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Robust Details Manual 2015

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100% found this document useful (6 votes)

3K views463 pages

Robust Details Manual 2015

Uploaded by

Ben Beach

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 463

RDL Binder cover 1a:Layout 1 14/10/2014 11:25 Page 1

PART E RoBusT DETAiLs

Robust Details Limited

Davy Avenue
Knowlhill
Milton Keynes
MK5 8NB
Tel: 0870 240 8210
Fax: 0870 240 8203
www.robustdetails.com

www.robustdetails.com

RDL Binder cover 1a:Layout 1 14/10/2014 11:25 Page 2

USING THE PART E ROBUST DETAILS SCHEME

Ensure you are able to meet the specifications
and comply with the requirements

If selecting walls and floors for flats, refer to

Table 3 in the Introduction to ensure compatibility

Register all plots that will benefit from the robust

detailsTM, prior to commencement of work on site

Notify Building Control by forwarding them 1 set

of the Purchase Statements issued to you by RDL

The specifications must be strictly followed.

If in doubt contact the RDL Technical Helpline

Inspections may be carried out by

Building Control and/or RDL Inspectors.
Deviations from the specifications may result
in pre-completion sound testing

PERFORMANCE MONITORING
To ensure the scheme continues to provide the expected high levels of performance,
RDL conduct random visual inspections and tests on a proportion of sites registered.

OTHER FORMS OF CONSTRUCTION MAY

ALSO BE AVAILABLE

This involves submitting details of the construction; and a number of sound tests conducted within
dwellings on real developments. To meet the robust detailsTM performance criteria, the mean of the
test results must be at least 5dB better than the Building Regulations minimum

For further information, please refer to our website, www.robustdetails.com,

or for additional advice, phone the RDL Technical Helpline on 0870 240 8209

Contents

Introduction
Special note for Robust Details constructed in Northern Ireland
List of Robust Details
Table 1 Separating walls
Table 2 Separating floors
Tables 3a, 3b and 3c
robustdetails separating walls and floors which can be used
together in flats/apartments
Table 4 robustdetails separating walls which can be used together
with non-robustdetails separating floors in flats/apartments
Table 5 robustdetails separating floors which can be used together
with non-robustdetails separating walls in flats/apartments
Tables 6a and 6b
robustdetails separating walls and floors which can be used
together with the proprietary flanking constructions
contained in Appendix A2
Table 7 robustdetails separating floors which can be used together
with alternative products contained in Appendix A3
Robust Details
Separating walls
Masonry
Timber
Steel
Separating floors
Concrete
Timber
Steel-concrete composite

Edition 4
October 2014

1 of 4
2

robustdetails

Contents

Appendices
Appendix A1

Additional guidance

Appendix A2

Proprietary flanking constructions

Appendix A3

Specific proprietary products

Appendix B

Glossary

Appendix C

Determination of the acoustic performance requirements

for floating floor treatments used with robustdetails timber
frame separating floors

Appendix D

Determination of the acoustic performance requirements

for floating floor treatments used with robustdetails
concrete and steel-concrete composite separating floors

Appendix E

Determination of the acoustic performance requirements

for resilient bars used on ceilings

Appendix F

Determination of the acoustic performance of

downlighters and recessed lighting in lightweight
separating floors

Appendix G

Determination of the acoustic performance for bonded

floor coverings used with robustdetails concrete
separating floor E-FC-8.

robustdetails

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Edition 4
October 2014

Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 1

Introduction

This Handbook contains the separating wall and

separating floor constructions that have achieved
the status of Robust Details for Part E of the
Building Regulations (England and Wales) and
Part G of the Building Regulations (Northern
Ireland), Resistance to the passage of sound.
The Robust Details have undergone an extensive
sound insulation testing regime, robust design
analysis and independent audit and have satisfied
the Robust Details Limited Management Board that
they should provide a level of sound insulation
compliant with Part E (England and Wales) and
Part G (Northern Ireland).

It is important that separating walls/floors and their

associated junctions and flanking conditions are
constructed entirely in accordance with the relevant
Robust Detail; otherwise the building control body
may require pre-completion testing to be carried out.
The tables on pages 5, 6 and 7 show which
robustdetails separating floors and walls can be used
in flats/apartments.

Note:
The contents of this Handbook relate only to
compliance with specific aspects of Part E
(England and Wales) and Part G (Northern
Ireland). Building work will also have to comply
with all other relevant legislation and Parts of
the Building Regulations.

www.robustdetails.com
or from:
Robust Details Limited
Block E
Bletchley Park Science and Innovation Centre
Milton Keynes
Buckinghamshire
MK3 6EB

Where sound testing is required on a wall or

floor, the user should seek expert acoustic
advice prior to construction commencing.

Telephone: 03300 882140 - Technical

03300 882141 - General
Fax:
01908 363433

Terms and Conditions:

Please refer to www.robustdetails.com for full terms and conditions.

: UK registered trade mark no. 2291665

Robust Details Limited 2011. All rights reserved. No part of this Handbook (other than the checklists) may be reproduced in any material
form or issued or communicated to the public (including photocopying or storing it in any medium by electronic means, and whether or not
transiently or incidentally to some other use of this Handbook) without the prior written permission of Robust Details Limited except in
accordance with the provisions of the Copyright, Designs and Patents Act 1988.
Warning: the doing of an unauthorised act in relation to a copyright work may result in both a civil claim for damages and criminal prosecution.

Edition 4
February 2015 Update

1 of 12

robustdetails

Introduction

The use of the robustdetails scheme provides an

alternative to pre-completion testing for
demonstrating compliance with the performance
standards for new build dwellings. Every dwelling
built using the robustdetails scheme needs to be
registered with Robust Details Limited and a plot
registration fee paid. Further information on the
scheme (including how to apply for new Robust
Details) is available on the Robust Details Limited
web site at:

Each Robust Detail includes materials and

construction details for the separating wall/floor
and its key interfaces with other elements and
should be read in conjunction with Appendix A.
The final page of each Robust Detail is a checklist,
which should be photocopied and used by the site
manager/supervisor to confirm that the separating
wall/floor has been built correctly. The building
control body may ask to see the checklist.

Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 2

Introduction
Special note for Robust Details constructed in Northern Ireland
Members of an expert panel convened to advise NI Government on the subject, consider
that the following Robust Details will integrate most readily with NI standards and
methods of construction.
Other Robust Details may be suitable for use in NI, however, it is recommended that
Building Control be consulted to ensure full compatibility with other NI Regulations and
Standards.
Masonry walls

Concrete floors

E-WM-1

E-FC-1

E-WM-2

E-FC-2

E-WM-3

E-FC-4

E-WM-4

E-FC-5

E-WM-11

E-FC-6

E-WM-16

E-FC-8

E-WM-18

E-FC-9

E-WM-19

E-FC-10

E-WM-21

E-FC-11
E-FC-12
E-FC-13
E-FC-14

Timber walls

E-WT-1
E-WT-2
E-WT-4

Timber floors

E-FT-1
E-FT-2
E-FT-3
E-FT-5
E-FT-6

Steel floors

E-FS-1

Note:
Refer to Tables 3a, 3b and 3c in the Introduction
for valid combinations of the Robust Details
walls and floors.

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Edition 4
February 2015 Update

Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 3

Introduction
List of Robust Details
Table 1 Separating walls
E-WM-1

masonry dense aggregate blockwork (wet plaster)

E-WM-2

masonry lightweight aggregate blockwork (wet plaster)

E-WM-3

masonry dense aggregate blockwork (render and gypsum-based board)

E-WM-4

masonry lightweight aggregate blockwork (render and gypsum-based board)

E-WM-5

masonry Besblock Star Performer cellular blockwork (render and gypsum-based board)

E-WM-6

masonry aircrete blockwork (render and gypsum-based board)

E-WM-7

Suspended from further registrations

E-WM-8

masonry lightweight aggregate blockwork Saint Gobain Isover RD35 (gypsum-based board)

E-WM-9

masonry solid dense aggregate blockwork (render and gypsum-based board)

E-WM-10

masonry aircrete thin joint blockwork with specified wall ties (render and gypsum-based board finish)

E-WM-11

masonry lightweight aggregate blockwork (render and gypsum-based board) with 100mm minimum
cavity

E-WM-12

masonry Plasmor Aglite Ultima lightweight aggregate blockwork (render and gypsum-based board)

E-WM-13

masonry aircrete thin joint - untied blockwork (render and gypsum-based board)

E-WM-14

masonry lightweight aggregate blockwork Saint Gobain - Isover RD35 (gypsum-based board) with
100mm minimum cavity

E-WM-15

masonry aircrete blockwork Saint Gobain - Isover RD35 (gypsum-based board)

E-WM-16

masonry dense aggregate blockwork (render and gypsum-based board) with 100mm minimum cavity

E-WM-17

masonry lightweight aggregate blockwork Saint Gobain-Isover RD Party Wall Roll (gypsum-based
board)

E-WM-18

masonry dense aggregate blockwork (wet plaster) with 100mm minimum cavity

E-WM-19

masonry dense or lightweight aggregate blockwork (render and gypsum-based board) with 100mm
minimum cavity and MONARFLOOR BRIDGESTOP system

E-WM-20

masonry lightweight aggregate blockwork Saint Gobain - Isover RD Party Wall Roll (gypsum-based
board) with 100mm minimum cavity

E-WM-21

masonry lightweight aggregate blockwork (wet plaster) with 100mm minimum cavity

E-WM-22

masonry lightweight aggregate blockwork Knauf Earthwool Masonry Party Wall Slab or Superglass
Party Wall Roll (gypsum-based board) with 100mm minimum cavity

E-WM-23

masonry aircrete blockwork Superglass Party Wall Roll (gypsum-based board) with 100mm minimum
cavity

E-WM-24

masonry aircrete blockwork Saint Gobain-Isover RD Party Wall Roll (gypsum-based board) with
100mm minimum cavity

E-WM-25

masonry Porotherm clay blockwork (Ecoparge and gypsum-based board) with 100mm minimum
insulated cavity

E-WM-26

masonry Besblock Star Performer cellular blockwork (gypsum-based board) with 100mm minimum
insulated cavity

E-WM-27

masonry - lightweight aggregate blockwork Superglass Party Wall Roll (gypsum-based board) with
minimum 75mm cavity

E-WM-28

masonry - lightweight aggregate blockwork Knauf Party Wall Wool (gypsum-based board) with
minimum 100mm cavity

See over for timber and steel frame walls

Edition 4
February 2015 Update

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Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 4

Introduction
List of Robust Details
Table 1 (continued) Separating walls
E-WT-1

timber frame without sheathing board

E-WT-2

timber frame with sheathing board

E-WT-3

timber frame Elecoframe prefabricated panels

E-WT-4

timber frame Excel Industries Warmcell 500 insulation - with sheathing board

E-WS-1

steel frame twin metal frame

E-WS-2

steel frame British Gypsum Gypwall QUIET IWL

E-WS-3

steel frame modular steel frame housing

E-WS-4

steel frame twin metal frame - 250mm between linings

robustdetails

4 of 12

Edition 4
February 2015 Update

Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 5

Introduction
List of Robust Details
Table 2 Separating floors
E-FC-1

precast concrete plank with directly applied screed and floating floor treatment

E-FC-2

in-situ concrete slab and floating floor treatment

E-FC-3

Suspended from further registrations

E-FC-4

precast concrete plank and Thermal Economics IsoRubber system and floating screed

E-FC-5

precast concrete plank and Cellecta Yelofon HD10+ system and floating screed

E-FC-6

beam and block with concrete topping Regupol E48 system and floating screed

E-FC-7

beam and block with concrete topping and floating floor treatment

E-FC-8

precast concrete plank with floating screed and bonded resilient floor covering

E-FC-9

precast concrete plank with directly applied screed and Thermal Economics IsoRubber top bonded
resilient floor covering

E-FC-10

in-situ concrete slab with Thermal Economics IsoRubber top bonded resilient floor covering

E-FC-11

precast concrete plank and Icopal-MONARFLOOR Tranquilt and floating screed

E-FC-12

precast concrete plank and Thermal Economics IsoRubber Base HP3 system and floating screed

E-FC-13

precast concrete plank and InstaCoustic InstaLay 65 system and floating screed

E-FC-14

precast concrete plank and Thermal Economics IsoRubber Code layer and
floating screed

E-FC-15

precast concrete plank and Regupol Quietlay layer and floating screed

E-FC-16

precast concrete plank with directly applied screed and Thermal Economics IsoRubber CC3 bonded
resilient floor covering

E-FT-1

timber I-joists and floating floor treatment

E-FT-2

timber solid joists and floating floor treatment

E-FT-3

MiTek Posi-Joist, Prestoplan PresWeb, WOLF easi-joist, Gang Nail ecojoist or ITW Alpine SpaceJoist
metal web timber joist and floating floor treatment

E-FT-4

timber Finnjoists with Finnforest Acoustic layer and Gyvlon screed

E-FT-5

Cellecta ScreedBoard 28 system on timber I-joists

E-FT-6

Cellecta ScreedBoard 28 system on metal web joists

E-FT-7

timber I-joists and FFT80 floating floor treatment

E-FT-8

timber solid joists and FFT80 floating floor treatment

E-FS-1

steel deck and in-situ concrete and floating floor treatment

E-FS-2

UltraBEAM metal joists and floating floor treatment

Edition 4
February 2015 Update

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Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 6

Introduction
Table 3a Combinations of Robust Details separating walls and
floors for flats/apartments in loadbearing masonry constructions

Separating floors

E-FC-1

Separating walls

E-FC-11

E-FC-14

E-FC-12

E-FC-15

E-FC-13

E-FC-16

E-FC-8
E-FC-6

E-FC -9

E-FC-4

E-FC-5

E-FC-7

E-FC-10

see note 1

E-WM-12

E-WM-22

see note 2

E-WM-25

E-WM-1

E-WM-16

E-WM-3

E-WM-18

E-WM-2

E-WM-20

E-WM-4

E-WM-21

E-WM-5

E-WM-26

E-WM-8

E-WM-27

E-WM-11

E-WM-28

E-WM-14
E-WM-6

E-WM-15

E-WM-10

E-WM-23

E-WM-13

E-WM-24

E-WM-17

Key
F Only the separating floor requires pre-completion sound testing.
1 Where this combination is selected, 200mm (min) thick precast concrete planks and ceiling treatment CT5 must be used.
2 This combination can only be selected where the construction does not include Plasmor Aglite Ultima blocks (1050 kg/m3).
Combining robustdetails loadbearing masonry walls and floors with robustdetails lightweight framed separating walls
Upper storeys of blocks of flats may be constructed using lightweight steel or timber frame, where the lower storeys are
loadbearing masonry.
The lightweight separating walls built directly off the uppermost concrete separating floors may be registered as Robust Details provided:
- the lightweight walls are in vertical alignment with the masonry walls below, such that they can follow the principles of the ground
floor junction shown for the relevant robustdetails separating wall;
- the external (flanking) wall construction above the separating floor meets the requirements on page 2 of the relevant robustdetails
separating wall, and has 2 layers of gypsum-based board;
- the junction between the bottom rail (or sole plate) is well sealed;
- all other relevant requirements in the Handbook are strictly followed.
The separating floor may be registered as a Robust Detail provided:
- the floor is constructed in accordance with the requirements of the published Detail;
- the external (flanking) wall below the precast concrete floor satisfies the requirements of detail 1 on page 2 of the relevant
robustdetails separating floor;
- all other relevant requirements in the Handbook are strictly followed.

robustdetails

6 6ofof12

Edition 4
February 2015 Update

Introduction
Table 3b Combinations of Robust Details
separating walls and floors for
flats/apartments in timber frame
constructions

Table 3c Combinations of Robust Details

separating walls and floors for
flats/apartments in reinforced concrete
and steel frame constructions

Separating floors
E-FT-1

Separating
walls

E-FT-2

E-FC-10

E-FS-1

E-FS-2

E-WS-1

see
W note 1

E-FT-5

E-WS-2

E-FT-6

E-WS-3

E-WS-4

see
W note 1

E-FT-3
E-FT-4
Separating walls

E-FT-7

E-FC-2

E-FT-8

E-FS-1
W

see note 1

E-WT-2

see note 1

E-WT-3

see note 1

E-WT-4

see note 1

E-WT-1

Separating floors

E-FC-2

Key for Table 3b and Table 3c

F Only the separating floor requires pre-completion sound testing.
W Only the separating wall requires pre-completion sound testing.
1 Lightweight steel and timber frame walls may be constructed above in-situ poured concrete floors.
The lightweight walls built directly off the concrete floors may be registered as Robust Details provided:
- they meet all other requirements of the Robust Detail, including flanking constructions;
- the principles of the raft foundation junction are followed. As such, the concrete of the floor must have a mass of 365 kg/m2 (min),
and a floating floor treatment must be provided;
Walls constructed to the soffit of in-situ poured concrete floors cannot be registered as Robust Details and may be subject to
pre-completion sound testing.
See also notes relating to Combining loadbearing masonry and lightweight framed separating walls included under Table 3a.

Edition 4
May 2015 Update

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robustdetails

Introduction
Table 4 Combining Robust Details
separating walls with non-Robust Details
separating floors in flats/apartments

Table 5 Combining Robust Details

separating floors with non-Robust Details
separating walls in flats/apartments

Loadbearing masonry

E-WM-1

E-WM-21

E-FC-1

E-FC-11

E-WM-2

E-WM-22

E-FC-4

E-FC-12

E-WM-3

E-WM-23

E-FC-5

E-FC-13

E-WM-4

E-WM-24

E-FC-6

E-FC-14

E-WM-5

E-WM-25

E-FC-7

E-FC-15

E-WM-6

E-WM-26

E-FC-8

E-FC-16

E-WM-8

E-WM-27

E-FC-9

E-WM-10

E-WM-28

E-FC-10

E-WM-11

E-WM-12

E-WM-13

E-FT-1

E-FC-2

E-WM-14

E-FT-2

E-FC-10

E-WM-15

E-FT-3

E-WM-16

E-FT-4

E-WM-17

E-FT-5

E-WM-18

E-FT-6

E-WM-20

E-FT-7

E-FS-1

E-FT-8

E-FS-2

Timber frame

RC frame

Light steel frame

E-WT-1

E-WS-1

E-WT-2

E-WS-2

E-WT-3

E-WS-3

E-WT-4

E-WS-4

Key
F1 Only the separating floor requires pre-completion testing
provided the floor does not bridge the separating wall
cavity. Otherwise both the wall and floor need testing.
F2 Only the separating floor requires pre-completion testing
provided the floor is timber-based and does not bridge the
separating wall cavity. Otherwise both the wall and floor
need testing.
F3 Only the separating floor requires pre-completion testing
provided the wall is being used in a lightweight steel
frame flat/apartment and the floor does not bridge the
separating wall cavity. Otherwise both the wall and floor
need testing.
F4 Only the separating floor requires pre-completion testing
provided the wall is being used in a concrete frame
building and the base of the wall is shielded by a floating
floor treatment. Otherwise both the wall and floor need
testing.

Key
W1 Only the separating wall requires pre-completion testing
provided the wall is constructed using aggregate blocks
specified for the inner leaf in the floor Robust Detail.
Otherwise both the floor and wall need testing.
W2 Only the separating wall requires pre-completion testing
provided the wall is constructed using blocks specified for
the inner leaf in the floor Robust Detail. Otherwise both the
floor and wall need testing.
W3 Only the separating wall requires pre-completion testing
if used with timber frame supporting walls and twin leaf
timber frame separating walls. Otherwise both the floor and
wall need testing.
W4 Only the separating wall requires pre-completion testing
provided the external wall meets the specification given in
the separating floor Robust Detail. Otherwise both the floor
and wall need testing.
W5 Only the separating wall requires pre-completion testing if
used with steel frame supporting walls and twin leaf steel
frame separating walls. Otherwise both the floor and wall
need testing.

For any construction that requires a separating element to

be tested, the user should seek expert acoustic advice on
the design and potential acoustic performance.

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Edition 4
May 2015 Update

Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 9

Introduction
Table 6a Robust Detail separating walls which can be used together
with the proprietary flanking constructions contained in Appendix A2
BRIDGESTOP

system

Masonry E-WM-1
walls
E-WM-2
E-WM-3
E-WM-4
E-WM-5
E-WM-6

E-WM-8

Smartroof
system

Kingspan
TEK

Prestoplan Wall Cap

PresPeak 60
RDA2

RoofSpace
I-Roof

E-WM-9
E-WM-10

E-WM-11
E-WM-12
E-WM-13

E-WM-14
E-WM-15

E-WM-16
E-WM-17
E-WM-18
E-WM-19
E-WM-20
E-WM-21
E-WM-22
E-WM-23
E-WM-24

see note 1

see note 1
see note 1

E-WM-25
E-WM-26
E-WM-27
E-WM-28

Key
1 When constructing these walls off raft foundations, the raft must have insitu concrete with 150mm
minimum thickness.

See over for timber and steel frame walls

Edition 4
February 2015 Update

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Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 10

Introduction
Table 6a (continued) Robust Detail separating walls which can be used together
with the proprietary flanking constructions contained in Appendix A2
BRIDGESTOP

system
Timber
walls

E-WT-1
E-WT-2
E-WT-3
E-WT-4

Steel
walls

Smartroof
system

Kingspan
TEK

Prestoplan Wall Cap

PresPeak 60
RDA2

E-WS-1

RoofSpace
I-Roof

E-WS-2
E-WS-3

E-WS-4

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Edition 4
February 2015 Update

Introduction Feb 2015_Introduction-Nov2005 09/02/2015 14:45 Page 11

Introduction
Table 6b Robust Detail separating floors which can be used together with the
proprietary flanking constructions contained in Appendix A2
BRIDGESTOP

system
Masonry
floors

Smartroof
system

Kingspan Prestoplan
TEK
PresPeak 60

RoofSpace
I-Roof

E-FC-1
E-FC-2
E-FC-4
E-FC-5
E-FC-6
E-FC-7
E-FC-8
E-FC-9

see note 1

E-FC-10
E-FC-11
E-FC-12
E-FC-13
E-FC-14
E-FC-15
E-FC-16
Timber
floors

Wall Cap
RDA2

E-FT-1
E-FT-2
E-FT-3
E-FT-4
E-FT-5
E-FT-6
E-FT-7
E-FT-8

Steel-concrete E-FS-1
and steel floors
E-FS-2

Key
1 Applies only to loadbearing masonry constructions.

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February 2015 Update

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Introduction
Table 7 Robust Detail separating floors
which can be used together with
alternative products contained in
Appendix A3
British
Gypsum
GypFloor
Concrete
floors

E-FC-1
E-FC-2

Insumate
insulation
tray

E-FC-4
E-FC-5
E-FC-6
E-FC-7

E-FC-8
E-FC-9
E-FC-10
E-FC-11
E-FC-12
E-FC-13
E-FC-14
E-FC-15
E-FC-16
Timber
floors

E-FT-1
E-FT-2
E-FT-3
E-FT-4
E-FT-5
E-FT-6

E-FT-7
E-FT-8
Steel-concrete
and steel floors

E-FS-1

E-FS-2

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Edition 4
February 2015 Update

SEPARATING WALLS

MASONRY

Block density

1850 to 2300 kg/m3

Wall ties

Approved Document E
Tie type A (see
Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

Wall finish

13mm plaster or cement:

sand render with plaster
skim (min 10 kg/m2), both
sides

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Select an alternative Robust Detail where

flues are required in the separating wall
e.g. for dense aggregate blocks, see
E-WM-3

Refer to Appendix A

1 of 6

robustdetails

Separating Wall Cavity Masonry

Dense aggregate blocks

Wet plaster

E-WM-1

Separating Wall Cavity Masonry

E-WM-1

1. External (flanking) wall junction

Plan
Separating
wall

Separating
wall

Inner leaf where there is a separating floor

e.g. for flats/apartments
If using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
If using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

Toothed

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3, 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3)
Internal finish - 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
If using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
If using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together
Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-1

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Floor to comply with Building

Regulations Requirement E2

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Floor to comply with Building Regulations

beam and block floor with all voids filled with

mortar, or

Sketch shows timber joists built in

concrete planks with all voids between planks

and blockwork filled with mortar or flexible
sealant

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-1

5. Separating floor junction

Separating wall must not be continuous
between storeys
Plaster complete wall surface
5mm (min) resilient flanking strip
Concrete planks with all voids filled between
planks and blockwork filled with mortar or
flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a
in introduction and see separating floor
Robust Detail for floating floor and ceiling
options
Section

if using floor requiring pre-completion testing,

seek specialist advice

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ concrete slab or ground bearing slab
Plaster complete wall surface down to finished
floor level
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

cavity fill may be provided below minimum clear
cavity indicated. Continuous raft foundations
between dwellings are not acceptable. Solid walls
which support separating walls are only acceptable
where each ground floor (not timber joists) is
built into one side of the separating wall and
breaks the vertical continuity of the wall and the
minimum clear cavity indicated is maintained.
4 of 6

Edition 4
October 2014

E-WM-1

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with
a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf
100mm (min) mineral wool insulation
10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer.
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Cavity masonry separating wall continuous
to underside of roof covering

Room-in-roof

External wall cavity closed at eaves level with

a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf

Section

Edition 4
October 2014

5 of 6

robustdetails

E-WM-1

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks dense aggregate

(1850 to 2300 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

: UK registered trade mark no. 2291665
Robust Details Limited 2011. All rights reserved. No part of this Handbook (other than the checklists) may be reproduced in any material
form or issued or communicated to the public (including photocopying or storing it in any medium by electronic means, and whether or not
transiently or incidentally to some other use of this Handbook) without the prior written permission of Robust Details Limited except in
accordance with the provisions of the Copyright, Designs and Patents Act 1988.
Warning: the doing of an unauthorised act in relation to a copyright work may result in both a civil claim for damages and criminal prosecution.

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A (see
Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

Wall finish

13mm plaster or cement:

sand render with plaster
skim (min 10 kg/m2), both
sides

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Select an alternative Robust Detail where

flues are required in the separating wall
e.g. for lightweight aggregate blocks, see
E-WM-4

Refer to Appendix A

1 of 6

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Wet plaster

E-WM-2

Separating Wall Cavity Masonry

E-WM-2

1. External (flanking) wall junction

Plan
Separating
wall

Separating
wall

Inner leaf where there is a separating floor

Toothed

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (850 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3).
Internal finish - 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
If using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
If using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together
Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-2

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Floor to comply with Building

Regulations Requirement E2

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Floor to comply with Building Regulations

beam and block floor with all voids filled with

mortar, or

Sketch shows timber joists built in

concrete planks with all voids between planks

and blockwork filled with mortar or flexible
sealant

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-2

5. Separating floor junction

Separating wall must not be continuous
between storeys
Plaster complete wall surface
5mm (min) resilient flanking strip
Concrete planks with all voids filled between
planks and blockwork filled with mortar or
flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to
Table 3a in introduction and see separating
floor Robust Ddetail for floating floor and
ceiling options
Section

if using floor requiring pre-completion testing,

seek specialist advice

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank,
cast in-situ concrete slab or ground bearing slab
Plaster complete wall surface down to finished
floor level
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-2

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf.
100mm (min) mineral wool insulation
10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Room-in-roof

External wall cavity closed at eaves level with

a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf

Section

Edition 4
October 2014

5 of 6

robustdetails

E-WM-2

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Where there is a separating floor (e.g. flats/apartments)

has the resilient flanking strip been installed?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1850 to 2300 kg/m3

Wall ties

Approved Document E
Tie type A
(see Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Alternative internal render

specification

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs on cement:sand
render (nominal 8mm) with
scratch finish
Typical render mix 1:1:6 to
1:1/2:4. Render mix must not
be stronger than background
(see Appendix A)

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf (it may be
omitted within the floor joist/beam zone)

Refer to Appendix A

Either:
British Gypsum Gyproc Soundcoat Plus
(nominal 8mm, minimum 6mm)
or
Knauf Gypsum Parge Coat (nominal 8mm,
minimum 6mm)
applied in accordance with the
manufacturer's instructions, may be used
instead of the cement:sand render mix.

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

1 of 8

robustdetails

Separating Wall Cavity Masonry

Dense aggregate blocks

Render and gypsum-based board on dabs

E-WM-3

Separating Wall Cavity Masonry

E-WM-3

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3)
Internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
If using robustdetails for floor, refer to Table 3a
Separating in introduction to select an acceptable
wall
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
If using floor requiring pre-completion testing,
seek specialist advice

Plan
Separating
wall

Toothed

Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3)
Internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
If using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
If using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)

2 of 8

Edition 4
October 2014

E-WM-3

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may be
omitted)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete
Complete wall face rendered (except in the floor
joist/beam zone where it may be omitted)
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous
between dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-3

5. Separating floor junction

Separating wall must not be continuous
between storeys
Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to
Table 3a in introduction and see separating
floor Robust Detail for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ concrete suspended slab or ground bearing slab
Complete wall face rendered (except in the floor
joist/beam zone where it may be omitted)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-3

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Room-inroof
Section

Edition 4
October 2014

Room-inroof

Cavity masonry separating wall continuous to

underside of roof covering
External wall cavity closed at eaves level with
a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-3

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the
manufacturers instructions)
Nominal 8mm render
Gypsum-based board (nominal 8 kg/m2) on dabs
Plan
High density block (minimum 2270 kg/m3)
behind starter blocks from ground level up
to at least where gather blocks start
Starter block (stagger in accordance with the
manufacturers instructions)
Plan

robustdetails

Continuous plaster fillet around fire opening

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-3

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-3

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks dense aggregate

(1850 to 2300 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

10.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

11.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

12.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A
(see Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Alternative internal render

specification

Wall finish

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

British Gypsum Gyproc Soundcoat Plus

(nominal 8mm, minimum 6mm)
or
Knauf Gypsum Parge Coat (nominal 8mm,
minimum 6mm)
or
Lafarge Ecoat Parge Coat (nominal 8mm,
minimum 6mm)

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking walls

applied in accordance with the

manufacturer's instructions, may be used
instead of the cement:sand render mix.

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Refer to Appendix A

Either:

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

1 of 8

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Render and gypsum-based board on dabs

E-WM-4

Separating Wall Cavity Masonry

E-WM-4

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (850 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
Separating
separating floor Robust Detail to identify
wall
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice

Plan
Separating
wall

Tooth or tie walls together

Toothed

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (850 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together
Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 8

Edition 4
October 2014

E-WM-4

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may be
omitted)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-4

5. Separating floor junction

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Complete wall face rendered (except in the floor
joist/beam zone where it may be omitted)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-4

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3.
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used, rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Room-inroof
Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-4

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the

manufacturers instructions)
Nominal 8mm render
Plan

Gypsum-based board (nominal 8 kg/m2) on dabs

High density block (minimum 2270 kg/m3)

behind starter blocks from ground level up
to at least where gather blocks start
Starter block (stagger in accordance with the
manufacturers instructions)

Plan

robustdetails

Continuous plaster fillet around fire opening

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-4

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-4

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

10.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

11.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

12.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block

Only Besblock Star

Performer 5-bridge
cellular block (4-core,
concrete density 1995 kg/m3,
block density 1528 kg/m3,
unit weight 14.5 kg)

Wall ties

Approved Document E
Tie type A (see Appendix A)

Block thickness 100mm (min), each leaf

Cavity width

75mm (min)

Wall finish

Gypsum based-board
(nominal 8 kg/m2) mounted
on dabs on cement:sand
render (nominal 8mm) with
scratch finish
Typical render mix 1:1:6 to
1:1/2:4. Render mix must not
be stronger than background
(see Appendix A)

External
(flanking) wall

Alternative internal render

specification

Place blocks with cellular holes open to

lower mortar bed

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Refer to Appendix A

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.
Edition 4
October 2014

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

1 of 8

robustdetails

Separating Wall Cavity Masonry

Besblock Star Performer dense aggregate cellular blocks

Render and gypsum-based board on dabs

E-WM-5

Separating Wall Cavity Masonry

E-WM-5

1. External (flanking) wall junction

Plan
Separating
wall

Separating
wall

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction or use
Besblock Star Performer block
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

Toothed

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Besblock Star Performer block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction or use
Besblock Star Performer block
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together
Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 8

Edition 4
October 2014

E-WM-5

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may
be omitted)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-5

5. Separating floor junction

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-5

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Room-inroof
Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-5

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the

manufacturers instructions)
Nominal 8mm render
Gypsum-based board (nominal 8 kg/m2) on dabs

Plan

High density block (minimum 2270 kg/m3)

behind starter blocks from ground level up
to at least where gather blocks start
Starter block (stagger in accordance with the
manufacturers instructions)
Continuous plaster fillet around fire opening

Plan

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-5

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-5

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks Besblock Star Performer 5-bridge

cellular blocks?

Are the blocks laid with the cells open to the lower bed?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

10.

Is render coat applied to the whole wall face (except where it

may be omitted between floor joists/beams)?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Besblock, manufacturer of Star Performer dense aggregate cellular blocks:

Telephone: 01952 685000

Fax: 01952 585224

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block density

600 to 800 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs on cement:sand
render (nominal 8mm) with
scratch finish
Render mix must not be
stronger than 1:1:6 and not
stronger than background
(see Appendix A)

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Note: When using this Robust Detail in

flats/apartments, please refer to Tables 3a
and 4 of the Introduction

Alternative internal render

specification
British Gypsum Gyproc Soundcoat Plus
(nominal 8mm, minimum 6mm) applied in
accordance with the manufacturer's
instructions, may be used instead of the
cement:sand render mix.

Cavity insulation (optional)

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection between

the two leaves except for wall ties and
foundations (and insulation)

Ensure that only solid blocks (i.e. not hollow or

cellular) are used in the construction of
separating and flanking walls

Keep any chases for services to a

minimum and fill well with mortar. Stagger
chases on each side of the wall to avoid
them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Ensure flues are not integrated within the

separating wall

Refer to Appendix A

The cavity may be insulated with mineral

wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

1 of 6

robustdetails

Separating Wall Cavity Masonry

Aircrete blocks
Render and gypsum-based board on dabs

E-WM-6

Separating Wall Cavity Masonry

E-WM-6

1. External (flanking) wall junction

Toothed

Separating
wall

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Plan

robustdetails

2 of 6

Edition 4
October 2014

E-WM-6

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may be
omitted)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-6

5. Separating floor junction

Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
Separating wall must not be continuous between
storeys
Concrete planks with all voids between planks and
blockwork filled with mortar or flexible sealant
Separating floor must not be continuous between
dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
at least one storey of the separating wall flanking
the separating floor must be built in Aircrete of
minimum density of 680 kg/m3
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-4 separating floor and

CT0 type ceiling treatment

Section

Ground floor construction:

timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab
Cavity separating wall continuous to foundation,
cavity fill may be provided below minimum clear
cavity indicated. Continuous raft foundations
between dwellings are not acceptable. Solid walls
which support separating walls are only acceptable
where each ground floor (not timber joists) is built
into one side of the separating wall and breaks
the vertical continuity of the wall and the minimum
clear cavity indicated is maintained.

robustdetails

4 of 6

Edition 4
October 2014

E-WM-6

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Aircrete cavity separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Aircrete cavity separating wall continuous to
underside of roof covering
Room-inroof

Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

E-WM-6

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Is external (flanking) wall inner leaf aircrete (450 to 800 kg/m3)?

Are separating wall blocks aircrete (600 to 800 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

10.

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

11.

Where there is a separating floor (e.g. flats/apartments), has

the correct flanking/isolation been provided to the perimeter
of the floating floor/screed?

12.

Are all junctions of wall and ceiling boards sealed with tape or
caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

E-WM-7

Important information regarding current status of E-WM-7

E-WM-7 had been subject to extensive investigations and research focusing

on the use of wall ties on this thin joint system, and the effect they have on
performance.
This has resulted in E-WM-7 being removed from the robustdetails scheme, and
two new thin joint separating wall types being added.
E-WM-10 should now be specified where wall ties are a structural requirement.
Please note that only the wall ties nominated for the detail can be used.
E-WM-13 should be specified where wall ties are not required structurally.
We recommend that you obtain guidance from a structural engineer and from
the Aircrete Products Association when specifying this wall type.
Please refer to the relevant sections of this Handbook for full information and
specifications for these wall types.
Please also refer to our website, www.robustdetails.com to check eligibility of
these wall types to gain credits under the Code for Sustainable Homes and
EcoHomes
Should you have any queries with regard to the above, please contact
Robust Details Limiteds technical advisors on 0870 240 8209 or
[email protected].

Dave Baker OBE

Chief Executive, Robust Details Limited

Edition 4
October 2014

robustdetails

Separating Wall Cavity Masonry

E-WM-7

Separating Wall Cavity Masonry (thin joint)

Block density

1350 to 1600 kg/m3

Wall ties

Insulation retaining wall ties

to Approved Document E
Tie type A (see Appendix A)

Cavity width

75mm (min) leaf-to-leaf

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 9.8 kg/m2)
mounted on dabs

Insulation

35mm (min) Isover RD35

mineral wool acoustic batt

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation batts and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all Isover RD35 acoustic batts are

tightly butted together and half cuts are
made with a clean sharp knife

Ensure that Isover RD35 acoustic batts

are installed against the same face of the
cavity wall construction throughout

Ensure Isover RD35 acoustic batts are

installed in accordance with
manufacturers recommendations

Ensure Isover RD35 acoustic batts do not

bridge the cavity

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Hollow or Cellular Blocks

The Besblock Star Performer is the only
block of this type currently accepted by
Robust Details Limited for use as an
alternative to solid blocks in E-WM-8.

Edition 4
October 2014

Ensure Star Performer blocks are laid with

the cells open to the lower mortar bed only.
The separating wall must not be
constructed using a mix of the block types.

1 of 8

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate, or nominated hollow or cellular blocks

35mm (minimum) Saint Gobain-Isover RD35 Acoustic Batt
Gypsum-based board (nominal 9.8 kg/m2) on dabs

E-WM-8

Separating Wall Cavity Masonry

E-WM-8

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close cavity with a flexible cavity stop unless it is
fully filled with built in mineral wool insulation
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Inner leaf where there is no separating floor e.g.
for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Besblock Star Performer block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
Separating if using robustdetails for floor, refer to Table 3a
wall
in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction or use Besblock Star Performer block
if using floor requiring pre-completion testing,
seek specialist advice

Plan
Separating
wall

Toothed

Tied

Tooth or tie walls together

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Besblock Star Performer block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction or use Besblock Star Performer block
if using floor requiring pre-completion testing,
seek specialist advice
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Plan

Tooth or tie walls together

Close cavity with a flexible cavity stop unless it is
fully filled with built in mineral wool insulation

robustdetails

2 of 8

Edition 4
October 2014

E-WM-8

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

35mm (min) Isover RD35 mineral wool

acoustic batt (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

35mm (min) Isover RD35 mineral wool acoustic

batt (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous
between dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-8

5. Separating floor junction

35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Separating wall must not be continuous
between storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to
Table 3a in introduction and see separating
floor Robust Detail for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-8

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Room-inroof
Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-8

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the
manufacturers instructions)

100mm (min) overlap of Isover batts

35mm (min) Isover RD35 mineral wool acoustic

batt (no gaps to remain)

Plan

Gypsum-based board (nominal 9.8 kg/m2) mounted

on dabs

High density block (minimum 2270 kg/m3) behind

starter blocks from ground level up
to at least where gather blocks start

100mm (min) overlap of Isover slabs

Starter block (stagger in accordance with the

manufacturers instructions)
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Plan

Continuous plaster fillet around fire opening

Ensure that mortar and debris does not

collect on the insulation batts, to avoid
a connection between the wall leaves

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-8

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-8

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3) or Besblock Star Performer block?
Are blocks laid with the cells open to the lower bed

Is cavity free from droppings and debris?

Are insulation retaining ties in separating wall to Approved

Document E Tie type A (see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Is Isover RD35 fixed in the cavity?

Are insulation batts tightly butted together?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Saint Gobain-Isover, manufacturer of Isover RD35 acoustic Batt:

Telephone: 01159 451143

Fax: 01159 451915

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
October 2014

DO NOT

Block density

1850-2300 kg/m3

Block
thickness

215mm wide, full block laid

on its side, single course,
stretcher bond
NB: mortar beds may be
10-15mm thick to permit
coursing to junction with
inner leaf

Wall finish

Gypsum-based board
(nominal mass per unit area
12.5 kg/m2) mounted on
dabs, on cement: sand
render (nominal 15mm,
minimum 13mm) with
scratch finish. Typical
render mix must not be
stronger than the
background (see Appendix A)

External
(flanking wall)

Masonry both leaves with

50mm (min.) cavity clear,
fully filled or partially filled
with insulation.

DO
Do use single course
stretcher bond

Do not use double

coursing

Ensure blocks are laid on side for 215mm

full wall width

Ensure that blockwork is single course

stretcher bond

Only use blocks accepted by Robust Details

Limited as providing a suitable method of
identifying on both faces of the wall, by
manufactured mark or feature, that the
constructed wall has used dense aggregate
blocks.

Ensure all joints are fully filled

Ensure inner leaf is either abutted and

tied to face of separating wall or bonded
in every two courses

A current list of blocks and further information

on block identification is available on the
Robust Details website www.robustdetails.com

Ensure no chasing occurs on face of

separating wall

Ensure render coat is a minimum of

13mm and applied to face of separating
wall with scratch finish (it may be omitted
within the floor joist/beam zone)

Refer to Appendix A

IMPORTANT

Edition 4
October 2014

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robustdetails

Separating Wall Solid Dense Block Masonry

Attached houses on raft foundations only

Dense aggregate blocks
13mm render and gypsum base board on dabs

E-WM-9

Separating Wall Solid Dense Block Masonry

E-WM-9

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close cavity with flexible cavity stop unless it is
fully filled with built-in mineral wool insulation
Inner leaf
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3)
Internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board

Ensure that separating wall blockwork is single

course stretcher bond and that inner leaf of
external wall is either abutted and tied to face of
separating wall or bonded (toothed) in every two
courses.
NB: Better performance with tied

Plan
Separating
wall

Toothed

Separating
wall

Tied

2. Internal floor junction: timber floor supported on joists

Complete wall face rendered (except in the

floor joist/beam zone where it may be
omitted)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

robustdetails

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Edition 4
October 2014

E-WM-9

Separating Wall Solid Dense Block Masonry

3. Raft foundation with floating floor treatment

5mm (min) resilient flanking strip

Flexible or acoustic sealant
A floating floor treatment (for ground floor floating
floor treatments mineral fibre quilt is not required
between the battens or cradle system)
Concrete raft mass per unit area of 365 kg/m2
(min)

4. Raft foundation with screed

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from
separating wall
Below screed insulation, isolating screed
from raft
Polyethylene
Concrete raft mass per unit area of 365 kg/m2
(min)

Edition 4
October 2014

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Separating Wall Solid Dense Block Masonry

E-WM-9

5. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof
filled with flexible closer

Minimum 140mm wide solid dense block to

underside of roof. Alternatively use a spandrel
panel see Appendix A
300mm
(min)
Minimum 200mm mineral wool insulation
10 kg/m3 (min)

Continuous horizontal ribbon of adhesive

Section

6. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR or
PIR insulation, minimum density 30 kg/m3 (See
Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based board.
Where used rigid insulation may be placed
between and/or directly beneath rafters
Continuous ribbon of adhesive
Solid 215mm blockwork to underside of roof
covering
Room-inroof

Room-inroof

Section

robustdetails

4 of 6

Edition 4
October 2014

Separating Wall Solid Dense Block Masonry

E-WM-9

blank page
See overleaf for checklist

Edition 4
October 2014

5 of 6

robustdetails

Separating Wall Solid Dense Block Masonry

E-WM-9

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are separating wall blocks dense aggregate

(1850 to 2300 kg/m3) as featured on the list of acceptable
blocks (www.robustdetails.com)?

Are blocks laid for the full 215mm width of the wall
(i.e. 215mm blocks laid on side)?

Is blockwork laid single course stretcher bond?

Is separating wall breaking the continuity of the inner leaf?

(i.e. is the face of the separating wall abutted and tied or
bonded into the inner leaf)

Are cavity stops installed?

Are all joints fully filled?

Is render or parge coat applied to the whole wall face?

(except where it may be omitted between floor joists/beams)

Is render or parge coat at least 13mm thick and scratch

finished?

Is mass per unit area of the gypsum based board at least

12.5 kg/m2?

