CORRAX
UDDEHOLM
CORRAX
CORRAX
REFERENCE STANDARD
ASSAB DF-2
ARNE
ASSAB DF-3
AISI
WNr.
JIS
O1
(1.2510)
(SKS 3)
O1
(1.2510)
(SKS 3)
ASSAB XW-5
SVERKER 3
D6 (D3)
(1.2436)
(SKD 2)
ASSAB XW-10
RIGOR
A2
1.2363
SKD 12
ASSAB XW-41
SVERKER 21
D2
1.2379
SKD 11
D2
1.2379
SKD 11
ASSAB XW-42
CARMO
CARMO
1.2358
CALMAX
CALMAX
1.2358
CALDIE
CALDIE
ASSAB 88
SLEIPNER
ASSAB PM 23 SUPERCLEAN
VANADIS 23 SUPERCLEAN
(M3:2)
1.3395
SKH 53
ASSAB PM 30 SUPERCLEAN
VANADIS 30 SUPERCLEAN
(M3:2 + Co)
1.3294
SKH 40
ASSAB PM 60 SUPERCLEAN
VANADIS 60 SUPERCLEAN
VANADIS 4 EXTRA SUPERCLEAN
VANADIS 4 EXTRA SUPERCLEAN
VANADIS 6 SUPERCLEAN
VANADIS 6 SUPERCLEAN
VANADIS 10 SUPERCLEAN
VANADIS 10 SUPERCLEAN
VANCRON 40 SUPERCLEAN
VANCRON 40 SUPERCLEAN
ELMAX SUPERCLEAN
ELMAX SUPERCLEAN
(1.3292)
ASSAB 518
P20
1.2311
ASSAB 618
P20 Mod.
1.2738
ASSAB 618 HH
P20 Mod.
1.2738
ASSAB 618 T
P20 Mod.
1.2738 Mod.
ASSAB 718 SUPREME
IMPAX SUPREME
P20 Mod.
1.2738
ASSAB 718 HH
IMPAX HH
P20 Mod.
1.2738
NIMAX
NIMAX
MIRRAX 40
MIRRAX 40
VIDAR 1 ESR
VIDAR 1 ESR
UNIMAX
UNIMAX
CORRAX
CORRAX
ASSAB 2083
420 Mod.
H11
1.2343
SKD 6
420
1.2083
SUS 420J2
STAVAX ESR
STAVAX ESR
420 Mod.
1.2083 ESR
SUS 420J2
MIRRAX ESR
MIRRAX ESR
420 Mod.
POLMAX
POLMAX
RAMAX HH
RAMAX HH
ROYALLOY
ROYALLOY
420 F Mod.
PRODAX
ASSAB MM40
ALVAR 14
ALVAR 14
ASSAB 2714
ASSAB 8407 2M
ORVAR 2M
ASSAB 8407 SUPREME
ORVAR SUPREME
DIEVAR
DIEVAR
HOTVAR
HOTVAR
QRO 90 SUPREME
QRO 90 SUPREME
1.2714
SKT 4
1.2714
SKT 4
H13
1.2344
SKD 61
H13 Premium
1.2344 ESR
SKD 61
4340
1.6582
SNCM8
ASSAB 709
4140
1.7225
SCM4
ASSAB 760
1050
1.1730
S50C
ASSAB 705
ASSAB is a trademark of ASSAB Pacific Pte Ltd.
The information contained herein is based on our present state of knowledge and is intended to provide general notes on our products and their uses.
It should not therefore be construed as a warranty of specific properties of the products described or a warranty for fitness for a particular purpose.
Each user of ASSAB products is responsible for making its own determination as to the suitability of ASSAB products and services.
Edition D140714
CORRAX
General
Properties
Compared with conventional corrosion-resistant tool
steel, Corrax has the following advantages:
PHYSICAL PROPERTIES
Aged to ~46 HRC.
Flexible hardness, 3450 HRC, achieved by an
ageing treatment in the temperature range 425600C
Extremely good dimensional stability during ageing,
a small shrinkage will occur in all directions but no
distortion
High uniformity of properties even for large
dimensions
Very good weldability, no preheating necessary
No hard white layer after EDM
Corrosion resistance superior to that of AISI 420,
WNr. 1.2083 and WNr. 1.2316
Typical
analysis %
C
0.03
Si
0.3
Mn
0.3
Cr
12.0
Standard
spec.
None
Delivery
condition
Solution treated to ~34 HRC
Colour
code
Black / Grey
Ni
9.2
Mo
1.4
Al
1.6
Temperature
20C
200C
400C
Density
kg/m3
7700
Modulus of elasticity
MPa
200 000
190 000
170 000
Coefficient of
thermal expansion
per C from 20C
11.7 x 10 -6
12.3 x 10 -6
Thermal conductivity
W/m C
18
21
MECHANICAL PROPERTIES
Tensile and compressive strengths
Approximate strength at room temperature.
