Cl20702 705 Manual Mup Hi
Cl20702 705 Manual Mup Hi
Cl20702 705 Manual Mup Hi
AUS-07H53R010Px
MUP-12HI
AUS-09H53R010Px
AUS-09H53R150Px
AUS-12H53R130Px
AUS-12H53R150Px
(X=1,2,3,........)
CONTENTS
Contents
Safety precautions
Installation
Block diagram
11
Trouble shooting
12
13
Control specification
17
23
27
Wiring diagrams
35
31
SAFETY PRECAUTIONS
The following safety precautions must be taken when using your air
conditioner.
1. Warning: Prior to repair, disconnect the power cord.
2. Use proper parts: use only exact replacement parts. (Also, we recommend replacing parts rather
than repairing them.)
3. Use the proper tools: use the proper tools and test equipment, and know how to use them. Using
defective tools or test equipment may cause problems later-intermittent contact, for example.
4. Power cord: prior to repair, check the power cord and replace it if necessary.
5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in
malfunction or fire.
6. After completing repairs and reassembly, check the insulation resistance.
Procedure: prior to applying power, measure the resistance between the power cord and the ground
terminal. The resistance must be greater than 30 megohms.
7. Make sure that the grounds are adequate.
8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary.
9. Keep children away from the unit while it is being repaired.
10. Be sure to clean the unit and its surrounding area.
INSTALLATION
Selecting area for installation
Select an area for installation that is suitable to the customers needs.
Caution:
It is harmful to the air conditioner if it is used in the following environments: greasy areas (including area
near machines). Salty area such as coastal areas, areas where sulfuric gas is present such as hot spring
areas. Contact your dealer for advice.
INSTALLATION
Installation diagram of indoor unit and outdoor unit
Confirm the installation position by the mark of the indoor mounting plate.
above
105m
155mm
above 250mm
above
Above 20mm
back
right
front
left
back
Underside Left-back
above 500mm
abov
mm
300
em
0vm
a1b0o
e 30
0mm
00m
ve 5
abo
abo
ve 5
00m
INSTALLATION
1 Securing the mounting plate and drill on the wall
Note:Different models have different mounting plates, the installing charts of this book are presented
just for the purpose of illustration, please take the real objects as reference.
Secure the mounting plate
The mounting plate should be attached to the structural part of wall (post etc).
at least 250mm
155mm or more
from sidewall
105mm or more
from sidewall
mounting plate
Tapping screw
ST4 25(5)
plumb
The holes at solid arrow position must be secured to avoid the shake of mounting plate.
When the expansion bolts are used, two holes ( 11 20 or 11 26 ) that the distance
between them is 450mm should be adopted.
NOTICE:
Pipe hole
Center of hole( 65mm)
1.Confirm the position of the wall hole according to the chart (If it need to orientat a hole on the left
side of the mounting plate, please refer to the method of orientating the right wall hole in the above chart).
2.Use the aiguille to drill a hole with a diameter of 65mm .
INSTALLATION
2 Wiring
Open the front grille;
Remove the screw from electrical box cover, pull the
Screw
electrical box cover away from the unit and set aside.
Remove the screw from fastener, pull the fastener
away from the unit and set aside.
Connect the cable.
Indoor unit terminal
Replace the fastener and electrical box cover.
Diagram
Connecting cable
NOTE:
The appliance shall be installed in accordance with national wiring regulations.
The appliance must not be installed in the laundry.
The appliance must be installed 2.3m above the floor.
The appliance must be positioned so that the plug is accessible.
For some models whose cooling capacity are above 4600W (17000BTU/h),
an all-pole disconnection device which has at least 3mm separation distance in
all pole and a residual current device(RCD)with the rating of above 10mA shall
be incorporated in the fixed wiring according to the national rule.
NOTE:
The drain hose must be arranged beneath the copper pipe.
The drain hose must not be hunched or twisted.
While wrapping up the drain hose, do not pull it.