10.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

11.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

600 to 800 kg/m3

Wall ties

Wall ties must be Ancon

Building Products Staifix
HRT4 or Clan PWT4
installed at not more than
2.5 ties per square metre

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Wall finish

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

IMPORTANT

Only the following wall ties may be used

in this separating wall:

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Ancon Building Products Staifix HRT4

Ensure correct wall ties are used

Clan PWT4

Fully fill all thin joints

Make sure there is no connection between

the two leaves except for wall ties and
foundations (and insulation)

Keep any chases for services to a

minimum and fill well with mortar. Stagger
chases on each side of the wall to avoid
them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Ensure flues are not integrated within the

separating wall

Ensure that only solid blocks (i.e. not hollow

or cellular) are used in the construction of
separating and flanking walls

Refer to Appendix A

Refer to Appendix A for the requirements

of wall ties in flanking walls.

Alternative internal render

specification
British Gypsum Gyproc Soundcoat Plus
(nominal 8mm, minimum 6mm) applied in
accordance with the manufacturer's
instructions, may be used instead of the
cement:sand render mix.

Cavity insulation (optional)

The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

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robustdetails

Separating Wall Cavity Masonry

Aircrete thin joint system

Render and gypsum-based board on dabs

E-WM-10

Separating Wall Cavity Masonry (thin joint)

E-WM-10

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf:
100mm (min) aircrete thin joint block
(450 kg/m3 to 800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Plan
Tooth or tie walls together
Separating
wall

Toothed

Separating
wall

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf:
100mm (min) aircrete thin joint block
(450 kg/m3 to 800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Tooth or tie walls together

Plan

robustdetails

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Edition 4
October 2014

E-WM-10

Separating Wall Cavity Masonry (thin joint)

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may
be omitted)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry (thin joint)

E-WM-10

5. Separating floor junction

Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
Separating wall must not be continuous
between storeys
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
at least one storey of the separating wall
flanking the separating floor must be built in
Aircrete of minimum density of 680kg/m3
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-4 separating floor and

CT0 type ceiling treatment

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-10

Separating Wall Cavity Masonry (thin joint)

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Aircrete cavity separating wall continuous to
underside of roof covering
Room-inroof

Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

Separating Wall Cavity Masonry (thin joint)

E-WM-10

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Is external (flanking) wall inner leaf aircrete thin joint block

(450 to 800 kg/m3)?

Are separating wall blocks thin joint compatible aircrete

(600 to 800 kg/m3)?

Is cavity free from droppings and debris?

Have only Ancon Staifix HRT4 wall ties or Clan PWT4 wall ties
been used in the separating wall?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled and sealed?

Are voids around floor joists, chases, etc. fully filled/sealed?

10.

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

11.

Are all junctions of wall and ceiling boards sealed with tape or
caulked with sealant?

12.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Alternative internal renders

British Gypsum Gyproc Soundcoat Plus

(nominal 8mm, minimum 6mm)

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Knauf Gypsum Parge Coat (nominal 8mm,

minimum 6mm)

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure cavity is minimum 100mm wide

and that correct wall ties are used

Ensure that only solid blocks or the

nominated hollow or cellular blocks are
used in the construction of separating and
flanking walls. Place blocks with cellular
holes open to lower mortar bed

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Refer to Appendix A

Lafarge Ecoat Parge Coat (nominal 8mm,

minimum 6mm)
applied in accordance with the manufacturer's
instructions.

Hollow or Cellular Blocks

The Besblock Star Performer is the only block
of this type currently accepted for use as an
alternative to solid blocks in E-WM-11.
The separating wall must not be
constructed using a mix of the block types.

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.
Edition 4
October 2014

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robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate, or nominated hollow or cellular blocks

Render and gypsum-based board on dabs
Minimum 100mm cavity

E-WM-11

Separating Wall Cavity Masonry

E-WM-11

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (850 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Besblock Star Perfomer block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
Separating
robustdetails separating floor. Then refer to
wall
separating floor Robust Detail to identify
acceptable inner leaf construction or use
Besblock Star Performer block
if using floor requiring pre-completion testing,
seek specialist advice

Plan
Separating
wall

Toothed

Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (850 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Besblock Star Perfomer block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction or use
Besblock Star Performer block
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together
Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 8

Edition 4
October 2014

E-WM-11

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may
be omitted)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-11

5. Separating floor junction

Separating wall must not be continuous
between storeys
Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

Sketch shows E-FC-1 type separating floor, FFT1

type floating floor treatment and CT3 type ceiling

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-11

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Room-inroof

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section

Edition 4
October 2014

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-11

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the

manufacturers instructions)
Nominal 8mm render
Plan

Gypsum-based board (nominal 8 kg/m2) on dabs

High density block (minimum 2270 kg/m3)

behind starter blocks from ground level up
to at least where gather blocks start
Starter block (stagger in accordance with the
manufacturers instructions)

Plan

robustdetails

Continuous plaster fillet around fire opening

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-11

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-11

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3) or Besblock Star Performer?
Are blocks laid with the cells open to the lower bed?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

10.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

11.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

12.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block

Only Plasmor "Aglite Ultima"

block density 1050 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Wall finish

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Note: When using this Robust Detail in

flats/apartments, please refer to Tables 3a
and 4 of the Introduction

Alternative internal render

specification

Keep cavity and wall ties free from

mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation

Ensure that only Plasmor "Aglite Ultima"

blocks are used in the construction of
separating and flanking walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the
wall to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf with a
scratch finish (it may be omitted within
the floor joist/beam zone)

Ensure flues are not integrated within

the separating wall

Refer to Appendix A

Either:
British Gypsum Gyproc Soundcoat Plus
(nominal 8mm, minimum 6mm)
or
Knauf Gypsum Parge Coat (nominal 8mm,
minimum 6mm)
or
Lafarge Ecoat Parge Coat (nominal 8mm,
minimum 6mm)
applied in accordance with the
manufacturer's instructions, may be used
instead of the cement:sand render mix.

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.
Edition 4
October 2014

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robustdetails

Separating Wall Cavity Masonry

Plasmor Aglite Ultima lightweight aggregate blocks

Render and gypsum-based board on dabs

E-WM-12

Separating Wall Cavity Masonry

E-WM-12

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close cavity with a flexible cavity stop unless it
is fully filled with built in mineral wool insulation
Inner leaf:
100mm (min) Plasmor "Aglite Ultima" 1050
kg/m3 block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Tooth or tie walls together
Plan
Separating
wall

Toothed

Separating
wall

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf:
100mm (min) Plasmor "Aglite Ultima" 1050
kg/m3 block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Close cavity with a flexible cavity stop unless it
is fully filled with built in mineral wool insulation
Tooth or tie walls together

Plan

robustdetails

2 of 6

Edition 4
October 2014

E-WM-12

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may be
omitted)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-12

5. Separating floor junction

Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
Separating wall must not be continuous
between storeys
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to
Table 3a in introduction and see separating
floor Robust Detail for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-4 separating floor and

CT0 type ceiling treatment

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-12

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity separating wall continuous to underside
of roof. Alternatively use spandrel panel see
Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity separating wall continuous to underside
of roof covering
Room-inroof

Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

E-WM-12

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks Plasmor "Aglite Ultima" blocks?

Are external (flanking) wall blocks Plasmor "Aglite Ultima"

blocks?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

10.

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

11.

Where there is a separating floor (e.g. flats/apartments), has

the correct flanking/isolation been provided to the perimeter
of the floating floor/screed?

12.

Are all junctions of wall and ceiling boards sealed with tape or
caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assisstance from Plasmor, manufacturer of "Aglite Ultima" lightweight aggregate blocks:

Telephone: 01977 673221

Fax: 01977 607071

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Aircrete thin joint - untied system

Render and gypsum-based board on dabs
Block density

600 to 800 kg/m3

Wall ties

No wall ties are to be inserted

in the separating wall.

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board (nominal

8 kg/m2) mounted on dabs on
cement:sand render (nominal
8mm) with scratch finish
Render mix must not be
stronger than 1:1:6 and not
stronger than background (see
Appendix A)

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

IMPORTANT

Should it be necessary to introduce wall

ties into the cavity of the aircrete thin joint
masonry separating wall please refer to
E-WM-10.

Keep cavity (and insulation) free from

mortar droppings and debris

Fully fill all thin joints

Make sure there is no connection

between the two leaves except for
foundations (and insulation)

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Ensure flues are not integrated within the

separating wall

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Refer to Appendix A

Alternative internal render

specification
British Gypsum Gyproc Soundcoat Plus
(nominal 8mm, minimum 6mm) applied in
accordance with the manufacturer's
instructions, may be used instead of the
cement:sand render mix.

Cavity insulation (optional)

The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

1 of 6

robustdetails

E-WM-13

Separating Wall Cavity Masonry

Separating Wall Cavity Masonry thin joint, untied

E-WM-13

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf:
100mm (min) aircrete thin joint block
(450 kg/m3 to 800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Plan
Tooth or tie walls together
Separating
wall

Toothed

Separating
wall

Tied

2. Staggered external (flanking) wall junction

Plan

robustdetails

2 of 6

Edition 4
October 2014

E-WM-13

Separating Wall Cavity Masonry thin joint, untied

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may
be omitted)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry thin joint, untied

E-WM-13

5. Separating floor junction

Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
Separating wall must not be continuous
between storeys
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
at least one storey of the separating wall
flanking the separating floor must be built in
Aircrete of minimum density of 680kg/m3
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-4 separating floor and

CT0 type ceiling treatment

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-13

Separating Wall Cavity Masonry thin joint, untied

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Aircrete cavity separating wall continuous to
underside of roof covering
Room-inroof
Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

Separating Wall Cavity Masonry thin joint, untied

E-WM-13

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks thin joint compatible aircrete

(600 to 800 kg/m3)?

Is external (flanking) wall inner leaf aircrete thin joint block

(450 to 800 kg/m3)?

Is cavity free from droppings and debris?

Is the separating wall cavity completely free from wall ties

throughout its full height?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled and sealed?

Are voids around floor joists, chases, etc. fully filled/sealed?

10.

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

11.

Are all junctions of wall and ceiling boards sealed with tape or
caulked with sealant?

12.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Insulation retaining wall ties

to Approved Document E
Tie type A (see Appendix A)

Cavity width

100mm (min) leaf-to-leaf

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 9.8 kg/m2)
mounted on dabs

Insulation

35mm (min) Isover RD35

mineral wool acoustic batt

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation batts and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all Isover RD35 acoustic batts are

tightly butted together and half cuts are
made with a clean sharp knife

Edition 4
October 2014

Ensure that Isover RD35 acoustic batts

are installed against the same face of the
cavity wall construction throughout

Ensure Isover RD35 acoustic batts are

installed in accordance with
manufacturers recommendations

Ensure Isover RD35 acoustic batts do not

bridge the cavity

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

1 of 8

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

35mm (minimum) Saint Gobain-Isover RD35 Acoustic Batt
Gypsum-based board (nominal 9.8 kg/m2) on dabs

E-WM-14

Separating Wall Cavity Masonry

E-WM-14

1. External (flanking) wall junction

100mm (min)

Plan
Separating
wall

Toothed

Separating
wall

Tied

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

2. Staggered external (flanking) wall junction

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Tooth or tie walls together

Plan

robustdetails

Close cavity with a flexible cavity stop unless it

is fully filled with built in mineral wool insulation
2 of 8

Edition 4
October 2014

E-WM-14

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

35mm (min) Isover RD35 mineral wool

acoustic batt (no gaps to remain)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section
100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

35mm (min) Isover RD35 mineral wool acoustic

Section
100mm (min)

Edition 4
October 2014

Sketch shows timber joists built in

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-14

5. Separating floor junction

35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Separating wall must not be continuous
between storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive
Section
100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

Section
100mm (min)

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-14

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof
filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Section
100mm (min)

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Room-inroof

Room-inroof

Section

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

100mm (min)

Edition 4
October 2014

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-14

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the
manufacturers instructions)

100mm (min) overlap of Isover batts

35mm (min) Isover RD35 mineral wool acoustic

batt (no gaps to remain)

100mm (min)

Gypsum-based board (nominal 9.8 kg/m2) mounted

on dabs

Plan

High density block (minimum 2270 kg/m3) behind

starter blocks from ground level up
to at least where gather blocks start

100mm (min) overlap of Isover slabs

Starter block (stagger in accordance with the

manufacturers instructions)
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
100mm (min)

Continuous plaster fillet around fire opening

Plan

Ensure that mortar and debris does not

collect on the insulation batts, to avoid
a connection between the wall leaves

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-14

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-14

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are insulation retaining ties in separating wall to Approved

Document E Tie type A (see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Is Isover RD35 fixed in the cavity?

Are insulation batts tightly butted together?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Saint Gobain-Isover, manufacturer of Isover RD35 acoustic Batt:

Telephone: 01159 451143

Fax: 01159 451915

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block density

600 to 800 kg/m3

Wall ties

Insulation retaining wall ties

to Approved Document E
Tie type A (see Appendix A)

Cavity width

75mm (min) leaf-to-leaf

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 9.8 kg/m2)
mounted on dabs

Insulation

35mm (min) Isover RD35

mineral wool acoustic batt

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation batts and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all Isover RD35 acoustic batts are

tightly butted together and half cuts are
made with a clean sharp knife

Edition 4
October 2014

Ensure that Isover RD35 acoustic batts

are installed against the same face of the
cavity wall construction throughout

Ensure Isover RD35 acoustic batts are

installed in accordance with
manufacturers recommendations

Ensure Isover RD35 acoustic batts do not

bridge the cavity

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure wall ties do not coincide with bed

reinforcement

Ensure flues are not integrated within the

separating wall

Refer to Appendix A

1 of 6

robustdetails

Separating Wall Cavity Masonry

Aircrete blocks
35mm (minimum) Saint Gobain-Isover RD35 Acoustic Batt
Gypsum-based board (nominal 9.8 kg/m2) on dabs

E-WM-15

Separating Wall Cavity Masonry

E-WM-15

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close cavity with a flexible cavity stop unless it
is fully filled with built in mineral wool insulation
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
Separating
in introduction to select an acceptable
wall
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice

Plan
Separating
wall

Toothed

Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Tooth or tie walls together
Plan

robustdetails

Close cavity with a flexible cavity stop unless it

is fully filled with built in mineral wool insulation
2 of 6

Edition 4
October 2014

E-WM-15

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

35mm (min) Isover RD35 mineral wool

acoustic batt (no gaps to remain)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

35mm (min) Isover RD35 mineral wool acoustic

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-15

5. Separating floor junction

35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Separating wall must not be continuous
between storeys
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
at least one storey of the separating wall
flanking the separating floor must be built in
Aircrete of minimum density of 680kg/m3
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-5 type separating floor and

CT5 type ceiling treatment

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-15

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
35mm (min) Isover RD35 mineral wool acoustic
batt (no gaps to remain)
Room-inroof
Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

E-WM-15

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Is external (flanking) wall inner leaf aircrete (450 to 800 kg/m3)?

Are separating wall blocks aircrete (600 to 800 kg/m3)?

Is cavity free from droppings and debris?

Are insulation retaining ties in separating wall to Approved

Document E Tie type A (see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Is Isover RD35 fixed in the cavity?

10.

Are insulation batts tightly butted together?

11.

Are voids around floor joists, chases, etc. fully filled/sealed?

12.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

13.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

14.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Saint Gobain-Isover, manufacturer of Isover RD35 acoustic Batt:

Telephone: 01159 451143

Fax: 01159 451915

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1850 to 2300 kg/m3

Wall ties

Approved Document E
Tie type A
(see Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Alternative internal render

specification

Wall finish

Gypsum-based board
(nominal 9.8 kg/m2) mounted
on dabs on cement:sand
render (nominal 8mm) with
scratch finish
Typical render mix 1:1:6 to
1:1/2:4. Render mix must not
be stronger than background
(see Appendix A)

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf (it may be
omitted within the floor joist/beam zone)

Refer to Appendix A

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

1 of 8

robustdetails

Separating Wall Cavity Masonry

Dense aggregate blocks

Render and gypsum-based board on dabs

E-WM-16

Separating Wall Cavity Masonry

E-WM-16

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3)
Internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
If using robustdetails for floor, refer to Table 3a
Separating
in introduction to select an acceptable
wall
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
If using floor requiring pre-completion testing,
seek specialist advice

Plan
Separating
wall

Toothed

Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)

2 of 8

Edition 4
October 2014

E-WM-16

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may be
omitted)

Floor to comply with Building Regulations

Requirement E2

Continuous horizontal ribbon of adhesive

Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-16

5. Separating floor junction

Separating wall must not be continuous
between storeys
Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Section

Continuous horizontal ribbon of adhesive

Sketch shows E-FC-1 type separating floor,
FFT1 type floating floor treatment and CT3
type ceiling

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-16

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering

Room-inroof

External wall cavity closed at eaves level with

a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf

Section

Edition 4
October 2014

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-16

9. Flue blocks built into separating wall

Flue block (stagger flues in accordance with the
manufacturers instructions)
Nominal 8mm render
Gypsum-based board (nominal 9.8 kg/m2) on dabs
Plan
High density block (minimum 2270 kg/m3) behind
starter blocks from ground level up to at least
where gather blocks start
Starter block (stagger in accordance with the
manufacturers instructions)
Continuous plaster fillet around fire opening
Plan

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-16

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-16

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks dense aggregate

(1850 to 2300 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Is render coat applied to the whole wall face

(except where it may be omitted between floor joists/beams)?

10.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

11.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

12.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

or Plasmor Aglite Ultima
1050 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 9.8 kg/m2)
mounted on dabs

Insulation

Isover RD Party Wall Roll or

Isover Round The House
Roll

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation rolls and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid, or approved hollow

or cellular blocks are used in the
construction of separating and flanking
walls

Ensure all Isover RD Party Wall Rolls or

Round The House Rolls are tightly butted
together and half cuts are made with a
clean sharp knife

Ensure that either Isover RD Party Wall

Roll or Isover Round The House Roll is
printed on the insulation material

Ensure RD Party Wall Roll or Round The

House Roll is installed in accordance with
manufacturers recommendations

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Hollow or Cellular Blocks - only for E-WM-17 100mm (min) cavity walls
The Besblock Star Performer is the only
block of this type currently accepted by
Robust Details Limited for use as an
alternative to solid blocks in E-WM-17.

Edition 4
October 2014

Ensure Star Performer blocks are laid with

the cells open to the lower mortar bed only.
The separating wall must not be
constructed using a mix of the block types.
1 of 6

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate, or nominated hollow or cellular blocks

Isover RD Party Wall Roll or Isover Round The House Roll
Gypsum-based board (nominal 9.8 kg/m2) on dabs

E-WM-17

Separating Wall Cavity Masonry

E-WM-17

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully filled
with built in mineral wool insulation)
Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Plasmor Aglite Ultima (1050 kg/m3)
or Besblock Star Performer
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board

Plan

Separating Inner leaf where there is a separating floor

e.g. for flats/apartments
wall

Separating
wall

if using robustdetails for floor, refer to Table 3a

in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction or use Plasmor Aglite Ultima
or Besblock Star Performer
if using floor requiring pre-completion testing,
seek specialist advice

Tied

Toothed

Tooth or tie walls together

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Plasmor Aglite Ultima (1050 kg/m3)
or Besblock Star Performer
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction or use Plasmor Aglite Ultima
or Besblock Star Performer
if using floor requiring pre-completion testing,
seek specialist advice
Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Tooth or tie walls together
Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully filled
with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-17

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Isover RD Party Wall Roll or Isover Round

The House Roll (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete
Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous
between dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-17

5. Separating floor junction

Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Separating wall must not be continuous
between storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a
in introduction and see separating floor
Robust Detail for floating floor and ceiling
options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive
Section
Sketch shows E-FC-1 type separating floor, FFT1 type
floating floor treatment and CT3 type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-17

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Isover RD Party Wall Roll or Isover Round The
House Roll (no gaps to remain)
Room-inroof
Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

E-WM-17

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3) or Plasmor Aglite Ultima (1050 kg/m3)?

If using Besblock Star Performer, is wall cavity 100mm (min),

and are blocks laid with cells open to lower bed?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is Isover RD Party Wall Roll or Isover Round The House Roll used?

10.

Are insulation rolls tightly butted together?

11.

Are voids around floor joists, chases, etc. fully filled/sealed?

12.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

13.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

14.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Saint Gobain-Isover, manufacturer of RD Party Wall Roll
and Round The House Roll:

Telephone: 01159 451143

Fax: 0844 5618816

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1850 to 2300 kg/m3

Wall ties

Approved Document E
Tie type A (see
Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

Wall finish

13mm plaster or cement:

sand render with plaster
skim (min 10 kg/m2), both
sides

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Select an alternative Robust Detail if flues

are required in the separating wall

Refer to Appendix A

1 of 6

robustdetails

Separating Wall Cavity Masonry

Dense aggregate blocks

Wet plaster

E-WM-18

Separating Wall Cavity Masonry

E-WM-18

1. External (flanking) wall junction

Plan
Separating
wall

Separating
wall

Inner leaf where there is a separating floor

Toothed

Tied

2. Staggered external (flanking) wall junction

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-18

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Floor to comply with Building

Regulations Requirement E2

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Floor to comply with Building Regulations

Sketch shows timber joists built in

Edition 4
October 2014

beam and block floor with all voids filled with

mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
3 of 6

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Separating Wall Cavity Masonry

E-WM-18

5. Separating floor junction

Separating wall must not be continuous
between storeys
Plaster complete wall surface
5mm (min) resilient flanking strip
Concrete planks with all voids filled between
planks and blockwork filled with mortar or
flexible sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to
Table 3a in introduction and see separating
floor Robust Detail for floating floor and
ceiling options
Section

if using floor requiring pre-completion testing,

seek specialist advice
Sketch shows E-FC-1 type separating floor,
FFT1 type floating floor treatment and CT3
type ceiling

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-18

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof
filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with
a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf
100mm (min) mineral wool insulation
10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Room-inroof

External wall cavity closed at eaves level with

a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf

Section

Edition 4
October 2014

5 of 6

robustdetails

E-WM-18

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks dense aggregate

(1850 to 2300 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3 or

1850 to 2300 kg/m3

Wall ties

Wall ties must be Ancon

Building Products Staifix
HRT4

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Alternative internal renders

British Gypsum Gyproc Soundcoat Plus

(nominal 8mm, minimum 6mm)

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Knauf Gypsum Parge Coat (nominal 8mm,

minimum 6mm)

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure cavity is minimum 100mm wide

and that correct wall ties are used

Ensure that only solid blocks or the

nominated hollow or cellular blocks are
used in the construction of separating and
flanking walls. Place blocks with cellular
holes open to lower mortar bed

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Ensure that render is applied to the

complete face of each leaf with a scratch
finish (it may be omitted within the floor
joist/beam zone)

Refer to Appendix A

Lafarge Ecoat Parge Coat (nominal 8mm,

minimum 6mm)
applied in accordance with the manufacturer's
instructions.

Hollow or Cellular Blocks

The Besblock Star Performer is the only block
of this type currently accepted for use as an
alternative to solid blocks in E-WM-19.
The separating wall must not be
constructed using a mix of the block types.

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.
Edition 4
October 2014

1 of 6

robustdetails

Separating Wall Cavity Masonry

Minimum 100mm cavity wall with the MONARFLOOR BRIDGESTOP system

Dense or lightweight aggregate blocks or nominated hollow or cellular blocks
Render and gypsum-based board on dabs
Attached houses only

E-WM-19

Separating Wall Cavity Masonry

E-WM-19

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Inner leaf
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3) or
Besblock "Star Performer" block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Tooth or tie walls together
Plan
Separating
wall

Toothed

Separating
wall

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3) or
aircrete block (450 kg/m3 to 800 kg/m3) or
Besblock "Star Performer" block
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board

Tooth or tie walls together

Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)

Plan

robustdetails

2 of 6

Edition 4
October 2014

E-WM-19

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Complete wall face rendered (except in

the floor joist/beam zone where it may
be omitted)
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-19

5. Ground floor junction: insulated raft foundation

Complete wall surface rendered (except in the
floor joist/beam zone where it may be omitted)
Tie to penetrate at
max 450mm centres. Ties are reversible. May
also be used as render depth marker.
MONARFLOOR BRIDGESTOP

MONARFLOOR BRIDGESTOP Quilt in two lifts to

prevent mortar droppings touching both
masonry leaves.

Insulated screed or floating floor treatment

(see Appendix A2 for details)
500mm wide MONARFLOOR BRIDGESTOP 3mm HP
Acoustic Membrane laid under the party wall
over the dpm. This is an integral part of the
system.
Insitu concrete 365kg/m2 (min) mass per unit
area.

Section

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Complete wall face rendered (except in the floor
joist/beam zone where it may be omitted)
Tie to penetrate at
max 450mm centres. Ties are reversible. May
also be used as render depth marker.
MONARFLOOR BRIDGESTOP

Quilt in two lifts to

prevent mortar droppings touching both
masonry leaves.
MONARFLOOR BRIDGESTOP

Ground floor not continuous between dwellings

Section

Ground floor construction:

system can be positioned on top

of floor structure.

500mm wide MONARFLOOR BRIDGESTOP 3mm HP

Acoustic Membrane laid under the party wall over
the dpm. This is an integral part of the system.

BRIDGESTOP

robustdetails

4 of 6

Edition 4
October 2014

E-WM-19

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled

with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Room-inroof

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section

Edition 4
October 2014

5 of 6

robustdetails

E-WM-19

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks solid aggregate (1350-1600 kg/m3

or 1850-2300 kg/m3) or Besblock Star Performer (with cells
open to lower bed)?

Has 500mm wide MONARFLOOR BRIDGESTOP 3mm HP Acoustic

Membrane been laid under the party wall over the dpm?

Has

Yes No

Inspected

() ()

(initials & date)

Quilt been installed in 2 lifts with

Ties?

MONARFLOOR BRIDGESTOP

Is cavity above the quilt free from droppings and debris?

Are separating wall ties Staifix HRT4?

Are cavity stops installed?

Are all block joints fully filled?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Is render coat applied to the whole wall face (except where it

may be omitted between floor joists/beams)?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Contact details for technical assistance from Icopal-MONARFLOOR, manufacturer of the MONARFLOOR BRIDGESTOP system:

Telephone: 0161 866 6540

Fax: 0161 865 8433

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 9.8 kg/m2)
mounted on dabs

Insulation

100mm Isover RD Party

Wall Roll or 100mm Isover
Round The House Roll

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation rolls and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all 100mm Isover RD Party Wall

Rolls or 100mm Round The House Rolls
are tightly butted together and half cuts
are made with a clean sharp knife and
are installed in accordance with the
manufacturers instructions

Edition 4
October 2014

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Ensure that either Isover RD Party Wall

Roll or Isover Round The House Roll is
printed on the insulation material.

1 of 6

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Isover RD Party Wall Roll or Isover Round The House Roll
Gypsum-based board (nominal 9.8 kg/m2) on dabs

E-WM-20

Separating Wall Cavity Masonry

E-WM-20

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
100mm Isover RD Party Wall Roll or 100mm Isover
Round The House Roll (no gaps to remain)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board

100mm (min)

Plan
Separating
wall

Toothed

Separating
wall

Tied

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)

100mm (min)

Inner leaf where there is no separating floor

e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
100mm Isover RD Party Wall Roll or 100mm Isover
Round The House Roll (no gaps to remain)
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-20

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

100mm Isover RD Party Wall Roll or 100mm

Isover Round The House Roll (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

100mm Isover RD Party Wall Roll or 100mm

Isover Round The House Roll (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous between
dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

100mm (min)

Edition 4
October 2014

Sketch shows timber joists built in

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-20

5. Separating floor junction

100mm Isover RD Party Wall Roll or 100mm
Isover Round The House Roll (no gaps to remain)
Separating wall must not be continuous between
storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
100mm Isover RD Party Wall Roll or 100mm Isover
Round The House Roll (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

100mm (min)

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-20

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
100mm Isover RD Party Wall Roll or 100mm
Isover Round The House Roll (no gaps to
remain)

Section

100mm (min)

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
100mm Isover RD Party Wall Roll or Isover
Round The House Roll (no gaps to remain)
Room-inroof

Room-inroof

Section

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

100mm (min)

Edition 4
October 2014

5 of 6

robustdetails

E-WM-20

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is 100mm RD Party Wall Roll or 100mm Isover Round The

House Roll used?

Are insulation rolls tightly butted together?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Saint Gobain-Isover, manufacturer of RD Party Wall Roll
and Round The House Roll:

Telephone: 01159 451143

Fax: 0844 5618816

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A (see
Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Separating wall cavity insulation

(optional)
The cavity may be insulated with mineral
wool with a maximum density of 40 kg/m3.

Edition 4
October 2014

Wall finish

13mm plaster or cement:

sand render with plaster
skim (min 10 kg/m2), both
sides

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties (and insulation)

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Select an alternative Robust Detail where

flues are required in the separating wall

Refer to Appendix A

1 of 6

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Wet plaster
Minimum 100mm cavity

E-WM-21

Separating Wall Cavity Masonry

E-WM-21

1. External (flanking) wall junction

Plan
Separating
wall

Separating
wall

Inner leaf where there is a separating floor

Toothed

Tied

2. Staggered external (flanking) wall junction

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-21

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Floor to comply with Building

Regulations Requirement E2

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Floor to comply with Building Regulations

Sketch shows timber joists built in

Edition 4
October 2014

beam and block floor with all voids filled with

mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-21

5. Separating floor junction

Section

if using robustdetails for floor, refer to Table 3a

in introduction and see separating floor
Robust Detail for floating floor and ceiling
options
if using floor requiring pre-completion testing,
seek specialist advice

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank,
cast in-situ concrete slab or ground bearing slab
Plaster complete wall surface down to finished
floor level
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-21

7. Roof junction pitched roof without room-in-roof

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer.

100mm (min) mineral wool insulation minimum

density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Cavity masonry separating wall continuous to
underside of roof covering
Room-in-roof

Room-in-roof

External wall cavity closed at eaves level with

a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf

Section

Edition 4
October 2014

5 of 6

robustdetails

E-WM-21

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

Where there is a separating floor (e.g. flats/apartments)

has the resilient flanking strip been installed?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3 or

Plasmor Aglite Ultima
1050 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 10 kg/m2)
mounted on dabs

Insulation

100mm Knauf Earthwool

Masonry Party Wall Slab or
100mm Superglass Party
Wall Roll

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation rolls and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all 100mm Knauf Earthwool

Masonry Party Wall Slabs or 100mm
Superglass Party Wall Rolls are tightly
butted together and half cuts are made
with a clean sharp knife and are installed
in accordance with the manufacturers
instructions

Edition 4
October 2014

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Ensure that either KI MPWS is printed

on the insulation material where 100mm
Knauf Earthwool Masonry Party Wall Slab
is specified; or Superglass Party Wall
Roll is printed on the insulation material
where this is specified.

1 of 6

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Knauf Earthwool Masonry Party Wall Slab or Superglass Party Wall Roll
Gypsum-based board (nominal 10 kg/m2) on dabs

E-WM-22

Separating Wall Cavity Masonry

E-WM-22

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully filled
with built in mineral wool insulation)
100mm Knauf Earthwool Masonry Party Wall Slab or
100mm Superglass Party Wall Roll (no gaps to remain)
Inner leaf where there is no separating floor e.g.
for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Plasmor Aglite Ultima (1050 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board

100mm (min)

Plan
Separating
wall

Toothed

Separating
wall

Tied

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction or use Plasmor Aglite Ultima
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)

100mm (min)

Inner leaf where there is no separating floor

e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3) or Plasmor Aglite Ultima (1050 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction or use Plasmor Aglite Ultima
if using floor requiring pre-completion testing,
seek specialist advice
100mm Knauf Earthwool Masonry Party Wall Slab or
100mm Superglass Party Wall Roll (no gaps to remain)
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully filled
with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-22

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

100mm Knauf Earthwool Masonry Party Wall Slab or

100mm Superglass Party Wall Roll (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

100mm Knauf Earthwool Masonry Party Wall Slab or

100mm Superglass Party Wall Roll (no gaps to remain)
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous between
dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

100mm (min)

Edition 4
October 2014

Sketch shows timber joists built in

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-22

5. Separating floor junction

100mm Knauf Earthwool Masonry Party Wall Slab or
100mm Superglass Party Wall Roll (no gaps to remain)
Separating wall must not be continuous between
storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
100mm Knauf Earthwool Masonry Party Wall Slab or
100mm Superglass Party Wall Roll (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

100mm (min)

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-22

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof filled
with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)
100mm Knauf Earthwool Masonry Party Wall Slab or
100mm Superglass Party Wall Roll (no gaps to remain)
Section

100mm (min)

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
100mm Knauf Earthwool Masonry Party Wall Slab or
100mm Superglass Party Wall Roll (no gaps to remain)
Room-inroof

Room-inroof

Section

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

100mm (min)

Edition 4
October 2014

5 of 6

robustdetails

E-WM-22

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3) or Plasmor Aglite Ultima (1050 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is 100mm Knauf Earthwool Masonry Party Wall Slab or

100mm Superglass Party Wall Roll used?

Are insulation sections tightly butted together?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

600 to 800 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)
For thin joint, wall ties must
be Ancon Building Products
Staifix HRT4 or Clan PWT4
installed at no more than 2.5
ties per square metre

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs

Insulation

100mm Superglass Party

Wall Roll

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation rolls and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all 100mm Superglass Party Wall

Rolls are tightly butted together and half
cuts are made with a clean sharp knife
and are installed in accordance with the
manufacturers instructions

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Edition 4
October 2014

1 of 6

Ensure that Superglass Party Wall Roll

is printed on the insulation material

robustdetails

Separating Wall Cavity Masonry

Aircrete blocks - standard and thin joint

Superglass Party Wall Roll
Gypsum-based board (nominal 8 kg/m2) on dabs

E-WM-23

Separating Wall Cavity Masonry

E-WM-23

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
100mm Superglass Party Wall Rolls (no gaps to
remain)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) aircrete block (450 kg/m3 to 800
kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
100mm (min)

Plan
Separating
wall

Toothed

Separating
wall

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)

100mm (min)

Inner leaf where there is no separating floor

e.g. for houses
100mm (min) aircrete block
(450 kg/m3 to 800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
100mm Superglass Party Wall Rolls (no gaps to
remain)
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-23

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

100mm Superglass Party Wall Rolls (no gaps to

remain)
Floor to comply with Building Regulations
Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

100mm Superglass Party Wall Rolls (no gaps to

remain)
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous between
dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

100mm (min)

Edition 4
October 2014

Sketch shows timber joists built in

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-23

5. Separating floor junction

100mm Superglass Party Wall Rolls (no gaps to
remain)
Separating wall must not be continuous between
storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
100mm Superglass Party Wall Rolls (no gaps to
remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

100mm (min)

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-23

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
100mm Superglass Party Wall Rolls (no gaps to
remain)
Section

100mm (min)

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
100mm Superglass Party Wall Rolls (no gaps to
remain)
Room-inroof

Room-inroof

Section

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

100mm (min)

Edition 4
October 2014

5 of 6

robustdetails

E-WM-23

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Is external (flanking) wall inner leaf aircrete (450 to 800 kg/m3)?

Are separating wall blocks aircrete (600 to 800 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)? For thin joint, are wall ties Ancon Staifix
HRT4 or Clan PWT4 installed at no more than 2.5 ties per
square metre?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is 100mm Superglass Party Wall Roll used?

10.

Are insulation rolls tightly butted together?

11.

Are voids around floor joists, chases, etc. fully filled/sealed?

12.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

13.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

14.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Superglass, manufacturer of the Party Wall Roll:

Telephone: 0844 3814022

Fax: 01786 451245

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

600 to 800 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)
For thin joint, wall ties must
be Ancon Building Products
Staifix HRT4 or Clan PWT4
installed at no more than 2.5
ties per square metre

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs

Insulation

Isover RD Party Wall Roll

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation rolls and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Edition 4
October 2014

Ensure all Isover RD Party Wall Rolls are

tightly butted together and half cuts are
made with a clean sharp knife and are
installed in accordance with the
manufacturers instructions

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Ensure that Isover RD Party Wall Roll is

printed on the insulation material

1 of 8

robustdetails

Separating Wall Cavity Masonry

Aircrete blocks - standard and thin joint

Isover RD Party Wall Roll
Gypsum-based board (nominal 8 kg/m2) on dabs

E-WM-24

Separating Wall Cavity Masonry

E-WM-24

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Isover RD Party Wall Roll (no gaps to remain)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) aircrete block (450 kg/m3 to 800
kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
100mm (min)

Plan
Separating
wall

Toothed

Separating
wall

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

Tied

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)

100mm (min)

Inner leaf where there is no separating floor

e.g. for houses
100mm (min) aircrete block
(450 kg/m3 to 800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Isover RD Party Wall Roll (no gaps to remain)
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 8

Edition 4
October 2014

E-WM-24

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Isover RD Party Wall Roll (no gaps to remain)

Floor to comply with Building Regulations

Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Isover RD Party Wall Roll (no gaps to remain)

Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous between
dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

100mm (min)

Edition 4
October 2014

Sketch shows timber joists built in

3 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-24

5. Separating floor junction

Isover RD Party Wall Roll (no gaps to remain)
Separating wall must not be continuous between
storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Isover RD Party Wall Roll (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

100mm (min)

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-24

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
Isover RD Party Wall Roll (no gaps to remain)
Section

100mm (min)

Alternative head detail

Spandrel panel (refer to Appendix A)

Cut aircrete block (600-800 kg/m3) laid flat

Icopal-MONARFLOOR Wall Cap 400 and Wall
Cap Clips
Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)
Isover RD Party Wall Roll (no gaps to remain)
Section

Icopal-MONARFLOOR
Wall Cap 400 Membrane
and Wall Cap Clips
100mm (min)

Edition 4
October 2014

5 of 8

robustdetails

Separating Wall Cavity Masonry

E-WM-24

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Isover RD Party Wall Roll (no gaps to remain)
Room-inroof

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section
100mm (min)

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-24

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WM-24

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Is external (flanking) wall inner leaf aircrete (450 to 800 kg/m3)?

Are separating wall blocks aircrete (600 to 800 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)? For thin joint, are wall ties Ancon Staifix
HRT4 or Clan PWT4 installed at no more than 2.5 ties per
square metre?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is Isover RD Party Wall Roll used?

10.

Are insulation rolls tightly butted together?

11.

Are voids around floor joists, chases, etc. fully filled/sealed?

12.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

13.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

14.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Saint Gobain-Isover, manufacturer of RD Party Wall Roll:

Telephone: 01159 451143

Fax: 0844 5618816

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Block

Minimum 100mm Porotherm

perforated clay blocks

Wall ties

Wall ties, as approved list

below, and installed at no
more than 2.5 ties per
square metre

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs on Porothem
Ecoparge (nominal 4mm,
minimum 3mm)

Insulation

Mineral wool rolls or batts,

maximum 20 kg/m3

External

Porotherm inner leaf and

masonry outer leaf with
50mm (min) cavity - clear,
fully filled or partially filled
with insulation

IMPORTANT
Only the following wall ties may be used in
this separating wall:

Ancon Building Products CCBA Type A

Ensure that the Porotherm Ecoparge is

applied to the separating walls in
accordance with manufacturers
instructions, paying particular attention to
sealing the vertical joints between blocks

Ensure all insulation sections are tightly

butted together and half cuts are made
with a clean sharp knife and are installed
in accordance with the manufacturers
instructions

Ensure no chasing for services are made

in the separating wall leaves

Refer to Appendix A

Keep cavity, insulation and wall ties free

from mortar droppings and debris

When using cut blocks, perpends must be

jointed with mortar. Perpends exceeding
15mm must be fully filled; alternatively,
those up to 15mm may be pointed.

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only Porotherm PTH blocks

and Porotherm bed joint mortar are used
in the construction of separating walls
and flanking structures in accordance
with manufacturers instructions

Edition 4
October 2014

1 of 6

robustdetails

Separating Wall Cavity Masonry

Porotherm blocks - thin joint

Insulated cavity
Ecoparge and gypsum-based board (nominal 8 kg/m2) on dabs

E-WM-25

Separating Wall Cavity Masonry

E-WM-25

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Mineral wool insulation (no gaps to remain)
Inner leaf: minimum 100mm Porotherm
perforated clay blocks with Ecoparge (nominal
4mm, minimum 3mm) and nominal 8 kg/m2
gypsum board on dabs
The separating wall must be toothed into the
inner leaf of the flanking wall. Cut blocks should
be used to give a square end to the leafs

100mm (min)

Plan

Traditional mortar is required on perpend joints

that do not have both parts of the interlocking
t&g feature
Separating
wall

Toothed

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)

100mm (min)

Inner leaf: minimum 100mm Porotherm

perforated clay blocks with Ecoparge (nominal
4mm, minimum 3mm) and nominal 8 kg/m2
gypsum board on dabs

Mineral wool insulation (no gaps to remain)

Tooth walls together

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
Plan

robustdetails

2 of 6

Edition 4
October 2014

E-WM-25

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Mineral wool insulation (no gaps to remain)

Floor to comply with Building Regulations

Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Mineral wool insulation (no gaps to remain)

Continuous horizontal ribbon of adhesive

100mm (min)

Edition 4
October 2014

Sketch shows timber joists built in

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-25

5. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Mineral wool insulation (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

100mm (min)

Cavity separating wall continuous to foundation,

6. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
Mineral wool insulation (no gaps to remain)
Section

robustdetails

4 of 6

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-25

blank page
See overleaf for checklist

Edition 4
October 2014

5 of 6

robustdetails

E-WM-25

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are 100mm (min) Porotherm blocks used in separating wall?

Is separating wall cavity at least 100mm?

Are only the named 'Type A' wall ties installed at no more
than 2.5 ties per square metre in separating wall?

Are insulation sections tightly butted together?

Is cavity free from droppings and debris?

Is Ecoparge (nominal 4mm, minimum 3mm) applied to

both leafs?

Is the separating wall free from service chasing?

Is external (flanking) wall inner leaf 100mm (min) Porotherm

blocks with Ecoparge applied?

Is junction with flanking wall toothed using cut blocks and

mortared perpends?

10.

Is external (flanking) wall cavity at least 50mm?

11.

Are cavity stops installed where specified in the Robust Detail?

12.

Are voids around floor joists fully filled/sealed?

13.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

14.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Wienerberger, supplier of Porotherm products:

Telephone: 0161 491 8200

Fax: 0161 491 6529

E-mail: Regional Tech Manager see www.wienerberger.co.uk/blocks

for contact information

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block

Only Besblock Star

Performer 5-bridge
cellular block (4-core,
concrete density 1995 kg/m3,
block density 1528 kg/m3,
unit weight 14.5 kg)

Wall ties

Approved Document E
Tie type A (see Appendix A)

Block thickness 100mm (min), each leaf

Cavity width

100mm (min)

Wall finish

Gypsum based-board
(nominal 10 kg/m2)
mounted on dabs

Insulation

100mm mineral wool roll,

quilt or batt with a density
of 12-25 kg/m3

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Place blocks with cellular holes open to

lower mortar bed

Keep cavity insulation and wall ties free

from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties and foundation (and insulation)

Ensure all insulation sections are tightly

butted together and half cuts are made
with a clean sharp knife, and are installed
in accordance with the manufacturer's
instructions

Edition 4
October 2014

Keep any chases for services to a

minimum and fill well with mortar. Stagger
chases on each side of the wall to avoid
them being back to back

Refer to Appendix A

1 of 6

robustdetails

Separating Wall Cavity Masonry

Besblock Star Performer dense aggregate cellular blocks

Gypsum-based board on dabs

E-WM-26

Separating Wall Cavity Masonry

E-WM-26

1. External (flanking) wall junction

Plan
Separating
wall

Separating
wall

Inner leaf where there is a separating floor

Toothed

Tied

2. Staggered external (flanking) wall junction

100mm
(min)

Inner leaf where there is a separating floor

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
October 2014

E-WM-26

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

100mm mineral wool roll, quilt or batt

with a density of 12-25 kg/m3
Floor to comply with Building
Regulations Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete
100mm mineral wool roll, quilt or batt with a
density of 12-25 kg/m3
Floor to comply with Building Regulations
Requirement E2
Internal floors should not be continuous
between dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Continuous horizontal ribbon of adhesive

Section
100mm (min)

Sketch shows timber joists built in

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-26

5. Separating floor junction

100mm mineral wool roll, quilt or batt with a
density of 12-25 kg/m3
Separating wall must not be continuous
between storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to
Table 3a in introduction and see separating
floor Robust Detail for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
100mm mineral wool roll, quilt or batt with a
density of 12-25 kg/m3
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

100mm (min)

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

E-WM-26

Separating Wall Cavity Masonry

7. Roof junction pitched roof without room-in-roof

Junction between separating wall and roof

filled with flexible closer
Cavity masonry separating wall continuous to
underside of roof. Alternatively use spandrel
panel see Appendix A
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf
300mm
(min)

Continuous horizontal ribbon of adhesive

100mm (min) mineral wool insulation

10 kg/m3 (min)

Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Room-inroof

Section

Edition 4
October 2014

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

5 of 6

robustdetails

E-WM-26

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks Besblock Star Performer 5-bridge

cellular blocks?

