CIRCUIT PROTECTION

Solutions Guide
A Ber k s hire H a tha w a y
C o m p a ny

w w w. tt iin c. co m

The Specialist in Electronic Component Distribution

TTI, Inc. Global

Headquarters
Fort Worth, Texas
Why Buy from TTI?
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Year after year, customers rate our inventory availability, on-time delivery and accuracy
among the very best in the industry call 1.800.CALL.TTI or visit us at www.ttiinc.com and
discover why.
2

Circuit Protection Solutions Guide

Table of Contents
What is Circuit Protection?

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Common Circuit Protection Threats ........................................................................................................ 6

Electrostatic Discharge (ESD)

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Applications

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What is Circuit Protection?

Circuit protection is an insurance policy. Most customers buy circuit protection never planning to use it, but it is critical to
protect circuits from unexpected, damaging surges of current and voltage. Two types of circuit protection are available:
overcurrent and overvoltage.
What is Overcurrent Protection?
An overcurrent condition is caused by excessive current (more than the maximum amount of current a product is designed to
withstand under normal conditions) passing through a circuit. Overcurrent conditions have the potential to cause severe damage
to a circuit, possibly leading to fire. Overcurrent protection is placing a component, usually a standard fuse or a Polymer Positive
Temperature Coefficient (PPTC) resettable fuse or a Positive Temperature Coefficient (PTC) thermistor, in series with the device
being protected. Standard fuses interrupt the current flow and PPTC resettable fuses and PTC thermistors limit the current to an
acceptable level during overcurrent conditions, thus preventing catastrophic events. When no overcurrent condition exists, these
products lie dormant within the circuit with a minimal amount of resistance to the circuit.
What Technologies are Available to Provide Overcurrent Protection?
TTI carries three technologies classified as overcurrent devices to provide protection to customers: fuses, PPTC resettable
fuses and PTC thermistors.
How Overcurrent Protection Products Operate?
Standard Fuses: Fuses are an intentionally weak link in a circuit. A standard, one-time fuse with the correct rating will open or
blow before the circuit reaches a damaging level or fire hazard. The event of the opening breaks the circuit and prevents
current from flowing past that point. A standard fuse will open once and then must be replaced.
Resettable Fuses: A resettable fuse does not open like a standard fuse. Rather it creates a very high resistance that prevents
most of the current from flowing past it into the device on the circuit being protected. The resettable fuse then resets, as the
name implies, once the overcurrent condition subsides.
PTC Thermistor: Similar in function to a resettable fuse, a PTC thermistor creates a very high resistance to the current at a
particular temperature caused by additional current. This temperature (called switching temperature) shelters the device from
overheat or overcurrent. Once the overheat or overcurrent event is removed, the thermistor will cool down and reset, just like a
resettable fuse.
Why is Overcurrent Protection Important?
There are three main reasons why overcurrent protection is needed in a circuit: safety, reliability and compliance.
Safety: Using circuit protection helps guarantee safety as it protects from catastrophic events such as large surges of current
that could cause fires.
Reliability: Using overcurrent protection provides the reliability that components will be protected in the event that an overcurrent
condition occurs. It also provides assurances that when the condition is cleared; the product will continue to function.
Compliance: Many agencies (e.g. UL, CSA, VDE, etc.) now require circuit protection in electronic devices.
Where is Overcurrent Protection Needed?
All circuits and applications need overcurrent protection.

Circuit Protection Solutions Guide

What is Overvoltage Protection?

Like overcurrent protection, overvoltage protection is the safeguarding of products from overvoltage conditions. Overvoltage
conditions are often called transients, and are defined as short duration spikes in voltage resulting from a sudden release of
previously stored energy. overvoltage conditions can be short or prolonged. Most applications will require both overvoltage
and overcurrent protection for the circuit.
What Causes an Overvoltage Condition?
An overvoltage condition is caused by a variety of factors, including but not limited to: transformers converting energy from
one voltage to another, lightning, electrostatic discharge (ESD), motor start-ups, and automotive load dumps.
Why is Overvoltage Protection Important?
There are many factors that require overvoltage protection. They include, but are not limited to the following:
75% of field equipment failure is caused by Electrical Overstress (EOS)
With increasing speeds, semiconductor devices are becoming increasingly sensitive to voltage transients
Lightning strikes even several miles away can induce transient voltages into equipment
ESD events at 8kV or higher can be damaging to ICs that are internally protected to 2kV
What Overvoltage Protection Devices are Offered by TTI?
TTI offers several options to limit excessive voltage experienced in todays circuits. These are: metal-oxide varistors (MOV),
multi-layer varistors (MLV), protection thyristors, TVS diodes, diode arrays, gas discharge tubes (GDT) and polymer
suppression devices.
How do Overvoltage Protection Devices Work?
These devices can either clamp or crowbar the undesired voltage to protect the circuit.
Clamping devices are devices placed parallel to components being protected. When an overvoltage condition arises, the
device goes from an extremely high impedance to one of almost zero, permitting the transient to follow the path of least
resistance through the clamping device. The device then clamps at a voltage above the standard operating voltage, but below the
level that would damage the device being protected. This additional voltage is dissipated by absorbing part and shunting the rest
to ground. TTI offers clamping devices that include MOVs, MLVs, TVS diodes, diode arrays and polymer suppression devices.
Crowbar devices are placed parallel to components being protected and change from very high impedance to very low
impedance during an overvoltage event, but energy is dissipated differently. During an overvoltage condition, these devices
operate like a switch, turning on to a low voltage state that is well below the normal operating voltage of the circuit. All energy
is then shunted straight to ground and dissipated. TTI offers two crowbar devices, GDTs and protection thyristors.
CIRCUIT PROTECTION COMPONENTS AVAILABLE FROM TTI
Overcurrent
Supplier

Resettable
Fuse

AVX

Overvoltage
Standard
Fuse

Thermistors

Varistors

Bourns

Eaton Bussmann

KOA
Littelfuse

Murata
Panasonic

TDK EPCOS
TE Connectivity /
Raychem
Vishay

GDT

TVS
Diodes

Diode
Arrays

ESD
Polymer
Suppression Suppression

Thyristors

www.ttiinc.com 1.800.CALL.TTI

Common Circuit Protection Threats

Overcurrent

Overvoltage

Product Safety

Product Reliability

Ground Faults
Occur when electricity travels to ground outside
the designs intended pathway.

Lightning Transients
Can produce direct or more commonly
induced current and voltage transients.

Current Transients
Occur momentarily in response to a change
in the equilibrium of a circuit and frequently when
power is applied to, or removed from, a circuit.

Electrostatic Discharge (ESD)

The sudden and momentary flow of electricity
between objects with different electrical potentials
caused by direct contact or induction.

Circuit Overload
Occurs when an electric circuit is carrying more
current than it's designed to handle, potentially
creating a fire hazard due to overheating.

Inductive Load Switching

Switching of inductive loads within motors,
generators, relays and transformers can create
damaging current and voltage transients.

