Drilled and Driven Foundation Behavior in A Calcareous Clay
Drilled and Driven Foundation Behavior in A Calcareous Clay
Senior Engineer, S&ME, Inc., 620 Wando Park Blvd., Mount Pleasant, SC 29464
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Tip Resistance
Pore Pressure
U 2 (kPa)
q T (MPa)
10
20
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0
0.0
2.0
4.0
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Depth (m)
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0
0
Friction Ratio
FR (%)
u2
u0
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600
800
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Tip, q T (MPa)
10
20
2500
5000
7500
Friction Ratio, FR (% )
Sleeve, fs (kPa)
50
-10
-10
-10
-10
-20
-20
-20
-20
-30
-30
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-30
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-60
-60
Elev (m)
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-10
-10
-15
-15
-15
-20
-20
-20
-25
-25
-30
-30
-35
-40
Vs
Vp
-25
Elevation (m)
Elevation (m)
Elevation (m)
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-10
-35
-40
-30
-35
-40
-45
-45
-45
-50
-50
-50
-55
-55
-60
-60
0
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40
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80
Percent CACO3
100
-55
0
500
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-60
0
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2000
Velocity (m/s)
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#10
#20
#200
90%
80%
Percent Passing
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During cone penetration testing (or pile driving or any other shearing), the soil
skeleton is stressed until the cementation bonds are broken. Once broken, the
skeleton collapses and forms new particle contacts. However, the sudden collapse of
the cementation bonds in the saturated soil results in an increase in pore pressure,
hence the large pore pressure measurements during cone penetration testing.
Another notable aspect of the Cooper Marl is its clay-like behavior. Grain size data
are summarized in Figure 7. The fines content is usually in the range of 60 to 90
percent and the clay size fraction is generally in the range of 10 to 30 percent. As
shown in Figure 4, the calcium carbonate content is generally in the range of 60 to 80
percent and therefore, a significant portion of the fines content and clay size fraction
must be carbonate material rather than clay minerals. This is surprising considering
the highly plastic nature of the Cooper Marl which is illustrated by the data from
multiple projects plotted Figure 8. Although there is scatter within the data, there are
no apparent trends with respect to project location. In other words, all projects tend
to have a similar amount of scatter. In general, the material is highly plastic with
liquid limits often greater than 100 and PIs greater than 60.
70%
60%
50%
40%
30%
20%
10%
0%
100
10
0.1
0.01
0.001
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120
110
100
CH or OH
80
PLASTICITY INDEX, PI
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90
"U" Line
[PI=0.9(LL-8)]
70
"A" Line
[PI=0.73(LL-20)]
60
50
40
30
20
CL or
OL
10
CL-ML
ML or OL
0
0
10
MH or OH
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LIQUID LIMIT, LL
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8
7
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Qbor/Qeod
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resistance may be quite small (often less than 60 blows per meter). As seen during
cone penetration testing, excess pore pressures are large at the time of pile
installation. Pore pressure measurements made within the Cooper Marl around
driven piles have confirmed that pore pressures are suddenly and significantly
elevated (Camp et al., 1992) during pile installation. As a result of the reduction in
the effective stress, the pile capacity at the time of installation is very small but
increases as the pore pressures dissipate. As shown in Figure 9, the capacity gain
with time is substantial and the beneficial impact must be considered for an
economical foundation design. Conversely, the low capacity available soon after pile
installation must be considered when the piles are loaded shortly after installation
(e.g., top-down construction, temporary support of construction equipment).
5
4
3
2
1
0
0
10
15
20
25
Fig. 9. Ratio of Capacity at the Beginning of Restrike to the Capacity at the Endof-Drive for Piles Driven into the Cooper Marl (Camp & Parmar, 1999)
Other, more detrimental effects of the driving-induced pore pressures are sometimes
seen as well. In particular, two problem scenarios occasionally develop. During
pile installation, pile bounce may occur. The term bounce in this situation refers
to an extremely high quake condition in which the pile moves down under a given
hammer blow a significant distance (e.g., 30 mm) and then rebounds an equal
amount during the hammer upstroke. The pile is essentially acting like a large elastic
spring. Although proper hammer selection can help avoid the problem, the typical
solution is to move on to the next pile and drive it until it also refuses due to bounce.