Are the blocks laid with the cells open to the lower bed?

Is cavity free from droppings and debris?

Are separating wall ties Approved Document E Tie type A

(see appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Are voids around floor joists, chases, etc. fully filled/sealed?

10.

Is separating wall cavity fully filled with mineral wool insulation,

and are all insulation sections tightly butted to leave no gaps?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Besblock, manufacturer of Star Performer dense aggregate cellular blocks:

Telephone: 01952 685000

Fax: 01952 585224

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

75mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs

Insulation

Superglass Party Wall Roll

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity, insulation rolls and wall ties

free from mortar droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Edition 4
October 2014

Ensure all Superglass Party Wall Rolls are

tightly butted together and half cuts are
made with a clean sharp knife and are
installed in accordance with the
manufacturers instructions

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Ensure that Superglass Party Wall Roll is

printed on the insulation material

1 of 6

robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Superglass Party Wall Roll
Gypsum-based board (nominal 8 kg/m2) on dabs

E-WM-27

Separating Wall Cavity Masonry

E-WM-27

1. External (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Close external wall cavity with a flexible cavity
stop. (Optional if external wall cavity is fully filled
with built in mineral wool insulation)
Superglass Party Wall Roll (no gaps to remain)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Plan

Inner leaf where there is a separating floor

Separating e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
wall

Separating
wall

in introduction to select an acceptable robustdetails

separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction
if using floor requiring pre-completion testing,
seek specialist advice

Tied

Toothed

Tooth or tie walls together

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable robustdetails
separating floor. Then refer to separating floor
Robust Detail to identify acceptable inner leaf
construction
if using floor requiring pre-completion testing,
seek specialist advice
Superglass Party Wall Roll (no gaps to remain)
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully filled
with built in mineral wool insulation)

2 of 6

Edition 4
October 2014

E-WM-27

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Superglass Party Wall Roll (no gaps to remain)

Floor to comply with Building Regulations

Requirement E2
Continuous horizontal ribbon of adhesive

Section

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete
Superglass Party Wall Roll (no gaps to remain)

Floor to comply with Building Regulations

Requirement E2
Internal floors should not be continuous
between dwellings
Floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Section

Continuous horizontal ribbon of adhesive

Sketch shows timber joists built in

Edition 4
October 2014

3 of 6

robustdetails

Separating Wall Cavity Masonry

E-WM-27

5. Separating floor junction

Superglass Party Wall Roll (no gaps to remain)
Separating wall must not be continuous
between storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a
in introduction and see separating floor
Robust Detail for floating floor and ceiling
options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive
Section
Sketch shows E-FC-1 type separating floor, FFT1 type
floating floor treatment and CT3 type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Superglass Party Wall Roll (no gaps to remain)
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

Cavity separating wall continuous to foundation,

Edition 4
October 2014

Separating Wall Cavity Masonry

E-WM-27

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
Superglass Party Wall Roll (no gaps to remain)
Section

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Superglass Party Wall Roll (no gaps to remain)
Room-inroof

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section

Edition 4
October 2014

5 of 6

robustdetails

E-WM-27

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 75mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is Superglass Party Wall Roll used?

Are insulation rolls tightly butted together?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Superglass, manufacturer of the Party Wall Roll:

Telephone: 0844 3814022

Fax: 01786 451245

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

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Edition 4
October 2014

Block density

1350 to 1600 kg/m3

Wall ties

Approved Document E
Tie type A (see Appendix A)

Cavity width

100mm (min)

Block thickness 100mm (min), each leaf

Wall finish

Gypsum-based board
(nominal 8 kg/m2) mounted
on dabs

Insulation

Knauf Supafil Party Wall

Wool

External
(flanking) wall

Masonry (both leaves) with

50mm (min) cavity clear,
fully filled or partially filled
with insulation

Keep cavity and wall ties free from mortar

droppings and debris

Fully fill all blockwork joints with mortar

Make sure there is no connection

between the two leaves except for wall
ties, insulation and foundation

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of separating and flanking
walls

Ensure all injection holes are drilled

through mortar joints, and made good by
fully filling with mortar

Keep any chases for services to a

minimum and fill well with mortar.
Stagger chases on each side of the wall
to avoid them being back to back

Refer to Appendix A

Supafil Party Wall Wool is only to be

installed by contractors approved by
Knauf Insulation; and must not exceed
25 kg/m3 density once installed

Edition 4
May 2015 Update

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robustdetails

Separating Wall Cavity Masonry

Lightweight aggregate blocks

Knauf Supafil Party Wall Wool
Gypsum-based board (nominal 8 kg/m2) on dabs

E-WM-28

Separating Wall Cavity Masonry

E-WM-28

1. External (flanking) wall junction

100mm (min)

Plan
Separating
wall

Toothed

Separating
wall

Tied

Inner leaf where there is a separating floor

e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Tooth or tie walls together

2. Staggered external (flanking) wall junction

Masonry outer leaf
External wall cavity (min 50mm)

100mm (min)

Inner leaf where there is no separating floor

e.g. for houses
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3) or aircrete block (450 kg/m3 to
800 kg/m3)
internal finish 13mm plaster or nominal
8 kg/m2 gypsum-based board
Inner leaf where there is a separating floor
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3a
in introduction to select an acceptable
robustdetails separating floor. Then refer to
separating floor Robust Detail to identify
acceptable inner leaf construction
if using floor requiring pre-completion testing,
seek specialist advice
Supafil Party Wall Wool
Tooth or tie walls together

Plan

robustdetails

Close external wall cavity with a flexible cavity

stop. (Optional if external wall cavity is fully
filled with built in mineral wool insulation)
2 of 6

Edition 4
May 2015 Update

E-WM-28

Separating Wall Cavity Masonry

3. Internal floor junction: timber floor supported on joist hangers

Supafil Party Wall Wool

Floor to comply with Building Regulations

Requirement E2
Continuous horizontal ribbon of adhesive

Section

100mm (min)

4. Internal floor junction: timber floor joists built in, beam and block or
precast concrete

Supafil Party Wall Wool

Continuous horizontal ribbon of adhesive

100mm (min)

Edition 4
May 2015 Update

Sketch shows timber joists built in

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Separating Wall Cavity Masonry

E-WM-28

5. Separating floor junction

Supafill Party Wall Wool
Separating wall must not be continuous between
storeys
5mm (min) resilient flanking strip
Concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant
Separating floor must not be continuous
between dwellings
Separating floor:
if using robustdetails for floor, refer to Table 3a in
introduction and see separating floor Robust
Detail for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Continuous horizontal ribbon of adhesive

Section

100mm (min)

Sketch shows E-FC-1 type separating floor,

FFT1 type floating floor treatment and CT3
type ceiling

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ suspended concrete slab or ground bearing concrete slab
Supafil Party Wall Wool
Ground floor not continuous between dwellings
Ground floor construction:
timber joists built in with:
all voids around the joists filled with mortar
the joint interface between the joist and the
mortar sealed with flexible sealant (see
Appendix A for full specification), or
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
ground bearing slab

Section

robustdetails

100mm (min)

Cavity separating wall continuous to foundation,

Edition 4
May 2015 Update

Separating Wall Cavity Masonry

E-WM-28

7. Roof junction pitched roof without room-in-roof

100mm (min) mineral wool insulation

10 kg/m3 (min)
Supafil Party Wall Wool
Section

100mm (min)

8. Roof junction pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used rigid insulation may be
placed between and/or directly beneath rafters
Continuous horizontal ribbon of adhesive
Cavity masonry separating wall continuous to
underside of roof covering
Supafil Party Wall Wool
Room-inroof

Room-inroof

External wall cavity closed at eaves level with a

suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section
100mm (min)

Edition 4
May 2015 Update

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robustdetails

E-WM-28

Separating Wall Cavity Masonry

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is separating wall cavity at least 100mm?

Is external (flanking) wall cavity at least 50mm?

Are separating wall blocks lightweight aggregate

(1350 to 1600 kg/m3)?

Is cavity free from droppings and debris?

Are separating wall ties to Approved Document E Tie type A

(see Appendix A)?

Are cavity stops installed where specified in the Robust Detail?

Are joints fully filled?

Is blue Supafil Party Wall Wool installed to a maximum density

of 25 kg/m3, and was it by an approved installer?

Are all injection holes drilled through the mortar joints, and
made good by fully filling with mortar?

10.

Are voids around floor joists, chases, etc. fully filled/sealed?

11.

Where there is a separating floor (e.g. flats/apartments) has

the resilient flanking strip been installed?

12.

Are all junctions of wall and ceiling boards sealed with tape
or caulked with sealant?

13.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Knauf Insulation Ltd, manufacturer of Supafil Party Wall Wool:

Telephone: 01744 766 666

Fax: 01744 766 667

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

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Edition 4
May 2015 Update

TIMBER

Wall width

240mm (min) between

inner faces of wall linings.
50mm (min) gap between
studs (must not be bridged
by any diagonal bracing)

Wall lining

- 2 or more layers of
gypsum-based board
(total nominal mass per
unit area 22 kg/m2), both
sides
- all joints staggered

Absorbent
material

60mm (min) mineral wool

batts or quilt (density
10 60 kg/m3) both sides.
Material may be unfaced,
paper faced or wirereinforced

Ties

Ties between frames not

more than 40mm x 3mm,
at 1200mm (min) centres
horizontally, one row of
ties per storey height
vertically

External
(flanking) wall

Outer leaf masonry with

minimum 50mm cavity

Note: Partial sheathing of the cavity faces

of the separating wall for structural
reasons is permitted. This may be for:

Keep wall linings at least 240mm apart

Up to 1800mm at each end of both

leafs, provided this does not exceed
30% of the separating wall area that is
common to the rooms on opposite
sides of that wall; or

Ensure quilt or batts cover whole lining

area, fitting tight between studs without
sagging

Ensure that all cavity stops/closers are

flexible or are fixed to one frame only

Make sure there is no connection

between the two leaves except where
ties are necessary for structural reasons
(see above).

Stagger joints in wall linings to avoid

air paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

To just the entire face of one leaf.

If a greater extent of sheathing is required
to the cavity face, Robust Detail E-WT-2
must be used.
Structural framing details may vary slightly
between different manufacturers and this
is permitted, however, all dimension
specifications within this Robust Detail
must be adhered to.

Edition 4
October 2014

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robustdetails

Separating Wall Timber Frame

Without sheathing board

Twin timber frames

E-WT-1

Separating Wall Timber Frame

E-WT-1

Separating Wall Timber Frame

1. External (flanking) wall junction
Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Sheathing board

Inner leaf where there is no separating floor

e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3b
in introduction to select an acceptable
robustdetails separating floor and use two
layers of gypsum-based board nominal
8kg/m2 each layer
if using floor requiring pre-completion testing,
seek specialist advice
Seal all perimeter joints with tape or caulk
with sealant
Close cavity with a cavity stop (see Appendix A)
Mineral wool insulation 10 kg/m3 (min)
Plan

2. Staggered external (flanking) wall junction

Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Inner leaf where there is no separating floor,
e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3b
in introduction to select an acceptable
robustdetails separating floor and use two
layers of gypsum-based board nominal
8kg/m2 each layer
if using floor requiring pre-completion testing,
seek specialist advice
Seal all perimeter joints with tape or caulk
with sealant
Close cavity with a cavity stop (see Appendix A)
Mineral wool insulation 10 kg/m3 (min)
Plan

robustdetails

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Edition 4
October 2014

E-WT-1

Separating Wall Timber Frame

3. Internal floor junction

Floor decking may run under sole plates

Internal floor to comply with Building
Regulations Requirement E2
Floor joists may span in either direction
Internal floors should not be continuous
between dwellings
Close spaces between floor joists with full
depth timber blocking where joists are at right
angles to wall
Seal all perimeter joints with tape or caulk with
sealant
Section

4. Separating floor junction

5mm (min) resilient flanking strip

Floor decking may run under sole plates
Floor joists may span in either direction
Close spaces between floor joists with full depth
timber blocking or continuous header joist
where joists are at right angles to wall
Separating floor:
if using robustdetails for floor, refer to Table 3b
in introduction and see Robust Detail for
separating floor for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Seal all perimeter joints with tape or caulk
with sealant
Section

Close cavity with a cavity stop (see Appendix A)

Sketch shows E-FT-1 type separating floor

Alternative detail
Rip liner

Edition 4
October 2014

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robustdetails

Separating Wall Timber Frame

E-WT-1

5. Internal wall junction

Diagram 5.1

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
Diagram 5.1 shows junction detail where the
internal wall is fixed through the separating
wall lining; other junction details are acceptable
provided all joints are sealed with tape or
caulked with sealant
Diagram 5.2

Diagram 5.2 shows junction where the

separating wall lining is continuous

Plan

robustdetails

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Edition 4
October 2014

E-WT-1

Separating Wall Timber Frame

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ concrete suspended slab or ground bearing slab

Ground floors not continuous between

dwellings
Flexible or acoustic sealant (may be omitted
when timber ground floor is used)
Ground floor construction:

Section

timber floor joists:

- may span in either direction
- floor decking may run under sole plates
- close spaces between floor joists with full
depth timber blocking where joists are at
right angles to wall, or
beam and block floor with all voids filled
with mortar, or
precast concrete planks with all voids
between planks and blockwork filled with
mortar or flexible sealant, or
cast in-situ concrete suspended slab, or
ground bearing slab

7. Raft foundation

5mm (min) resilient flanking strip

Flexible or acoustic sealant
A floating floor treatment must be used (for
ground floor floating floor treatments mineral
fibre quilt is not required between the battens
or cradle system)
Concrete raft - mass per unit area of
365 kg/m2 (min)
Section
Alternative detail
with screed finish

Edition 4
October 2014

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from timber
frame
Below screed insulation, isolating screed from raft
Polyethylene

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robustdetails

Separating Wall Timber Frame

E-WT-1

8. Roof junction - pitched roof with no room-in-roof

Junction between separating wall and roof filled
with flexible closer
Cavity separating wall continuous to underside
of roof
Wall lining above ceiling 2 or more layers of
gypsum-based board (minimum total nominal
mass per unit area 16 kg/m2), both sides, all
joints staggered
Absorbent material not required in separating
wall above ceiling
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only be
bonded to one leaf
100mm (min) mineral wool insulation, 10 kg/m3
(min), between ceiling joists
Seal all perimeter joints with tape or caulk
with sealant
Section

9. Roof junction - pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used, rigid insulation may be
placed between and/or directly beneath rafters
Seal all perimeter joints with tape or caulk
with sealant
Cavity timber separating wall continuous to
underside of roof covering
Room-inroof

Room-inroof
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section

robustdetails

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Edition 4
October 2014

E-WT-1

Separating Wall Timber Frame

10. Services and sockets in the separating wall

10.1 electrical sockets, switches, etc.

Provide two or more layers of gypsum-based
board (total nominal mass per unit area
22 kg/m2) to enclose electrical boxes
Stagger sockets, switches, etc. on each side
of the wall such that they are not positioned in
opposite bays

Plan
Alternatively provide a service void on surface
of separating wall. This is the preferred method
where more than one socket, switch, etc. are
close together, e.g. in a kitchen.
Studs or battens used to create the service
zone should be securely fixed back to the
separating wall structure

Plan

10.2 piped services

Service duct within separating wall
Provide two or more layers of gypsum-based
board (total nominal mass per unit area
22 kg/m2) to enclose pipes
Stagger services on each side of wall such that
they are not positioned in opposite bays
Note: this detail is not applicable for SVPs or
gas pipes.

Plan
Edition 4
October 2014

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robustdetails

E-WT-1

Separating Wall Timber Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall linings at least 240mm apart?

Is absorbent material at least 60mm thick?

Does absorbent material cover whole lining area except

above ceiling line in roof void zone?

Are all joints in wall lining staggered?

Is separating wall lining correct mass per unit area on

both sides?

Are all joints sealed with tape or caulked with sealant?

Are services installed in accordance with sketches

10.1 and 10.2?

If there is a separating floor (e.g. in flats/apartments) has the

resilient flanking strip been provided?

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Wall width

240mm (min) between

inner faces of wall linings.
50mm (min) gap between
wall panels

Wall lining

- 2 or more layers of
gypsum-based board
(total nominal mass per
unit area 22 kg/m2), both
sides - all joints staggered

Sheathing

9mm (min) thick board

Absorbent
material

60mm (min) mineral wool

batts or quilt (density
10 60 kg/m3) both sides.
Material may be unfaced,
paper faced or wirereinforced

Ties

Ties between frames not

more than 40mm x 3mm,
at 1200mm (min) centres
horizontally, one row of
ties per storey height
vertically

External
(flanking) wall

Outer leaf masonry with

minimum 50mm cavity

Note: This specification is intended for

use where the extent of sheathing
required to the cavity face of the
separating wall is greater than that
permitted for E-WT-1

Structural framing details may vary slightly

between different manufacturers and this
is permitted, however, all dimension
specifications within this Robust Detail
must be adhered to.

Keep wall linings at least 240mm apart

Ensure that the 50mm (min) gap between

the wall panels is maintained

Ensure quilt or batts cover whole lining

area, fitting tight between studs without
sagging

Ensure that all cavity stops/closers are

flexible or are fixed to one frame only

Make sure there is no connection

between the two leaves except where
ties are necessary for structural reasons
(see above)

Stagger joints in wall linings to avoid

air paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

Separating wall cavity

insulation (optional)
The cavity may be insulated with mineral
wool rolls or batts with a density of
18 40 kg/m3. Ensure insulation thickness
is no greater than 10mm wider than cavity
width to avoid excessive compression of
the insulation.
Edition 4
October 2014

1 of 8

robustdetails

Separating Wall Timber Frame

With sheathing board

Twin timber frames

E-WT-2

Separating Wall Timber Frame

E-WT-2

Separating Wall Timber Frame

1. External (flanking) wall junction
Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Sheathing board

Inner leaf where there is no separating floor

e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
if using robustdetails for floor, refer to Table 3b
in introduction to select an acceptable
robustdetails separating floor and use two
layers of gypsum-based board nominal
8kg/m2 each layer
if using floor requiring pre-completion testing,
seek specialist advice
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk
with sealant
Mineral wool insulation 10 kg/m3 (min)
Plan

2. Staggered external (flanking) wall junction

Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Inner leaf where there is no separating floor
e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
if using robustdetails for floor, refer to
Table 3b in introduction to select an
acceptable robustdetails separating floor and
use two layers of gypsum-based board
nominal 8kg/m2 each layer
if using floor requiring pre-completion testing,
seek specialist advice
Seal all perimeter joints with tape or caulk
with sealant
Close cavity with a cavity stop (see Appendix A)
Mineral wool insulation 10 kg/m3 (min)
Plan

robustdetails

2 of 8

Edition 4
October 2014

E-WT-2

Separating Wall Timber Frame

3. Internal floor junction

Floor decking may run under sole plates

Section

4. Separating floor junction

5mm (min) resilient flanking strip

Floor decking may run under sole plates
Floor joists may span in either direction
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to wall
Separating floor:
if using robustdetails for floor, refer to
Table 3b in introduction and see Robust Detail
for separating floor for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Seal all perimeter joints with tape or caulk
with sealant
Section

Close cavity with a cavity stop (see Appendix A)

Sketch shows E-FT-1 type separating floor

Alternative detail
Rip liner

Edition 4
October 2014

3 of 8

robustdetails

Separating Wall Timber Frame

E-WT-2

5. Internal wall junction

Diagram 5.1

Seal all perimeter joints with tape or caulk

Diagram 5.2 shows junction where the

separating wall lining is continuous

Plan

robustdetails

4 of 8

Edition 4
October 2014

E-WT-2

Separating Wall Timber Frame

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ concrete suspended slab or ground bearing slab

Ground floors not continuous between

dwellings
Flexible or acoustic sealant (may be omitted
when timber ground floor is used)
Ground floor construction:

Section
*Note Ensure substructure masonry is correctly
set out to enable timber frame to achieve the
required gap between wall panels

timber floor joists:

7. Raft foundation

5mm (min) resilient flanking strip

Edition 4
October 2014

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from timber
frame
Below screed insulation, isolating screed from raft
Polyethylene

5 of 8

robustdetails

Separating Wall Timber Frame

E-WT-2

8. Roof junction - pitched roof with no room-in-roof

9. Roof junction - pitched roof with room-in-roof

Junction between separating wall and roof filled
with flexible closer
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR
or PIR insulation, minimum density 30 kg/m3
(See Appendix A)
2 layers of nominal 8 kg/m2 gypsum-based
board. Where used, rigid insulation may be
placed between and/or directly beneath rafters
Seal all perimeter joints with tape or caulk
with sealant
Cavity timber separating wall continuous to
underside of roof covering
Room-inroof

Room-inroof
External wall cavity closed at eaves level with a
suitable flexible material (e.g. mineral wool). If a
rigid material is used, then it should only be
bonded to one leaf

Section

robustdetails

6 of 8

Edition 4
October 2014

E-WT-2

Separating Wall Timber Frame

10. Services and sockets in the separating wall

9.1 electrical sockets, switches, etc.

Plan

Alternatively provide a service void on surface

of separating wall. This is the preferred method
where more than one socket, switch, etc. are
close together, e.g. in a kitchen.
Studs or battens used to create the service
zone should be securely fixed back to the
separating wall structure

Plan

9.2 piped services

Plan
Edition 4
October 2014

7 of 8

robustdetails

E-WT-2

Separating Wall Timber Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall linings at least 240mm apart?

Are sheathing boards at least 50mm apart?

Is absorbent material at least 60mm thick?

Does absorbent material cover whole lining area except

above ceiling line in roof void zone?

Are all joints in wall lining staggered?

Is separating wall lining correct mass per unit area

on both sides?

Are all joints sealed with tape or caulked with sealant?

Are services installed in accordance with sketches 9.1 and 9.2?

If there is a separating floor (e.g. in flats/apartments) has the

resilient flanking strip been provided?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Wall width

240mm (min) between

inner faces of wall linings.
50mm (min) gap between
studs (must not be bridged
by any diagonal bracing)

Wall lining

- 2 or more layers of
gypsum-based board
(total nominal mass per
unit area 22 kg/m2), both
sides
- all joints staggered

Absorbent
material

60mm (min) mineral wool

batts or quilt (density
10 60 kg/m3) both sides.
Material may be unfaced,
paper faced or wirereinforced

Ties

Ties between frames not

more than 40mm x 3mm,
at 1200mm (min) centres
horizontally, one row of ties
per storey height vertically

External
(flanking) wall

Outer leaf masonry with

minimum 50mm cavity.
Inner leaf lined with 45mm
(min) foil faced PIR
insulation, minimum
density 32 kg/m3

Note: Partial sheathing of the cavity faces

of the separating wall is permitted for
structural reasons. This may be for a length
of 1800mm (max) to each end of both
leaves or to the entire face of one leaf.

Note: When using this robustdetails in

flats/apartments, please refer to Tables 3b
and 4 of the Introduction

FRAME CONSTRUCTION

ElecoFrame
identification plate

Keep wall linings at least 240mm apart

Ensure quilt or batts cover whole lining

area, fitting tight between studs without
sagging

Ensure that all cavity stops/closers are

flexible or are fixed to one frame only

Make sure there is no connection

between the two leaves except where
ties are necessary for structural reasons
(see above).

Stagger joints in wall linings to avoid

air paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

Nail plate

Edition 4
October 2014

1 of 8

robustdetails

Separating Wall Timber Frame

ElecoFrame prefabricated panels

Twin timber frames
For use in timber frame houses and flats/apartments

E-WT-3

Separating Wall Timber Frame

E-WT-3

Separating Wall Timber Frame

1. External (flanking) wall junction
Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)

Inner leaf lined with 45mm (min) foil faced PIR

insulation, minimum density 32 kg/m3
Inner leaf where there is no separating floor
e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
use two layers of gypsum-based board
nominal 8kg/m2 each layer, and refer to
Tables 3b and 4 in Introduction
if using floor requiring pre-completion testing,
seek specialist advice

Seal all perimeter joints with tape or caulk

with sealant
Close cavity with cavity stops (see Appendix A)
Plan

2. Staggered external (flanking) wall junction

Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Inner leaf where there is no separating floor,
e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
use two layers of gypsum-based board
nominal 8kg/m2 each layer, and refer to
Tables 3b and 4 in Introduction
if using floor requiring pre-completion testing,
seek specialist advice

Seal all perimeter joints with tape or caulk

with sealant
Close cavity with a cavity stop (see Appendix A)
Plan

robustdetails

Inner leaf lined with 45mm (min) foil faced PIR

insulation, minimum density 32 kg/m3

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Edition 4
October 2014

E-WT-3

Separating Wall Timber Frame

3. Internal floor junction

Floor decking may run under sole plates

4. Internal wall junction

Diagram 5.1

Seal all perimeter joints with tape or caulk

Diagram 5.2 shows junction where the

separating wall lining is continuous

Plan

Edition 4
October 2014

3 of 8

robustdetails

E-WT-3

Separating Wall Timber Frame

5. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ concrete suspended slab or ground bearing slab

Ground floors not continuous between

dwellings
Flexible or acoustic sealant (may be omitted
when timber ground floor is used)
Ground floor construction:

Section

timber floor joists:

6. Raft foundation

5mm (min) resilient flanking strip

robustdetails

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from timber
frame
Below screed insulation, isolating screed from raft
Polyethylene

4 of 8

Edition 4
October 2014

Separating Wall Timber Frame

E-WT-3

7. Roof junction - pitched roof with no room-in-roof

Edition 4
October 2014

5 of 8

robustdetails

Separating Wall Timber Frame

E-WT-3

8. Services and sockets in the separating wall

8.1 electrical sockets, switches, etc.

Plan

Alternatively provide a service void on surface

Plan

8.2 piped services

Plan

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Timber Frame

E-WT-3

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WT-3

Separating Wall Timber Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are ElecoFrame panels being used?

Are wall linings at least 240mm apart?

Is absorbent material at least 60mm thick in both leaves of the

separating wall?

Does absorbent material cover whole lining area except

above ceiling line in roof void zone?

Are all joints in wall lining staggered?

Is separating wall lining correct mass per unit area on

both sides?

Are all joints sealed with tape or caulked with sealant?

Are services installed in accordance with sketches 8.1 and 8.2?

Is inner leaf lined with 45mm (min) foil faced PIR insulation,
minimum density 32 kg/m3?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Eleco Timber Frame Ltd, manufacturer of ElecoFrame prefabricated panels:

Telephone: 0151 448 0055

Fax: 0151 448 0066

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

Edition 4
October 2014

Wall width

240mm (min) between

inner faces of wall linings.
60mm (min) gap between
wall panels

Wall lining

- 2 or more layers of
gypsum-based board
(total nominal mass per
unit area 22 kg/m2), both
sides - all joints staggered

Sheathing

9mm (min) thick board

Absorbent
material

89mm (min) Warmcel 500

insulation (blown or
injected by Excel
Industries-approved
installer) fully filling stud
voids

Ties

Ties between frames not

more than 40mm x 3mm,
at 1200mm (min) centres
horizontally, one row of
ties per storey height
vertically

External
(flanking) wall

Outer leaf masonry with

minimum 50mm cavity

Keep wall linings at least 240mm apart

Ensure that the 60mm (min) gap between

the wall panels is maintained

Ensure Warmcel 500 is installed behind

the whole lining area, without slumping

Ensure stud voids are fully filled

Make sure there is no connection

between the two leaves except where
ties are necessary for structural reasons
(see above)

Stagger joints in wall linings to avoid

air paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

1 of 8

robustdetails

Separating Wall Timber Frame

With sheathing board

Twin timber frames
Excel Industries Warmcel 500 insulation

E-WT-4

Separating Wall Timber Frame

E-WT-4

Separating Wall Timber Frame

1. External (flanking) wall junction
Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Sheathing board

Inner leaf where there is no separating floor

e.g. for houses
one layer of gypsum-based board nominal
8 kg/m2
Inner leaf where there is a separating floor,
e.g. for flats/apartments
if using robustdetails for floor, refer to
Table 3b in introduction to select an
acceptable robustdetails separating floor and
use two layers of gypsum-based board
nominal 8kg/m2 each layer
if using floor requiring pre-completion testing,
seek specialist advice
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk
with sealant
Full fill with Warmcel 500
Plan

2. Staggered external (flanking) wall junction

robustdetails

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Edition 4
October 2014

E-WT-4

Separating Wall Timber Frame

3. Internal floor junction

Floor decking may run under sole plates

4. Separating floor junction

5mm (min) resilient flanking strip

Floor decking may run under sole plates
Floor joists may span in either direction
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to wall
Separating floor:
if using robustdetails for floor, refer to
Table 3b in introduction and see Robust Detail
for separating floor for floating floor and
ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Seal all perimeter joints with tape or caulk
with sealant

Section

Close cavity with a cavity stop (see Appendix A)

Sketch shows E-FT-1 type separating floor
Alternative detail
Rip liner

Edition 4
October 2014

3 of 8

robustdetails

E-WT-4

Separating Wall Timber Frame

5. Internal wall junction
Diagram 5.1

Seal all perimeter joints with tape or caulk

Diagram 5.2 shows junction where the

separating wall lining is continuous

Plan

6. Ground floor junction: timber floor, beam and block, precast concrete plank, cast
in-situ concrete suspended slab or ground bearing slab

Ground floors not continuous between

dwellings
Flexible or acoustic sealant (may be omitted
when timber ground floor is used)
Ground floor construction:

Section
*Note Ensure substructure masonry is correctly
set out to enable timber frame to achieve the
required gap between wall panels

robustdetails

timber floor joists:

4 of 8

Edition 4
October 2014

E-WT-4

Separating Wall Timber Frame

7. Raft foundation

5mm (min) resilient flanking strip

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from timber
frame
Below screed insulation, isolating screed from raft
Polyethylene

8. Roof junction - pitched roof with no room-in-roof

Edition 4
October 2014

5 of 8

robustdetails

Separating Wall Timber Frame

E-WT-4

9. Services and sockets in the separating wall

9.1 electrical sockets, switches, etc.

Plan

Alternatively provide a service void on surface

Plan

9.2 piped services

Plan

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Timber Frame

E-WT-4

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WT-4

Separating Wall Timber Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall linings at least 240mm apart?

Are sheathing boards at least 60mm apart?

Is absorbent material at least 89mm thick?

Are stud voids fully filled with Warmcel 500 except above
ceiling line in roof void zone?

Are all joints in wall lining staggered?

Is separating wall lining correct mass per unit area

on both sides?

Are all joints sealed with tape or caulked with sealant?

Are services installed in accordance with sketches 9.1 and 9.2?

If there is a separating floor (e.g. in flats/apartments) has the

resilient flanking strip been provided?

10.

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Excel Industries, providers of Warmcel 500:

Telephone: 01685 845 200

Fax: 01685 844 106

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

STEEL

Twin metal frames

For use in lightweight steel frame houses and flats/apartments

Wall lining

E-WS-1

Separating Wall Steel Frame

- 2 or more layers of gypsumbased board (minimum total

nominal mass per unit area
22 kg/m2) both sides

Wall width

200mm (min) between inner

faces of wall linings.

Absorbent
material

- one layer 50mm (min)

unfaced mineral wool batts
(density 33-60 kg/m3), or
- two layers 25mm (min)
unfaced mineral wool batts
(density 33-60 kg/m3), or
- two layers 25mm (min)
unfaced mineral wool quilt
(density min 10 kg/m3)

External
Outer leaf masonry with
(flanking) wall minimum 50mm cavity

Notes: The steel frame profiles shown

are indicative only. Other profiles are
acceptable.
This Robust Detail is only suitable for use
in lightweight steel frame houses and
flats/apartments. When using this Robust
Detail in flats/apartments please refer to
Tables 3 and 4 of the Introduction. In
relation to separating floors the inner leaf
of external (flanking) walls may require
further treatments seek specialist advice.
All sketches show one layer of mineral
wool batts placed between the studs.
It is also acceptable to place a layer of
mineral wool batts or quilt on both sides
of the wall.

Edition 4
October 2014

Keep wall linings at least 200mm apart

Ensure the batts or quilt cover whole wall

area and are fitted together tightly

Make sure batts or quilt are not tightly

compressed by the twin frames

Ensure that all cavity stops/closers are

flexible or are fixed to one frame only

Make sure there is no connection

between the two leaves except where
ties are necessary for structural reasons

Stagger joints in wall linings to avoid

air paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

1 of 8

robustdetails

Separating Wall Steel Frame

- all joints staggered

E-WS-1

Separating Wall Steel Frame

1. External (flanking) wall junction
Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)

Fill the void between between studs with

mineral wool batt, 10 kg/m3 (min), for 600mm
(min) from separating wall
Inner leaf one layer of gypsum-based board
nominal 8 kg/m2

Seal all perimeter joints with tape or caulk

with sealant
Close cavity with a flexible cavity stop

Plan

2. Staggered external (flanking) wall junction

Masonry outer leaf (min 100mm thick)
External wall cavity (min 50mm)
Fill the void between between studs with
mineral wool batt, 10 kg/m3 (min), for 600mm
(min) from separating wall

Close cavity with a flexible cavity stop

Seal all perimeter joints with tape or caulk
with sealant
Inner leaf one layer of gypsum-based board
nominal 8 kg/m2

Plan

robustdetails

2 of 8

Edition 4
October 2014

E-WS-1

Separating Wall Steel Frame

3. Internal floor junction

Flexible or acoustic sealant

Lightweight steel internal floor to comply with
Building Regulations Requirement E2
Floor joists may span in either direction
Internal floors should not be continuous
between dwellings
Close spaces between floor joists where joists
are at right angles to wall
Seal all perimeter joints with tape or caulk
with sealant
Fill the void between between studs with
mineral wool batt for 300mm (min) down
from ceiling
Section

4. Separating floor junction

Mineral wool insulation batts, 33-60kg/m3,

between studs to 600mm (min) above bottom rail
of steel frame
5mm (min) flanking strips installed at perimeter
and turned beneath skirting board
Flexible acoustic sealant below wall lining
Separating floor:
if using robustdetails for floor, refer to Table 3c in
Introduction and see Robust Detail for separating
floor for floating floor and ceiling options
if using floor requiring pre-completion testing,
seek specialist advice
Floors should not be continuous between dwellings
Fixing angle
Resilient bar below joists at 450mm centres fixed
through joist flange to manufacturers detail
Mineral wool insulation batts, 33-60kg/m3, between
studs to 600mm (min) below decking level
Section

Edition 4
October 2014

3 of 8

robustdetails

E-WS-1

Separating Wall Steel Frame

5. Internal wall junction

Seal all perimeter joints with tape or caulk

with sealant
Separating wall lining continuous
Where required internal wall to comply with
Building Regulations Requirement E2
Other junction details are acceptable provided
all joints are sealed with tape or caulked with
sealant

Plan

6. Ground floor junction: beam and block, precast concrete plank, cast-in situ
concrete suspended slab or ground bearing slab

Ground floors not continuous between

dwellings
Flexible or acoustic sealant
Ground floor construction:
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
cast-in situ concrete suspended slab, or
ground bearing slab
Section

robustdetails

4 of 8

Edition 4
October 2014

E-WS-1

Separating Wall Steel Frame

7. Raft foundation

5mm (min) resilient flanking strip

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from metal
frame
Below screed insulation, isolating screed from raft
Polyethylene

8. Roof junction - pitched roof with no room-in-roof

Junction between separating wall and roof

filled with flexible closer.
Cavity separating wall continuous to underside
of roof
Wall lining above ceiling 2 or more layers of
gypsum-based board (minimum total nominal
mass per unit area 16 kg/m2), both sides, all
joints staggered
External wall cavity closed at eaves level with
a suitable flexible material (e.g. mineral wool).
If a rigid material is used, then it should only
be bonded to one leaf
100mm (min) mineral wool insulation, 10 kg/m3
(min), between ceiling joists
Seal all perimeter joints with tape or caulk
with sealant
Section

Edition 4
October 2014

5 of 8

robustdetails

E-WS-1

Separating Wall Steel Frame

9. Services and sockets in the separating wall

9.1 electrical sockets, switches, etc.

Stagger sockets, switches, etc. on each side
of the wall such that they are not positioned in
opposite bays
Provide two or more layers of gypsum-based
board (total nominal mass per unit area
22 kg/m2) to enclose electrical boxes
Fire resistant seal where required by Part B of
the Building Regulations

Plan

Service void on surface of separating wall.

This is the preferred method where more
than one socket, switch, etc. are close
together, e.g. in a kitchen.
Studs or battens used to create the service
zone should be securely fixed back to the
separating wall structure.
Plan

9.2 piped services

Stagger services on each side of wall such that
they are not positioned in opposite bays
Note: this detail is not applicable for SVPs or
gas pipes

Plan

robustdetails

6 of 8

Edition 4
October 2014

Separating Wall Steel Frame

E-WS-1

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WS-1

Separating Wall Steel Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall linings at least 200mm apart?

Is the absorbent material unfaced mineral wool batts

or quilt of appropriate density and thickness?

Are batts or quilt fitted together tightly ?

Are all joints in the wall lining staggered?

Is separating wall lining correct mass per unit area on both sides?

Are all joints sealed with tape or caulked with sealant?

Are services installed in accordance with sketches 8.1 & 8.2?

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Wall lining

- 2 layers of 15mm Gyproc

SoundBloc plasterboard
both sides
- all joints staggered

Steel frame

Gypframe studs 60mm

deep (min)

Wall width

190mm (min) between

inner faces of wall linings

Absorbent
material

100mm (min) Isover

mineral wool quilt (density
10 kg/m3 min)

External
(flanking) wall

Outer leaf masonry or

precast panels with
minimum 50mm cavity

Note: the steel frame profiles shown are

indicative only.

Alternative external (flanking)

wall construction

Keep wall linings at least 190mm apart

Ensure that the quilt covers the whole

wall area without gaps

glazing units should not be continuous

between storeys

Make sure the quilt is compressed

by the twin frames

mullion or transom supports/framing

should not be continuous between
dwellings

Make sure there is no connection

between the two leaves

Stagger joints in wall linings to avoid air

paths

Seal all joints in outer layer with tape or

caulk with sealant

Follow the manufacturers instructions

Refer to Appendix A

Storey height glazing units are an

acceptable alternative to the cavity walls
illustrated:

the junction between the separating wall

and the external (flanking) wall must only
occur at the position of concrete columns

Edition 4
October 2014

1 of 8

robustdetails

Separating Wall Steel Frame

British Gypsum GypWall QUIET IWL

Use with reinforced concrete frame construction only

E-WS-2

Separating Wall Steel Frame

E-WS-2

Separating Wall Steel Frame

1. External (flanking) wall junction steel or timber frame inner leaf
(at concrete column position)

Masonry outer leaf or precast panels (min

100mm thick)
External wall cavity (min 50mm)
600mm (min)

Inner leaf
two layers of gypsum-based board nominal
8 kg/m2 each layer and 50mm (min) mineral
wool, 10 kg/m3 (min), placed between studs
for first 600mm, or
one layer of gypsum-based board nominal
10 kg/m2 and 50mm (min) mineral wool,
10 kg/m3 (min), placed between all studs
Frames fixed through 20mm mineral fibre or
5mm (min) foamed polyethylene resilient strip

600mm (min)

Flexible or acoustic sealant

Avoid joints in outer layer at edge of column
Continuous vertical ribbon of adhesive
Concrete column
Seal all perimeter joints with tape or caulk with
sealant
Close cavity with a flexible cavity stop

Plan

2. External (flanking) wall junction masonry inner leaf (at concrete column position)
Note: Masonry inner leaf is only permitted provided junction
with the separating wall occurs at position of concrete column
Masonry outer leaf or precast panels (min 100mm
thick)
External wall cavity (min 50mm) clear, fully filled
or partially filled with insulation

Flexible or
acoustic sealant

Inner leaf
100mm (min) concrete block (1350 kg/m3 to
1600 kg/m3 or 1850 kg/m3 to 2300 kg/m3)
internal finish - 13mm plaster or nominal 8 kg/m2
gypsum-based board
Concrete column
Frames fixed to 20mm mineral wool or 5mm
foamed polyethylene resilient strip
Avoid joints in outer layer at edge of column
Continuous vertical ribbon of adhesive
Seal all perimeter joints with tape or caulk with
sealant

Plan

robustdetails

Close cavity with a flexible cavity stop unless

it is fully filled with mineral wool insulation or
expanded polystyrene beads
2 of 8

Edition 4
October 2014

E-WS-2

Separating Wall Steel Frame

3. External (flanking) wall junction steel or timber frame inner leaf
(not at concrete column position) option 1

Masonry outer leaf or precast panels (min

100mm thick)
600mm (min)

External wall cavity (min 50mm)

600mm (min)

Inner leaf - two layers of gypsum-based board

nominal 8 kg/m2 each layer and 50mm (min)
mineral wool, 10 kg/m3 (min), placed between
studs for first 600mm

Seal all perimeter joints with tape or caulk with

sealant
Close cavity with a flexible cavity stop

Plan

4. External (flanking) wall junction steel or timber frame inner leaf

(not at concrete column position) option 2
Masonry outer leaf or precast panels (min
100mm thick)
External wall cavity (min 50mm)
Inner leaf - one layer of gypsum-based board
nominal 10 kg/m2 and 50mm (min) mineral
wool, 10 kg/m3 (min), placed between studs

Flexible cavity stop

Gypsum-based board nominal 10 kg/m2

Plan

Edition 4
October 2014

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robustdetails

E-WS-2

Separating Wall Steel Frame

5. Separating wall to separating wall junction
5.1

Seal all perimeter joints with tape or caulk with

sealant
Fully fill void with mineral wool quilt or batt
(min 10 kg/m3)
Internal fixing angle

Plan

5.2
50mm (min) between stud and masonry
Masonry leaf (min 100mm thick)
Internal fixing angle
Fully fill void with mineral wool quilt or batt
(min 10 kg/m3)
Seal all perimeter joints with tape or caulk with
sealant

Plan

5.3
190mm (min)
Internal fixing angle

Fully fill void with mineral wool quilt or batt

(min 10 kg/m3)
Seal all perimeter joints with tape or caulk with
sealant

Plan

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October 2014

E-WS-2

Separating Wall Steel Frame

6. Separating floor junction in-situ concrete floor E-FC-2

5mm (min) resilient flanking strip

Flexible or acoustic sealant
Steel angle to suspend quilt
20mm mineral fibre or 5mm foamed
polyethylene resilient strip
Steel angle to seal void
Flexible or acoustic sealant
Gyproc Core board
Junction to allow for deflection of slab where
required
Section

Seal all perimeter joints with tape or caulk with

sealant

Sketch shows 250mm concrete slab, FFT1 type

floating floor treatment and metal ceiling treatment

7. Internal wall junction

Seal all perimeter joints with tape or caulk with

sealant
Separating wall lining continuous
Where required internal wall to comply with
Building Regulations Requirement E2

Plan

Edition 4
October 2014

5 of 8

robustdetails

E-WS-2

Separating Wall Steel Frame

8. Ground floor junction

5mm (min) resilient flanking strip

Flexible or acoustic sealant
In-situ concrete, minimum mass per unit area
365 kg/m2
Section
Alternative detail
with screed finish

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from metal
frame
Below screed insulation, isolating screed from raft
Polyethylene

9. Roof junction

In-situ concrete, minimum mass per unit area

365 kg/m2
Steel angle to suspend quilt
Steel angle to seal void
Flexible or acoustic sealant
20mm mineral fibre or 5mm foamed
polyethylene resilient strip
Gyproc Core board
Junction to allow for deflection of slab where
required
Seal all perimeter joints with tape or caulk with
sealant
Section

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Edition 4
October 2014

E-WS-2

Separating Wall Steel Frame

10. Services and sockets in the separating wall
10.1 electrical sockets, switches etc

Stagger sockets, switches, etc. on each side

of the wall such that they are not positioned in
opposite bays
Provide two or more layers of gypsum-based
board (total nominal mass per unit area
22 kg/m2) to enclose electrical boxes
Fire resistant seal where required by Part B of
the Building Regulations

Plan

Service void on surface of separating wall.