Circuit Protection Threat Solution Matrix

Circuit Threats

Applications

Protection Needs

Protection Components

Overcurrent and
Ground Faults

Grounded circuits and circuits

near AC power lines

Current interrupting and

voltage capability

Fuses, Resettable Fuses,

Thermistors

Lightning

Any circuit connected to the

outside environment

Quick responsiveness, switching,

and surge capabilities

Protection Thyristors, Varistors,

TVS Diodes, Gas Discharge Tubes

Electrostatic
Discharge (ESD)

Circuits with human interfaces

Quick response with high

peak voltage rating

Polymer ESD suppressors, ESD Diode

Arrays, Multi-Layer Varistors

Electrical Fast
Transients (EFT)

Circuits with inductive loads

Repetitive fast rise time

and recovery

TVS Diodes, Varistors

Inductive Load
Switching

Motors, pumps, compressors,

relays & AC distribution

High energy rating

Varistors, GDTs,
TVS Diodes

Datacom Voltage
Transients

Ethernet, DSL, data bus,

telecom

Quick response, low

parasitic capacitance

ESD Diode Arrays,

Protection Thyristors

Current Switching

Various electronic and

electrical circuits

Proper blocking voltage

and current carrying capacity

Switching Thyristors

Circuit Protection Solutions Guide

Overcurrent Events

Voltage Transient Events

Excessive current events can lead to catastrophic failures

in electronic circuits. These failures can result in safety
hazards such as fire, shock or explosion. Common types of
overcurrent threats include:

Voltage transients are temporary short duration shortages

or spikes. Unsuppressed, they may damage circuits and
components and result in complete system failure. Below
are descriptions of common types of voltage transients
and technologies to reduce their effects:

Overload
Overloads can occur when more current is allowed to flow
through a circuit path than it was designed to carry. This
excess current can generate and accumulate heat and
result in complete circuit destruction and possible fire,
electrocution or explosion. Sources of overload include:

Construction hazards cutting across power lines

Equipment failure in the power grid
Environmental hazards in the power grid
Short spikes of energy within the circuit as a result of
turning equipment on and off

Short Circuit
Short circuits occur when one conducting path comes in
contact with another conducting path or with ground, such
as may occur due to a loose wire, insulation breakdown
or contact with water. These conditions can increase the
likelihood of arcs, shock or fire hazards.
The principle forms of protection against overcurrent
conditions include standard fuses, resettable fuses and
PTC thermistors.
Their function is to limit current to acceptable levels and
prevent catastrophic events, and during acceptable
conditions act dormant with a minimal amount of
resistance to the circuit.
Fuses will completely stop the flow of current when
opened, which may be desired with sensitive, expensive or
critical applications.
PPTC resettable fuses and PTC thermistors offer the ability
to reset and withstand most common and recurring
overcurrent events. They will allow safe levels of current to
pass continuously, and during major overcurrent events,
increase in resistance as they heat to restrict the flow of
current. When the overcurrent event ends, the device resets
to its normal operating state.

Electrostatic Discharge (ESD)

Damage from ESD is generally caused by the transfer of
static electrical charge from a human body to an electronic
circuit. It may result in faulty circuit operation, latent defects
and even catastrophic failure of sensitive components. ESD
suppressors must have very fast response times and
handle high peak voltages and currents for short durations.
Many modern ICs are ESD tested for protection using the human
body model (HBM), otherwise known as MIL-STD-883.
Inductive Load Switching
Switching of inductive loads, such as those that occur with
transformers, generators, motors and relays, can create
transients up to hundreds of volts and amps, and can
last as long as 400 milliseconds, affecting both AC
and DC circuits.
Lightning Induced Transient
Most transients induced by nearby lightning strikes result
in an electromagnetic disturbance on electrical and
communication lines connected to electronic equipment.
Devices that protect against these transients must have a
fast response time and must be able to dissipate a large
amount of energy.
Automotive Load Dump
Load dump refers to what happens to the supply voltage in a
vehicle when a load is removed. If a load is removed rapidly
(such as when the battery is disconnected while the engine is
running), the voltage may spike before stabilizing and damage
electronic components. In a typical 12V circuit, load dump
can rise as high as 120V and take 400 milliseconds to
decay more than enough to cause serious damage.

www.ttiinc.com 1.800.CALL.TTI

Electrostatic Discharge
Threat of ESD
Electrostatic Discharge (ESD) is an electrical transient that
poses a serious threat to electronic circuits. As integrated
circuits continue to shrink in size, they become more
susceptible to less powerful transients and require additional
circuit protection to guard against ESD. The threat of ESD is
also greater as data communication rates continue to increase
in speed, therefore requiring more specific ESD suppression
solutions to ensure signal integrity.
Inherent capacitance of a device will disrupt data and can be a
determining factor when selecting a device or the technology
(silicon, polymer, etc.) for use.

ESD Protection Solutions

Ceramic
Multilayer Varistors (MLVs) are examples of ceramic-based
electronic components used to protect circuits from transient
voltages. MLVs are capable of handling significant surge energy
for their size with wide operating voltages and are best suited
for low to medium speed data signals (<125Mbps). MLVs higher
capacitance rating is useful in applications that may have EMI
filtering problems.
Silicon
TVS Diodes and Diode Arrays are silicon-based ESD protection
components. Silicon solutions are typically used when board
space is critical and multi-line protection is necessary. Silicon
has properties of very low capacitance and leakage and are
suited for both ESD and other transients such as lightning.
Silicon ESD components cover the full range of data signals
from 0-5 Gbps.
Polymer
Polymer-based ESD components are known for their
extremely low capacitance, low leakage current and fast turn
on time. Ultra-fast applications with high-speed data signals
between 125 Mbps and 5 Gbps are targets for a polymer-based
solution. Polymer-based solutions have lower capacitance and
are currently less expensive than silicon-based solutions.

Circuit Protection Solutions Guide

Protect the Connection

Interconnect

Data Rate Protocol

USB

1.5 to 12 Mbit/s

USB 2.0

480 Mbit/s

USB 3.0

Up to 5 Gbps

Coaxial Port

Up to 10 Gbps

MIDI Port

Below 1 Mbit/s

HDMI (Type C&D)

800 Mbit/s - 8.16

Gb/s

RJ11

Up to 1.1 Mbit/s

Display Port

1.6 Gb/s - 2.7 Gb/s

IEEE 1394 FireWire

400-3200 Mbit/s

DVI

3.9 Gb/s

RJ45

75 - 320 Mbit/s

D-Subminiature

1 - 7 Mbit/s

S-Video

.1 - .5 Mbit/s

DIN 41612

10 - 100 Mbit/s

Tactile Switch

Human interface

SIM Card

Human interface

Single Speed (Mbps)

1

Protocols

MIDI RS232
Audio

12

25

USB 1.0

320

400

480

RS485

IEEE
1394a

Ethernet

LCDs

S - Video

800

2500 5000+

HDMI
(Type C&D)

RJ45

IEEE 1284

RJ11

125

IEEE
1394b

USB 2.0

DVI

USB 3.0

Varistors
Protection

Silicon TVS & ESD Diode Arrays

Protection Thyristors
Polymer Devices

Applications

Speaker
Microphone
Headset

Printer
Scanner
Parallel Port

Serial Port
Keyboard
Mouse

Set Top Box

DVD
Game Console

Hub
Scanner
Digital Camera
Mouse
Keyboard
Game Controller

Control
System
Sensor

TFT Display

Network Hardware
Cable Modem
PCI Adapter
Hub Router
Web Switch

Internet
Appliance
Hard Drive
CD-ROM
Desktop PC
Laptop PC
Tablet Devices

Host Channel
Adapter
Target Channel
Adapter
Switch

Scanner
Desktop PC
Laptop PC
Hard Disk Drive
Digital Video Recorder
Video Editing

www.ttiinc.com 1.800.CALL.TTI

AVX is a worldwide, leading supplier of circuit protection components for automotive,

professional, industrial and commercial applications.

Overcurrent
Fuses
AccuGuard - Highly Accurate Surface Mount Thin Film Fuses
In addition to the varied overvoltage solutions, AVX offers overcurrent solutions. AVX offers a line of
highly accurate surface mount fuses with the lowest currents in the industry. These UL approved
devices, manufactured using a highly repeatable thin film technology, are offered in case sizes
from 0402 through 1206, and current ratings from 0.05A to 5A.
General applications include mobile phones, two-way radios, computers, LCD screens, digital cameras,
battery chargers and rechargeable battery packs.

