter how the asked, one solution was pre decided.
One participator actually said it out loud: why am I here to give you ideas? It seems
you already have decided in the solution... So we learned to bring in fresh problem
statements rather than half finished solutions.

How we did continuous improvement


Learning from outcome
Continuous improvement can be run in many ways. We decided the most important
information came from the usage (or in worst case: none usage..) of our products. So
we made this information the foundation of our improvements.
We started by visualized the outcome of our development at the end of the kanban
board.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Product
ideas

Market
unit A

Prio
[3]

Ready for
dev [1]
In prog.

Done

Dev
[5]
Data Graphics Portal
service

System
Test
Cust.

Ready
for
test

Testing

Production
Release
ready for
prod.

Acc
test

Ready Cust.
to use usage

Custom
adapt.

Market
unit B

Popular

Oh crap!

Market
unit C

If the customer did not like the product idea it was put into the oh crap area. Vice
versa if the customer liked it and it became frequently used (popular).
If a oh crap event occurred, we would bring together the concept owner; the teams
involved and facilitator and do a root cause analysis together. This then became
input to changes we needed to do.

Adding a company demo


One of key changes we did when we started Enterprise kanban was to replace sprint
demos with a company demo, which we ran a day before release. At this event new
product ideas would be demonstrated by the teams, allowing people throughout the
company to see what was going out.
But we included a second step. Based on the previous release, marketing would
demonstrate how products where being in used and share customer feedback and
comments. This was much appreciated by development teams and gave engineers
the opportunity to learn about how the products where used by the clients.

Company demo vs. sprint demo what we learned


At the previous sprint demo development teams normally would demonstrate
components of the product idea - this made conversations at these events slightly
development focused. When we shifted to company demo - demonstrating working
product ideas conversations shifted towards market and product use of new
products. Sprint demos were replaced by continuous demonstrations, as concept
owners continuously reviews and exchange feedback on ongoing work with
development teams.

How we chose what to measure


We decided to measure two things: Lead time (including its components) and
percentage of stories reaching Customer popular stage vs. Oh crap (see above).
Lead time measurement starts when the product idea enters WIP (Next column for
us) and stops when customer can use it (Ready to use).

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Enterprise kanban - a case study


Mattias Skarin, 2013

Product
ideas

Next
[3]

Ready for
dev [1]
In prog.

Done

Dev
[5]

System
Test

Data Graphics Portal


service

Cust.

Ready
for
test

Testing

Production
Release
ready for
prod.

Acc
test

Ready Cust.
to use usage

Custom
adapt.

Popular

Oh crap!

Lead time

Together, these gave us indicators over time if we were doing the right thing and
how we were improving on making that happen (lead time).

Act on information dont store it


We complimented measurements with a number of visual indicators. Examples
include blocking events, queues, age of product idea and rough estimation of where
team spent their main effort (see How we kept track of spent effort).
These where designed to help management and teams enter conversations and take
actions. The upside of acting on it right away is the information and chain of events
is fresh in peoples minds. If you try to problem solve this a month later the chain of
events can be hard to recall.

A monthly improvement pulse in front of the kanban board


Once a month, the manager of the IT department (our kanban board owner) pulled
together one representative from each development team for a quick retrospective.
We performed this standing in front of the board asking what should be
improved?. The retro is typically very quick, take 15 minutes, and changes to the
board and process are applied their and then. The agenda followed:

Review measurements (lead time, customer usage)


Review board (is it clear, easy to overview, useful)
Apply change

Examples for changes introduced by the improvement pulse have been, changing the
templates for the kanban cards, inserting, removing and reinserting swim lanes,
refined lead time measurements.

Monthly improvement pulse lesson learned


One observation we did was that team/or -major blockers rarely where discussed at
these events. Why? They had already been addressed. If a team or product idea got
blocked for some reason (performance issues, release issues etc), these issues had

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Enterprise kanban - a case study


Mattias Skarin, 2013

already gotten attention and where being solved. Thus we rarely spent time
discussing fixing blocking issues at our monthly improvement pulse.

When can I get my stuff?


Since weather business is highly seasonal (doh!) - it matters for marketing to know
when something will be done. The most important decision point is to know when to
feed in a product idea in order to get it out before season begins.
There was a second reason why it mattered for us to know the decision points for
new products. We had examples of very late changes pushed into releases and
jeopardizing quality. We needed to find a way to agree between marketing,
development and change management when decision points really were. Until we
did, it would always be up to each person to figure this out, a complex call no single
individual could successfully make on their own.
Before we had relied on story point estimations and sprints to give us this data, but
the predictions had been pretty poor. It is quite natural as in our case sprints
consumed a smaller portion of the total lead time.