The drain hose through the room must be wrapped up by the
thermal insulation materials.
The copper pipe and the drain hose must be wrapped up by felt
strip. Adiabatic pad should be used at where the pipe contacts
the wall.
gaspipe
Drain hose
Adiabatic
underlay
felt
ROUTE OF PIPE
If pipe comes out of the right side of the indoor unit, cut part
1 of the unit;
If pipe comes out of the lower-right side of the indoor unit, cut
part 2 of the unit;
If pipe comes out of the left side of the indoor unit, cut part 3
of the unit.
drain hose
Drain rubber
plug
INSTALLATION
Arrangement of the drain hose
To drain the condensate water easily, the drain hose should be declined downwards.
The following 5 arrangement methods are incorrect.
Decline
downward
Decline
downward
Dip hose
into water
Standing water
air
Water
leak
(Fig. 1)
Water
leak
(Fig. 2)
50mm or less
above floor
Water
leak
(Fig. 5)
(Fig. 4)
(Fig. 3)
Drain hose
If you find the drain hose not long enough to connect with the indoor
unit, you can extend it with the hoses in the accessory box.
The drain hose through the room must be wrapped up with the special
adiabatic material.
Hose(ID 15cm)
PVC hard
Indoor unit
Let pipe go through the wall hole and attach the indoor
unit to the mounting plate.(Press the rib of indoor unit
inside the hook of the mounting plate.)
5 Pipe Connection
The number of bent position of the pipe in the indoor unit should not exceed 10.
The number of bent position of the pipe in the indoor unit and the outdoor unit should not exceed 15.
The radius of bent position should be more than 10cm.
Please break the evaporator craft tube with pincers before connecting. After exhausting the inside air,
use the wrench to twist down the nut of connecting tube of the evaporator.
Put some seal oil to cover the joint and the flare.
Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench.
Attention:
Do not exhaust the inside air just by loosing the nut since there is the air of certain pressure
inside the tube of indoor unit. Please do not make extra effort for fear of damaging the flare.
DIAMETER OF PIPE
6.35mm ( 1/4 )
9.52mm ( 3/8 )
TORQUE(N m)
13.7---17.6
34.3---41.2
12.7mm ( 1/2 )
15.88mm ( 5/8 )
49.0---56.4
73.0---78.0
Evaporator
craft tube
Indoor unit
screw
INSTALLATION
Installation diagram of indoor unit and outdoor unit
1 Wiring
Outdoor unit terminal
Connecting
cable
Connecting
cable
or
Terminal board
Fix the cable wire
with anchor cable
Maintenance
board
Piping cover
2 Loosen the self-tapping screws (2 pcs) on
the fixing clip to loosen the fixing clip.
3 Loosen the fixing screw of the wire terminal
board, pass the power wire and signal wire
through the fixing clip. Then firmly fix the
power wire and signal wire on the terminal
board with the fixing screw. (Earth wire
must be connected firmly.)
Maintenance
board
Back wiring
Piping cover
Right wiring
Piping cover Ejecting hole
Sponge
INSTALLATION
Notice:
2
If the signal wire has to be bought separately, choose electric wire above 0.75mm.
If the interconnection cord for power supply has to be replaced, please see the
following table for reference.
MODEL
1.0mm
2700W(10000BTU/h)
3000W(11000BTU/h) -4000W(15000BTU/h)
4500W(18000BTU/h) -8000W(28000BTU/h)
1.5mm
2.5mm
2
2
2
WARNING:
Please take the electric circuit diagram attached to the indoor/outdoor units as major
reference while installing.
The power wire and signal wire between the indoor/outdoor units must be connected
one by one as per corresponding number on the wiring terminal board.
The connecting cables must be clipped together.
Special cable must be used to connect indoor unit and outdoor unit. It should be ensured
that the terminals are not influenced by external force. Poor connection may cause fire.
The electric box cover must be mounted and secured in position, otherwise fire or electrical
shock may occur because of dust or moisture.