Thermistors
NTC Thermistors
AVX also offers a broad line of Negative Temperature Coefficient (NTC) thermistors suitable for
automotive (AEC-Q 200 qualified) and commercial/industrial applications. AVX NTC thermistors include
SMT thermistors in case sizes from 0603 to 1206, leaded disc thermistors, high accuracy radial
thermistors, leadless disc and high accuracy chip thermistors. AVX can offer customized solutions to
meet customer requirements such as specific resistance values and resistance tolerance, customized
R-T characteristics, configurable coating and wires.
General applications include: outside temperature, air conditioning/heating systems, oil temperature,
evaporator probe, water temperature, electric pump module, air intake temperature, seat heating, mobile
phones, battery packs, battery chargers, LCD compensation, base stations, home appliances, industrial
equipment and consumer electronics.

10

Circuit Protection Solutions Guide

Overvoltage
Varistors
Multilayer Varistors
AVX multilayer varistors with unique high-energy, multilayer construction represent state-of-the-art,
overvoltage circuit protection and provide reliable protection from voltage transients caused by ESD,
lightning, Electromagnetic Pulse (EMP), inductive switching, automotive related transients and more.
AVX varistors are available in standard EIA surface mount case sizes from 0201 to 3220, 2-element
arrays in 0405 and 0508 cases, 4-element arrays in 0612 configuration, as well as a conformally coated
axial and radial leaded configurations for use in through-hole applications.
AVX varistors are an ideal choice for a wide range of automotive, professional, industrial and commercial
applications thanks to a broad range of voltage and energy rating options. In addition to the
TransGuard varistors, AVX also offers:
Low capacitance and Sub-pF varistors for high speed data lines, RF circuits and other capacitance
sensitive applications
Communication Bus varistors for CAN Bus, Flexray and other capacitance sensitive applications
Low leakage varistors
Varistors for AC applications and LC resonant circuits
Controlled capacitance varistors for targeted EMI/RFI filtering
High temperature +150C varistors
High energy varistors
Glass encapsulated varistors for harsh environment
TransFeed Varistors varistors with feedthru construction for ESD protection and enhanced
EMI/RFI filtering
AVX Varistors for Automotive Applications
AVX automotive varistors are AEC-Q 200 qualified and provide unsurpassed reliability compared to other
options used in transient voltage protection such as diodes.
AVX automotive AEC-Q 200 qualified varistors are the ideal choice for automotive circuit protection
thanks to a wide range of automotive qualified components covering applications from low capacitance
varistors for high speed data lines/RF circuits, up to high energy varistors for load dump and jump start
requirements. The automotive qualified range of AVX varistors provides protection from voltage
transients caused by ESD, inductive switching and automotive transients such as:
Load Dump (ISO 7637-2-5)
Jump Start
ISO 7637 Pulse 1-3

AEC-Q200-002
ISO 10605
ISO 16750-2

CI-220
CI-260

TVS Diodes
TVS Diodes
AVX TVS diodes for commercial and industrial applications are available in unidirectional and
bi-directional configurations in industry standard sizes: SMA (400W), SMB (600W) and SMC (1500W).
AVX TVS diodes are designed for general purpose transient inductive load protection in consumer,
industrial and telecommunication applications and reverse power supply protection.
Schottky Barrier Rectifier Diodes
AVXs innovative range of low profile surface mount Schottky diodes range from 0402 to 3220 case sizes
with low-profile, high current capability, low VF design for commercial and industrial applications.
Additional advantages compared to standard SOT Schottky diodes include: top-bottom symmetry for
easier mounting, higher current density capability, high thermal dissipation and are mechanically robust.
For use in switch mode power supplies, high frequency rectification, battery powered devices and
reverse bias protection.

www.ttiinc.com 1.800.CALL.TTI

11

Bourns delivers the most comprehensive line of circuit protection technology and solutions in the
industry. At our engineering centers we design a full range of overvoltage and overcurrent
protection technologies. Bourns offers world-class technology and applications expertise that is
the result of many years of circuit protection engineering, design and support. Bourns' global
reputation for extensive application knowledge, quality products, innovative protection strategies
and a wide range of technologies ensures we can provide the right circuit protection solution for
your needs. Bourns now offers the first and newest revolutionary circuit protection technology in a
decade, enabling surge protection for sensitive electronic systems.

Overcurrent
TBU High-Speed Protectors (HSPs)
Bourns TBU HSPs are circuit protection devices constructed using MOSFET semiconductor
technology. When placed in series in the system, the TBU HSP monitors the current flowing through
the line. If the current exceeds a preset level, the TBU HSP device triggers, providing an effective
barrier to large, destructive voltages or currents during surge events, thereby protecting sensitive
electronics. TBU HSP devices are available in the following families: TBU-CA, TBU-CX, TBU-DT,
TBU-KE, TBU-PK, TBU-PL, P40, P-G (P500-G, P850-G), C (C650 and C850), and P-U (P650-U and P850-U).
Transient Current Suppressors (TCS)
Bourns TCS HSPs are typically used in conjunction with low capacitance TVS devices to form an
extremely low let-through energy barrier to excessive voltages or currents during surge events which
may damage high-speed, low voltage driver and receiver components. By limiting the maximum current
to a safe level, Bourns TCS HSPs offer superior protection for very high data rate differential lines
against faults caused by short circuits, induction and lightning surges.
The Bourns TCS DL series products contain a dual, well-matched, low resistance, bidirectional and
high-speed TCS device. The Bourns TCS HSPs are provided in a space-saving, surface mount
DFN package, meeting industry standard requirements such as RoHS and Pb Free solder reflow profiles.
Multifuse PPTC Resettable Fuses
Protection for overcurrent is essential to the reliability and lifetime of electronics in a wide range of
applications. The simplicity with which Bourns Multifuse Polymer Positive Temperature Coefficient
(PPTC) devices fit into overcurrent protection circuits and freeXpansion technology make it an
obvious choice. Bourns Multifuse PPTC resettable fuse is armed with Ohms law, interface standards
and a powerful selection for a wide range of current and voltage requirements.
SinglFuse Thin Film Chip Fuses
The SinglFuse product line is designed to provide overcurrent protection for a wide range of circuits.
These parts are offered in three industry standard sizes (0402, 0603 and 1206), and two fusing types
(fast acting and slow blow).

12

Circuit Protection Solutions Guide

Overvoltage
Thyristor Surge Protectors
Bourns offers a comprehensive portfolio of TISP Thyristor Surge Protectors designed to provide
excellent circuit protection against overvoltage conditions. Types available include unidirectional,
bidirectional and programmable. Bourns TISP Thyristor Surge Protectors are designed to meet
Telcordia GR-1089, UL 60950, FCC (TIA), ITU-T, IEC and YD/T compliance standards. Typical
applications include Subscriber Line Interface Circuits (SLICs), 2-wire telecommunication equipment,
xDSL and integrated linecards and VOIP protection.
Power TVS Products
Bourns Power TVS (PTVS) products are high current bidirectional Transient Voltage Suppressor (TVS)
diodes designed for use in AC line protection and high power DC bus clamping applications. These
devices offer bidirectional port protection from 58 volts to 470 volts, and are RoHS and UL listed while
also meeting IEC 61000-4-5 8/20s current surge requirements. The use of silicon technology in the
Power TVS products offer lower clamping voltage under surge compared to competing MOV
technology. The devices are provided in through-hole and surface mount packages and meet industry
standard requirements such as RoHS and Pb Free solder reflow profiles.
TVS Diodes
Chip diodes 0603, 1005, 1206, 1408, 2010 are leadless, allowing designers to make real estate savings on PCB
layouts. The CDDFN2-TxxC series provides ESD and EFT protection for external ports of electronic devices
such as cellular phones, hand held electronics and other portable electronic devices. The device is available in
a DFN-2 package and will fit an 0402 footprint. Bourns chip diodes conform to JEDEC standards, are easy to
handle on standard pick and place equipment and their flat configuration minimizes rollaway.
Steering Diode Arrays
A new generation of chip diodes from Bourns has emerged that offers the capability to provide a silicon
diode with minimal packaging overhead. The SOT23 and SOT23-6 packages use 100% tin terminations.
All Bourns diodes are compatible with lead free manufacturing processes, conforming to many industry
and government regulations on lead free components. Bourns chip diodes conform to JEDEC standards,
are easy to handle on standard pick and place equipment and their flat configuration minimizes rollaway
LED Shunt Protectors (LSPs)
In LED lighting applications, solid-state lighting luminaries are commonly configured with long strings
of multiple series LEDs driven from a relatively high voltage compliance, constant current power supply.
The LSP product is designed to make the open LED failure mode tolerable. An open LED will cause a
complete LED string to go dark, rendering the application useless or markedly compromised. This can
lead to warranty returns or maintenance calls.
Gas Discharge Tube (GDTs) Surge Arrestors
Bourns GDTs are used in primary and secondary applications and can withstand multiple applications
of high surge current energy in excess of 25 KA. Bourns offers standard 8mm GDTs and a 5mm
miniseries GDT in two and three electrode versions featuring long service life and low capacitance and
insertion loss. An optional, proprietary switch-grade fail-short is offered on the three electrode versions
to provide superior protection from thermal runaway.
Metal Oxide Varistors (MOVs)
Bourns MOV product portfolio offers 7, 10, 14 and 20mm radial leaded varistor devices which protect
against overvoltage transients such as lightning, power contact and power induction. The metal oxide
varistors offer a choice of varistor voltages from 18 V to 1800 V and Vrms voltages from 11 V to 1100 V.
The devices have high current handling, high energy absorption capability and fast response times to
protect against transient faults up to rated limits.