This process is continued until eventually, the initial pile is driven once again.
Usually, after 1+ hours, the pile can be driven some additional depth before bounce
will once again occur. This problem is only seen with displacement piles and in
particular with the larger displacement piles.
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Load (MN)
0.0
0.5
1.0
1.5
2.0
5
Pile Head Deflection (mm)
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Secondly, with open-end pipe piles and cylinder piles, a head of very wet soil or
water may develop within the pile. In other words, the level of the soil and/or water
within the pipe pile or cylinder pile may exceed the level of the existing ground
surface. An extreme example of this phenomenon was observed during the
installation of a 914 mm diameter concrete cylinder pile (127 mm wall thickness).
The water rose within the interior of the pile to a height of more than 9 m (Soil &
Material Engineers, 1984). The water was prevented from going higher by the
hammer helmet and the resulting pressure became so high that vent holes had to cut
near the pile top to relieve the water pressure.
In the bounce scenario, large pore pressures are generated but cannot dissipate and
in the pipe pile case, the large pore pressures are dissipated by flowing up through the
interior of the pile.
A representative load-deflection curve for a statically top-loaded driven pile is
shown in Figure 10. The shape of the curve is typical for types of driven piles
bearing in the Cooper Marl. The pile initially exhibits a relatively stiff response, then
softens considerably and eventually plunges.
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Movement (mm)
-20
-40
-60
-80
-100
Top of Lower O-Cell
-120
-140
0
10
12
14
16
18
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depths within the Cooper Marl and relevant data on ACIP piles are therefore limited.
Most drilled shafts in the area are constructed without the use of drilling fluids.
Typically, casing is driven into the top 1 to 3 m of the Cooper Marl. This eliminates
any potential shaft wall stability problems within the very weak overburden soils and
effectively forms a seal within the marl. Over typical foundation depths, the Cooper
Marl is easily excavated with conventional augers or digging buckets. The sidewalls
remain stable and bells have been successfully constructed. Water, polymer slurries,
and mineral slurries have been used as drilling fluids as a precaution for very deep
shafts and for commercial projects where the use of casing is undesirable. As
presented in Camp et al. (2002), any influence of the type of drilling fluid (or lack
thereof) on the shaft capacity is negligible.
The Osterberg-CellTM load test method has been used on the majority of the tested
shafts and many have used two levels of O-Cells. Representative load-deflection
curves from a multi-level O-Cell test are shown in Figure 11.
0.0
-20.0
-40.0
-60.0
-80.0
-100.0
0
10
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The axial performance of driven and drilled foundations bearing within the Cooper
Marl has been evaluated on many projects by load testing instrumented piles. The
majority of the available results are from O-Cell tests but the driven pile data and two
drilled shaft data sets are from conventional top-down load tests. From these load
tests, average unit side shear and unit end values have been back-calculated for
various foundation segment lengths. The available data have been reviewed and
summarized in Figures 12 and 13 as plots of unit end resistance versus the vertical
effective stress at the pile tip elevation and unit side shear versus the vertical effective
stress at the elevation of the midpoint of the relevant side shear segment.
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1.0
2.0
3.0
4.0
5.0
6.0
Drilled Shafts
Driven Piles
50
100
150
200
250
300
350
400
450
Fig. 12. Unit End Resistance (mobilized at a normalized tip displacement of 2%)
vs Effective Stress for Drilled and Driven Piles Bearing within the Cooper Marl.
There is obvious trend between the unit end resistance and the effective stress at the
pile tip elevation. This is true for both the driven pile and the drilled shaft data.
Since the undrained shear strength is relatively constant with depth, the end bearing
results indicate that the unit end resistance can be estimated using an effective stress
approach:
qeb = Nqvo
(1)
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50
100
150
200
250
300
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0
Driven Piles
50
Drilled Shafts
100
150
200
250
300
350
400
Fig. 13. Unit Side Shear Resistance vs Segment Midpoint Effective Stress for
Drilled and Driven Piles Bearing within the Cooper Marl.