How we found our true capability time to deliver


We sampled the lead time for the latest released product ideas and figured out
under what ceiling a majority of observations would fall. We chose a ceiling under
which roughly 95% of events would be below often referred to as the upper control
limit (UCL).

160
140
120

UCL 105

100
80

Average: 70

60
40
20
0
1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

Figure 8 Our first sampling of the delivery time for new product ideas. Each bar represents a delivered
product idea and the vertical scale days it took to deliver it. An upper control limit of 105 means 95
out of 100 product ideas will get delivered before 105 days.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Striking an agreement of the latest point of commitment for new


product ideas
This information was used to strike the agreement with marketing of the latest
commitment point for new product ideas.
This allowed us to simplify responsibilities: Marketing could focus on figuring out
what next product idea to pull in, 105d before it needed to roll out. We would make
it our job to deliver it before that time frame. It also allowed us to clarify that no
longer would it be ok to push in product ideas from the side, because later changes
would jeopardize the quality of this and other ongoing product ideas.
But size matters! Right?
Im frequently confronted with the argument but we need upfront estimation, some
items are bigger than others. Indeed that is true some items are bigger. And if you
look at the chart some bars taller than others, thus taking longer time to deliver. The
interesting question becomes: How does this correlate with the upfront estimation
done by developers?
We do a very simple T-Shirt like bucket type sizing before development begins.
Small = 2-3 days
Medium = 1-3 weeks
Large > 1 month
Below youll find a plot correlating the initial sizing estimates against the lead time
output. Have a look; is the initial sizing a good predictor for when you can get your
stuff?
160
140
120
100

Small

80

Medium

60

Large

40
20
0
1

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

In our case, the surprising truth was no. But there are factors that affect the time to
ship. In our case the more dominant factors where: wait time for release, wait time
to get access to specialized skills.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Judging by the data above the argument could be raised that that theres in reality
only one estimation bucket (or two, if you dont judge see longest data point is a
random event).
Timeout How can I find my upper control limit (UCL)
An UCL is calculated such that a majority of events is expected to occur below its line.
The UCL reflects what degree of certainty you want to get for your predictions. You
can choose to be 95% certain (2), 67% certain (1), or 50% certain (aka average
not recommended..).
How big certainty you choose to opt for is up to you, I generally select UCL at 2 under which 95% of events are expected to occur.

UCL
Distribution
around
mean

Average

Figure 9 A way to visualize UCL is to imagine a frequency distribution centered around mean. The
further away from the mean we move, the fewer occurrences we expect to find. Thus UCL represents
a cutoff point of the tail of the distribution.

The crude way of finding your UCL


There are statistical ways to calculate the upper control limit which I wont go
through here. But the dirt simple way of finding it, you can do manually. Make a
chart like the one above, using one bar for each lead time observation. Then draw a
line across the top of the bars skimming above the majority of them but cutting
across one. The level of certainty you will hit this number is roughly (number of bars
above the line) / (total number of bars).
It is a rough and crude, but its a good enough approximation especially if you are
under time pressure, have little data and need to make a call fast.
Please avoid the temptation to give delivery estimates based on the average lead
time. Remember the average implies 50% of your deliveries will be below this
number. A pretty low hit rate..

How we improved lead time step by step


The first challenge was to understand where the opportunities for improvements
where. To learn that we tracked the key components of lead time (waiting for dev,

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Enterprise kanban - a case study


Mattias Skarin, 2013

under development, waiting for system test, system testing). Our first lead time chart
was the one below.

Analyzing lead time components


70
60
50

40

test to prod

dev to test
dev time

30
20
10
0

Figure 10 Our first view on which components consumed lead time. A typical situation in a product
development making decisions with but a few data points. It is in situations like this where expertise
and context knowledge matters.

So what should we start improving? We were leaning towards test to production


being our biggest improvement area, but as you see the data is not terribly
conclusive.
This is actually a typical situation in product development, you are moving forward
with rapid pace and under high degrees of uncertainty. We displayed this chart to
highlights the limitation of how much information you can read out from a chart. Its
in situations like these context understanding (seeing with own eyes) and experience
matters to make the right calls.
So to get context understanding, we needed to listen to the source close to the
problem. This meant walking over to the change management team and to find out
how they viewed the situation.