www.ttiinc.com 1.800.CALL.TTI

13

Bussmann is now part of Eaton. Eaton is a diversified power management company providing
energy-efficient solutions that help our customers effectively manage electrical, hydraulic and
mechanical power. A global technology leader, Eaton acquired Cooper Industries plc in November
2012. The 2012 revenue of the combined companies was $21.8 billion on a pro forma basis. Eaton
has approximately 103,000 employees and sells products to customers in more than 175 countries.
For more information visit, www.eaton.com.
With nearly a 100-year history of innovation, Bussmann now Eaton Electronics has set the
standard for circuit protection in many markets around the globe. Eaton Electronics has the right
products to fit your application. With a constantly increasing portfolio including Bussmann
branded fuses, ESD overvoltage devices and resettable overcurrent protection, Eaton
Electronics is committed to continuous innovation to solve your circuit protection needs.

Overcurrent
Brick Fuses
Eaton Electronics offers a wide range of Bussmann brick fuses designed to carry high levels of current
without excessive heat rise or efficiency losses. These fuses meet the market trend for increasingly
smaller, higher current applications. The TCP series is designed to protect telecom equipment from
overcurrents. It meets telecom regulatory standards including UL1959/60850.
Chip Fuses
Eaton Electronics provides 0603 and 1206 size chip fuses designed for high power, high pulse current
applications. Our high melting energy designs reduce the chance of nuisance opens, maintain their
performance over many pulse cycles and ensure reliable protection against fault conditions. The CC06H
line now has current ratings up to 8 Amps while the CC12H line supports currents up to 12 Amps.
Applications include LED lighting with radial fuses, input power protection with chip fuses and high
speed signal port protection with our TVS diodes.
Cartridge/Ferrule Fuses and Clips
Eaton Electronics has a wide array of ferrule fuses for AC and DC primary side input power protection.
Each fuse has leaded options for through-hole mounting or can be paired with a variety of PC board
mountable clips. The large number of fuse clip options available ensure a solution for your specific
application. A full line of panel mount and in-line fuse holders for wiring harness protection are also
available. Available sizes include , 5mm and 3mm.
Radial Fuses
The radial fuse line provides reliable fault protection for cost sensitive applications like LED lighting and
white goods. A full line of SS-5 and SS-R products are available in both fast acting and time delay
versions. Now available in 300Vac/100A rating, (SS-5H) for higher voltage and breaking capacity needs.
Resettable (PPTC) Devices for Overcurrent and Over-temperature Protection
The Eaton Electronics family of Bussmann branded PolyTron PTC devices is ideally suited for
protecting applications sensitive to high ambient operating temperatures or subject to frequent
overcurrent conditions. PTCs operate as a positive temperature coefficient device. High temperatures
and excessive current will cause the device resistance to increase until it limits the unsafe current level.
PTCs are commonly used in applications where constant uptime is required and/or in circuits not easily
accessible by a user or service technician. PPTCs are available in surface mount and radial packages.

14

Circuit Protection Solutions Guide

Overvoltage
ESD Suppression
As communication speeds increase, so does the need for low capacitance ESD protection solutions.
Eaton Bussmann provides a full line of TVS and Polymer based ESD solutions to protect your USB
2.0/3.0, HDMI, FireWire and Thunderbolt ports.
TVSA Series
TVSAs are discrete devices available in 0201 and 0402 sizes. These are silicon avalanche technology
based ESD protection devices with low capacitance and sub-nanosecond response times for superior
protection in a very small footprint.
PolySurg
PolySurg ultra-low capacitance ESD suppressors are available in discrete and array solutions. Discrete
devices are available in 0402 sizes with capacitance values down to 0.05pf. Our 412510ESDA is a
four channel array providing <1ns response times, typical capacitance of only 0.1pf and leakage
currents below 0.01A.
Multi-layer Varistor (MLV)
Multilayer varistors are designed to protect electronic circuits from ESD damage. The MLVB series has
the low capacitance necessary to protect a wide range of data speeds, including protection against high
speed transient voltages, while the MLVA is available in 0201, 0402 and 0603 packages.

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15

We've Got You Covered

Telecom

Consumer

Cellular / Consumer Telephones

RF / Microwave
Telecommunication Switches
Other Communication Equipment

Security Equipment
Retail Transaction / Inventory Equipment
Office Equipment

Commercial

Computer

Audio / Video / Mobile Devices

White Goods
Switch Mode Power Supplies (SMPS)
Automotive System and Electronics

Mainframe/Mini/Super Computer
PCs, Workstations and Interfaces
Data Storage
Peripherals / SMPS

16

Circuit Protection Solutions Guide

Alternative
Energy
Smart Grid / Smart Meter
Solar Power
Wind Power

Transportation

Medical

Off Road Truck / Bus / RV

Heavy Truck / Construction / Agriculture
Emergency & Rescue
ATV / Snowmobile

Test & Measurement

Life Support
Imaging
Medical Telemetry

Military
Aerospace

Industrial &
Instrumentation

Commercial Avionics / Marine

Military Avionics / Marine / Space
Guidance / Control / Navigation
Communications

Process Controls
Instrumentation
Production Equipment / Motors
Test & Measurement
SMPS (Switch Mode Power Supply)
TVSS (Transient Voltage Surge Suppression)
Lighting
Medical Telemetry

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17

Koa Speer Electronics' circuit protection components include thermal sensors, chip fuses and
varistors. The companys thermistors are available in a range of sizes, including 0402, 0603, 0805,
and 1206. Fuse components are offered in a number of styles and sizes including fusing flat chip
resistors, chip fuses and thin film chip fuses. Metal oxide varistors are available in surface-mount
and leaded styles, offering higher surge current ratings in a number of sizes to fit your application.