Applications
Injection moulds
Corrosive plastics
Rubber
Medical parts
Extrusion dies
Plastic processing
Screws
Parts for the food and packaging industry
Engineering parts
1
2
3
Hardness
~34 HRC1
~40 HRC2
~46 HRC2
~58 HRC2
Rp0.23
700 MPa
1000 MPa
1400 MPa
1600 MPa
Rm4
1100 MPa
1200 MPa
1500 MPa
1700 MPa
Rc0.25
900 MPa
1300 MPa
1600 MPa
1800 MPa
Solution treated condition
Aged condition
0.2% proof strength
Tensile strength
CORROSION RESISTANCE
Corrax has a very good corrosion resistance, better
than the standard corrosion-resistant grades used for
plastic moulding. The corrosion resistance is the same
in all heat treated conditions (except after nitriding).
Corrosion resistance
6
5
4
3
CORRAX
1.2083
(~52 HRC)
1.2316
(~30 HRC)
2
1
Corrax used for the production of PVC tube. Production of PVC
tubes or fittings place a very high demand on the corrorison
resistance of the extrusion die.
Corrax will withstand attacks from most corrosive
plastics
diluted acids. A mould made of Corrax will
Hardness,and
HRC
also
have
good
resistance to humid working and storage
52
conditions. Corrax also shows better resistance to
50
stress
corrosion cracking than standard hardenable
525C
corrosion-resistant
steel grades.
48
46
44
CORRAX
Heat treatment
Corrax is delivered in solution treated condition and can
be used in the as-delivered condition. When, however,
the steel is to be heat treated to a higher hardness, the
following instructions may be helpful.
STRESS RELIEVING
ItCorrosion
is not possible
to stress relieve Corrax. Ageing will
resistance
occur if Corrax is heated up to temperatures normally
6
used
for stress relieving. For common tool steels, stress
relievingCORRAX
is performed in order to avoid dimensional
5
changes
during hardening. As for Corrax, no hardening
will be done. Therefore, stress relieving is not required.
4
1.2083
(~52 HRC)
AGEING
3
1.2316
(~30 HRC)
SOLUTION TREATMENT
Corrax
can be used in the as-delivered condition.
2
Higher hardness is obtained by ageing. Recommended
temperatures
and times to achieve a certain hardness is
1
shown in the graph below. Ageing time means the time
at the ageing temperature after the tool is fully heated
through.
It is possible to solution treat Corrax, if aged, in order to
get back to the delivery condition. Solution treatment
should be done at 850C, holding time 30 minutes.
Cool in air.
DIMENSIONAL CHANGE
Hardness, HRC
52
Ageing results in a small and uniform decrease in volume.
The following shrinkage can be expected during ageing.
50
525C
48
Dimensional change %
46
Longitudinal
direction
Transverse
direction
Short
transverse
direction
525C/2h
(~50 HRC)
-0.07
-0.07
-0.07
575C/2h
(~46 HRC)
-0.09
-0.09
-0.09
600C/4h
(~40 HRC)
-0.14
-0.14
-0.14
Ageing
44
42
575C
40
38
600C
36
34
4
6
Ageing time, h
10
Machining recommendations
When the ageing time is reached, cool the tool in air to
room temperature. Ageing at high temperature gives
a better toughness compared with ageing to the same
hardness at a lower temperature.
The cutting data below are to be considered as guiding
values and as starting points for developing your own
best practice.
Ageing recommendation
TURNING
Ageing temperature/time
Hardness
525C/4 h
49-52 HRC
575C/4 h
44-47 HRC
600C/4 h
40-43 HRC
Condition: Solution treated condition ~34 HRC
Cutting data
parameters
Cutting speed
(vc)
m/min
Feed (f)
mm/r
Depth of cut (ap)
mm
* Ageing to 4952 HRC is only recommended when toughness
is not important.
If Corrax is used at temperatures higher than 200C,
the solution treated condition (delivery condition) is not
recommended because ageing can occur during use.
Carbide
designation
ISO
High speed steel
Rough
turning
Fine
turning
Turning
with HSS
Fine
turning
110 - 160
160 - 210
13 - 18
0.2 - 0.4
0.05 - 0.2
0.05 - 0.2
2-4
0.5 - 2
0.5 - 3
P20 - P40
Coated
carbide
P10
Coated
carbide
or cerment
Turning with carbide
CORRAX
DRILLING
GRINDING
High speed steel twist drill
Wheel recommendation
Drill diameter
mm
Cutting speed (vc)
m/min
Feed (f)
mm/r
13 - 15*
0.05 - 0.10
Face grinding straight wheel
A 46 GV
5 - 10
13 - 15
0.10 - 0.20
Face grinding segments
A 36 FV
10 - 15
13 - 15
0.20 - 0.25
Cylindrical grinding
A 60 JV
15 - 20
13 - 15*
0.25 - 0.30
Internal grinding
A 60 IV
Profile grinding
A 120 JV
* The same cutting speed when using coated HSS drill, vc= 1315 m/min
Delivery condition and
aged condition
Type of grinding
Carbide drill
Cutting data
parameters
1
2
Type of drill
Indexable
insert
Solid
carbide
Brazed
carbide1
Electrical discharge machining
Cutting speed
(vc)
m/min
180 - 200
100 - 130
50 - 70
Corrax can be EDMd in the same way as ordinary tool
steels. The white layer will, however, not be as hard
and is therefore more easily removed.