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Enterprise kanban - a case study


Mattias Skarin, 2013

I wish there where more


tests

We are constantly stressed

Late changes in the release


are killing us

Hm. Sounds pretty much like a bottleneck right? Change management seemed like a
good point to focus our improvement efforts on.

Improving @ change management


The change management was a team of nine people working to roll out changes in
70+ systems with technology stacks dating back 30 years in test and production.
Obviously they had a lot to do.. After discussing with the management team in
change management we decided to attack the problem on three fronts:

Introduce kanban in change management - enable them to work on the


high prio stuff, gain time to get the quality right, decrease stress and enable
teamwork.( see separate article Kanban in change management for the
full story)

Stop doing late changes in the release - we struck an agreement between


dev and change management about when is the last time a change could
be accepted and keep it

Engage developers in adding automated test scenarios to our system test


environment this would simplify testing and more importantly test
feedback

How we stopped doing late release changes


We had several examples of late changes being pushed in late, during the release
cycle. Obviously we lacked a common agreement between development and change
management, and even between change management team members when the
cutoff point for late changes really was.
We backtracked the quality efforts needed and conclude that this point was one
week before the release. That was the time required to run the key system tests.
Because of immense time pressure, late changes and inability for a single change
management agent to overview the status of the release, system tests were often
only partially run in order to move the release out in time. We needed to find a way
to change behavior to build quality in, instead of pushing quality out.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Heres a typical scenario where problem solving must involve several parties to be
successful. One single person/or function cannot make this happen single handed.
The only way this would work was if the agreement was kept and respected by all
parties - all development teams and all change agents.
To visualize this we drew a timeline at the far end of the kanban board that included
the cutoff dates and we asked the change management team to update this for us
for each release.
Last point
of new code

Demo!
2 days

1 week

Go / No Go
1 day

Figure 11 The last point of change - visualizing the release timeline at the kanban board.

Hey - didnt you have a process before?


The answer is yes! We had a very hefty and well documented process, that dictated
how things should happen. For example, the process stated that no change could
happen as late as four weeks before the release. But advances in technology and
different risk profiles for systems made people realize later changes were doable.
Just because it a process and it is documented does not mean it describes how work
really happens. This is part of the beauty of kanban; it describes a living process, as
is right now, not as it was expected to work.

Breaking the last barrier letting the development teams release


themselves
We had a long term ambition that teams should be able to release themselves,
instead of waiting for the upcoming release window. If we made this happen, it
would give us a number of advantages:

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Enterprise kanban - a case study


Mattias Skarin, 2013

Decrease average time waiting for system testing


Smaller releases means simplifying solving quality issues
Focus on releasing the product when its right rather than because its time
Remove the delay aggregation effect - a one day delay near the release
window instantaneously aggregates to 4 weeks (a full release window). If
the teams could release themselves - a one day delay would stay as one
day delay.

Making this change may sound simple in theory, but proved hard in practice. When
we started to discuss this idea with the developers and with change management,
the discussion derailed pretty quickly. Let me share two examples:
Situation #1:
We would like
to release ourselves

Ok.. Does that mean you


take on full release
responsibility including
24/7 support.

Dev

Change
mgmnt
Ahum.. no way..

Dev

Situation #2:
Can we get access
to more than dev environments
to support releases?

You mean root


access to all our
production servers ??

Dev

Sysadmin
Ahum.. no way..

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Enterprise kanban - a case study


Mattias Skarin, 2013

Dismantling the problem


We found ourselves in a mental deadlock and a catch 22 situation. The way forward
was to break this down to small and very concrete steps that made sense.
1. Be clear we are not trying to decrease quality. If we do this its to improve
quality.
2. Learn to respect the late change cutoff date
3. Get a dedicated change management team member for each team
4. Free up time - allow change management team members to spend 50% of
their time working alongside their development team
5. Clarify the expectations of the release work, create a release checklist
6. Find a sustainable way to give development teams access to test and
production environments allowing them to prepare releases and help
troubleshoot
7. Let teams make the call on when to release, outside normal release
window, then execute it with support of the change management person
8. Let teams do their own release, using the release checklist
We moved through these steps one at a time. We are at point 6. currently -in
October 2012 the first teams did changes outside the normal release window.

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Enterprise kanban - a case study


Mattias Skarin, 2013

How lead time improved crunching the data


Lets have a look at some of the data we collected, starting with the lead time:

Lead time end to end flow


250

Tech debt
200

150

100

50

Figure 12 Lead time for new product ideas. The two data points at the end mark tech debt stories.