Overcurrent
Fuses
Fusing Flat Chip Resistors - RF73
RF73 is a fusing flat chip resistor available in a resistance range of 0.2~510 and 5% tolerance
Sizes available 0603~2512
UL1412 approved in 0805~2512 sizes
Maximum open circuit voltage of 50V~100V
Thin Film Chip Fuses - TF
The TF series chip fuses are current rated from 0.2A~5.0A in both 24 and 32 voltage ratings
Sizes available are 0402 and 0603
TF16VN for automotive applications (under development)
UL248.14, c-UL(CSA)C22.2 approved
Low power consumption and less voltage drop
Chip Fuse - CCP
The CCP chip fuse series are current rated from 0.4A~5.0A in both 24 and 72 voltage ratings
Available in sizes 1206 and 1210
UL248.14, c-UL(CSA)C22.2 approved
Primary Circuit Chip Fuse - CCF
Up to 12V AC and 60V DC
UL248.14, c-UL(CSA)C22.2 approved
New CCF1F series IEC60127-4 fast acting fuse
Current Rating 0.4A~15.0A
Size 2410
Thermal Fuse, Power Type - WF
Current rating 2A and 10A
250V voltage rating
UL14 approved (4.7~100)
Resistance range 1~10k
Temperature Protection Resistor - TPR
Quickly fuses to the overload
Terminal temperature under rated load: +125C or less
Power rating 1W
Resistance range: 2~10k
Lightning surge test (IEC61000-4-5) effective

18

Circuit Protection Solutions Guide

Overcurrent Continued
Thermistors
Thin Film Flat Chip Linear Positive Temperature Coefficient LT73/LP73
LT73 is a tempco thermistor with anti-leaching nickel barrier terminations, has various TCRs and
an operating temperature range of -40C to +125C
LP73 is a thin film resistance thermal chip sensor available in a wide range of TCRs with an
operating temperature of -40C to +125C. LP73 is suitable for control of temperatures in various
industrial equipment
LT73V is designed for automotive use with resistance range of 51~22k and temperature range
of -55C to +155C. Available in 0805 and 1206 sizes. AEC-Q200 data is available
Thick Film Flat Chip Linear Positive Temperature Coefficient LA73
Available in 13 specifiable temperature characteristics
Resistance range of 22~10k
Available in sizes 0603, 0805, and 1206
5% tolerance
Chip Positive Thermistor PT72
Ideal for resettable over-temperature protection
Three curie temperatures: 70C, 80C, and 100C
Resistance range: 50, 120, 470,and 1k
Available in 0603 and 0805 sizes
Flat Chip Negative Temperature NT73
Negative tempco thermistor
19 standard resistance values available
5%~15% tolerances
Available in sizes 0603~1206

Overvoltage
Varistors
Metal Oxide Varistors Chip Type NV73
Protects against static electricity (ESD), switching and incoming surges
Varistor voltage: 8V~150V
Sizes available: 0201~2220
Capacitance ratings as low as 3pF available
Maximum energy: 0.005J~12.0J
Metal Oxide Varistors Disc Type NVD
Higher surge current
Absorbs positive and negative surges
Varistor voltage: 18V~1800V
Disc diameters of 05, 07, 10, 14, and 20
Maximum energy 0.3J~360J
UL 149 3rd edition approved
UL1414 approved

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19

Littelfuse is recognized around the world as the number one brand in circuit protection.
With the industrys broadest and deepest portfolio of circuit protection technologies, backed by
unparalleled design support, Littelfuse is the company that engineers trust to answer their
most critical circuit protection questions.

Overcurrent
Fuses
Fuses
Littelfuse is the world leader in the design and manufacturing of fuses for the automotive, industrial,
handheld, computer and telecom markets. Operating characteristics of our electronic application fuses
include current ranges from .010A~40A, maximum voltage ranges from 24V~600V, and interrupting ratings
from 24A~50,000A. Our comprehensive line of lead-free and RoHS devices are perfect for environmentally
friendly designs. Fuse installation and replacement is easy with our comprehensive line of fuse blocks, fuse
holders, and fuse accessories for automotive, electronic and industrial applications.
Resettable PTCs
Littelfuse offers a full range of surface mount, radial leaded and axial leaded (battery strap) PTC
resettable overcurrent suppression devices. Surface mount PTCs are available with a broad range of
hold currents from 0.05A to 7.0A while footprints vary from 0402 to 2920. Radial PTCs are rated from
6VDC to 600VDC and are designed for use in higher voltage applications that require
minimal maintenance and are subject to repetitive overcurrent conditions.

Overvoltage

Varistors
MOVs/TMOVs
Littelfuse Metal Oxide Varistors (MOVs) are designed to suppress transient voltages such as lightning
and other high level transients found in industrial and AC line applications or lower level transients found
in automotive DC line applications. With peak current ratings ranging from 40A to 70,000A and peak
energy from 0.1J to 10,000J, Littelfuse varistors are available in radial leaded, axial leaded, surface
mount and bare-disc options.
TMOV and iTMOV Varistor Series
This device uses a patent pending thermal element internal to the MOV. The TMOV and iTMOV
varistor's integrated thermal element, in conjunction with appropriate enclosure design, helps facilitate
SPD module compliance to UL1449 for both cord connected and permanently connected applications.
Overall, the integrated MOV-thermal fuse technology reduces part count, saves space and is UL1449
recognized not only to the normal UL1449 MOV requirements, but also to the abnormal overvoltage
testing. It performs better than the other methods when subjected to a limited current overvoltage
condition, by clearing more quickly, at a lower temperature and with minimal to no out-gassing or
charring. It has all the performance capability of a standard MOV, including peak pulse current capability,
energy rating and clamping voltage. The new device can also be wave soldered which saves on
assembly costs and simplifies the assembly process by eliminating most of the hand assembly required
with other methods.
MLVs
Littelfuse Multilayer Varistors (MLVs) are designed for applications requiring protection from low to
medium energy transients in computer, handheld devices, industrial and automotive markets.
Available in miniature surface mount options as small as 0201 size, Littelfuse MLVs offer a low voltage
range (5.5~135VDC) as well as enhanced performance and filtering characteristics in a small package.

20

Circuit Protection Solutions Guide

Overvoltage Continued
Gas Discharge Tubes (GDTs)
Available in small footprint leaded, surface mount and cartridge configurations, Littelfuse GDTs offer fast
response times to transient overvoltage events. Littelfuse GDTs have the ability to handle very high
current surges up to 40,000A while effectively suppressing overvoltage transients. Their low
capacitance (typically 12pF), high insulation resistance (>1G ) and low leakage ensure virtually no
effect on the protected system during normal (non-surge) operating conditions.

ESD Protection Diodes

TVS Diodes
TVS diodes are used to protect semiconductor components from high-voltage transients. Littelfuse
supplies TVS diodes with peak power ratings from 200W to 30kW, and reverse standoff voltages
from 5V to 512V.
TVS Diode Arrays (SPA Devices)
TVS diode arrays are designed to protect analog and digital signal lines from electrostatic discharge
(ESD), electrical fast transients (EFT), and lightning-induced surge currents. TVS diode arrays are
offered in a wide range of industry standard discrete and multi-channel SMD packages.
PLED Light-Emitting Diode (LED) Protectors
Designed to minimize the impact of losing an entire LED string due to a single LED failure, PLED devices
provide a switching function that will bypass LEDs that go open circuit and allow current to flow to the
remaining LEDs in the string. PLED devices also offer LED protection against electrostatic discharge
(ESD) and accidental reverse power connection (PLED5 devices only).
PulseGuard ESD Suppressors
With a capacitance value as low as 0.04 pF, PulseGuard suppressors can protect high-speed digital
I/O lines (HDMI, USB, eSata, Ethernet) without causing signal distortion. With respect to ESD testing,
PulseGuard suppressors are specified to protect against ESD transients per the IEC 61000-4-2 (Level 4)
test method. Available in small surface mount form factors, they are lead-free and RoHS compliant.
SIDACtor Devices
SIDACtor devices are designed to suppress overvoltage transients in telecom and datacom equipment,
and are able to divert currents as high as 5000A to ground within nanoseconds of reaching their
breakover voltage. Littelfuse offers a wide range of configurations including DO-214AA, DO214AC,
COMPAK (3-Pin DO-214), SOT23-5, QFN, MS-012 and modified MS-013 surface mount packages as
well as, TO-92, TO-218, DO-15, modified TO-220, and TO-220 through-hole packages. SIDACtor
devices help equipment meet U.S. and international standards such as TIA968-A, GR-1089, ITU, CNET,
VDE and IEC.