The temperature of refrigerant circuit will be high, please keep the interconnection cable away
from the copper tube.
All the models shall be connected with the mains which has system impedance limitations.
While installing the unit, please see the following table for impedance information or
consult with the supply authority.
R410A
series
3500W (12000BTU/h)
5100W (18000BTU/h)
6800W (18000BTU/h)
0.219
0.186
0.124
INSTALLATION
2 Installation of the drain joint(only for heat pump type)
Insert the outdoor double-channel drain joint in one of the
bottom holes of the suitable size then connect drain hose
and joint together.
Bottom
Double-channel
drain joint
Drain hose
4 Air exhausting
Screw down the cap of both gas shut-off valve and
liquid shut-off valve as well as the nut of service port.
Use Allen wrench to turn the valve cork of liquid side
at 90 counter-clockwise, and close it after 10 seconds.
Use soapy water to check the gas leakage especially
at all joint. If there is no gas leakage, please turn the
valve cork of liquid side at 90 counter-clockwise again.
Press the cork of service port at gas shut-off valve, 10
seconds later, when you see foggy gas discharged, that
means inner air is exhausted out.
allen wrench
gas connecting
pipe
gas shut-off
valve
valve nuts
service port
service port cap
Copper pipe
Outer diameter
6.35mm ( 1/4 )
9.52mm ( 3/8
12.7mm ( 1/2 )
15.88mm(5/8 )
90
Burr
A(mm)
2.0--2.5
3.0--3.5
3.5--4.0
4.0--4.5
Oblique
Roughness
Reamer
Burr
INSTALLATION
6 Adding refrigerant
If the connecting pipe is longer than 7 metres, add refrigerant as needed. (Cool only type) added
amount A=(Lm-7m) 15g/m ; (Heat pump type)added amount A= (Lm-7m)
50g/m. ( A: amount
10
15
30
45
50
100
150
Manifold gauge
Pressure meter
High pressure
valve
Charging line
Service port
10
INSTALLATION
8 Operation test
Before test operation, wiring safety inspection must be carried out carefully again.
1. Emergency switch operation: Every press of emergency switch, the
air conditioner runs as in the following order:
Cool only type: Cool
Shut off
Heat
Shut off
2. Remote controller operation: If the indoor unit sounds like Di, Di when pressing I/O button,
that indicates the air conditioner is under the operation of remote controller. After that, press
every button to test their functions.
3.Check switch operation: Open the front grille and press the check button. Switch on the power
source and then the operation test is activated. If the indicator lamps light up at first and then
go out in succession or the LED window of the indoor unit illuminates at first and then goes out,
the system is under normal operation. If one of the indicator lamps is flashing at all times, or
failure codes are displayed on the LED window of the indoor unit, the system has something
wrong and please check malfunction immediately.
BLOCK DIAGRAM
Refrigerant Cycle Block Diagram
INDOOR UNIT
OUTDOOR UNIT
Capillary tube
Check valve
2-way valve
Capillary tube
Cross fan
Heat
exchanger
(Evaporator)
Heat
exchanger
(Condenser)
Propeller fan
Liquid side
Gas side
3-way valve
Accumulator
Compressor
11
4-way valve
Cooling
Heating
Gas leak check point
TROUBLE SHOOTING
Items to be checked first
1. Is the voltage of the power correct?
The input voltage shall be rating voltage 10%.
The air conditioner may not operate properly if the voltage is out of this range.
2. Is the link cable connecting the indoor unit and the outdoor unit linked properly?
Please refer to the wiring diagram
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables.
3. When a problem occurs due to the contents illustrated in the table below, it is symptom not related to the
malfunction of the air conditioner.