Feed (f)
mm/r
0.05 - 0.152
0.10 - 0.252
0.15 - 0.252
Drill with interntal cooling channels and brazed carbide tip
Depending on drill diameter
Welding
MILLING
Preheating is not necessary. When welding Corrax in the
delivery condition, intermittent welding is recommended.
Face and square shoulder milling
Cutting data
parameters
Milling with carbide
Rough milling
Fine milling
Cutting speed
(vc)
m/min
70 - 90
90 - 110
Feed (f z)
mm/tooth
0.2 - 0.4
0.1 - 0.2
2-5
P20 - P40
Coated carbide
P10 - P20
Coated carbide
or cermet
Depth of cut (ap)
mm
Carbide
designation
ISO
6 14 5 15 7
1 12 8 10 4
End milling
Type of milling
Cutting data
parameters
Solid
carbide
Carbide
indexable
insert
High speed
steel
60 - 100
70 - 110
20 - 251
Feed (f z)
mm/tooth
0.006 - 0.202
0.06 - 0.202
0.01 - 0.352
Carbide
designation
ISO
K10, P40
P20 - P30
Cutting speed
(vc)
m/min
1
2
3 11 9 13 2
Control the length of the strings, 20-25 mm maximum, when
intermittent welding.
In order to obtain an even hardness, it is necessary
to carry out a heat treatment after welding. The
temperature and time are determined by the required
hardness and the filler material. CORRAX TIG-WELD
is recommended to be used as filler material.
For coated HSS end mill, vc~ 3545 m/min
Depending on radial depth of cut and cutter diameter
CORRAX
Photo-etching
Welding method
Preheating
temperature
Welding can be done at room temp.
(Preheating is not necessary)
Filler material
CORRAX TIG-WELD
Maximum interpass
temperature1
Postweld cooling
Corrax has a very good corrosion resistance and a
special process is thus required for chemical photo-etching.
Fine patterns with shallow depths <0.04 mm are readily
achievable.
TIG
300C
Further information
20 - 40C/h for the first two hours
and then freely in air
Hardness
after welding
For further information, i.e., steel selection, heat
treatment, application and availability, please contact our
ASSAB office nearest to you.
30 - 35 HRC
Heat treatment after welding
32 - 35 HRC
Age to the desired hardness
38 - 40 HRC
600C 4 h
45 - 47 HRC
575C 2 h
48 - 50 HRC
525C 2 h
The temperature of the tool in the weld area immediately before the second
and subsequent pass of a multiple pass weld. When exceeded, there is a
risk of distortion of the tool or soft zones around the weld.
Relative comparison of ASSAB plastic mould steels
RESISTANCE TO FAILURE MECHANISMS AND CRITICAL MOULD STEEL PROPERTIES
ASSAB grade
ASSAB 618
ROYALLOY
ASSAB 718 HH
NIMAX
CORRAX
POLMAX
MIRRAX ESR
STAVAX ESR
ASSA 8407 SUPREME
UNIMAX
ELMAX
ASSAB XW-10
Plastic
deformation
Cracking
Wear
Corrosion
Polishability
Thermal
conductivity
Machinability
CORRAX
Ningbo
ASSAB Tooling Technology
(Ningbo) Co., Ltd.
Tel : +86 574 8680 7188
Fax: +86 574 8680 7166
[email protected]
Cikarang*
PT. ASSAB Steels Indonesia
Tel : +62 21 461 1314
Fax: +62 21 461 1306/
+62 21 461 1309
[email protected]
MALAYSIA
Kuala Lumpur - Head Office
ASSAB Steels (Malaysia) Sdn. Bhd.
Tel : +60 3 6189 0022
Fax: +60 3 6189 0044/55
[email protected]
Tel : +62 21 5316 0720-1
Jiangxi*
ASSAB Tooling (Dong Guan)
Co, Ltd., Jiangxi Branch
Tel : +86 769 2289 7888
Fax : +86 769 2289 9312
[email protected]
Choosing the right steel is of vital importance. ASSAB engineers
and metallurgists are always ready to assist you in your choice of
the optimum steel grade and the best treatment for each application.
ASSAB not only supplies steel products with superior quality, we offer
state-of-the-art machining, heat treatment and surface treatment
services to enhance steel properties to meet your requirement in
the shortest lead time. Using holistic approach as a one-stop solution
provider, we are more than just another tool steel supplier.
ASSAB and Uddeholm are present on every continent. This ensures
you that high-quality tool steels and local support are available
wherever you are. Together we secure our position as the world's
leading supplier of tooling materials.
For more information, please visit www.assab.com