This is the preferred method where more
than one socket, switch, etc. are close
together, e.g. in a kitchen
Studs or battens used to create the service
zone should be securely fixed back to the
separating wall structure

Plan

10.2 piped services

Stagger services on each side of the wall such
that they are not positioned in opposite bays
Note: this detail is not applicable for SVPs or
gas pipes

Plan
Edition 4
October 2014

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robustdetails

E-WS-2

Separating Wall Steel Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall linings at least 190mm apart?

Is absorbent material 100mm (min) Isover

mineral wool quilt (min density 10 kg/m3)?

Is quilt compressed between studs?

Is separating wall lining two layers of 15mm

Gyproc SoundBloc plasterboard on both sides?

Are all joints in wall lining staggered?

Are all joints sealed with tape or caulked with sealant?

Are services and sockets installed in accordance with sketches

10.1 and 10.2?

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from British Gypsum, manufacturer of Gypwall QUIET IWL steel frames:

Telephone: 0844 800 1991

Fax: 0844 561 8816

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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October 2014

E-WS-3

Modular build twin metal frames

Only for use in lightweight steel frame modular houses and flats/apartments
Wall lining

- 2 layers of gypsum-based
board, total mass per unit
area 32 kg/m2 (min) for
72mm studs, both sides, or
- total mass per unit area
24 kg/m2 (min) for minimum
100mm studs, both sides
- all joints staggered

Metal frame

Metal frame C or I studs

minimum 72mm

Sheathing
board

Minimum mass per unit area

7.5 kg/m2 with 40mm (min)
cavity between boards

Absorbent
material

75mm (min) mineral wool

batts 45 kg/m3

External
(flanking) wall

Outer leaf masonry with

minimum 50mm cavity

Note: When using this Robust Detail in

flats/apartments please refer to Tables 3 and
4 of the Introduction. In relation to separating
floors the inner leaf of external (flanking)
walls may require further treatments seek
specialist advice

Edition 4
October 2014

Keep wall sheathing boards at least

40mm apart

Ensure that batts cover the whole wall

area and are fitted together tightly

Ensure that all cavity stops/closers are

flexible or are fixed to one frame only

Make sure there is no connection

between the two leaves

Stagger joints in wall linings to avoid air

paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

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Separating Walls Modular Build Steel Frame E-WS-3

Separating Wall Modular Build Steel Frame

E-WS-3

Separating Wall Modular Build Steel Frame

1. External wall junction no stagger

Masonry outer leaf (min 100mm thick)

External cavity wall (min 50mm)
Inner leaf one layer of gypsum-based board
nominal 8 kg/m2

typically studs at
600mm centres

Seal all perimeter joints with tape or caulk with

sealant
Close cavity with flexible cavity stops
Plan

Note: it is permissible to use sheathing board on

the cavity side of the inner leaf of the external wall

2. External wall junction with stagger

Masonry outer leaf (min 100mm thick)

External cavity wall (min 50mm)
Inner leaf one layer of gypsum-based board
nominal 8 kg/m2
typically studs at 600mm centres

Seal all perimeter joints with tape or caulk with

sealant
Close cavity with flexible cavity stop
Note: it is permissible to use sheathing board on
the cavity side of the inner leaf of the external wall
Plan

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Edition 4
October 2014

E-WS-3

Separating Wall Modular Build Steel Frame

3. Internal floor junction

Intumescent seal
Internal floors should not be continuous
between dwellings
Lightweight steel internal floor to comply with
Building Regulations Requirement E2
Seal all perimeter joints with tape or caulk with
sealant

Section

4. Internal wall junction

Where required internal wall to comply with

Building Regulations Requirement E2
Separating wall lining continuous
Seal all perimeter joints with tape or caulk with
sealant

Plan

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October 2014

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Separating Wall Modular Build Steel Frame

E-WS-3

5. Ground floor junction

Ground floors not continuous between

dwellings
5mm gap below skirting
Ground floor construction:
beam and block floor with all voids filled with
mortar, or
concrete planks with all voids between planks
and blockwork filled with mortar or flexible
sealant, or
Section

cast-in situ concrete suspended slab, or

ground bearing slab

6. Ground floor junction lightweight steel frame ground floor

Lightweight steel frame ground floor

Ground floors not continuous between
dwellings

Section

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Edition 4
October 2014

Separating Wall Modular Build Steel Frame

E-WS-3

7. Roof junction

Minimum 75mm mineral wool

Minimum 75mm mineral wool
Ceiling support beams

Section

8. Sockets in the separating wall

Sockets with intumescent pads/linings may

be mounted in each leaf back to back

Plan

Edition 4
October 2014

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robustdetails

E-WS-3

Separating Wall Modular Build Steel Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall leaves at least 40mm apart?

Are the metal frames a minimum of 72mm or greater?

Is the mineral wool placed in the cavities of both leaves?

Are all joints in the wall lining staggered?

Are all joints sealed with tape or caulked with sealant?

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
October 2014

Twin metal frames (min. 250mm between linings)

For use in lightweight steel frame houses and flats/apartments

Wall lining

E-WS-4

Separating Wall Steel Frame

- 2 or more layers of gypsumbased board (minimum total

nominal mass per unit area
22 kg/m2) both sides

Wall frame

75mm (min) C shape studs

both sides

Wall width

250mm (min) between inner

faces of wall linings.

Absorbent
material

One layer 80mm (min)

unfaced mineral wool batts
(density 33-60 kg/m3)

External
See Sections 1 and 2
(flanking) wall

Notes:

This Robust Detail is only suitable for use

in lightweight steel frame houses and
flats/apartments. When using this Robust
Detail in flats/apartments please refer to
Tables 3c and 5 of the Introduction.

Keep wall linings at least 250mm apart

Ensure the batts cover whole wall area

and are fitted together correctly between
75mm twin frames

Make sure batts are not tightly

compressed by the twin frames

Ensure that all cavity stops/closers are

flexible or are fixed to one frame only

Make sure there is no connection

between the two leaves except where
ties are necessary for structural reasons

Stagger joints in wall linings to avoid

air paths

Seal all joints in outer layer with tape or

caulk with sealant

Refer to Appendix A

Edition 4
October 2014

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robustdetails

Separating Wall Steel Frame

- all joints staggered

E-WS-4

Separating Wall Steel Frame

1. External (flanking) wall junction masonry outer leaf
Masonry outer leaf (min 100mm thick)
External wall cavity (min 55mm)
55mm (min) rigid insulation board

Fill the void between between studs with

mineral wool batt, 33-60 kg/m3, for 600mm
(min) from separating wall

250mm (min)

Inner leaf:
Attached houses one layer of gypsumbased board nominal 10 kg/m2
Flats/apartments two layers of gypsumbased board nominal 20kg/m2 combined

80mm (min) unfaced mineral wool batts (density

33-60 kg/m3) suspended between the twin frames
Seal all perimeter joints with tape or caulk
with sealant
Close cavity with a flexible cavity stop
Plan

2. External (flanking) wall junction timber cladding outer leaf

8mm (min) weatherboarding
25x50 timber counterbattens
55mm (min) rigid insulation board
Fill the void between studs with mineral wool
batt, 33-60 kg/m3, for 600mm (min) from
separating wall
50x50mm timber battens

250mm (min)

Inner leaf:
Attached houses one layer of gypsumbased board nominal 10 kg/m2
Flats/apartments two layers of gypsumbased board nominal 20kg/m2 (min) combined

80mm (min) unfaced mineral wool batts (density

33-60 kg/m3) suspended between the twin frames
Seal all perimeter joints with tape or caulk
with sealant
Plan

robustdetails

Close cavity with a flexible cavity stop

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Separating Wall Steel Frame

3. Separating floor junction

Mineral wool insulation batts, 33-60kg/m3,

4. Internal floor junction

Flexible or acoustic sealant

Edition 4
October 2014

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Separating Wall Steel Frame

5. Internal wall junction

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
Other junction details are acceptable provided
all joints are sealed with tape or caulked with
sealant
First layer to be continuous and second layer to
stop either side of internal wall

Plan

6. Ground floor junction: beam and block, precast concrete plank, cast-in situ
concrete suspended slab or ground bearing slab

Ground floors not continuous between

robustdetails

Note: DPM (if flexible) may be continuous

between dwellings

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Separating Wall Steel Frame

7. Raft foundation

5mm (min) resilient flanking strip

Mastic sealant, ensure skirting and wall lining are

isolated from screed
Perimeter insulation, isolating screed from metal
frame
Below screed insulation, isolating screed from raft
Polyethylene

8. Roof junction - pitched roof with no room-in-roof

Junction between separating wall and roof

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October 2014

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Separating Wall Steel Frame

9. Services and sockets in the separating wall

80mm mineral wool insulation batts to cavity

25mm galvanised steel angle screw fixed to frame
on site
2 layers nominal mass per unit area 22 kg/m2 to
enclose electrical boxes

Intumescent seal

Stagger sockets and switches on each side of

party wall

Plan

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Separating Wall Steel Frame

E-WS-4

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-WS-4

Separating Wall Steel Frame

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are wall linings at least 250mm apart?

Is the absorbent material unfaced mineral wool batts

of appropriate density and thickness?

Are batts fitted together tightly ?

Are all joints in the wall lining staggered?

Is separating wall lining correct mass per unit area on both sides?

Are all joints sealed with tape or caulked with sealant?

Are services installed in accordance with section 9?

Is separating wall satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
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SEPARATING FLOORS

CONCRETE

Floating floor

See section 4 for suitable

floating floor treatment

Screed

- 40mm (min) screed

directly applied to plank
- cement:sand or
proprietary screed
nominal 80 kg/m2 mass
per unit area, see
Appendix A

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment

Sketch shows FFT5 type floating floor

treatment and CT1 type ceiling treatment

Edition 4
May 2015 Update

Butt planks tightly together

Grout all joints between planks

Fill all voids between walls and floor

Ensure floating floor treatment is suitable

and install in accordance with the
manufacturers instructions

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

Ensure that only the correct blocks are

used in the construction of external
(flanking) walls, unless specifically
referred to in the Handbook all blocks
should be assumed to be solid (i.e. not
hollow or cellular)

Refer to Appendix A

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Separating Floors Concrete

Precast concrete plank

Screed

E-FC-1

Separating Floor Concrete

E-FC-1

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) concrete block

(1350 kg/m3 to 1600 kg/m3 or 1850 - 2300 kg/m3)
Nominal 8 kg/m2 gypsum-based board or
13mm plaster
5mm (min) resilient flanking strip
Close cavity with a flexible cavity stop unless
it is fully filled with mineral wool insulation
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive
Section
Sketch shows FFT5 type floating floor treatment
and CT1 type ceiling treatment

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
5mm (min) resilient flanking strip
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive

Section
Sketch shows FFT5 type floating floor
treatment and CT1 type ceiling treatment

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Edition 4
May 2015 Update

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E-FC-1

Separating Floor Concrete

3. Ceiling treatments for E-FC-1
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
The maximum load on resilient bars shall not
exceed that specified in the manufacturers
instructions.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min) mineral wool quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

Provided there is a minimum ceiling void of 75mm
downlighters or recessed lighting may
be installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety

CT1 Metal ceiling system - 100mm void

any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT2 Timber battens and counterbattens

50 x 50mm softwood battens
50 x 50mm counterbattens
one layer of 8 kg/m2 gypsum-based board

CT3 Metal ceiling system - 75mm void

any metal ceiling system providing 75mm
(min) ceiling void
one layer of nominal 10 kg/m2 gypsum-based
board

CT4 Timber battens and metal resilient

bars
Only suitable for use in conjunction with
200mm (min) precast concrete floor plank
of mass per unit area 300 kg/m2 (min).
50 x 50mm softwood battens
metal resilient ceiling bars mounted at right
angles to the battens (bars must achieve a
minimum laboratory performance of
rd Rw + Ctr = 17dB and rd Lw = 16dB) - see
Appendix E
one layer of minimum nominal 10 kg/m2
gypsum-based board

Edition 4
February 2015 Update

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E-FC-1

Separating Floor Concrete

4. Floating floor treatments for E-FC-1
All floating floor treatments :
a) Must achieve a minimum laboratory performance
of rd Lw = 17dB - see Appendix D.
b) Must be installed in accordance with the
manufacturers instructions.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimensions indicated are when floor
is loaded to 25 kg/m2.

c) Require 5mm (min) resilient flanking strips

around the perimeter of the flooring board to
isolate floor from walls and skirting.

FFT 1 Resilient composite deep batten

system
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite deep battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom
FFT 2 Resilient cradle and batten system
18mm (min) t&g flooring board
cradle and batten
ensure any services do not bridge the
resilient layer
FFT 3 Resilient composite standard
batten system
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite standard battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom
FFT 4 Resilient overlay platform floor
system
proprietary platform system inclusive of
resilient layer greater than or equal to
16 kg/m2 mass per unit area
no services to be installed in floor system
FFT 5 Resilient overlay shallow platform
floor system
9mm (min) t&g flooring board
resilient layer pre-bonded to flooring board
no services to be installed in floor system

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Edition 4
February 2015 Update

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E-FC-1

Separating Floor Concrete

5. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section
Sketch shows FFT5 type floating floor treatment and
CT3 type ceiling treatment

Edition 4
February 2015 Update

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E-FC-1

Separating Floor Concrete

CHECKLIST (to be completed by site manager /supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted?

Are precast concrete planks built into the masonry walls?

Is screed applied directly to the planks?

Has ceiling system been installed in accordance with the

manufacturers instructions (where applicable)?

Are all ceiling board joints sealed with tape or caulked

with sealant?

Has floating floor treatment been installed in accordance

with the manufacturers instructions?

Have all resilient flanking strips been fitted?

10.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

11.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
February 2015 Update

Floating floor

See section 5 for suitable

floating floor treatment

Structural floor

250mm (min) in-situ

concrete floor slab,
2400 kg/m3 (min) density
without screed, or
200mm (min) in-situ
concrete floor slab,
2400 kg/m3 (min) density,
with screed:
- 40mm (min) screed
directly applied to slab
- cement:sand or
proprietary screed nominal
80 kg/m2 mass per unit
area, See Appendix A

Sketch shows FFT2 type floating floor

treatment and metal ceiling treatment

Ceiling

See section 4 for suitable

ceiling treatment

Alternative external (flanking)

wall construction

Storey height glazing units are an

acceptable alternative to the cavity walls
illustrated:
glazing units should not be continuous
between storeys
mullion or transom supports/framing
should not be continuous between
dwellings
Refer to Appendix A

Edition 4
October 2014

Ensure floor slab density is 2400kg/m3 (min)

Fill all voids between walls and floor

Ensure floating floor treatment is suitable

and install in accordance with the
manufacturers instructions

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Make sure there is a ceiling void of 75mm

(min) and ceiling treatment is installed in
accordance with the manufacturers
instructions (where applicable)

Ensure that, where used, only solid

blocks (i.e. not hollow or cellular) are
used in the construction of external
(flanking) walls

Refer to Appendix A

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Separating Floors Concrete

In-situ concrete slab

Use with reinforced concrete
frame construction only

E-FC-2

Separating Floor Concrete

E-FC-2

Separating Floor Concrete

1. External (flanking) wall junction - steel or timber frame inner leaf
Outer leaf may be:
masonry, or
precast panels
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)
5mm (min) resilient flanking strip

2 layers of gypsum-based board nominal 8 kg/m2

each layer
Acoustic or flexible sealant
Close cavity with a flexible cavity stop
Inner leaf must not be continuous between storeys
Slab must not abut inner leaf
All voids between slab and inner leaf filled with
flexible closer or sealant

Section
Sketch shows FFT2 type floating floor
treatment and metal ceiling treatment

Note: If using E-FC-2 in combination with

Robust Detail E-WS-2 separating wall, please refer
to E-WS-2 when using lightweight steel frame
inner leaf

2. External (flanking) wall junction - masonry inner leaf

Outer leaf may be:
masonry, or
precast panels
External wall cavity (min 50mm)
Inner leaf (min 100mm) concrete block (1350 to
1600 kg/m3 or 1850 to 2300 kg/m3)
Continuous ribbon of adhesive
5mm (min) resilient flanking strip
Gypsum-based board nominal 8 kg/m2 or 13mm
plaster
Close cavity with a flexible cavity stop unless
it is fully filled with mineral wool insulation or
expanded polystyrene beads
Slab must not abut inner leaf
All voids between slab and inner leaf filled with
flexible closer or sealant
Inner leaf must not be continuous between storeys
Continuous horizontal ribbon of adhesive
Section
Sketch shows FFT2 type floating floor
treatment and metal ceiling treatment

robustdetails

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Edition 4
October 2014

E-FC-2

Separating Floor Concrete

3. Separating wall junction

5mm (min) resilient flanking strip

Flexible or acoustic sealant
Separating wall must not be continuous
between storeys
20mm mineral fibre or 5mm foamed
polyethylene resilient strip
Flexible or acoustic sealant
Gyproc Core board
Junction to allow for deflection of slab where
required
Section
Sketch shows 250mm concrete slab,
FFT2 type floating floor treatment
and metal ceiling treatment

Wall frames fixed to timber sole plates

Screed must not be continuous between dwellings
Screed should not come into contact with steel
channel or wall lining
20mm mineral fibre or 5mm foamed polyethylene
resilient strip
Flexible or acoustic sealant
Gyproc Core board

Section

Junction to allow for deflection of slab where

required

Sketch shows 200mm concrete slab with

screed, FFT2 type floating floor treatment
and metal ceiling treatment

Edition 4
October 2014

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robustdetails

E-FC-2

Separating Floor Concrete

4. Ceiling treatment for E-FC-2
Ceiling treatment must be installed in accordance
with the manufacturers instructions
All ceiling joints must be sealed with tape or
caulked with sealant
The maximum load on resilient bars shall not
exceed that specified in the manufacturers
instructions
Note: the sound insulation performance of ceiling
treatment is increased if:
25mm (min) mineral wool quilt is placed in the
ceiling void, and/or
resilient hangers are used

Downlighters and recessed lighting

Any ceiling system - 75mm void

any timber or metal ceiling system providing
75mm (min) ceiling void
one layer of nominal 10 kg/m2 gypsum-based
board

Any ceiling system - 100mm void

any timber or metal ceiling system providing
100mm (min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

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Edition 4
October 2014

E-FC-2

Separating Floor Concrete

5. Floating floor treatments for E-FC-2
All floating floor treatments :
a) Must achieve a minimum laboratory performance
of rd Lw = 17dB - see Appendix D.
b) Must be installed in accordance with the
manufacturers instructions.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimensions indicated are when floor
is loaded to 25 kg/m2.

c) Require 5mm (min) resilient flanking strips

around the perimeter of the flooring board to
isolate floor from walls and skirting.

FFT1 Resilient composite deep batten

system
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite deep battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom
FFT2 Resilient cradle and batten system
18mm (min) t&g flooring board
cradle and batten
ensure any services do not bridge the
resilient layer
FFT3 Resilient composite standard
batten system
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite standard battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom
FFT4 Resilient overlay platform floor
system
proprietary platform system inclusive of
resilient layer greater than or equal to
16 kg/m2 mass per unit area
no services to be installed in floor system
FFT5 Resilient overlay shallow platform
floor system
9mm (min) t&g flooring board
resilient layer pre-bonded to flooring board
no services to be installed in floor system

Edition 4
October 2014

5 of 8

robustdetails

E-FC-2

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, nominal 8 kg/m2 each layer
All voids around pipe sealed

Section
Sketch shows FFT2 type floating floor
treatment and metal ceiling treatment

robustdetails

6 of 8

Edition 4
October 2014

E-FC-2

Separating Floors Concrete

E-FC-2

Separating Floor Concrete

blank page
See overleaf for checklist

Edition 4
October 2014

7 of 8

robustdetails

E-FC-2

Separating Floor Concrete

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is concrete slab density 2400 kg/m3 (min)?

Where blockwork inner leaves are adopted to the external

(flanking) walls are they of the correct density?

Is concrete slab 250mm (min) thick without screed, or 200mm

(min) thick where a 40mm (min) screed covers the in-situ
concrete slab?

Is inner leaf discontinuous between storeys?

Has ceiling system been installed in accordance with the

manufacturers instructions (where applicable)?

Is there a minimum ceiling void of 75mm?

Are all ceiling board joints sealed with tape or caulked

with sealant?

Has floating floor treatment been installed in accordance with

the manufacturers instructions?

Have all resilient flanking strips been fitted?

10.

Are service pipes wrapped in quilt and boxed in with two

layers of gypsum-based board, nominal 8 kg/m2 each layer?

11.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

E-FC-3

Performance and monitoring results of E-FC-3 have shown that, where built
strictly in accordance with the published Robust Detail, the floors meet Robust
Details Limiteds performance criteria.
Unfortunately, the results also revealed that an unacceptably high proportion
of floors deviated from the Robust Detail, which led to reduced acoustic
performance to the extent that they failed under test.
Accordingly, Robust Details Limited has determined that no new
registrations for Robust Detail E-FC-3 will be accepted with effect from
1st November 2006.
The E-FC-3 Robust Detail has therefore been removed from the Handbook.

Dave Baker OBE

Chief Executive, Robust Details Limited

Edition 4
May 2015 Update

robustdetails

Separating Floors Concrete

E-FC-3

Separating Floor Concrete

Screed

65mm (min) cement:sand

screed or 40mm (min)
proprietary screed of
nominal 80 kg/m2 mass
per unit area

Resilient layer

6mm IsoRubber layer with

IsoEdge flanking strip

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth and supporting wall
density

Sketch shows CT0 type ceiling treatment

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

Butt planks tightly together

Grout all joints between planks

1) 6mm IsoRubber (resilient layer to be

laid over entire floor area with minimum
50mm overlaps)

Fill all voids between walls and floor

Ensure 6mm IsoRubber resilient layer is

laid over the entire floor surface and has
overlapped joints of 50mm sealed with
tape. On no account should the screed
come into contact with the floor slab. (see
Section 4 for 40mm proprietary screeds)

Ensure 6mm IsoRubber overlaps with

IsoEdge flanking strip. On no account
should screed come into contact with
floor slab or perimeter walls

Ensure the IsoEdge flanking strip isolates

the skirting and wall linings. On no
account should screed come into contact
with the wall lining and skirting

Ensure that only the correct blocks are

used in the construction of external
(flanking) walls, unless specifically
referred to in the Handbook all blocks
should be assumed to be solid (i.e. not
hollow or cellular)

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

2) IsoEdge flanking strip

3) All joints taped
IsoEdge Flanking Strip
Min. 50mm
overlap

All joints
taped

Floor slab

IsoEdge flanking strip to be installed at

all room perimeters. See manufacturers
guidance.
See Section 4 for acceptable installation
alternatives for 40mm proprietary screeds

From 1 January 2009, Robust Details Limited can only

accept registration of this floor once the builder agrees
to receive training from Thermal Economics on the
installation of the screed and resilient layer. Please
contact Robust Details Limited for further information.

Edition 4
May 2015 Update

1 of 6

robustdetails

Separating Floors Concrete

Precast concrete plank

Screed laid on Thermal Economics IsoRubber resilient layer

E-FC-4

Separating Floor Concrete

E-FC-4

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete block

(1350 kg/m3 to 1600 kg/m3 or 1850 - 2300 kg/m3)
or Plasmor Aglite Ultima (1050 kg/m3) or aircrete
block (450-800 kg/m3)
IsoEdge flanking strip must overlap with
IsoRubber resilient layer and isolate screed from
perimeter walls and skirtings
IsoRubber resilient layer must have 50mm (min)
overlapped joints and be sealed with tape
Close cavity with a flexible cavity stop unless it
is fully filled with mineral wool insulation
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive or
IsoEdge ceiling strip
Nominal 8 kg/m2 gypsum-based board
or 13mm plaster
Section

Sketch shows CT0 type ceiling treatment

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
IsoEdge flanking strip
IsoRubber resilient layer to overlap IsoEdge
flanking strip
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive or
IsoEdge ceiling strip

Section
Sketch shows CT0 type ceiling treatment

robustdetails

2 of 6

Edition 4
May 2015 Update

E-FC-4 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 14:54 Page 3

E-FC-4

Separating Floor Concrete

3. Ceiling treatments for E-FC-4
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

Provided there is a minimum ceiling void as stated
below for CT0, CT1 or CT2, downlighters or
recessed lighting may be installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system - 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT2 Timber battens and counterbattens

with IsoSonic Hangers Type C. Only to be
used for 200mm (min) depth concrete planks
50 x 50mm softwood battens
50x50mm counterbattens
Isosonic Hangers Type C
one layer of nominal 8 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

3 of 6

robustdetails

E-FC-4 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 14:54 Page 4

E-FC-4

Separating Floor Concrete

4. Resilient layer installation for different screed types
65mm (min)
cement:sand
screed

50mm

Taped
joint

Polythene layer
40mm (min)
proprietary screed

Taped joint

SCREED TYPE
65mm (min) cement:sand screed

SCREED TYPE
40mm (min) proprietary screed

IsoRubber joints to be overlapped by

50mm (min)

IsoRubber joints to be butt jointed

Upper IsoRubber edge joints to be

sealed by tape

IsoRubber joints to be sealed by

tape
Polythene layer to be laid over
whole floor overlapping joints

5. Underfloor heating systems within screeds

Underfloor heating systems (including connectors
and fixings) installed within the screed must not
penetrate the resilient layer or bridge the screed to
the slab.
Underfloor heating systems which have a
supporting layer/board may be laid on top of the
IsoRubber.
Appropriate screed depth cover to the heating
system must be designed for contact underfloor
heating manufacturer for guidance.

robustdetails

4 of 6

Edition 4
February 2015 Update

E-FC-4 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 14:54 Page 5

E-FC-4

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section
Sketch shows CT0 type ceiling treatment

Edition 4
February 2015 Update

5 of 6

robustdetails

E-FC-4 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 14:54 Page 6

E-FC-4

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from Thermal Economics?

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the IsoEdge flanking strip installed for all room perimeters?

Are the IsoRubber joints overlapped by 50mm and sealed

with tape?

Is the IsoRubber layer overlapping the IsoEdge flanking strip?

Are the skirting boards isolated from the screed by the IsoEdge
flanking strip?

10.

Are all ceiling board joints sealed with tape or caulked with
sealant?

11.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Thermal Economics, manufacturer of IsoRubber resilient layer system:

Telephone: 01582 544255

Fax: 01582 429305

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
February 2015 Update

Screed

65mm (min) cement:sand

or 40mm (min) proprietary
screed of nominal 80 kg/m2
mass per unit area

Resilient layer

YELOfon HD10+ with

E-strip perimeter edging
and J-strip tape for jointing

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth and block type used
in supporting walls

Sketch shows CT0 type ceiling treatment

SYSTEM INSTALLATION:

The use of this screed resilient layer system

must incorporate all three products:
1) YELOfon HD10+ (resilient layer to be
laid over entire floor area with min.
150mm overlaps)
2) E-strip (self adhesive perimeter edging)
3) J-strip (foamed acoustic joining tape)

Butt planks tightly together

Grout all joints between planks

Fill all voids between walls and floor

Ensure YELOfon HD10+ resilient layer is

laid over the entire floor surface and has
overlapped joints of 150mm sealed with
J-strip tape. On no account should the
screed come into contact with the floor
slab (See section 4 when using proprietary
screeds)

Ensure YELOfon HD10+ overlaps the

E-strip perimeter edging and joints are
sealed with J-strip tape. On no account
should screed come into contact with
floor slab or perimeter walls

Ensure the E-strip perimeter edging

isolates the skirting and wall linings.
On no account should screed come into
contact with the wall lining and skirting

Ensure that only the correct blocks are used

in the construction of external (flanking)
walls, unless specifically referred to in the
Handbook all blocks should be assumed to
be solid (i.e. not hollow or cellular)

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

YELOfon HD10+

E-strip
perimeter
edging

Min. 150mm
overlap
J-strip tape

Floor slab

E-strip perimeter edging to be installed

at all room perimeters.
See manufacturers guidance.

YELOfon HD10+ may also be foil faced.

See Section 4 for acceptable installation

alternatives for 40mm proprietary screeds

Robust Details Limited can only accept registration of

this floor once the builder agrees to receive training
from Cellecta on the installation of the screed and
resilient layer. Please contact Robust Details Limited for
further information.

Edition 4
May 2015 Update

1 of 6

robustdetails

Separating Floors Concrete

Precast concrete plank

Screed laid on Cellecta YELOfon HD10+ resilient layer system

E-FC-5

Separating Floor Concrete

E-FC-5

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete block

(1350-1600 kg/m3 or 1850-2300 kg/m3) or aircrete
block (450-800kg/m3).

J-strip tape

E-strip perimeter edging must be overlapped by

YELOfon HD10+ resilient layer with joints sealed
with J-strip tape to isolate screed from perimeter
walls and skirtings
YELOfon HD10+ resilient layer must have 150mm
(min) overlapped joints and be sealed with J-strip tape
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive

Section

Nominal 8 kg/m2 gypsum-based board

or 13mm plaster

Sketch shows CT0 type ceiling treatment

2. Separating wall junction

J-strip
tape

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
NOTE: aircrete block separating wall requires
200mm (min) planks and ceiling treatment CT5
(Refer to section 3)
E-strip perimeter edging must be overlapped by
YELOfon HD10+ resilient layer with joints
sealed with J-strip tape to isolate screed from
perimeter walls and skirtings
YELOfon HD10+ resilient layer must have
150mm (min) overlapped joints and be sealed
with J-strip tape
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant

Section

Continuous horizontal ribbon of adhesive

Sketch shows CT0 type ceiling treatment

robustdetails

2 of 6

Edition 4
May 2015 Update

E-FC-5 Feb 2015_Part E-FC-5-Nov2005 09/02/2015 14:56 Page 3

E-FC-5

Separating Floor Concrete

3. Ceiling treatments for E-FC-5
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

Provided there is a minimum ceiling void as stated
below for CT0, CT1 or CT5, downlighters or
recessed lighting may be installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety

CT0 and CT1 ceiling treatments can only be used

when separating walls are constructed in
aggregate blocks.
CT0 Metal ceiling system - 150mm void
To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system - 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board
CT5 ceiling treatment MUST be used when
flanking AND separating walls are constructed in
aircrete blocks.
This can also be used with concrete aggregate
walls if required.
CT5 Metal ceiling system - 150mm void
Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 10 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

3 of 6

robustdetails

E-FC-5 Feb 2015_Part E-FC-5-Nov2005 09/02/2015 14:56 Page 4

E-FC-5

Separating Floor Concrete

4. Resilient layer installation for different screed types

YELOfon HD10+
65mm (min)
cement:sand
screed

YELOfon HD10+
J-strip tape
40mm (min)
proprietary
screed

min. 150mm
overlap

Floor slab

J-strip tape
Polythene layer

Floor slab

SCREED TYPE
65mm (min) cement:sand screed

SCREED TYPE
40mm (min) proprietary screed

YELOfon HD10+ resilient layer must have

150mm (min) overlapped joints and be sealed
with J-strip tape.

YELOfon HD10+ resilient layer to be butt

jointed.
YELOfon HD10+ joints to be sealed with
J-strip tape.

E-strip perimeter edging must be overlapped by

YELOfon HD10+ resilient layer with joints
sealed with J-strip tape to isolate screed from
perimeter walls and skirtings.

Polythene layer to be laid over whole floor,

with joints overlapped.

E-strip perimeter edging to be installed at all

perimeter walls (including door openings, wall
recesses) and service pipes. See manufacturers
guidance.

5. Underfloor heating systems within screed

Underfloor heating systems (including connectors
and fixings) installed within the screed must not
penetrate the resilient layer or bridge the screed
to the slab.
Underfloor heating systems which have a
supporting layer/board may be laid on top of the
YELOfon HD10+.
YELOfon HD10+ may also be foil faced.
Appropriate screed depth cover to the heating
system must be designed for contact underfloor
heating manufacturer for guidance.

robustdetails

4 of 6

Edition 4
February 2015 Update

E-FC-5 Feb 2015_Part E-FC-5-Nov2005 09/02/2015 14:56 Page 5

E-FC-5

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
J-strip tape
All voids around pipe sealed

Section
Sketch shows CT0 type ceiling treatment

Edition 4
February 2015 Update

5 of 6

robustdetails

E-FC-5 Feb 2015_Part E-FC-5-Nov2005 09/02/2015 14:56 Page 6

E-FC-5

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from Cellecta?

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density and appropriate for precast concrete plank
thickness and ceiling treatment?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the E-strip perimeter edging installed around all room

perimeter walls (including door openings, cupboards, across
thresholds and into wall recesses) and service pipes and joints
sealed with J-strip tape?

Are YELOfon HD10+ resilient layer joints formed as

described in Section 4 and sealed with J-strip tape?

Is YELOfon HD10+ resilient layer overlapping the E-strip

perimeter edging and joints sealed with J-strip tape?

Are the skirting boards isolated from the screed by the E-strip
perimeter edging?

10.

Is appropriate ceiling treatment used to suit wall block type?

11.

Are all ceiling board joints sealed with tape or caulked with
sealant?

12.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

13.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Cellecta, manufacturer of YELOfon HD10+ resilient layer system:

Telephone: 08456 717174

Fax: 08456 717172

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .
: UK registered trade mark no. 2291665
Robust Details Limited 2011. All rights reserved. No part of this Handbook (other than the checklists) may be reproduced in any material
form or issued or communicated to the public (including photocopying or storing it in any medium by electronic means, and whether or not
transiently or incidentally to some other use of this Handbook) without the prior written permission of Robust Details Limited except in
accordance with the provisions of the Copyright, Designs and Patents Act 1988.
Warning: the doing of an unauthorised act in relation to a copyright work may result in both a civil claim for damages and criminal prosecution.

6 of 6

Edition 4
February 2015 Update

E-FC-6 May 2015_Part E-FC-5-Nov2005 31/03/2015 14:07 Page 1

Screed

65mm (min) cement:sand

screed or 40mm (min)
proprietary screed, nominal
80 kg/m2 mass per unit area

DPM

0.2mm (min) waterproof

membrane

Resilient layer

8mm Regupol E48, dimple

side down, fully lapped up
walls and Regupol tape for
jointing

Structural floor

beam and block, min

100mm thick dense
aggregate infill blocks, min
50mm concrete topping,
min strength class C20, to
floor blocks, min 300kg/m2
combined mass per unit area
see section 7 for cut rows

Ceiling

Min 300mm from top of

beam to ceiling board
see section 8

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

1) 8mm Regupol E48 (resilient layer to be

laid over entire floor area with 50mm
overlaps)

2) All joints sealed with Regupol tape

3) 0.2mm (min) waterproof membrane

Regupol E48 lapped under

wall linings and skirtings
Regupol
Tape

Min.
50mm
overlap

0.2mm (min)
waterproof
membrane

Regupol E48 must be laid dimpled side

down

Regupol E48 must be turned up at walls

and lapped under wall linings and skirtings

Lay a 0.2mm (min) waterproof

membrane over the entire floor

Edition 4
May 2015 Update

1 of 10

Butt floor blocks tightly together

Cover floor blocks with min 50mm
concrete topping
Ensure that concrete does not enter the
cavity and bridge the two leaves of
supporting wall blockwork - it is
acceptable to use proprietary cavity
stops to provide a shutter
Ensure precast or in-situ edge beams are
correctly installed
Ensure in-situ concrete downstand is at
least 75mm wide
Ensure Regupol E48 is laid dimple side
down, covers entire floor area and has
overlapped joints sealed with Regupol tape
Ensure Regupol E48 resilient layer
isolates screed from the perimeter walls,
wall linings and skirtings
Ensure depth from top of beams to
ceiling is min 300mm
Ensure 50mm mineral fibre quilt is
installed over whole ceiling board areas
Ensure that only solid blocks (i.e. not
hollow or cellular) are used in the
construction of external (flanking) walls

robustdetails

Separating Floors Concrete

Beam and block floor with precast or in-situ edge beams

Screed laid on Regupol E48 resilient layer system
For use with dense aggregate block flanking walls only

E-FC-6

Separating Floor Concrete

E-FC-6 May 2015_Part E-FC-5-Nov2005 31/03/2015 14:07 Page 2

E-FC-6

Separating Floor Concrete

1. External (flanking) wall junction beams parallel with wall
(using precast edge beams)
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) dense aggregate concrete

block (1850-2300kg/m3)
8mm Regupol E48 must isolate screed from all
perimeter masonry walls, wall linings and skirting
Screed

8mm Regupol E48 must have 50mm (min)

overlapped joints and be sealed with Regupol tape
Beam and block floor:
min 50mm concrete topping to all floor blocks
walls must not be continuous between storeys
floor blocks to be tightly abutted (see section 7
for floor block types)
precast concrete edge beam min 300mm wide
must break vertical continuity of wall leaves
(NB: edge beam shape may vary between
manufacturers)
all voids between edge beam and inner leaf
blockwork filled with mortar or flexible sealant
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster

Section

2. External (flanking) wall junction beams parallel with wall

(using in-situ concrete downstand)
Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf (min 100mm) dense aggregate concrete
block (1850-2300kg/m3)
8mm Regupol E48 must isolate screed from all
perimeter masonry walls, wall linings and skirting
Screed

8mm Regupol E48 must have 50mm (min)

overlapped joints and be sealed with Regupol tape
Beam and block floor:
min 50mm concrete topping to all floor blocks
walls must not be continuous between storeys
floor blocks to be tightly abutted (see section 7
for floor block types)
in-situ concrete downstand must be min 75mm
wide and must break vertical continuity of wall
leaves
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster

Section

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E-FC-6

Separating Floor Concrete

3. External (flanking) wall junction beams bearing on wall
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) dense aggregate concrete

block (1850-2300kg/m3)
Screed

8mm Regupol E48 must isolate screed from all

perimeter masonry walls, wall linings and skirting
8mm Regupol E48 must have 50mm (min)
overlapped joints and be sealed with Regupol tape
Beam and block floor:
min 50mm concrete topping to all floor blocks
in-situ downstand beam must be min 75mm wide
and must break vertical continuity of wall leaves
walls must not be continuous between storeys
floor blocks to be tightly abutted (see section 7
for floor block types)
junction between floor blocks and wall must be
closed (see section 7)
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive

Section

Nominal 8kg/m2 gypsum-based board or 13mm

plaster

4. Separating wall junction

Separating wall:
if using robustdetails for wall refer to
Table 3a in introduction to select an appropriate
robustdetails separating wall
if using wall requiring pre-completion testing
seek specialist advice
Core floor junctions with wall:
floor blocks to be tightly abutted
if beams are bearing on wall (i.e. perpendicular
to wall) an in-situ concrete downstand of min
75mm width must be used
min 50mm concrete topping to all floor blocks
if beams are parallel to separating wall min
300mm wide precast concrete edge beam or
min 75mm wide in-situ concrete downstand
must break vertical continuity of wall leaves
walls must not be continuous between storeys
all voids between precast edge beam and
separating wall blockwork filled with mortar or
flexible sealant
Continuous horizontal ribbon of adhesive
Sketch shows E-WM-3 separating wall
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Separating Floor Concrete

5. Loadbearing internal wall floor beams parallel to wall

8mm Regupol E48 must isolate screed from

all perimeter masonry walls, wall linings and
skirting
8mm Regupol E48 must have 50mm (min)
overlapped joints and be sealed with Regupol
tape
Beam and block floor:
min 50mm concrete topping to all floor blocks
in-situ downstand must be min 50mm wide
and must break vertical continuity of wall
walls must not be continuous between
storeys
floor blocks must be tightly abutted (see
section 7 for floor block types)
Internal loadbearing blockwork partition

6. Loadbearing internal wall floor beams bearing onto wall

8mm Regupol E48 must isolate screed from

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Separating Floor Concrete

7. Floor block types

Block types
(min)
150mm
depth
beams

Rebated or T shape dense blocks may be

used for beams of 150mm depth or greater.
Rebated or T shape dense blocks may be
recessed for beams of 175mm or greater.
100mm dense blocks may be used for beams
of 200mm depth or greater.

(min)
175mm
depth
beams

(min)
200mm
depth
beams

(min) 25mm concrete

topping covering cut row
(min)
50mm

Cut rows
No more than one cut row of floor blocks may
be used per room floor with minimum 25mm
concrete topping.
Where a cut row junctions with perimeter walls
ensure that no gap is left and that a cut block
or brick slip is used to seal this junction prior
to applying concrete topping.

Cut row

Wall head and floor block junctions

No gaps should remain where the last floor
block junctions at the wall head.

(min) 75mm width of in-situ

concrete downstand

Where the floor block does not close this gap,

brick slips or cut blocks may be used.

Wall head junction closed

Brick slip or cut block

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Separating Floor Concrete

8. Ceiling treatments for E-FC-6
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
The minimum depth between top of beams and
ceiling board must not be less than 300mm.
Note: the sound insulation performance of all
ceiling treatments is increased if:
resilient hangers are used
increased thickness or density of mineral fibre
quilt is used. (Do not fully fill the ceiling void
with quilt.)

Downlighters and recessed lighting

Downlighters or recessed lighting may be
installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling
area in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter
or 100x100mm
Particular attention should also be paid to
Building Regulations Part B Fire Safety.

Floor depth requirements and ceiling

treatments
All E-FC-6 floors must have a minimum depth
of 300mm between top of beam and ceiling
board
Only suspended metal frame ceilings systems
may be used
Min 50mm mineral fibre quilt (min 10kg/m3)
in the ceiling void to cover whole ceiling board
area
One layer of nominal 10kg/m2 gypsum-based
board

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Separating Floor Concrete

9. Resilient layer installation

Turn up Regupol E48 at walls and

lap under wall linings and skirtings
0.2mm (min) waterproof membrane

Joint taped with

Regupol tape

50mm

SCREED TYPE
65mm (min) cement:sand screed or 40mm (min)
proprietary screed, nominal 80 kg/m2 mass per
unit area

turn up Regupol E48 at walls to ensure screed

will not touch the walls and is of sufficient length
to lap under wall linings and skirtings

8mm Regupol E48 must be laid dimpled side

down

lay a waterproof membrane (min 0.2mm thick)

over the entire floor

overlap all Regupol E48 joints (both along and

across the roll) by at least 50mm and tape all
joints using Regupol tape

10. Underfloor heating

Underfloor heating systems (including
connectors and fixings) installed within the
screed must not penetrate the resilient layer or
bridge the screed to the slab.
Underfloor heating systems which have a
supporting layer/board may be laid on top of the
Regupol E48
Appropriate screed depth cover to the heating
system must be designed for contact
underfloor heating manufacturer for guidance.

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11. Services service pipes through separating floor

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8kg/m2
All voids around pipe sealed

12. Service - service pipes through separating floor (using precast edge beams)

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8kg/m2
Where precast edge beams are adopted it is
acceptable to use in-situ concrete local to
services
All voids around pipe sealed

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E-FC-6

Separating Floor Concrete

blank page
See overleaf for checklist

Edition 4
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Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Are the external wall inner leaves and separating walls of

dense aggregate blockwork (min 1850-2300kg/m3)?

Are all floor blocks of dense aggregate (1850-2300kg/m3) and

tightly abutted?

Are min 300mm wide precast concrete edge beams, or min

75mm in-situ concrete downstands installed where the beams
are parallel to the external or separating flanking walls?

Are in-situ concrete downstand beams min 75mm wide where

the beams are bearing on the external or separating flanking walls?

Is the concrete topping to the floor blocks at least 50mm thick?

Is the Regupol E48 dimple side down and covering the whole
floor area with min 50mm overlapped joints and sealed with
Regupol tape?

Is the Regupol E48 isolating the screed from the perimeter

walls, wall linings and skirting?

Is the ceiling system metal frame, with min 50mm mineral

fibre quilt laid over the whole ceiling and of min 300mm
depth from top of beam to ceiling board?

Is the ceiling board 10kg/m2 and are all joints sealed with tape
or caulked with sealant?

10.

Are service pipes wrapped in quilt and boxed with two layers
of nominal 8kg/m2 gypsum-based board?

11.