Operation of air conditioner
Explanation
Check code
Diagnosis of malfunction
FAULT F6
PG motor faults
FAULT F7
FAULT F8
FAULT F9
Diagnosis of malfunction
Indoor coil pipe TEMP sensor faults
Indoor TEMP sensor faults
Outdoor coil pipe TEMP sensor faults
PG motor faults
Remark:
lamp ON
lamp OFF
12
lamp FLASH
No cooling
No cooling
effect at all
Poor cooling
efficiency
No periodical cleaning.
Air filter is
blocked
Poor efficiency of
heat dissipating on
the outdoor unit
The four-way
valve error
Blockage in
the system
13
No heating
No heating
effect at all
Insufficient
refrigerant
Poor heating
efficiency
No periodical cleaning.
Air filter is
blocked
Below 0 .
Extra refrigerant or
mixing air in the system
Blockage in
the system
14
Collision sound
of the machine
Noisy
Flowing sound
of the liquid
Sound of the
running fan motor
Noise from
indoor unit
Sound of plastic
pieces rubbing or
deforming
Noise from
Outdoor unit
Collision sound
of the machine
Oscillation
sound
Sound of running
fan motor
Sound made by
cooling operation
Sound of running
compressor
Noise from
the whole
unit
Sound made by
compressor or motor
Flowing sound of
condensed water
15
Is the voltage
of power supply lower
than 15% of rated voltage
(220V)?
No
Yes
Short circuit
somewhere.
Yes
Fuse capacity
is adequate or not?
No
Without any
response
Check whether
the receptacle has
power or not.
16
CONTROL SPECIFICATION
ABBREVIATION
ST: Setting Temperature
PT: Indoor coil Pipe Temperature
RT: Room Temperature
OT: Outdoor coil pipe temperature
OFAN: Outdoor fan
IFAN: Indoor fan
COMP: Compressor
Anti-ice function
When PT=2 , the compressor does not stop and indoor fan runs at high speed.
When PT -1
high speed.
for 1 minute, the compressor and outdoor fan stop and indoor fan runs at
When PT 8 for 5 minutes, anti-ice protection deactivates, both the compressor and the
outdoor fan start operation.
8
2
-1
5 mins
OFAN
ON
ON
OFF
COMP
ON
3 mins
ON
OFF
High speed
IFAN
Set speed
Set speed
17
CONTROL SPECIFICATION
HEAT MODE
If the air conditioner is off and then turned on while set at COOL ,HEAT or DRY mode, it will
take approximately 3 minutes for the compressor to start.
The ST at heat mode is adjustable within16 -31 .
When RT ST, the compressor stops; when RT<ST-1 , the compressor starts.
Once turning on the unit while set at heat mode, if all the conditions meet with the
requirement of compressor operation, the four-way valve gets charged and 8 seconds later,
the compressor and outdoor fan start running.
Strong-wing prevention :
A.PT<27,the indoor fan stops running, the swing louver cannot be controlled by the remote
controller.
B.34>PT 27,the indoor fan runs at low speed, the sweep louver erects.
C.PT
34,the indoor fan and the swing louver can be controlled normally.
Deice control:
Conditions for activating deice:
a. The working hours of compressor accumulates to be 40 minutes.
b. When OT -4 for 1 minute.
Conditions for terminating deice:
a. When OT 15 for 1 minute.
b. Over 10 minutes of deicing operation.
Electric-heat control:
Conditions for initiating electric-heat function:
a. RT 23 ; b. RT+3
ST; c. The indoor fan runs;
d. Turn on the electric-heat key; e. PT<50
Conditions for terminating electric-heat function:
a. PT 50 ; b. RT 26 ; c. The indoor fan stops running;
d. Turn off the electric-heat key; e. Mode change.
Conditions for terminating electric-heat function:
a. PT 50 ; b. RT 26 ; c. The indoor fan stops running;
d. Turn off the electric-heat key; e. Mode change.
15
OT
-4
COMP
ON
OFF
OFAN
ON
OFF
4-way
valve
ON
OFF
30S
30S
15S
TIME
10 minutes at most
18
15S
CONTROL SPECIFICATION
DRY MODE
In this mode, the air conditioner automatically sets the room temperature and this temperature
is incontrollable by remote controller. The initial ST =RT-2 .