As shown in Figure 13, the unit side shear for driven and drilled piles appears to
increase only slightly at higher effective stress, although there is large scatter within
the data. The driven pile data plotted in Figure 13 are from instrumented static load
tests and as a result, are relatively limited. However, unit side shear data have been
estimated from the hundreds of dynamic tests performed on driven piles in the
Charleston area and the resulting values, whether from CAPWAP analyses or
conventional static back-calculation, fall within the range of about 120 to 180 kPa.
Therefore, it appears that the driven pile unit side shear values are generally within
the range of the lower bound of the drilled shaft unit side shear values.
The third data set shown in Figure 13 is for drilled shaft casing. Of course a drilled
shaft casing is simply a driven open-end pipe pile but on some shafts, the casing was
removed after concrete placement. The drilled shaft casing data plotted in Figure 13
includes the unit side shear calculated for the segment of the shaft that was below the
top of the Cooper Marl but within the zone of the casing, regardless of whether the
casing was permanent or temporary. Additionally, unlike the other driven pile data,
the drilled shaft casings were always installed with a vibratory hammer, which is also
the reason why the unit side shear values within the cased zone are lower.
Canivan and Camp (2002) presented data from two small dynamic pile testing
programs specifically designed to evaluate the differences in capacity of open-end
pipe piles driven with impact hammers versus identical piles driven with vibratory
hammers. Both programs were performed in the Charleston area and the bearing
stratum was the Cooper Marl. As shown in Figure 14, there is a marked difference
between the capacities of the piles installed with the impact hammer as compared to
those installed with a vibratory hammer. At any given time, the piles installed with
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the impact hammer had capacities that were at least 30% and, in some cases, more
than 200% higher than the companion piles installed with a vibratory hammer.
Pile A with Vibro Hammer
Pile A with Impact Hammer
Pile B with Vibro Hammer
Pile B with Impact Hammer
Pile C with Vibro Hammer
Pile C with Impact Hammer
Capacity (moblized), MN
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6
5
4
3
2
1
1
10
100
Fig. 14. Comparison of Pile Capacity vs Time for Identical Open-End Pipe Piles
(diameters of 610 mm or 762 mm) Driven with Vibratory or Impact Hammers
into the Cooper Marl (Canivan and Camp, 2002).
The difference in capacity between the two installation methods was attributed to
differences in the level of disturbance or remolding. Specifically, under the vibratory
hammer, a pile will experience a much greater number of load-unload cycles and the
degree of shear reversal during the unload cycles would be much larger as compared
to conditions under an impact hammer loading. For a cemented material like the
Cooper Marl, the more severe loading induced by the vibratory hammer would likely
be even more detrimental (i.e., larger pore pressures, a greater degree of
destructuring).
The multi-level Osterberg-Cell testing affords an opportunity to evaluate the
consequences of cyclic loading along the shaft interface and several tests have been
performed on shafts bearing within the Cooper Marl to evaluate the effects of cyclic
loading with and without shear stress reversal. Specifically, three shafts constructed
for the Cooper River Bridge Load-Test program were subjected to supplemental load
sequences after the completion of the specified testing. Details of the load test
program can be found in Camp, Brown and Mayne, 2002; Camp, Mayne, and Brown,
2002; and Brown and Camp, 2002. The supplemental testing consisted of pushing
the socket (i.e., the portion of the shaft located between the upper and lower level
of O-cells) up and down between the two levels of O-cells.
For one shaft, the load sequence consisted of three load-unload cycles following the
completion of the Stage 3 loading (i.e., the final stage in a conventional two-level Ocell test in which both levels are pressurized resulting in an upward failure of the
portion of the shaft above the uppermost O-cell). The direction of shear along the
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socket interface for all three load cycles was therefore downward, which was the
same as the direction at the end of the Stage 3 loading. At the completion of the third
load-unload cycle, the shaft was loaded from the bottom and the socket was subjected
to three more load-unload cycles, but in the opposite direction.