As you can see, lead time is trending downwards. The two data points at the end are
Tech debt stories, aka improvements for keeping the pace up in the future. In our
case they were generally of high complexity and carried lower priority, this we can
expect lead time of tech debt stories to be longer.

Lead time per quarter


We get a better overview by visualizing lead time by quarter.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Figure 13 Lead time aggregated by quarter.

Here we can see that product ideas released through Q1 2013 got out roughly 2x
faster than product ideas released in Q3 2012. So, where did the improvement come
from? Was it the simple case of just better understanding how to handle new
technology?

Where we made up the improvement in lead time?


There are two components we can look at when we want to learn where the
improvement came waiting time and value adding time.

Analyzing waiting time

Average time product idea spends


waiting
70
60
50
40

Waiting for cust. Usage

30

Waiting for test


Waiting for dev

20
10
0
jul12-sep12

okt12-dec12

jan13-mar13

We can see how average waiting time is trending downwards. The higher up in each
bar, the later in the flow the waiting time (and the more costly it becomes).

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Enterprise kanban - a case study


Mattias Skarin, 2013

We lacked separation of data between waiting for customer usage and making
customer adaptation. Therefore waiting for customer usage (in green) includes
both waiting and sometimes value adding time.

Analyzing value adding time


Lets turn our eye to value adding time.

Lead time through development and


system testing
100
80
60
Test time
40

Dev time

20
0
jul12-sep12

okt12-dec12

jan13-mar13

Figure 14 Value adding time separated into development and system testing.

Again we can see both time through development and test is dropping. The fact that
development time is decreasing can be because we know the technology better, but
we have also learned to prepare work and slice it better. But the biggest
improvement has happened in testing - time through system testing has actually
been reduced by a radical 7x.

But are we shipping things of value?


Flow matters little unless what we ship is of value. So how did we do in that
perspective?
If you recall the last section of the kanban board youll note that it contained two
sections: popular at customer and oh crap!. We collected statistics from these
sections to learn if we had delivered things of value. Below you find the aggregated
statistics:

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Enterprise kanban - a case study


Mattias Skarin, 2013

3%

2%

Happy! (Customer + Us)


Dev rework

Customer rework

95%
Figure 15 Customer value feedback. Sample size is 113.

Happy means customer liked it and uses it. Dev rework means we stopped it before
shipment, reworking the design before we deemed it satisfactory to ship to
customer. Customer rework means customer where not happy, sending it back to us
for redesign.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Whats different? Comparing now and before


While we do not work as a single cross functional team, a lot more work is happening
in parallel today. Feedback cycles are faster. Before the first holistic feedback was
returned at the late stages of system testing, today it comes already when the
Concept is shared with the development teams.

Before

Flow
Marketing

Development

Teams & communication

Release

<support
activity>

<support
activity>

<holistic product feedback>

Figure 16 Before: Synchronous steps with handovers. Cross function communication revolves around
completing activity steps, holistic feedback returned late.

Communication content has changed. Before cross function communication (across


function borders) revolved around completing specific activities, as defined per
function. Cross function communication today revolves around what is needed to
make the product work. This not only more frequent communication, but also
different information is being exchanged.

Today

Teams & communication

<current
product
gap>

<current
product
gap>

Flow
Marketing
Development

<current
product
gap>

Release
<holistic
product
feedback>

Figure 17 More work in parallel, cross function communication sharing what is needed to make the
product fly. Feedback is returned faster, first occasion is when concept is shared with development
teams and then continuously as the concept owner reviews and refines the work together with the
teams.

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Enterprise kanban - a case study


Mattias Skarin, 2013

What hasnt changed?


So far team structures havent shifted - teams still by large are organized in functions
along the stream (marketing, development, change management). Maybe this will
shift in the future, but that is yet to see.

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Enterprise kanban - a case study


Mattias Skarin, 2013

Summing it up
How far can you get by doing evolutionary improvement before altering team
structures becomes necessary?
For us, we reached a 2x improvement in lead time over a period of 1,5 years. The
main bulk of this reduction is due to less waiting time, better approaches to system
testing, and better prepared inflow to development.
We have shown it is possible to let people passionate about ideas to run with them,
regardless of role. (We dont have the traditional roles of Product owners or Project
managers). We continuously learn how this affects quality and usefulness of what
we produce. For released products during the time period, 95% were reported value
adding and useful.
Enterprise Kanban, a quality first mindset, focus on flow, ownership of result,
teamwork and Concepts has helped us get to where we are today. Its has been a fun
and sometimes bumpy ride, we are no way near the end yet and I look forward to
see how things move in the future.
Mattias Skarin, October 2013

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