Thyristors
Switching Thyristors
Switching thyristors are solid state switches that are normally open circuits (very high impedance) and
are capable of withstanding rated blocking/off-state voltage until triggered to on state. Used for circuit
control applications, Littelfuse offers SCRs, triacs, diacs, SIDACs and electrically isolated rectifiers.
Applications include lighting controls, dimmers, motor speed controls, power supplies, smoke alarms,
battery chargers, engine ignition and flash units.

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21

Murata offers two circuit protection technologies which are ideal for thermal management in
ever-shrinking portable electronic products. Positive-temperature coefficient (PTC) and
negative-temperature coefficient (NTC) thermistors can serve as temperature sensors and
thermal protectors in many applications.

Overcurrent
Thermistors
PTC Thermistor
Posistor is Muratas trademark for a positive temperature coefficient (PTC) thermistor using ceramics of
sintered barium titanate (BaTiO3) mixed with a trace of rare-earth metal. At specified temperatures, the
resistance of PTC thermistors rises sharply. Engineers can use this characteristic to create an
overheating-protection circuit. Such circuits can, for instance, raise the rotating speed of a cooling fan or
limit the equipment output when the temperature of the circuit board reaches a predetermined level.
Murata Manufacturings Posistors can also detect overheating in the power transistors of step-down
regulators. If the power transistor radiates unexpected heat arising from any cause, including an increase
in output current or heat radiation failure, the resistance value of the thermally-coupled Posistor rises
sharply before the transistor reaches its allowable temperature. The rise of resistance value activates the
first transistor (Tr1) to stop the operation of the power transistor, and thus avoids serious failure, fuming
and firing.
PTC Benefits and Varieties:
Posistors offer several advantages. Unlike thermal fuses, Positors have no parts that expand and do not
have to be replaced. They also do not generate noise or suffer contact failures. Unlike bi-metal
thermostats, Posistors do not have any contacts. They also exhibit large gain and can control power
devices directly using transistors, including field effect transistors (FETs).
PTC Target Applications
Overcurrent protection for HDMI port and USB port
Overcurrent and over-temperature protection for LEDs
Over-temperature protection for voltage regulator of CPU and GPU
Over-temperature protection for battery, PCB and chassis
NTC Thermistors
To make thermistors with a negative-temperature coefficient (NTC), engineers create a ceramic, heat
sensitive resistor consisting of a sintered body of transition metal oxide. The temperature characteristic
of NTC thermistors is the opposite of that for PTC thermistors. The resistance value of NTC thermistors
decreases as the temperature rises giving its temperature coefficient a negative value. NTC thermistors
are often used as temperature sensors in many kinds of devices because they offer a sharp change in
the resistance value, relative to the temperature change, usually about 3.0 to 5.3 percent per degree of
centigrade temperature.
NTC thermistors have a relatively wide range of selectable resistance values allowing engineers to
modify the value, as required. These thermistors have excellent environmental resistance, even though
they are quite small, and remain physically stable for long periods. NTC thermistors are easily
mass-produced, making them a cost-effective solution.

22

Circuit Protection Solutions Guide

NTC Design & Simulation Tools

The NTC thermistor is a useful device for temperature sensing, but its circuit design is challenging due
to its non-linear characteristic. By inputting parameters into Murata's simulation software, you can easily
simulate an appropriate circuit. Software can be downloaded:
http://www.murata.com/products/thermistor/design_support/index.html
NTC Target Applications
Low cost general temperature measurement
Temperature measurement of power amplifier or other hot running IC (like memory controller, GPU,
CPU, etc.)
Temperature monitor for Lithium Ion or NiCd batteries, LEDs and heat sinks
Temperature measurement for product chassis that comes into regular contact with user
Temperature compensation for control devices, photo diode or timing products

ESD Suppression
ESD Protection Devices
With increased demand for more features in mobile devices and reduced size of today's ICs, preventing
damage from ESD or electrostatic discharge has become even more of a challenge. ESD protection
devices are critical components in protecting sensitive circuits in electronic equipment, such as mobile
phones, notebook PCs, netbooks, digital cameras and other consumer devices. An ESD event on an
unprotected line can disturb the operation of an IC, or even damage or destroy it. With the addition of an
ESD protection device, under normal operation, the potentially damaging excessive current is
shunted to ground by the ESD protection device, protecting the system from permanent damage.
Many electronic products are tested for ESD immunity to ensure their continued reliable operation if
subjected to various levels of ESD. Testing for immunity to ESD is usually done for compliance with the
IEC610004 part 2 standard. Muratas ESD devices are manufactured to function in compliance with the
highest defined severity level in this standard, Level 4, and are able to withstand up to 8kV direct contact
and 15kV air discharge, making them ideal for high-speed ESD protection.
Muratas LXES series features ceramic or silicon based ESD protection devices. The ceramic product
also provides bidirectional operation and is RoHS compliant, halogen free and lead free. A capacitance
as low as 0.25pF can be provided with our silicon versions. These silicon versions are available in single
or multichannel configurations and offer very low trigger and clamping voltages.
Designed with ultra low capacitance, the LXES series minimizes signal loss for high-speed data and
transmission lines. Due to the nature of its structural properties, the LXES ceramic series offers high
repetition durability for robust design and performance. The LXES series features ultra low insertion loss
and produces very little distortion, making them ideal for use in low level signal applications such as
antenna ports.
Murata`s broad selection of ESD protection devices are well suited for a range of end product
applications and offer flexibility for use in a variety of today's IC circuits.
ESD Protection Devices Target Applications
Mobile communications (cellphones, smart phones, PA modules, etc)
Digital cameras, network and storage equipment
Electronic data processing equipment
Energy (i.e. power meters)

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23

Panasonic Electronic Components offers a variety of solutions for circuit and thermal protection.
Panasonics flexible PGS graphite sheet can be used in applications with limited space. Thermal
cut-offs can be used in transformers, solenoids, fans, small electric motors and chargers for
circuit safety. In addition, Panasonic also offers a wide range of thermistors, both surface mount
and leaded, for excellent temperature compensation and detection.

Overcurrent
Micro Chip Fuse
Panasonic Electronic Components offers one of the smallest chip fuses in the industry with 0402, 0603
and 1206 case sizes. Panasonic chip fuses withstand in-rush current and have a fast acting and
one-time blow characteristic. Panasonic chip fuses are used in integrated circuits and charger lines.
Panasonic also offers leaded fuse resistors in metal oxide, metal film and carbon film resistor
technologies. Fuse resistors are primarily used in safety circuits.
Features
Small size (0402, 0603, 1206)
Fast-acting and withstanding in-rush current characteristics
Operating temperature range: -40C to 125C
Applications
Mobile devices
Memory card
Chargers and rechargeable battery packs

Over-Temperature and Temperature Compensation

Multilayer NTC Chip Thermistors
ERT-J multilayer NTC chip thermistors are used in a variety of applications including battery charging
and LED lighting for over-temperature protection as well as temperature compensation. They are
available in 0201, 0402 and 0603 case sizes.
Features
Highly reliable multilayer / monolithic structure
Wide temperature range (-40C to +125C)
Pyrolytic Graphite Sheet
High thermal-conductivity PGS material is an ultra-thin, lightweight, graphite film, developed by
Panasonic engineers with a thermal conductivity four times greater than copper. This high thermal
conductivity allows release and diffusion of heat generated by heat sources such as CPUs, processors,
power amplifiers and cameras. PGS is extremely pliable and can be applied to heat-source shapes even
in high density mounting situations.
Features:
Thermal conductivity: 700 to 1750 W/(m-K)
Offers thermal conductivity two to four times
that of copper and three to seven times that
of aluminum

24

Circuit Protection Solutions Guide

Lightweight: specific gravity of 0.85 to 2.1 g/cm3

Flexible and easy to cut or trim

Overvoltage
Varistors
ZNR Transient / Surge Absorber (Metal Oxide Varistor)
The new ERZ-VS34Cxxx series protects power supply facilities and communications equipment from
lightning surges and doubles the surge current capability of existing ZNRs. ZNR stands for Zinc-oxide
Non-linear Resistor, also commonly known as metal oxide varistor or MOV. Panasonic invented the ZNR
surge absorber in 1968 and is a pioneer in the use of zinc oxide as a surge absorber. ZNR devices are
used to protect electronic equipment against voltage surges while saving board space and cost.
Features
Very large surge withstand capability in a
compact size of 36x47mm
Fast response to steep impulse voltage