Control during dry mode:
a. When RT<15 , dry mode is not available; when RT 15 , the compressor intermittently
runs under the influence of TS and RT.
b. When RT 23 , if RT ST, the compressor runs intermittently as this:
Run for 8 minutes
Stop for 3 minutes
If RT<ST, the compressor runs intermittently as this:
Stop for 4 minutes
Run for 1 minute
d. In this mode, the indoor fan keeps running at low speed with the same pace as the compressor,
and this speed can not be controlled by remote controller.
AUTO MODE
In this mode, the air conditioner can automatically adjust the room temperature to decide the most
suitable temperature. At the start of operation, the unit will automatically select the operation mode
according to the room temperature. The following table shows the conditions which are set at start up.
Room
Temperature (RT)
RT 26
26
RT 25
25
RT 23
RT 23
Mode
Cool
Dry
Heat
of the RT.
19
CONTROL SPECIFICATION
FAN MODE
In this mode, the outdoor unit does not operate. The indoor fan alone operates.
Press UP & DOWN SWING button or LEFT & RIGHT SWING button to change air flow direction.
Press FAN SPEED button to change the fan speed of indoor unit.
AIR QUALITY CHECKING function (only applied to air quality checking series)
When the air conditioner is on, air quality checking function starts up automatically, at the same time the air
quality indicator light on the indoor unit will flash once, which shows that the air conditioner starts up air
quality checking function. After the air quality checking function is initiated, if the air quality is good the
indicator light extinguishes; if the air quality is bad the indicator light will flash 5 times then lighten. Air
quality is showed through the lighteness of the indicator light, the lighter the indicator the worse the air
quality. When
the indicator light is lighten, fresh air function is supposed to be started up. After the air is
renewed, the system will stop or continue fresh air function according to the air quality. You can also stop
fresh air function as you like. When the air conditioner is turned off, the indicator light will flash once to
show the air quality checking function is in gear. And every time starting up inoizer, aux-heat, light-wave,
plasma,clean and turbo function the indicator light will flash once.
20
CONTROL SPECIFICATION
SLEEP mode
Normal sleep
When the air conditioner is in cooling and dry mode, the indoor fan runs at low speed After one hour of
operation the set temperature will increase by 1 .One hour later, the set temperature will increase by
1 once more. The unit will then continue operating at 2 above the set temperature.
When the air conditioner is in heating mode , the indoor fan runs at low speed. After one hour of
operation the set temperature will decrease by 2 . One hour later, the set temperature will decrease
by 2 once more. The unit will then continue operating at 4 below the set temperature.
Sleep mode 1
When the air conditioner is in cooling and dry mode and 23
st 16 ,during the 3 hours after sleep
mode 1 start up ,the set temperature will increase by 1 every hour .The unit will continue operating
at 3 above the set temperature. 8 hours later, the set temperature will decrease 2 .The unit will then
continue operating at this temperature.
When 24
st 27 , during the 2 hours after sleep mode 1 start up, the set temperature will increase
by 1 every hour .The unit will continue operating at 2 above the set temperature.8 hours later, the set
temperature will decrease 2 ,the unit will continue operating at this temperature.
When 28
st 31 ,the unit will operate at the set temperature all along.
When the air conditioner is in heat mode and18
st 16 , the unit will operate at the set temperature
all along.
When 19
st 25 , during the 2 hours after sleep mode 1 start up, the set temperature will decrease
by 1 every hour. The unit will continue operating at 2 below the set temperature.8 hours later, the
set temperature will increase 2 , the unit will continue operating at this temperature .
When 26
st 31 , during the 3 hours after sleep mode 1 start up, the set temperature will decrease
by 1 every hour. The unit will continue operating at 3 below the set temperature.8 hours later, the
set temperature will increase 2 .The unit will then continue operating at this temperature.