Is the separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from CMS Acoustics, sole distributor of Regupol E48 resilient layer system:

Telephone: 01925 577711

Fax: 01925 577733

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Floating floor

See section 9 for suitable

floating floor treatment

Structural floor

beam and block, min

100mm thick dense
aggregate infill blocks, min
50mm concrete topping,
min strength class C20, to
floor blocks, min 300kg/m2
combined mass per unit area
see section 7 for cut rows

Ceiling

Min 300mm from top of

beam to ceiling board
see section 8

Ensure quilt is inserted within FFT2

(cradle/saddle) floating floor treatment
(see section 9)

Ensure floating floor treatment is suitable

and install in accordance with
manufacturer's instructions

Ensure precast or in-situ edge beams are

correctly installed

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure in-situ concrete downstand is at

least 75mm wide

Ensure depth from top of beams to

ceiling is min 300mm

Ensure 25mm mineral fibre quilt is

installed over whole ceiling board areas

Ensure that only solid blocks (i.e. not

hollow or cellular) are used in the
construction of external (flanking) walls

Butt floor blocks tightly together

Cover floor blocks with min 50mm

concrete topping

Ensure that concrete does not enter the

cavity and bridge the two leaves of
supporting wall blockwork - it is
acceptable to use proprietary cavity
stops to provide a shutter

Ensure levelling screed is applied before

using FFT1 or FFT3 (resilient batten)
floating floor treatments (see section 9)

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Separating Floors Concrete

Beam and block floor with precast or in-situ edge beams

Using floating floor treatments
For use with dense aggregate block flanking walls only

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Separating Floor Concrete

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E-FC-7

Separating Floor Concrete

1. External (flanking) wall junction beams parallel with wall
(using precast edge beams)
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) dense aggregate concrete

block (1850-2300kg/m3)
5mm (min) resilient flanking strip
Section shows FFT3 type floating floor over
20mm (min) levelling screed (see section 9 for
acceptable floating floor alternatives)
Beam and block floor:
min 50mm concrete topping to all floor blocks
walls must not be continuous between storeys
floor blocks to be tightly abutted (see section 7
for floor block types)
precast concrete edge beam min 300mm wide
must break vertical continuity of wall leaves
(NB: edge beam shape may vary between
manufacturers)
all voids between edge beam and inner leaf
blockwork filled with mortar or flexible sealant
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster

Section

2. External (flanking) wall junction beams parallel with wall

(using in-situ concrete downstand)
Masonry outer leaf
External wall cavity (min 50mm)
Inner leaf (min 100mm) dense aggregate concrete
block (1850-2300kg/m3)
5mm (min) resilient flanking strip
Section shows FFT3 type floating floor over
20mm (min) levelling screed (see section 9 for
acceptable floating floor alternatives)
Beam and block floor:
min 50mm concrete topping to all floor blocks
walls must not be continuous between storeys
floor blocks to be tightly abutted (see section 7
for floor block types)
in-situ concrete downstand must be min 75mm
wide and must break vertical continuity of wall
leaves
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster

Section

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Separating Floor Concrete

3. External (flanking) wall junction beams bearing on wall
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) dense aggregate concrete

block (1850-2300kg/m3)
5mm (min) resilient flanking strip
Section shows FFT3 type floating floor over 20mm
(min) levelling screed (see section 9 for acceptable
floating floor alternatives)
Beam and block floor:
min 50mm concrete topping to all floor blocks
in-situ downstand beam must be min 75mm wide
and must break vertical continuity of wall leaves
walls must not be continuous between storeys
floor blocks to be tightly abutted (see section 7
for floor block types)
junction between floor blocks and wall must be
closed (see section 7)
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Continuous horizontal ribbon of adhesive
Section

Nominal 8kg/m2 gypsum-based board or 13mm

plaster

4. Separating wall junction

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5. Loadbearing internal wall floor beams parallel to wall

5mm (min) resilient flanking strip

Beam and block floor:
min 50mm concrete topping to all floor blocks
in-situ downstand must be min 50mm wide
and must break vertical continuity of wall
floor blocks must be tightly abutted (see
section 7 for floor block types)
walls must not be continuous between
storeys
Internal loadbearing blockwork partition

6. Loadbearing internal wall floor beams bearing onto wall

5mm (min) resilient flanking strip

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Separating Floor Concrete

7. Floor block types

Block types
(min)
150mm
depth
beams

Rebated or T shape dense blocks may be

used for beams of 150mm depth or greater.
Rebated or T shape dense blocks may be
recessed for beams of 175mm or greater.
100mm dense blocks may be used for beams
of 200mm depth or greater.

(min)
175mm
depth
beams

(min)
200mm
depth
beams

(min) 25mm concrete

topping covering cut row
(min)
50mm

Cut row

Wall head and floor block junctions

No gaps should remain where the last floor
block junctions at the wall head.

(min) 75mm width of in-situ

concrete downstand

Where the floor block does not close this gap,

brick slips or cut blocks may be used.

Wall head junction closed

Brick slip or cut block

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Separating Floor Concrete

8. Ceiling treatments for E-FC-7
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
The minimum depth between top of beams and
ceiling board must not be less than 300mm.
Note: the sound insulation performance of all
ceiling treatments is increased if:
resilient hangers are used
increased thickness or density of mineral fibre
quilt is used. (Do not fully fill the ceiling void
with quilt.)

Downlighters and recessed lighting

Downlighters or recessed lighting may be
installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling
area in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter
or 100x100mm
Particular attention should also be paid to
Building Regulations Part B Fire Safety.

Floor depth requirements and ceiling

treatments
All E-FC-7 floors must have a minimum depth
of 300mm between top of beam and ceiling
board
Only suspended metal frame ceilings systems
may be used
Min 25mm mineral fibre quilt (min 10kg/m3)
in the ceiling void to cover whole ceiling board
area
One layer of nominal 10kg/m2 gypsum-based
board

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9. Floating floor treatments for E-FC-7
All floating floor treatments :
a) Must achieve a minimum laboratory
performance of rdLw=17dB - see Appendix D.
b) Must be installed in accordance with the
manufacturers instructions.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimensions indicated are when floor
is loaded to 25 kg/m2.

c) Require 5mm (min) resilient flanking strips

around the perimeter of the flooring board to
isolate floor from walls and skirting.

20mm levelling screed

FFT1 Resilient composite deep batten
system with 20mm levelling screed
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite deep battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom

Services, where required, may

be located above or below quilt

FFT2 Resilient cradle and batten system

with 25mm mineral fibre quilt
(min 10kg/m3)
18mm (min) t&g flooring board
cradle and batten
ensure any services do not bridge the
resilient layer
20mm levelling screed
FFT3 Resilient composite standard batten
system with 20mm levelling screed
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite standard battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom

10. Underfloor heating

Underfloor heating may be used with timber
floating floors FFT1, FFT2 and FFT3.
Underfloor heating must not bridge or bypass
the FFT resilient layer (i.e. avoid bridging the void
between the flooring board and core floor).
Rigid flooring boards must not come into direct
contact with the flooring board layer.
See Appendix A for further guidance.

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11. Services service pipes through separating floor

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8kg/m2
5mm (min) resilient flanking strip
All voids around pipe sealed

12. Service - service pipes through separating floor (using precast edge beams)
25mm (min) mineral wool quilt (min 10kg/m3)
around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8kg/m2
5mm (min) resilient flanking strip
Where precast edge beams are adopted it is
acceptable to use in-situ concrete local to
services
All voids around pipe sealed

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blank page
See overleaf for checklist

Edition 4
May 2015 Update

9 of 10

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Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Are the external wall inner leaves and separating walls of

dense aggregate blockwork (min 1850-2300kg/m3)?

Are all floor blocks of dense aggregate (1850-2300kg/m3) and

tightly abutted?

Are min 300mm wide precast concrete edge beams, or min

75mm in-situ concrete downstands installed where the beams
are parallel to the external or separating flanking walls?

Are in-situ concrete downstand beams min 75mm wide where

the beams are bearing on the external or separating flanking walls?

Is the concrete topping to the floor blocks at least 50mm thick?

Has the floating floor been installed correctly where a levelling

screed is required under FFT1 or 3 resilient battens or mineral
wool quilt is required between the FFT2 cradles/saddles?

Has the floating floor been installed in accordance with the

manufacturer's instructions?

Have the resilient flanking strips been fitted at the floor edge
perimeters?

Is the ceiling system metal frame, with min 25mm mineral

fibre quilt laid over the whole ceiling and of min 300mm
depth from top of beam to ceiling board?

10.

Is the ceiling board 10kg/m2 and are all joints sealed with tape
or caulked with sealant?

11.

Are service pipes wrapped in quilt and boxed with two layers
of nominal 8kg/m2 gypsum-based board?

12.

Is the separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Floor covering

4.5mm (min) bonded

resilient floor covering
(see section 4)

Screed

65mm (min) sand cement

screed, or 40mm
proprietary screed,
80 kg/m2 (min) mass
per unit area

Isolating layer (1) 5mm foamed polyethylene

layer 30-36 kg/m3
Isolating layer (2) 25mm mineral wool batt
140 kg/m3 (min), 25mm
EPS (flooring grade SD) or
extruded polystyrene
insulation
Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth

IMPORTANT

Bonded resilient floor coverings must be

tested in accordance with Appendix G.

Butt planks tightly together

See section 4 for performance requirements

and edge detail installation options.

Grout all joints between planks

Polyethylene foams may not be used for

bonded resilient floor coverings.

Fill all voids between walls and floor

The resilient floor covering material must

be overprinted with wording prohibiting its
removal.

Install the 5mm and 25mm isolating

layers with staggered joints

Make sure ceiling treatment is installed in

accordance with the manufacturers
instructions (where applicable)

Ensure the isolating edge strip is 25mm

mineral wool batt (min 140 kg/m3) or
expanded (SD grade) or extruded
polystyrene insulation board

Ensure resilient floor cover is bonded

using only suppliers' recommended
adhesives, and is not readily removable

Bonded resilient floor covering should be

suitably resistant to site and removals
traffic.

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Precast concrete plank

Screed laid on resilient layers
Bonded resilient floor cover

E-FC-8

Separating Floor Concrete

E-FC-8

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete block

(1350 kg/m3 to 1600 kg/m3) or (1850 - 2300 kg/m3)
or aircrete block (600-800 kg/m3)
Bonded resilient floor cover installed between skirting
and screed (see section 4 for installation options)
5mm isolating layer (1)
25mm isolating layer (2)
25mm (min) isolation edge strip
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Concrete planks must be built into walls:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster
Section
Sketch shows CT0 type ceiling treatment

Mastic sealant ensures

skirting and wall lining
are isolated from screed

Alternative detail

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing seek specialist advice
25mm (min) isolation edge strip
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant

Section
Sketch shows CT0 type ceiling treatment

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E-FC-8

Separating Floor Concrete

3. Ceiling treatments for E-FC-8
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints should be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
if resilient hangers are used.

150mm
(min)

100mm
(min)

Downlighters and recessed lighting

Provided there is a minimum ceiling void, as stated
below for CT0 and CT1, downlighters or recessed
lighting may be installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 10 kg/m2 gypsum-based
board

CT1 Metal ceiling system 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 10 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

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E-FC-8 Feb 2015_Part E-Concrete floors E-FC-3 09/02/2015 14:58 Page 4

E-FC-8

Separating Floor Concrete

4. Isolating layers installation, edge strip and bonded resilient floor cover

Bonded resilient floor

may be installed up to
skirting provided mastic
sealant isolates skirting
and wall lining from
screed

Bonded resilient floor

cover installed between
skirting and screed
25mm (min) isolation
edge strip
5mm isolating layer (1)

25mm (min) isolation

edge strip

25mm isolating layer (2)

(Note: if required, it is
permissible to have the
5mm polyethylene
installed as the lower
secondary isolating layer)
OPTION A

OPTION B

Isolating layer (1)

5mm (min) foamed polyethylene

Bonded resilient floor cover

min 4.5mm thickness and must be bonded

Isolating layer (2) and isolating edge strip

25mm (min) thick

must be capable of supporting carpet and

wood finishes in habitable rooms

may be mineral wool batt (min

140 kg/m3) or expanded (SD grade) or
extruded polystyrene insulation board
(Note: joints for isolating layers 1 and 2 should
be staggered)

Laboratory testing performance must be

undertaken directly on the resilient cover,
and with a wood floor finish as outlined in
Appendix G (minLw 17 dB without timber
board overlay; min rdLw 17 dB with timber
board overlay)

5. Underfloor heating systems within screeds

Underfloor heating systems (including
connectors and fixings) installed within the
screed must not penetrate the isolating layers
or bridge the screed to the slab. Isolating
layers with preformed surface indent channels,
for the heating elements, may be used
provided the material meets the specification
for Isolating layer (2) above.
Appropriate screed depth cover to the heating
system must be designed for contact
underfloor heating manufacturer for guidance.

OPTION A

OPTION B

Note: If required it is permissible to have the

5mm layer installed as the lower secondary
isolating layer (as shown in Option B).

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Edition 4
February 2015 Update

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E-FC-8

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
Bonded resilient floor cover goes under skirting
Remaining gap may be sealed with mastic
All voids around pipe sealed

Section
Sketch shows CT0 type ceiling treatment

Alternative detail

Mastic sealant

Edition 4
February 2015 Update

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E-FC-8

Separating Floor Concrete

CHECKLIST (to be completed by site manager /supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are joints between precast concrete planks grouted and

sealed?

Are precast concrete planks built into the masonry walls?

Has the 25mm edge strip been installed for all room
perimeters?

Are both isolating layers each fully covering the floor slab?

Is the resilient floor cover fully covering, and fully bonded

to the screed?

Are the skirting boards isolated from the screed by the

resilient floor cover or flexible sealant?

Are all ceiling board joints sealed with tape or caulked with
sealant?

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

10.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
February 2015 Update

Floor covering

3mm Thermal Economics

IsoRubber Top (bonded
with IsoBond adhesive)

Screed

65mm (min) sand cement

screed, or 40mm
proprietary screed,
80 kg/m2 (min) mass per
unit area

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth

Edition 4
May 2015 Update

Butt planks tightly together

Grout all joints between planks

Fill all voids between walls and floor

Ensure IsoRubber Top fully covers floor

area

Make sure ceiling treatment is installed in

accordance with the manufacturers
instructions (where applicable)

Ensure IsoRubber Top is bonded to

screed with IsoBond adhesive

1 of 6

robustdetails

Separating Floors Concrete

3mm Thermal Economics IsoRubber Top

Precast concrete plank
Screed

E-FC-9

Separating Floor Concrete

E-FC-9

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete block

(1350 kg/m3 to 1600 kg/m3) or (1850 - 2300 kg/m3)
or aircrete block (600-800 kg/m3)
3mm IsoRubber Top installed over whole floor area
and between skirting and screed (see section 4 for
installation options for underfloor heating)
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Concrete planks must be built into walls:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster
Section
Sketch shows CT0 type ceiling treatment

Mastic sealant

Alternative detail

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to Table 3a
in introduction to select an appropriate
Robust Detail separating wall
if using wall requiring pre-completion testing seek specialist advice
3mm IsoRubber Top installed over whole floor
area and between skirting and screed
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Section
Sketch shows CT0 type ceiling treatment

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E-FC-9

Separating Floor Concrete

3. Ceiling treatments for E-FC-9
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints should be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
if resilient hangers are used.

150mm
(min)

100mm
(min)

Downlighters and recessed lighting

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

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E-FC-9

Separating Floor Concrete

4. Underfloor heating systems within screeds
Underfloor heating systems may be installed
within the screed.

OPTION A

Appropriate screed depth cover to the heating

system must be designed for contact
underfloor heating manufacturer for guidance.
Note: If required it is permissible to have an
insulation layer between screed and plank (as
shown in Option B).

OPTION B

5. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
3mm IsoRubber Top installed over whole floor
area and between skirting and screed
Remaining gap may be sealed with mastic
All voids around pipe sealed

Alternative detail
Mastic sealant
Section
Sketch shows CT0 type ceiling treatment

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E-FC-9

Separating Floor Concrete

blank page
See overleaf for checklist

Edition 4
February 2015 Update

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E-FC-9

Separating Floor Concrete

CHECKLIST (to be completed by site manager /supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are joints between precast concrete planks grouted and

sealed?

Are precast concrete planks built into the masonry walls?

Is IsoBond adhesive being used?

Is the IsoRubber Top fully covering and fully bonded to the

screed?

Are the skirting boards isolated from the screed by the resilient
floor cover or flexible sealant?

Is the correct ceiling type being used for precast concrete

plank thickness?

Are all ceiling board joints sealed with tape or caulked with
sealant?

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

10.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Thermal Economics, manufacturer of IsoRubber Top:

Telephone: 01582 544255

Fax: 01582 429305

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
February 2015 Update

E-FC-10 May 2015_Part E-Concrete floors E-FC-3 02/04/2015 16:42 Page 1

Reinforced concrete frame

construction alternative
external (flanking) wall
construction
Storey height glazing units are an
acceptable alternative to the cavity walls
illustrated:
glazing units should not be continuous
between storeys
mullion or transom supports/framing
should not be continuous between
dwellings
Refer to Appendix A

Note:
Apartments may be built with robustdetails
cavity masonry separating walls (refer to
Table 3a of the Introduction) provided floor
slab is NOT continuous between dwellings

Edition 4
May 2015 Update

Floor covering

3mm IsoRubber Top

bonded to slab with
IsoBond adhesive

Structural floor

175mm (min) in-situ

concrete floor slab
2400 kg/m3 (min) density

Ceiling

See section 4 for suitable

ceiling treatment

Ensure floor slab density is

2400 kg/m3 (min)

Fill all voids between walls and floor

Ensure IsoRubber Top is fully bonded to

slab with IsoBond adhesive

Ensure IsoRubber Top fully covers floor

surface

Make sure there is a ceiling void of

150mm (min) and ceiling treatment is
installed in accordance with the
manufacturers instructions (where
applicable)

Ensure that floor slab breaks the vertical

continuity of flanking walls

Ensure that concrete does not enter the

cavity and bridge the two leaves of
supporting wall blockwork it is
acceptable to use proprietary cavity
stops to provide a shutter

Refer to Appendix A

1 of 6

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Separating Floors Concrete

3mm Thermal Economics IsoRubber Top

In-situ concrete slab
For use in loadbearing masonry or reinforced concrete frame construction

E-FC-10

Separating Floor Concrete

E-FC-10 May 2015_Part E-Concrete floors E-FC-3 02/04/2015 16:42 Page 2

E-FC-10

Separating Floor Concrete

1. External (flanking) wall junction loadbearing masonry construction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf 100mm (min) concrete block (1350 to

1600 kg/m3) or (1850 - 2300 kg/m3)
3mm IsoRubber Top installed over whole floor area

Close cavity with a flexible cavity stop unless it is

fully filled with mineral wool insulation
Slab must not abut inner leaf
All voids between slab and blockwork filled with
mortar or flexible sealant
Continuous horizontal ribbon of adhesive
Inner leaf must not be continuous between storeys
Gypsum-based board nominal 8kg/m2 or 13mm
plaster
Section
Mastic sealant
Alternative detail

2. External (flanking) wall junction reinforced concrete frame construction with steel
or timber frame inner leaf
Outer leaf may be:
masonry, or
precast panels
External wall cavity (min 50mm)
Mineral wool insulation (min 10 kg/m3)
2 layers of gypsum-based board nominal
8 kg/m2 each layer
Acoustic or flexible sealant
3mm IsoRubber Top installed over whole floor area
Close cavity with a flexible cavity stop
Inner leaf must not be continuous between storeys
Slab must not abut inner leaf
All voids between slab and inner leaf filled with
flexible closer or sealant
Section

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E-FC-10

Separating Floor Concrete

3. External (flanking) wall junction reinforced concrete frame construction

Outer leaf may be:
masonry, or
precast panels
External wall cavity (min 50mm)
Inner leaf 100mm (min) concrete block (1350 to
1600 kg/m3) or (1850 - 2300 kg/m3)
3mm IsoRubber Top installed over whole floor area
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation or
expanded polystyrene beads
Slab must not abut inner leaf
All voids between slab and inner leaf filled with
flexible closer or sealant
Continuous horizontal ribbon of adhesive
Gypsum-based board nominal 8kg/m2 or 13mm
plaster
Inner leaf must not be continuous between storeys
Section
Mastic sealant
Alternative detail

4. Separating wall junction loadbearing masonry construction

Separating wall:
if using robustdetails for wall
refer to Table 3a in Introduction to select an
appropriate robustdetails separating wall
if using wall requiring pre-completion testing
seek specialist advice
3mm IsoRubber Top installed over whole floor area

Wall must not be continuous between dwellings

Slab must not abut separating wall

All voids between slabs and blockwork filled with

mortar or flexible sealant
Continuous horizontal ribbon of adhesive
Section
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May 2015 Update

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E-FC-10

Separating Floor Concrete

5. Ceiling treatment for E-FC-10
Ceiling treatment must be installed in accordance
with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
The maximum load on resilient bars shall not
exceed that specified in the manufacturers
instructions.
Note: the sound insulation performance of ceiling
treatment is increased if:
25mm (min) mineral wool quilt is placed in the
ceiling void, and/or
resilient hangers are used

Downlighters and recessed lighting

Provided there is a minimum ceiling void of
150mm, downlighters or recessed lighting may be
installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety

Any ceiling system 150mm void

any metal ceiling system providing 150mm (min)
ceiling void
one layer of nominal 10 kg/m2 gypsum-based
board

150mm (min)

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E-FC-10

Separating Floor Concrete

6. Underfloor heating systems within screeds
Underfloor heating systems may be installed
within the screed.

OPTION A

Appropriate screed depth cover to the heating

system must be designed for contact
underfloor heating manufacturer for guidance.
Note: If required it is permissible to have an
insulation layer between screed and slab (as
shown in Option B).

OPTION B

7. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
3mm IsoRubber Top installed over whole floor area

All voids around pipe sealed

Alternative detail

Mastic sealant

Section

Edition 4
May 2015 Update

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E-FC-10

Separating Floor Concrete

CHECKLIST (to be completed by site manager /supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is concrete slab density 2400 kg/m3 (min)?

Where blockwork inner leaves are adopted for the external

(flanking) walls are they of the correct density?

Is concrete slab 175mm (min) thick?

Is inner leaf discontinuous between storeys?

Has ceiling system been installed in accordance with the

manufacturers instructions (where applicable)?

Is there a minimum ceiling void of 150mm?

Are all ceiling board joints sealed with tape or caulked with
sealant?

Has the IsoRubber Top been bonded to the slab with IsoBond
adhesive?

Is the IsoRubber Top fully covering the floor surface?

10.

Are service pipes wrapped in quilt and boxed in with two

layers of gypsum-based board, nominal 8 kg/m2 each layer

11.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Thermal Economics, manufacturer of IsoRubber Top:

Telephone: 01582 544255

Fax: 01582 429305

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

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Edition 4
May 2015 Update

Screed

65mm (min) cement:sand

screed or 40mm (min)
proprietary screed of
nominal 80 kg/m2 mass
per unit area

Resilient layer

10mm TRANQUILT

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth and supporting wall
density

Sketch shows CT0 type ceiling treatment

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

Butt planks tightly together

Grout all joints between planks

1) TRANQUILT (resilient layer to be laid

over entire floor area with integrated
overlap seal)

Fill all voids between walls and floor

Ensure TRANQUILT resilient layer is laid

over entire floor surface with 150mm
upstand at perimeter walls

Ensure integrated overlap is sealed with

Monarfloor Acoustic Adhesive

Ensure all joints without integrated

overlap are sealed with adhesive and
taped

Ensure correct blocks are used in

construction of external (flanking) walls

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

2) TRANQUILT to be laid with 150mm

upstand at wall (to allow for isolation
under wall lining and skirting after
screed is poured)
3) Monarfloor Acoustic Adhesive (to affix
all TRANQUILT perimeter edges to
slab and integrated overlap
4) Butt joints which do not have integral
overlap to be adhered and taped
See section 4
Isolate skirting and
wall lining from screed

From 1 January 2009, Robust Details Limited can only

accept registration of this floor once the builder agrees
to receive training from Icopal-MONARFLOOR on the
installation of the screed and resilient layer. Please
contact Robust Details Limited for further information.

Edition 4
May 2015 Update

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Separating Floors Concrete

Precast concrete plank

Screed laid on Icopal-MONARFLOOR TRANQUILT resilient layer

E-FC-11

Separating Floor Concrete

E-FC-11

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete

block (1350 kg/m3 to 1600 kg/m3 or 1850 2300 kg/m3)
TRANQUILT to be laid with 150mm upstand
TRANQUILT resilient layer must have joints
sealed using integrated overlap with adhesive
or tape See section 4
Close cavity with a flexible cavity stop unless it
is fully filled with mineral wool insulation
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive

Section

Nominal 8 kg/m2 gypsum-based board

or 13mm plaster

Sketch shows CT0 type ceiling treatment

2. Separating wall junction

Concrete planks to be built into wall:

wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive

Section
Sketch shows CT0 type ceiling treatment

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Edition 4
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E-FC-11

Separating Floor Concrete

3. Ceiling treatments for E-FC-11
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system - 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

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February 2015 Update

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E-FC-11

Separating Floor Concrete

4. Resilient layer installation for different screed types

Integrated overlap
Integrated overlap

65mm (min)
cement:sand
screed

TRANQUILT

40mm (min)
proprietary screed

TRANQUILT

Affix TRANQUILT perimeter with Monarfloor Acoustic Adhesive

Seal integrated overlap with Monarfloor Acoustic Adhesive

Tape

TRANQUILT

Screed

Adhesive
Use Monarfloor Acoustic Adhesive to seal butt joints (where integrated overlap is not present)

5. Underfloor heating systems within screeds

Underfloor heating systems (including connectors
and fixings) installed within the screed must not
penetrate the resilient layer or bridge the screed to
the slab.
Underfloor heating systems which have a
supporting layer/board may be laid on top of the
TRANQUILT.
Appropriate screed depth cover to the heating
system must be designed for contact underfloor
heating manufacturer for guidance.

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February 2015 Update

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E-FC-11

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section

Sketch shows CT0 type ceiling treatment

Edition 4
February 2015 Update

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E-FC-11

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from Icopal-MONARFLOOR

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the 10mm TRANQUILT covering the whole floor slab?

Is the TRANQUILT taken 150mm up the wall?

Are the integrated overlaps sealed with Monarfloor Acoustic

Adhesive?

Are the skirting boards and wall linings isolated from the
screed by the TRANQUILT?

10.

Has the installation been signed off by Icopal-MONARFLOOR

prior to pouring the screed?

11.

Are all ceiling board joints sealed with tape or caulked with
sealant?

12.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

13.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Icopal-MONARFLOOR TRANQUILT, manufacturer of TRANQUILT
resilient layer system:

Telephone: 0161 866 6540

Fax: 0161 866 6527

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

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Edition 4
February 2015 Update

Screed

65mm (min) cement:sand

screed or 40mm (min)
proprietary screed of
nominal 80 kg/m2 mass
per unit area

Resilient layer

3mm IsoRubber Base HP3

layer with IsoEdge flanking
strip

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment

Sketch shows CT1 type ceiling treatment

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

Butt planks tightly together

Grout all joints between planks

1) 3mm IsoRubber Base HP3 (resilient

layer to be laid over entire floor area
with minimum 50mm overlaps)

Fill all voids between walls and floor

Ensure 3mm IsoRubber Base HP3

resilient layer is laid over the entire floor
surface and has overlapped joints of
50mm sealed with tape. On no account
should the screed come into contact with
the floor slab. (see Section 4 for 40mm
proprietary screeds)

Ensure 3mm IsoRubber Base HP3

overlaps with IsoEdge flanking strip. On
no account should screed come into
contact with floor slab or perimeter walls

Ensure the IsoEdge flanking strip isolates

the skirting and wall linings. On no
account should screed come into contact
with the wall lining and skirting

Ensure that only the correct blocks are

used in the construction of external
(flanking) walls, unless specifically
referred to in the Handbook all blocks
should be assumed to be solid (i.e. not
hollow or cellular)

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

2) IsoEdge flanking strip

3) All joints taped
IsoEdge Flanking Strip
Min. 50mm
overlap

All joints
taped

IsoEdge flanking strip to be installed at

all room perimeters. See manufacturers
guidance.
See Section 4 for acceptable installation
alternatives for 40mm proprietary screeds

From 1 January 2009, Robust Details Limited can only

Edition 4
May 2015 Update

1 of 6

robustdetails

Separating Floors Concrete

Precast concrete plank

Screed laid on Thermal Economics IsoRubber Base HP3 resilient layer

E-FC-12

Separating Floor Concrete

E-FC-12

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete

block (1350-1600 kg/m3 or 1850-2300 kg/m3) or
aircrete block (450-800 kg/m3)
IsoEdge flanking strip must overlap with
IsoRubber resilient layer and isolate screed
from perimeter walls and skirtings
IsoRubber resilient layer must have 50mm (min)
overlapped joints and be sealed with tape
Close cavity with a flexible cavity stop unless it
is fully filled with mineral wool insulation
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive or
IsoEdge ceiling strip
Section

Nominal 8 kg/m2 gypsum-based board

or 13mm plaster

Sketch shows CT1 type ceiling treatment

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
IsoEdge flanking strip
IsoRubber resilient layer to overlap IsoEdge
flanking strip
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive or
IsoEdge ceiling strip

Section
Sketch shows CT1 type ceiling treatment

robustdetails

2 of 6

Edition 4
May 2015 Update

E-FC-12 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:12 Page 3

E-FC-12

Separating Floor Concrete

3. Ceiling treatments for E-FC-12
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system - 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT2 Timber battens and counterbattens

Edition 4
February 2015 Update

3 of 6

robustdetails

E-FC-12 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:12 Page 4

E-FC-12

Separating Floor Concrete

4. Resilient layer installation for different screed types
65mm (min)
cement:sand
screed

50mm

Taped
joint

Polythene layer
40mm (min)
proprietary screed

Taped joint

SCREED TYPE
65mm (min) cement:sand screed

SCREED TYPE
40mm (min) proprietary screed

IsoRubber joints to be overlapped by

50mm (min)

IsoRubber joints to be butt jointed

Upper IsoRubber edge joints to be

sealed by tape

IsoRubber joints to be sealed by

tape
Polythene layer to be laid over
whole floor overlapping joints

5. Underfloor heating systems within screeds

robustdetails

4 of 6

Edition 4
February 2015 Update

E-FC-12 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:12 Page 5

E-FC-12

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section
Sketch shows CT1 type ceiling treatment

Edition 4
February 2015 Update

5 of 6

robustdetails

E-FC-12 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:12 Page 6

E-FC-12

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from Thermal Economics?

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the IsoEdge flanking strip installed for all room perimeters?

Are the IsoRubber joints overlapped by 50mm and sealed

with tape?

Is the IsoRubber layer overlapping the IsoEdge flanking strip?

Are the skirting boards isolated from the screed by the IsoEdge
flanking strip?

10.

Are all ceiling board joints sealed with tape or caulked with
sealant?

11.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Thermal Economics, manufacturer of IsoRubber resilient layer system:

Telephone: 01582 544255

Fax: 01582 429305

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
February 2015 Update

Screed

65mm (min) cement:sand

screed

Resilient layer

InstaLay 65 layer with

InstaLay 65 edge strip

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth

Sketch shows CT0 type ceiling treatment

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

Butt planks tightly together

Grout all joints between planks

1) InstaLay 65 (resilient layer to be laid

over entire floor area with minimum
50mm overlaps)

Fill all voids between walls and floor

Ensure InstaLay 65 resilient layer is laid

over the entire floor surface and has
overlapped joints of 50mm sealed with
tape. On no account should the screed
come into contact with the floor slab.

Ensure InstaLay 65 overlaps with

InstaLay 65 edge strip. On no account
should screed come into contact with
floor slab or perimeter walls

Ensure the InstaLay 65 edge strip

isolates the skirting and wall linings. On
no account should screed come into
contact with the wall lining and skirting

Ensure that only the correct blocks are

used in the construction of external
(flanking) walls, unless specifically
referred to in the Handbook all blocks
should be assumed to be solid (i.e. not
hollow or cellular)

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

2) InstaLay 65 edge strip

3) All joints taped
InstaLay 65 edge strip
Min. 50mm
overlap

All joints
taped

InstaLay 65 edge strip to be installed at

all room perimeters. See manufacturers
guidance.

Robust Details Limited can only accept registration of

this floor once the builder agrees to receive training from
InstaCoustic on the installation of the screed and
resilient layer. Please contact Robust Details Limited for
further information.

Edition 4
May 2015 Update

1 of 6

robustdetails

Separating Floors Concrete

Precast concrete plank

Screed laid on InstaCoustic InstaLay 65 resilient layer

E-FC-13

Separating Floor Concrete

E-FC-13

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete

block (1350 kg/m3 to 1600 kg/m3 or 1850 2300 kg/m3) or aircrete block (450-800 kg/m3)
InstaLay 65 edge strip must overlap with
InstaLay 65 resilient layer and isolate screed
from perimeter walls and skirtings
InstaLay 65 resilient layer must have 50mm
(min) overlapped joints and be sealed with tape
Close cavity with a flexible cavity stop unless it
is fully filled with mineral wool insulation
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive
Nominal 8 kg/m2 gypsum-based board
or 13mm plaster
Section
Sketch shows CT0 type ceiling treatment

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
InstaLay 65 edge strip
InstaLay 65 resilient layer to overlap InstaLay 65
edge strip
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive

Section
Sketch shows CT0 type ceiling treatment

robustdetails

2 of 6

Edition 4
May 2015 Update

E-FC-13 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:15 Page 3

E-FC-13

Separating Floor Concrete

3. Ceiling treatments for E-FC-13
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

Provided there is a minimum ceiling void as stated
below for CT0 or CT1, downlighters or recessed
lighting may be installed in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room or see Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system - 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

3 of 6

robustdetails

E-FC-13 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:15 Page 4

E-FC-13

Separating Floor Concrete

4. Resilient layer installation
65mm (min)
cement:sand
screed

InstaLay 65

InstaLay 65 edge strip

Min. 50mm overlap

Jointing tape

Floor slab

SCREED TYPE
65mm (min) cement:sand screed
InstaLay 65 resilient layer must have 50mm (min)
overlapped joints and be sealed with jointing tape
InstaLay 65 edge strip must be overlapped by
InstaLay 65 resilient layer with joints sealed with
jointing tape to isolate screed from perimeter
walls and skirtings
InstaLay 65 edge strip to be installed at all
perimeter walls (including door openings, wall
recesses) and service pipes. See manufacturers
guidance

5. Underfloor heating systems within screeds

Underfloor heating systems (including connectors
and fixings) installed within the screed must not
penetrate the resilient layer or bridge the screed to
the slab.
Underfloor heating systems which have a
supporting layer/board may be laid on top of the
InstaLay 65.
Appropriate screed depth cover to the heating
system must be designed for contact underfloor
heating manufacturer for guidance.

robustdetails

4 of 6

Edition 4
February 2015 Update

E-FC-13 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:15 Page 5

E-FC-13

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section
Sketch shows CT0 type ceiling treatment

Edition 4
February 2015 Update

5 of 6

robustdetails

E-FC-13 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:15 Page 6

E-FC-13

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from InstaCoustics?

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the InstaLay 65 edge strip installed for all room perimeters?

Are the InstaLay 65 joints overlapped by 50mm and sealed

with tape?

Is the InstaLay 65 layer overlapping the InstaLay 65 edge strip?

Are the skirting boards isolated from the screed by the

InstaLay 65 edge strip?

10.

Are all ceiling board joints sealed with tape or caulked with
sealant?

11.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from InstaCoustics, manufacturer of InstaLay 65 resilient layer system:

Telephone: 0118 973 9560

Fax: 0118 973 9547

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
February 2015 Update

Screed

65mm (min) cement:sand

screed or 40mm (min)
proprietary screed of
nominal 80 kg/m2 mass
per unit area

Resilient layer

6mm IsoRubber Code layer

with IsoEdge 6/260 flanking
strip

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment

Sketch shows CT0 type ceiling treatment

Absorbent
material

50mm (min) mineral wool

quilt insulation 10 kg/m3 (min)

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

Butt planks tightly together

Grout all joints between planks

1) 6mm IsoRubber Code layer

(resilient layer to be laid over entire floor
area with minimum 50mm overlaps)

Fill all voids between walls and floor

Ensure 6mm IsoRubber resilient layer is

Ensure 6mm IsoRubber overlaps with

IsoEdge flanking strip. On no account
should screed come into contact with
floor slab or perimeter walls

Ensure the IsoEdge flanking strip isolates

the skirting and wall linings. On no
account should screed come into contact
with the wall lining and skirting

Ensure that only the correct blocks are

used in the construction of external
(flanking) walls, unless specifically
referred to in the Handbook all blocks
should be assumed to be solid (i.e. not
hollow or cellular)

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions

2) IsoEdge 6/260 flanking strip

3) All joints taped
IsoEdge 6/260 flanking strip
Min. 50mm
overlap

All joints
taped

IsoEdge 6/260 flanking strip to be

installed at all room perimeters. See
manufacturers guidance.
See Section 4 for acceptable installation
alternatives for 40mm proprietary screeds

Robust Details Limited can only accept registration of

this floor once the builder agrees to receive training
from Thermal Economics on the installation of the
screed and resilient layer. Please contact Robust
Details Limited for further information.

Edition 4
May 2015 Update

1 of 6

robustdetails

Separating Floors Concrete

Precast concrete plank

Screed laid on Thermal Economics IsoRubber Code layer

E-FC-14

Separating Floor Concrete

E-FC-14

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete

block (1350 kg/m3 to 1600 kg/m3 or 1850 2300 kg/m3) or aircrete block (450-800 kg/m3)
IsoEdge 6/260 flanking strip must overlap with
IsoRubber resilient layer and isolate screed
from perimeter walls and skirtings
IsoRubber Code layer must have 50mm (min)
overlapped joints and be sealed with tape
Close cavity with a flexible cavity stop unless it
is fully filled with mineral wool insulation
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Isosonic ceiling strip
Continuous horizontal ribbon of adhesive
Section

Nominal 8 kg/m2 gypsum-based board

or 13mm plaster

Sketch shows CT0 type ceiling treatment

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
IsoEdge 6/260 flanking strip
IsoRubber Code layer to overlap IsoEdge
flanking strip
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Isosonic ceiling strip
Continuous horizontal ribbon of adhesive

Section
Sketch shows CT0 type ceiling treatment

robustdetails

2 of 6

Edition 4
May 2015 Update

E-FC-14 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:16 Page 3

E-FC-14

Separating Floor Concrete

3. Ceiling treatments for E-FC-14
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.

Ensure Isosonic
cleats are fitted
with the pads
against the
concrete planks

Downlighters and recessed lighting

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling frame, suspended from
Isosonic cleats
50mm (min) mineral wool quilt insulation
10 kg/m3 (min)
one layer 15mm (nominal 10 kg/m2) gypsumbased board
CT1 Metal ceiling system - 100mm void
Only to be used for 200mm (min) depth
concrete planks
any metal ceiling frame, suspended from
Isosonic cleats
50mm (min) mineral wool quilt insulation
10 kg/m3 (min)
one layer 15mm (nominal 10 kg/m2) gypsumbased board
CT2 Timber battens and counterbattens
with IsoSonic Hangers Type C. Only to be
used for 200mm (min) depth concrete planks
50 x 50mm softwood battens
50x50mm counterbattens
Isosonic Hangers Type C
50mm (min) mineral wool quilt insulation
10 kg/m3 (min)
one layer 15mm (nominal 10 kg/m2) gypsumbased board

Edition 4
February 2015 Update

3 of 6

robustdetails

E-FC-14 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:16 Page 4

E-FC-14

Separating Floor Concrete

4. Resilient layer installation for different screed types
65mm (min)
cement:sand
screed

50mm

Taped
joint

Polythene layer
40mm (min)
proprietary screed

Taped joint

SCREED TYPE
65mm (min) cement:sand screed

SCREED TYPE
40mm (min) proprietary screed

IsoRubber Code layer joints to be

overlapped by 50mm (min)

IsoRubber Code layer joints to be

butt jointed

Upper IsoRubber Code layer edge

joints to be sealed by tape

IsoRubber Code layer joints to be

sealed by tape
Polythene layer to be laid over
whole floor overlapping joints

5. Underfloor heating systems within screeds

robustdetails

4 of 6

Edition 4
February 2015 Update

E-FC-14 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:16 Page 5

E-FC-14

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2

All voids around pipe sealed

Isosonic ceiling strip

Section
Sketch shows CT0 type ceiling treatment

Edition 4
February 2015 Update

5 of 6

robustdetails

E-FC-14 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:16 Page 6

E-FC-14

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from Thermal Economics?

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the IsoEdge 6/260 flanking strip installed for all room

perimeters?

Are the IsoRubber Code layer joints overlapped by

50mm and sealed with tape?

Is the IsoRubber Code layer overlapping the IsoEdge 6/260

flanking strip?

Are the skirting boards isolated from the screed by the

IsoEdge 6/260 flanking strip?

10.

Are the Isosonic cleats installed with the pads against the
precast planks?

11.

Is Isosonic ceiling strip installed at ceiling perimeters?

12.

Is 50mm (min) mineral wool quilt insulation 10 kg/m3 (min)

installed in the ceiling void?

13.

Are all ceiling board joints sealed with tape or caulked with sealant?

14.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

15.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Thermal Economics, manufacturer of IsoRubber resilient layer system:

Telephone: 01582 544255

Fax: 01582 429305

E-mail: [email protected]

Notes (include details of any corrective action)

robustdetails

6 of 6

Edition 4
February 2015 Update

Screed

65mm (min) cement:sand

screed or 40mm (min)
proprietary screed of
nominal 80 kg/m2 mass
per unit area

Resilient layer

Regupol Quietlay

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth

Sketch shows CT0 type ceiling treatment

SYSTEM INSTALLATION

The use of this screed resilient layer

system must incorporate the following:

Butt planks tightly together

Grout all joints between planks

1) Regupol Quietlay (resilient layer to be

laid over entire floor area)

Fill all voids between walls and floor

Ensure resilient layer is laid over entire

floor surface with min 100mm upstand at
perimeter walls

Ensure that Regupol is printed on the

resilient layer material

Ensure all joints are taped with Regupol

Tape

Ensure correct blocks are used in

construction of external (flanking) walls

Make sure ceiling treatment is installed

in accordance with the manufacturers
instructions (where applicable)

2) Regupol Quietlay to be laid with min

100mm upstand at wall (to allow for
isolation under wall lining and skirting
after screed is poured)
3) All joints taped with Regupol Tape only
Isolate skirting and
wall lining from screed
Min. 50mm
overlap

All joints
taped

Robust Details Limited can only accept registration of

this floor once the builder agrees to receive training from
CMS Danskin on the installation of the screed and
resilient layer. Please contact Robust Details Limited for
further information.

Edition 4
May 2015 Update

1 of 6

robustdetails

Separating Floors Concrete

Precast concrete plank

Screed laid on Regupol Quietlay resilient layer

E-FC-15

Separating Floor Concrete

E-FC-15

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete

block (1350 kg/m3 to 1600 kg/m3 or
1850 - 2300 kg/m3)
Regupol Quietlay to be laid with min 100mm
upstand
Regupol Quietlay resilient layer must have joints
taped with Regupol Tape. See section 4
Close cavity with a flexible cavity stop unless it
is fully filled with mineral wool insulation
Concrete planks must be built into walls:
walls must not be continuous between storeys
planks must not abut inner leaf
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive

Section

Nominal 8 kg/m2 gypsum-based board

or 13mm plaster

Sketch shows CT0 type ceiling treatment

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to
Table 3a in introduction to select an
appropriate Robust Detail separating wall
if using wall requiring pre-completion testing
seek specialist advice
Regupol Quietlay to be laid with min 100mm
upstand
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Continuous horizontal ribbon of adhesive

Section
Sketch shows CT0 type ceiling treatment

robustdetails

2 of 6

Edition 4
May 2015 Update

E-FC-15 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:17 Page 3

E-FC-15

Separating Floor Concrete

3. Ceiling treatments for E-FC-15
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints must be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void, and/or
resilient hangers are used.