Low clamping voltage for better surge protection

No follow-on current

Applications
Power supply circuits
Automatic control devices for power distribution lines
Multi-Layer Ceramic Varistors (MLCVs)
Panasonic Electronic Components long established EZJ-P series is now extended to include nine new
part numbers in the small 0201 ECA case size. The EZJ-PZ series is well suited for small or
handheld electronic devices for the protection of sensitive circuitry from ESD damage.
Features
Varistor voltage: 6.8 to 27 V
Maximum allowable voltage: 3.7 to 15 VDC

Operating temperature range: -40C to 85C

Multi-layer monolithic ceramic construction

Applications
ESD protection for IC inputs
Bus lines
LEDs
Radial Leaded ZNR Transient/Surge Absorber (Metal Oxide Varistor)
Panasonics new ERZ-E14 series of radial leaded varistors offers 20mm performance in a 14mm
package. The ZNR transient/surge series offers values ranging from 200V to 1100V.
Features
Exceptional withstanding surge current and energy handling capability in compact 14mm size
Voltage range: 200V to 1100V
Compatible with pitch and place manufacturing
Applications
Power supply input protection
Relay protection

ESD Protection
ESD Suppressor
Panasonic Electronic Components ESD suppressors are used for ESD noise suppression in high-speed
signal lines with low capacitance values. They have excellent electrostatic-noise suppression and
excellent ESD withstanding characteristics.
Features
Small size (0201, 0402, 0603)
Max clamp voltage of 100V
Much lower capacitance value (down to 0.04pF)
and signal degradation than varistors and
zener diodes

Lower insertion loss than inductor solution

Applications: High-speed data lines (HDMI,
USD3.0, SATA, etc.), antenna circuits and
RF modules

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25

TDK EPCOS manufactures a broad and deep range of high quality products to solve all of your
circuit protection needs. TDK EPCOS offers overvoltage solutions to protect against ESD,
lightning strikes, high voltage surges and inductive loads, as well as products to protect against
current surges and over-heating. Whether your needs are thermal management, voltage
management or current management, TDK EPCOS takes pride in finding a solution to solve
all of your protection problems.

Overcurrent
Thermistors
Surface Mount NTC Thermistors
EPCOS NTC chip thermistors are simple but very sensitive and accurate sensing elements for
temperature measurement and control circuits. Available in 0402 to 1206 case size and resistance values
ranging from 1k to 680k with tolerances as low as 1%. Suitable for use in consumer, communication,
industrial, medical, energy, lighting and automotive applications.
PTC Thermistors
EPCOS has a broad spectrum of ceramic PTC thermistors for use as overcurrent protection, motorstart
protection, heating elements, telecom protection and temperature limit protection. EPCOS has
thermistors for any application. Available in surface mount, leaded disk, bare disk and many custom
configurations. Suitable for industrial, telecom, home appliance, consumer products, lighting, etc.
Inrush Current Limiters
Safe and reliable protection for capacitive loads in switching circuits and for soft starting of inductive
loads. ICLs provide protection from high inrush currents but features low power consumption during
continuous operation. Perfect for home appliances, consumer electronics, industrial, power supplies
and motors.

26

Circuit Protection Solutions Guide

Overvoltage
Varistors
Multi-layer Varistors (MLV)
EPCOS manufactures a broad selection of multilayer varistors including single components and
multi-element arrays. Multilayer varistors are ideal for limiting surge voltage and current as well as for
absorbing energy. Available in 0201 to 2220 case sizes and multi-element arrays, voltage ratings from 5V
to 85V with temperature ratings up to 150C. These varistors are suitable for all applications from
automotive to consumer and communications, industrial, medical, energy, lighting, etc.
Ceradiodes
Ceradiodes are multi-layer semiconductor ceramic components for ESD protection and are alternatives
to silicon-based semiconductor protection devices for the protection of data, audio and video lines,
analog and digital interfaces, ICs and I/O ports in consumer electronic devices.
Super High Capacitance Varistors (SHCV)
SHCV are leaded components consisting of a multi-layer varistor and multi-layer ceramic capacitor for
combined protection device and capacitor against transients and RFI suppression in a single component.
SHCV replaces two components in a single device. They are used for RFI suppression in electromotors for
automotive and industrial electronics.
Metal Oxide Varistors (MOV)
EPCOS has a complete line of disk, block and strap metal oxide varistors. The MOV products are used
as transient voltage surge suppressors as they exhibit high energy absorption and current handling
capability. MOVs have a wide range of use in telecom, industrial, home appliance, power supply, lighting
and automotive applications.
Surface Mount Disk Varistors (CU Varistors)
SMD disk varistors that serve as surge current protection up to 385V. Available in 3225 and 4032 case
size with voltage ratings up to 385V. Electrical equivalents to leaded SIOV-S05/S07 for applications
requiring surface mount option. Used for overvoltage protection and transient suppression in
automotive, home appliance, power supply, industrial and lighting applications.

Gas Discharge Tubes

GDT Surge Arresters
GDTs exhibit very high insulation resistance (GOhms) under normal conditions but low insulation
resistance during operation. EPCOS GDTs cover a wide spectrum of protection from light to maximum
duty, and are available in standard devices to customized solutions. Protects communications and
information installations as well as power lines from failure or destruction against voltage surges caused
by lightning, electrostatic or electromagnetic discharges.
Switching Spark Gap
A switching spark gap is a powerful switch which can transmit capacitive stored energy with low losses.
Switching spark gaps have a highly reliable and robust design that is not affected by vibration or high
temperature up to 170C. Can be used in all applications where a high voltage impulse needs to be
generated such as gas cookers, central heating systems, HID lamps, industrial lighting, stadium lighting,
outdoor lighting, etc.
Thermofuse Varistors
The thermofuse varistor consists of a disk varistor and a thermo-fuse connected in series to protect
domestic applications and switch mode power supplies from surge voltage and excessive heating. The
thermo-fuse disconnects the varistor when damaged by excessive current. A monitor output can be
used to indicate a malfunction. UL 1449 approved.

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27

TE Connectivitys circuit protection products are a part of your everyday life. From your cell phone
battery to your car steering wheel, we are helping to make your world safer and your electronics
more reliable. To date, billions of TE circuit protection devices are being used to help protect a
wide range of electronic products in the computer, battery, portable electronics, consumer,
automotive, industrial, home appliances, HVAC and telecommunication markets.
With its circuit protection products, TE is recognized as a leader in operational excellence,
customer service and product innovation. A dedicated engineering sales force, global manufacturing
and design centers, and local engineering support help us to think, manage, and share globally, yet,
act locally to meet customer needs.

Overcurrent
PolySwitch Resettable Devices
PolySwitch devices are used to help protect against damage caused by harmful overcurrent surges and
over-temperature faults. Like traditional fuses, these devices limit the flow of dangerously high current
during fault conditions. The PolySwitch device, however, resets after the fault is cleared and power to the
circuit is removed, thereby helping to reduce warranty, service and repair costs.
Selections include multiple formats: through-hole, surface-mounts, strap, semi-custom and custom.
Surface Mount Fuses
TE Circuit Protection offers the widest selection of surface-mount fuses available for addressing a broad
range of overcurrent protection applications. Helping to prevent costly damage and promote a safe
environment for electronic and electrical equipment, our single-use chip fuses provide performance
stability to support applications with current ratings from 0.5A up to 20A.
Selections include: high-current rated chip fuses, slow-blow chip fuses, fast-acting chip fuses, telecom
fuses, pulse tolerant chip fuses and very fast-acting fuses.