For the other two shafts, at the completion of the Stage 3 loading, the shaft was
loaded from the bottom, subjecting the socket to a load in the opposite direction of
the Stage 3 load. At the completion of the bottom loading, the shaft was again loaded
from the top (i.e., from the upper level of O-cells), thereby subjecting the socket to
another shear reversal. This process was repeated two more times.
Additionally, at the start of the construction of the new Cooper River Bridge, the
designers (Parsons Brinckerhoff Quade and Douglas) had two more test shafts
constructed and loaded. Both shafts were 1.5 m in diameter and were subjected to
multi-level O-cell testing (Loadtest 2002a and Loadtest 2002b). Both of these shafts
were subjected to a second cycle of loading at each O-cell level. In particular, after
mobilizing the ultimate side shear on the segment of the shafts above the upper level
of O-cells, the segment was unloaded and loaded again. As with one of the Cooper
River Bridge Load-Test program shafts, this resulted in a second load cycle in the
same direction as the first load cycle.
The data from these five test shafts are summarized in Figure 15. For each cycle,
the load was increased until the shaft continued moving under a constant load or in
some cases, a decreasing load. This loading, normalized to the peak loading obtained
during the first load cycle, is plotted in Figure 15. The solid lines connect points that
were not subjected to shear stress reversals and the dashed lines connect those that
were.
The cyclic loading with full shear reversal is obviously much more detrimental to
the shaft capacity than cyclic loading without the shear reversal. These data support
the vibratory hammer/impact hammer hypothesis and help explain why the unit side
shear within the cased zone is so much lower. And the fact that the side shear is still
reduced even when the casing is removed indicates that the reduction is not
attributable to an interface mechanism.
CONCLUSIONS
The available in situ and laboratory testing data indicate that the Cooper Marl is
cemented. As a result of the cementation, the deposit has a relatively open structure,
as indicated by a void ratio of 1 to 2, but also has a high small strain stiffness, a
relatively large undrained shear strength, and is capable of providing significant
support for foundations. Upon shearing, the structure collapses, which produces very
large excess pore pressures. The pore pressure generation makes driven pile capacity
highly time dependent and sometimes creates installation difficulties. In general,
driven and drilled foundation performance is comparable although the unit side shear
resistances tend to be slightly higher in the drilled piles. As evidenced by differences
in the performance of impact driven and vibratory driven piles, shear stress reversal
appears to have a significant detrimental effect on the unit side shear within the
Cooper Marl. Cyclic testing of drilled shafts with Osterberg-cells confirms that the
unit side shear is greatly reduced under conditions of shear stress reversal. Even
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without shear stress reversal under working loads, the consideration of the reduction
is important since it appears within the cased zones of drilled shafts as a result of the
vibratory installation (and sometimes removal) of the steel casing.
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1.2
1.0
0.8
0.6
0.4
C1 Top Ld
C1 Bottom Ld
C2 Bottom Ld
DI-1 Top Ld
DI-1 Bottom Ld
1E Bottom Ld (upper cell)
1W Bottom Ld (upper cell)
0.2
0.0
1
Number of Cycles
FIG. 15. Summary of Cyclic Loading with (Dashed Lines) and without (Solid
Lines) Shear Stress Reversal
ACKNOWLEDGEMENTS
The research presented in this paper has been supported by the ADSC and S&ME,
Inc. and their contributions are greatly appreciated. The Case Atlantic Company
kindly provided access to project sites and test data. Loadtest, Inc. collected data
beyond their contracted scope of work and provided data reduction assistance. The
author also wishes to acknowledge the assistance of Dr. Paul Mayne and Dr. Dan
Brown.
REFERENCES
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River Bridge, Charleston, SC, Proceedings of the International Deep
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Camp, W. M.; Brown, D.A and Mayne, P. W. (2002) Construction Method Effects
on Axial Drilled Shaft Performance, Proceedings of the International Deep
Foundations Congress 2002, Orlando, FL, ASCE GSP 116, Vol 1, 195-208.
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Camp, W. M.; Mayne, P. W. and Brown, D.A. (2002) Drilled shaft axial design
values: predicted versus measured response in a calcareous clay, Proceedings of
the International Deep Foundations Congress 2002, Orlando, FL, ASCE GSP
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