Downlighters and recessed lighting

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling system providing 150mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

CT1 Metal ceiling system - 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling system providing 100mm
(min) ceiling void
one layer of nominal 8 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

3 of 6

robustdetails

E-FC-15 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:17 Page 4

E-FC-15

Separating Floor Concrete

4. Resilient layer installation for different screed types
65mm (min)
cement:sand
screed

50mm

40mm (min)
proprietary screed

Polythene layer

Taped joint

SCREED TYPE
65mm (min) cement:sand screed

SCREED TYPE
40mm (min) proprietary screed

Regupol Quietlay joints to be overlapped by

50mm (min)

Regupol Quietlay joints to be butt jointed

Regupol Quietlay edge joints to be sealed

by tape

Regupol Quietlay joints to be sealed by tape

500 gauge (min) polythene layer to be laid
over whole floor overlapping joints

5. Underfloor heating systems within screeds

Underfloor heating systems (including connectors
and fixings) installed within the screed must not
penetrate the resilient layer or bridge the screed to
the slab.
Underfloor heating systems which have a
supporting layer/board may be laid on top of the
Regupol Quietlay.
Appropriate screed depth cover to the heating
system must be designed for contact underfloor
heating manufacturer for guidance.

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Edition 4
February 2015 Update

E-FC-15 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:17 Page 5

E-FC-15

Separating Floor Concrete

6. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section

Sketch shows CT0 type ceiling treatment

Edition 4
February 2015 Update

5 of 6

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E-FC-15 Feb 2015_Part E-FC-4-Jan2005 09/02/2015 15:17 Page 6

E-FC-15

Separating Floor Concrete

CHECKLIST (to be completed by site manager / supervisor)

Company:
Site:
Plot:

Site manager / supervisor:

Ref. Item
1.

Has training been received from CMS Danskin

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are inner leaves to external (flanking) walls of the correct

block density?

Are joints between precast concrete planks grouted and sealed?

Are precast concrete planks built into the masonry walls?

Is the Regupol Quietlay covering the whole floor slab?

Is the Regupol Quietlay taken min 100mm up the wall?

Are all joints taped with Regupol Tape?

Are the skirting boards and wall linings isolated from the
screed by the Regupol Quietlay?

10.

Are all ceiling board joints sealed with tape or caulked with
sealant?

11.

Are service pipes wrapped in quilt and boxed in with two layers
of nominal 8 kg/m2 gypsum-based board?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from CMS Danskin, supplier of Regupol Quietlay resilient layer system:

Telephone: 01925 577711

Fax: 01925 577733

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6 of 6

Edition 4
February 2015 Update

Floor covering

3mm Thermal Economics

IsoRubber CC3 (bonded
with IsoBond adhesive)

Screed

65mm (min) sand cement

screed

Structural floor

Precast concrete plank of

150mm (min) thickness
and 300 kg/m2 (min) mass
per unit area

Ceiling

See section 3 for suitable

ceiling treatment which is
dependent on floor plank
depth

Edition 4
May 2015 Update

Butt planks tightly together

Grout all joints between planks

Fill all voids between walls and floor

Ensure IsoRubber CC3 fully covers floor

area

Make sure ceiling treatment is installed in

accordance with the manufacturers
instructions (where applicable)

Ensure IsoRubber CC3 is bonded to

screed with IsoBond adhesive

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robustdetails

Separating Floors Concrete

3mm Thermal Economics IsoRubber CC3

Precast concrete plank
Screed

E-FC-16

Separating Floor Concrete

E-FC-16

Separating Floor Concrete

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)

Inner leaf (min 100mm) aggregate concrete block

(1350 kg/m3 to 1600 kg/m3) or (1850 - 2300 kg/m3)
or aircrete block (600-800 kg/m3)
3mm IsoRubber CC3 installed over whole floor area
and between skirting and screed (see section 4 for
installation options for underfloor heating)
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation
Concrete planks must be built into walls:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
IsoSonic ceiling strip
Continuous ribbon of adhesive
Nominal 8kg/m2 gypsum-based board or 13mm
plaster
Section
Sketch shows CT0 type ceiling treatment

Mastic sealant

Alternative detail

2. Separating wall junction

Separating wall:
if using robustdetails for wall - refer to Table 3a
in introduction to select an appropriate
Robust Detail separating wall
if using wall requiring pre-completion testing seek specialist advice
3mm IsoRubber CC3 installed over whole floor
area and between skirting and screed
Concrete planks to be built into wall:
wall must not be continuous between storeys
planks must not abut separating wall
all voids between planks and blockwork filled
with mortar or flexible sealant
Section

IsoSonic ceiling strip

Sketch shows CT0 type ceiling treatment

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Edition 4
May 2015 Update

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E-FC-16

Separating Floor Concrete

3. Ceiling treatments for E-FC-16
All ceiling treatments must be installed in
accordance with the manufacturers instructions.
All ceiling joints should be sealed with tape or
caulked with sealant.
Note: the sound insulation performance of all
ceiling treatments is increased if:
25mm (min.) mineral fibre quilt is placed in the
ceiling void.

Downlighters and recessed lighting

Ensure Isosonic
cleats are fitted
with the pads
against the
concrete planks

CT0 Metal ceiling system - 150mm void

To be used for 150mm (min) depth concrete
planks
any metal ceiling frame, suspended from
Isosonic cleats
one layer of nominal 9.8 kg/m2 gypsum-based
board

CT1 Metal ceiling system 100mm void

Only to be used for 200mm (min) depth
concrete planks
any metal ceiling frame, suspended from
Isosonic cleats
one layer of nominal 9.8 kg/m2 gypsum-based
board

Edition 4
February 2015 Update

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E-FC-16 Feb 2015_Part E-Concrete floors E-FC-3 09/02/2015 15:19 Page 4

E-FC-16

Separating Floor Concrete

4. Underfloor heating systems within screeds
Underfloor heating systems may be installed
within the screed.

OPTION A

Appropriate screed depth cover to the heating

system must be designed for contact
underfloor heating manufacturer for guidance.
Note: If required it is permissible to have an
insulation layer between screed and plank (as
shown in Option B).

OPTION B

5. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
3mm IsoRubber CC3 installed over whole floor
area and between skirting and screed
Remaining gap may be sealed with mastic
All voids around pipe sealed
IsoSonic ceiling strip

Alternative detail

Section

Mastic sealant

Sketch shows CT0 type ceiling treatment

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Edition 4
February 2015 Update

E-FC-16 Feb 2015_Part E-Concrete floors E-FC-3 09/02/2015 15:19 Page 5

E-FC-16

Separating Floor Concrete

blank page
See overleaf for checklist

Edition 4
February 2015 Update

5 of 6

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E-FC-16 Feb 2015_Part E-Concrete floors E-FC-3 09/02/2015 15:19 Page 6

E-FC-16

Separating Floor Concrete

CHECKLIST (to be completed by site manager /supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are precast concrete planks 150mm (min) thick

and of mass per unit area 300 kg/m2 (min)?

Are joints between precast concrete planks grouted and

sealed?

Are precast concrete planks built into the masonry walls?

Is IsoBond adhesive being used?

Is the IsoRubber CC3 fully covering and fully bonded to the

screed?

Are the skirting boards isolated from the screed by the resilient
floor cover or flexible sealant?

Is the correct ceiling type being used for precast concrete

plank thickness?

Are the Isosonic cleats installed with the pads against the
precast planks?

Is Isosonic ceiling strip installed at all ceiling perimeters?

10.

Are all ceiling board joints sealed with tape or caulked with
sealant?

11.

Are service pipes wrapped in quilt and boxed in with two

layers of nominal 8 kg/m2 gypsum-based board?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Thermal Economics, manufacturer of IsoRubber CC3:

Telephone: 01582 544255

Fax: 01582 429305

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
February 2015 Update

TIMBER

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

Edition 4
October 2014

Floating floor

See section 6 for suitable

floating floor treatment

Floor decking

15mm thick (min) wood

based board, density
600 kg/m3 (min)

Joists

235mm (min) timber

I-Joists

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 5 for suitable

ceiling treatment

Lay quilt (min 100mm thick) between all

joists, including doubled up I-joists,
ensuring no gaps remain

Ensure floating floor treatment is suitable

and is installed in accordance with the
manufacturers instructions

Ensure quilt is laid between and not

under flooring battens

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure timber floor ceiling treatment is

either CT1, CT2 or CT3 and is fixed
correctly (see page 4)

Stagger joints in ceiling layers

Refer to Appendix A

1 of 6

robustdetails

Separating Floor Timber I-Joists

Timber I-Joists
Use with timber frame walls only

E-FT-1

Separating Floor Timber I-Joists

E-FT-1

Separating Floor Timber I-Joists

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

8 kg/m2 each layer
5mm (min) resilient flanking strip
Close cavity with a cavity stop (see Appendix A)
Joists may span in either direction
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Seal all perimeter joints with tape or caulk with
sealant

Section
Rip liner

Alternative detail

2. Separating wall junction

If using robustdetails for wall - refer to
Table 3b in introduction to select an appropriate
robustdetails separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
5mm (min) resilient flanking strip
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Joists may span in either direction
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with
sealant

Section
Rip liner

Alternative detail

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Edition 4
October 2014

E-FT-1

Separating Floor Timber I-Joists

3. Internal wall junction (non loadbearing)

Resilient bar nogging

Headplate fixed to resilient bar nogging
Seal all perimeter joints with tape or caulk
with sealant
Where required internal wall to comply with
Building Regulations Requirement E2

Additional support to partition (see Appendix A)

4. Internal wall junction (loadbearing)

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
5mm (min) resilient flanking strip

Rip liner

Alternative detail
Edition 4
October 2014

3 of 6

robustdetails

E-FT-1

Separating Floor Timber I-Joists

5. Ceiling treatment for E-FT-1
Timber floor ceiling treatment must be either CT1,
CT2 or CT3 (see below). All joints to outer layers of
ceiling must be sealed with tape or caulked with
sealant.
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.
Ensure ceiling layers have staggered joints.
Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room unless the use of a greater density
of light fittings is supported by testing undertaken
in accordance with Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety
Note: Only downlighters which have been
satisfactorily assessed in accordance with
the procedure described in Appendix F
Determination of the acoustic performance of
downlighters and recessed lighting in timber
separating floors are acceptable.

CEILING BOARD FIXINGS MUST NOT

PENETRATE OR TOUCH JOISTS
16mm (min) resilient bars with CT1 and CT2
16mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) see Appendix E
Ceiling treatment CT1
Two layers of gypsum-based board, composed
of 19mm (nominal 13.5 kg/m2) fixed with 32mm
screws, and 12.5mm (nominal 10 kg/m2) fixed
with 42 mm screws
Ceiling treatment CT2
Two layers of gypsum-based boards composed
of 15mm (nominal 12.5 kg/m2) fixed with 25mm
screws and second layer of 15mm gypsumbased board (nominal 12.5 kg/m2) fixed with
42mm screws
25mm (min) resilient bars with CT3
25mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) - see Appendix E
Ceiling treatment CT3
Two layers of gypsum-based board, composed
of 10mm (nominal 12kg/m2) fixed with 30mm
screws and second layer of 10mm (nominal
12kg/m2) fixed with 30mm screws

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Edition 4
October 2014

E-FT-1

Separating Floor Timber I-Joists

6. Floating floor treatment for E-FT-1

Floating floor treatment:
a) Must achieve a minimum laboratory performance
of rd Rw + Ctr = 13dB and rd Lw = 15dB - see
Appendix C.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimension indicated is when floor
is loaded to 25 kg/m2.

b) Must be installed in accordance with the

manufacturers instructions.
c) Require 5mm (min) resilient flanking strips
around the perimeter of the flooring board to
isolate floor from walls and skirting.
FFT1 Resilient composite deep batten
system for E-FT-1
18 mm (min) t&g flooring board
gypsum-based board nominal 13.5 kg/m2
FFT1 resilient composite deep battens
resilient layer must be continuous and
pre-bonded to batten
battens may have the resilient layer at the
top or the bottom
mineral wool quilt laid between battens
13mm (min) 33-36 kg/m3, or
25mm (min) 10-36 kg/m3
ensure any services do not bridge the
resilient layer

Services, where required, may

be located above or below quilt

7. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsumbased board combined nominal 16 kg/m2
5mm (min) resilient flanking strip
All voids around pipe sealed

5mm (min) polyethylene foam

flanking strip

Section
Alternative detail
Edition 4
October 2014

5 of 6

robustdetails

E-FT-1

Separating Floor Timber I-Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are timber I-Joists at least 235mm deep?

Has quilt (min 100mm thick) been fitted between the joists?

Are resilient ceiling bars fitted at right angles to the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Has floating floor treatment been fitted in accordance with

the manufacturers instructions?

Has quilt been fitted between the floor battens?

Is ceiling treatment CT1, CT2 or CT3 fixed to the resilient bars

with correct screws, such that the screws do not
touch or penetrate the joists?

Are all joints sealed with tape or caulked with sealant?

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

10.

Have all resilient flanking strips been fitted?

11.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Floating floor

See section 6 for suitable

floating floor treatment

Floor decking

11mm thick (min) wood

based board, density
600 kg/m3 (min) or Walker
Timber perforated deck
system

Joists

220mm (min) solid timber

joists at maximum 400mm
centres

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 5 for suitable

ceiling treatment

For wider joist centres

Joist spacings may be increased to

maximum 600mm centres provided:

Lay quilt (min 100mm thick) between

joists ensuring no gaps remain

joist depth is 240mm (min) and

Ensure floating floor treatment is suitable

and is installed in accordance with the
manufacturers instructions

Ensure sub-deck quilt is laid between

and not under flooring battens

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure timber floor ceiling treatment is

either CT1, CT2 or CT3 and is fixed
correctly (see page 4)

Stagger joints in ceiling layers

Refer to Appendix A

floor decking is minimum 15mm thick

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

Edition 4
October 2014

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robustdetails

Separating Floor Timber Solid Joists

Timber Solid Joists

Use with timber frame walls only

E-FT-2

Separating Floor Timber Solid Joists

E-FT-2

Separating Floor Timber Solid Joists

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

Section
Rip liner

Alternative detail

2. Separating wall junction

Rip liner
Section
Alternative detail

robustdetails

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Edition 4
October 2014

E-FT-2

Separating Floor Timber Solid Joists

3. Internal wall junction (non loadbearing)

Resilient bar nogging

Headplate fixed to resilient bar nogging
Seal all perimeter joints with tape or caulk
with sealant
Where required internal wall to comply with
Building Regulations Requirement E2

Additional support to partition (see Appendix A)

4. Internal wall junction (loadbearing)

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
5mm (min) resilient flanking strip

Rip liner

Alternative detail

Edition 4
October 2014

3 of 6

robustdetails

E-FT-2

Separating Floor Timber Solid Joists

5. Ceiling treatment for E-FT-2
Timber floor ceiling treatment must be either CT1,
CT2 or CT3 (see below). All joints to outer layers of
ceiling must be sealed with tape or caulked with
sealant.
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.
Ensure ceiling layers have staggered joints.
Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room unless the use of a greater density
of light fittings is supported by testing undertaken
in accordance with Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety
Note: Only downlighters which have been
satisfactorily assessed in accordance with
the procedure described in Appendix F
Determination of the acoustic performance of
downlighters and recessed lighting in timber
separating floors are acceptable.

CEILING BOARD FIXINGS MUST NOT

PENETRATE OR TOUCH JOISTS
16mm (min) resilient bars with CT1 and CT2
16mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) see Appendix E
Ceiling treatment CT1
Two layers of gypsum-based board, composed
of 19mm (nominal 13.5 kg/m2) fixed with 32mm
screws, and 12.5mm (nominal 8 kg/m2) fixed
with 42 mm screws
Ceiling treatment CT2
Two layers of gypsum-based boards composed
of 15mm (nominal 12.5 kg/m2) fixed with 25mm
screws and second layer of 15mm gypsumbased board (nominal 12.5 kg/m2) fixed with
42mm screws
25mm (min) resilient bars with CT3
25mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) - see Appendix E
Ceiling treatment CT3
Two layers of gypsum-based board, composed
of 10mm (nominal 12 kg/m2) fixed with 30mm
screws and second layer of 10mm (nominal
12 kg/m2) fixed with 30mm screws

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Edition 4
October 2014

E-FT-2

Separating Floor Timber Solid Joists

6. Floating floor treatment for E-FT-2

Floating floor treatment:
a) Must achieve a minimum laboratory performance
of rd Rw + Ctr = 13dB and rd Lw = 15dB - see
Appendix C.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimension indicated is when floor
is loaded to 25 kg/m2.

b) Must be installed in accordance with the

manufacturers instructions.
c) Require 5mm (min) resilient flanking strips
around the perimeter of the flooring board to
isolate floor from walls and skirting.
FFT1 Resilient composite deep batten
system for E-FT-2
18 mm (min) t&g flooring board
gypsum-based board nominal 13.5 kg/m2
FFT-1 resilient composite deep battens
resilient layer must be continuous and
pre-bonded to batten
battens may have the resilient layer at the
top or the bottom
60mm (min) 10-36 kg/m3 mineral wool quilt
laid between battens
ensure any services do not bridge the
resilient layer

Services may be located

above or below quilt

7. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsumbased board combined nominal 16 kg/m2
5mm (min) resilient flanking strip
All voids around pipe sealed

5mm (min) polyethylene foam

flanking strip

Section
Alternative detail
Edition 4
October 2014

5 of 6

robustdetails

E-FT-2

Separating Floor Timber Solid Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are solid timber joists at least 220mm deep, or at least

240mm deep if joists installed at greater than 400mm
centres?

Has quilt (min 100mm thick) been fitted between the joists?

Are resilient ceiling bars fitted at right angles to the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Is floor decking 11mm thick (min); or 15mm thick (min) if

joists at greater than 400mm centres?

Has floating floor treatment been fitted in accordance with

the manufacturers instructions?

Has 60mm quilt been fitted between the floor battens?

Is ceiling treatment CT1, CT2 or CT3 fixed to the

resilient bars with correct screws such that the screws do not
touch or penetrate the joists?

Are all joints sealed with tape or caulked with sealant?

10.

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

11.

Have all resilient flanking strips been fitted?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Floating floor

See section 10 for suitable

floating floor treatment

Floor decking

18mm thick (min) wood

based board, density min
600 kg/m3

Joists

253mm (min) metal web

joists (see joist type below)

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 9 for suitable

ceiling treatment

Joist type

IMPORTANT

Only the following metal web joists may be

used in E-FT-3:

Ensure correct metal web joists are being

used (see joist type)

Lay quilt (min 100mm thick) between

joists ensuring no gaps remain

Ensure floating floor treatment is suitable

and is installed in accordance with the
manufacturers instructions (See page 7)

Ensure quilt within floating floor is laid

between and not under flooring battens

Notes:

Although single header and sole plates

are indicated, increasing the number of
header and sole plates would be
acceptable, however, all dimension
specifications within this Robust Detail
must be adhered to.

Install resilient flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure timber floor ceiling treatment is

fixed correctly (see page 6)

Stagger joints in ceiling layers

Refer to Appendix A

MiTek Posi-Joist
Prestoplan PresWeb
WOLF easi-joist
Gang Nail ecojoist
ITW Alpine SpaceJoist

Metal web joists can be top chord/flange

supported or fully built-in and supported
on the panel and this is permitted,
however, all dimension specifications within
this Robust Detail must be adhered to.

Edition 4
October 2014

1 of 8

robustdetails

Separating Floor Metal Web Joists

Timber flange and metal web joists

Use with timber frame walls only

E-FT-3

Separating Floor Metal Web Joists

E-FT-3

Separating Floor Metal Web Joists

1. External (flanking) wall junction (top chord supported)
Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

8 kg/m2 each layer
5mm (min) resilient flanking strip
Close cavity with a cavity stop (see Appendix A)
Joists may span in either direction
Softwood timber infill between supporting top
chords/flanges of joists built into frame to support
floor (Bottom chord not built into frame)
Ring beams packed to stud width
Site fixed sheathing board for depth of floor
Seal all perimeter joints with tape or caulk with sealant
Section
Rip liner

Alternative detail

2. External (flanking) wall junction (fully built-in)

Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)
Two layers gypsum-based board nominal
8 kg/m2 each layer
5mm (min) resilient flanking strip
Close cavity with a cavity stop (see Appendix A)
Joists may span in either direction
Trimmable blocking to end of joist
Close spaces between floor joists with full depth
timber blocking or continuous header joist where
joists are at right angles to the wall
Site fixed sheathing board for depth of floor
Seal all perimeter joints with tape or caulk with sealant

Section
Rip liner

Alternative detail

robustdetails

2 of 8

Edition 4
October 2014

E-FT-3

Separating Floor Metal Web Joists

3. Separating wall junction (top chord supported)

If using robustdetails for wall - refer to Table 3b in

introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
5mm (min) resilient flanking strip
Softwood timber infill between supporting top
chords/flanges of joists
Joists may span in either direction
Ring beams packed to stud width
Close cavity with a cavity stop (see Appendix A)
Softwood timber nogging for resilient bar support
(leave a small gap at end of resilient bar)
Seal all perimeter joints with tape or caulk with sealant
Section
Rip liner

Alternative detail

4. Separating wall junction (fully built-in)

If using robustdetails for wall - refer to Table 3b in
introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
5mm (min) resilient flanking strip
Close spaces between floor joists with full depth
timber blocking or continuous header joist where
joists are at right angles to the wall
Joists may span in either direction
Close cavity with a cavity stop (see Appendix A)
Softwood timber nogging for resilient bar support
(leave a small gap at end of resilient bar)
Seal all perimeter joints with tape or caulk with sealant
Section
Rip liner

Alternative detail
Edition 4
October 2014

3 of 8

robustdetails

E-FT-3

Separating Floor Metal Web Joists

5. Non loadbearing internal wall perpendicular to joists

Seal all perimeter joints with tape or caulk

with sealant
Headplate fixed to joist
Where required internal wall to comply with
Building Regulations Requirement E2
5mm (min) resilient flanking strip
Floating floor
Metal web joist (see joist type, page 1)
*Note - non loadbearing partitions may also be
taken directly off the floating floor treatment,
check with manufacturer's instructions for
installation (see Appendix A)

6. Non loadbearing internal wall parallel to joists

5mm (min) resilient flanking strip
Extra metal web joist (see joist type, page 1) under
internal wall
Floor decking
Headplate fixed to joist
Softwood timber noggings for resilient bar support
(leave a small gap at end of resilient bar)
Seal all perimeter joints with tape or caulk with
sealant

89 x 38mm (min)
noggings hung
on Z Clips at
each end at
600mm c/c
(max)

*Note - non loadbearing partitions

may also be taken directly off the
floating floor treatment, check with
manufacturer's instructions for
installation (see Appendix A)

Z Clip

Alternative detail

robustdetails

4 of 8

Partition head
noggings at
400mm c/c to
support
resilient bar
Edition 4
October 2014

E-FT-3

Separating Floor Metal Web Joists

7. Loadbearing internal wall perpendicular to joists
Internal loadbearing wall
5mm (min) resilient flanking strip

Softwood timber infill between supporting top

chords/flanges where required
Floor decking
Internal wall beams
Headplate fixed to internal wall beams
Metal web joist (see joist type, page 1)
Seal all perimeter joints with tape or caulk with
sealant
Note: Detail shows top chord/flange supported

Alternative detail

Metal web joist (see joist type, page 1)

Timber blocking to joist
Internal wall beam
Headplate fixed to internal wall beams

8. Loadbearing internal wall parallel to joists

Seal all perimeter joints with tape or caulk with

sealant
Headplate fixed to internal wall beams
Internal loadbearing wall
5mm (min) resilient flanking strip
Softwood timber infill between supporting top
chords/flanges where required
Floor decking
Internal wall beams
Headplate fixed to internal wall beams
Softwood timber noggings for resilient bar support
(leave a small gap at end of resilient bar)
Metal web joist (see joist type, page 1)
Note: Detail shows top chord/flange supported

Edition 4
October 2014

5 of 8

robustdetails

E-FT-3

Separating Floor Metal Web Joists

9. Ceiling treatment for E-FT-3
Timber floor ceiling treatment must be either CT1,
CT2 or CT3 (see below). All joints to outer layers of
ceiling must be sealed with tape or caulked with
sealant.
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.
Ensure ceiling layers have staggered joints.
Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room unless the use of a greater density
of light fittings is supported by testing undertaken
in accordance with Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety
Note: Only downlighters which have been
satisfactorily assessed in accordance with
the procedure described in Appendix F
Determination of the acoustic performance of
downlighters and recessed lighting in timber
separating floors are acceptable.

CEILING BOARD FIXINGS MUST NOT

PENETRATE OR TOUCH JOISTS
16mm (min) resilient bars with CT1 and CT2
16mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) see Appendix E
Ceiling treatment CT1
Two layers of gypsum-based board, composed
of 19mm (nominal 13.5 kg/m2) fixed with 32mm
screws, and 12.5mm (nominal 10 kg/m2) fixed
with 42 mm screws
Ceiling treatment CT2
Two layers of gypsum-based boards composed
of 15mm (nominal 11.7 kg/m2) fixed with 25mm
screws and second layer of 15mm gypsumbased board (nominal 11.7 kg/m2) fixed with
42mm screws
25mm (min) resilient bars with CT3
25mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) - see Appendix E
Ceiling treatment CT3
Two layers of gypsum-based board, composed
of 10mm (nominal 12kg/m2) fixed with 30mm
screws and second layer of 10mm (nominal
12kg/m2) fixed with 30mm screws

robustdetails

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Edition 4
October 2014

E-FT-3

Separating Floor Metal Web Joists

10. Floating floor treatment for E-FT-3
Floating floor treatment:
a) Must achieve a minimum laboratory performance
of rd Rw + Ctr = 13dB and rd Lw = 15dB - see
Appendix C.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimension indicated is when floor
is loaded to 25 kg/m2.

b) Must be installed in accordance with the

manufacturers instructions.
c) Require 5mm (min) resilient flanking strips
around the perimeter of the flooring board to
isolate floor from walls and skirting.
FFT1 Resilient composite deep batten
system for E-FT-3
18 mm (min) t&g flooring board
gypsum-based board nominal 13.5 kg/m2
FFT-1 resilient composite deep battens
battens may have the resilient layer at the
top or the bottom
mineral wool quilt laid between battens
13mm (min) 33-36 kg/m3, or
25mm (min) 10-36 kg/m3
ensure any services do not bridge the
resilient layer
* Note - Services may run within the floor zone
(see Appendix A)

Services, where required, may

be located above or below quilt

11. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsumbased board, combined nominal 16 kg/m2
5mm (min) resilient flanking strip
All voids around pipe sealed

Alternative detail
5mm (min) polyethylene foam
flanking strip
Section
Sketch shows top chord supported
external (flanking) wall junction detail, for
fully built-in arrangement see section 2
Edition 4
October 2014

7 of 8

robustdetails

E-FT-3

Separating Floor Metal Web Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are correct metal web joists being used (see page 1 of

Robust Detail)?

Which of the permitted metal web joist types are being used?

Are joists at least 253mm deep?

Has quilt (min 100mm thick) been fitted between the joists?

Are resilient ceiling bars fitted at right angles to the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Has floating floor treatment been fitted in accordance with

the manufacturers instructions?

Has quilt been fitted between the floor battens?

Is ceiling treatment CT1, CT2 or CT3 fixed to the resilient bars

with correct screws such that the screws do
not touch or penetrate the joists?

10.

Are all joints to gypsum-based boards sealed with tape or

caulked with sealant?

11.

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

12.

Have all resilient flanking strips been fitted?

13.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

8 of 8

Edition 4
October 2014

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

Edition 4
October 2014

Floating floor

40mm Gyvlon SoundBar

screed on minimum 500
gauge polythene on 34mm
Finnforest SoundBar Board

Floor decking

15mm thick (min) wood

based board, density
600 kg/m3 (min)

Joists

220mm (min) Finnjoists

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 5 for ceiling

treatment

Lay quilt (min 100mm thick) between all

joists, including doubled up Finnjoists,
ensuring no gaps remain

Ensure Finnforest floating floor treatment

is suitable and is installed in accordance
with the manufacturers instructions

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure ceiling treatment is fixed correctly

(see section 5)

Stagger joints in ceiling layers

Refer to Appendix A

1 of 6

robustdetails

Separating Floor Timber I-Joists

Finnforest SoundBar Systems

Use with timber frame walls only

E-FT-4

Separating Floor Timber I-Joists

E-FT-4

Separating Floor Timber I-Joists

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

8 kg/m2 each layer
SoundBar perimeter edge strip
Close cavity with a cavity stop (see Appendix A)
Finnforest SoundBar Board
Finnjoists may span in either direction
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Seal all perimeter joints with tape or caulk with
sealant
Timber batten to support joint.
Alternatively, proprietary metal strap can be used
Section

Gypsum-based board rip liner (thickness as first

layer of main wall lining)
Alternative detail

SoundBar perimeter edge strip

2. Separating wall junction

If using robustdetails for wall - refer to
Table 3b in introduction to select an appropriate
robustdetails separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
SoundBar perimeter edge strip
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Finnjoists may span in either direction
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with
sealant

Timber batten to support joint.

Alternatively, proprietary metal strap can be used
Section

Gypsum-based board rip liner (thickness as first

layer of main wall lining)
Alternative detail

robustdetails

SoundBar perimeter edge strip

2 of 6

Edition 4
October 2014

E-FT-4

Separating Floor Timber I-Joists

3. Internal wall junction (non loadbearing)

Resilient bar nogging

Headplate fixed to resilient bar nogging
Seal all perimeter joints with tape or caulk
with sealant
Where required internal wall to comply with
Building Regulations Requirement E2

4. Internal wall junction (loadbearing)

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
SoundBar perimeter edge strip

Timber batten to support joint.

Alternatively, proprietary metal
strap can be used

Gypsum-based board rip liner

(thickness as first layer of main
wall lining)
Alternative detail
Edition 4
October 2014

3 of 6

SoundBar perimeter edge strip

robustdetails

Separating Floor Timber I-Joists

E-FT-4

5. Ceiling treatment for E-FT-4

The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling in accordance with the manufacturers
instructions

Ensure ceiling layers have staggered joints.

Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Particular attention should also be paid to Building

Regulations Part B - Fire Safety

Min 16mm resilient bars at 400mm centres,

mounted at right angles to joists
See detail CT2
Two layers gypsum-based board nominal mass
per unit area 12.5 kg/m2 per layer (see below)
100mm
(min)

100mm (min) metal frame suspended service ceiling

supported from resilient bars only according to
manufacturers instructions. See Appendix A
12.5mm ceiling board (nominal 8 kg/m2)

*Note - Ensure that there is no contact between

screws and joists

Ceiling treatment CT2

Two layers of gypsum-based boards composed of
15mm (nominal 12.5 kg/m2) fixed with 25mm
screws and second layer of 15mm gypsum-based
board (nominal 12.5 kg/m2) fixed with 42mm
screws
16mm (min) resilient bars with CT2
16mm (min) metal resilient ceiling bars mounted at
right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) see Appendix E

robustdetails

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Edition 4
October 2014

E-FT-4

Separating Floor Timber I-Joists

6. Floating floor treatment for E-FT-4
Floating floor treatment:
a) Must be installed in accordance with the
manufacturers instructions.
b) Require 10mm SoundBar resilient flanking strips
around perimeter.
c) Isolate the screed at all abutments with walls,
columns, bases, etc., to full depth of screed
using 10mm SoundBar resilient flanking strip.
d) Flanking strip to extend a minimum 130mm
above structural deck.
e) Lay separating polythene slip layer (min. 500
gauge) over SoundBar board, lapping 100mm at
joints and taping all joints.

40mm Gyvlon SoundBar Screed

Minimum 500 gauge polythene slip membrane
34mm SoundBar board

Alternative detail
Timber batten to support joint.
Alternatively, proprietary metal strap can be used

SoundBar
perimeter
edge strip

Gypsum-based board rip liner (thickness as first

layer of main wall lining)
SoundBar perimeter edge strip

7. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsum-based
board combined nominal 16 kg/m2
10mm resilient flanking strip with apron
40mm Gyvlon SoundBar Screed
Slip membrane
SoundBar Board
75mm high timber for pipe opening
All voids around pipe sealed

Section
Edition 4
October 2014

5 of 6

robustdetails

E-FT-4

Separating Floor Timber I-Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are timber Finnjoists at least 220mm deep?

Where used, is rip detail correct?

Are SoundBar perimeter edge strips installed correctly?

Has the SoundBar floating floor treatment been fitted in

accordance with the manufacturers instructions?

Are resilient ceiling bars fitted at right angles to the joists?

Has quilt (min 100mm thick) been fitted between the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Are the ceiling treatments fixed to the resilient bars with

correct screws, such that the screws do not touch or
penetrate the joists?

Is service void minimum 100mm?

10.

Are all joints sealed with tape or caulked with sealant?

11.

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Finnforest, manufacturer of SoundBar floor system:

Telephone: 01205 883835

Fax: 01205 362519

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

Edition 4
October 2014

Floating floor

Cellecta ScreedBoard 28

Floor decking

18mm thick (min) wood

based board, density
600 kg/m3 (min)

Joists

240mm (min) timber I-joist

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 5 for ceiling

treatment

Lay quilt (min 100mm thick) between all

joists, including doubled up timber I-joists,
ensuring no gaps remain

Apply Cellecta SB adhesive to all

ScreedBoard 28 decking joints

Install YELOfon FS50 flanking angle

around the perimeter of the
ScreedBoard 28 to isolate floor from
walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure ceiling treatment is fixed correctly

(see section 5)

Stagger joints in ceiling layers

Refer to Appendix A

1 of 6

robustdetails

Separating Floor Timber I-Joists

Cellecta ScreedBoard 28 on timber sub-floor

Timber I-Joists
Use with timber frame walls only

E-FT-5

Separating Floor Timber I-Joists

E-FT-5

Separating Floor Timber I-Joists

1. External (flanking) wall junction
Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

8 kg/m2 each layer
YELOfon FS50 flanking angle
ScreedBoard 28
Close cavity with a cavity stop (see Appendix A)
Joists may span in either direction
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Seal all perimeter joints with tape or caulk with
sealant

Two layers gypsum-based board nominal

8 kg/m2 each layer

Section

YELOfon FS50 flanking angle

Alternative detail

2. Separating wall junction

If using robustdetails for wall - refer to Table 3b in
introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
YELOfon FS50 flanking angle
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Joists may span in either direction
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with
sealant

Two layers gypsum-based board nominal

8 kg/m2 each layer

Section

YELOfon FS50 flanking angle

Alternative detail

robustdetails

2 of 6

Edition 4
October 2014

E-FT-5

Separating Floor Timber I-Joists

3. Internal wall junction (non loadbearing)

Resilient bar nogging

Headplate fixed to resilient bar nogging
Seal all perimeter joints with tape or caulk
with sealant
Where required internal wall to comply with
Building Regulations Requirement E2

Ensure fixings do not penetrate the resilient layer

4. Internal wall junction (loadbearing)

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
YELOfon FS50 flanking angle

Two layers gypsum-based

board nominal 8 kg/m2 each
layer
YELOfon FS50 flanking angle
Alternative detail
Edition 4
October 2014

3 of 6

robustdetails

Separating Floor Timber I-Joists

E-FT-5

5. Ceiling treatment for E-FT-5

The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling in accordance with the manufacturers
instructions

Ensure ceiling layers have staggered joints.

Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Particular attention should also be paid to Building

Regulations Part B - Fire Safety

Min 16mm resilient bars at 400mm centres,

mounted at right angles to joists
See detail CT1 or CT2 below
Two layers gypsum-based board.
See detail CT1 or CT2 below
150mm
(min)

150mm (min) metal frame suspended service ceiling

supported from resilient bars only according to
manufacturers instructions. See Appendix A
12.5mm ceiling board (nominal 8 kg/m2)

*Note - Ensure that there is no contact between

screws and joists

CEILING BOARD FIXINGS MUST NOT

robustdetails

4 of 6

Edition 4
October 2014

Separating Floor Timber I-Joists

E-FT-5

6. Undefloor heating systems below ScreedBoard

YELOfon FS50 flanking angle
20mm ScreedBoard 20
25mm (min) extruded or expanded polystyrene
panel with underfloor heating pipes
8mm FIBREfon resilient layer

Section

7. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsum-based
board combined nominal 16 kg/m2
YELOfon FS50 flanking angle

ScreedBoard 28

All voids around pipe sealed

Section
Edition 4
October 2014

5 of 6

robustdetails

E-FT-5

Separating Floor Timber I-Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are timber I-joists minimum 240mm deep?

Is sub-deck minimum 18mm, 600 kg/m3?

Are YELOfon FS50 flanking angles installed correctly?

Has the ScreedBoard 28 floating floor treatment been fitted

in accordance with the manufacturers instructions?

Where underfloor heating is used, is FIBREfon 8 installed in

addition to the ScreedBoard 20?

Are resilient ceiling bars fitted at right angles to the joists?

Has quilt (min 100mm thick) been fitted between the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Are the ceiling treatments fixed to the resilient bars with

correct screws, such that the screws do not touch or
penetrate the joists?

10.

Is secondary ceiling void minimum 150mm?

11.

Are all joints sealed with tape or caulked with sealant?

12.

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

13.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Cellecta, manufacturer of ScreedBoard 28 system:

Telephone: 08456 717174

Fax: 08456 717172

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Floating floor

Cellecta ScreedBoard 28

Floor decking

18mm thick (min) wood

based board, density min
600 kg/m3

Joists

253mm (min) metal web

joists (see joist type below)

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 9 for suitable

ceiling treatment

Joist type

IMPORTANT

Only the following metal web joists may be

used in E-FT-6:

Ensure correct metal web joists are being

used (see joist type)

Lay quilt (min 100mm thick) between

joists ensuring no gaps remain

Prestoplan PresWeb

Apply Cellecta SB adhesive to all

ScreedBoard 28 decking joints

Notes:

Install YELOfon FS50 flanking angle

around the perimeter of the
ScreedBoard 28 to isolate floor from
walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure timber floor ceiling treatment is

fixed correctly (see section 9)

Stagger joints in ceiling layers

Refer to Appendix A

MiTek Posi-Joist

Although single header and sole plates

are indicated, increasing the number of
header and sole plates would be
acceptable, however, all dimension
specifications within this Robust Detail
must be adhered to.
Metal web joists can be top chord/flange
supported or fully built-in and supported
on the panel and this is permitted,
however, all dimension specifications within
this Robust Detail must be adhered to.

Edition 4
October 2014

1 of 8

robustdetails

Separating Floor Metal Web Joists

Cellecta ScreedBoard 28 on timber sub-floor

Timber flange and metal web joists
Use with timber frame walls only

E-FT-6

Separating Floor Metal Web Joists

E-FT-6

Separating Floor Metal Web Joists

1. External (flanking) wall junction (top chord supported)
Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

8 kg/m2 each layer
YELOfon FS50 flanking angle
ScreedBoard 28
Close cavity with a cavity stop (see Appendix A)
Softwood timber infill between supporting top
chords/flanges of joists built into frame to support
floor (Bottom chord not built into frame)
Joists may span in either direction
Ring beams packed to stud width
Site fixed sheathing board for depth of floor
Seal all perimeter joints with tape or caulk with sealant
Section
YELOfon FS50 flanking angle
Alternative detail

2. External (flanking) wall junction (fully built-in)

Masonry outer leaf
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)
Two layers gypsum-based board nominal
8 kg/m2 each layer
YELOfon FS50 flanking angle
ScreedBoard 28
Close cavity with a cavity stop (see Appendix A)
Joists may span in either direction
Trimmable blocking to end of joist
Close spaces between floor joists with full depth
timber blocking or continuous header joist where
joists are at right angles to the wall
Site fixed sheathing board for depth of floor
Seal all perimeter joints with tape or caulk with sealant
Section

YELOfon FS50 flanking angle

Alternative detail

robustdetails

2 of 8

Edition 4
October 2014

Separating Floor Metal Web Joists

E-FT-6

3. Separating wall junction (top chord supported)

If using robustdetails for wall - refer to Table 3b in
introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
YELOfon FS50 flanking angle
ScreedBoard 28
Softwood timber infill between supporting top
chords/flanges of joists
Joists may span in either direction
Softwood timber nogging for resilient bar support
(leave a small gap at end of resilient bar)
Ring beams packed to stud width
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with sealant

Section

YELOfon FS50 flanking angle

Alternative detail

4. Separating wall junction (fully built-in)

If using robustdetails for wall - refer to Table 3b in
introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
YELOfon FS50 flanking angle
ScreedBoard 28
Close spaces between floor joists with full depth
timber blocking or continuous header joist where
joists are at right angles to the wall
Joists may span in either direction
Softwood timber nogging for resilient bar support
(leave a small gap at end of resilient bar)
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with sealant

Section

YELOfon FS50 flanking angle

Alternative detail
Edition 4
October 2014

3 of 8

robustdetails

E-FT-6

Separating Floor Metal Web Joists

5. Non loadbearing internal wall perpendicular to joists

Headplate fixed to joist

Seal all perimeter joints with tape or caulk
with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
Ensure fixings do not penetrate the resilient layer
ScreedBoard 28
Metal web joist (see joist type, page 1)

6. Non loadbearing internal wall parallel to joists

Ensure fixings do not penetrate the resilient layer
ScreedBoard 28
Extra metal web joist (see joist type, page 1) under
internal wall
Floor decking
Headplate fixed to joist
Softwood timber noggings for resilient bar support
(leave a small gap at end of resilient bar)
Seal all perimeter joints with tape or caulk with
sealant
89 x 38mm (min)
noggings hung
on Z Clips at
each end at
600mm c/c
(max)
Z Clip

Alternative detail

robustdetails

4 of 8

Partition head
noggings at
400mm c/c to
support
resilient bar
Edition 4
October 2014

E-FT-6

Separating Floor Metal Web Joists

7. Loadbearing internal wall perpendicular to joists
Internal loadbearing wall
YELOfon FS50 flanking angle
ScreedBoard 28
Floor decking

Softwood timber infill between supporting top

chords/flanges where required
Internal wall beams
Headplate fixed to internal wall beams
Metal web joist (see joist type, page 1)
Seal all perimeter joints with tape or caulk with
sealant
Note:

Two layers gypsum-based board nominal

8 kg/m2 each layer

Main detail shows

top chord/flange
supported

YELOfon FS50 flanking angle

Metal web joist (see joist type, page 1)

Alternative detail
shows bottom
chord supported

Timber blocking to joist

Internal wall beams
Headplate fixed to internal wall beams

Alternative detail

8. Loadbearing internal wall parallel to joists

Seal all perimeter joints with tape or caulk with

sealant
Headplate fixed to internal wall beams
Internal loadbearing wall
YELOfon FS50 flanking angle
ScreedBoard 28
Floor decking

Softwood timber infill between supporting top

chords/flanges where required
Internal wall beams
Headplate fixed to internal wall beams
Softwood timber noggings for resilient bar support
(leave a small gap at end of resilient bar)
Metal web joist (see joist type, page 1)
Note: Detail shows top chord/flange supported
Edition 4
October 2014

5 of 6
8

robustdetails

E-FT-6

Separating Floor Metal Web Joists

9. Ceiling treatment for E-FT-6
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling in accordance with the manufacturers
instructions

Ensure ceiling layers have staggered joints.

Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Particular attention should also be paid to Building

Regulations Part B - Fire Safety

Min 16mm resilient bars at 400mm centres,

mounted at right angles to joists
See detail CT1 or CT2 below
Two layers gypsum-based board.
See detail CT1 or CT2 below
150mm
(min)

150mm (min) metal frame suspended service

ceiling supported from resilient bars only according
to manufacturers instructions. See Appendix A
12.5mm ceiling board (nominal 8 kg/m2)

*Note - Ensure that there is no contact between

screws and joists

CEILING BOARD FIXINGS MUST NOT

robustdetails

6 of 8
6

Edition 4
October 2014

Separating Floor Metal Web Joists

E-FT-6

10. Underfloor heating systems below ScreedBoard

YELOfon FS50 flanking angle
20mm ScreedBoard 20
25mm extruded or expanded polystyrene panel
with underfloor heating pipes
8mm FIBREfon resilient layer

Section

11. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsum-based
board, combined nominal 16 kg/m2
YELOfon FS50 flanking angle
ScreedBoard 28
All voids around pipe sealed

Section
Sketch shows top chord supported
external (flanking) wall junction detail, for
fully built-in arrangement see section 2
Edition 4
October 2014

7 of 8

robustdetails

E-FT-6

Separating Floor Metal Web Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are correct metal web joists being used (see page 1 of

Robust Detail)?

Which of the permitted metal web joist types are being used?

Are joists at least 253mm deep?

Has quilt (min 100mm thick) been fitted between the joists?