Sleep mode 2
When the air conditioner is in cooling and dry mode and 23
st 16 , during the 3 hours after sleep
mode 2 start up ,the set temperature will increase by 1 every hour .The unit will continue operating
at 3 above the set temperature.7 hours later, the set temperature will decrease 1 . The unit will
then continue operating at this temperature.
When 24
st 27 , during the 2 hours after sleep mode 2 start up, the set temperature will increase
by 1 every hour .The unit will continue operating at 2 above the set temperature.7 hours later, the
set temperature will decrease 1 ,the unit will continue operating at this temperature .
When 28
st 31 ,the unit will operate at the set temperature all along.
When the air conditioner is in heat mode and18
st 16 , the unit will operate at the set temperature
all along.
When 19
st 25 , during the 2 hours after sleep mode 2 start up ,the set temperature will decrease
by 1 every hour .The unit will continue operating at 2 below the set temperature.7 hours later, the
set temperature will increase 1 , the unit will continue operating at this temperature .
When 26
st 31 , during the 3 hours after sleep mode 2 start up, the set temperature will decrease
by 1 every hour. The unit will continue operating at 3 below the set temperature. 7 hours later, the
set temperature will increase 1 .The unit will then continue operating at this temperature.
21
CONTROL SPECIFICATION
Sleep mode 3
When the air conditioner is in cooling and dry mode and 23
st 16 , during the 3 hours after sleep
mode 3 start up, the set temperature will increase by 1 every hour .The unit will continue operating
at 3 above the set temperature.
When 24
st 27 , during the 2 hours after sleep mode 3 start up, the set temperature will increase
by 1 every hour .The unit will continue operating at 2 above the set temperature.
When 28
st 31 ,the unit will operate at the set temperature all along.
When the air conditioner is in heat mode and18
st 16 , the unit will operate at the set temperature
all along.
When 19
st 25 , during the 2 hours after sleep mode 3 start up ,the set temperature will decrease
by 1 every hour. The unit will continue operating at 2 below the set temperature.
When 26
st 31 ,during the 3 hours after sleep mode 3start up, the set temperature will decrease
by 1 every hour. The unit will continue operating at 3 below the set temperature.
This function can only be stopped by pressing inoizer button or turning off the air conditioner.
22
Indoor unit
No
Parts
Front grille
Procedure
Remark
23
Parts
Electrical
parts
Procedure
Remark
Assy tray
drain
24
Parts
Procedure
Remark
Evaporator
25
Parts
Procedure
Remark
Cabinet
26
27
28 Temperature sensor
29 Temperature sensor
30 Terminal block
31 Spring piece
LED
32 Grounded terminal
Display piece
33
34
Connecting wire
35
1
1
1
36
37
38
39
13
14
15
16
Drain cap
Drain hose
Connecting pole
Air leading vane
1
1
2
10
40
41
42
43
44
18
19
20
21
22
23
1
2
1
2
2
2
45
46
24
25
26
27
1
1
1
1
28
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AUS-09H53R150Px
AUS-12H53R150Px
MUP-09-HI AND MUP-12-HI
29
Quantity
No.
Quantity
26
Right handle
Front panel
27
Partition
Valve board
Compressor screw
10
11
12
Top cover
13
14
15
16
Capillary assembly
17
18
19
Compressor
20
Bottom board
21
Condenser
22
Uphold board
23
24
25
32
30
Wiring Diagrams
Indoor unit
AUS-07H53R010Px
AUS-12H53R150Px
MUP-09-HI AND MUP-12-HI
MUP-09-HI AND AUS-12H53R130Px
MUP-12-HI
AUS-09H53R010Px
AUS-09H53R150Px
FL
IFAN
Outdoor unit
AUS-07H53R010Px
AUS-09H53R010Px
31
Wiring Diagrams
Outdoor unit
AUS-09H53R150Px
AUS-12H53R130Px
MUP-09-HI AND MUP-12-HI
AUS-12H53R150Px
32