28

Circuit Protection Solutions Guide

Overvoltage
ESD Suppression
Electrostatic Discharge Protection Devices (ESD) are designed to help shunt ESD away from sensitive
circuitry to improve reliability and minimize returns of electronic devices. Devices helps protect mobile
phones, portable electronics, LCD and plasma TVs, HDMI 1.3 / 1.4, USB 2.0 / 3.0, DisplayPort and
other high-speed digital or low-voltage antenna interfaces.
Selection includes both polymeric ESD (PESD) and silicon ESD (SESD) devices, in single-device
format and multiple-array format.

Gas Discharge Tubes

Gas Discharge Tubes
Gas Discharge Tubes (GDT) are placed in front of, and in parallel with, sensitive telecom equipment such as
power lines, communication lines, signal lines and data transmission lines to help protect them from damage
caused by transient surge voltages that may result from lightning strikes and equipment switching operations.
New surface-mount devices are now available for automated manufacturing applications.

Over-temperature
Reflowable Thermal Protection (RTP) Devices
The Reflowable Thermal Protection (RTP) device is a low resistance, robust surface mountable thermal
protector. It has a set open temperature and can be installed using reliable, lead-free, surface mount
device assembly and reflow processes. To simplify installation, improve reliability, and optimize thermal
coupling with the PCB, the RTP device is surface mountable. No special SMD installation is
required. Instead, after installation, the RTP device utilizes a onetime electronic arming process to
become thermally sensitive. Before the arming procedure, the device can go through installation
temperatures up to 260C without going open. After arming, the device will open when the critical
junction exceeds the open temperature. Arming can occur during test or in the field.

Hybrid Protection
2Pro Devices
The 2Pro devices feature integrated overcurrent and overvoltage circuit protection technology designed
to help prevent damage to telecommunications equipment and power supplies. The devices small
footprint, resettable functionality and coordinated protection capabilities allow for use in a wide range of
telecommunication, appliance, LED lighting and general electronics applications.
PolyZen Devices
PolyZen devices are polymer enhanced precision zener diode micro-assemblies. They offer resettable
protection against damage caused by multi-watt fault events that require no special heat sinking. The
relatively flat voltage versus current response of the PolyZen device helps clamp the output voltage,
even when input voltage and source currents vary. The new PolyZen series has improved hold current to
2.6A and reduced device height to 1.0mm tall.
Metal Hybrid PPTC (MHP) Devices
The rapidly expanding market for high-rate-discharge lithium ion (Li-ion) batteries used in applications
such as cordless power tools, e-bikes and back-up power supplies has created the need for
cost-effective circuit protection devices capable of providing 30A+ hold currents at voltage ratings over
30V. To meet this need, a new hybrid device has been developed that connects a bi-metal protector in
parallel with a PPTC device. The resulting Metal Hybrid PPTC (MHP) device helps provide resettable
protection while also utilizing the low resistance of the PPTC device to help prevent arcing in the
bi-metal protector at higher currents.
A new MHP device, the MHP-TA, offers a 9 VDC rating and a higher current rating than typical battery
strap devices to meet the battery safety requirements of higher-capacity LiP and prismatic batteries
found in the latest tablet and ultra-thin computing products.

www.ttiinc.com 1.800.CALL.TTI

29

Vishays diode-based circuit protection products cover the full spectrum of electronic systems from
industrial applications to the smallest handheld multimedia devices. They include automotive and
industrial-grade transient voltage suppressor families as well as a host of diode array products for
ESD and EMI protection in portable electronics.

Overcurrent
Fuses
MFU Series Thin Film Chip Fuses
The perfect choice for most fields of modern electronics. The highly controlled manufacturing thin film
process guarantees an outstanding stability of fusing characteristics. Typical applications include
information technology, telecommunication, medical equipment, industrial, audio/video and
automotive electronics.

Thermistors
PTCCL Series Leaded Overcurrent Protecting Thermistors
PTC (positive temperature coefficient) thermistors increase resistance exponentially at the so called
switching temperature or Ts. This typical characteristic makes PTC thermistors very useful components
for several application areas such as voltage and current overload protection, over-temperature protection,
inrush current generation, time delay, energy discharge and as a ceramic self-limiting heating element.
NTCS0603E3, NTCS0805E3, NTCSMELF Glass protected NTC SMD Thermistors
NTC (negative temperature coefficient) thermistors decrease resistance when temperature increases.
NTC thermistors are used for over-temperature protection in PCs, power supplies and motherboards;
Li-ion battery protection in fast chargers, digital scan cameras, fire and smoke detectors, TCXOs, and
other automotive, consumer and industrial applications.
NTCALUG03A Mini Lug NTC Thermistor
Surface temperature sensing and control in remote locations and for various environmental conditions.

30

Circuit Protection Solutions Guide

Overvoltage
Varistors
VDRH Series High Surge Leaded Varistors
Providing a reliable and efficient way to protect against high-voltage transients and surges with the
capability to absorb higher transient energies and suppress both positive and negative transients.

TVS Diodes
ABD (Avalanche Breakdown Diode) TVS TransZorb
Vishay's TransZorb Transient Voltage Suppressors (TVS) use state-of-the-art technology to offer the
highest voltage range in the industry. Their design enables these avalanche breakdown diode TVS
devices to absorb large amounts of energy for short time durations without sustaining damage. Vishay's
TransZorb TVSs do not exhibit a wear-out mechanism, have extremely fast turn-on times and provide
excellent clamping characteristics.
ABD TVS PAR Automotive TVS
Vishay's Automotive Transient Voltage Suppressors (TVS) using the patented PAR process have
superior stability and power handling capability over a wider temperature range (up to 185 C) than other
avalanche TVS diodes. The product portfolio includes devices specifically designed for load dump surge
protection in both axial and surface-mount packages.

ESD Protection Diodes

ESD Protection Diodes
With the increasing use of integrated circuits in mobile and wired communication devices and consumer
products, it is more important than ever to protect sensitive electronics from high transient voltage or
unintentional frequencies.
One of the most common types of transient voltages is electrostatic discharge (ESD). ESD protection
diodes combined with an electromagnetic interference (EMI) filter network serve as unobtrusive but
strong "bodyguards" against these hazards. Protection devices such as zener and avalanche diodes
draw a very low leakage current when placed in front of sensitive electronic gates. Any transient voltage
that approaches the breakdown voltage will be short-circuited by the diodes so it cannot reach the gate.
Vishay offers a wide range of surface-mount, plastic packaged protection diodes, arrays and EMI filters
designed especially for space-sensitive electronic products.

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31

1-800-CALL-TTI

www.ttiinc.com

There's a TTI location near you

[email protected]

Circuit Protection Solutions Guide

Thermistors
AVX
Murata
KOA

Panasonic
TDK EPCOS
Vishay

Power Fuse/
Electrical Fuse
Eaton Bussmann
Littelfuse

Protection Thyristors
Bourns
Eaton Bussmann
Littelfuse / Teccor

Resettable Fuses
Bourns
Eaton Bussmann
Littelfuse
TE / Raychem

Multi-Layer Varistor
(MLV)
AVX
Bourns
Eaton Bussmann
KOA
Littelfuse

Murata
Panasonic
TDK EPCOS
Vishay

TVS Diodes
AVX
Bourns
Eaton Bussmann
Littelfuse
Vishay

Surface Mount Fuses

AVX
Bourns
Eaton Bussmann
KOA

Littelfuse
Panasonic
TE / Raychem
Vishay

Thru-Hole Varistors
(MOV)
Bourns
KOA
Littelfuse

Panasonic
TDK EPCOS
Vishay

ESD Suppression
Bourns
Littelfuse
Murata

Panasonic
TE / Raychem
Vishay

Leaded One-Time Fuses

Eaton Bussmann
Littelfuse

Gas Discharge Tubes

(GDT)
Bourns
Littelfuse
TDK EPCOS
TE / Raychem

Polymer Suppression
Eaton Bussmann
Littelfuse
TE / Raychem