Are resilient ceiling bars fitted at right angles to the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Is ceiling treatment fixed to the resilient bars with correct screws

such that the screws do not touch or penetrate the joists?

Are all joints to gypsum-based boards sealed with tape or

caulked with sealant?

Is secondary ceiling void minimum 150mm?

10.

Has the ScreedBoard 28 floating floor treatment been

fitted in accordance with the manufacturers instructions?

11.

Where underfloor heating is used, is FIBREfon 8 installed in

addition to the ScreedBoard 20?

12.

Are YELOfon FS50 flanking angles installed correctly?

13.

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

14.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Cellecta, manufacturer of ScreedBoard 28 system:

Telephone: 08456 717174

Fax: 08456 717172

E-mail: [email protected]

Notes (include details of any corrective action)

robustdetails

8 of 8

Edition 4
October 2014

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

Floating floor

See page 5 for suitable

floating floor treatment

Floor decking

15mm thick (min) wood

based board, density
600 kg/m3 (min)

Joists

240mm (min) timber

I-Joists

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See page 4 for suitable

ceiling treatment

Lay quilt (min 100mm thick) between all

joists, including doubled up I-joists,
ensuring no gaps remain

Ensure floating floor treatment is suitable

and is installed in accordance with the
manufacturers instructions

Ensure quilt is laid between and not

under flooring battens

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure timber floor ceiling treatment is

CT1 and is fixed correctly (see page 4)

Stagger joints in ceiling layers

Refer to Appendix A

FLOATING FLOOR
22mm t&g chipboard
19mm gypsum board

80mm

50mm (min) quilt

FFT80 resilient batten*
* FFT80 resilient batten must comply with
laboratory performance requirements
detailed on page 5

Edition 4
October 2014

1 of 6

robustdetails

Separating Floor Timber I-Joists

Timber I-Joists
Use with timber frame walls only

E-FT-7

Separating Floor Timber I-Joists

E-FT-7

Separating Floor Timber I-Joists

1. External (flanking) wall junction
Masonry outer leaf (min 100mm)
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

Section
Rip liner

Alternative detail

2. Separating wall junction

Section
Rip liner

Alternative detail

robustdetails

2 of 6

Edition 4
October 2014

E-FT-7

Separating Floor Timber I-Joists

3. Internal wall junction (non loadbearing)

Resilient bar nogging (must not touch other

resilient bars)
Headplate fixed to resilient bar nogging
Seal all perimeter joints with tape or caulk
with sealant
Where required, internal wall to comply with
Building Regulations Requirement E2

Additional support to partition (see Appendix A)

4. Internal wall junction (loadbearing)

Partition frame must not touch resilient bars

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
5mm (min) resilient flanking strip

Rip liner

Alternative detail
Edition 4
October 2014

3 of 6

robustdetails

E-FT-7

Separating Floor Timber I-Joists

5. Ceiling treatment for E-FT-7
Timber floor ceiling treatment must be CT1, (see
below). All joints to outer layers of ceiling must be
sealed with tape or caulked with sealant.
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.
Ensure ceiling layers have staggered joints.
Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room unless the use of a greater density
of light fittings is supported by testing undertaken
in accordance with Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety
Note: Only downlighters which have been
satisfactorily assessed in accordance with
the procedure described in Appendix F
Determination of the acoustic performance of
downlighters and recessed lighting in timber
separating floors are acceptable.

CEILING BOARD FIXINGS MUST NOT

PENETRATE OR TOUCH JOISTS
16mm (min) resilient bars with CT1
16mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 400mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB, rdRw=18dB
and rdLw=16dB) see Appendix E
Ceiling treatment CT1
Two layers of gypsum-based board, composed
of 19mm (nominal 13.5 kg/m2) fixed with 32mm
screws, and 12.5mm (nominal 10 kg/m2) fixed
with 42 mm screws

robustdetails

4 of 6

Edition 4
October 2014

E-FT-7

Separating Floor Timber I-Joists

6. Floating floor treatment for E-FT-7
Floating floor treatment:
a) Must achieve a minimum laboratory performance
of rd Rw + Ctr = 13dB, rd Rw = 17dB and
rd Lw = 16dB - see Appendix C.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - 80mm void dimension indicated is
when floor is loaded to 25 kg/m2.

b) Must be installed in accordance with the

manufacturers instructions.
c) Require 5mm (min) resilient flanking strips
around the perimeter of the flooring board to
isolate floor from walls and skirting.
FFT80 Resilient composite deep batten
system for E-FT-7
22mm (min) t&g flooring board - 600 kg/m2 (min)
gypsum-based board nominal 13.5 kg/m2
FFT80 resilient composite deep battens
resilient layer must be continuous and
pre-bonded to batten
battens may have the resilient layer at the
top or the bottom
mineral wool quilt laid between battens
50mm (min) 10-36 kg/m3
ensure any services do not bridge the
resilient layer

Services, where required, may

be located above or below quilt

7. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsumbased board combined nominal 16 kg/m2
5mm (min) resilient flanking strip
All voids around pipe sealed

Penetration through separating floor must

comply with Building Regulations Part B - Fire
Safety

5mm (min) polyethylene foam

flanking strip

Section
Alternative detail

Edition 4
October 2014

5 of 6

robustdetails

E-FT-7

Separating Floor Timber I-Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are timber I-Joists at least 240mm deep?

Are resilient ceiling bars fitted at right angles to the joists?

Has quilt (min 100mm thick) been fitted between the joists?

Has floating floor treatment FFT80 been fitted in accordance

with the manufacturers instructions?

Has quilt been fitted between the floor battens?

Has the ceiling system been fitted in accordance with the

manufacturers instructions?

Is the ceiling treatment CT1, fixed to the resilient bars with

correct screws, such that the screws do not
touch or penetrate the joists?

Are all joints sealed with tape or caulked with sealant?

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

10.

Have all resilient flanking strips been fitted?

11.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

Note: Structural framing details may vary

slightly between different manufacturers
and this is permitted, however, all
dimension specifications within this
Robust Detail must be adhered to.

FLOATING FLOOR

Floating floor

See page 5 for suitable

floating floor treatment

Floor decking

15mm thick (min) wood

based board, density
600 kg/m3 (min)

Joists

240mm (min) solid timber

joists at maximum 400mm
centres

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See page 4 for suitable

ceiling treatment

Lay quilt (min 100mm thick) between

joists ensuring no gaps remain

Ensure floating floor treatment is suitable

and is installed in accordance with the
manufacturers instructions

Ensure sub-deck quilt is laid between

and not under flooring battens

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure timber floor ceiling treatment is

CT1, and is fixed correctly (see page 4)

Stagger joints in ceiling layers

Refer to Appendix A

22mm t&g chipboard

19mm gypsum board

80mm

50mm (min) quilt

FFT80 resilient batten*
* FFT80 resilient batten must comply with
laboratory performance requirements
detailed on page 5

Edition 4
October 2014

1 of 6

robustdetails

Separating Floor Timber Solid Joists

Timber Solid Joists

Use with timber frame walls only

E-FT-8

Separating Floor Timber Solid Joists

E-FT-8

Separating Floor Timber Solid Joists

1. External (flanking) wall junction
Masonry outer leaf (min 100mm)
External wall cavity (min 50mm)
Mineral wool insulation 10 kg/m3 (min)

Two layers gypsum-based board nominal

Section
Rip liner

Alternative detail

2. Separating wall junction

If using robustdetails for wall - refer to Table 3b in
introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Two layers gypsum-based board total nominal
mass per unit area 22 kg/m2 both sides
5mm (min) resilient flanking strip
Close spaces between floor joists with full
depth timber blocking or continuous header
joist where joists are at right angles to the wall
Joists may span in either direction
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with
sealant

Rip liner
Section
Alternative detail

robustdetails

2 of 6

Edition 4
October 2014

E-FT-8

Separating Floor Timber Solid Joists

3. Internal wall junction (non loadbearing)

Resilient bar nogging

Headplate fixed to resilient bar nogging
Seal all perimeter joints with tape or caulk
with sealant
Where required internal wall to comply with
Building Regulations Requirement E2

Additional support to partition (see Appendix A)

4. Internal wall junction (loadbearing)

Seal all perimeter joints with tape or caulk

with sealant
Where required internal wall to comply with
Building Regulations Requirement E2
5mm (min) resilient flanking strip

Rip liner

Alternative detail

Edition 4
October 2014

3 of 6

robustdetails

E-FT-8

Separating Floor Timber Solid Joists

5. Ceiling treatment for E-FT-8
Timber floor ceiling treatment must be CT1 (see
below). All joints to outer layers of ceiling must be
sealed with tape or caulked with sealant.
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.
Ensure ceiling layers have staggered joints.
Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room unless the use of a greater density
of light fittings is supported by testing undertaken
in accordance with Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety
Note: Only downlighters which have been
satisfactorily assessed in accordance with
the procedure described in Appendix F
Determination of the acoustic performance of
downlighters and recessed lighting in timber
separating floors are acceptable.

CEILING BOARD FIXINGS MUST NOT

robustdetails

4 of 6

Edition 4
October 2014

E-FT-8

Separating Floor Timber Solid Joists

6. Floating floor treatment for E-FT-8

Floating floor treatment:
a) Must achieve a minimum laboratory performance
of rd Rw + Ctr = 13dB, rd Rw = 17dB and
rd Lw = 16dB - see Appendix C.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - 80mm void dimension indicated is
when floor is loaded to 25 kg/m2.

b) Must be installed in accordance with the

manufacturers instructions.
c) Require 5mm (min) resilient flanking strips
around the perimeter of the flooring board to
isolate floor from walls and skirting.
FFT80 Resilient composite deep batten
system for E-FT-8
22 mm (min) t&g flooring board
- 600 kg/m3 (min)
gypsum-based board nominal 13.5 kg/m2
FFT80 resilient composite deep battens
resilient layer must be continuous and
pre-bonded to batten
battens may have the resilient layer at the
top or the bottom
50mm (min) 10-36 kg/m3 mineral wool quilt
laid between battens
ensure any services do not bridge the
resilient layer

Services may be located

above or below quilt

7. Services pipes through separating floor

25mm (min) mineral wool quilt (10-36 kg/m3)
around pipe
Pipe boxed in with two layers of gypsumbased board combined nominal 16 kg/m2
5mm (min) resilient flanking strip
All voids around pipe sealed

Penetration through separating floor to comply

with Building Regulations Part B - Fire Safety

5mm (min) polyethylene foam

flanking strip

Section
Alternative detail
Edition 4
October 2014

5 of 6

robustdetails

E-FT-8

Separating Floor Timber Solid Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are solid timber joists at least 240mm deep installed at no

greater than 400mm centres?

Has quilt (min 100mm thick) been fitted between the joists?

Are resilient ceiling bars fitted at right angles to the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Is floor decking 15mm thick (min)?

Has floating floor treatment FFT80 been fitted in

accordance with the manufacturers instructions?

Has 50mm (min) quilt been fitted between the floor battens?

Is ceiling treatment CT1 fixed to the resilient bars with

correct screws such that the screws do not touch or
penetrate the joists?

Are all joints sealed with tape or caulked with sealant?

10.

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 16 kg/m2?

11.

Have all resilient flanking strips been fitted?

12.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

6 of 6

Edition 4
October 2014

STEEL - CONCRETE COMPOSITE

STEEL CONCRETE
COMPOSITE

In-situ concrete slab supported by profiled metal deck

Use with steel frame construction only

All sketches show shallow trapezoidal

profiled metal decking. deep trapezoidal
and shallow and deep re-entrant
profiled metal decking is also acceptable

Floating Floor

See section 4 for suitable

floating floor treatment

Structural floor

In-situ concrete slab

supported by profiled
metal decking:
shallow or deep
profiled metal decking
overall distance from top
surface of concrete to
underside of ceiling
treatment 300mm (min)
concrete thickness
80mm (min) at shallowest
point, and
130mm (min) at deepest
point
concrete density
2200 kg/m3 (min)

Ceiling

See section 3 for suitable

ceiling treatment

Ensure floor slab density is 2200 kg/m3 (min)

Fill all voids between walls and floor

Ensure that where floor profiles are at a

right angle to walls the voids are filled
with profiled mineral wool inserts and
caulked with acoustic or flexible sealant

Ensure minimum concrete thickness 80mm at shallowest point and 130mm at

deepest point

Ensure floating floor treatment is suitable

and install in accordance with the
manufacturers instructions

Install flanking strips around the perimeter

of the flooring board to isolate floor from
walls and skirtings

Ensure that the overall distance from top

surface of concrete to underside of ceiling
treatment is at least 300mm

Ensure ceiling board is not in direct

contact with any steel beams/columns

Refer to Appendix A

Alternative external (flanking)

wall construction
Storey height glazing units are an
acceptable alternative to the external walls
illustrated:
glazing units should not be continuous
between storeys
mullion or transom supports/framing
should not be continuous between
dwellings
refer to Appendix A

Edition 4
October 2014

1 of 6

robustdetails

E-FS-1

Separating Floors Steel-concrete composite

Separating Floor Steel-concrete composite

E-FS-1

Separating Floor Steel-concrete composite

1. External (flanking) wall junction - steel or timber frame inner leaf
Outer leaf may be:
masonry, or
precast panels
External wall cavity (min 50mm)
5mm (min) resilient flanking strip

2 layers (min) gypsum-based board nominal

8 kg/m2 each layer
Inner leaf must not be continuous between storeys
Deck/slab must not abut inner leaf
Close cavity with a flexible cavity stop
All voids between slab and inner leaf filled with
flexible closer or sealant
Mineral wool insulation 10 kg/m3 (min)
Where floor profiles are at a right angle to walls,
voids to be filled with profiled mineral wool inserts
and caulked with acoustic or flexible sealant
Section

Note: for deep decking, the beam will be cast

within the slab.
Particular attention should also be paid to Building
Regulation Part B Fire Safety.

Sketch shows FFT1 type floating floor treatment

2. External (flanking) wall junction - masonry inner leaf

Outer leaf may be masonry or precast panels
External wall cavity (min 50mm)
Inner leaf (min 100mm) concrete block (1350 to
1600 kg/m3 or 1850 to 2300 kg/m3)
5mm resilient flanking strip
Continuous ribbon of adhesive
Gypsum-based board nominal 8 kg/m2 or 13mm
plaster
Inner leaf must not be continuous between storeys
Deck/slab must not abut inner leaf
Mineral wool insulation 10 kg/m3 (min)
Close cavity with a flexible cavity stop unless it is
fully filled with mineral wool insulation or
expanded polystyrene beads
All voids between slab and inner leaf filled with
flexible closer or sealant
Continuous horizontal ribbon of adhesive

Section
Sketch shows FFT1 type floating floor treatment

Where floor profiles are at a right angle to walls,

voids to be filled with profiled mineral wool inserts
and caulked with acoustic or flexible sealant
Note: for deep decking, the beam will be cast
within the slab.
Particular attention should also be paid to Building
Regulation Part B Fire Safety.

robustdetails

2 of 6

Edition 4
October 2014

Separating Floor Steel-concrete composite

E-FS-1

3. Ceiling treatment for E-FS-1

Ceiling treatment must be installed in accordance
with the manufacturers instructions
All ceiling joints must be sealed with tape or
caulked with sealant
The maximum load on resilient bars shall not
exceed that specified in the manufacturers
instructions
Note: the sound insulation performance of ceiling
treatment is increased if:
25mm (min) mineral wool quilt is placed in the
ceiling void, and/or
resilient hangers are used

Downlighters and recessed lighting

Any ceiling system

one layer of nominal 8 kg/m2 gypsum-based
board

Edition 4
October 2014

3 of 6

robustdetails

Separating Floor Steel-concrete composite

E-FS-1

4. Floating floor treatments for E-FS-1

All floating floor treatments :
a) Must achieve a minimum laboratory performance
of rd Lw = 17dB - see Appendix D.
b) Must be installed in accordance with the
manufacturers instructions.

d) For further guidance on floating floor treatments

and flanking strips please refer to Appendix A.
* Note - void dimensions indicated are when floor
is loaded to 25 kg/m2.

c) Require 5mm (min) resilient flanking strips

around the perimeter of the flooring board to
isolate floor from walls and skirting.

FFT 1 Resilient composite deep batten

system
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite deep battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom
FFT 2 Resilient cradle and batten system
18mm (min) t&g flooring board
cradle and batten
ensure any services do not bridge the
resilient layer
FFT 3 Resilient composite standard
batten system
18mm (min) t&g flooring board
resilient layer must be continuous and prebonded to batten
resilient composite standard battens
ensure any services do not bridge the
resilient layer
battens may have the resilient layer at the
top or the bottom
FFT 4 Resilient overlay platform floor
system
proprietary platform system inclusive of
resilient layer greater than or equal to
16 kg/m2 mass per unit area
no services to be installed in floor system
FFT 5 Resilient overlay shallow platform
floor system
9mm (min) t & g flooring board
resilient layer pre-bonded to flooring board
no services to be installed in floor system

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Edition 4
October 2014

Separating Floor Steel-concrete composite

E-FS-1

5. Services Service pipes through separating floor

25mm (min) mineral wool quilt (min 10 kg/m3)

around pipe
Pipe boxed in with two layers gypsum-based
board, each layer nominal 8 kg/m2
All voids around pipe sealed

Section
Sketch shows FFT1 type floating floor
treatment and metal ceiling treatment

Edition 4
October 2014

5 of 6

robustdetails

E-FS-1

Separating Floor Steel-concrete composite

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Is concrete density 2200 kg/m3 (min)?

Is concrete at least 80mm thick at shallowest point and

130mm thick at deepest point?

Is inner leaf discontinuous between storeys?

Has ceiling system been installed in accordance with the

manufacturers instructions (where applicable)?

Is overall distance from top surface of concrete to underside of

ceiling treatment at least 300mm?

Are all ceiling board joints sealed with tape or caulked

with sealant?

Has floating floor treatment been installed in accordance with

the manufacturers instructions?

Have all resilient flanking strips been fitted?

Are vertical service pipes wrapped in quilt and boxed in with two
layers of gypsum-based board, nominal 8 kg/m2 each layer?

10.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

robustdetails

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Edition 4
October 2014

Floating floor

See section 6 for suitable

floating floor treatment

Floor decking

22mm thick (min) wood

based board, density
600 kg/m3 (min)

Joists

225mm (min) deep

UltraBEAM metal joists

Absorbent
material

100mm (min) mineral wool

quilt insulation (1036 kg/m3)
between joists

Ceiling

See section 5 for suitable

ceiling treatment

Edition 4
October 2014

Lay quilt (min 100mm thick) between all

joists, including doubled up joists,
ensuring no gaps remain

Ensure floating floor treatment is suitable

and is installed in accordance with the
manufacturers instructions

Ensure quilt is laid between and not

under flooring battens

Install flanking strips around the

perimeter of the flooring board to isolate
floor from walls and skirtings

Ensure resilient ceiling bars are fixed at

right angles to the joists

Ensure ceiling treatment is fixed correctly

(see page 4)

Stagger joints in ceiling layers

Refer to Appendix A

1 of 6

robustdetails

Separating Floor UltraBEAM Metal Joists

Hadley Group UltraBEAM Metal Joists

Use with lightweight metal frame walls only

E-FS-2

Separating Floor UltraBEAM Metal Joists

E-FS-2

Separating Floor Metal Joists

1. External (flanking) wall junction masonry outer leaf
Masonry outer leaf (min 100mm thick)
25mm (min) cavity
55mm (min) rigid insulation board

Mineral wool insulation batts, 33-60 kg/m3,

between studs to 600mm (min) above bottom
rail of steel frame
5mm (min) resilient flanking strip installed at
perimeter and turned under skirting board
Joists may span in either direction
Close cavity with a cavity stop (see Appendix A)

Seal all perimeter joints with tape or caulk with

sealant
Mineral wool insulation batts, 33-60 kg/m3,
between studs to 600mm (min) below ceiling level
Two layers gypsum-based board fixed to
external steel frame nominal 20 kg/m2 combined
Section

2. External (flanking) wall junction timber cladding outer leaf

8mm (min) weatherboard
50x50mm timber battens
25x50mm timber counterbattens
55mm (min) rigid insulation board
Mineral wool insulation batts, 33-60 kg/m3,
between studs to 600mm (min) above bottom
rail of steel frame
5mm (min) resilient flanking strip installed at
perimeter and turned under skirting board
Joists may span in either direction
Close cavity with a cavity stop (see Appendix A)
Seal all perimeter joints with tape or caulk with
sealant
Mineral wool insulation batts, 33-60 kg/m3,
between studs to 600mm (min) below ceiling level

Section

robustdetails

Two layers gypsum-based board fixed to steel

frame nominal 20 kg/m2 combined, joints to be
staggered and taped
2 of 6

Edition 4
October 2014

E-FS-2

Separating Floor Metal Joists

3. Separating wall junction

If using robustdetails for wall - refer to Table 3c in

Introduction to select an appropriate robustdetails
separating wall
If using wall requiring pre-completion testing
- seek specialist advice
Mineral wool insulation batts, 33-60 kg/m3,
between studs to 600mm (min) above bottom rail
of steel frame
Floating floor treatment (see section 6)
5mm (min) resilient flanking strips installed at
perimeter and turned under skirting board
Flexible acoustic sealant below plasterboard
225mm (min) deep UltraBEAM metal joists with
22mm water resistant t&g floor decking
100mm mineral wool insulation quilt - 10-33 kg/m3
(min)
Ceiling treatment (see section 5)
Fixing angle
Resilient bar below joists at 450mm centres fixed
through joist flange to manufacturers detail

Section

Mineral wool insulation batts, 33-60 kg/m3, between

studs to 600mm (min) below decking level

4. Internal wall junction

2 layers of gypsum-based board nominal

20 kg/m2 combined, joints to be staggered and
taped
5mm (min) resilient flanking strip

Lipped Zed floor support by Hadley Group

Mineral wool insulation batts, 33-60 kg/m3,

between studs to 600mm (min) below decking
level

Edition 4
October 2014

3 of 6

robustdetails

E-FS-2

Separating Floor Metal Joists

5. Ceiling treatment for E-FS-2
Metal floor ceiling treatment must be as shown
below. All joints to outer layers of ceiling must be
sealed with tape or caulked with sealant.
The maximum load on resilient bars should not
exceed that specified in the manufacturers
instructions.
Ensure ceiling layers have staggered joints.
Services must not puncture ceiling linings (except
cables, which should be sealed around with flexible
sealant)

Downlighters and recessed lighting

Downlighters or recessed lighting may be installed
in the ceiling:
in accordance with the manufacturers
instructions
at no more than one light per 2m2 of ceiling area
in each room unless the use of a greater density
of light fittings is supported by testing undertaken
in accordance with Appendix F
at centres not less than 0.75m
into openings not exceeding 100mm diameter or
100 x100mm
Particular attention should also be paid to Building
Regulations Part B - Fire Safety
Note: Only downlighters which have been
satisfactorily assessed in accordance with
the procedure described in Appendix F
Determination of the acoustic performance of
downlighters and recessed lighting in
lightweight separating floors are acceptable.

CEILING BOARD FIXINGS MUST NOT

PENETRATE OR TOUCH JOISTS
16mm (min) resilient bars with CT1 and CT2
16mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 450mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) see Appendix E
Ceiling treatment CT1
Two layers of gypsum-based board, composed
of 19mm (nominal 13.5 kg/m2) fixed with 32mm
screws, and 12.5mm (nominal 10 kg/m2) fixed
with 42 mm screws
Ceiling treatment CT2
Two layers of gypsum-based boards composed
of 15mm (nominal 12.5 kg/m2) fixed with 25mm
screws and second layer of 15mm gypsumbased board (nominal 12.5 kg/m2) fixed with
42mm screws
25mm (min) resilient bars with CT3
25mm (min) metal resilient ceiling bars mounted
at right angles to the joists at 450mm centres
(bars must achieve a minimum laboratory
performance of rdRw+Ctr=17dB and
rdLw=16dB) - see Appendix E
Ceiling treatment CT3
Two layers of gypsum-based board, composed
of 10mm (nominal 12kg/m2) fixed with 30mm
screws and second layer of 10mm (nominal
12kg/m2) fixed with 30mm screws

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Edition 4
October 2014

E-FS-2

Separating Floor Metal Joists

6. Floating floor treatment for E-FS-2
Floating floor treatment:
a) Must achieve a minimum laboratory performance
of rd Rw + Ctr = 13dB and rd Lw = 15dB - see
Appendix C.

d) For further guidance on floating floor treatments

and flanking strips, please refer to Appendix A.
* Note - void dimension indicated is when floor
is loaded to 25 kg/m2.

b) Must be installed in accordance with the

manufacturers instructions.
c) Require 5mm (min) resilient flanking strips
around the perimeter of the flooring board to
isolate floor from walls and skirting.
FFT1 Resilient composite deep batten
system
22 mm (min) t&g flooring board
gypsum-based board nominal 13.5 kg/m2
FFT-1 resilient composite deep battens
resilient layer must be continuous and
pre-bonded to batten
battens may have the resilient layer at the
top or the bottom
mineral wool quilt laid between battens
13mm (min) 33-36 kg/m3, or
25mm (min) 10-36 kg/m3
ensure any services do not bridge the
resilient layer

Services, where required, may

be located above or below quilt

7. Services pipes through separating floor

Service pipe
Mineral wool insulation batts, 33-60 kg/m3,
between studs of steel frame
25mm mineral fibre quilt insulation (10-36kg/m3)
installed around the complete perimeter of the
service pipe. Where the service pipe penetrates
the separating floor, all voids are to be packed
with insulation quilt
5mm (min) resilient flanking strips installed at
perimeter and turned under skirting board
Close cavity with a cavity stop (see Appendix A)
Proprietary fire collar fitted around pipe and
fixed to underside of steel joists
2 layers of gypsum-based board nominal
20 kg/m2 combined fixed to 45mm metal frame
stud forming duct. Joints to be staggered and
taped

Section

Edition 4
October 2014

Mineral wool insulation batts, 33-60 kg/m3,

between studs to 600mm (min) below ceiling level

5 of 6

robustdetails

E-FS-2

Separating Floor Metal Joists

CHECKLIST (to be completed by site manager/supervisor)

Company:
Site:
Plot:

Site manager/supervisor:

Ref. Item
1.

Are UltraBEAM metal joists at least 225mm deep?

Has quilt (min 100mm thick) been fitted between the joists?

Are resilient ceiling bars fitted at right angles to the joists?

Has ceiling system been fitted in accordance with the

manufacturers instructions?

Has floating floor treatment been fitted in accordance with

the manufacturers instructions?

Has quilt been fitted between the floor battens?

Is ceiling treatment fixed to the resilient bars with correct

screws?

Are all joints sealed with tape or caulked with sealant?

Are vertical service pipes wrapped in quilt and boxed in with

two layers of gypsum-based board combined nominal mass
per unit area of 20 kg/m2?

10.

Have all resilient flanking strips been fitted?

11.

Is separating floor satisfactorily complete?

Yes No

Inspected

() ()

(initials & date)

Contact details for technical assistance from Hadley Group, manufacturer of UltraBEAM metal joists:

Telephone: 0121 555 1300

Fax: 0121 555 1301

E-mail: [email protected]

Notes (include details of any corrective action)

Site manager/supervisor signature . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Edition 4
October 2014

APPENDICES

Appendix A1 Feb 2015_Appendix-Jan2005 09/02/2015 14:41 Page 1

Appendix A1 Additional Guidance

Contents
Section

Wall ties in cavity masonry separating

walls

Page

Wall ties in cavity masonry separating walls

1
Wall ties in cavity masonry external walls
1
Cavity stops
2
Cavity trays
2
Movement joints in cavity masonry
separating walls
2
Bed joint reinforcement
3
Internal floor joists/floor beams and
masonry separating walls
3
Structural steelwork in masonry
separating walls
4
Concrete beam and block ground
and internal floors
4
Coursing in blockwork separating walls
4
Flues in separating walls
4
Internal render
4
Spandrel panels
5
Services and chases in separating walls
5
Room-in-roof
- requirements for gypsum-based boards
5
Gypsum-based board
5
Cavity masonry separating walls staggered
external (flanking) wall junction
6
Roof junctions thermal insulation
6
Building Regulations Part A (2004)
6
Internal walls (minimum mass requirements)
6
Junctions between internal partition walls and
separating floors
6
Subfloor ventilation
7
Radon and methane barriers
Ground floor junctions
7
Screed thickness
7
Precast concrete plank separating floors
with steel beams
7
Services in separating floors
8
Underfloor heating systems in
separating floors
8
Resilient bars
9
Timber floating floor treatments
9
Floating floor treatments in kitchens
and bathrooms
9
Laminated or ceramic flooring on
separating floors
9
Screed floating floor treatments
9
Masonry angle supports
9
Full height glazing units junction with
robustdetails separating floors
9
Specification requirements
10
Lifting holes in cassette floors
10

Edition 4
February 2015 Update

Only type A wall ties are suitable for use with

masonry cavity separating wall Robust Details.
Approved Document E clause 2.19 describes the
requirements for Tie Type A (separating walls) as
follows:
Tie type A
Connect the leaves of a masonry cavity wall
only where necessary by butterfly ties as
described in BS 1243: 1978 Metal ties for
cavity wall construction, and spaced as
required for structural purposes (BS 5628-3:
2001 Code of practice for use of masonry.
Materials and components, design and
workmanship, which limits this tie type and
spacing to cavity widths of 50mm to 75mm
with a minimum masonry leaf thickness of
90mm). Alternatively, use wall ties with an
appropriate measured dynamic stiffness for
the cavity width. The specification for wall
ties of dynamic stiffness, kXmm in MN/m
with a cavity width of X mm and n ties/m2
is n.kXmm < 4.8 MN/m3.
When using wall ties for masonry separating
walls the specifier should ensure that the wall
tie manufacturer has a test report that
demonstrates compliance with the required
ADE criteria.

Wall ties in cavity masonry external walls

In relation to the wall tie requirements for external
walls tie Type A may be used if it satisfies the
requirements of Building Regulation Part A
Structure. However, where tie Type A does not
meet these requirements for external walls tie
type B wall ties should be used.
Approved Document E clause 2.20 describes the
requirements for Tie Type B (external walls) as
follows:
Tie type B
Connect the leaves of a masonry cavity wall
only where necessary by double-triangle ties
as described in BS 1243: 1978 Metal ties for
cavity wall construction, and spaced as
required for structural purposes (BS 5628-3:
2001 Code of practice for use of masonry.
Materials and components, design and
workmanship, which limits this tie type and
spacing to cavity widths of 50mm to 75mm
with a minimum masonry leaf thickness of
90mm). Alternatively, use wall ties with an
appropriate measured dynamic stiffness for
the cavity width. The specification for wall
ties of dynamic stiffness, kXmm in MN/m with
a cavity width of X mm and n ties/m2 is
n.kXmm <113 MN/m3.

robustdetails

Appendix A1 Feb 2015_Appendix-Jan2005 09/02/2015 14:41 Page 2

Appendix A1 Additional Guidance

Cavity stops

Cavity trays

The flexible cavity stops at the junction of the

separating wall and the external (flanking) wall are
shown in the Robust Details as a single piece of
material (diagram a). It is acceptable for these to
be provided as two separate pieces (diagram b),
or three separate pieces (diagram c).

The cavity trays shown above the cavity stops are

included for illustrative purposes only and not for
acoustic reasons.

Movement joints in cavity masonry

separating walls
Separating walls with a gypsum-based board
finish
Where possible, movement joints should be
avoided in separating walls with a gypsum-based
board finish. Where they are essential, they should
be formed as follows:

Diagram b

Diagram a

De-bonded flat
metal ties at
450mm centres

Dense flexible board,

(max 20mm wide)
bitumen impregnated,
minimum mass per
unit area 4 kg/m2
Minimum 1.0m

Diagram c
Diagram e

The following types of cavity stop may be used:

20mm (min) deep flexible

polysulphide sealant

single mineral wool batt cavity stops

dual rigid cavity stops on either side of the external
wall cavity (not for masonry separating walls)

Where possible, movement joints should be

located in bathrooms or other minor rooms or
behind cupboards, etc.

single rigid cavity stop attached to one leaf of

the separating wall only (not for masonry
separating walls)

Separating walls with wet plaster finish

Movement joints are not acceptable in robustdetails
separating walls with a wet plaster finish unless
they are strategically placed behind internal wall
junctions or service pipe casings.

flexible single cavity stop such as the mineral

wool tubular style
flexible double cavity stops such as the mineral
wool tubular style where one is fitted in line
with each leaf of the separating wall.

20mm (min) deep flexible

polysulphide sealant

Single rigid cavity stops which structurally couple

both leaves of the separating wall are not permitted.

De-bonded flat metal

ties at 450mm centres

Separating wall leaves

Dense flexible board,

bitumen impregnated,
minimum mass per
unit area 4 kg/m2
Flexible cavity stop

Diagram f

External (flanking) wall

with partial fill insulation

The movement joints must also be staggered and

spaced not less than 1m apart, as shown in
Diagram d above.

Diagram d
Partial fill insulation should be installed up to the
cavity stop.

robustdetails

Edition 4
February 2015 Update

Appendix A1 Feb 2015_Appendix-Jan2005 09/02/2015 14:41 Page 3

Appendix A1 Additional Guidance

Bed joint reinforcement

In circumstances where the joist end cap is larger

than the depth of the joist, such that there is a gap
between the top of the joist and the joist end cap,
this should be filled with mineral wool or other
suitable material such that the acoustic
performance of the wall is maintained.

It is acceptable to install masonry reinforcement

within the horizontal bed joints of the cavity
masonry separating provided:
the masonry reinforcement is contained wholly
within the mortar bed joint of each individual leaf
of masonry

Metal web joists

Metal web joists may be built into the separating
wall following the guidance for solid timber joists
above. Metal web joists must have solid ends.

the masonry reinforcement does not connect the

two leaves of the cavity walls together or bridge
the cavity in any way

Timber I-Joists
Timber I-joists may be built into the separating
wall, provided that:

Internal floor joists/floor beams and

masonry separating walls

proprietary filler pieces are fitted on both sides

of the web between the top and bottom flanges.
These filler pieces must not damage the joist
flanges - their depth should be slightly less than
the dimension between the joist flanges to
achieve a loose fit.

Internal floor joists at right angles to the separating

wall may be supported by metal joist hangers or
be built into the wall.
The acoustic performance of separating walls is
adversely affected by any gaps in the masonry
as these provide a direct sound transmission path.
It is essential that joists and beams are built
in only if a high standard of workmanship can
be guaranteed.

the mortar joints around each joist perimeter

are recessed or struck, and
the joint between the masonry and the timber
and any other air paths are carefully pointed
with silicone sealant.

Solid timber joists

Solid timber joists may be built into the separating
wall, provided that:

Alternatively, proprietary joist caps/ends designed

to satisfy the air leakage requirements of Approved
Document L1 may be used. They should be

the mortar joints around each joist perimeter are

recessed or struck, and
the joint between the masonry and the timber is
carefully pointed with silicone sealant.

installed in accordance with the manufacturers

instructions. In circumstances where the joist end
cap is larger than the depth of the joist, such that
there is a gap between the top of the joist and the
joist end cap, this should be filled with mineral
wool or other suitable material such that the
acoustic performance of the wall is maintained.

Alternatively, proprietary joist caps/ends designed

to satisfy the air leakage requirements of Approved
Document L1 may be used. They should be
installed in accordance with the manufacturers
instructions.
Edition 4
February 2015 Update

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Appendix A1 Feb 2015_Appendix-Jan2005 09/02/2015 14:41 Page 4

Appendix A1 Additional Guidance

Flues in separating walls

Steel beams
Steel beams may be built into the separating wall,
provided that all voids around the beam ends are
filled with mortar or flexible sealant.

Flue blocks may not be built into the separating wall

where the finish is wet plaster. Flue blocks may only
be built into the normal width of a separating wall
where a diagram is included in the Robust Details.
Any of the robustdetails masonry separating walls
with gypsum-based board on dabs finish, may use
the following alternative detail:

Separating walls should not be constructed

off steel beams.

False chimney breast

Nominal 8mm render

Structural steelwork in masonry

separating walls

Gypsum-based board
(nominal 8 kg/m2) on dabs

Steel columns built into masonry separating walls

are not permitted.

Internal render

Separating walls should not be constructed off

steel beams.

Some of the Robust Details for masonry separating

walls indicate the use of an internal render (parge)
coat prior to the application of dry lining. Where a
cement:sand render coat is used it should not be
float or skim finished but preferably applied in an
uneven manner with a trowel (or equivalent) and
scratch finished.

Concrete beam and block ground and

internal floors
Concrete beam and block floors may be built into
the separating wall, provided:
all voids are carefully filled with mortar

Internal render may be omitted from the following

locations:

the floor does not bridge the cavity leaves.

wall surfaces not facing into a room

floor joist/beam zone
roof space (where there are no rooms in the roof)
staircases may be installed prior to the application
of render, and the render and gypsum-based
board are not required behind the stair string.
Mixes quoted are for cement, lime and sand by
volume based on damp sand. Mixes made with
cement, sand and plasticiser are also acceptable.

Coursing in blockwork separating walls

For the purposes of adjusting coursing it is
permissible to use smaller units of robustdetails
separating wall material (e.g. brick sized), provided
the density of the smaller units is at least the same
as the separating wall material.

robustdetails

Edition 4
February 2015 Update

Appendix A1 Feb 2015_Appendix-Jan2005 09/02/2015 14:41 Page 5

Appendix A1 Additional Guidance

Spandrel panels

Room-in-roof requirements for gypsumbased boards

Where stated in the Robust Detail spandrel panels

are an acceptable alternative to building the cavity
separating wall in the roof space
(without room-in-roof).

Room-in-roof constructions are permitted only

where stated in the Robust Detail. Where the
ceiling to the room is directly beneath the roof
structure, typically the sloping areas, two layers of
gypsum-based board are required, as per the
relevant room-in-roof detail for the adopted
separating wall. A single layer of gypsum-based
board may be adopted in other areas.

When adopting spandrel panels particular attention

should be paid to Building Regulations Part B - Fire
Safety, the dimensions given below are the minimum
required to maintain only the acoustic integrity.
The supporting blockwork should extend at least
300mm above the finished ceiling layer. The top of
the cavity wall should be closed with a cavity stop.
The junction between the spandrel panel and
supporting blockwork should be sealed with
flexible or acoustic sealant. The spandrel panel
may be mounted on a mineral fibre panel.

200mm (min) mineral wool

to horizontal ceiling when
using robustdetails
timber frame
Void
separating walls

The spandrel panel should consist of:

Spandrel panels may

be used here

Double
layer

Single
layer

2 layers of gypsum-based board lining each side of

a minimum 35x45mm timber frame, each layer to
be a nominal 8 kg/m2. Alternatively, framing can be
formed from lightweight steel instead of timber.

Room-in-roof
Void

Void

Lining

Section through room-in-roof

Frame (timber or
metal)

Gypsum-based board

Flexible or
acoustic sealant

Gypsum-based boards may be either plaster

gypsum-based or cement gypsum-based.

Cavity stop

The mass per unit area or surface density specified

is a nominal minimum value in kilograms per
square metre (kg/m2): the use of a higher density
board will increase the sound insulation
performance.
Boards should be abutted and all joints sealed with
tape or caulked with sealant. Where two or more
layers of gypsum-based board are required on
separating walls or ceilings all joints should be
staggered, and only the outer layer boards need
to be sealed with tape or caulked with sealant.
The order in which boards are fitted and lapped is
not critical provided the overall mass per unit area
is maintained. The same applies to combined
render/plaster finishes.

Two panels may be adopted provided a miniumum

50mm cavity is maintained between the opposing
sheathing faces, or to the stud frame where no
sheathing is fitted.
Wall cavities must be maintained within roof voids.
Linking of wall leaves by spandrel panels is not
permitted.

Services and chases in separating walls

Boards fitted to steel and timber frame separating

walls should be mounted in accordance with the
manufacturers instructions some boards may
need to be mounted horizontally.

Where possible, services should not be built into

the separating wall.
However, where chasing is permitted in the Detail,
they should be kept to a minimum. Chases must
not be located back to back. Care must be taken
to ensure all voids are fully filled with mortar. Where
conduits or cappings are used they should not be
in contact with the gypsum-based board.

Thermal laminate boards may be used as the wall

finish to masonry walls, provided the nominal mass
per unit area indicated in the Robust Detail is
maintained - seek advice from the manufacturer.
An acceptable alternative to caulking or sealing
the joint between the wall and the ceiling is to
use gypsum coving.

The Robust Details for timber and steel framed

walls show how services should be built in.
Edition 4
February 2015 Update

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Appendix A1 Feb 2015_Appendix-Jan2005 09/02/2015 14:41 Page 6

Appendix A1 Additional Guidance

Cavity masonry separating walls

staggered external (flanking) wall junction

Building Regulations Part A (2004)

disproportionate collapse

As an alternative to the junction shown in the

Robust Detail, it is acceptable for the inner leaf
blockwork to extend to the inner face of the
external wall cavity, as shown below.

Masonry construction
Lateral restraint straps may be used at floor
junctions, roof level and other junctions, if necessary
to meet the requirements of Part A, provided they do
not bridge the cavity separating wall leaves and that
no voids remain at the mortar joints.

Separating wall leaf (refer to Robust Detail)

Inner leaf (refer to Robust Detail)

Internal walls (minimum mass

requirements)
Junctions with cavity masonry separating walls
masonry internal walls where there is no
separating floor (e.g. houses) no restrictions
masonry internal walls where there is a separating
floor (e.g. flats/apartments) internal wall should
have a minimum mass per unit area of 120 kg/m2
(including the finish) OR at least that of the
approved flanking wall inner leaf, if this is less.
timber frame and steel frame internal walls
no restrictions.

External wall cavity (min 50mm)

Junctions with timber and steel frame

separating walls
No minimum mass requirements.

Masonry outer leaf

Roof junctions thermal insulation

Junctions with concrete or steel-concrete

composite separating floors
masonry internal walls internal wall should have
a minimum mass per unit area of 120 kg/m2
(including the finish) OR at least that of the
approved flanking wall inner leaf, if this is less.

Additional layers of thermal insulation may be

added as follows:
100mm (min) mineral wool insulation minimum
density 10 kg/m3 or 60mm (min) foil faced PUR or PIR
insulation, minimum density 30 kg/m3

timber frame and steel frame internal walls

no restrictions.

Junction between separating wall

and roof filled with flexible closer

Junctions with timber or light steel

separating floors
No minimum mass requirements.

Junctions between internal partition walls

and concrete separating floors
The junction between internal partition walls and
concrete separating floors should be formed as
follows:

Continuous
horizontal
ribbon of
adhesive

1. Install internal lightweight stud partitions either up

to the ceiling lining or through the ceiling lining,
provided the head channel of metal stud partitions
or timber frame, as appropriate, fully seals the void
between the wall linings, such that there are no air
paths from the ceiling void to the partition void.

Masonry cavity separating

wall continuous to underside
of roof covering

2. Install loadbearing masonry internal partition

walls up to the underside of the floor, provided
the floor is continuous over the wall and the wall
has a minimum mass per unit area of 120kg/m2
(including the finish) OR at least that of the
approved flanking wall inner leaf, if this is less.

Thermal insulation layer

Two layers of nominal 8 kg/m2
gypsum-based board

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Appendix A1 Additional Guidance

Precast concrete plank separating floors

with steel beams

3. Construct the internal wall directly off core floor

with the floating floor treatment (FFT) or screed
installed around the internal walls, provided:

In some situations precast concrete planks may

require intermediate support by steel beams
supported on masonry.

the 5mm (min) resilient flanking strip or

isolating edge strip, as appropriate for the
Robust Detail adopted, is correctly installed to
all perimeters of the FFT or screed to isolate
the floor from all the walls and skirtings

cavity masonry separating walls must not be

built off steel beams where necessary, external
cavity walls may be built off steel beams

4. Construct the internal wall off the floating floor

treatment flooring board or screed, provided:

all voids between the steel beam and the slabs

should be fully filled with grout or concrete, and

the floating floor treatment is installed in

accordance with the manufacturers
instructions, including the provision of
additional battens to support the internal walls
if necessary

the supports for the ceiling treatment and the

ceiling lining should not come into contact with
the steel beam, and
the depth of the ceiling void from the underside
of the plank should be as shown in the following
diagrams and in accordance with the
corresponding separating floor Robust Detail

Subfloor ventilation
Where possible it would be preferable to avoid
providing ventilation for the sub floor void through
the separating walls.

mineral wool quilt should be provided if shown

in the following diagrams

However, where necessary, the ventilation of the

sub floor void of Part E Robust Detail separating
walls may be achieved through the installation of
ducts through the separating wall, provided:
the top of the duct is at least 300mm below the
finished floor surface of the ground floor
structure
the number of ducts passing through the
separating wall is kept to the minimum
necessary.

Radon and methane barriers

It is acceptable to install a radon or methane
barrier and comply with the Robust Details. The
ground floor junction detail would need to follow
that described in the Robust Detail and as such the
225mm (min) clear cavity indicated in the ground
floor junction to masonry separating walls would
need to be maintained. Alternatively, refer to
Appendix A2.

25mm (min) mineral wool

quilt (min 10 kg/m3)

Ground floor junctions

5mm (min) flanking strips are recommended
to isolate floating floor finishes, where provided,
from walls and skirtings.

mineral wool quilt

(min 10 kg/m3)

Screed thickness
The screed thickness stated is the minimum
thickness at any point and a greater thickness
should be specified to take account of deviations
in the finished levels of the surfaces of bases and
any reinforcement provided.
Cement:sand screed should be at least 50mm to
comply with BS 8204. Concrete screed is acceptable.

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Appendix A1 Additional Guidance

Ducting which drops from the ceiling void needs

to be enclosed in boxing of gypsum-based board
of the same composition and mass per unit area
as the relevant Robust Detail ceiling treatment.
It is permissible to install services within the screed
of concrete floors, provided that:
the minimum thickness and mass per unit area
of the screed is maintained as detailed in the
relevant Robust Detail

kg/m2

Nominal 12.5
gypsum-based
board

Pack around beam

with mineral wool
quilt (min 10 kg/m3)

the minimum cover on services is maintained

the services do not break into or bridge the
resilient layer(s). In the case of floors which also
have a floating timber floor treatment (FFT), it is
permissible for services to rise vertically out of
the screed and through the FFT, provided the
FFT flooring boards do not touch the services
and the gaps around the services are sealed with
a flexible sealant.

An alternative detail where two steel beams are

required to support the external cavity wall is as
follows:
FLAT

BALCONY

External wall
Grout or concrete
Fill void between
beams with mineral
wool batts 33 kg/m3
(min)

Services may be installed within a secondary

ceiling lining system that is only supported from
the resilient bars of a ceiling treatment, provided:

Insert 50mm (min) mineral wool

10 kg/m3 (min)

the resilient bars achieve the minimum laboratory

performance of Appendix E.

the resilient bars can support the full load;

Box with two layers of 8 kg/m2

gypsum-based board for each layer

Particular attention should also be paid to Building

Regulations Part B Fire Safety. Secondary
ceilings to timber floors may also be supported by
perimeter channels.

Separating walls should not be constructed off

steel beams.

Underfloor heating systems in separating

floors

Services in separating floors

Downlighters or recessed lighting
Where possible, downlighters or recessed lighting
should not be built into the separating floor. If they
must be built in, they should be kept to a minimum
and the guidance included in the Robust Detail
followed. For timber separating floors, see
Appendix F also.

With timber floating floor treatments

Underfloor heating may be used with timber floating
floor treatments FFT1, FFT2 and FFT3. Underfloor
heating may not be used with FFT4 or FFT5.
Where underfloor heating is supported by mineral
wool or foil-wrapped quilt, this may be used in
place of the mineral wool that is specified between
the battens on certain floors. Where underfloor
heating is supported on rigid insulation (e.g.
polystyrene), this may be used in addition to the
mineral wool specified on certain floors. If this
results in the batten void being filled, a polythene
layer should be included to prevent direct contact
with the underside of the floating deck. On floors
where no mineral wool is specified, rigid insulation
may be used alone, provided it does not bridge the
resilient layer by providing a connection between
the structural floor and any of the floating elements.

Particular attention should also be paid to Building

Regulation Part B Fire Safety.
Other services
Electrical and plumbing services may be installed
in the separating floor. All penetrations through
the ceiling lining, floor decking and flooring board
should be cut carefully. The gap around the service
should be carefully sealed with flexible sealant.
Where services are installed within a floating floor
treatment, the manufacturers instructions should
be followed. It is acceptable to leave a gap of up
to 50mm in the batten to allow services to cross
at right angles.

With floating screed floors

If underfloor heating systems are required to be
installed within the screed they must not penetrate
through the resilient layers and must avoid bridging
the screed to the slab. Where rigid insulation

Ducts for extract ventilation, etc. may run within

the separating floor, provided the acoustic integrity
is maintained.

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Appendix A1 Additional Guidance

any specific guidelines, regarding the installation

of such finishes, stipulated by the manufacturer
of the FFT system are strictly followed;

boards are used which have surface indents for

the heating conduits to be situated within, this
is acceptable. For floors that incorporate an
insulation layer, such indented boards may be used
as part of the resilient layers, provided they are of
an appropriate type of material, and that the
minimum thickness of the resilient layer is
maintained.

the laminate timber floor finish does not bypass

the isolation provided by the flanking strips at
the perimeters of the FFT by being in direct
contact with the wall or skirting;
In the case of the Part E Robust Details with
floating screed, it would also be acceptable in
principle to provide a laminate timber floor finish,
provided:

Resilient bars
When using resilient bars the specifier should
ensure that the resilient bar manufacturer has a
laboratory sound test report (as outlined in
Appendix E) that demonstrates compliance with
the robustdetails performance criteria.

the laminate timber floor finish does not bypass

the isolation provided by the isolating edge strips
at the perimeters of the screed by being in direct
contact with the wall or skirting;

Timber floating floor treatments

Screed floating floor treatments

When using timber floating floor treatments (e.g.

battens, cradles, platforms) the specifier should
ensure that the floating floor treatment manufacturer
has a laboratory sound test report (as outlined in
Appendix C or D) that demonstrates compliance
with robustdetails performance criteria.

Where screeds are separated from the core floor

by resilient layers the screed must be fully isolated
from the floor slabs, perimeter walls and skirtings
and must not come into direct contact with these
areas. The resilient layer(s) should completely cover
the core floor surface and be wrapped round the
edge of the screed to isolate the screed from the
perimeter walls and skirtings.

It may be necessary for battens to be installed

at closer centres or for additional support to be
provided under heavy loads from internal walls,
sanitary ware and kitchen units, etc. in accordance
with the manufacturer's instructions.

Masonry angle supports

The masonry outer leaf of external walls used with
robustdetails concrete or steel-concrete composite
separating floors, may be supported on suitable
proprietary masonry angle supports that are fixed
to the edge of the separating floors.

Rigid insulation boards (e.g. expanded, extruded

or bead polystyrene) are not acceptable for use
as the resilient layer or as a flanking strip with a
floating floor treatment where the walking surface
is board based.
Mineral wool may not be used as a resilient
flanking strip. See Appendix B, Glossary, for
definition of a resilient flanking strip.

Full height glazing units junction with

robustdetails separating floor

Floating Floor Treatments in kitchens and

bathrooms

If referred to in the detail, full height glazing units

may be used. Where there is no inner leaf and a full
height glazing unit, the core floor slab must break
the vertical continuity of the glazing facade,
as shown below.

It is permissible to install kitchen units and

appliances along with bathroom sanitary fittings
directly onto the sub floor construction. In all cases
it is recommended that you contact the
manufacturer directly to seek their advice relating
to the specific FFT.

Laminated or ceramic flooring on

separating floors
In principle it is acceptable to install laminate
timber floor finishes on top of the timber floating
floor treatments (FFTs) indicated in Part E Robust
Details, provided:
the manufacturer of the FFT system confirms
that the performance of the FFT will not be
affected;

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Appendix A1 Additional Guidance

Specification requirements
Where details have minimum in their specification,
it indicates that the value should not be lower
than that stated. It does not preclude the use
of higher values.
For example, where a 75mm (min) cavity size
is specified, it does not preclude the use of wider
cavities. Similarly, a reference to a wall finish
with 8 kg/m2 gypsum-based board does not
preclude the use of boards with a greater mass
per unit area.

Lifting holes in cassette floors

The required acoustic performance of any of the
robustdetails timber or steel frame separating floors
would not be affected if lifting holes within the subdeck remain untreated, provided:
each lifting hole is no larger than 120mm in
diameter
mineral wool quilt, of the appropriate
specification as indicated in the relevant
separating floor specification, is provided
covering the whole area of the floor, between the
joists/battens, in both the structural floor void
and the floating floor void
all other relevant requirements are strictly
followed.
Lifting holes that are larger than 120mm in diameter
should be sealed or covered with a board or panel
of similar or greater density than the sub-deck
board.

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Appendix A2 Proprietary Flanking Conditions

Contents
Section

Icopal-MONARFLOOR BRIDGESTOP
System for robustdetails cavity masonry
walls
Smartroof complete Interlocking
room-in-roof panel system using robustdetails
timber or masonry cavity walls
Kingspan TEK inner leaf flanking condition
for robustdetails timber separating walls
Prestoplan PresPeak 60 interlocking single
spandrel panel system for robustdetails
timber separating walls
Icopal-MONARFLOOR Wall Cap RDA2
System for robustdetails separating floors
with cavity flanking walls
RoofSpace I-Roof room-in-roof panel
system using robustdetails timber or
masonry cavity walls

Edition 4
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Page

3
4

robustdetails

Appendix A
A2 Proprietary Flanking Conditions
Icopal-MONARFLOOR BRIDGESTOP System for robustdetails cavity masonry walls.
Refer to Table 6 in Introduction.
1. Separating wall direct support on raft

2. Separating wall suspended floor with gas

membrane
a

a
3

3
b

c
4

b
c

2
d

4. Stepped foundation

3. Insulated raft foundation

b
c

b
2

2
c
250mm

250mm

e
a Min 100mm lightweight or dense aggregate
block (with appropriate Type A wall ties)
dependent on Robust Detail being used.
b Min 75mm or 100mm cavity width dependent on
Robust Detail being used.
c Wall finish dependent on Robust Detail used.
d Floating screed on insulation; or timber floating floor
types FFT2 resilient cradle and batten, FFT3 resilient
batten, or FFT4 deep platform system.
e 150mm (min) thick insitu concrete 365kg/m2 (min)
mass per unit area or Insulslab SFRC.

Key
1 500mm wide (or 250mm where shown)
MONARFLOOR BRIDGESTOP 3mm HP
Acoustic Membrane laid under the party wall over
the dpm. This is an integral part of the system.
2 MONARFLOOR BRIDGESTOP Quilt in two lifts
to prevent mortar droppings touching both
masonry leaves.
3 MONARFLOOR BRIDGESTOP Tie to penetrate
at max 450mm centres. Ties are reversible. May
also be used as render depth marker.
4 MONARFLOOR 6mm Acoustic Angled Flanking
Strip to isolate screed/insulation from party wall
and to isolate skirting board from screed.
5 Continuous dpm over the raft where ground gasses
are an issue. Contact Icopal for specification.

Contact details for Icopal-MONARFLOOR:

Telephone: 0161 866 6540

Fax: 0161 865 8433
E-mail: [email protected]
The trade marks MONARFLOOR and BRIDGESTOP are the subject
of UK trade mark registrations owned by Icopal Limited

BRIDGESTOP is the subject of Patent Application ref GB2429719

robustdetails

Edition 4
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Appendix A
A2 Proprietary Flanking Conditions
Smartroof complete interlocking room-in-roof panel system using robustdetails timber
or masonry cavity walls. Refer to Table 6 in Introduction.
1. Gable flanking junction masonry

2. Room-in-roof junction with masonry

cavity walls

1
e

a
2
f

f
c

c
Min 75mm

3. Gable flanking junction timber frame

4. Room-in-roof junction with timber frame

cavity walls

1
a

d
Min 50mm

5. Separating wall roof junction

a Outer leaf of external wall.

b Continue cavity batts up to gable end if required.

c Minimum 100mm blockwork.

d Timber frame inner leaf.
e Cavity closer.
f Gypsum-based board dependent on Robust
Detail being used.

g Gypsum-based board nominal 8 kg/m2. 2 layers

required where separating floors are used (refer
to robustdetails separating floor).

h Nominal 8mm render coat (refer to relevant

robustdetails separating wall).
i Vertical metal straps at 1200mm centres if required.

Key

j 35 x 50mm counterbatten.

1 Smartroof panel.

k 2 layers gypsum-based board total nominal 22 kg/m2.

2 Smartroof thin-joint compressed foam to take up

unevenness in blockwork.

Contact details for smartroof Limited:

Telephone: 01675 44 23 45
Fax: 01675 44 30 95
E-mail: [email protected]
Web: www.smartroof.co.uk

3 Smarttongue 35 x 72mm.
4 Smartchannel.
5 Smartroof roof panel.
Edition 4
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robustdetails

Appendix A2 Proprietary Flanking Conditions

Kingspan TEK inner leaf flanking condition for robustdetails timber separating walls.
Refer to Table 6 in Introduction. Currently when used with separating floors in
apartments, separating floors will require pre-completion testing.
2. Staggered external (flanking) wall junction

1. External (flanking) wall junction

b
1

2
3

c
d

Key
1 Kingspan TEK 142 Panel.
2 Service void (if required).
3 One layer of gypsum-based board nominal
8 kg/m2 on inner leaf where there is no
separating floor, e.g. for houses.
Two layers of gypsum-based board nominal
8 kg/m2 each on inner leaf where there is a
separating floor (non-robustdetails floor), e.g. for
flats and apartments.
4 Approved fixings to TEK BBA Cert No. 02/S029.

a Masonry outer leaf (min 100mm thick).

b External wall cavity (min 50mm).
c robustdetails timber frame separating wall.
(Refer to Table 6 in Introduction and relevant
timber frame Robust Details in Handbook).
d Close cavity with flexible cavity stop
(see Appendix A).
e Seal all joints with tape or caulk with sealant.

Contact details for Kingspan TEK,

Kingspan Insulation Limited:

Telephone: 01544 387382

Fax: 01544 387482
E-mail: [email protected]
Web: www.tek.kingspan.com

robustdetails

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Appendix A2 Proprietary Flanking Conditions

Prestoplan PresPeak 60 interlocking single spandrel panel system for use on
robustdetails timber separating walls in non room-in-roof situations.
Refer to Table 6 in Introduction.
1. Spandrel panel located parallel to trussed rafters

2. Spandrel panel located across trussed rafters

60mm between truss timbers

a
d
1
a

Section

b
3. Spandrel panel joint detail
1

Section
g

Top chord detail

Bottom chord detail

Plan

Elevation
Elevation

Key
1 PresPeak 60 spandrel panels.
a Firestop wired mineral wool closer.
b Flexible cavity stop.
c Timber frame separating wall.
d Site-fixed rafter extension.
e Continuous blocking between bottom chords of
trusses.
f Bottom chord extended for support.
g Intumescent tape.
Edition 4
October 2014

Plan

Refer also to manufacturers guidance

Contact details for Prestoplan Limited:

Telephone: 01772 627373

Fax: 01772 627575
Web: www.prestoplan.co.uk

robustdetails

Appendix A2 Proprietary Flanking Conditions

Icopal-MONARFLOOR Wall Cap RDA2 System for robustdetails separating floors in
conjunction with cavity walls. Refer to Table 6 in Introduction.

1. External (flanking) wall junction

2. Separating wall junction

c
b
5
a

1
2

Key
1 3.5mm MONARFLOOR Wall Cap 200 laid as
continuous layer on external (flanking) wall.
2 3.5mm MONARFLOOR Wall Cap RDA2 Membrane
laid as continuous layer on separating wall.
3 Wall Cap RDA2 Clips.
4 MONARFLOOR RDA2 Quilt in two lifts to
prevent mortar droppings touching both
masonry leafs.
5 MONARFLOOR RDA2 Tie to penetrate at max
450mm centres. Ties are reversible and may also
be used as render depth gauges.
a robustdetails separating floor. Refer to Table 6 in
Introduction.
b External (flanking) wall. Refer to floor Robust
Detail for specification.
c Separating wall. If using robustdetails separating
wall refer to Table 3a in Introduction.

Wall Cap 200

and Wall Cap Clip

Wall Cap RDA2 Membrane

and Wall Cap RDA2 Clips

When applying this system to forms of

construction other than masonry, please
refer to manufacturers installation guides.
Note: In these cases, not all components
shown above may be required.

robustdetails

Contact details for Icopal-MONARFLOOR:

Telephone: 0161 866 6540

Fax: 0161 865 8433
E-mail: [email protected]
The trade marks MONARFLOOR and Wall Cap are the subject of UK
trade mark registrations owned by Icopal Limited

Edition 4
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Appendix A2 Proprietary Flanking Conditions

RoofSpace I-Roof room-in-roof panel system using robustdetails timber or masonry
cavity walls. Refer to Table 6 in Introduction.

1. Room-in-roof junction with timber frame

cavity walls

2. Room-in-roof junction with masonry

cavity walls

g
1
1
d

f
Min 75mm

Min 50mm
3. Separating wall roof junction

4. Internal floor cassette junction option

d
a

d
e

Min 50mm

Key

Min 75mm

1 RoofSpace I-Roof spandrel panel.

2 RoofSpace I-Roof roof panel.
3 RoofSpace internal floor cassette.
a Timber wall plate bedded on 10mm mortar bed to
take out unevenness in blockwork.
b Minimum 100mm blockwork.
c Timber frame separating wall leaf.
d Cavity closer.
e Gypsum-based board dependent on Robust
Detail being used.
f Nominal 8mm render coat (refer to relevant
robustdetails separating wall).

Contact details for SIG RoofSpace:

Telephone: 01789 209 006

Fax: 01789 292 858
E-mail: [email protected]
Web: www.sigroofspace.co.uk

g Vertical metal straps at 1200mm centres if required.

h 25 x 38mm counterbatten.
i 2 layers gypsum-based board total nominal 22 kg/m2.
Edition 4
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robustdetails

Appendix A2 Proprietary Flanking Conditions

blank page

robustdetails

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Appendix A3 Specific Proprietary Products

Contents
Section

British Gypsum GypFloor SB floating floor

treatment for robustdetails concrete
separating floors
Insumate Limited insulation support tray
for robustdetails timber joist
separating floors

Edition 4
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Page

robustdetails

Appendix A3 Specific Proprietary Products

British Gypsum GypFloor SB floating floor treatment for robustdetails concrete
separating floors. Refer to Table 7 in Introduction.
Floating floor treatment 1 70mm

Floating floor treatment 2 50mm

Key
1 British Gypsum 70 SB 65 steel batten.

a robustdetails concrete separating floor.

2 British Gypsum 50 SB 65 steel batten.

b 18mm (min) t&g flooring board.

Note: The robustdetails separating floor may require

a levelling screed. Please refer to the relevant floor
details in the Handbook.
This system must be installed in accordance with
the manufacturers instructions.
Gypframe GypFloor SB flanking strip SB3 must be
applied around the perimeter of the flooring board
to isolate floor from walls and skirting.
For further guidance on floating floor treatments
and flanking strips, please refer to Appendix A1.
Contact details for British Gypsum Limited:

Telephone: 08705 456 123

Fax: 08705 456 356
E-mail: [email protected]
Web: www.british-gypsum.com

robustdetails

Edition 4
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Appendix A3 Specific Proprietary Products

Insumate insulation support tray for robustdetails timber joist separating floors.
Refer to Table 7 in Introduction and the relevant Robust Details for acceptable joist types.

b
c

d
e

Option 1
as illustrated above

Option 2
Insumate trays may be inverted
a

d
d
e

e
1

1
Key

Note

1 Insumate insulation support tray.

Ensure absorbent material c is fitted between all

joists, and also between the final joist and the
perimeter blocking.

a Floating floor treatment.

Insumate must be installed in accordance with the

manufacturers instructions.

b Floor sub-deck.
c Absorbent material.
d Floor joist Refer also to Table 7 in Introduction.

Contact details for Insumate Limited:

e Ceiling treatment.

Telephone: 01768 866 009

Fax: 01768 866 009
E-mail: [email protected]
Web: www.insumateltd.com

(For specification of items a to e, refer to the

relevant Robust Detail)

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Appendix A3 Specific Proprietary Products

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Appendix B
Glossary
The definitions given below are for the purposes
of this document only and are not intended to
be rigorous.

Density (kg/m3)
Mass per unit volume, expressed in kilograms per
cubic metre (kg/m3).

Absorption
Conversion of sound energy into heat, often
by the use of a porous material.

Direct transmission
Sound which is transmitted only through the
main separating element and involves no other
flanking element.

Absorbent material
Material that absorbs sound energy.
Airborne sound
Sound propagating through the air, often linked
to noise sources such as speech and television.
Airborne sound insulation
Sound insulation that reduces the transmission
of airborne sound between adjoining dwellings
or parts of adjoining dwellings.
Block density
The net density of the block (kg/m3), measured at
the appropriate moisture content from Table 3.2
CIBSE Guide A (1999), necessary to achieve the
required mass per unit area (kg/m2) of wall.
Block thickness
The block thickness quoted is the work size.
Permissible manufacturing tolerances in
accordance with the appropriate material part of
BS EN 771.
Built in insulation
Insulation batts built in during construction (not
pumped or blown material).
Cavity stop
A proprietary product or material such as mineral
wool (fibre) used to close the gap in a cavity wall.
Composite resilient batten
A timber batten which is composed of a timber
batten with a prebonded resilient material to
provide isolation between the flooring surface
layers and floor base.
Cradle / Saddle
An intermediate support system (with a resilient
layer base) which uses levelling packer pieces
to support a timber batten, isolating it from the
floor base.
Ctr
Spectrum adaptation term (No.2) from BS EN ISO
717-1 to take account of a specific sound spectra
(which are predominantly low frequency based).
Decibel (dB)
The unit used for different acoustic quantities to
indicate the level with respect to a reference level.

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DnT
Standardised level difference. The difference in
sound level between a pair of rooms (source and
receiving rooms), for a stated frequency, which is
corrected (normalised) for the reverberation time (in
the receiving room). See BS EN ISO 140-4.
DnT,w
Weighted standardised level difference. A singlenumber quantity (weighted) which characterises
the airborne sound insulation between two rooms.
See BS EN ISO 717-1.
DnT,w + Ctr
Weighted standardised level difference which
characterises the airborne sound insulation
between two rooms using spectrum adaptation
term (No.2) from BS EN ISO 717-1.
Flanking element (e.g. flanking wall)
Any building element that contributes to the
airborne sound or impact transmission between
rooms in a building which is not the direct
separating element (i.e. not the separating
wall or separating floor).
Flanking strip or edge strip
A 5mm (min) resilient strip which is located at the
perimeter of a floor to isolate the floor surface layer
from the perimeter walls and skirtings. A typical
example of a flanking strip is 5mm (min) foamed
polyethylene. Rigid boards, (such as extruded,
expanded or bead polystyrene) or mineral wool
based products may not be used as a flanking strip
where the walking surface is board based.
For screed floating floors the permitted flanking
strip or edge strip detail will be dependant on the
resilient layer system adopted and the relevant
Robust Detail must be strictly followed.
Flanking transmission
Airborne sound or impact transmission between
rooms which is transmitted via flanking elements
and/or flanking elements in conjunction with the
main separating elements.
Flexible closer
A flexible cavity stop or cavity barrier which seals
the air path in cavities linking adjoining dwellings.

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robustdetails

Appendix B

Floating floor treatment

A timber floating floor system which may use
battens, cradles or platform base; all of which use
a resilient layer to provide isolation from the base
floor and adjacent wall elements.
Flooring board
The boards which form the top surface of the floor.
Boards should be wood-based panels 600mm
(min) wide.
Habitable room
For the purposes of Part E robustdetails, habitable
rooms are all rooms except the hall, staircase and
landing.
Internal wall
A wall or partition which divides the dwelling space
into different functions but which does not provide
separation between different dwellings.
Internal floor
A floor which divides the dwelling space into
different functions but which does not provide
separation between different dwellings.
LnT
Standardised impact sound pressure level. The
impact sound pressure level in the receiving room
at a stated frequency, corrected (normalised) for
the reverberation time in the receiving room. See
BS EN ISO 140-7.
LnT,w
Weighted standardised impact sound pressure
level. A single-number quantity (weighted) to
characterise the impact sound insulation of floors.
See BS EN ISO 717-2.
Mass per unit area (or surface density)
Mass per unit area is expressed in kilograms per
square metre (kg/m2).
Mineral wool
A rock or glass based mineral material which can
be manufactured in a quilt form or batt (more
rigid) form.
Nominal density of gypsum-based board
The density stated in the Robust Detail with a
tolerance of up to -0.3 kg/m2 per layer.
Proprietary screed
A self-compacting floor screed, which achieves a
nominal mass per unit area of 80 kg/m2 as laid,
without the requirement for manual or mechanical
compacting.

robustdetails

rd Lw
This is specific to robustdetails performance
requirements and is the difference in weighting
between two floor impact tests undertaken in
an acoustic test laboratory. This should not be
confused with the Approved Document E Lw
using BS EN ISO 717-2.

rd Rw+Ctr
This is specific to robustdetails performance
requirements and is the difference in weighting
between two floor airborne tests undertaken in
an acoustic test laboratory.
Rip liner
Small section of wall lining material or any board
material fitted in advance of the main wall lining to
allow the installation of the floating floor treatment.
This does not necessarily need to be the same
thickness as the wall lining material.
Particular attention should also be paid to Building
Regulations Part B Fire Safety.
Rw
A single-number quantity (weighted) which
characterises the airborne sound insulation of a
building element from measurements undertaken
in an acoustic test laboratory.
See BS EN ISO 717-1.
Robust Detail
A Robust Detail for Part E of the Building
Regulations has been given the status of Robust
Detail following a minimum of 30 field tests where
the recorded mean performance was 5 dB better
than the sound insulation requirements as
described in Approved Document E for new build
separating walls and floors.
Sealant (acoustic or flexible)
A gun-applied sealant which has resilience and
forms a non-rigid caulking.
Separating floor
A floor that separates adjoining dwellings.
Separating wall
A wall that separates adjoining dwellings.
Spandrel panel
An element manufactured to divide or close off the
profile in the roof space.
t&g
Tongue and groove edged jointing of flooring
boards (bonded lapped joints are also acceptable)

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Edition 4
October 2014

Appendix C
Determination of the acoustic performance requirements for floating
floor treatments used with robustdetails timber separating floors
To determine the acoustic performance of floating
floor treatments on robustdetails timber separating
floors airborne and impact measurements should be
undertaken in an acoustic test laboratory. The
following test procedure may be used for
robustdetails timber separating floors with floating
floor treatments. The following sections C.1 to C.4
outline the measurement and performance rating
criteria.

C.1 Test Laboratory Requirements

The test facility must have UKAS Accreditation
(or EC equivalent) for the measurement of sound
insulation in the laboratory, for both airborne sound
insulation and impact sound transmission. The test
measurement should be undertaken in accordance
with BS EN IS0 10140-2, BS EN ISO 10140-3 and
BS EN ISO 10140-4 and the performance of each
measurement rated in accordance with
BS EN ISO 717 (Parts 1 & 2). The measurements
should be undertaken in a laboratory with
suppressed flanking transmission and in
accordance with BS EN IS0 10140-5.
The Rmax value of the laboratory test facility shall
be at least 15 dB greater than the sound insulation
value of the structure under test.

C.2 Core (or base) Timber Floor and

Floating Floor Treatment
Testing should be undertaken on a core (or base)
floor which consists of the following construction
specification:

The timber joists should be mounted on joist

hangers at 450mm centres and the 100mm (deep)
glass based mineral wool insulation should be
placed in the cavities between the joists and also
between cavities formed between the joists and
the test aperture border. The floor decking should
be mounted on the timber joists with screws at
300mm centres. All junctions between the floor
surface perimeter and test aperture should be
sealed with a flexible or acoustic sealant.
The ceiling layers should be mounted with joints
staggered and the first layer (inner layer) should be
fixed to the underside of the joists with screws, at
300mm centres within the field of the boards and
at 150mm centres at the board ends. The second
layer (outer layer) should be fixed with screws, at
230mm centres within the field of the boards and
at 150mm centres at the board ends. The perimeter
of the ceiling should be sealed with flexible or
acoustic mastic sealant and all joints and
screwheads taped with self-adhesive tape
Floating Floor Treatment
The floating floor treatment should cover the entire
test area of the core floor surface and should be
constructed in accordance with the manufacturer's
instructions. All robustdetails floating floor treatments
require a flanking strip to isolate the edge of the
floorboard from the perimeter walls. As such the
manufacturer should also use the flanking strip,
which they would normally use on site, in the
laboratory measurements.

C.3 Testing Required

Floor Decking 18mm OSB timber decking board

(or equivalent timber based board)
with mass per unit area of
10-11 kg/m2

For the purposes of evaluating the performance of

a floating floor treatment for Robust Details
involving timber separating floors four different
measurements are required (2 airborne and 2
impact measurements). The following
measurements are required:

Joists

235mm x 50mm solid timber joists

C16 grade timber

Insulation

100mm glass based mineral

wool insulation with a density
of 10-11 kg/m3

Ceiling

Two layers of gypsum-based board

with an overall mass per unit area
of 23-25 kg/m2.

Airborne
Test 1 Determination of Rw +Ctr for the core (or
base) timber floor.
Test 2 Determination of Rw +Ctr for the core (or
base) timber floor with the floating floor
treatment applied to the core floor surface.
Impact
Test 3 Determination of L n,w for the core (or base)
timber floor.
Test 4 Determination of L n,w for the core (or base)
timber floor with the floating floor treatment
applied to the core floor surface.

Laboratory Test Core Floor Construction

Note: Testing of floating floor treatments done in accordance with previous versions of this Appendix C, will still be valid.

Edition 4
October 2014

1 of 2

robustdetails

Appendix C

C.4 Expression of Performance

The airborne sound insulation performance of the
floating floor treatment should be expressed as the
improvement in airborne sound insulation
(rd Rw +Ctr) as a result of the application of the
floating floor treatment to the core floor (rd Rw +Ctr
= Test 2 - Test 1).
The impact sound transmission performance of the
floating floor treatment should be expressed as the
reduction in impact sound transmission (rd L w) as
a result of the application of the floating floor
treatment to the core floor (rd Lw = Test 3 - Test 4).

robustdetails

2 of 2

Edition 4
October 2014

Appendix D
Determination of the acoustic performance requirements for floating
floor treatments used with robustdetails concrete and steel-concrete
composite separating floors
To determine the acoustic performance of floating
floor treatments on robustdetails concrete separating
floors airborne and impact measurements should be
undertaken in an acoustic test laboratory. The
following test procedure may be used for
robustdetails concrete and steel-concrete composite
separating floors with floating floor treatments. The
following sections D.1 to D.4 outline the
measurement and performance rating criteria.

D.1 Test Laboratory Requirements

The test facility must have UKAS Accreditation (or
EC equivalent) for the measurement of sound
insulation in the laboratory for impact sound
transmission. The test measurement should be
undertaken in accordance with BS EN ISO 10140-3
and BS EN ISO 10140-4 and the performance of
each measurement rated in accordance with
BS EN ISO 717-2. The measurements should be
undertaken in a laboratory with suppressed flanking
transmission and in accordance with
BS EN ISO 10140-5.

D.3 Testing Required

For the purposes of evaluating the performance of
a floating floor treatment for robustdetails concrete
and steel-concrete composite separating floors,
two different impact measurements are required.
The following measurements are required:
Impact
Test 1 Determination of L n,w for the core (or base)
concrete floor.
Test 2 Determination of L n,w for the core (or base)
concrete floor with the floating floor
treatment applied to the core floor surface.

D.4 Expression of Performance

The impact sound transmission performance of the
floating floor treatment should be expressed as the
reduction in impact sound transmission (rd L w) as
a result of the application of the floating floor
treatment to the core floor (rd L w = Test 1 - Test 2).

The Rmax value of the laboratory test facility shall

be at least 15 dB greater than the sound insulation
value of the structure under test.

D.2 Core (or base) Concrete Floor and

Floating Floor Treatments
Testing should be undertaken using the heavyweight
reference floor as defined within BS EN ISO 10140-5
Annex C, paragraphs C2 to C2.2.
No ceiling treatments are permitted and no
additional ceiling layers should be applied.
Floating Floor Treatment
The floating floor treatment should cover the entire
test area of the core floor surface and should be
constructed in accordance with the manufacturer's
instructions. All robustdetails floating floor treatments
require a flanking strip to isolate the edge of the
flooring board from the perimeter walls. As such
the manufacturer should also use the flanking strip,
which they would normally use on site, in the
laboratory measurements.

Note: Testing of floating floor treatments done in accordance with previous versions of this Appendix D, will still be valid.

Edition 4
October 2014

1 of 1

robustdetails

Appendix E
Determination of the acoustic performance requirements for
resilient bars used on ceilings
The timber joists should be mounted on joist
hangers at 450mm centres and the 100mm (deep)
glass based mineral wool insulation should be
placed in the cavities between the joists and also
between cavities formed between the joists and the
test aperture border. The floor decking should be
mounted on the timber joists with screws at
300mm centres. All junctions between the floor
surface perimeter and test aperture should be
sealed with a flexible or acoustic sealant.

To determine the acoustic performance of resilient

bars for use within robustdetails separating floors
airborne and impact measurements should be
undertaken in an acoustic test laboratory. The
performance of the resilient bars is calculated
from the improvement in airborne and impact
performance by a ceiling connected via resilient
bars as opposed to a direct fix ceiling. The ceiling
linings should be identical in both tests. The
following sections E.1 to E.4 outline the
measurement and performance rating criteria.

E.1 Test Laboratory Requirements

The test facility must have UKAS Accreditation (or
EC equivalent) for the measurement of sound
insulation in the laboratory, for both airborne sound
insulation and impact sound transmission. The test
measurement should be undertaken in accordance
with BS EN IS0 140-3, BS EN IS0 140-6 and the
performance of each measurement rated in
accordance with BS EN ISO 717 (Parts 1 & 2). The
measurements should be undertaken in a laboratory
with suppressed flanking transmission and in
accordance with BS EN ISO 140-1 and BS EN
ISO 140-2.

The direct fix ceiling is composed of two layers of

The Rmax value of the laboratory test facility shall

be at least 10 dB greater than the sound insulation
value of the structure under test.

E.2 Direct Fix Ceiling versus Resilient Bar

Ceiling
Testing should be undertaken on a floor with a
direct fix ceiling which consists of the following
construction specification:
Floor Decking 15mm OSB timber decking board
(or equivalent timber based board)
with mass per unit area of
10-11 kg/m2

Laboratory Test Construction of Floor with the

Ceiling Connected via Resilient Bars

Joists

235mm x 50mm solid timber joists

C16 grade timber

Insulation

100mm glass based mineral

wool insulation with a density
of 10-11 kg/m3

Ceiling

Two layers of gypsum-based board

with an overall mass per unit area
of 23-25 kg/m2.

The floor construction and materials used should

be identical to the Direct Fix test structure except
that the ceiling is only connected to the joists via
the resilient bars. The resilient bars should be
directly connected to the joists at 400mm centres
using metal screws, mounted perpendicular to the
joist span and in accordance with the
manufacturer's instructions. The gypsum-based
board ceiling layers should be identical in their
material properties to those used for the Direct Fix
ceiling.

Laboratory Test Construction of Floor with Direct Fix

Ceiling

Edition 4
October 2014

1 of 2

robustdetails

Appendix E

E.3 Testing Required

For the purposes of evaluating the performance of
resilient bars for robustdetails, four different
measurements are required (2 airborne and 2
impact measurements). The following
measurements are required:
Airborne
Test 1 Determination of Rw +Ctr for the floor with a
direct fix ceiling.
Test 2 Determination of Rw +Ctr for the floor with a
ceiling connected with resilient bars.
Impact
Test 3 Determination of L n,w for the floor with a
direct fix ceiling.
Test 4 Determination of L n,w for the floor with a
ceiling connected with resilient bars.

E.4 Expression of Performance

The airborne sound insulation performance of
resilient bars should be expressed as the
improvement in airborne sound insulation
(rd Rw +Ctr) as a result of the application of the
resilient bar connected ceiling as opposed to the
direct fix ceiling (rd Rw +Ctr = Test 2 - Test 1).
The impact sound transmission performance of
resilient bars should be expressed as the reduction
in impact sound transmission (rd L w) as a result
of the application of the resilient bar connected
ceiling as opposed to the direct fix ceiling
(rd L w = Test 3 - Test 4).

robustdetails

2 of 2

Edition 4
October 2014

Appendix F
Determination of the Influence on the Acoustic Performance of
robustdetails Lightweight Separating Floors due to the presence of
Downlighters (Recessed Lighting)
To determine the influence on the acoustic
performance due to the presence of downlighters
for use within robustdetails lightweight separating
floors, airborne and impact measurements should
be undertaken in an acoustic test laboratory. For
the purposes of robustdetails separating floors the
following test procedure may be used.

Insulation

100mm glass based mineral

wool insulation with a density
of 10-11 kg/m3

Ceiling

Two layers of gypsum-based board

with an overall mass per unit area
of 23-25 kg/m2.

Note: This test method may also be used by

manufacturers to demonstrate whether they
can exceed the spacing/area criteria which
are specified in the Robust Detail specification
sheets for the robustdetails separating floors.
The influence on the acoustic performance of the
floor is calculated from airborne and impact
measurements on a timber floor structure with and
without downlighters present. The timber floor
structure must be identical in both sets of tests
(for airborne and impact) except for the presence
of the downlighters.

Construction of Initial Timber Floor (no

downlighters)
The timber joists should be mounted on joist
hangers at 450mm centres and the 100mm (deep)
glass based mineral wool insulation should be
placed in the cavities between the joists and also
between cavities formed between the joists and
the test aperture border. The floor decking should
be mounted on the timber joists with screws at
300mm centres. All junctions between the floor
surface perimeter and test aperture should be
sealed with a flexible or acoustic mastic sealant.

For downlighters to qualify for inclusion in

robustdetails lightweight separating floors, the
difference in performance with the downlighters
present should be no worse than 1dB for both
airborne and impact measurements, when tested
under the following conditions. The following
sections F.1 to F.4 outline the measurement and
performance rating criteria.

F.1 Test Laboratory Requirements

The test facility must have UKAS Accreditation
(or EC equivalent) for the measurement of sound
insulation in the laboratory, for both airborne sound
insulation and impact sound transmission. The test
measurement should be undertaken in accordance
with BS EN ISO 140-3, BS EN ISO 140-6 and the
performance of each measurement rated in
accordance with BS EN ISO 717 (Parts 1 & 2). The
measurements should be undertaken in a laboratory
with suppressed flanking transmission and in
accordance with BS EN ISO 140-1 and BS EN
ISO 140-2.
The Rmax value of the laboratory test facility shall
be at least 10dB greater than the sound insulation
value of the structure under test.

F.2 Core Timber Floor (no downlighters)

Testing should be undertaken on a floor with the
following construction specification:
Floor Decking 15mm OSB timber decking board
(or equivalent timber based board)
with mass per unit area of
10-11 kg/m2
Joists

Edition 4
October 2014

235mm x 50mm solid timber joists

C16 grade timber

The direct fix ceiling is composed of two layers of

gypsum-based board which have an overall mass
per unit area of 23-25 kg/m2 and have a minimum
overall thickness of 30mm. The ceiling layers
should be mounted with joints staggered and the
first layer (inner layer) should be fixed to the
underside of the joists with screws, at 300mm
centres within the fields of the boards and 150mm
centres at the board ends, and the second layer
(outer layer) should be fixed with screws, at 230mm
centres within the fields of the boards and at
150mm centres at the board ends. The perimeter
of the ceiling should be sealed with flexible or
acoustic mastic sealant and all joints and
screwheads taped with self adhesive tape.
Construction of Timber Floor with Downlighters
The floor construction and materials used should
be identical to the initial timber floor test structure
except that downlighters have been installed into
the ceiling. The downlighters should be spaced at
a minimum of 1 downlighter per 2m2 of ceiling area
and at not less than 0.75m spacings. (e.g. 10m2
of ceiling area equates to at least 5 downlighters).
The test results must indicate the number per unit
area and the spacings used in the tests and, if
successful manufacturers are expected to include
this information in their test reports and fitting
instructions.

1 of 2

robustdetails

Appendix F

F.3 Testing Required

For the purposes of evaluating the influence
on performance due to downlighters for robustdetails
lightweight separating floors, four different
measurements are required (2 airborne and
2 impact measurements). The following
measurements are required:
Airborne
Test 1 Determination of Rw +Ctr for the initial
timber floor
Test 2 Determination of Rw +Ctr for the initial
timber floor plus downlighters
Impact
Test 3 Determination of L n,w for the initial timber
floor.
Test 4 Determination of L n,w for the initial timber
floor plus downlighters

F.4 Performance Required for robustdetails

Lightweight Separating Floors
For airborne sound insulation performance the
difference between Test 2 and Test 1 (Test 2 -Test 1)
should be no worse than (-1dB)
For impact sound transmission performance the
difference between Test 3 and Test 4 (Test 3 -Test 4)
should be no worse than (-1dB).
NOTE: Downlighters which qualify for the above
performance requirements must also be of
suitable integrity to meet the appropriate
Building Regulations for Fire.

robustdetails

2 of 2

Edition 4
October 2014

Appendix G
Determination of the acoustic performance for bonded resilient
floor coverings used with robustdetails concrete separating floor
E-FC-8.
To determine the acoustic performance of bonded
resilient floor coverings on robustdetails concrete
separating floors, impact measurements should be
undertaken in an acoustic test laboratory. The
following test procedure may be used for
robustdetails concrete separating floor E-FC-8. The
following sections G.1 to G.4 outline the
measurement and performance rating criteria. For
the purposes of the laboratory test evaluation, the
resilient floor covering should not be bonded to
the laboratory heavyweight standard core floor.

G.1 Test Laboratory Requirements

The test facility must have UKAS Accreditation (or
EC equivalent) for the measurement of sound
insulation in the laboratory for impact sound
transmission. The measurements should be
undertaken in a laboratory with suppressed flanking
transmission and in accordance with
BS EN ISO 140-1 and BS EN IS0 140-2.

G.2 Core (or base) Concrete Floor and

Resilient Floor Covering
Testing should be undertaken using the heavyweight
reference floor as defined within BS EN ISO 10140-5
Annex C, paragraphs C2 to C2.2.
No ceiling treatments are permitted and no
additional ceiling layers should be applied.
Resilient Floor Covering
Polyethylene foams are not suitable as resilient
floor coverings.

For the purposes of evaluating the performance of

a bonded resilient floor covering used with
robustdetails concrete separating floor E-FC-8, three
different impact measurements are required as
follows.
Impact
Test 1 Determination of Ln,w for the core (or base)
concrete floor.
Test 2 Determination of Ln,w for the core (or base)
concrete floor with the resilient floor
covering applied to the core floor surface*.
Test 3 Determination of Ln,w for the core (or base)
concrete floor with the resilient floor
covering applied to the core floor and a
wood board layer laid over the upper
surface.
* The resilient floor covering samples should be
tested as Category I (small specimens) - as
Section 5.3.1.1 of ISO 140-8.
The wood board layer should have a thickness
of 8mm (min) to 16mm (max), a density of
600kg/m3 (30 kg/m3) and be the same shape
and no larger than the resilient floor cover
sample, such that when laid over the resilient
floor cover sample it does not directly touch
the core floor surface. The wood board layer
should be of suitable size to support the whole
tapping machine.

G.4 Expression of Performance

the same size as each other

The impact sound transmission performance of the

resilient floor covering should be expressed in
accordance with BS EN ISO 140-8 and BS EN ISO
717-2 as:

sufficiently large to support the whole tapping

machine (including the tapping machine
supports/legs)

Result 1 reduction in impact sound transmission

(Lw 17dB) as a result of the application of
the resilient floor covering to the core floor

The Resilient Floor Covering sample specimens

should be:

at least 1200mm x 600mm

laid onto the core floor surface in accordance
with the manufacturer's instructions.
Refer to BS EN ISO 10140-1 Annex H

G.3 Testing Required

Tests should be conducted using the method
described in BS EN ISO 140-8 and the
performance of each measurement rated in
accordance with BS EN ISO 717-2.

Edition 4
October 2014

Result 2 reduction in impact sound transmission

(rdLw 17dB) as a result of the application
of the wood board layer and resilient floor
covering to the core floor (where the wood
layer is on top of the resilient floor material).

G.5 Replacement Products

Any replacement product will be regarded as a
new product and will therefore have to be tested
in full, in accordance with the requirements of this
Appendix G.

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robustdetails

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